Common Rail Spares

1

Common Rail Spare Parts Catalogue

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. [email protected] www.darwendiesels.co.uk

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C O M M O N R A I L

27D150

27D151

14.5mmx7.5mmx1.5mm copper Fitted to Mercedes

14.5mmx7.5mmx3mm copper Fitted to Renault (Bosch)

27D152

27D153

15.5mmx7mmx2mm copper Fitted to Fiat (Bosch)

copper Fitted to Peugeot (Siemens)

27D154

27D155

15.8mmx7mmx1.5mm copper Fitted to Peugeot (Bosch)

20mmx9.5mmx1mm copper Fitted to Renault 420

27D156

27D157

Copper Fitted to Cummins

13.65mmx7mmx1.6mm copper Fitted to Ford Focus / Transit

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. [email protected] www.darwendiesels.com

W A S H E R S

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C O M M O N R A I L

27D158

27D159

Citc/R Siemens Common Rail Injector Washer

Jag/Ford Common Rail Injector Washer

W A S H E R S

27D171 Mercedes Actros EUI Washer


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4

27D170

F 00V C 17503

15.7mmx7.4mmx3mm Brass Fitted to VW / Audi EUI

15mmx7mmx1.5mm copper Fitted to Vauxhall. Vectra—Common Rail

CMR75

CMR77

Seal Kit Cummins injector x 6

Iveco Common Rail Injector O-ring x 12

CMR78

CMR79

Solenoid O-ring x 12

Injector Nozzle nut Cummins

CMR86

CMR89

Renault 420 Common Rail Injector seal x 12

Needle Lift Shim Kit


4

5

CMR94

CMR301

Injector Nozzle nut Renault 420

CP3 70 Oil seal kit

097490-0010

096710-0051

Repair Kit Denso Common Rail

Inlet & Outlet Regulator

CMR106 Cp1 cam kit Complete With Groove

CMR114

CMR302

Pressure Regulator Gasket

CP3 80/110 Oil seal kit


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6

CMR311

CMR370

CP3 110 seal kit

CP3 70 seal kit

CMR370-89

CMR380

CP3 70-89 seal kit

CP3 80 seal kit

CMR500

CMR511

Siemens Common Rail Pump Repair Kit

Siemens Common Rail Leak off Pin

F00R0P0656

F00N200141

Fuel Spigot

CP3 Plunger Spring


6

7

F00N200993 CP3 Suction valve

0 928 400 481 CP3 Pressure regulator

0 928 400 487

0 928 400 502

CP3 Pressure regulator

CP3 Pressure Regulator

17D10

18D10

Nozzle Button Mercedes Actros

CP3 Seals 36mm & 37mm

18D100 starter pack Bosch common rail injector repair kit. Consisting of striping plate, pressure seal assy tool, pilot valve socket, injector washers, high pressure seals, pins, pilot ball valve, Cummins seals, solenoid seal, H.P. washer, Renault

18D300 Sealing Ring CP1 Mercedes x 10 pcs


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18D100 8

8

CMR65 PILOT VALVE 1 X 20 CMR49 H.P.INJECTOR INLET WASHER 1 X 10 27D152 FIAT C.R.INJECTO R WASHER 1 X 10 27D155 RENAULT 420 C.R.INJECTO R WASHER 1 X 10

CMR50 NOZZLE PIN 1 X 10

CMR42 INJECTOR ELECTRO VALVE SEAL 1 X 10

27D151 RENAULT C.R.INJECTO R WASHER 1 X 10

27D154 PEUGEOT C.R.INJECTO R WASHER 1 X 10

33D903 PRESSURE SEAL ASSY TOOL X1

X

STRIPPING

34D

CMR75 CUMMINS SEAL 1X6

1

33D500 PILOT VALVE SOCKET X1

PLATE

321

CMR78 CUMMINS SEAL 1 X 12

27D156 CUMMINS C.R.INJECTOR WASHER 1 X 10

27D153 PEUGEOT C.R.INJECTO R WASHER 1 X 10

CMR88 HIGH PRESSURE SEAL 1 X 10

CMR86 RENAULT 420 SEAL 1 X 12

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18D100 CONTENTS

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Common Rail Nozzles from DDL: NOZZLE NUMBER

