Vögele MT 1182 en Complete

Machine Technology Training SUPER 1600-2 / 1800-2 Contents 1.0

General Information

3.0

Measured Values

1.1

Type designations

3.1

Electrical measured values

1.2

Main differences between V-Tronic and ErgoPlus

3.2

Electrical measured values

3.3

Hydraulic measured values

4.0

Machine Components, Hydraulic System

4.1

Arrangement of hydraulic pumps

1.3

Pave widths

1.4

Performance data

2.0

Machine Operation

4.2

Hydraulic pump, traction drive

2.1

Main control desk

4.3

Hydraulic motor, traction drive

2.2

Operating elements left-hand module

4.4

Hydraulic pump for conveyors

2.3

Operating elements middle module

4.5

Hydraulic motor for conveyors

2.4

Operating elements right-hand module

4.6 – 4.7

Valve block ST 2 / Levelling / Brake / Screed lock

4.8 – 4.9

Valve block ST 1 / Hydraulic ram functions

2.5

Operating elements display module

2.6 – 2.14

Pages on the display module

2.15 – 2.17

Operation of the lateral operator's console

2.18

Sensor symbols ErgoPlus

2.19

Sensor calibration

2.20

Brightness and contrast

2.21

Sensitivity of the NIVELTRONIC Plus

4.16

Valve block ST 6 / Pressure booster, high compaction TP2

2.22

Tamper – Vibrators – Pressure bars

4.17

Valve block ST 7 / Pressure booster, Hydraulic ram functions, Screed

4.18

Hydraulic filter

4.19

Leakage oil filter F1

4.20

Intake / return filter F2

4.21

Central lubrication

2.23

Screed assist / Balance / Floating position OFF

2.24

Measured values / Auger height / Auger sensors

2.25

Conveyors

4.10

Valve block ST 3 / Screed assist

4.11

Release brake – enable freewheeling

4.12

Hand pump Q 20 / Release brake

4.13 – 4.14

Valve block ST 4/5 / Tamper – Vibrators

4.15

Valve block ST 6/7 / High compaction TP2 Pressure booster Hydraulic ram functions, Screed

© 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 Contents 5.0

Machine Components, Electrical System

7.0

Perkins Diesel Engine

5.1

Components in the terminal box

7.1 – 7.2

System summary 1106 D / 1104 D

5.2

B3 module

7.3 – 7.4

High-pressure fuel system 1106 D / 1104 D

5.3

Fuse assignment / Rated amperage

7.5 – 7.6

Components, Perkins diesel engine 1106 D

5.4

B2 CAN bus module / Murr relay / Terminal block 2X4

7.7 – 7.9

Sensors, Perkins diesel engine 1106 D

5.5

B2 CAN bus module

7.10 – 7.11


5.6

Bosch relay 24 V / 20 A

7.12 – 7.14


5.7

CAN nodes 1 to 4

5.8

Socket outlets on the terminal box

8.0

Jump Starting / Electric Arc Welding

5.9

Speed sensors, hydraulic travel drive

8.1

Jump starting / Assisted starting

5.10

Interface ports on the control desk

8.2

Electric arc welding

5.11

Control box for screed heating

5.12

Socket outlets on control box for screed heating

9.0

Maintenance Schedule

5.13

CAN node 5, control box for screed heating

9.1

Maintenance schedule

5.14

Isolation monitoring

5.15

Voltage regulator

10.

Annexes

5.16

Diagnostic function, screed heating

10.1

MAD Machine data

5.17

Three-phase AC generator, screed heating

10.2

HFP Hydraulic function plan

10.3

ESP Electrical function plan

6.0

Control Technology / CAN Bus System

10.4

Bolt-on auger extensions

6.1

Machine bus CAN 0

6.2

Screed bus and engine electronics CAN 1

6.3

Function assignment, controllers 2 and 3

6.4

Function assignment CAN nodes 1 – 5


Machine Technology Training SUPER 1600-2 / 1800-2 1.0 General Information 1.1 Type Designations

SUPER 1600-2 /1800-2 ErgoPlus series launched in September 2006. Type designation 11.82 followed by the serial number e.g. 11.82 0015. •

Follows the preceding models SUPER 1600-1 / 1800-1 V-Tronic Type designation 07.82 ( 07.82 0001 to 07.82 0732 )

•

And the models SUPER 1600-1 / 1800-1 ErgoPlus Type designation 09.82 ( 09.82 0001 to 09.82 0247 )

SUPER 1600-1 / 1800-1

SUPER 1600-2 / 1800-2


Machine Technology Training SUPER 1600-2 / 1800-2 1.0 General Information 1.2 Main Differences between V-Tronic and Ergo Plus

V-Tronic Control Desk and Lateral Consoles

Ergo Plus Operator’s Console and Screwmen’s Consoles



• Fully integrated NIVELTRONIC Plus

• New engine bonnet and side panelling

• Controller 1 in the control desk = no Digsy Compact

• Operator's platform with glass-fibre reinforced hardtop and sunshades

• Only two Digsy Compacts ( Controllers 2 and 3 )

• Socket outlets below the operator's platform

• 5 CAN nodes altogether • New Perkins Common Rail engines complying with COM 3a • Maximum pave width extended

• 230 V working lights (option) deleted • Working lights integrated into the hardtop

• Folding canopy, hydraulically operated via hand pump

• 2 at the front, 2 at the back, 2 at the sides ( Halogen lamps as standard )

• Exhaust silencer tailpipe is folded down with the roof

• Option: 2 Halogen lamps at the front / 4 Xenon lamps at the back / sides



SUPER 1800-1

SUPER 1800-2

SUPER 1600-1

SUPER 1600-2

Transport width:

2.55 m

2.55 m

2.55 m

2.55 m

Gross weight:

18.2 t ( AB500TV-2 )

19.3 t (AB500-2TV)

17.8 t ( AB500-2TV )

18.4 t (AB500-2TV)

Maximum pave width:

9.0 m

10.0 m

8.0 m

8.0 m

Laydown rate:

700 t/h

700 t/h

600 t/h

600 t/h

Perkins engine:

1106C E60TA

1106D E60TA

1104C E44TA

1104D E44TA

Engine output:

127 kW @ 2,000 rpm

130 kW @ 2,000 rpm

96 kW @ 2,000 rpm

100 kW @ 2,000 rpm

ECO Mode:

125 kW @ 1,800 rpm

125 kW @ 1,800 rpm

90 kW @ 1,800 rpm

95 kW @ 1,800 rpm

Operation:

V-Tronic

ErgoPlus

V-Tronic

ErgoPlus


Machine Technology Training SUPER 1600-2 / 1800-2

2.0

Machine Operation

2.1

Main operating console

2.2

Operating elements, left-hand module

2.3

Operating elements, middle module

2.4

Operating elements, right-hand module

2.5

Operating elements, display module

2.6 – 2.14 Pages on the display module 2.15 – 2.17

Operation of the lateral operator's console

2.18

Sensor symbols Ergo Plus

2.19

Sensor calibration

2.20

Brightness and contrast

2.21

Sensitivity of NIVELTRONIC Plus

2.22

Tamper – Vibrators – Pressure bars

2.23

Screed Assist / Balance / Screed Float OFF

2.24

Measured values / Auger height / Auger sensors

2.25

Conveyors


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.1 Operating Elements, Main Operating Console Module 4 Display Module 1 Material Handling Driving Engine Mode Selection

Module 3 Engine Steering Material Hopper Module 2 Screed Functions

Part No.: 2034615


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.2 Operating Elements, Left-Hand Module Height adjustment, Augers

Heating-up / Cleaning function

Reversing crawler tracks

Reversing conveyor movement Emergency OFF Potentiometer for pave speed control

Conveyors, Automatic Mode

Automatic Filling of auger tunnel

Change Modes Neutral Travel Mode Positioning Mode Pave Mode

Joystick for Traction: Forward/Reverse Manual Override: right conveyor Left auger, Automatic Mode

Manual Override: right auger

Part No.: 2052117


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.3 Operating Elements, Centre Module Hydraulic Screed Lock (OPTION)

Height Adjustment: Screed Tow Point Rams (right)

Height Adjustment, Screed Tow Point Rams (left)

Screed Assist On / Off (OPTION) Screed Heating On / Off

Extend / Retract Screed (right) Extend / Retract Screed (left) Lift / Lower Screed

Part No.: 2027788


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.4 Operating Elements, Right-Hand Module Steering Angle Windscreen Wiper (OPTION)

Working Light 24 V (OPTION)

Hazard Warning Light

Engine START/STOP Hopper Side (right)

Speed Control, Engine

Hopper Side (+ Hopper Front OPTION)

Horn Joystick for Steering Hopper Side (left)

Part No.: 2027784


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.5 Operating Elements, Display Module

• Multifunction Display • with 12 Softkeys • plus Enter and Escape + Scroll Up / Down

Part No.: 2027789 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.6 Pages on the Display Start page

Start page ↑ or ↓

Page 1 Display: • Driving speed ( in m/min or km/h ) • Mix level, right/left conveyor • Optional Automated Steering Control: steering differential • Position of tow point rams left/right

Page 2 Display: • Driving speed ( in m/min or km/h ) • Mix level, right/left conveyor • Optional Automated Steering Control: steering differential •Position of tow point rams left/right

Left-hand Menu: • F1 Screed settings • F3 Feed rate, conveyors • F5 Reverse augers

Left-hand Menu: • F1 Select speed control for engine, Automatic / Manual

Right-hand Menu: • F2 Set-up: Tamper • F4 Set-up: Vibrators • F6 Set-up: Pressure bar • F8 Optional Automated Steering Control Bottom Menu: • M1 Faults and warnings • M4 Machine data

• F3 Set-up: Screed Heating • F7 Service menu Right-hand Menu: • F8 Brightness / contrast setting

Button M1 from all pages

1

2

3

4

5

6

7

8

9

10

Page 0.1 Error Messages: First Row from Left to Right 1. Monitoring fouling of diesel filter ( Racor filter ) 2. Monitoring fuel level ( level > 15% ) 3. Monitoring alternator D+ 4. Monitoring coolant level ( level > minimum ) 5. Coolant temperature ( Perkins > 110 °C ) 6. Monitoring engine oil pressure ( for: Minimum, < 0.5 bar, Maximum > 8 bar ) 7. Intake / return filter 1 ( when pressure exceeds 1.8 bar ) 8. Leakage oil filter 2 ( when pressure > 2.5 bar ) 9. Monitoring Emergency OFF (when circuit is not ok ) 10. Monitoring grease lubrication system (when level < Minimum ) optional

Bottom Menu: • M1 Faults and warnings • M4 Machine data


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.7 Pages on the Display Button M4 from all pages

Start page > F1

Start page > F8 1

1 2

5

2

3

3

4

4 6

5

Page 0.4 Machine Data 1. Odometer Counts the distance travelled. Can be zeroed by pressing F2. Only counts the distance covered in Pave Mode! 2. Fuel tank capacity in litres 3. Operating hours 4. Engine speed 5. Engine oil pressure in bar 6. Engine temperature in degrees Celsius

Page 1.1 Set-up: Screed 1. Screed lock Activate screed lock with button F2 2. Deactivate Screed Float The screed floating function can be deactivated by pressing and holding button F4 (only until the button is released). 3. Setting Screed Assist Pressure (0 – 40 bar) The function must be activated via button F6. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the percentage. (Screed Assist is switched on via the switch in the centre panel of the main operating console.) 4. Adjustment of Screed Assist Pressure on left/right (Adjustment of Balance). The function must be activated via button F8. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the percentage. 5. Automatic Lifting of Auger together with Screed. Activated via button F3.

Page 1.7 Automated Steering Control (Option) Automated Steering Control can be switched on and off via button F2. The position of the steering sensor is shown between F5 and F6. Button F8 is used to choose between mechanical and sonic sensor for steering. The sensor for steering can be zeroed via button F7 when a sonic sensor is selected. The distance between sonic sensor and reference should be approx. 35 cm.


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.8 Pages on the Display Start page > F2

Start page > F4

Start page > F6

1

1

1

1

1

1

2

2 3

3

Page 1.2 Set-up: Tamper

Page 1.4 Set-up: Vibrators

1. Select Manual or Automatic The tamper function can be selected via buttons F2 and F4. No selection = tamper off. F2 activated = tamper running in manual mode (independently of joystick for traction). F4 activated = tamper running in automatic mode (depending on joystick for traction). 2. Tamper Speed Adjustment Can be adjusted from 0% to 100% (0 – 1800 rpm) The function must be activated via button F6. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the percentage. Important! The tamper will not stop if the speed is set to 0% and manual or automatic mode is selected. Instead, it continues to run at a preset speed. Buttons F2 and F4 must be used to switch off the tamper. 3. Tamper Speed Display (Option) This function is only active if the sensor for rpm has been installed in the screed.

1. Select Manual or Automatic The vibratory function can be selected via buttons F2 and F4. No selection = vibrators off. F2 activated = vibrators running in manual mode (independently of joystick for traction) F4 activated = vibrators running in automatic mode (depending on joystick for traction) 2. Vibrator Speed Adjustment Can be adjusted from 0% to 100 % (0 – 3600 rpm) The function must be activated via button F6. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the percentage. Important! Vibrators will not stop if the speed is set to 0% and manual or automatic mode is selected. Instead, it continues to run at a preset speed. Buttons F2 and F4 must be used to switch off vibrators. 3. Vibrator Speed Display (Option) This function is only active if the sensor for rpm is installed in the screed.

Page 1.6 Set-up: Pressure Bar(s) 1. Select Manual or Automatic The pressure bar function can be selected via buttons F2 and F4. No selection = Pressure bar(s) off F2 activated = Pressure bar(s) running in manual mode (independently of the joystick for traction) F4 activated = Pressure bar(s) running in automatic mode (depending on joystick for traction) Adjustment of frequency – pressure set via the adjusting unit on the screed, as on all machines. The pressure of the pressure bars is also indicated on the pressure gauges on the screed.


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.9 Pages on the Display Start page > ↑ or ↓ > F3

Start page > F5

Start page > F3

Page 2.3 Set-up: Screed Heating

Page 1.5 Reversing Auger Rotation

Page 1.3 Control of Conveyors

1. Screed Heating in Alternating Mode

The two augers can be reversed independently of one another. This function cannot be activated permanently.

The setting of the percentage can be activated via the buttons F5 and F4; the arrow keys are used to change the value. The arrow keys are active when the green LEDs light up and the cursor flashes in front of the percentage. The feed rate can be adjusted between 0 and 100%.

Select via button F2. When Alternating Mode is activated, the screed permanently heats both sides of the screed as long as the joystick for traction is set to neutral. When the joystick for traction is actuated in Pave Mode, the left and right sides are heated alternately at 30 second intervals. Extra heating rods are switched off (AB 500 / 600) Both sides of the screed are heated permanently when this function is deactivated. 2. Temperature Control for Screed Heating (Option) Activated via button F4. The maximum desired temperature is set via F6 and the arrow keys. The function must be activated via button F6. The arrow keys for adjustment are active as soon as the green LED in the middle lights up and the cursor flashes in front of the temperature value. The actual screed temperature is shown at the bottom. This function requires a temperature sensor on the basic screed’s sole plate, left or right, depending on screed type.

Buttons F3 for the left auger and F5 for the right auger must be pressed and held. The augers are only running in reverse direction (mix delivery to the inside of the machine) as long as the buttons are pressed.

1. Conveyors Running in Automatic Mode The ramp of the mechanical sensor and the response time are adjusted electronically. As a result, the head of mix in front of the screed is increased or decreased. However, if the mechanical sensor is off, the conveyors will continue running at the set value as long as the joystick for traction is actuated. 2. Conveyors Running in Manual Mode The conveyors run at 100% (maximum speed) when the "Manual" switch is actuated.


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.10 Pages on the Display Start page > ↑ or ↓ > F7

Start page > ↑ or ↓ > F7 > F1

Start page > ↑ or ↓ > F7 > F1 > 4X↑

Page 2.7 Service Area

Page 2.1.1 Matrix

Page 2.1.11 Info CAN

Display:

The main operating console is represented graphically here. When one of the switches on the console is actuated, the empty circle (switch) turns black to indicate the function of the switch.

The status of the CAN users is indicated here. In this way, the operator can see whether the user is working or logged on to the system.

• Currently installed software version.

Actuated buttons are shown as a black box and actuated latching switches with a cross in the middle. Values between 0 and 100 (digits) appear with the boxes for joystick (traction), joystick (steering) and potentiometer for speed control. The value depends on the potentiometer position. For example: position “joystick for traction": Neutral = 50 Forwards = 100 Reverse = 0

Controller 1 Controller 2 Controller 3 Power PC CAN Node 1 CAN Node 2 CAN Node 3 CAN Node 4 CAN Node 5 ASS left ASS right

Correct function of all switches can be checked in this way.

Meanings of 0 and 1:

The controller series, software version and firmware version are also displayed.

1 = CAN user is operational 0 = CAN user not detected

Left-hand Menu • F1 Matrix / display info pages • F5 Service area (protected by password ) • F7 Service error messages Right-hand Menu • • • •

F2 Extended conveyor settings F4 Extended auger settings F6 Traction drive, Manual Mode F8 Set date / time / language

Node ID: 1 Node ID: 2 Node ID: 3 Node ID: 6 Node ID: 30 Node ID: 31 Node ID: 29 Node ID: 28 Node ID: 9 Node ID: 18 Node ID: 12

Bottom Menu M1 Error messages


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.11 Pages on the Display Start page > ↑ or ↓ > F7 > F6


Start page > ↑ or ↓ > F8

Page 2.7.6 Traction Drive, Manual / Automatic Mode:

Page 2.7.8 Setting Language / Time / Date:

Page 2.8 Setting Screen Contrast and Brightness

The pave speed is reduced to 1.5 m/min if one or both sensors should fail.

F2 Selection of language: The function is activated by pressing the F2 button. The cursor flashes and the green LEDs in the arrow keys light up to show they are active. The language is set by pressing the button.

Setting Contrast:

However, the sensor system can also be suppressed in order to complete a job, for instance. The paver will then continue operating at reduced speed, but without control! This means that the operator may have to make “steering corrections“. Automatic or manual mode can be selected by pressing button F2. Error message:

F5 Setting Time: The function is activated by pressing the F5 button. Two bars now appear in the hour display and the LED in the arrow keys lights up green. The time is adjusted by pressing the arrow keys. When the hour has been changed, press Enter and the bars move on to the minute display. After adjusting the minutes, press Enter again and the bars move on to the seconds, which can then also be adjusted.

"Traction drive: Manual Mode active"

The F2 button must be pressed first in order to set the contrast. The cursor then flashes in front of the set value and the LED in the middle lights up green. The arrow keys for adjusting the value are now active and the screen contrast can be set as required. Setting Brightness: The F4 button must be pressed first in order to set the brightness. The cursor then flashes in front of the set value and the LED in the middle lights up green. The arrow keys for adjusting the value are now active and the screen brightness can be set as required.

F7 Setting Date: The procedure is the same as for setting the time, except that the year is set first, then the month and finally the day. Important: This setting can only be made when the diesel engine is stopped.


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.12 Pages on the Display Start page > ↑ or ↓ > F7 > F2

Page 2.7.2 SetSet-up: Conveyor functions Conveyors in Automatic Mode The ramp of the mechanical sensor and the response time are adjusted electronically. As a result: The head of mix in front of the screed is increased or decreased (sensor switches off sooner or later). However, if the mechanical sensor is switched off, the conveyor will continue to run at the set value (in this case 100% on both sides) as long as the joystick for traction is actuated. Conveyors in Manual Mode The conveyors run at the set speed (in percent) when the "Manual Mode" function is actuated.

Page 2.7.2 SetSet-Up: Extended Conveyor Functions Buttons F1 and F2 Each side can be operated in Manual Mode independently of the joystick for traction. The conveyor then runs at the speed set via the buttons F5 and F6. Buttons F5 and F6 The feed rate, and in Manual Mode also the speed, can be set here. The function is activated by pressing button F5 or F6. A flashing cursor appears beside the selected position. The LED in the arrow keys lights up green and the arrow keys can be used to change the setting. Buttons F7 and F8 Emergency function! Deactivates the mechanical sensors. When the mechanical sensors are deactivated and Manual Mode is OFF, buttons F1 and F2, automatic mode ON, the conveyor runs at the speed set via buttons F5 and F6 when the joystick for traction is set to forward travel. The conveyors stop when the joystick is set to neutral.


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.13 Pages on the Display


Page 2.7.4 SetSet-up: Extended Auger Functions

Page 2.7.4 SetSet-up: Extended Auger Functions

Buttons F1 and F2 Each side can be operated in Manual Mode independently of the joystick for traction. The auger then runs at the speed set via the buttons F5 and F6

Buttons F7 and F8 Emergency function! Deactivates the auger sensors. When the auger sensors are deactivated and Manual Mode is OFF, buttons F1 and F2, Automatic Mode ON, the auger runs at the speed set via buttons F5 and F6 when the joystick for traction is set to forward travel. The augers stop when the joystick is set to neutral.

Buttons F3 and F4 The augers are permanently reversed at the preset speed. Buttons F5 and F6 The feed rate, and in Manual Mode also the speed, can be set here. The function is activated b pressing button F5 or F6. A flashing cursor appears beside the selected position. The LED in the arrow keys lights up green and the arrow keys can be used to change the setting.

Augers in Automatic Mode In Automatic Mode, the auger speed is controlled by the auger sensor. This control is proportional. However, if the auger sensor is switched off, the auger will continue to run at the set value (in this case 100% on both sides) as long the as the joystick is actuated. Augers in Manual Mode The auger runs at the set speed (in percent) when the "Manual Mode" switch is actuated.


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.14 Pages on the Display Start page > ↑ or ↓ > F1 Start page > ↑ or ↓ > F7 > F7

Page 2.7.7.1 Error Messages

Page 2.1 Automatic Speed Control

This page must be called up, as it does not appear automatically when a fault occurs.

Automatic speed control is selected via button F2.

Active faults are indicated by a black CAUTION symbol preceding the error message. The CAUTION symbol is crossed out when the fault is inactive.

When this function is active, the engine speed changes from idle (approx. 960 rpm) to the preset speed (ECO/MAX) as soon as the joystick for traction is actuated.

Error codes and possible causes can be viewed by clicking the heading. If the fault is no longer active, the message can be confirmed and deleted with the Enter button. The Enter button must be pressed for this purpose. A flashing cursor then appears at the top and can be moved to the required position with the aid of the arrow keys. The error message is deleted from the display memory by pressing Enter again. All error messages generated on the machine are saved in the host computer, where they can be read out at any time.

