LIST OF SIGNIFICANT ASPECTS Department : Issue Date : Core Group Member : No. Activity
Aspect
Impact
Overriding Criteria LC BC IPC
Approved By
HOD
Document No. Revision Date : Rev. no. : SSPD Criteria S
S
P
SSPD Score
S/NS
Ref to OCP/Obj
D
Prepared and Checked By
Core Team Member
Approved By
Prepared and Checked By
HOD
Core Team Member
ESCORTS LTD. AGRI MACHINERY GROUP IDENTIFICATION AND EVALUATION OF ASPECTS AND IMPACTS Department : ENGINE ASSEMBLY
Document No:
Issue Date : 16.05.2011
Revision Date :
Core Group Member : M/S S.KALRA/A.BATRA/S.MALIK/A.ARORA/S.R.BHALLA/V.K.BHATIA/R.C.GUPTA SI.No.
Activity
Aspect
N/A/E
Impact
Rev. no. : Overriding Criteria LC
1
ENGINE SUB ASSEMBLY & MAIN LOCTITE 262 EMPTY PLASTIC ASSEMBLY BOTTLES LOCTITE 574 EMPTY PLASTIC TUBES PLASTIC CAP (FI PUMP) PLASTIC OIL BOTTLE ASBESTOS & NON ASBESTOS GASKET CORK GASKET POLYTHENE CARTON PLASTIC STRIP PAPER OIL SEAL OILY COTTON GLOVES/CLOTHES RUBBER GASKET PLASTIC BINS EXCESSIVE ELECTRICITY SAW DUST
IPC
RSP
SSPD Criteria S
S
P
D
SSPD Score
S/NS
Ref to OCP/Obj
ESCORTS LTD. AGRI MACHINERY GROUP IDENTIFICATION AND EVALUATION OF ASPECTS AND IMPACTS Department : ENGINE ASSEMBLY
Document No:
Issue Date : 16.05.2011
Revision Date :
Core Group Member : M/S S.KALRA/A.BATRA/S.MALIK/A.ARORA/S.R.BHALLA/V.K.BHATIA/R.C.GUPTA SI.No.
Activity
Aspect
N/A/E
Impact
Rev. no. : Overriding Criteria LC
IPC
RSP
SSPD Criteria S
S
P
D
SSPD Score
S/NS
Ref to OCP/Obj
ENGINE SUB ASSEMBLY & MAIN LOCTITE 262 EMPTY PLASTIC ASSEMBLY BOTTLES
1
LOCTITE 574 EMPTY PLASTIC TUBES PLASTIC CAP (FI PUMP) PLASTIC OIL BOTTLE ASBESTOS & NON ASBESTOS GASKET CORK GASKET POLYTHENE CARTON PLASTIC STRIP PAPER OIL SEAL OILY COTTON GLOVES/CLOTHES RUBBER GASKET PLASTIC BINS EXCESSIVE ELECTRICITY SAW DUST
Approved By
Prepared and Checked by
ESCORTS LTD. AGRI MACHINERY GROUP IDENTIFICATION AND EVALUATION OF ASPECTS AND IMPACTS Department : ENGINE ASSEMBLY
Document No:
Issue Date : 16.05.2011
Revision Date :
Core Group Member : M/S S.KALRA/A.BATRA/S.MALIK/A.ARORA/S.R.BHALLA/V.K.BHATIA/R.C.GUPTA SI.No.
Activity
Aspect
N/A/E
Impact
Rev. no. : Overriding Criteria LC
1
POLYTHENE REMOVAL FROM HD. CYL.