INJECTOR NUMBER

DSLA156P736

0 445 110 010

DSLA145P763

0 445 110 002

DSLA156P737

0 445 110 015

DSLA142P795

0 445 110 044

DSLA136P804

0 445 120 002

DSLA140P862

0 445 110 021

DSLA145P868+

0 445 110 030

DLLA156P889

0 445 110 034

DLLA145P926

0 445 110 047

DLLA145P926+ DSLA143P970

0 445 120 007

DSLA144P971+

0 445 110 057

DSLA144P973+ DSLA142P988+

0 445 110 062

DSLA144P1021

0 445 110 068

DSLA154P1034

0 445 110 070

DLLA156P1107

0 445 110 021

DSLA144P1295

0 445 110 119

Darwen Diesels Ltd. Tel ++44 (0) 1254 53545 Fax ++44(0) 1254 53547 Email [email protected] Website www.darwendiesels.com

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EUI Nozzles from DDL: NOZZLE NUMBER

APPLICATION

DSLA145P580

IVECO CURSOR

DLLA154P596

MERCEDES ACTROS

DLLA150P635

SCANIA

DSLA150P783

VW/AUDI

DSLA150P800-

VW/AUDI

DLLA140P826

IVECO 400 E35/E36

DSLA150P838

VOLVO F7

DLLA150P847

SCANIA 164 580 HP

DLLA150P848

SCANIA 164 480 HP

DLLA155P872

VOLVO FH12

BDLL143P894

IVECO

DLLA150P957

MERCEDES ACTROS

DSLA140P970

CUMMINS/DAF/IVECO

DSLA150P1043

VW/AUDI

DLLA150P7154

VOLVO FH12

ALR3419

LANDROVER TD5

DLLA155P572-

DELPHI

Darwen Diesels Ltd. Tel ++44 (0) 1254 53545 Fax ++44(0) 1254 53547 Email [email protected] Website www.darwendiesels.com 11

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CP1 DIESEL FUEL PUMP

35

FIG.

DDL NUMBER

DESCRIPTION

FIG.

DDL NUMBER

1 1 2 2 3 4 5 5 6 6 6 6 6 7 7 7 7 7

F 00R 0P 1727 F 00R 0P 0577 F 00R 0P 0743 CMR 39A F 00R 0P 1249 CMR 33 F 00R 0P 0407 28D11 0 281 002 480 0 281 002 483 0 281 002 488 0 281 002 493 0 281 002 500 CRB0100 CMR100-N CMR 130 CMR 137

HEAD SEAL HEAD SEAL CONICAL SEAL CONICAL SEAL VALVE ASSEMBLY OUTLET BALL PROTECTIVE CAP PROTECTIVE CAP PRESSURE REG PRESSURE REG PRESSURE REG PRESSURE REG PRESSURE REG GASKET KIT GASKET KIT MERC GASKET KIT GASKET KIT

8 9 9 9 9 10 11 11 12 12 12 13 14 14 15 16 17

F 00R 0P 0215 F 00R 0P 0925 F 00R 0P 1686 F 00R 0P 1727 F 00R 0P 1747 F 00R 0P 0160 F 00R 0P 0183 F 00R 0P 0127 F 00R 0P 0182 F 00R 0P 1143 F 00R 0P 1187 F 00R 0P 0592 CMR 24 F 00R 0P 0592 CMR 27 CMR 1700-9 CMR 3

CRB 0101

DESCRIPTION ORIFACE DISC ELEMENT ASSEMBLY ELEMENT ASSEMBLY ELEMENT ASSEMBLY ELEMENT ASSEMBLY PLATE VALVE SPRING VALVE SPRING SHUT DOWN VALVE PISTON SHUT DOWN VALVE PISTON SHUT DOWN VALVE PISTON MERC SHUT DOWN V INLET / RET VALVE SHUT DOWN VALVE ASSY SHUT DOWN VALVE ASSY FUEL GALLERY REG. SEAL KIT SPRING N.R.VALVE

GASKET KIT

Darwen Diesels Ltd. Tel. No. ++44(0)1254 53545 Fax.No. ++44(0)1254 53547 E-mail. [email protected] www.darwendiesels.com 12

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CP1 DIESEL FUEL PUMP

35

FIG. 18 19 20 21 22 23 23 24 25 26 27 28 29 30 31 32 32

DDL P/N CMR 2 CMR 21 CMR 23 CMR 29 CMR 28 CMR 1 F 00R 0P 1447 CMR 32 CMR 31 CMR 104 28D16 F00R 0P 1466 F 00R 0P 0550 CMR 34 CMR 35 CMR 46 0 928 400 384

DESCRIPTION ELEMENT CIRCLIP CAMSHAFT BUSH DRIVE SHAFT CAM CAM FOLL. CAGE CAM FOLLOWER PLUNGER SPRING PLUNGER SPRING VALVE CAGE (S) ELEMENT SCREW SCREW KIT PROTECTION CAP GASKET OUTLET ADAPTOR VALVE VALVE CAGE LARGE 3rd VALVE SOLENOID 3rd VALVE SOLENOID

FIG.