When the joystick set to neutral, the display for speed control flashes orange until the joystick is actuated. The engine speed must be defined manually if this function is not activated. Important ! The function "increase speed to approx. 1200 rpm when switching on screed heating" is totally separated from this function.


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.15 Operation of the Lateral Console

LED cross Tow point rams, left

LED cross Tow point rams, right

NIVELTRONIC Plus left ON / OFF

NIVELTRONIC Plus right ON / OFF

Changeover Machine settings / NIVELTRONIC Plus

Sensor calibration, left

Sensor selection, left

Sensor calibration, right

Sensor selection, right

Parameter settings NIVELTRONIC Plus


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.16 Operation of the Lateral Console

Sensitivity of left side 0 = Very slow 5 = Standard 9 = Very fast

Position of tow point rams, right

Set value for right side

Selected sensor type, left

Actual value for right side


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.17 Operation of the Lateral Console Augers automatic mode ON / OFF

Conveyor automatic mode ON / OFF

Reverse augers Caution: Automatic mode is deactivated Conveyor override Auger overregulation

Floating of the screed for setting-up before paving starts

Horn

NIVELTRONIC Plus active Increase left-hand setpoint

NIVELTRONIC Plus active Increase right-hand setpoint

NIVELTRONIC Plus inactive Lift left-hand tow point ram

NIVELTRONIC Plus inactive Lift right-hand tow point ram

NIVELTRONIC Plus active Decrease right-hand setpoint

NIVELTRONIC Plus active Decrease left-hand setpoint NIVELTRONIC Plus inactive Lower left-hand tow point ram

Pave width control

NIVELTRONIC Plus inactive Lower right-hand tow point ram


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.18 Sensor Symbols NIVELTRONIC Plus Connection to Lateral Console

Sensor Type

Machine Connection

No sensor connected

Socket for auger sensor

Mechanical grade sensor

Not possible

Mechanical grade sensor scanning the ground

Not possible

Mechanical grade sensor scanning a reference line

Socket for sensor

Machine connection

Not possible

Slope sensor Slope to the right Slope sensor Slope to the left Sonic grade sensor scanning the ground

Not possible

Sonic grade sensor scanning a reference line

Not possible

NAVITRONIC Plus

Not possible

Machine connection (slope sensor) below the operator's platform


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.19 Operation of the Lateral Console / Sensor Calibration

Start Page NIVELTRONIC Plus

Page for Parameter Settings

Page for Sensor Calibration

Press button F3 to display the


Press buttons F1 / F2/ F3 / F4

page for parameter settings

page for Sensor calibration

to adjust the displayed actual value


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.20 Operation of the Lateral Console / Brightness and Contrast



Page for Brightness / Contrast



The display brightness can be


page for Brightness / Contrast

adjusted by pressing buttons F1 / F2. The display contrast is set by pressing buttons F4 / F5.


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.21 Operation of the Lateral Console / Sensitivity



Page for Sensitivity



The sensitivity of the left-hand


page for the sensitivity

sensors can be adjusted by pressing the buttons F1 / F2. The sensitivity of the right-hand Sensors is adjusted by pressing the buttons F4 / F5. Standard setting = 5 Very slow sensitivity = 0 Very fast sensitivity = 9


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.22 Operation of the Lateral Console / Tamper / Vibrators / Pressure Bars

Tamper Settings

Vibrator Settings

Pressure Bar Settings

Display:

Display:

•Speed selection in %

•Speed selection in %

•Actual speed of the tamper shaft

•Actual speed of the vibrator shaft

(optional)

(optional)

The pressure of the respective pressure

F3 Select Manual / Automatic / OFF


bars must be set manually on the screed.

F2 Reduce tamper speed

F2 Reduce vibrator speed

F4 Increase tamper speed

F4 Increase vibrator speed



Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.23 Operation of the Lateral Console / Screed Assist / Balance / Screed Float OFF

Screed Assist (optional)

Screed Assist Balance (optional)

Screed Not Floating

Pressure Setting

Balance Control

Display:

Display:

The function is only maintained momentarily

•Preset screed assist pressure in %

•+/- 50 % screed assist pressure

Floating of the screed is deactivated and the screed held in position as long as

0 % = 0 bar / 100 % = 40 bar F3 Reset balance to 0% F3 Select Automatic / OFF

F2 Assist left-hand side more strongly

F2 Reduce the screed assist pressure

F4 Assist right-hand side more strongly

button F3 is actuated

F4 Increase the screed assist pressure


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.24 Operation of the Lateral Console / Measured Values / Auger Height / Auger Sensors

Machine Data Display: • Screed plate temperature • Pave speed

Hydraulic Auger Height Adjustment (Optional) F2 Lower auger F4 Lift auger

Auger Display: Auger speed selection in % with auger sensor deactivated F2 Decrease auger speed F3 Auger sensor On / Off F4 Increase auger speed


Machine Technology Training SUPER 1600-2 / 1800-2 2.0 Machine Operation 2.23 Operation of the Lateral Console / Conveyors

Conveyor Display: Preset conveyor feed rate. Changing this setting displaces the switch-off point of the conveyor sensor. F2 Reduce conveyor feed rate F4 Increase conveyor feed rate



3.0

Measured Values

3.1

Measured electrical values

3.2

Measured electrical values

3.3

Measured hydraulic values


Machine Technology Training SUPER 1600-2 / 1800-2 3.0 Measured Values 3.1 Measured Electrical Values Rpm sensors, traction drive: Supply voltage 24 VDC Signal voltage 6.4 VAC +/- 0.5

Setpoint encoder, control desk: Feed potentiometer: Supply voltage 8 VDC

Series resistance 5 kΩ At 1 m/min, signal approx. 36 +/-10 Hz

Speeds: Pave mode 24 m/min

Left-hand stop

5.6 VDC

Right-hand stop 2.3 VDC Only channel 1 is evaluated

Positioning mode 16 m/min Travel mode 4.5 km/h

Conveyors: Conveyor sensor 1 – 5 VDC (min. and max. values must be learned in the protected area)

Control current for pump actuation approx. 180 – 600 mA (min. and max. values must be learned in the protected area) Gearbox output speed at full throttle 58 +/-3 rpm

Augers: Auger sensor 1.5 – 6.5 VDC Control current for pump actuation approx.180 – 600 mA

Joystick for traction:

Analog channel

CAN BUS channel

Supply voltage 8 VDC

Internal desk supply voltage

Front stop 1.1 VDC

Front stop approx. 98 digits

Neutral 3.9 VDC

Neutral approx. 52 digits

Rear stop 6.8 VDC

Rear stop approx. 4 digits

Joystick for steering:

Analog channel

CAN BUS channel

Supply voltage 8 VDC

Internal desk supply voltage

Left-hand stop 1.1 VDC

Left-hand stop 97 digits

Middle 3.9 VDC

Middle 52 digits

Right-hand stop 6.8 VDC

Right-hand stop 3 digits

(min. and max. values must be learned in the protected area)

SUPER 1600-2 speed at full throttle 83 +/-4 rpm SUPER 1800-2 speed at full throttle 83 +/-4 rpm

All setpoint encoders in the control desk have two potentiometers. Both potentiometer signals are used to evaluate the current position of the setpoint encoders. All potentiometers must be calibrated and synchronized under "Parameters“ in the protected area.


Machine Technology Training SUPER 1600-2 / 1800-2 3.0 Measured Values 3.2 Measured Electrical Values Tamper Control current for valve actuation approx. 480 – 620 mA

Electric screed heating: 3-phase AC generator:

Minimum and maximum speeds must be learned in

Generator type must be set in the protected area!

the protected area!

Voltage between live phases 400 +/-12 VAC

Minimum speed 450 rpm

Voltage between live phases and neutral conductor 230 +/-7 VAC

Maximum speed 1750 +/- 50 rpm

Screed heating is switched off for 4 seconds when engine rpm changes.

Vibrators: Control current for valve actuation approx. 480 – 620 mA Minimum and maximum speeds must be learned in the protected area! Minimum speed approx. 800 rpm Maximum speed 3000 +/- 50 rpm

Screed assist: Control current for valve actuation approx. 200 – 800 mA

Load shedding takes place after 2 seconds at a straining speed of more than 100 rpm. Screed heating is switched on again after 20 seconds. Resistance KTY at 20 °C = 1809 Ω Forced cycling at 165 °C Emergency cut-out at 180 °C To reset screed heating, let the generator cool, then switch on again ! Setting of ISO monitor 20 kΩ Screed plate temperature sensor PT 100 at 20 °C 100 Ω Setting of motor protection switch 17 A

Pressure adjustable from 0 – 40 bar Important: Minimum current remains active even when Screed assist function is deactivated.

Measured screed values: Tamper speed 15 pulses per revolution Max. 1750 rpm = 437.5 Hz Vibrator speed 15 pulses per revolution Max. 3000 rpm = 750 Hz Screed plate temperature sensor PT 100 at 20 °C 100 Ω


Machine Technology Training SUPER 1600-2 / 1800-2 3.0 Measured Values 3.3 Hydraulic Measured Values Parking brake:

Traction drive: Supply Control pressure High pressure Maximum pressure control Delivery valve Back pressure valve Pump swivel range Motor swivel range

19 +3 bar 2 – 13 bar 420 bar 395 bar 14 bar 3 bar 2 – 8 bar 7 – 13 bar

Hydraulic screed lock (optional): Locking / unlocking pressure 40 bar (Valve coil for locking or unlocking is energized continuously)

Hydraulic rams:

Augers: Feed pressure High pressure Pressure limitation

Spring-loaded disk brakes Working pressure 40 bar The parking brake is applied automatically when the joystick for traction is in "Neutral" position.

Raise hopper sides Lower hopper sides Raise hopper front Lower hopper front Lift screed Lower / lock screed Hydraulic auger height adjustment Raise auger Lower auger

25 bar 255 bar 225 bar

Conveyors: Feed pressure High pressure Pressure limitation

25 bar 255 bar 225 bar

180 bar 15 bar 180 bar 15 bar 180 bar 30 bar ( optional ) 180 bar 80 bar

Hydraulic screed assist (optional): Levelling: Levelling pressure

Screed assist pressure max. 80 bar

( Each tow point ram has 3 l/min hydraulic oil available. The levelling pressure is adjusted in accordance with the force applied, but not more than 80 bar ! )

40 bar

Vibrators / Pressure bar 1: Pressure limitation (paver)

230 +/- 15 bar

Pressure limitation (paver)

230 +/- 15 bar

Tamper: High compaction (optional): Maximum pressure rotary valve

180 bar



4.0

Machine Components, Hydraulic System

4.1

Arrangement of hydraulic pumps

4.2

Hydraulic pump, traction drive

4.3

Hydraulic motor, traction drive

4.4

Hydraulic pump for conveyors

4.5

Hydraulic motor for conveyors

4.6 – 4.7

Valve block ST 2 / Levelling / Brake / Screed lock

4.8 – 4.9

Valve block ST 2 / Hydraulic ram functions

4.10

Valve block ST 3 / Screed assist

4.11

Release brake – enable freewheeling

4.12

Hand pump Q 20 / Release brake

4.13 – 4.14

Valve block ST 4/5 Tamper – Vibrators

4.15

Valve block ST 6/7 High compaction TP2 Pressure booster, Hydraulic ram functions, Screed

4.16

Valve block ST 6 / Pressure booster, high compaction TP2

4.17

Valve block ST 7 Pressure booster, Hydraulic ram functions, Screed

4.18

Hydraulic filter

4.19

Leakage oil filter F1

4.20

Intake / return filter F2

4.21

Central lubrication


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.1 Arrangement of Hydraulic Pumps Q9 Hydraulic ram functions, paver Q5 Supply for conveyor / auger, left Q3 Auger, right Q10 Hydraulic ram functions, screed Q4 Conveyor, right Q12 Supply for traction drive

Q15/16/17 Optional: high compaction

Q1 Traction drive, right

Q2 Traction drive, left

Q6 Auger, left

Q13 Tamper

Q7 Conveyor, left Q11 Vibrators Q8 Supply for conveyor / auger, right


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.2 Hydraulic Pump, Traction Drive Feed pressure port Leakage oil port, bleeding

Control pressure port Y

High-pressure / low-pressure port

Measuring port MP

Pressure limiting valve Feed pressure limitation 19 bar

Control pressure port Z

Mechanical stroke limitation

Leakage oil port

Pressure limiting valve High-pressure limitation 420 bar Mechanical stroke limitation

Variable displacement axial piston pump – HPV 55-02-L Part No.: 96.2817.1000 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System

Speed sensor

4.3 Hydraulic Motor, Traction Drive Leakage oil port L Adjusting screw Max. displacement External pilot port E

Control pressure port X Adjusting screw Min. displacement Line connection A,B

Bleed screw Control pressure line

Leakage oil port U

Delivery valve 14 bar

Variable displacement axial piston motor – HMV 75-02 H1 Part No.: 2029365 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.4 Hydraulic Pump for Conveyors Mech. zero point adjustment

Pressure limiting valve, high-pressure 255 bar

Feed pressure port G

Control pressure port X2

Measuring port MB Control pressure port X1

Bleed port R

2 1

Pressure limiting valve, feed pressure 25 bar

Measuring port MA High-pressure / low-pressure port

Leakage oil port T2 Pressure limiting valve, high-pressure 255 bar

Variable displacement axial piston pump – A10VG45/A10VG28-L

1 – Internal pump, auger 2 – External pump, conveyor

Part No.: 2016414


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.5 Hydraulic Motor for Conveyors Leakage oil port

S 1600-2/1800-2 Conveyor

Line connection A

Part No.: 2001163

S 1600-2 Auger Part No.: 96.0956.1000

S 1800-2 Auger Part No.: 96.0975.1000 Non-return valve for internal leakage oil removal

Line connection B

Gerotor-Motor – OMTS 200Hydraulic Motor (Gerotor) – OMTS 200/250 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.6 Valve block ST 2 / Levelling / Brake / Screed Lock Pressure limiting valve DBV19 230 bar to protect the pump Flow control valve 6 l/min for levelling

Pressure limiting valve DBV20 40 bar for brake Optional: screed lock

Flow distribution 50:50 for levelling

Disk brake

Flow control valve 6 l/min for cylinder functions

Tow point ram right

Pressure limiting valve DBV19 80 bar for levelling Tow point ram left

Valve block ST2 / Levelling / Brake / Screed lock © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.7 Valve Block ST 2 / Levelling / Brake / Screed Lock Flow control valve 6 l/min SRV 1

Pressure limiting valve DBV19 230 bar

Measuring port M6 80 bar for levelling Measuring port M20 40 bar Pressure limiting valve DBV19 230 bar

Pressure limiting valves DBV 17/18 100 bar Pressure limiting valve DBV20 40 bar Pressure limiting valve DBV19 80 bar

Directional valve WV3, tow point ram right

Directional valve WV3, tow point ram left

Valve block – ST2 Levelling / Brake / Screed lock

Flow distribution 50:50 MT 1 Flow control valve 6 l/min SRV 2

Part No.: 96.5402.1000


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.8 Valve Block ST 1 / Hydraulic Rams

Floating position valve 24 V = Floating position OFF

Lift / lower / lock screed

Optional: Raise / lower auger

Optional: hopper front

Pressure booster valve, hydraulic ram functions Raise / lower right-hand hopper side

Raise / lower left-hand hopper side


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.9 Valve block ST 1 / Hydraulic Ram Functions 24 V Floating position OFF SRV 3 Flow control valve, lower screed

DRV 1 Pressure reducing valve 30 bar DBV 22/23 Pressure limiting valve 15 bar

Measuring port M22 180 bar

Measuring port M21 30 bar, screed lock

DBV 21 Pressure limiting valves 180/20 bar

Directional valve WV11 Lift / lower / lock screed

Valve block – ST1 Hydraulic ram functions

Part No.: 96.5401.1000


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.10 Valve Block ST 3 / Screed Assist

Directional valve WV 18 Screed assist ON / OFF

Proportional pressure reducing valve 0-40 bar

Pressure gauge, screed assist pressure, left

Directional valve WV 19 Separation right / left

Proportional pressure reducing valve 0-40 bar

Pressure gauge, screed assist pressure, right

Return port T Non-return valve (pilot-operated) Non-return valve (pilot-operated)

Line connection P

Line connection A2 Line connection A1

Valve block – ST 3 Screed assist

Part No.: 96.5403.1000


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.11 Hand Pump Q20 Brake / Release Brake Manually / Enable Freewheeling

High-pressure valve with anti-cavitation valve High-pressure valve 420 bar

Q 20 Hand pump Release brake

To release the parking brake by hand, move the hand lever upwards and build up 40 bar pressure with the hand pump! (Pressure gauge) Unscrew the high-pressure valves (4 valves) for traction drive 3-4 turns so that the hydraulic oil can circulate between pump and motor!

The paver must not be towed more than 300 metres. The maximum towing speed should not exceed 10 m/min.

Hand pump Q20 Brake © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.12 Hand Pump Q20 Brake Pressure gauge Selector lever ( e.g. Release brake )

Delivery port WV

Pump movement

Line connection B

Non-return valve

Mount – Pump lever

Pressure limiting valve DBV28 40 bar

Return port R

Hand pump block – Release brake

Part No.: 96.2803.1000


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.13 Valve Block ST4 / ST 5 Tamper / Vibrators

M 26 Measuring point, vibrators 230 bar

ST 4 Tamper M 27 Measuring point, tamper 230 bar

ST 5 Vibrators © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.14 Valve Block ST4 / ST 5 Tamper / Vibrators Pressure reducing valve

Stroke limitation A Screw plug LS

LS pressure limiting valve

Screw plug X

Line connection A Line connection Y

Line connection T

Pressure limiting valve DBV 230bar

Screw plug B

Stroke limitation B

Line connection M

Line connection P

Valve block ST4 / ST5 Tamper / Vibration

Part No.: 2001790


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.15 Valve Block ST6 / ST 7 High Compaction TP2 / Pressure Booster, Hydraulic Ram Functions

ST 6 Pressure booster, high compaction

ST 7 Pressure booster, hydraulic ram functions (screed)

ST 7 Pressure booster, hydraulic ram functions (screed) Important: the jumper for high compaction must be fitted between PIN 9 and 10 in the screed connector 4X5, otherwise the pressure booster will not be activated! ( ESP Page 25 )

ST 6 Pressure booster, high compaction

Valve block ST 6 / ST 7 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.16 Valve Block ST6 Pressure Booster, High Compaction TP2 Measuring port MP2 180 bar Line connection R

Line connection A2

Line connection P2

Line connection P3

Line connection AS

Line connection P1 Measuring port MP1180 bar Line connection A1 Measuring port MS 180 bar

Valve block ST6 Pressure booster, high compaction TP2

Part No.: 96.5415.1000


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.17 Valve Block ST 7 Pressure Booster, Hydraulic Ram Functions (Screed) Line connection P2 Line connection T2 Measuring port M24 180 bar, screed cylinder functions

Directional valve WV 20, pressure booster, screed

Line connection P1

DBV 27 Pressure limiting valve 180 bar

Valve block – ST 7 Pressure booster, hydraulic ram functions (screed)

Part No.: 96.5413.1000


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.18 Hydraulic Filter F 2 Intake / return filter

Pressure switch 2.5 bar

Bleed screw


F 1 Leakage oil filter

F 3 Oil filler port / tank vent

The intake / return filter must be bled after changing the filter or hydraulic fluid, otherwise air may be drawn into the hydraulic system. Back off the bleed screw 3-4 turns before starting the machine, then start the engine and let it run at idle speed. The mixture of oil and air which emerges from the bleed screw can be wiped off with a rag or similar. The bleed screw must be tightened down securely as soon as bubble-free hydraulic oil emerges. © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.19 Leakage Oil Filter F1 Oil inlet

Oil outlet


Part No.: 96.2453.1000

Filter – Leakage oil filter with pressure switch ( 2.5 bar)

Filter cartridge: 96.2453.1001


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.20 Intake / Return Filter F2 Return port

Intake ports


Return port

Bleed screw Intake ports Oil outlet

Part No.: 96.2454.1000

Filter – Intake / return filter with pressure switch ( 1.8 bar)

Filter cartridge: 96.2454.1001


Machine Technology Training SUPER 1600-2 / 1800-2 4.0 Machine Components, Hydraulic System 4.21 Central Lubrication

The central lubrication system lubricates the bearings on drive shafts, conveyors and augers. It is always activated when at least one of the material handling functions Is operating in manual or automatic mode. Connections are provided on the back of the machine for the outer bearing blocks when auger extensions have been mounted. These connections must not be plugged: they must be connected to the return flow ( R ). To bleed the grease pump, fill with approx. 100 ml of gear oil. Open the delivery line on the pump and let the pump run until a bubble-free mixture of oil and grease emerges. Then fill the grease vessel with high-temperature grease.