DISPOSAL OF POLYTHENE DISPOSAL OF PLASTIC CAPS WOODEN PALLETS
2
HD. CYL. MACHINING
N N N
GENERATION OF FUMES
LAND POLLUTION LAND POLLUTION RESOURCE DEPLETION AIR POLLUTION
N GENERATION OF OIL & GREASE
LAND POLLUTION N
GENERATION OF METAL CHIPS EXCESSIVE NOISE GENERATION OF OILY HAND GLOVES/CLOTHES ELECTIC WIRES DISPOSAL 3
VALVE HEIGHT & LEAKAGE CHECKING
OILY WATER GENERATION GENERATION OF OILY HAND GLOVES/CLOTHES VALVE DISPOSAL
4
VALVE GUIDE BORE CHECKING AIR LEAKAGE
N N N N N N N A
LAND CONTAMINATION AIR POLLUTION LAND POLLUTION LAND POLLUTION WATER POLLUTION LAND POLLUTION RESOURCE DEPLETION RESOURCE DEPLETION
IPC
RSP
SSPD Criteria S
S
P
D
SSPD Score
S/NS
Ref to OCP/Obj
ESCORTS LTD. AGRI MACHINERY GROUP IDENTIFICATION AND EVALUATION OF ASPECTS AND IMPACTS Department : ENGINE ASSEMBLY
Document No:
Issue Date : 16.05.2011
Revision Date :
Core Group Member : M/S S.KALRA/A.BATRA/S.MALIK/A.ARORA/S.R.BHALLA/V.K.BHATIA/R.C.GUPTA SI.No.
Activity
Aspect
N/A/E
Impact
Rev. no. : Overriding Criteria LC
1
POLYTHENE REMOVAL FROM HD. CYL.
DISPOSAL OF POLYTHENE DISPOSAL OF PLASTIC CAPS WOODEN PALLETS
2
HD. CYL. MACHINING
N N N
GENERATION OF FUMES
IPC
RSP
SSPD Criteria S
S
P
D
SSPD Score
S/NS
Ref to OCP/Obj
LAND POLLUTION LAND POLLUTION RESOURCE DEPLETION AIR POLLUTION
N GENERATION OF OIL & GREASE
LAND POLLUTION N
GENERATION OF METAL CHIPS EXCESSIVE NOISE GENERATION OF OILY HAND GLOVES/CLOTHES ELECTIC WIRES DISPOSAL 3
VALVE HEIGHT & LEAKAGE CHECKING
OILY WATER GENERATION GENERATION OF OILY HAND GLOVES/CLOTHES VALVE DISPOSAL
4
VALVE GUIDE BORE CHECKING AIR LEAKAGE
CUTTING & HYDRAULIC OIL REFILLING & CHANGE
OIL SOAKED CLOTHES/ GLOVES GENERATION OF FUMES CUTTING OIL DISPOSAL HYDRAULIC OIL DISPOSAL OIL DRUM DISPOSAL
6
TOOL CHANGE
N N N N N N A
AIR PIPE DISPOSAL 5
N
BROKEN REAMER DISPOSAL BROKEN INSERT DISPOSAL
N N N N N N N N
LAND CONTAMINATION AIR POLLUTION LAND POLLUTION LAND POLLUTION WATER POLLUTION LAND POLLUTION RESOURCE DEPLETION RESOURCE DEPLETION LAND POLLUTION LAND POLLUTION AIR POLLUTION LAND POLLUTION LAND POLLUTION LAND POLLUTION LAND POLLUTION LAND POLLUTION
Approved By
Prepared and Checked by
ESCORTS LTD. AGRI MACHINERY GROUP IDENTIFICATION AND EVALUATION OF ASPECTS AND IMPACTS Department : ENGINE ASSEMBLY
Document No:
Issue Date : 16.05.2011
Revision Date :
Core Group Member : M/S S.KALRA/A.BATRA/S.MALIK/A.ARORA/S.R.BHALLA/V.K.BHATIA/R.C.GUPTA SI.No.
Activity
Aspect
N/A/E
Impact
Rev. no. : Overriding Criteria LC
1
POLYTHENE REMOVAL FROM HD. CYL.
DISPOSAL OF POLYTHENE PLASTIC TOOL BOX DISPOSAL
N N
LAND POLLUTION LAND POLLUTION
IPC
RSP
SSPD Criteria S
S
P
D
SSPD Score
S/NS
Ref to OCP/Obj
ESCORTS LTD. AGRI MACHINERY GROUP IDENTIFICATION AND EVALUATION OF ASPECTS AND IMPACTS Department : ENGINE ASSEMBLY
Document No:
Issue Date : 16.05.2011
Revision Date :
Core Group Member : M/S S.KALRA/A.BATRA/S.MALIK/A.ARORA/S.R.BHALLA/V.K.BHATIA/R.C.GUPTA SI.No.