DDL P/N

33 34 34

F 00R 0P 0414 CMR H7 CMR H72

34 34

F 00R 0P 1116 F 00R 0P 1118 F 00R 0P 1729

35

DESCRIPTION PROTECTIVE SLEEVE DRIVE SHAFT 7mm LIFT DRIVE SHAFT 7mm LIFT 2 SEALS DRIVE SHAFT 6.5 mm LIFT DRIVE SHAFT 7mm LIFT DRIVE SHAFT HOUSING


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MERCEDES ACTROS INJECTION PUMP

FIG

DDL PART NUMBER

DESCRIPTION

1

CMR 68

NOZZLE NUT

2

CMR 74

SPRING

3

PDE 123

BUTTON & SPACER KIT

4

CMR 75

EXTERNAL O—RING

5

CR 850

SHIM KIT

6

27D150

NOZZLE WASHER


15

VOLKSWAGEN PDE 80 INJECTION PUMP

FIG

DDL PART NUMBER

DESCRIPTION

1

SOL 80

EXTERNAL SEAL KIT

2

EUI 80

SOLENOID O RING KIT

3

PDE 801

ELEMENT, NOZZLE & VALVE ALIGNMENT KIT

4

27D170

NOZZLE WASHER

5

PDE 803

SOLENOID SHIM KIT

6

CR850

SHIM KIT

7

SEE SEPARATE LIST

NOZZLE


16

PDE 100, PDE 110 MERCEDES ATEGO&ACTROS INJECTION PUMP

1

3

2

5 4

FIG

DDL PART NUMBER

DESCRIPTION

1

SOL 101

SCREWS & O RING KIT

2

PLD 100

ATEGO EXTERNAL O RING KIT

3

PLD 110

ACTROS EXTERNAL O RING KIT

4

PDE 10

SOLENOID RETAINER SCREW

5

PLD 90

SOLENOID REGULATOR KIT


17

PDE 90 BOSCH VOLVO, IVECO, SCANIA INJECTION PUMP

11

1

2

8

10

9

7

FIG

DDL PART NUMBER

DESCRIPTION

1

PDE 19

SCANIA SOLENOID SEALS

2

EUI 17

SOLENOID SEALS

3

PDE 10

SOLENOID REGULATOR KIT

4

CR 850

SHIM KIT

5

EUI 10

SPRING

6

PDE 132

BUTTON & SPACER

7

EUI 101

VOLVO EXTERNAL SEALS

8

PDE 311

SCANIA EXTERNAL SEALA

9

PDE 32

IVECO EXTERNAL SEALS

10

SEE SEPARATE LIST

NOZZLE

11

PDE803

SOLENOID SHIM KIT


17

18

DELPHI EUI INJECTION PUMP

2

FIG

DDL PART NUMBER

DESCRIPTION

1

CR 374

SHIM KIT

2

EUI 101

EXTERNAL SEAL KIT

3

EUI 11

SPRING

4

EUI 123

BUTTON & SPACER KIT

5

SEE SEPARATE LIST

NOZZLE

6

EUI 18

SCREW & BASIC KIT


19

VOLVO FH12 460 HP DELPHI INJECTION PUMP

1

FIG

DDL PART NUMBER

DESCRIPTION

1

EUI 102

EXTERNAL SEAL KIT


20

BOSCH COMMON RAIL INJECTOR PARTS LIST

10

11

12 & 1 12 & 2

12 12 & 4

FIG

12 & 9

PART NUMBER

DESCRIPTION

1

CMR 42

SOLENOID SEAL

2

CMR 65

VALVE BALL

3

CMR 49

PRESSURE CONNECTOR SEAL

4

CMR 64

HIGH PRESSURE SEAL

5

CMR 49

PRESSURE CONNECTOR SEAL

6

CMR 8283

PISTON SHIM

7

CMR 48

NOZZLE NUT

8

CMR 50

LOCATING PIN

9

SEE LIST

NOZZLE WASHER

10

18D400

LEAK OFF CONN. 90 DEG

11

18D401

LEAK OFF CONN 180 DEG

12

18D100

INJECTOR REPAIR KIT


Common Rail Spares

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