Pump, central lubrication

Progressive grease distribution Delivery ports, central lubrication

Return port, central lubrication



5.0

Machine Components, Electrical System

5.1

Components in the terminal box

5.2

B3 module

5.3

Fuse assignment / Rated amperage

5.4

B2 CAN bus module / Murr relay / Terminal block 2X4

5.5

B2 CAN bus module

5.6

Bosch relay 24 V / 20 A

5.7

CAN nodes 1 to 4

5.8

Socket outlets on the terminal box

5.9

Speed sensors, hydraulic traction drive

5.10

Interface ports on the control desk

5.11

Control box for screed heating

5.12

Socket outlets on the control box for screed heating

5.13

CAN node 5, control box for screed heating

5.14

Isolation monitoring

5.15

Voltage regulator

5.16

Diagnostic function, screed heating

5.17

Three-phase AC generator, screed heating


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.1 Components in the Terminal Box Controller 2 + 3

11B4 Emergency OFF module

B 2 CAN bus module Terminal block 2X4 Relay terminals 6A

B1 Diode module

Terminal block 2X2 B 3 Module / Fuse holder

Charge indicator

Bosch relay


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.2 Module B3 60 A fuse, preheating

Relay K4, preheating

Emergency OFF relays K2 and K3 BHS K1 Battery (battery isolator)

Spare fuses Fuse tester

Fuse, control desk Emergency OFF

Connection X3 ground side Emergency OFF circuit X5 power feeder from main fuse 1F2

Connection X4 fuse outputs

Connection X12 outgoing feeder, preheating system Connection X1, actuation of K1 and K4 Connection X2 Emergency OFF circuit, module 11B4 Module B3 Part No.: 2041503


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.3 Fuse Assignment / Rated Amperage F0

3 Amp

Fuse, ground side control desk Emergency OFF. Caution: 0 V

F21

7.5 Amp

Not used

F22

7.5 Amp

Windscreen wipers, washdown system

F1

7.5 Amp

Not used

F23

15

Amp

Socket outlets, seat heating

F2

7.5 Amp

Controller 1 - 3, ignition

F24

15

Amp

Socket outlet external controller, tamper / vibrator speed sensor

F3

7.5 Amp

Not used

F25

15

Amp

ECM

F4

7.5 Amp

Not used

F26

15

Amp

Optional refuelling system

F5

7.5 Amp

Coding C 1-3, U ignition C2 and C3 via 45K1

F27

15 Amp

Optional water spray system

F6

7.5 Amp

Power supply C2 I/O side via 46U2

F28

15 Amp

Power supply C2 CPU side

F7

7.5 Amp

Pressure switch, hydraulic filter, horn, reversing signal

F29

15 Amp

Power supply C3 CPU side

F8

15 Amp

Socket outlets, flashing warning lamps 6X2/6X3/4X9 via 8K6

F30

15 Amp

Power supply C3 I/O side

F9

15 Amp

Rear working lamps via 10K4

F31

15 Amp

Not used

F10

7.5 Amp

Charge control, D+

F32

15 Amp

Not used

F11

15 Amp

2x 24 Volt socket outlets, distribution box left

F33

15 Amp

Power supply CAN node 1

F12

7.5 Amp

Not used

F34

15 Amp


F13

7.5 Amp

Not used

F35

15 Amp


F14

7.5 Amp

Modules 12B2,12B3 (8 V), travel speed sensor, slope sensor

F36

15 Amp


F15

7.5 Amp

Sensors for conveyors, automated steering control, screed temp.

F37

15 Amp

Power supply CAN node 5, alarm contact ISO tester

F16

7.5 Amp

Lateral operator's console, right

F38

15 Amp

Not used

F17

7.5 Amp

Lateral operator's console, left

F39

7.5 Amp

Starter

F18

3

Amp

Control desk, Emergency OFF circuit

F40

7.5 Amp

ECM ignition

F19

15

Amp

Front working lamps via 10K3

F41

15 Amp

Not used

F20

7.5 Amp

Not used

F42

15 Amp

Not used


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.4 B2 CAN Bus Module / Murr Relay / Terminal Block 2X4 B 2 CAN bus module

Terminal block 2X4 sensor system Diode module B1

11X Murr relay 1 X Optocoupler 2 X resistor terminals 5 kohm Series resistance speed sensor, Traction drive Optocoupler terminal Murr 2460740021

Relay terminal Murr 3515116030

Diode array

Murr relays for (from left to right): Res. Reserve 45K1 Reset C2-C3 (after update) 43K2 Enable ECM diesel engine 27K6 Traction main switch for levelling (pave mode) 13K6 Reserve signal for FHS 1 (pave mode) 13K5 Optional reversing horn Enable reverse driving right 13K4 13K3 Enable reverse driving left 13K2 Enable forward driving right 13K1 Enable forward driving left 11K4 Horn 43B7 2nd setpoint, diesel engine (optocoupler)

Lütze 3515180010 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.5 B2 CAN Bus Module

B2 module 2032316

Terminating resistors, CAN bus

The switches on module B2 are used for troubleshooting in the CAN bus. A defective CAN user causing a short-circuit or interruption results in malfunctioning of the CAN bus and operation becomes impossible or is at least restricted. With these switches, a defective CAN user can be disconnected from the CAN bus (pull plug) and the CAN bus reconnected by operating the corresponding switch on module B2. The status of each CAN user can be checked on the INFO page in the display.

Start page > ↑ or ↓ > F7 > F1 > 4X↑


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.6 Bosch Relay 24 V / 20 A Pin 87 NO contact

Coil connection 85 ground Coil connection 86+ 6K5

8K6

10K3

10K4

11K6

25K4

31K2

31K5

Res

Res

Pin 30 Pin 87a NC contact

Bosch relays for (from left to right): 6K5 Starter 8K6 Flashing warning lamp 10K3 Front working lamps 10K4 Side / rear working lamp 11K6 Horn 25K4 Enable high compaction TP2 31K2 Optional windscreen wiper 31K5 Optional washdown system


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.7 CAN Nodes 1 to 4

CAN nodes 1 and 2 rear left

CAN node 1 Node ID 30 (rear left) Raise / lower screed; Raise / lower hopper sides; Floating position OFF CAN node 2 Node ID 31 (rear left) Raise / lower hopper front; Raise / lower auger; Hydraulic screed lock CAN node 3 Node ID 29 (rear right) Tamper; Vibrators; Central lubrication; Screed assist CAN node 4 Node ID 28 (rear right) Augers forwards / reverse; Conveyors forwards / reverse

CAN nodes 3 and 4 rear right


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.8 Socket Outlets on the Terminal Box (behind service flap, operator's platform)

1

2

3

4

5

6

1

4X5 Actuation of solenoid valves for extend / retract screed

2

4X1 Socket outlet, lateral operator's console, left

3

4X2 Socket outlet, lateral operator's console, right

4

4X6 Socket outlet, measured screed values

5

4X7 Socket outlet for external grade and slope control

6

4X8 Socket outlet, slope sensor


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.9 Speed Sensors, Hydraulic Traction Drive Speed sensor, traction drive, right A 0 Volt signal is present at the input of the Digsy

+ 24 Volt

Compact controller when the speed sensor is connected through. A 12 V signal is present at the input of the Digsy

2X4 pin 52 / 55

Compact controller when the speed sensor contact is open. The speed of the hydraulic motor when driving Produces a mean voltage of approx. 6.5 V AC. The frequency depends on the driving speed.

18 R3 /

Series resistor 5 KΩ

18R5

red terminals 2X4

If one or both speed sensors should fail, the speed will

2X4 pin 53 / 56

be reduced to 1.5 m/min. The machine can travel at half the maximum speed by switching over to traction drive in manual mode. Speed sensor,

Series resistor 5 KΩ

travel drive

in the "Digsy

18B1 / 18B4

Compact"

0 Volt 2X4 pin 54 / 57

The series resistors 18R3/R5 are soldered into the red terminals.

Speed sensor, traction drive: 2029371


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.10 Interface Ports on the Control Desk Retain Data Memory The current machine configuration is saved here. The data are overwritten whenever the ignition is switched off. These data have top priority if appropriate for the electronics. In other words, if the controller recognizes (e.g. on the basis Of checksums) that this memory contains more up-to-date data, then these data will be used. The memory is used to copy the Retain Data from the old desk to the new desk when replacing the control desk. The machine functions are not affected by not plugging in the Retain Data stick! Retain Data are always also saved in the control desk.

Interface port for software updates Service port Only for VÖGELE after-sales technicians

Retain Data Memory Part No.: 2039861


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.11 Control Box for Screed Heating Transducer 100 A > 1 A

Main fuses 3X50 A

EME Voltage regulator 34B8 CAN node 5 ID 9

Terminal block 5X1 Converter module 34B6 current > voltage Converter module 34B7 current > voltage Relay 33K2 screed heating, left Converter module 34B8 current > voltage Relay 33K3 screed heating, right ISO monitor Relay 33K4 auxiliary screed heating Smoother module 33B4

2 x LED red / 3 x LED green 5 x safety cutout 16 A

Terminal block for connecting the old screed © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.12 Socket Outlets on the Control Box for Screed Heating 5X2 Socket outlet, screed heating, left 5X3 Socket outlet, screed heating, left 5X4 Socket outlet, screed heating, right 5X5 Socket outlet, screed heating, right 5X6 Socket outlet, auxiliary screed heating

Socket outlet 24 V working headlamp

LED red, isolation fault

LED red, safety cutout tripped

LED green, screed heating left

Optional Earthed socket outlet 230 V Only active at minimum speed

LED green, screed heating right

LED green, screed heating auxiliary


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.13 CAN Node 5, Control Box for Screed Heating ( Node ID 9 )

X1

X2

X3

Connector

I/O

Function

X1.1

ID 1.1

Isolation fault

X1.3

I.D 1.2

LS fault

X1.5

I.D 1.3

CEE socket outlets

X1.11

I.U 1.5

Coding

X1.12

I.U 1.6

Phase L1

X1.15

Q.D 1.7

Heating left

X1.17

QD 1.8

Heating right

X2.11

I.U 2.5

Phase L2

X2.12

I.U 2.6

Phase L3

X2.15

Q.D 2.7

Heating, auxiliary

X2.17

Q.D 2.8

Earthed socket outlet

X3.1

Uv

+ 24 V

X3.2

Uv

0V

X3.5

CAN_L

CAN Low

X3.6

CAN_H

CAN High

CAN node Part No.: 3515.1800.25


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.14 Isolation Monitoring The isolation meter monitors the complete 400 V system. The system is designed as an IT supply (isolated ground), which means that the machine frame is not electrically connected to the neutral conductor / phase conductor at any point. In the event of a short-circuit between phase conductor or neutral conductor and machine frame, the frame would no longer have zero potential. This fault is immediately revealed by use of the ISO tester. The isolation monitor is purely an indicator. The heating is not switched off if a fault occurs.

1

2 3

4

5

6

7

L1 L2 L3 N PE

G

L1 A1

L2 A2

KE

PE

1

TEST button ( > 1s ) Test

2

Power LED (230 V) – Supply voltage present

3

Alarm LED – Lights up when the set response value is undershot

4

Alarm LED – Lights up when the set response value is undershot

5

LEDs – Indicate the isolation resistance in kohm

6

DIP switch left

> alarm contact (top position NO / bottom position NC)

DIP switch right > measuring range (top position X1 kohm / bottom position X10 kohm) 7

Potentiometer for setting the response value These settings yield a response value of 20 kohm permitting a maximum fault current of 20 mA for a nominal voltage of 400 V.

Isolation monitoring is a safety feature which must not be manipulated !!! Factory setting by VÖGELE: Both DIP switches in top position and potentiometer set to 20 kohm ISO Tester Part No.: 3515.1800.03


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.15 Voltage Regulator The voltage regulator keeps the output voltage constant at 385 – 395 V AC between the phases and at 220 – 230 V AC between phases and neutral conductor. The supply voltage for the voltage regulator is tapped from the 3-phase AC generator supply. The voltage regulator is powered via the connections of the auxiliary windings UH VH UH‘( 70 V +/- 20 % 3-phase / 40 -130 Hz). The actual generator voltage is tapped via U V W. (200 - 500 V AC / 50 - 130 Hz) The field winding is connected via J1(+) and K1(-). The field current or voltage depends on the generator speed and current consumption. It is limited to 4 A by the excitation fuse.

View from above

In the majority of cases, the excitation fuse is tripped by an excessively low generator speed, which is frequently due to incorrect tensioning of the V-belt. Important: a 4 A slow-blow fuse must be fitted !!!

Fuse holder on the back of the voltage regulator Excitation fuse: 4 A slow-blow

Voltage regulator Part No.: 3515.1800.21 View from below © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.16 Diagnostic Function, Screed Heating

L1 = 34 T 3 L2 = 34 T 4

The transducer transforms the current flowing through the phase conductor from 100 A to 1 A.

L3 = 34 T 5

The transducer is equivalent to a transformer. Part No., transducer : 3515.2001.56

The current received from the transducer is converted into a voltage in the converter module and then transformed into a pulsating DC voltage by a bridge-type rectifier. L1 = 34 B 6

Input: pins 11 and 12 AC voltage from the transducer

L2 = 34 B 7

Output: pins U+ and U- pulsating DC voltage

L3 = 34 B 8

1 V DC measured voltage at the output correspond to a current flow of approx. 12.3 A on the phase conductor. Part No., converter module : 2465.5304.88

The pulsating DC voltage received from the converter module is filtered and smoothed here before being output to the CAN node. Phase L1 input (+ 5) (- 6) / output (+ 20)(- ground) Phase L2 input (+ 3) (- 4) / output (+ 22)(- ground) Phase L3 input (+ 1) (- 2) / output (+ 24)(- ground) Part No., smoother module : 2465.5304.94


Machine Technology Training SUPER 1600-2 / 1800-2 5.0 Machine Components, Electrical System 5.17 Three-Phase AC Generator, Screed Heating Three different generator options are available for the machines of the series 11.82. The generator type concerned must be set in the parameters! DS Generator Budget

DS Generator Standard

13/18 KW

22/36 KW

Generator Type

Part No.

DS Generator Power 27/44 KW

Designation

Part No. Voltage Regulator

Power Output when Idling

Power Output at ECO Speed

Power Output at Full Throttle

Generator Budget

4625201095

13/18 KW

3515043283

11.5 kW

13.2 kW

16.5 kW

Generator Standard

4625201102

22/36 KW

3515180021

20.0 kW

24.0 kW

30.0 kW

Generator Power

4625201099

27/44 KW

3515180021

24.0 kW

28.0 kW

35.0 kW



6.0

Control Technology

6.1

Machine bus CAN 0

6.2

Screed bus and engine electronics CAN 1

6.3

Function assignment, controller 2 and 3

6.4

Function assignment CAN nodes 1 – 5


Machine Technology Training SUPER 1600-2 / 1800-2 6.0 Control Technology 6.1 CAN 0 Machine Bus CAN High CAN Low

Digsy Compact Controller 2 Node ID : 2

Digsy Compact Controller 3 Node ID : 3

Control desk, Controller 1 Node ID : 1 Terminating resistor C1 R 0 120 ohm

CAN Node 5 Node ID : 9

Parallel connection of the two 120 ohm terminating resistors yields a total resistance of 60 ohm. The resistance must be measured with ignition switched off!

The connections are only shown schematically here! In the machine, all CAN bus lines are looped through module B2!

Heating

Module B 2 with terminating resistor B 2 R 0 120 ohm






Machine Technology Training SUPER 1600-2 / 1800-2 6.0 Control Technology 6.2 CAN 1 Screed Bus and Engine Electronics

CAN High CAN Low Parallel connection of the two 120 ohm terminating resistors yields a total resistance of 60 ohm.

Module B 2 with terminating resistor B 2 R 1 (120 ohm)

The resistance must be measured with ignition switched off! Control desk Controller1 Node ID: 1 Terminating resistor C1 R 1 120 ohm

Ω

ECM Perkins

Lateral operator's console, right Node ID: 12

Lateral operator's console, left Node ID: 18


Machine Technology Training SUPER 1600-2 / 1800-2 6.0 Control Technology 6.3 Function Assignment, Controller 2 und 3

Controller 2 Node ID 2 Mode change; D+ alternator; speed sensors for traction drive; parking brake 2nd setpoint for diesel speed; travel drive; steering Reversing alarm; generator temperature; tank sensor; Emergency OFF; preheating; Emergency Stop; hydraulic filter; ignition; reversing Crawler tracks; windscreen wiper; horn; ECM; battery isolator; screed seat valves; flashing warning lamp; working lamps; automated steering control

Controller 3 Node ID 3 Pressure booster hydraulic ram functions; enable high compaction; connection monitoring, grade & slope control sensors; Tamper and vibrator speed measurement; actuation of tow point rams; slope sensor signal; conveyor sensors; activation of joint heating; extend / retract screed; displacement measurement, tow point rams; screed temperature

Digsy Compact e Part No.: 2029527 © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 6.0 Control Technology 6.4 Function Assignment CAN Nodes 1 – 5 CAN Node 1, Node ID 30 (rear left) Raise / lower screed; Raise / lower hopper sides; Screed Float OFF CAN Node 2, Node ID 31 (rear left) Raise / lower hopper front; Raise / lower auger; Hydraulic screed lock CAN Node 3, Node ID 29 (rear right) Tamper; Vibrators; Central lubrication; Screed assist CAN Node 4, Node ID 28 (rear right) Augers forwards / reverse; Conveyors forwards / reverse

CAN Node 5, Node ID 9 (Box for Screed Heating) Isolation fault; Safety cutout monitoring; Current measurement L1-L2-L3; Contactor actuation screed IFM CAN node Part No.: 2003748

heating left-right, auxiliary; Enable earthed socket outlet

CAN Node, Screed Heating Part No.: 3515.18.0025





7.0

PERKINS Diesel Engine 1104 D / 1106 D

7.1 – 7.2

System summary 1106 D / 1104 D

7.3 – 7.4

High-pressure fuel system 1106 D / 1104 D

7.5 – 7.6


7.7 – 7.9


7.10 – 7.11


7.12 – 7.14



Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.1 System Summary 1106 D

(1) Electronic fuel injection (2) Magnet for high-pressure pump (3) Control unit for wastegate (4) Secondary speed sensor (5) High-pressure fuel pump (6) Primary speed sensor (7) Charging-pressure sensor (8) Rail-pressure sensor (9) Oil-pressure sensor (10) Charge air temperature sensor (11) Coolant temperature sensor (12) Service port (13) Electronic Control Module (ECM)


Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.2 System Summary 1104 D

(1) Electronic fuel injection (2) Magnet for high-pressure pump (3) Control unit for wastegate (4) Secondary speed sensor (5) High-pressure fuel pump (6) Primary speed sensor (7) Charging-pressure sensor (8) Rail-pressure sensor (9) Oil-pressure sensor (10) Charge air temperature sensor (11) Coolant temperature sensor (12) Service port (13) Electronic Control Module (ECM)


Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.3 High-Pressure Fuel Lines 1106 D Contact with the highly pressurized fuel can lead to injuries due to scalding and penetration of liquid. Splashing fuel may catch fire. Non-compliance with the instructions for testing, maintenance and service can lead to serious and even fatal injuries.

The fuel lines between the high-pressure fuel pump and high-pressure fuel collecting line, as well as between the fuel collecting line and cylinder head, are all high-pressure lines. These fuel lines differ from those of other fuel systems. This is due to the following reasons: • High pressure is constantly present in the high-pressure fuel lines. • The pressure inside the high-pressure fuel lines is higher than in other fuel systems. • The high-pressure fuel lines are moulded into shape and then reinforced in a special process.

(1) High-pressure line

Never stand on the high-pressure fuel lines. Do not buckle the high-pressure fuel lines. Do not bend or bang the high-pressure fuel lines. Deformation or damage to the high-pressure fuel lines may cause a weakness and ultimately lead to failure.

(2) High-pressure line (3) High-pressure line (4) High-pressure line (5) High-pressure line (6) High-pressure line (7) High-pressure fuel collecting line

High-pressure fuel lines must not be checked when the engine or starter motor is running. Wait another 60 seconds after the engine has come to a standstill so that the pressure can be relieved before starting any maintenance or repair work on the engine fuel lines. Do not unscrew the high-pressure fuel lines in order to bleed the fuel system. This is not necessary.

(8) High-pressure line © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.4 High-Pressure Fuel Lines 1104 D Contact with the highly pressurized fuel can lead to injuries due to scalding and penetration of liquid. Splashing fuel may catch fire. Non-compliance with the instructions for testing, maintenance and service can lead to serious and even fatal injuries.

The fuel lines between the high-pressure fuel pump and high-pressure fuel collecting line, as well as between the fuel collecting line and cylinder head, are all high-pressure lines. These fuel lines differ from those of other fuel systems. This is due to the following reasons: • High pressure is constantly present in the high-pressure fuel lines. • The pressure inside the high-pressure fuel lines is higher than in other fuel systems. • The high-pressure fuel lines are moulded into shape and then reinforced in a special process. Never stand on the high-pressure fuel lines. Do not buckle the high-pressure fuel lines. Do not bend or bang the high-pressure fuel lines. Deformation or damage to the high-pressure fuel lines may cause a weakness and ultimately lead to failure.

(1) High-pressure line (2) High-pressure line (3) High-pressure line (4) High-pressure line

High-pressure fuel lines must not be checked when the engine or starter motor is running. Wait another 60 seconds after the engine has come to a standstill so that the pressure can be relieved before starting any maintenance or repair work on the engine fuel lines. Do not unscrew the high-pressure fuel lines in order to bleed the fuel system. This is not necessary.

(5) High-pressure fuel collecting line (6) High-pressure line © 2007 Vögele Training by Joseph Vögele AG Mannheim, Neckarauer Str. 168 – 228, 68146 Mannheim, Germany, Phone +49 (0)621 / 81 05 0, Fax +49 (0)621 / 81 05 466

Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.5 Components, Perkins Diesel Engine 1106 D

20

20

View of the engine from front left (1) Fuel delivery pump (2) Fuel safety filter (3) Air intake (4) Manual bleed screw (5) Main fuel filter (6) Crankcase bleeder (7) Fuel manifold

(8) Connector J2

(15) Control box cover

(9) Electronic Control Module (ECM)

(16) Oil filler neck

(10) Connector J1

(17) Fan

(11) Oil cooler

(18) Fan pulley

(12) Oil filter

(19) Water pump

(13) Oil indicator

(20) Rating plate

(14) Vibration damper



View of the engine from rear right (20) Rear lifting lug (21) Valve cover (22) Front lifting lug (23) Exhaust manifold (24) 3-phase AC generator pulley

(25) 3-phase AC generator

(30) Starter

(26) Belt tensioner

(31) Flywheel

(27) Control box

(32) Flywheel housing

(28) Crankshaft pulley

(33) Turbocharger

(29) Engine pan

(34) Exhaust manifold


Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.7 Sensors, Perkins Diesel Engine 1106 D

View of the engine from front left (1) Coolant temperature sensor

(5) Electronic Control Module (ECM)

(2) Intake-air temperature sensor

(6) Oil pressure sensor

(3) Intake-air pressure sensor

(7) Sensor for crankshaft position

(4) Fuel pressure sensor

(8) Secondary position sensor



View of the engine from front left (1) Coolant temperature sensor (2) Intake-air temperature sensor (3) Intake-air pressure sensor (4) Fuel pressure sensor (5) Electronic Control Module (ECM) (6) Oil pressure sensor (7) Sensor for crankshaft position (8) Secondary position sensor

(5) Elektronische Steuereinheit (ECM) (6) Öldrucksensor (7) Sensor für Kurbelwellenstellung (8) Sekundärstellungssensor


Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.9 Sensors, Perkins Diesel Engine 1106 D Failure of one sensor, all sensors A sensor failure may be due to any of the following faults: • Break in sensor output • Short-circuit in sensor output to "Battery negative pole" or "Battery positive pole" • Measured sensor value does not match specifications Coolant temperature sensor 1 The coolant temperature sensor monitors the temperature of the engine coolant. An excessively high coolant temperature can be indicated by the Electronic Control Module (5) via a relay or LED. The coolant temperature sensor is used by the ECM to determine the timing for cold starting. Failure of the coolant temperature sensor Failure of the coolant temperature sensor is detected by the Electronic Control Module (ECM) (5). A diagnostic LED draws the operator's attention to the condition of the coolant temperature sensor. The engine is not switched off and does not change its power output due to failure of the coolant temperature sensor. The faulty sensor must be replaced. Intake-air temperature sensor 2 The intake-air temperature sensor measures the temperature of the intake air. A signal is output to the ECM (5). The intake-air temperature sensor is also used by the ECM to determine the timing for cold starting. Intake-air pressure sensor 3 The intake-air pressure sensor measures the charging pressure in the intake manifold. A signal is output to the ECM (5).