Activity
Aspect
N/A/E
Impact
Rev. no. : Overriding Criteria LC
1
POLYTHENE REMOVAL FROM HD. CYL.
DISPOSAL OF POLYTHENE PLASTIC TOOL BOX DISPOSAL
N N
IPC
RSP
SSPD Criteria S
S
P
D
SSPD Score
S/NS
Ref to OCP/Obj
LAND POLLUTION LAND POLLUTION
Approved By
Prepared and Checked by
ESCORTS LTD. AGRI MACHINERY GROUP IDENTIFICATION AND EVALUATION OF ASPECTS AND IMPACTS Department : ENGINE ASSEMBLY
Document No:
Issue Date : 16.05.2011
Revision Date :
Core Group Member : M/S S.KALRA/A.BATRA/S.MALIK/A.ARORA/S.R.BHALLA/V.K.BHATIA/R.C.GUPTA SI.No.
Activity
Aspect
N/A/E
Impact
Rev. no. : Overriding Criteria LC
1
PREPERATION OF WASHING CHEMICAL
DISPOSAL OF EMPTY DRUM
LAND CONTAMINATION N
DISPOSAL OF CHEMICAL
WATER POLLUTION N
2
3
LOADING OF COMPONENT FRON TROLLEY TO ROLLER CONVEYOR
CARTON BOX DISPOSAL
WASHING OF COMPONENT
GENERARTION OF METAL CHIP
LAND POLLUTION N LAND CONTAMINATION N
GENERATION OF OIL & GREASE
LAND POLLUTION N
EXCESSIVE NOISE
AIR POLLUTION N
WASHING CHEMICAL FUMES
AIR POLLUTION N
DISPOSAL OF OILY HAND GLOVES/CLOTHES
LAND POLLUTION N
IPC
RSP
SSPD Criteria S
S
P
D
SSPD Score
S/NS
Ref to OCP/Obj
ESCORTS LTD. AGRI MACHINERY GROUP IDENTIFICATION AND EVALUATION OF ASPECTS AND IMPACTS Department : ENGINE ASSEMBLY
Document No:
Issue Date : 16.05.2011
Revision Date :
Core Group Member : M/S S.KALRA/A.BATRA/S.MALIK/A.ARORA/S.R.BHALLA/V.K.BHATIA/R.C.GUPTA SI.No.
Activity
Aspect
N/A/E
Impact
Rev. no. : Overriding Criteria LC
1
PREPERATION OF WASHING CHEMICAL
DISPOSAL OF EMPTY DRUM
IPC
RSP
SSPD Criteria S
S
P
SSPD Score
D
S/NS
Ref to OCP/Obj
LAND CONTAMINATION N
DISPOSAL OF CHEMICAL
WATER POLLUTION N
2
3
LOADING OF COMPONENT FRON TROLLEY TO ROLLER CONVEYOR
CARTON BOX DISPOSAL
LAND POLLUTION
WASHING OF COMPONENT
GENERARTION OF METAL CHIP
N LAND CONTAMINATION N GENERATION OF OIL & GREASE
LAND POLLUTION N
EXCESSIVE NOISE
AIR POLLUTION N
WASHING CHEMICAL FUMES
AIR POLLUTION N LAND POLLUTION
DISPOSAL OF OILY HAND GLOVES/CLOTHES
N
PLASTIC CURTAINS DISPOSAL
LAND POLLUTION N
ELECTIC WIRES DISPOSAL
LAND POLLUTION N
SAW DUST DISPOSAL
LAND POLLUTION N
4
AIR BLOW ON COMPONENTS
AIR LEAKAGE
RESOURCE DEPLETION A
PLASTIC AIR PIPE
LAND POLLUTION N
Approved By
Prepared and Checked by
SSPD FOR Impact Assessment
Scale
Severity
Restricted within station/area Restricted premises
within
Probability
work Negligible Impact on Environment
Duration
Lasts for less than 1 hour
Exceptional Probability or once in a year shop Moderate Impact on Environment Once in a month More than 1 hr but less than 4 hours
Restricted within the plant High Impact on environment Spread outside the Very High boundary of company environment
Impact
on
Weightage
1
2
Once in a week
More than 4 hrs but less than a shift
3
the Shift basis ( daily )
More than a shift but less than a day
4
SSPD Score = S X S X P X D ( Multiply SSPD values ) Example For Legal Requirement
Water Pollution
Air Pollution
Generation of wastewater (process/domestic/housekeeping (floor wash)/lab testing/laundry)
Generation of smoke/fumes (from boiler/diesel generator exhaust/incinerator/ furnace/welding fumes/paint booth
SSPD FOR Impact Assessment
Scale
Severity
Restricted within station/area Restricted premises
within
Probability
work Negligible Impact on Environment
Duration
Weightage
Lasts for less than 1 hour