Fuel pressure sensor 4 The fuel pressure sensor measures the fuel pressure in the fuel collecting line. A signal is output to the ECM (5). Engine oil pressure sensor 6 The engine oil pressure sensor is an absolute-value pressure sensor which measures the oil pressure in the main oil duct. This pressure is measured for diagnostic purposes. The engine oil pressure sensor outputs a signal to the ECM (5). Low oil pressure warning The setpoint value for the low oil pressure warning depends on the engine speed. The error message is only activated and saved if the engine has been running for more than 8 seconds. Very low oil pressure warning The setpoint value for extremely low oil pressure depends on the engine speed. If the engine monitoring system has been set to POWER REDUCTION mode, the ECM (5) will reduce the power output by the engine. Engine output is limited. Failure of the engine oil pressure sensor Failure of the engine oil pressure sensor is detected by the Electronic Control Module (ECM) (5). A diagnostic LED draws the operator's attention to the condition of the engine oil pressure sensor. All functions associated with engine oil pressure are deactivated by failure of the engine oil pressure sensor. However, the engine is not switched off and does not change its power output. The faulty sensor must be replaced.

Crank angle sensor 7 If the ECM (5) does not receive a signal from the crankshaft sensor, the "DIAGNOSTIC LED" will indicate an error code which is saved in the Electronic Control Module. If the Electronic Control Module does not receive a speed / injection timing signal from the primary sensor (7), it uses the speed / injection timing signal from the secondary sensor (8) instead. The Electronic Control Module (ECM) constantly checks that a signal is received from the two sensors. If either sensor fails, it must be replaced. Engine control becomes erratic if these sensors malfunction and fail. Secondary position sensor 8 When the engine starts, the ECM (5) uses the signal from the secondary position sensor to check the piston stroke. The ECM uses the secondary sensor to operate the engine with defective crankshaft sensor. Racing Engine racing is detected by the Electronic Control Module (ECM). The diagnostic code is saved when the speed rises above 3000 rpm and remains active until the engine speed has dropped to 2800 rpm.



Rear view (1) Front lifting lug (2) Water outlet (3) Rear lifting lug (4) Fuel manifold (Rail) (5) ECM (6) Oil dipstick (7) Fuel safety pre-filter (8) Oil filler neck (9) Oil sampling valve (10) Oil filter (11) Crankshaft pulley (12) Water pump (13) V-belt tensioner



Rear view (14) Turbocharger (15) Alternator (16) Exhaust manifold (17) Charging pressure control solenoid (18) Starter motor (19) Engine pan (20) Oil drain screw (21) Main fuel filter (22) Booster pump (23) Flywheel housing (24) Heat shield



8 View of the engine from front left (1) Coolant temperature sensor (2) Charging pressure sensor (3) Intake-air temperature sensor (4) Fuel pressure sensor (5) Crank angle sensor (6) Position sensor for the fuel injection pump (7) Engine oil pressure sensor (8) Rating plate



Close-up views (1) Coolant temperature sensor (2) Charging pressure sensor (3) Intake-air temperature sensor (4) Fuel pressure sensor (5) Crank angle sensor

8

(6) Position sensor of the fuel injection pump (7) Engine oil pressure sensor (8) Rating plate


Machine Technology Training SUPER 1600-2 / 1800-2 7.0 Perkins Diesel Engine 7.14 Sensors, Perkins Diesel Engine 1104 D Failure of one sensor, all sensors A sensor failure may be due to any of the following faults: • Break in sensor output • Short-circuit in sensor output to "Battery negative pole" or "Battery positive pole" • Measured sensor value does not match specifications Coolant temperature sensor 1 The coolant temperature sensor monitors the temperature of the engine coolant. An excessively high coolant temperature can be indicated by the Electronic Control Module (5) via a relay or LED. The coolant temperature sensor is used by the ECM to determine the timing for cold starting. Failure of the coolant temperature sensor Failure of the coolant temperature sensor is detected by the Electronic Control Module (ECM) (5). A diagnostic LED draws the operator's attention to the condition of the coolant temperature sensor. The engine is not switched off and does not change its power output due to failure of the coolant temperature sensor. The faulty sensor must be replaced. Charging pressure sensor 2 The charging pressure sensor measures the charging pressure in the intake air manifold. A corresponding signal is output to the Electronic Control Module (ECM). Intake-air temperature sensor 3 The intake-air temperature sensor measures the temperature of the intake air. A signal is output to the ECM (5). The intake-air temperature sensor is also used by the ECM to determine the timing for cold starting.

Fuel pressure sensor 4 The fuel pressure sensor measures the fuel pressure in the fuel collecting line. A signal is output to the ECM (5). Crank angle sensor 5 If the ECM (5) does not receive a signal from the crankshaft sensor, the "DIAGNOSTIC LED" will indicate an error code which is saved in the Electronic Control Module. If the Electronic Control Module does not receive a speed / injection timing signal from the primary sensor (7), it uses the speed / injection timing signal from the secondary sensor (8) instead. The Electronic Control Module (ECM) constantly checks that a signal is received from the two sensors. If either sensor fails, it must be replaced. Engine control becomes erratic if these sensors malfunction and fail. Position sensor of the fuel injection pump 6 The piston stroke is checked by the Electronic Control Module (ECM) with the aid of the signal from the position sensor (7) when the engine starts. If the crank angle sensor is defective, the Electronic Control Module can use the position sensor to operate the engine. Engine oil pressure sensor 7 The engine oil pressure sensor is an absolute-value pressure sensor which measures the oil pressure in the main oil duct. This pressure is measured for diagnostic purposes. The engine oil pressure sensor outputs a signal to the ECM (5).

Low oil pressure warning The setpoint value for the low oil pressure warning depends on the engine speed. The error message is only activated and saved if the engine has been running for more than 8 seconds. Very low oil pressure warning The setpoint value for extremely low oil pressure depends on the engine speed. If the engine monitoring system has been set to POWER REDUCTION mode, the ECM (5) will reduce the power output by the engine. Engine output is limited. Failure of the engine oil pressure sensor Failure of the engine oil pressure sensor is detected by the Electronic Control Module (ECM) (5). A diagnostic LED draws the operator's attention to the condition of the engine oil pressure sensor. All functions associated with engine oil pressure are deactivated by failure of the engine oil pressure sensor. However, the engine is not switched off and does not change its power output. The faulty sensor must be replaced. Racing Engine racing is detected by the Electronic Control Module (ECM). The diagnostic code is saved when the speed rises above 3000 rpm and remains active until the engine speed has dropped to 2800 rpm.



8.0

Jump Starting / Electric Arc Welding

8.1

Jump starting / Assisted starting

8.2

Electric arc welding


Machine Technology Training SUPER 1600-2 / 1800-2 8.0 Jump Starting / Electric Welding 8.1 Jump Starting / Assisted Starting Jump leads: The leads must be connected (red) and disconnected (green) in the correct sequence!

2

3

3

2

1

4

Connect the red lead to the positive poles, starting with the defective vehicle. Caution: Do not touch any moving parts of the engines (e.g. V-belts, fan blades, alternator)!

4 1

Connect the black lead to the negative pole of the healthy battery first. Then connect it to the engine block or a solid metal part connected to the engine block in the defective vehicle (never connect it directly to the negative pole of the exhausted battery, otherwise electrolytic gases may ignite when the contact is made / broken). Start the donor vehicle and let it run. Attempt to start the defective vehicle. Once the engine has started, let it run for a few minutes. Now switch on a few major consumers in the defective vehicle: working headlamps, etc. to protect the electronic circuits against excess voltages.

Caution: Do not touch the terminals, as very high currents flow through the leads. Incorrect handling may cause the hydrogen generated by the flow of current to ignite or explode!

The donor vehicle can then be switched off. If the engine of the defective vehicle goes out, this means that the alternator / voltage regulator is not delivering sufficient power.


Machine Technology Training SUPER 1600-2 / 1800-2 8.0 Jump Starting / Electric Arc Welding 8.2 Electric Arc Welding The following points must be observed without fail when carrying out any welding work on the paver or screed, otherwise electronic components in the machine may be damaged by excess voltages or voltage spikes. 1. Disconnect the main control desk from the onboard supply Main control desk

CAN node 3 / 4 right

2. Unplug the connectors for controller 2 and 3 CPU and I/O side 3. CAN nodes 1 – 5 : unplug the connectors 4. Unplug the connectors of the two screed remote controls 5. Disconnect D+ of the alternator 6. Unplug the machine connector of the ECM from the Perkins engine

Controller 2 and 3

CAN node 1 / 2 left

7. Disconnect the ground terminal from the batteries 8. Connect the ground terminal of the welding equipment directly to the part to be welded 9. Do not connect via rotating components (bearings). 10.Do not route welding cables parallel to the wiring. The same steps must also be taken for plasma welding and plasma cutting!

Screed remote controls

D+ alternator

It is NOT sufficient to use "welding protection for motor vehicles".

CAN node 5, screed heating

Engine electronics ECM 3

Battery ground terminal



9.0

Maintenance Schedule

9.1

Maintenance schedule


Machine Technology Training SUPER 1600-2 / 1800-2 9.0 Maintenance / Service 9.1 Maintenance / Service Schedule



10.1

MAD Machine data


Maschinendaten MACHINE DATA

SUPER 1600-2/1800-2 11.82 Baureihe / Series

20.06.2006 Ausgabedatum / Date of Issue

2052189

MAD_1182_2052189_02_00_00.doc

Katalog-Bestellnummer / Order No.

JOSEPH VÖGELE AG Entwicklung und Konstruktion

1 /28


Änderung (Beschreibung) Modification (Description)

0010 - 9999

Gültig ab Maschinen-Nr.: Valid from Machine I.D. Number:

SUPER 1600-2/1800-2

Anpassung der Dokumentenvorlage Adjustment of the template

Revisionsstand Revision No.

2052189_01_00_00

0010 - 9999

Datum Date

30.02.2007

Korrektur der Werte / Fahrantrieb Allgemein Correction of the Values / Traction Drive

2/28

2052189_02_00_00

MAD_1182_2052189_02_00_00.doc

25.04.2007



N N

SUPER 1600-2/1800-2

K K

J J

L

L G B B

G

A

M

A

M

H H C C D D

I


I

E F E F

MAD_1182_2052189_02_00_00.doc

3/28


Allgemein General

E) Höhe ( Oberkante Dach ) Height: Top Edge

D) Breite (Bunker geöffnet) Width Hopper Open

C) Transportbreite Width

B) Länge Zugmaschine Length

A) Länge mit Bohle AB600 TP1/TP2 Length with AB 600 TP1/TP2 Screed

A) Länge mit Bohle AB600 TV Length with AB 600 TV Screed

A) Länge mit Bohle AB500-2 TP1/TP2 Length with AB 500-2 TP1/TP2 Screed

A) Länge mit Bohle AB500-2 TV Length with AB 500-2 TV Screed

A) Länge mit Bohle SB 250 Length with SB 250 Screed

Zulässiges Gesamtgewicht, siehe Typschild Zeichnung Admissible Total Weight

Zulässiges Gesamtgewicht, siehe Typschild Zeichnung Admissible Total Weight

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

Einheit Unit

---

---

Einheit Unit

2020

305

2195

2140

3100

3850

3265

2550

4757

-

-

6095

5965

5865

Wert

2052341

2043590

Wert

SUPER 1600-2/1800-2 1. 1.1 Gewichte Weights Gewichte Weights

Super 1600-2 Gewichte Weights

Super 1800-2

Raupenbreite Crawler-Type Vehicle Width

mm

Abmessungen Dimensions Super 1600-2

Höhe ( Dach eingefahren) Height: Canopy Folded Down

H) Spurbreite Track Width

Crawler-Type Vehicle Length/Axle Base

G) Raupenlänge/Achsabstand

F)

1.3. Verladung / Transport Loading / Transport

I)

Bunkerlänge

4/28

590 / 615

MAD_1182_2052189_02_00_00.doc

mm

J)

Length Hopper K) Einschütthöhe Mitte / außen (Einlaufklappe hydr.) Pouring Height Center / Outside (Intake Flap hydraulically)


Maschinendaten MACHINE DATA SUPER 1600-2/1800-2

mm

Einheit Unit 480 / 590

Wert

C) Transportbreite Width

B) Länge Zugmaschine Length

A) Länge mit Bohle AB600 TP1/TP2 Length with AB 600 TP1/TP2 Screed

A) Länge mit Bohle AB600 TV Length with AB 600 TV Screed

A) Länge mit Bohle AB500-2 TP1/TP2 Length with AB 500-2 TP1/TP2 Screed

A) Länge mit Bohle AB500-2 TV Length with AB 500-2 TV Screed

A) Länge mit Bohle SB 250 Length with SB 250 Screed

N) Bodenfreiheit Clearance

mm

mm

mm

mm

mm

mm

mm

mm

mm

mm

3100

3850

3265

2550

4757

-

6045

6095

5965

5865

150

15,6°

D) Breite (Bunker geöffnet) Width Hopper Open

mm

2140

Rampenwinkel vorne Ramp Angle In Front

E) Höhe ( Oberkante Dach ) Height: Top Edge

mm

2195

L)

G) Raupenlänge/Achsabstand Crawler-Type Vehicle Length/ Axle Base

mm

305

14,0°

H) Spurbreite Track Width

mm

2020

M) Rampenwinkel hinten Ramp Angle In The Back

K) Einschütthöhe Mitte / außen (Einlaufklappe mech.) Pouring Heightt Center / Outside (Intake Flap mechanically)

1.3. Verladung / Transport Loading / Transport Abmessungen Dimensions Super 1600-2

Abmessungen Dimensions Super 1800-2

Raupenbreite Crawler-Type Vehicle Width

mm

Höhe ( Dach eingefahren) Height: Canopy Folded Down

I)

Bunkerlänge

590 / 615

F)

J)

mm

Length Hopper K) Einschütthöhe Mitte / außen (Einlaufklappe hydr.) Pouring Heightt Center / Outside

480 / 590

5/28

mm

MAD_1182_2052189_02_00_00.doc

K) Einschütthöhe Mitte / außen (Einlaufklappe mech.) Pouring Heightt Center / Outside


Maschinendaten MACHINE DATA SUPER 1600-2/1800-2 Wert

15,6

Einheit Unit

Rampenwinkel vorne Ramp Angle In Front

L)

6/28

150

14,0 mm

MAD_1182_2052189_02_00_00.doc

M) Rampenwinkel hinten Ramp Angle In The Back

1.3. Verladung / Transport Loading / Transport Abmessungen Dimensions Super 1800-2 N) Bodenfreiheit Clearance



Nennleistung 2 bei ECO-Drehzahl Rated Output 2 With Rated Speed

Nennleistung 1 bei Nenndrehzahl Rated Output 1 With Rated Speed

Niederer Leerlauf Low No-Load Operation

Nenndrehzahl Rated Speed

Hubraum Capacity

Zylinderanzahl Number Of Cylinders

Motor-Typ Engine Type

Motor-Hersteller Engine Manufacturer

Nm bei 1/min

kW bei 1/min

kW bei 1/min

1/min

1/min

ccm

St

---

---

Einheit Unit

COM 3a, EPA 3

536/1400

100.1/1800

95.1/2000

990

2000

4400

4

1104D-E44TA

PERKINS

Wert

04. Antriebsaggregat Motor Power Unit Dieselmotor Engine

Super 1600-2

Max. Drehmoment Maximum Torque --

-

Erfüllte Abgasnormen Fulfilled Exhaust Standards

g/kWh

Frostschutz bis Antifreeze Protection Down to Temperature

Wasser Water

Frostschutz Antifreeze Agent

Kühlsystem komplett Cooling System (complete)

Motoröl Engine Oil

Max. zulässige Umgebungstemperatur Maximum Permissible Ambient Temperature

Kühlart Cooling Type

1/min

°C

l

l

l

l

°C

---

1840 ± 20

990 ± 25

-28

12

8

20

7,5

44

Spez. Kraftstoffverbrauch (bei Nennleistung) Specific Fuel Consumption (During Rated Output)

Display-Anzeige unterer Motorleerlauf Display: Minimum Engine rpm

1/min

Flüssigkeit gekühlt

Display-Anzeige ECO Motordrehzahl Display: ECO Engine rpm

2040 ± 40

7/28

1/min

MAD_1182_2052189_02_00_00.doc

Display-Anzeige oberer Motorleerlauf Display: Maximum Engine rpm



Wert ---

Einheit Unit

Impulse Drehzahlgeber unterer Motorleerlauf Pulses: Pick-Up, Minimum Engine rpm

24/75

---

V/A 24/4,5

Impulse Drehzahlgeber ECO Motorleerlauf Pulses: Pick up, ECO Engine rpm

Drehstromlichtmaschine Three-Phase Generator V/Kw

---

Anlasser Starter ECM

Motor-Typ Engine Type

Motor-Hersteller Engine Manufacturer

Füllmenge Dieselkraftstoff Quantity: Fuel

Lüfterantrieb Fan Drive

Spannungswandler oberer Motorleerlauf Voltage Transformer: Maximum Engine rpm

Spannungswandler ECO Motorleerlauf Voltage Transformer: ECO Engine rpm

Spannungswandler unterer Motorleerlauf Voltage Transformer: Minimum Engine rpm

St

---

---

l

---

VDC

VDC

VDC

6600

6

1106D-E66TA

PERKINS

300

Zahnriemen

---

---

---

---

Zylinderanzahl Number Of Cylinders

ccm

2000

Impulse Drehstromlichtmaschine unterer Motorleerlauf Pulses: Alternator at Minimum Engine rpm

Hubraum Capacity

1/min

990

---

Nenndrehzahl Rated Speed

1/min

129,6/2000

Impulse Drehstromlichtmaschine ECO Motorleerlauf Pulses: Alternator at ECO Engine rpm

Niederer Leerlauf Low No-Load Operation

kW bei 1/min

125,3/1800

---

Nennleistung 1 bei Nenndrehzahl Rated Output 1 With Rated Speed

kW bei 1/min

Impulse Drehstromlichtmaschine oberer Motorleerlauf Pulses: Alternator at Maximum Engine rpm

Motorabstellung Engine Disconnection

---

Impulse Drehzahlgeber oberer Motorleerlauf Pulses: Pick-Up, Maximum Engine rpm


Super 1600-2

Dieselmotor Engine

Super 1800-2

Nennleistung 2 bei ECO-Drehzahl Rated Output 2 With ECO-Engine rpm

695/1400

8/28

Nm bei 1/min

MAD_1182_2052189_02_00_00.doc

Max. Drehmoment Maximum Torque


Maschinendaten MACHINE DATA SUPER 1600-2/1800-2 Einheit Unit --

Wert COM 3a, EPA 3

Frostschutz Antifreeze Agent

Kühlsystem komplett Cooling System (complete)

Motoröl Engine Oil

Max. zulässige Umgebungstemperatur Maximum Permissible Ambient Temperature

Kühlart Cooling Type

l

l

l

l

°C

---

-28

19

13

32

16

49

-

Wasser Water °C

990 ± 25

g/kWh

Frostschutz bis Antifreeze Protection Down to Temperature 1/min

1840 ± 20

Spez. Kraftstoffverbrauch (bei Nennleistung) Specific Fuel Consumption (During Rated Output)

Erfüllte Abgasnormen Fulfilled Exhaust Standards


Super 1800-2

Display-Anzeige unterer Motorleerlauf Display: Minimum Engine rpm

1/min

2040 ± 40

Flüssigkeit gekühlt

Display-Anzeige ECO Motordrehzahl Display: ECO Engine rpm

1/min

---

Display-Anzeige oberer Motorleerlauf Display: Maximum Engine rpm Impulse Drehzahlgeber unterer Motorleerlauf Pulses: Pick-Up, Minimum Engine rpm

---

24/75

Impulse Drehzahlgeber ECO Motorleerlauf Pulses: Pick up, ECO Engine rpm

V/A

24/4,5

---

Drehstromlichtmaschine Three-Phase Generator

V/Kw

Impulse Drehzahlgeber oberer Motorleerlauf Pulses: Pick-Up, Maximum Engine rpm

Anlasser Starter

ECM

---

9/28

---

Impulse Drehstromlichtmaschine unterer Motorleerlauf Pulses: Alternator at Minimum Engine rpm

---

Motorabstellung Engine Disconnection

Impulse Drehstromlichtmaschine ECO Motorleerlauf Pulses: Alternator at ECO Engine rpm

---

--VDC

MAD_1182_2052189_02_00_00.doc

Impulse Drehstromlichtmaschine oberer Motorleerlauf Pulses: Alternator at Maximum Engine rpm Spannungswandler unterer Motorleerlauf Voltage Transformer: Minimum Engine rpm



Spannungswandler oberer Motorleerlauf Voltage Transformer :Maximum Engine rpm

Spannungswandler ECO Motorleerlauf Voltage Transformer: ECO Engine rpm

---

VDC

VDC

300

Multi-V Riemen

---

---

Wert

Lüfterantrieb Fan Drive l 46

Einheit Unit

Füllmenge Dieselkraftstoff Quantity: Fuel Nm

Kupplung, Profilkeilschraube Flexible Coupling, Bolts

10/28

9

MAD_1182_2052189_02_00_00.doc

l


Super 1800-2

Pumpenverteilergetriebe Transfer Gearbox Getriebeöl Gear Oil



l

l

Einheit Unit

1,8

310

260

Wert

SUPER 1600-2/1800-2

bar 1,5

05. Hydraulikölversorgung Hydraulic System

Hydraulikanlage komplett Füllmenge Hydraulic System (complete) Quantity

Hydrauliktank Hydraulic Oil Tank

Druckeinstellung - Wartungsanzeige Pressure Setting - Indicator bar

Füllmenge Quantity

Saugrücklauffilter Suction Oil/Return Oil Filter Druckeinstellung - Wartungsanzeige Pressure Setting - Indicator

MAD_1182_2052189_02_00_00.doc

Leckölfilter Leakage Oil Filter


11/28

Maschinendaten MACHINE DATA SUPER 1600-2/1800-2 06. Elektrische Anlage Electrical System Bordnetz

Generator Generator

Rundumwarnleuchte Rotary Beacon

Glühlampen im Bedienpult Lamps in the Control Console

Blinkleuchte Bohle Ein/Aus Flashlight Screed On/Off

Schlußleuchte Tail Light

Bremsleuchten Brake Lights

Blinkleuchten Flashlights

Arbeitslicht Xenon (je Scheinwerfer) Work Light Xenon (For Each Headlight)

Arbeitslicht Halogen Doublebeam (je Scheinwerfer) Work Light Halogen Doublebeam (For Each Headlight)

Arbeitslicht Halogen (je Scheinwerfer) Work Light Halogen (For Each Headlight)

Batterietyp Bettery Type

Spannung Tension

V/W

V/W

V/W

V/W

V/W

V/W

V/W

V/W

V/W

Ah

V

Einheit Unit

24/70

---

24/15

24/5

24/21

24/21

24/42

24/140

24/70

2 x 110

24

Wert

Untere Leerlaufdrehzahl am Generator Generator rpm at Minimum Engine rpm

Riemenvorspannung – Prüfkraft/Eindrücktiefe Tension: V-Belts – Test Force/Deflection

1/min

1/min

N / mm

3661 ± 50

3302 ± 50

1779 ± 50

50 / 15

SIEMENS Budget

ECO Leerlaufdrehzahl am Generator No-Load Operation Speed Of Generator

1/min

185

Generatortyp 1 – 230/400 V Type Of Generator 1 –230/400V

Obere Leerlaufdrehzahl am Generator Maximum No-Load Operation Speed Of Generator

°C

---

EME Standard

Max. Innentemperatur am Generator Maximum Temperature Inside Generator

V DC

---

Generatortyp 2 – 230/400 V Type Of Generator 2 –230/400V

Generatorcodierung ( Diagnosefunktion ) Coding: Generator Type (Diagnostics)

VDC

20

EME Power

Potentiometer – Heizungsregler Potentiometer – Screed Heating

K Ohm

Generatortyp 3 – 230/400 V Type Of Generator 3 –230/400 V

Einstellung Isolationsüberwachung Setting: Insulation Monitoring Unit

12/28

16

MAD_1182_2052189_02_00_00.doc

A

Einstellung Motorschutzschalter Setting: Safety Cutout


Maschinendaten MACHINE DATA SUPER 1600-2/1800-2 06. Elektrische Anlage Electrical System Generator Generator

Spannungsmessung bei max. Drehzahl mit Last L ---L Voltage Measurement at Maximum Engine rpm under Load L-L

Spannungsmessung bei Leerlaufdrehzahl, ohne Last L ---N Voltage Measurement at Minimum Engine rpm, No Load, L – N

Spannungsmessung bei Leerlaufdrehzahl, ohne Last L –L Voltage Measurement at Minimum Engine rpm, No Load, L – L

Strom L3 ( Diagnosefunktion 1V = 12,3 A ) Current: Phase L3 ( Diagnostics 1V = 12.3 A )

Strom L2 ( Diagnosefunktion 1V = 12,3 A ) Current: Phase L2 ( Diagnostics 1V = 12.3 A )

Strom L1 ( Diagnosefunktion 1V = 12,3 A ) Current: Phase L1 ( Diagnostics 1V = 12.3 A)

Max. Differenzstrom zwischen 2 Phasen Maximum Differential Current between 2 Phases

Widerstand KTY bei 20°C, Generatortyp 3 Resistance (KTY) at 20°C, Type Of Generator3

Widerstand KTY bei 20°C, Generatortyp 2 Resistance (KTY) at 20°C, Type Of Generator 2

Widerstand KTY bei 20°C, Generatortyp 1 Resistance (KTY) at 20°C, Type Of Generator 1

V AC

V AC

V AC

A

A

A

A

K Ohm

K Ohm

K Ohm

Einheit Unit

230 ± 7

400 ± 12

230 ± 7

400 ± 12

50

50

50

---

---

1,8

0,6

Wert

13/28

V AC

MAD_1182_2052189_02_00_00.doc

Spannungsmessung bei max. Drehzahl, mit Last L ---N Voltage Measurement at Maximum Engine rpm under Load L-N



Max. Ansetzgeschwindigkeit ECO Automatik Super 1800-2 Maximum Speed for Moving on Job Side after Transport ECO (Automatic Control)

Max. Ansetzgeschwindigkeit ECO Automatik Super 1600-2 Maximum Speed for Moving on Job Side after Transport ECO (Automatic Control)

Max. Ansetzgeschwindigkeit Not - Hand Maximum Speed for Moving on Job Side After Transport (Manual Control)

Max. Ansetzgeschwindigkeit Automatik Maximum Speed for Moving on Job Side After Transport (Automatic Control)

Max. Einbaugeschwindigkeit ECO Not - Hand Super 1800-2 Maximum Pave Speed ECO (Manual Control)

Max. Einbaugeschwindigkeit ECO Not - Hand Super 1600-2 Maximum Pave Speed ECO (Manual Control)

Max. Einbaugeschwindigkeit ECO Automatik Super 1800-2 Maximum Pave Speed ECO (Automatic Control)

Max. Einbaugeschwindigkeit ECO Automatik Super 1600-2 Maximum Pave Speed ECO (Automatic Control)

Max. Einbaugeschwindigkeit Not - Hand Maximum Pave Speed (Manual Control)

Max. Einbaugeschwindigkeit Automatik Maximum Pave Speed (Automatic Control)

Transportfahrt links/rechts Transporting Left/Right

Anzahl Fahrmodi Number Of Driving Modes

Bauart Design

Max. zulässiges Gefälle bei Vorwärtsfahrt Maximally Permissibly Downward Gradient While Driving Forward

Max. zulässige Steigung bei Vorwärtsfahrt Maximum Permissible While Driving Forward

Max. zulässige Seitenneigung rechts Maximum Permissible Side Inclination Right

m/min

m/min

m/min

m/min

m/min

m/min

m/min

m/min

m/min

m/min

m/min

J/N

---

---

°

°

°

°

Einheit Unit

16±3

16±3

16±2

16±2

16±3

16±2

21±3

21±3

21±2

21±2

24±3

24±2

J

3

Raupenfahrwerk Einzelantriebe

15

10

14

14

Wert

SUPER 1600-2/1800-2

08. Fahrantrieb Traction Drive

Max. Ansetzgeschwindigkeit ECO Not - Hand Super 1600-2 Maximum Speed for Moving on Job Side After Transport ECO (Manual Control)

m/min

Fahrantrieb Traction Drive

Fahrantrieb Allgemein Max. zulässige Seitenneigung links Traction Drive Maximum Permissible Side Inclination Left

Max. Ansetzgeschwindigkeit ECO Not - Hand Super 1800-2 Maximum Speed for Moving on Job Side After Transport ECO (Manual Control)

24±2

14/28

m/min

MAD_1182_2052189_02_00_00.doc

Max. Rückwärtsgeschwindigkeit Ansetzen Automatik Maximum Speed for Moving on Job Side After Transport Backwards (Automatic Control)



Max. Rückwärtsgeschwindigkeit Transport ECO Automatik Super 1600-2 Maximum Travel Speed Revers ECO (Automatic Control)

Max. Rückwärtsgeschwindigkeit Transport Not - Hand Maximum Travel Speed Revers (Manual Control)

Max. Rückwärtsgeschwindigkeit Transport Automatik Maximum Travel Speed Revers (Automatic Control)

Max. Transportgeschwindigkeit ECO Not – Hand Super 1800-2 Maximum Travel Speed ECO (Manual Control)

Max. Transportgeschwindigkeit ECO Not – Hand Super 1600-2 Maximum Travel Speed ECO (Manual Control)

Max. Transportgeschwindigkeit ECO Automatik Super 1800-2 Maximum Travel Speed ECO (Automatic Control)

Max. Transportgeschwindigkeit ECO Automatik Super 1600-2 Maximum Travel Speed ECO (Automatic Control)

Max. Transportgeschwindigkeit Not – Hand Maximum Travel Speed (Manual Control)

Max. Transportgeschwindigkeit Automatik Maximum Travel Speed (Automatic Control)

Max. Rückwärtsgeschwindigkeit Ansetzen ECO Not – Hand Super 1800-2 Maximum Speed for Moving on Job Side After Transport Backwards ECO (Manual Control)

Max. Rückwärtsgeschwindigkeit Ansetzen ECO Not – Hand Super 1600-2 Maximum Speed for Moving on Job Side After Transport Backwards ECO (Manual Control)

Max. Rückwärtsgeschwindigkeit Ansetzen ECO Automatik Super 1800-2 Maximum Speed for Moving on Job Side After Transport Backwards ECO (Automatic Control)

Max. Rückwärtsgeschwindigkeit Ansetzen ECO Automatik Super 1600-2 Maximum Speed for Moving on Job Side After Transport Backwards ECO (Automatic Control)

Max. Rückwärtsgeschwindigkeit Ansetzen Not – Hand Maximum Speed for Moving on Job Side After Transport Backwards (Manual Control)

km/h

km/h

km/h

km/h

km/h

km/h

km/h

km/h

km/h

km/h

m/min

m/min

m/min

m/min

m/min

Einheit Unit

4±0,5

4±0,5

4,5±1

4,5±0,5

4±1

4±1

4±0,5

4±0,5

4,5±1

4,5±0,5

16±3

16±3

16±2

16±2

24±3

Wert

SUPER 1600-2/1800-2

08. Fahrantrieb Traction Drive Fahrantrieb Traction Drive

Max. Rückwärtsgeschwindigkeit Transport ECO Automatik Super 1800-2 Maximum Travel Speed Revers ECO (Automatic Control)

4±1

15/28

km/h

MAD_1182_2052189_02_00_00.doc

Max. Rückwärtsgeschwindigkeit Transport ECO Not - Hand Super 1600-2 Maximum Travel Speed Revers ECO (Manual Control)



Einspeisedruck Feed Pressure

Steuerdruck Control Pressure

Impulse Fahrantriebssensor 1m/min Pulses: Pick up for Traction Drive at 1m/min

Spannung Fahrantriebsensor Voltage: Pick-Up for Traction Drive

Max. Rückwärtsgeschwindigkeit Transport ECO Not - Hand Super 1800-2 Maximum Travel Speed Revers ECO (Manual Control)

bar

bar

bar

Hz

V AC

km/h

Einheit Unit

420

19 + 3

2 –13

36

6,4 ± 0,5

4±1

Wert

SUPER 1600-2/1800-2 08. Fahrantrieb Traction Drive Fahrantrieb Traction Drive

Hochdruck High Pressure 175 ± 10

16/28

mA

MAD_1182_2052189_02_00_00.doc

Anfahrwert vorwärts Paver Starting Moving: Forwards



Breite Gummibodenplatte Spreads Rubber Base Plate

Fettspanner Fat Tension Adjustor

Max. Druck Maximum Pressure

Wenderadius außen rechts Turning Radius Outside Right

Wenderadius außen links Turning Radius Outside Left

Hochdruck 6x6 High Pressure

Hochdruck 6x4 High Pressure

Anzugsmoment Radmutter M16 Tightening Torque: Wheel Bolts M16

Anzahl angetriebene Vorderräder Option Number Of Propelled Front-Wheels Option

Anzahl angetriebene Vorderräder Option Number Of Propelled Front-Wheels Option

Anzahl angetriebene Vorderräder Serie Number Of Propelled Front-Wheels Series

Anzahl angetriebene Vorderräder Serie Number Of Propelled Front-Wheels Series

Anzahl Vorderräder Number Of Wheels

Reifengröße vorne Tyre Size In Front

Anzahl angetriebene Räder Serie Number Of Propelled Wheels Series

Anzugsdrehmoment Radmutter M22 Tightening Torque: Wheel Bolts M22

Reifenluftdruck Transportgang Tyre Pressure

Reifenluftdruck Arbeitsgang Tyre Pressure

Reifengröße hinten Tyre Size In The Back

Nm

mm

J/n

t

bar

m

m

bar

bar

Nm

St

St

St

St

St

---

St

Nm

bar

bar

---

Einheit Unit

400

560

305

J

ca. 20,5

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

---

Wert

Vorspannkraft Raupenfahrwerk Linking Up Strength Crawler Tracks

Anzugsdrehmoment Befestigungsschrauben Raupenträger M20 10.9 - Tightening Torque Screw M20 10.9

Nm

SUPER 1600-2/1800-2

08. Fahrantrieb Traction Drive Hinterrad Rear Wheels

Vorderradantrieb Front-Wheel Drive

Lenkung Steering System

Raupenfahrwerk Crawler Tracks

Anzugsdrehmoment Schrauben M20 Tightening Torque Screw M20

150

17/28

Nm

MAD_1182_2052189_02_00_00.doc

Anzugsdrehmoment Schrauben M16 Tightening Torque Screw M16



Anzahl Laufrollen Number Of Track Rollers Nm

St 79

8

SUPER 1600-2/1800-2

Anzugsdrehmoment Laufrollen Tightening Torque Track Rollers 15-20

18/28

mm

MAD_1182_2052189_02_00_00.doc

Laufketten Vorspannung Durchhang 1 m nach Turas Crawler Tracks Preload: 1m Sag Behind Sprocket



Kratzerkettenvorspannung Achse – Chassis Pretension: Bar Chain Axle – Chassis

Kratzerkettenvorspannung Kette-UK Hydr.Tank) Pretension: Bar Feeder Chain (Bottom Hydraulic Oil Tank)

Materialtunnel Breite x Höhe Material Tunnel Width x Height

Steuerung Control

Reversierbar, ca. 0,5 m Reversable, approx. 0.5 m

Anzahl Kratzerbänder Number Of Conveyors

Hydraulische Frontklappe senken Hydraulic Hopper Front: Folding Down

Hydraulische Frontklappe heben Hydraulic Hopper Front: Folding Up

Laufzeit bei Drehzahl MAX für Bunker senken Time: Folding Out Hopper Side at Maximum Speed

Laufzeit bei Drehzahl MAX für Bunker heben Time: Folding In Hopper Side at Maximum Speed

Bunker senken Folding Out Hopper

Bunker heben Folding In Hopper

Bunkerwand einzeln betätigen Hopper-Wound Individually Operate

Bunkerkapazität Hopper Capacity

Verstellbar nach vorne Adjustably Forward

Durchmesser Diameter

Einbauleistung theoretisch S1800-2 Installation Achievement Theoretically

Einbauleistung theoretisch S1600-2 Installation Achievement Theoretically

mm

mm

mm

mm x mm

prop. / sw

j/n

St

bar

bar

sec

sec

bar

bar

j/n

t

mm

mm

t/h

t/h

Einheit Unit

255±10

5-6

175±5

---

1250 x 365

prop.

j

2

>30

180±2

3±2

2±2

>30

180±2

j

13

100

140

700

600

Wert

SUPER 1600-2/1800-2

Kettenspannung Rollenkette Tension: Roller Chain

bar

10. Materialtransport / Verteilung Material Feed / Conveyors and Augers Allgemein General

Abdruckrolle

Materialbunker Material Hopper

Kratzerband Conveyors

Hochdruck High Pressure

25±3

19/28

bar

MAD_1182_2052189_02_00_00.doc

Speisedruck Feed Pressure



Sonderfett Zentralschmieranlage Special Grease: Centralised Lubrication System

Fließfett Semi-fluid Grease

Höhenverstellung hydraulisch Vertical Adjustment Hydraulically

Höhenverstellung mechanisch Vertical Adjustment Mechanically

Schneckendurchmesser Augerdiameter

Reversierbar Reversable

Getriebeöl Gear Oil

Sonderfett Zentralschmieranlagae Special Grease: Centralised Lubrication System

Förderende Pump Stopping Delivering

Förderbeginn Pump Starting Delivering

Max. Drehzahl, Automatik (Getriebe-Antrieb) Maximum Speed, Automatic Mode

Drehzahl, Hand (Getriebe-Antrieb) Maximum Speed, Manual Mode

Sensor Sensor

Potentiometer Potentiometer

Druckabschneidung Absorbing Pressure Peak

L

kg

kg

mm

mm

mm

prop./sw

j/n

L

kg

mA

mA

1/min

1/min

V DC

V DC

bar

Einheit Unit

2,0

1,3

3

---

200

140

400

prop

J

1,4

3

600±20

200±20

58 ± 5

58±5

1–5

---

225±10

Wert

SUPER 1600-2/1800-2

Getriebeöl Super 1600-2 Gear Oil Super 1600-2

L

5-6

10. Materialtransport / Verteilung Material Feed / Conveyors and Augers Kratzerband Conveyors

Verteilerschnecken Augers

Getriebeöl Super 1800-2 Gear Oil Super 1800-2

mm

Steuerung Control

Kettenspannung Tension: Driving Chain

255±10

20/28

bar

MAD_1182_2052189_02_00_00.doc

Hochdruck High Pressure



Druck Verteilerschnecken, heben Pressure: Raising Up

Förderende Pump Stopping Delivering

Förderbeginn Pump Starting Delivering

Max. Drehzahl, Automatik Schneckenwelle* Super 1600-2 Maximum Speed, Automatic Auger Shaft

Max. Drehzahl, Hand Schneckenwelle* Super 1600-2 Maximum Speed, Manual Auger Shaft

Sensor Sensor

Potentiometer Potentiometer

Druckabschneidung Absorbing Pressure Peak

Speisedruck Feed Pressure

bar

bar

mA

mA

1/min

1/min

V DC

V DC

bar

bar

Einheit Unit

19±5

80±20

180±20

520±20

200±20

83 ± 4

83 ± 4

1,5 – 6,5

---

225±10

25±3

Wert

SUPER 1600-2/1800-2

Druck Verteilerschnecken, senken Pressure: Lowering Down

sec

10. Materialtransport / Verteilung Material Feed / Conveyors and Augers Verteilerschnecken Augers

Laufzeit bei MAX Drehzahl, Schnecke heben Time: Raising Up Auger at Maximum Speed

24±5

21/28

sec

MAD_1182_2052189_02_00_00.doc

Laufzeit bei MAX Drehzahl, Schnecke senken Time: Raising Up Auger at Maximum Speed

*Messung: obere Leerlaufdrehzahl des Dieselmotors, ohne Last *Measurement: at maximum engine rpm, no load



Laufzeit bei MAX Drehzahl, Nivellierzylinder ,senken Time: Tow Point Down at Maximum Speed

Laufzeit bei MAX Drehzahl, Nivellierzylinder, heben Time: Tow Point Up at Maximum Speed

Max. Druck Maximum Pressure

Max. Einbaustärke Maximum Installation Strength

V DC

sec

sec

bar

mm

Einheit Unit

0 – 10

2–6

42±5

35±5

80

300

Wert

SUPER 1600-2/1800-2

Nivelliereinrichtung

Mechanischer Höhenfühler NIVELTRONIC Mechanical Grade Sensor: NIVELTRONIC V DC

11. Nivelliereinrichtung Tow Point Control

Nivellierzylinder Tow Point Rams

Ultraschall Weitbereichsfühler NIVELTRONIC Sonic Grade Sensor: NIVELTRONIC 2-6

22/28

V DC

MAD_1182_2052189_02_00_00.doc

Neigungsfühler NIVELTRONIC Slope Sensor: NIVELTRONIC



Min. Einstelldruck Minimum Pressure

Druck Pressure

Max. Druck P2 Maximum Pressure: P2

Max. Druck P1 Maximum Pressure: P1

Drehzahl Drehwegeschieber

Max. Druck Vibration Maximum Pressure: Vibrators

Max. Drehzahl Tamper Maximum Speed: Tamper

Min. Drehzahl Tamper Minimum Speed: Tamper

Förderende Standard Stopping Delivering

Förderbeginn Standard Starting Delivering

Potentiometer Tamper Potentiometer Tamper

Max. Druck Tamper Maximum Pressure: Tamper

Siehe Vögele Norm See Vögele Standard

bar

bar

bar

bar

bar

bar

mA

mA

mA

1/min

bar

1/min

1/min

mA

mA

VDV

bar

---

Einheit Unit

180+20

30-5

40±5

0

40+5

180+20

180+20

800±20

650±20

480±20

1020

200±15

1750±40

500±20

600±20

480±20

---

200±15

Norm 525

Wert

SUPER 1600-2/1800-2

Arbeitsbreiten

Max. Einstelldruck Maximum Pressure

bar

30+5

19. Daten/Bohle

Tamper Tamper

Voreinstellung Setting Ex-Factory

bar

8±2

Förderbeginn (Vibration / P1) Starting Delivering (Vibrators / P1) Förderende (Vibration) Stopping Delivering (Vibrators) Förderende (P1) Stopping Delivering (P1)

Bohle heben / senken Druck Bohle heben Raising/Lowering Pressure: Raising Screed Screed

Blockierung Screed Freeze (Hold)

Entlastung Screed Assist

Locking Device

Verriegelung

Pressleisten

Vibration / P1 Vibrators / P1

Druck Bohle senken Pressure: Lowering Screed

sec

Speed: Rotary Valve

Laufzeit bei MAX Drehzahl, Bohle heben Time: Raising Screed at Maximum Speed

20±5

23/28

sec

MAD_1182_2052189_02_00_00.doc

Laufzeit bei MAX Drehzahl, Bohle senken Time: Lowering Screed at Maximum Speed



Zeitverlauf Ausfahren, siehe Anlage Time: Extending Screed ( See Table )

Druck Bohlenbreitensteuerung Pressure: Screed Width Control (Measuring Point on Tractor Unit) sec

bar

Einheit Unit

---

---

180±20

Wert

24/28

sec

MAD_1182_2052189_02_00_00.doc

Zeitverlauf Einfahren, siehe Anlage Time: Retracting Screed ( See Table )

SUPER 1600-2/1800-2 19. Daten/Bohle Bohle – Breitensteuerung Screed Width Control

Anlage 2 Tabellen Annex: 2 Tables


Aus-/ Einfahrzeiten für Ausziehbohlen (sec) Duration of Extending / Retracting Screed (in seconds)

Zugmaschine

Bohle

AB 200

AB 315

AB 500-2

AB 600

Typ

12.AB

09.AB

14.AB / 15.AB

11.AB

Nr.

Ausstattung/ Optionen

Ausf.

Einf.

8,0

9,0

Ausf.

Einf.

8,7

6,0

Ausf.