Exceptional Probability or once in a year shop Moderate Impact on Environment Once in a month More than 1 hr but less than 4 hours
Restricted within the plant High Impact on environment Spread outside the Very High boundary of company environment
Impact
on
1
2
Once in a week
More than 4 hrs but less than a shift
3
the Shift basis ( daily )
More than a shift but less than a day
4
SSPD Score = S X S X P X D ( Multiply SSPD values ) Example For Legal Requirement
Water Pollution
Generation of wastewater (process/domestic/housekeeping (floor wash)/lab testing/laundry)
Air Pollution
Generation of smoke/fumes (from boiler/diesel generator exhaust/incinerator/ furnace/welding fumes/paint booth stacks -
Noise Pollution
-
Land Contamination
Due to spillage of spent oil/waste/furnace oil/diesel/contaminated cloth, rags, gloves/chemicals on floor (without proper flooring such as cracked flooring, etc.)
Waste generation/ disposal
Spent oil, incinerated ash, contaminated cloth/rags/gloves, empty chemical/oil containers.
Biomedical Waste
Waste generated after carrying out first aid procedures or treating patient or animals.
E-waste
Waste generated from electronic and electrical assemblies such as CRT, LCD, Wiring, Circuit Boards, Flourescent lamp, Thermostats, batteries, CFC, ODS, Electrolyte Capacitors.
Fire
Potential fire due to diesel/LPG leakage and use of flammable chemicals such as thinner, etc.
Explosion
Explosion due to pressure vessels/compressors/boilers
E-waste
Waste generated from electronic and electrical assemblies such as CRT, LCD, Wiring, Circuit Boards, Flourescent lamp, Thermostats, batteries, CFC, ODS, Electrolyte Capacitors.
Fire
Potential fire due to diesel/LPG leakage and use of flammable chemicals such as thinner, etc.
Explosion
Explosion due to pressure vessels/compressors/boilers
SSPD Criteria for Resource Scale
Severity
Probability
Will lead to a resource wastage of Rs. 10000/month.
The resource wasted can be collected and reused directly.
Once in a month
Will lead to a resource wastage of Rs. 2000/month.
The resource wasted can be collected and treated and reused/recycled.
Once in week.
Will lead to a resource The resource wasted wastage of Rs. can be collected, 3000/month. treated and disposed.
Once in a day
Will lead to a resource wastage of Rs. 4000/month.
The resource wasted can be collected and disposed.
Once in an hour.
SSPD Score = S X S X P X D ( Multiply SSPD values )
SSPD Criteria for Resource Scale
Severity
Probability
Will lead to a resource wastage of Rs. 10000/month.
The resource wasted can be collected and reused directly.
Once in a month
Will lead to a resource wastage of Rs. 2000/month.
The resource wasted can be collected and treated and reused/recycled.
Once in week.
Will lead to a resource The resource wasted wastage of Rs. can be collected, 3000/month. treated and disposed.
Once in a day
Will lead to a resource wastage of Rs. 4000/month.
The resource wasted can be collected and disposed.
Once in an hour.
SSPD Score = S X S X P X D ( Multiply SSPD values )
Criteria for Significant Resource Savings
Will lead to a resource sa
Depletion Duration
Weightage
Resource depletion less than an hour
1
Resource depletion more than 1 hrs but less than 8 hours
2
Resource depletion more than 8 hrs but less than 24 hours
3
Resource depletion Greater than 24 hours
4
avings Potential vings of Rs. 10000 /annum