Einf.

Ausf.

Einf.

Super 600/800

07.90

1

Standard

Super 1203

07.11

1

Standard

Super 1600-1

07.82

1

Standard

20,4

12,4

24,6

15,0

3

Dachprofil-/Höhenverst.

22,9

14,0

27,6

16,8

1

Standard

24,5

14,9

3


28,2

17,2

1

Standard

39,3

24,0

47,3

28,8

2

Bohlenentlastung

46,8

28,5

56,3

34,3

3


49,9

30,4

60,1

36,6

4

Nr.: 2 + 3

62,6

38,2

75,4

45,9

5

Schneller Ein-Aus

14,6

8,9

17,5

10,7

6

Nr.: 5 + 3

15,8

9,6

19,1

11,6

1

Standard

20,4

12,4

24,6

15,0

3


22,9

14,0

27,6

16,8

Super 1603-1

Super 1800

Super 1800-1

Super 1803-1

Super 1900-2

Super 2100-2

Super 2500

Bemerkung:

07.83

03.SF

07.82

07.83

07.19

07.19

06.74

1

Standard

24,5

14,9

29,5

18,0

3


28,2

17,2

34,0

20,7

1

Standard

29,0

17,7

34,9

21,3

3


34,4

20,9

41,4

25,2

1

Standard

29,0

17,7

34,9

21,3

3


34,4

20,9

41,4

25,2

1

Standard

38,3

23,4

3

Dachprofil-/Höhenverst

46,3

28,2

Ausf.

Einf.

Ausf.

Einf.

Ausf.

Vorraussetzung für eine Messung ist, daß sich der Dieselmotor im oberen Leerlauf-Drehzahlbereich befinden muß ! Die in der Tabelle angegebenen Daten sind theoretisch berechnete Aus- und Einfahrzeiten ! - Nur unter Berücksichtigung, dass die Motor-Nenndrehzahl lt. Vorgabe i.O. ist ! - Ohne Berücksichtigung des volumetrischen Wirkungsgrad !


MAD_1182_2052189_02_00_00.doc

25 / 28

Einf.

Aus-/ Einfahrzeiten für Ausziehbohlen (sec) Duration of Extending / Retracting Screed (in seconds)

Screed

AB 200

AB 315

AB 500-2

AB 600

Paver Type

12.AB No.

Equipment / Options

09.AB

Extending

Retracting

8,0

9,0

14.AB / 15.AB

Extending

Retracting

8,7

6,0

Extending

Retracting

11.AB Extending

Retracting

Super 600/800

07.90

1

Standard

Super 1203

07.11

1

Standard

Super 1600-1

07.82

1

Standard

20,4

12,4

24,6

15,0

3

Crown/Height Adjustment

22,9

14,0

27,6

16,8

1

Standard

24,5

14,9

3


28,2

17,2

1

Standard

39,3

24,0

47,3

28,8

2

Screed Assist

46,8

28,5

56,3

34,3

3


49,9

30,4

60,1

36,6

4

No.: 2 + 3

62,6

38,2

75,4

45,9

5

Faster Extend./Retract

14,6

8,9

17,5

10,7

6

No.: 5 + 3

15,8

9,6

19,1

11,6

1

Standard

20,4

12,4

24,6

15,0

3


22,9

14,0

27,6

16,8

1

Standard

24,5

14,9

29,5

18,0

3


28,2

17,2

34,0

20,7

1

Standard

29,0

17,7

34,9

21,3

3


34,4

20,9

41,4

25,2

1

Standard

29,0

17,7

34,9

21,3

3


34,4

20,9

41,4

25,2

1

Standard

38,3

23,4

3


46,3

28,2

Super 1603-1

Super 1800 SF

Super 1800-1

Super 1803-1

Super 1900-2

Super 2100-2

Super 2500

Please Note:

07.83

03.SF

07.82

07.83

07.19

07.19

06.74

Extending

Retracting

Extending

Retracting

Extending

For making measurements, run engine at maximum rpm. Data given in the Table are theoretically calculated durations for extending / retracting the screed - Provided that rated engine rpm as indicated by engine manufacturer is guaranteed - Efficiency of volumetric flow neglected.


MAD_1182_2052189_02_00_00.doc

26 /28

Retracting

Max. Volumenstrom bzw. max. erreichbare Tamperdrehzahlen (min-1) Maximum Volumetric Flow and Maximum Tamper Speed (rpm)

Bohle

AB 200

AB 315

AB 500-2

AB600

Zugmaschine Type max.Volumenstrom bei ↻Nenn (Dieselmotor)

↻oberer Leerlauf (Dieselmotor)

ohne Tamperpumpe

ohne Tamperpumpe

12.AB

09.AB

14.AB / 15.AB

11.AB

Tamperdrehzahl (min-1)




Max. bei

Max. bei

↻Nenn

↻Leerlauf

Einstellung

---

---

1800-100

Max. bei

Max. bei

↻Nenn

↻Leerlauf

Einstellung

2000

2140

1900±100

Max. bei

Max. bei

↻Nenn

↻Leerlauf

Einstellung

Super 600 Super 800

07.90

Super 1203

22,0 l/min 07.11 (2000 min-1)

23,5 l/min -1 (2140 min )

Super 1600-1 Super 1800-1

51,0 l/min 07.82 (2000 min-1)

52,0 l/min -1 (2040 min )

2217

2262

1700 1800


51,0 l/min 07.83 (2000 min-1)

52,0 l/min -1 (2040 min )

2217

2262

1700 1800

Super 1800SF

39,5 l/min 03.SF (2500 min-1)

41,9 l/min -1 (2650 min )

1717

1820

1700 1800


42,4 l/min 07.19 (2200 min-1)

43,8 l/min -1 (2270 min )

1845

1903

1700 1800

Super 2500

101,5 l/min 06.74 (1800 min-1)

108,6 l/min -1 (1926 min )

Bemerkung:

Die in der Tabelle angegebenen Daten sind theoretisch berechnete Volumenströme und Tamperdrehzahlen!

Max. bei

Max. bei

↻Nenn

↻Leerlauf

1845

1903

1700 1800

*1845

*1845

1700 1800

Einstellung

Tamperdrehzahl (min-1) Max. bei

Max. bei

↻Nenn

↻Leerlauf

Einstellung

*SRV-Einstellung auf Bohle = 42,5 Liter/min max.

- Angaben ohne Berücksichtigung des volumetrischen Wirkungsgrad und Leckölverluste ! - Nur unter Berücksichtigung das die Dieselmotor-Drehzahl und Hy-Pumpentype/ -fördervolumen i.O. ist ! - Angegebene Dieselmotor-Drezahl entspricht nicht der Hy-Pumpen Antriebsdrehzahl !


MAD_1182_2052189_02_00_00.doc

27 / 28

Max. Volumenstrom bzw. max. erreichbare Tamperdrehzahlen (min-1) Maximum Volumetric Flow and Maximum Tamper Speed (rpm)

Screed

AB 200

AB 315

AB 500-2

AB600

Paver Type Maximum Volumetric Flow at: ↻Rated (Engine)

↻Maximum (Engine)

ohne Tamperpumpe

ohne Tamperpumpe

12.AB

09.AB

14.AB / 15.AB

11.AB

Tamper revolution (min-1)




Max. at

Max. at

↻Rated

↻Maximum

Adjustment

Max. at

Max. at

↻Rated

↻Maximum

Adjustment

Max. at

Max. at

↻Rated

↻Maximum

Adjustment

Super 600 Super 800

07.90

Super 1203

22,0 l/min 07.11 (2000 min-1)

23,5 l/min -1 (2140 min )


51,0 l/min 07.82 (2000 min-1)

52,0 l/min -1 (2040 min )

2217

2262

1700 1800


51,0 l/min 07.83 (2000 min-1)

52,0 l/min -1 (2040 min )

2217

2262

1700 1800

Super 1800SF

39,5 l/min 03.SF (2500 min-1)

41,9 l/min -1 (2650 min )

1717

1820

1700 1800


42,4 l/min 07.19 (2200 min-1)

43,8 l/min -1 (2270 min )

1845

1903

1700 1800

Super 2500

101,5 l/min 06.74 (1800 min-1)

108,6 l/min -1 (1926 min )

Please Note:

---

---

Max. at

Max. at

↻Rated

↻Maximum

Adjustment

Tamper revolution (min-1) Max. at

Max. at

↻Rated

↻Maximum

Adjustment

1800-100

2000

2140

1900±100

Data given in the Table are theoretically calculated volumetric flows and tamper speeds

1845

1903

1700 1800

*1845

*1845

1700 1800

*Setting of Flow Control on screed = 42.5 litres/min max. .

- Provided that engine rpm and hydraulic pump delivery are guaranteed - Efficiency of volumetric flow and leakage oil loss neglected - Engine rpm indicated in the Table does not equal rpm of hydrauic pumps.


MAD_1182_2052189_02_00_00.doc

28 /28


10.2

HFP Hydraulic function plan


1

2

3

4

5

6

7

8

Schaltplanhistorie der Maschine Super 1600-2/1800-2 History of the circuit diagrams for the machine Super 1600-2/1800-2 Materialnummer part number

von Masch.

bis Masch.

Benennung

PC-Dateiname

from machine

to machine

name

pc filename

2048651

11820014

1182XXXX

HFP_1182_2048651_02_00_00.pdf

Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016

HFP_1182_0001-XXXX

Modification

a b c d

01-12654

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82

Joseph VÎgele AG Serial-No.:

11.82 0001 - XXXX

Spot:

Plan

2048651_02 Designation:

Historie history

Bl.: sh.:

1 21

Bl.:

1

2

3

4

5

6

7

8

Fahrantrieb rechts advance drive right

i=0,902

96.2825.1000

O

Q9

Q1

Q10

i=0,902

Q2

Super 1600 (11.82)

Q10

Zylinderfunktionen 2 cylinder functions 2

Q12 Einspeisung Fahrantrieb feed

96.2822.1000

Q13

Zylinderfunktionen 1 cylinder functions 1

Q12

96.2817.1000 Fahrantrieb links advance drive left

U

Q9

96.2821.1000

Q11

Q14

Q13

Tamper tamper

Q11

Vibration vibration

Q14

Tamper Option tamper optional

96.2817.1000


2000 1/min 1800 1/min

2000 1/min 1800 1/min

i=0,902

Verteilerschnecke rechts auger right

O

Q3

FÎrderband rechts conveyor right

Q4

2060414

Einspeisung feed

Q5

Option optional

Verteilerschnecke-FÎrderband links auger-conveyor left

96.2823.1000

i=0,902

Verteilerschnecke links auger left

U

Q6

FÎrderband links conveyor left

Q7

2060414

Einspeisung feed

Q8

Verteilerschnecke-FÎrderband rechts auger-conveyor right

96.2823.1000 96.2824.1000

i=0,648

96.2820.1000

Q18

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Q15

Q16

Q17

Q22

O Tamper 80 l/min Option tamper 80 l/min optional

Modification

a b c d

Schmierpumpe lubricating pump

M

Super 1800 (11.82)

advance drive

Hochverdichtung Option high compaction optional Machine Key Code:

VÚGELE

SprÏhen Option spray optional

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


Pumpenanordnung pump position

Bl.: sh.:

2 21

Bl.:

1

2

3

4

5

6

7

8

P1/4.6 M4 MS

M5

Q1 96.2817.1000

F

X

2

bar

Q12

F4 10 óm nom.

27,0 ccm/U 54,8ccm/U

S(P)

P

P

P

M1 U

2029365

L

DBV1 19 bar

B

DBV2 420 bar

S

S

S

Q9/Q10/Q12 96.2825.1000

Z

2-8bar 14 bar 7-13bar

Y

PM1 24V=

W1 E

X

PM2 24V=

96.1227.1020

A

395

bar

395

bar

P(S)

DBV1

96.2633.1006

DBV2,DBV3

96.2786.1002

PM1,PM2

96.2786.1003

F4

96.2425.1000

3

bar

MP

L

T

U

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82


S1/21.2

Fahrantrieb rechts advance drive right

L3/20.4

L2/20.4

P2/4.7

M3

Modification

a b c d

DBV3 420 bar

M1

L1/20.1


75,9ccm/U

11.82 0001 - XXXX

Spot:

Plan


Fahrantrieb advance drive

Bl.: sh.:

3 21

Bl.:

2

3

4

5

M9 MS

6

P1/3.8

1

Q2 96.2817.1000

7

8

P2/3.2 F

X

2

bar

F5 10óm nom. 54,8ccm/U

S(P)

P

P

M2 U

2029365

L

DBV4 19 bar

A

DBV5 420 bar

S

S

Q13/Q11 96.2822.1000

DBV6 420 bar M6

2-8bar 7-13bar

PM3 24V=

Y

PM4 24V=

W2 96.1227.1020 E

X

B

395 bar

395 bar

P(S)

DBV4

96.2633.1006

DBV5,DBV6

96.2786.1002

PM3,PM4

96.2786.1003

F5

96.2425.1000

3

bar

MP

L

T

U

Fahrantrieb links advance drive left

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82


L6/20.4

L5/20.4

M8

Modification

a b c d

Z

14 bar

L4/20.1


75,9ccm/U

11.82 0001 - XXXX

Spot:

Plan


Fahrantrieb advance drive

Bl.: sh.:

4 21

Bl.:

1

2

A

B

3

4

5

6

7

8

Super1800

M4

96.0975.1000

L

251,8 ccm/U B

A

96.0956.1000 201,4 ccm/U

A

M3

B

B

L L9/20.2 A

Super1600 96.0956.1000

L

201,4 ccm/U

PM5-PM8

2001163

DBV7,DBV8

96.2789.1002

DBV9

96.2789.1005

DBV10,DBV11

96.2789.1002

L7/20.5

L11/6.3

A

Q3

B

M12

2060414

PM5

PS

R T2 T1

MB

G

PM6

S

A

M14

Q4

B

PS

PM7

R T2 T1

MB

G

S

P5/6.7

PM8 P11/18.2

Q5 DBV7 255

bar

DBV8 255

bar

DBV9

46ccm/U

25

bar

. X1

X2

DBV10

255

bar

DBV11

255

bar

14 ccm/U

28ccm/U

225

S

bar

225 MA

96.2823.1000

P

X1

X2

bar MA

. M11

M13

Verteilerschnecke rechts auger right Modification

a b c d

Q3/Q4

Date

Name

S2/21.7


P4/6.8

FÎrderband rechts conveyor right Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


Verteilerschnecke-FÎrderband rechts Bl.: 5 sh.: 21 auger-conveyor right

Bl.:

1

2

A

251,8 ccm/U

A

96.0956.1000

B

201,4 ccm/U

L8/20.2 Super1600 2001163

201,4 ccm/U

DBV12,DBV13

96.2789.1002

DBV14

96.2789.1005

DBV15,DBV16

96.2789.1002

M16

Q6/Q7

Q6

2060414

PM9

L10/20.5

PS

R T2 T1

MB

P4/5.8

PM9-PM12

P5/5.8

96.0956.1000

M18 G

S

A

Q7

B

PS

PM11

PM10

R T2 T1

MB

G

S

PM12

Q8 DBV12 255

bar

DBV15

255

bar

DBV13 255

bar

DBV16

255

bar

96.2823.1000

P

14 ccm/U DBV14

46ccm/U

25 X1

bar

X2

28ccm/U

225

S

bar

225 MA

X1

X2

.

MA

. M15

Verteilerschnecke auger Modification

bar

Date

M17

links left

Name

S3/21.7


8

L12/20.2

L

a b c d

7

L

B

B

6

M6

96.0975.1000

M5

B

A

A

5

Super1800

L

A

4

L11/5.3

B

3

FÎrderband links conveyor left Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


Verteilerschnecke-FÎrderband links auger-conveyor left

Bl.: sh.:

6 21

Bl.:

2

3

4

5

6

7

8

Z1

Z2

Z3

Z4

2026912

2026912

2026681

2026681

P3/11.6

1

ST2

M20

M19

96.5402.1000

M6

A1

B1

A2

B2

DBV17 SRV1

A3

B3

A4

B4

A5

B5

M15

DBV18

100bar

100bar

96.5397.1003

96.5397.1003

T

96.5398.1008

MT1 96.5398.1009

SRV2 96.5398.1008

6l/min

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

T

B

T

B

b

b

96.5395.1019

P

o

WV5

a

a

A

96.5395.1009

a

a

P

b

B A

96.5395.1008

WV4

P a

A

96.5399.1002

Option optional

Nivellierung levelling system

links left

rechts right

Druckversorgung pressure supply

Bremse brake

Veriegelung interlock Bohle screed

Machine Key Code:

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

R1/8.8

WV3


VÚGELE

1,0mm

P8/10.3

WV2

96.5397.1001

b

96.5396.1003 96.5395.1012

T a

P

B

P7/8.1

Q9/Q10/Q12

a

S

A

S

96.5395.1012

S

DBV20

b

P

b

P

80 bar

a

16ccm/U

230 bar

40 bar

RSV2

b

96.5397.1002

96.2825.1000

Q9

RSV1

96.5396.1003

P

96.5399.1001

DBV19

T

b

1,0mm

96.5395.1019

50:50

P1

Modification

a b c d

P2

6l/min

S4/21.3


P

Plan


Zylinderfunktionen cylinder functions

Bl.: sh.:

7 21

Bl.:

1

2

3

4

5

Z9

Z10

Z7

2026677

2026677

2026658

Z6

0,8mm

0,8mm

2051186

8

Z5

2051186

2026708

1,0mm 46.0227.2020

P14/9.5

P13/9.4 M22

0,8mm

7

Z14 Z13

2026708

46.0227.2026

0,8mm

6

ST1

M21

96.5401.1000 B5

M

A4

B4

A3

B3

A2

B2

A1

B1

Date

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

b

DBV21 2012772

96.5395.1015

96.5397.1004

96.5395.1015

2,0mm

b

180 bar

T a

P

B P

96.5395.1010

WV6

a

a

A

96.5395.1007

P a

A

T

b B

T

b A a

b T

WV7

P

R1/7.8

o

WV8

a

Option HÎhenverstellung optional height adjustment Verteilerschnecke auger

Name

15 bar

20 bar

a

A

96.5395.1009

B

Bohle screed

96.5397.1004

B b

96.5395.1007

b T P a

a

A

Bohle heben/senken raising/lowering screed

15 bar

DBV24

WV10 Schwimmstellung float position

DBV22

a

WV9

b B

R2/21.5

96.5395.1011

WV11

DBV23

2,0mm

2,0mm 96.5395.1015

b T a

P

B

80 bar

A

96.5395.1007

DRV1

b

2081389

96.5398.1006

RSV4

96.5397.1008

WV12

SRV3

96.5397.1013

T a

P

T2

B

T

A

P1

96.5395.1010

P

Modification

a b c d

A5

30bar

P7/7.2


M3

Option optional Klappe flap

Bunkerwand links Bunkerwand rechts Druckzuschaltventil hopper side left side hopper side right side pressure on valve

vorne front Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan



Bl.: sh.:

8 21

Bl.:

1

2

3

4

5

6

7

8


Z12

2026683

2026683

Modification

a b c d

WV14

2007207

2007207

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

P14/8.2

WV13

P13/8.2


Z11

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan



Bl.: sh.:

9 21

Bl.:

2

3

4

5

6

7

8

Z11

Z12

2026683

2026683

WV13

WV14

2007207

2007207

P8/7.8

R4/20.2

1

M21

M22

ST1

B5

96.5401.1000 P

96.5403.1000

T

P

DRV2

T

A

0-40bar

0-40bar

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

T

T

b B

P

P a

Machine Key Code:

VÚGELE

a

96.5395.1011

a

WV11

Schwimmstellung float position


Bohlenentlastung screed assist Date

P

b T

b

B A

WV19

Option optional

Modification

WV12

30bar

b

96.5397.1014

a

WV18

96.5395.1008

b T a

a

P

b

B

96.5395.1008

96.5395.1019

1,0mm

96.5397.1014

DRV1

96.5399.1010

DRV3

A

SRV3

a

Z

RSV6

B

RSV5

R

B

A

Z

96.5396.1004

A

A

A2

96.5395.1010

A1

A

96.5398.1006

B

P

P

96.5396.1004

96.5397.1013

R

96.5399.1010

a b c d

A5

ST3

A


M

Ident-No.:

11.82


Bohle screed

11.82 0001 - XXXX

Spot:

Plan


Bohlenentlastung screed assist

Bl.: sh.:

10 21

Bl.:

1

2

3

4

Hydr. AnschlÏsse Bohle hydr. connections screed

5

6

7

Bremse brake

Z

G

ST7

8

G

M24

Q20

96.5413.1000

DBV27 180bar

T1

96.2803.1000 P2 B DBV28 40bar

T2

7,7ccm/U

S

P

P

S

WV20

S

T P

b a

P

a

16ccm/U

A

96.5395.1008

Q10

B

b

KH3

WV

R

Bohle ein- und ausfahren width control (screed) Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Abschleppvorrichtung tow system Machine Key Code:

VÚGELE

S11/21.2

R5/21.5

P3/7.6

Q9/Q10/Q12 96.2825.1000

Modification

a b c d

96.5397.1003

P1

S8/21.3


96.2561.1000 M

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


Bohlenfunktionen screed functions

Bl.: sh.:

11 21

Bl.:

1

2

3

4

5

6

M26

V

M27

M

X

A1

MB

MA

B1

M

P

Y

Y

LS

LS

X

A1

L15/21.2

L14/21.1

DBV29 230bar

DBV30 230bar

200bar

200bar

45bar

T

T

ST4 2001790

ST5 2001790

Q13

Q11

23ccm/U

23ccm/U

P

P

P

Q13/Q11 96.2822.1000

Q13/Q11 96.2822.1000

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

S

S

R8/21.4

R7/21.3

Tamper 40 Option tamper 40 optional AusfÏhrung T V / T P1 design T V / T P1

S6/21.4

S

Modification

B1

200bar

45bar

S

MA

35bar

200bar

P

MB

PM14

35bar

S5/21.4


PM13

a b c d

8


T

P

7

Machine Key Code:

VÚGELE

Vibration oder Pressleiste 1 vibration or pressure bar 1 AusfÏhrung T V / T P1 design T V / T P1

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Option optional

Plan



Bl.: sh.:

12 21

Bl.:

1

2

3

4

5

Bohle screed

6

7

Hydr. AnschlÏsse hydr. connections

8

T

M26

M

P

X

A1

MB

MA

B1

Y LS

PM13


35bar

DBV29 230bar

200bar

45bar T

ST4 2001790 Q18

Q13 23ccm/U

11ccm/U P

P

S

S

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Option optional

AusfÏhrung T V / T P1 design T V / T P1

R9/21.3

S14/21.3

S13/21.7 Name

Tamper 80 tamper 80

Q13/Q11 96.2822.1000

96.2820.1000

Date

P

L17/21.1

S

Modification

a b c d

200bar

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan



Bl.: sh.:

13 21

Bl.:

1

2

3

4

5

6

7

8


T M26

M

P

X

A1

MB

MA

B1

Y LS

PM13

DBV29 230bar

45bar T

ST4 2001790 P

Q14 23ccm/U

S

Date

Tamper 40 Option tamper 40 optional AusfÏhrung T P2 design T P2

R10/21.3

L16/21.1

96.2821.1000

Modification

a b c d

200bar

200bar

S12/21.3


35bar

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan



Bl.: sh.:

14 21

Bl.:

1

2

3

4

5

Bohle screed

6

7


8

T

M26

M

P

X

A1

MB

MA

B1

Y LS

PM13


35bar

DBV29 230bar

200bar

45bar T

ST4 2001790 Q13

Q11

23ccm/U

23ccm/U P

S

P

S

Tamper 80 tamper 80

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Spezial special

Option optional

AusfÏhrung T P1/ T P2 design T P1/ T P2

R11/21.3

L18/21.1

S17/21.4

S16/21.3

Q13/Q11 96.2822.1000

Modification

a b c d

200bar

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan



Bl.: sh.:

15 21

Bl.:

1

2

3

4

5

6

7

8

Hydr. AnschlÏsse Bohle hydr. connections screed P1

DS

MP1

P2

MS

MP2

A1

AS

ST6 96.5415.1000

A2

P3 P1 P2

b

b

180 bar

T P

R6/21.3

Option optional

Option optional

Option optional

Pressleiste 1 pressure bar 1

Drehwegeventil-Aggregat rotary slide

Pressleiste 2 pressure bar 2

P

Q15

Q16

S

S

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Q17

Serial-No.:

11.82 0001 - XXXX

Q16 14 ccm/U Q17 3,8ccm/U

Option optional

Ident-No.:

11.82

Joseph VÎgele AG

Q15 14 ccm/U Q15/Q16/Q17 96.2824.1000

S

S10/21.7

S7/21.6 Date

P

P

S15/21.2

WV22

a

a

A

b

B

T P

96.5395.1008

WV23

a

a

A

b

B

T P

96.53951008

WV21

a

a

A

96.5395.1008

b

B

R6

Modification

a b c d

180 bar

b


180 bar

Spot:

Plan


Hochverdichtung high compaction

Bl.: sh.:

16 21

Bl.:

1

2

3

4

5

6

7

8

Z16


2036284

A

Q21

A

96.2802.1000 350 +30bar 4,8ccm

Option optional Modification

a b c d

B

B

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


Schutzdach protective roof

Bl.: sh.:

17 21

Bl.:

1

2

3

4

F4

5

6

7

8

1óm nom.

2010804

M


3,5bar 2l/min

OUT M18x1,5

P11/5.8

R13/21.1

Option optional Modification

a b c d

IN M12x1,5

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


Filter filter

Bl.: sh.:

18 21

Bl.:

1

2

3

4

5

6

7

8

R15/21.4

R14/21.2



X

150bar

Q22 2068133

18 ccm/U

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

L

L19/20.5

L1

S18/21.7

S

Modification

a b c d

B

Option optional

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


SprÏhen spray

Bl.: sh.:

19 21

Bl.:

2

3

SA3

6

7

8

L19/19.5

L10/6.8

L7/5.8

L6/4.7

L5/4.7

L2/3.6

R4/10.2

L12/6.8

L9/5.8

L8/6.8

L4/4.1

L1/3.1

SA1

RÏckwand rear of tractor unit 44.1152.2674

Maschinenantrieb machine drive system 2003766

F1 96.2453.1000

2bar


5


L

Modification

a b c d

4

L3/3.7

1

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

Machine Key Code:

VÚGELE

DS4 1,5 bar

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


RÏcklÌufe return flows

Bl.: sh.:

20 21

Bl.:

4

5

7

R5/11.4

M33

SA2

S3/6.8

S2/5.8

RSV7 1 bar 96.9228.0058

HÚK

S4/7.1

S8/11.1

S1/3.8

S15/16.7

S11/11.7

L15/12.5

R14/19.4

L14/12.1

L16/14.2

L17/13.4

L18/15.4

R13/18.7

A bar

DS5 1,8 bar

VA

B1

2

S17/15.3

F2

bar

B2 B3

0,4

S6/12.5

S5/12.1

S12/14.2

S14/13.3

R2/8.1 S16/15.3


RÏckwand rear of tractor unit

46.2153.0094

R6/16.5

B4

F3

96.2454.1000 T

Modification

a b c d

8

2

S10/16.6

1

R15/19.5

R8/12.6

R7/12.2

R9/13.4

R10/14.3

R11/15.4


6

S18/19.4

3

S13/13.2

2

S7/16.6

1

Date

Name

Date

Name

Drwn.

09.05.07

Letz

gepr.

28.03.07

ALetz

T

96.2455.1000

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan


RÏcklÌufe return flows

Bl.: sh.:

21 21

Bl.:

1

2

3

4

W1

5

W2

Q22

Z2 Q14 Q10 Q9

O

U


Z16 Z12

Q8

Z4

Q4

ST7 ST6

Q7

M

Q3

Q6

Q15

O

U

O

M4

F1

Z10

ST4 F3 SA3

ST5

Z7 Hyd.-Tank

WV14 Q21

Q16

SA1

ST3

M3

F2 M5

ST2

SA2

RSV7 Q20

ST1 Z9

M6

HÚK

WV13 Z14

Z6

Z1

Z3 Z11

M2

FR Modification

a b c d

8

M1

Q17

Q13 Q2

PVG

Q5

Q11

Q1

7

Q18

Q12

Z13

Z5

6

Date

Name

Date

Name

Drwn.

25.06.07

Letz

gepr.

30.03.07

ALetz

Machine Key Code:

VÚGELE

Ident-No.:

11.82


11.82 0001 - XXXX

Spot:

Plan

2048654 02 Designation:

Ûbersicht general view

Bl.: sh.:

2 36

Bl.:


10.3

ESP Electrical function plan


1

2

3

4

5

6

7

8

Schaltplanhistorie der Maschine Super 1600-2/1800-2/1800-2 SJ History of the circuit diagrams for the machine Super 1600-2/1800-2/1800-2 SJ

Materialnummer

von Masch.

bis Masch.

Benennung

PC-Dateiname

part number

from machine

to machine

name

pc filename

11820001

11820009

ESP_1182_0001-0003

ESP_1182_2045887_00_00_00.pdf

2053532_00

11820010

11820181

ESP_1182_0010-0181

ESP_1182_2053532_00_00_00.pdf

2070924_00

11820182

1182XXXX

ESP_1182_0182-XXXX

ESP_1182_2070924_00_00_00.pdf


2045887_00

Modification

a b c d

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Historie history

Bl.: sh.:

0 56

Bl.:

1

2

3

4

5

6

7

8


Inhaltsverzeichnis Batterien, Anlasser, Lichtmaschine Sicherungen F1-F10 Sicherungen F11-F21 Sicherungen F22-F30 Sicherungen F31-F42 ZÏndschloÞ, Start/Stopschalter Dieselmotor Tankgeber, RÏcklauffilter Rundumleuchte Arbeitsscheinwerfer vorne Arbeitsscheinwerfer hinten NOT-AUS, Hupe U-Stab Fahrhauptschalter, RÏckfahrhupe Kettenantrieb Lenkautomat Vorschubpoti, Vorschubhebel, Lenkhebel Schnittstelle SprÏhmodul 24V Fahrantriebs Drehzahlsensoren Parkbremse Materialtransport KratzerbÌnder Materialtransport Schnecken Bohle heben/senken, Entlastung, Schwimmstellung Bohlenzylinder Sitzventile, Bohlenverriegelung Tamper, Vibrator, Pressleisten Bohle teleskopieren Neigungssensor Nivelierzylinder BunkerwÌnde / -klappe SchneckenhÎhenverstellung Scheibenwischer Fettschmieranlage, Tank + SprÏhanlage, Sitzheizung Heizung Heizung Schukosteckdose, 400V Schnittstelle SJ Bohlen-Messwerte Anschlussstecker Aussensteuerstand Steuerungs Codierung Programmierschnittstellen

Modification

a b c d

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

CAN-BUS CAN-BUS, CAN-Node CAN-BUS, CAN-Node ECM Steuerung 2 CPU Steuerung 2 IO Steuerung 3 CPU Steuerung 3 IO CAN-Node 1+2 CAN-Node 3+4 CAN-Node 5 Bedienpult Ûbersicht Schaltschrank Ûbersicht Heizungskasten Serie Ûbersicht Heizungskasten Option SJ Ûbersicht Bezeichnungen

Machine Key Code:

VÚGELE

Ident-No.:

11.82


40 41 42 43 45 46 47 48 51 52 53 55 56 57 57a 58

1182 0182 - XXXX

Spot:

Plan


Inhaltsverzeichnis table of contents

Bl.: sh.:

0.1 56 Bl.:

1

2

3

4

5

6

7

8

L+/2.1 B+/2.1 K4+/43.5 K4-/43.5 Anl.50/6.6 D+/6.7

B3

30

B3.K4

B3

X12

B3

X1:6

1 W1.1

X1:8

2 W1.1

1 W1

2 W1

87

B3.K4 B3.V5 40 30

60A

DigsyComp.


87

A

B3

X1:7

X5

1F2 100A

30

50

+

B+

1G1

D+

-

1R3

1M4

M

1G6

G 3

+

W

1G2

B-

-

T31_Chassis

31

T31

LT31/2.1 87

30

+

.2

G -

Hauptschalter main switch

Modification

a b c d

85-

ID2,2 IO-MODUL Contr.Nr.:2 VorglÏhen

B3

K

46A2

F50

B3.K1

86+

VorglÏhen engine heating

Batterie battery

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Lichtmaschine alternator

Anlasser starter

Machine Key Code:

VÚGELE

Ident-No.:

Spot:

11.82


1182 0182 - XXXX

Plan


Batt., Anlasser, Lichtmasch.

Bl.: sh.:

1 56

Bl.:

1

2

4

5

6

7

8

L+/1.8

L+/3.1

B+/1.8

B+/4.1

F1

F2

F3

7,5A

B3

B3

X4:1

F5

7,5A

B3

X4:2

X4:3

F6

7,5A

B3

X4:4

F7

7,5A

B3

X4:5

F8

7,5A

B3

F9

7,5A

B3

X4:6

X4:7

F10

15A

B3

15A

B3

X4:8

X4:9

7,5A

B3

X4:10

121

2X2

2X2

F2/6.1

F3

F4

F5/38.1

F6/46.1

F7/7.1

F8/8.1

F9/10.1

F10/6.1

Reserve

Reserve

Codierung, ZÏndung C1-C3

Spannungsversorgung Controller 2 IO

RÏcklauffilter, Hupe

Rundumleuchten

Arbeitsleuchten hinten

Ladekontrontrolle D+

205

Logik-Versorgung C1-C3, ZÏndung

94

F1

124

Reserve

2X2


F4

7,5A

2X2

3X1:

3

55A2 Bedienpult

GND GND

2X2

204

2X2

201

3X1:

3 W13

4

55A2 Bedienpult

4 W13

GND GND

2X2

237

2 W17

5X1

2

T31/1.8

Modification

a b c d

3

T31_Hz/33.1

T31/3.1

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Sicherungen F1-F10

Bl.: sh.:

2 56

Bl.:

1

2

3

4

5

6

7

8

L+/2.8

L+/11.1

B3

X4:13

B3

2X4

2,5mm2

B3

X4:14

43

X4:15

2X2

187

F18

B3

X4:16

2X2

145

F19

7,5A

B3

B3

X4:17

2X2

B3

X4:18

2X2

154

2.1X1-

2.1X2-

B3

X4:20

7,5A

B3

X4:21

49 2 W13

3X1:

1

2

55A2

55A2

Bedienpult

Bedienpult

Uv

Ub

Uv

Ub

Pult, Not-Aus

F17/37.1 Aussensteuerstand links

F15/7.1

F16/37.1 Aussensteuerstand rechts

U-Stab, Initiatoren, Sens. Niv-Zyl.

Sensorik Band, Lenkautomat, GlÌttblechtemp.

2.1X2+

F14/12.1

F13 Reserve

F12/17.1 ZÏndung SprÏhmodul


3X1:

2.1X1+

X4:19

7,5A

46

2X2

2,5mm2

F21

15A

1 W13

2,5mm2

F20

3A

F21

X4:12

F17 7,5A

Reserve

B3

F16 7,5A

F20

X4:11

F15 7,5A

Reserve

B3

F14 7,5A

F19/9.1

F13 7,5A

Arbeitsleuchten vorne

F12 15A

F18/11.1

F11

T31/2.8

T31/6.1 24V Steckdose

Modification

a b c d

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan

Sicherungen F11-F21

Bl.: sh.:


3 56

Bl.:

a b c d Modification Date Name Drwn.

gepr. Date Name

29.05.07 Ramb

X4:24

2X2 136

VÚGELE

F26

B3 X4:25

2X2 19

B3 X4:26

2X2 32


F30/48.1

B3 25A

Spannungsversorgung Controller 3 IO

211

F25

F29/47.1

2X2

15A

Spannungsversorgung Controller 3 CPU

F24

F28/45.1

15A

Spannungsversorgung Controller 2 CPU

X4:23

4

F27/32.1

3

Option SprÏhanlage

14

B3

F26/32.1

X4:22

Option Tankanlage

F23

F25/43.1

7,5A

Leistungsversorgung ECM

F22

F24/13.1

2

Ext. Niveltronik, Drehzahlerf. Tamper + Vibration

2X2

F23/32.1

F22/31.1

B3

Sitzheizung re + li

Scheibenwischer, waschanlage


1 5 6

15A

F27 15A

F28

B3 X4:27

2X2

B3 X4:28

Machine Key Code:

1182 0182 - XXXX

7

15A

F29 15A

B3 X4:29

11.82

Designation:

B3

Ident-No.:

8

B+/2.8 87

B+

B3.K2 30

87

NA_Zw/11.1

B3.K3 30

B+NA/5.1

F30 15A

X4:30

29

2070924 00 Spot: Plan

Sicherungen F22-F30 Bl.: sh.:

4 56 Bl.:

1

2

3

4

5

6

7

8

B+NA/4.7

B+NA/11.1

Modification

a b c d

Date

Drwn. gepr.

Date

Name

29.05.07

Ramb

2X2

X4:38

X4:39

B3

X4:40

B3

15A

B3

X4:41

X4:42

Ident-No.:

11.82


1182 0182 - XXXX

F42 Reserve

F41/17.1

233

Machine Key Code:

VÚGELE

B3

SprÏhmodul

167

B3

X4:37

F42 15A

F40/43.1

2X2

B3

F41 7,5A

ECM ZÏndung

161

X4:36

F39/6.1

2X2

B3

Anlasser

155

X4:35

F40 7,5A

F38

2X2

B3

F39 15A

Reserve

F33/51.1 Spannungsversorgung CAN-Node 1

Name

X4:34

F38 15A

F37/33.1

F32

149

Reserve

Reserve

F31


2X2

B3

F36/52.1

X4:33

F37 15A

Spannungsversorgung CAN-Node 4

B3

X4:32

F36 15A

F35/52.1

B3

X4:31

F35 15A


B3

F34 15A

IsolationsÏberwachung, CAN-Node Heizung

F33 15A

F34/51.1

F32 15A


F31

Spot:

Plan

Sicherungen F31-F42

Bl.: sh.:


5 56

Bl.:

1

2

3

4

5

6

7

8

F2/2.2

F2/45.1

F39/5.6

F39

F10/2.6

F10

2X2

121 1 W26

0

13

1

6S2 46A2

14

30

X1

DigsyComp. 2 W26

2X2 27

B3

55A2

IO-MODUL Contr.Nr.:2 BHS

6H7

87a

X2

Bedienpult

S42

175

51

B3

87

Anlasser

X1:1

46A2

6K5

QD2.4

3X1:

14

X1:2

DigsyComp.

B3

2X2

7

2X2

10

X1:3

2X2

13

2X2

14 W13

D+/1.8

16

45A2 DigsyComp.

ID1.7 CPU-MODUL Contr.Nr.:2 D+

X1:4

B3 A

A

A

B3.V3

B3.V1

K

B3.V2

K

6

2X2

K

B3:K1

K

86+

T31/3.8

B3 2X2

X1:5

87

30

206

85-

2X2

225

3 T31/8.1

87 30

Date

Selbsthaltung Batteriehauptschalter

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

5

6K5 A

87a

ZÏndschloÞ main switch

B1.V3

86+

V4 85-

Modification

a b c d

45

IO-MODUL Contr.Nr.:2 ZÏndung

Anl.50/1.8


ID2.9

.7

Entkopplung D+ decoupling D+

Starten

start button

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


ZÏndschloss, Start/Stop-Schalt

Bl.: sh.:

6 56

Bl.:

1

2

3

4

5

6

7

8

F15/3.4

F15/15.1

F7/2.5

F7/11.1

2X2

190

2X4

13

2X4

19

2X2

2X2

205

208

1 W4

1

3 W4

7S4

3

7S5

P

P 4

3

2 W4

2X2 44

46A2


176

45

46A2

46A2

QI2.4

DigsyComp.

DigsyComp.

ID2.6

ID2.7

IO-MODUL Contr.Nr.:2 RÏla Filter

IO-MODUL Contr.Nr.:2 RÏla Filter

R

R

18

46A2 DigsyComp.

IU2.3

2X4

IO-MODUL Contr.Nr.:2 Dieseltank

20

2X4

23

1 W5

7B1 2 W5

2X4

21

AGND

AGND/12.1

Tankgeber fuel indicator

Modification

a b c d

2X2

DigsyComp. IO-MODUL Contr.Nr.:2 Dieseltank

6

173

4 W4

Date

RÏcklauffilter return filter

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

RÏcklauffilter return filter

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Tankgeber, RÏcklauffilter

Bl.: sh.:

7 56

Bl.:

1

2

3

4

5

6

7

8 F8

F8/2.5

30

8K6 87

87a

46A2 DigsyComp.


QD2.7 IO-MODUL Contr.Nr.:2 Runduml.

2X2

163

6X2

2X2

166

3 W34

54

3 W35

1

6X3

169

36 W13

1

4X9

+

8H6 3X1:

M -

36

55A2 Bedienpult

H44

86+

Rundumleuchte

8K6 85-

2

6X2

6X3

2

4 W34

2X2

57

2X2

162

-

4X9

4 W35

2X2

165

2X2

159

T31/6.8

T31/9.1 87 30 87a

.8

Rundumleuchte beacon im Dach

Modification

a b c d

2X2

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


Rundumleuchte beacon

1182 0182 - XXXX

Spot:

Plan


Rundumkennleuchte

Bl.: sh.:

8 56

Bl.:

1

2

3

4

5

6

7

8 F19

F19/3.7

30

10K3


87

2X2

143

2X2

1 W34

6X4

1

9H4

140 1 W35

6X5

X1

1 X1

9H5 X2

2

6X4

X2

2

2 W34

2X2

144

6X5 2 W35

2X2

147

T31/8.8

T31/10.1

Arbeitsleuchten vorn links

Modification

a b c d

87a

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

rechts

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Beleuchtung

Bl.: sh.:

9 56

Bl.:

1

2

3

4

5

6

7

8 F9

F9/2.6

2,5mm2

46A2 DigsyComp.

QD2.8 IO-MODUL Contr.Nr.:2 Arbeitsl.

30

10K4 87

87a

55

2,5mm2

2X2

6X6

2X2

128

2X2

2X2

85

10K3

2X2

131

125

7 W34

5 W35

7 W35

1

1

1

1

6X7

6X8

X1

6X9

X1

2X2

4X12

137

2

2X2

134

5X1

9 W17 9

5X7

1

X1

82

10H5 86+

2X2

122

5 W34

X1

X2

10H5.1

X2

10H6

X2

X2

10H6.1

86+

10K4 85-

85-

2

6X6

2

6X7

2

6X8

6X9

2

1

4X12

2

5X1 6 W34

2X2

2X2

84

81

2X2

129

8 W34

2X2

6 W35

2X2

123

132

8 W35

2X2

126

5X7 10 10 W17

2X2

138

2X2

135

T31/11.1 87 30 87a

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

/9.4

30 87a

.5

Arbeitsscheinw. spotlights rechts right

87

Heizungskasten heating distributer

T31/9.8

Modification

a b c d

79

Arbeitsscheinw. spotlights links left


2X2

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Arbeitsleuchten

Bl.: sh.:

10 56

Bl.:

1

2

3

4

5

6

7

8

F7/7.8

F7/13.1

F18

F18/3.6 B+NA/5.8 NA_Zw/4.7 L+/3.8

11

Not-Aus 24V

3X1:

29

55

X3:1

F0

2X2

2X2

61

58


3A

B3

4X1

5

4X1

6

21

11

22

12

2X2 2X2 4X2

4X1

8

2X2

212

2X2

215

5

4X2

21

11B4

7

11S2.2 4X1 217 220

2X2

4

2X2

226

2X2

218

2X2

229

2X2

221

2X2

232

2X2

224

2X2

235

2X2

227

2X2

7

8

46A2 DigsyComp.

6

9

B3

11K6

IO-MODUL Contr.Nr.:2 NOT-AUS

B3

X2:1

86+

46A2 2X2

IO-MODUL Contr.Nr.:2 Hupe

185 1 W43.1

X2:3

49

+

11H7

11C7

85-

85-

8

B1.V4 7

V7 A

A 86+

2 W43.1

11K6 11K4

87a

K

86+

V6

230

B3

X2:2

87

DigsyComp.

8

10

B3.K3

K

30

ID2.1

B3.K2

12

4X2

39

VÎgele

11

22

6

7

11K4

X2:6

QD2.2 223

11S2.4

+A1

2X2

85-

4X2

2X2

-A2

186

66

T31/10.8

T31/12.1

Not-Aus Kreis emergency stop circuit

14

NOT-AUS emergency stop

87

11

30

/4.2

87

30

/4.2

.7

Hupe horn

87 30 87a

.7

12 STOP

Modification

a b c d

X3:2

12

3

Lastrelais 1

Not-Aus-Modul Not-Aus 0V

B3

2X2

52

B3

X2:5

2

Kontrolleucht.

2X2

34 W13

B3

X2:4

1

Not-Aus 24V

29 W13

5

34

Not-Aus 0V

3X1:

B3

0V Lastrel.

Not-Aus 0V

14

Last Abgang

+NotAus

Lastrelais 2

-NotAus

Last Zwisch

55A2 Bedienpult

Last Einsp.

55A2 Bedienpult

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan

Not-Aus Kreis, Hupe

Bl.: sh.:


11 56

Bl.:

1

2

3

4

5

6

7

8

F14/3.3

F14/18.1 T_8V_1/15.1 T_8V_2

2X4

2X4

46

12B2 +

24V 8V -

1

2X4

4

2X4

7

12B3

47A2

+

+

DigsyComp.

IU1.4

24V 8V

64

2X4

+

61

6 W13 6

3X1:

CPU-MODUL Contr.Nr.:3 URef

-

2X4

49

-

-

55A2 7

Bedienpult

46A2

Uref 8V

DigsyComp.

+8V


IU2.4 IO-MODUL Contr.Nr.:2 Uref Pult

3X1:

55A2 Bedienpult

Uref 0V

2X4 AGND/7.8 T31/11.8

2X4

3

2X2

228

2X4

2X4

54

42

5 W13

AGND

57

AGND/15.1 T31/13.1

U-Stab +8V power supply +8V

Modification

a b c d

5

Date


Name Drwn. gepr.

Date

Name

29.05.07

Ramb


Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


U-Stab

Bl.: sh.:

12 56

Bl.:

1

2

3

4

5

6

7

8

F7/11.8

F7

F24/4.3

F24/25.1

2X2

55A2

139

Bedienpult

S5 Reversierung

3X1:

26

26 W13

2X2

238

46A2

48A2

DigsyComp.

DigsyComp.

QI2.2

QI2.4

IO-MODUL Contr.Nr.:2 RÏckf. Hupe

IO-MODUL Contr.Nr.:3 FHS Einbau 11

10

11

16

18

46A2

14

DigsyComp.

12

13K5

14

12

13K6


ID2.12 IO-MODUL Contr.Nr.:2 Revers.

48A2 DigsyComp.

QD2.7

QD2.6

IO-MODUL Contr.Nr.:3 Freig. Vor

IO-MODUL Contr.Nr.:3 Freig. RW

54

1 W46

13H5 13K5

+

13K6

+A1

53

-A2

+A1

-A2

-

2 W46

13K1

+A1

13K2

13K3

+A1

+A1

13K4

+A1

2X2 -A2

-A2

-A2

2X2

69

255

-A2

T31/12.8

T31/14.1 14

14 11

/14.2

12

14 11

/14.4

14 11

12

12

/14.3

14 11

/14.5

12

11

.6

12

Option RÏckfahrsignal option back signal

14 11

.8

12

Fahrhauptschalter traction main switch

Modification

a b c d

48A2 DigsyComp.

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Fahrhauptschalter

Bl.: sh.:

13 56

Bl.:


1

3

4

5

45A2

45A2

45A2

45A2

DigsyComp.

DigsyComp.

DigsyComp.

DigsyComp.

QPWM1.7

QPWM1.8

QPWM1.5

QPWM1.6

CPU-MODUL Contr.Nr.:2 Fa li vor

CPU-MODUL Contr.Nr.:2 Fa li rÏck

CPU-MODUL Contr.Nr.:2 Fa re vor

CPU-MODUL Contr.Nr.:2 Fa re rÏck

54

55

52

53

11

11

11

11

14

13K1

12

14

1 W20

14Y2.1 PM3

1

1

2

2

57

12

13K3

14

12

3 W20

2 W20

2X2

4 W20

2X2

13K2

14

5 W20

14Y2 PM4

14Y4.1 PM1

1

1

2

2

63

7

8

13K4

12

7 W20

6 W20

2X2

60

6

8 W20

2X2

14Y4 PM2

66

T31/13.8

T31/17.1

links vorwÌrts left forward Modification

a b c d

2

Date

links left

Name Drwn. gepr.

rÏckwÌrts backward

rechts right

Date

Name

29.05.07

Ramb

vorwÌrts forward

rechts right

rÏckwÌrts backward Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


FHS, Fahrantrieb

Bl.: sh.:

14 56

Bl.:

1

2

3

4

5

6

7

8

F15/7.8

F15/20.1

T_8V_1/12.8

T_8V_1/27.1

2X4

6X10

1

2X4

10

7

2X4

16

2X4

13

1 W41

5 W41

1 W40

5 W40

6X11

5

15B5

1

2X4

22

2X4

68

5

15B6

6X10

6X11

3

3

4

4

43

U

U

46A2 DigsyComp.

ID2.5


6X10

2X4

6X11

6

2 W41 18

6 W41

2X4

15

4 W41

2

3 W41

2X4

2X4

2X4

17

11

6

2 W40 12

6 W40

2X4

9

2X4

5

39

8

4 W40

3 W40

2X4

14

40

45A2

46A2

45A2

DigsyComp.

DigsyComp.

DigsyComp.

ID1.1

IU2.2

ID1.2

CPU-MODUL Contr.Nr.:2 Einst LA li

IO-MODUL Contr.Nr.:2 Sensor LA

CPU-MODUL Contr.Nr.:2 Einst LA re

AGND/12.8

AGND/18.1

Steckerbelegung /plug socket OPTION Lenkautomatik steering automatic

Modification

a b c d

2

IO-MODUL Contr.Nr.:2 Not-Halt

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

1: +8V 2: Masse von 8V/ground from 8V 3: LenkfÏhler Links 2V, Mitte 4V, Rechts 6V /pickup left 2V, middle 4V, right 6V 4: EinsteckÏberwachung +8 V/control +8V 5: +24 V 6: Masse/ground Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Lenkautomat

Bl.: sh.:

15 56

Bl.:

1

2

3

4

55A2

55A2

55A2

Bedienpult

Bedienpult

POT3

POT1

POT2

Vorschub

FHS poti

Lenkung

3X1:

7


7 W13

2X2

Date

3X1:

8

8 W13

2X2

209

6

Modification

6

Bedienpult

3X1:

a b c d

5

9

2X2

200

203

5

45A2

45A2

45A2

DigsyComp.

DigsyComp.

DigsyComp.

IU1.3

IU1.4

IU1.2

CPU-MODUL Contr.Nr.:2 Vorschub

CPU-MODUL Contr.Nr.:2 Vorschub FHS

CPU-MODUL Contr.Nr.:2 Lenkhebel

Vorschub Poti

Vorschub FHS

Drwn. gepr.

Date

Name

29.05.07

Ramb

Lenkhebel steering lever

Machine Key Code:

VÚGELE

8

9 W13

7

Name

7

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan

Vorschub, Lenkhebel

Bl.: sh.:


16 56

Bl.:


1

F41/5.7 F12/3.2

3

2X2

T31/14.8

2X2 2X2

4

5

2X4 2X4

70

2X4 2X4 2X4 2X4

73

6

7

8

DZFAli/18.1

71

DZFAre/18.1

CAN_High
74

CAN_Low
76

CAN_High>/40.1

77

CAN_Low>/40.1

255

T31/18.1

172

178

W71 17X1a

2073576

Modification

a b c d

2

Date

Name

gepr.

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

Code 9/16

Nur bei Option 1800-2 SJ Only with the option 1800-2 SJ

Code 1/8

17X1b

Date Drwn.

1

Name

29.05.07 Heindtel

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan

24V Schnittstelle SJ 24V connection SJ

Bl.: sh.:


17 56

Bl.:

1

2

3

4

5

6

7

8

F14/12.8

F14/28.1

2X4

1 W32

18R2

2X4

52

5K

1 W31

1

18R5

55

5K

1

18B1

2

2 W32

2X4

53

18B4

3

2

2 W31

2X4

56

3

+

+

13


IN

3 W31 14

18B3

14

18B5

-

9

Nur bei Option 1800-2 SJ

45A2

45A2

DigsyComp.

DigsyComp.

IC1.1

IC1.2

CPU-MODUL Contr.Nr.:2 DZ FA re

CPU-MODUL Contr.Nr.:2 DZ FA li

2X4

18B3, 18B5

-

10

2X2

54

2X4

36

Only with the option 1800-2 SJ

57

DZFAli/17.8 DZFAre/17.8

T31/17.8

T31/19.1

AGND/15.8

AGND/20.1

Initiator links proximity switch left

Modification

a b c d

13

IN

3 W32

Date

Initiator rechts proximity switch right

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

Spot:

11.82


1182 0182 - XXXX

Plan


Drehzahlerfassung Fahrantrieb

Bl.: sh.:

18 56

Bl.:

1

2

3

4

5

6

7

8

55A2 Bedienpult

S14 Moduswechsel

3X1:

27

27 W13

P 2X2

202

45A2


41

45A2

QPWM1.1

DigsyComp.

CPU-MODUL Contr.Nr.:2 Parkbremse

ID1.3 CPU-MODUL Contr.Nr.:2 Moduswechs.

48 2X2

116 1 W30 1

2

19Y6 WV4

2 W30

2X2

117

T31/18.8

T31/24.1

Moduswechsel

Modification

a b c d

DigsyComp.

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Parkbremse

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Parkbremse

Bl.: sh.:

19 56

Bl.:

1

2

3

4

5

6

7

8

F15/15.8

F15/25.1

2X4

2X4

31 2 W57

28 2 W56

2 2

20B7

20B1

3 3

U

3 2X4 W57

U 6

47A2 Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016

1

52A5

52A5

52A5

CAN Node

CAN Node

CAN Node

CAN Node

QPWM7

QPWM8

QPWM5

QPWM6

IU1.3

Node Nr.: 4

Node Nr.: 4

Node Nr.: 4

Node Nr.: 4

Band li vorw

7

Band li rÏckw

Band re vorw

8 36 +

1 W57

54 -

5 37 +

13 14 W29.1 W29.1

55 -

15 16 W29.1 W29.1

20Y3 PM11

1

2

2

20Y4.1 PM12

IU1.2 CPU-MODUL Contr.Nr.:3 Ba.Sens.re

Band re rÏckw

52 -

35 +

9 10 W29.1 W29.1

20Y5 PM7

DigsyComp.

1

53 -

11 12 W29.1 W29.1

1 W56

2X4 1

5

6 34 +

1

1

2

2

29

47A2

39

36

20Y6.1 PM8

AGND/18.8

AGND/27.1

Paddelsensor paddle sensor

FÎrderband links conveyor left VorwÌrts forwards

Modification

a b c d

52A5

DigsyComp. CPU-MODUL Contr.Nr.:3 Ba Sens.li

2X4

3 2X4 W56

32

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

FÎrderband rechts conveyor right

ZurÏck backwards

VorwÌrts forwards Machine Key Code:

VÚGELE

Paddelsensor paddle sensor

ZurÏck backwards Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Band

Bl.: sh.:

20 56

Bl.:

1

2


5

6

52A5

52A5

52A5

52A5

CAN Node

CAN Node

CAN Node

QPWM3

QPWM4

QPWM1

QPWM2

Node Nr.: 4

Node Nr.: 4

Node Nr.: 4

Node Nr.: 4

Schn. li vorw

Schn. li rÏckw

Schn. re vorw

4 22 +

40 -

42 +

41 -

1

2

2

21Y2 PM9

20 +

Schnecke auger VorwÌrts forwards Name Drwn. gepr.

38 -

21 +

1 2 W29.1 W29.1

21Y3 PM10

39 -

3 4 W29.1 W29.1

1

1

2

2

21Y5 PM5

Linke Seite left side

8

2

7 8 W29.1 W29.1

1

7

Schn re rÏckw

1

5 6 W29.1 W29.1

Date

4

CAN Node

3

Modification

a b c d

3

21Y6 PM6

Schnecke Rechte Seite auger right side

ZurÏck backwards Date

Name

29.05.07

Ramb

VorwÌrts forwards

ZurÏck backwards

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Verteilerschnecken

Bl.: sh.:

21 56

Bl.:


1

3

4

5

6

7

8

51A1

52A1

52A1

52A1

52A1

51A1

51A1

CAN Node

CAN Node

CAN Node

CAN Node

CAN Node

CAN Node

CAN Node

QD8

QD6

QD8

QPWM5

QPWM7

QD2

QD1

Node Nr.: 1

Node Nr.: 3

Node Nr.: 3

Node Nr.: 3

Node Nr.: 3

Node Nr.: 1

Node Nr.: 1

n. schw.

Entlastung

8

Entlastung

6 37 +

19 -

2

17 -

1

23Y1 WV12a

2

19 -

34 +

5 6 W27.1 W27.1

2

23Y4 WV19a

Bohle senken

7

1

23Y3 WV18a

P-Entl. re

5 37 +

3 4 W27.1 W27.1

1

P-Entl. li

8 35 +

15 16 W18.1 W18.1

23Y5 DRV2

52 -

2 36 +

54 -

Schwimmstellung aus float position off

Date

21 +

3 -

Drwn. gepr.

Date

Name

29.05.07

Ramb

7 8 W27.1 W27.1

11 12 W18.1 W18.1

1

1

1

1

2

2

2

23Y6 DRV3

2

23Y7 WV11b

2 -

13 14 W18.1 W18.1

23Y8 WV11a

heben raise

Einbaubohle heben/senken raising/lowering screed

Machine Key Code:

VÚGELE

20 +

1 2 W27.1 W27.1

Bohle Entlastung screed relive

Name

Bu re heben

1

senken lower

Modification

a b c d

2

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Bohle heben/senken, Entlastung

Bl.: sh.:

23 56

Bl.:

1

2

3

4

5

6

7

8


Bohle verriegeln/ entriegeln screed lock/unlock

46A2

46A2

51A5

51A5

DigsyComp.

DigsyComp.

CAN Node

CAN Node

QD3

QD2.6

QD2.5

QD8

QD6

Node Nr.: 1

IO-MODUL Contr.Nr.:2 Sitzv sta li

IO-MODUL Contr.Nr.:2 Sitzv sta re

Node Nr.: 2

Node Nr.: 2

DZV Zyl.

3 22 +

4 -

53

1 2 W18.1 W18.1

2X2 1

2

2X2

104

2

2 W25

2X2

1

24Y4 WV13

2

2 W24

2X2

105

Sitzventil Stangenseite links

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

24Y5 WV14

35 +

17 -

3 4 W21.1 W21.1

24Y6 WV5b

1

1

2

2

24Y7 WV5a

102

Bohle entriegeln screed lock

T31/25.1

Bohle verriegeln screed unlock

Sitzventil Stangenseite rechts

Machine Key Code:

VÚGELE

19 -

101

24V bedeutet Ventil ist offen

Klappe flap

37 +

1 2 W21.1 W21.1

T31/19.8

Druckloser Umlauf fÏr die Funktionen:

Bohle verr.

6

1 W24

1

24Y1 WV6a

Bohle entr.

8

52

1 W25

Modification

a b c d

51A1 CAN Node

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Sitzventile, Bohlenverriegelung

Bl.: sh.:

24 56

Bl.:

1

2

3

4

5

6

7

8

F24/13.8

F24/27.1

F15/20.8

F15/36.1

2X2

2X2

142

4X5 10

2X2

187

9

4X5

184

43

47A2 DigsyComp.


ID1.5 52A1

47A2

CAN Node

DigsyComp.

QPWM1

QPWM3

QPWM1.4

Node Nr.: 3

Node Nr.: 3

Tamper

Vibration

CPU-MODUL Contr.Nr.:3 P2

1

3 20 +

38 -

22 +

11 12 W27.1 W27.1

40 -

30

25K4 87

51

13 14 W27.1 W27.1

87a

2X2

2X2

92 1 W23 1

1

2X2

95 3 W23 1

98 5 W23 1

1

25Y2

86+

25Y3 2

25K4

2

PM13

85-

PM14

2

25Y5 WV21

2

25Y6 WV22

2 W23

2X2

4 W23

2X2

93

2

25Y7 WV23

6 W23

2X2

96

99

T31/24.8

T31/26.1 87 30 87a

Tamper tamper

Modification

a b c d

52A1 CAN Node

CPU-MODUL Contr.Nr.:3 Freig. HV

Date

P1

P2

Vibrator vibrator

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

DS

.5

OPTION Pressleisten pressure bars

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Tamper, Vibration, Pressleiste

Bl.: sh.:

25 56

Bl.:

1

2

3

4

5

6

7

11

2X2

8

4X6

70

42

47A2 DigsyComp.

ID1.4


CPU-MODUL Contr.Nr.:3 Dulo Uml.

48A2

48A2

48A2

DigsyComp.

DigsyComp.

DigsyComp.

52A1

QD2.4

QD2.3

QD2.1

QD2.2

CAN Node

IO-MODUL Contr.Nr.:3 Bohle li aus

IO-MODUL Contr.Nr.:3 Bohle li ein

IO-MODUL Contr.Nr.:3 Bohle re ein

IO-MODUL Contr.Nr.:3 Bohle re aus

QD2 Node Nr.: 3 DZV Bohle

2

51 2X2 4X5

26Y2 2

2X2

50 2X2

38

1

4X5

48 2X2

41

3

4X5

44

5

49 2X2 4X5

21 +

47

9 10 W27.1 W27.1

7

1

1

1

1

1

2

2

2

2

2

4X5

4

2X2

39

26Y3

26Y4

4X5

6

2X2

42

4X5

45

8

2X2

3 -

26Y5

26Y6 WV20a

4X5

48

T31/25.8

T31/27.1

ausfahren extend

einfahren retract

Ausziehbohle extending screed

Modification

a b c d

48A2 DigsyComp.

Date

Name Drwn. gepr.

einfahren retract

linke Seite left side

Date

Name

29.05.07

Ramb

Ausziehbohle extending screed

ausfahren extend

Druckloser Umlauf

rechte Seite right side

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan

Bohle ein-/ausfahren

Bl.: sh.:


26 56

Bl.:

1

2

3

4

5

6

7

8

F24/25.8

F24/36.1

T_8V_1/15.8

T_8V_1

2X4

4

2X2

48A2 DigsyComp.

136

2X2

139

QI2.2 IO-MODUL Contr.Nr.:3 WBF Seil/Bod

rt bl

16 rt/ws 2X2 67

4X8 B

F

C

4X8 D

U

2X4

bn ge gn

A

27B1

E

48A2

2

DigsyComp. IO-MODUL Contr.Nr.:3 FHS_Niv

G

Schutzvermerk nach ISO 16016 beachten / Refer to protection notice ISO 16016

vi

a b c d

11

QI2.3 14

27K6 1

17

H

4X7

gr

2X2 2X2

73

44

2X4

12

6

2X2

76

2X4

5

47A2

47A2

47A2

DigsyComp.

DigsyComp.

DigsyComp.

ID1.6

ID1.7

IU1.1

CPU-MODUL Contr.Nr.:3 Einst.Ûb.HÎ

CPU-MODUL Contr.Nr.:3 Eint.Ûb.Neig

CPU-MODUL Contr.Nr.:3 Neigung

3

4X7

4

45

56

2X2

54

8

4X7 27K6

+A1

-A2

AGND/20.8

AGND/28.1

T31/26.8

T31/28.1 14 11 12

29.05.07

Ramb

VÚGELE

Joseph VÎgele AG

11.82 1182 0182 - XXXX

.7

Steckdose fÏr alte Version der plug socket for the old version of the Nivellierautomatik automatic leveling system

2070924 00 Nivellierung

27 56

1

2

3

4

5

6

7

8 F14

F14/18.8

2X4

2X4

43

1 W65

1 W64

1 br

28B1 Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016

gn

47A2

47A2

47A2

DigsyComp.

DigsyComp.

DigsyComp.

QPWM1.8

QPWM1.7

QPWM1.6

QPWM1.5

CPU-MODUL Contr.Nr.:3 Niv li ab

CPU-MODUL Contr.Nr.:3 Niv li auf

CPU-MODUL Contr.Nr.:3 Niv re ab

CPU-MODUL Contr.Nr.:3 Niv re auf

1 br

28B7 3

gn

55

54

9

3 W65

ws

53

13

B1.V5 10

14

2X4

44

12

2X2

11

4X7 16

48A2

2X2

DigsyComp.

2X2

71 3 W19

IU2.1 IO-MODUL Contr.Nr.:3 Niv-Zyl li

2 W65

28Y3 WV2a

B1.V8

22 20

2X2

62

4X7 24

4X7

2X2

2X2

77 7 W19 1

1

2

2

2

2

2X2

72

28Y5 WV3a

8 W19

2X2

75

80

2

2X4 2X2

68

23

2

48A2

4X7

B1.V12

DigsyComp.

IU2.2 IO-MODUL Contr.Nr.:3 Niv-Zyl. re

2 W64 6 W19

2X2

78

47

5

5 W19

1

28Y3.1 WV2b

7

65

19

1

2 W19

2X2

3 W64

ws

B1.V10

4

1 W19

4 W19

2X2

45

74

15

B1.V11

18

9

59

U

21

B1.V9

B1.V6

4

52

17

B1.V7

2

28Y6 WV3b 2X4

81

48

AGND/27.8

AGND/33.1

T31/27.8

ab down

Date

Name Drwn. gepr.

ab down

auf up


Modification

a b c d

47A2 DigsyComp.

3

U

2X4

46

linke Seite left side

Date

Name

29.05.07

Ramb

up


rechte Seite right side

Machine Key Code:

VÚGELE

T31/31.1

auf

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Nivellierzylinder

Bl.: sh.:

28 56

Bl.:

2


1

6

7

51A1

51A5

51A5

51A1

51A1

CAN Node

CAN Node

CAN Node

CAN Node

CAN Node

QD6

QD7

QD1

QD2

QD4

QD5

Node Nr.: 1

Node Nr.: 1

Node Nr.: 2

Node Nr.: 2

Node Nr.: 1

Node Nr.: 1

Bu li heben

Bu Kla heben

7 35 +

17 -

1 36 +

3 4 W18.1 W18.1

18 -

1

1

2

2

ab

29Y3

29Y4

WV7a

WV9a

auf

Drwn. gepr.

Date

Name

29.05.07

Ramb

Bu re senken

2 -

4 21 +

7 8 W21.1 W21.1

3 -

1

2

2

29Y6

WV9b

WV8b

ab

25 -

9 10 W18.1 W18.1

1

2

2

29Y7 WV8a

auf

Ident-No.:

11.82 Serial-No.:

16 -

einzelbedienbare Bunkerwand rechts hopper side right side

Machine Key Code:

Joseph VÎgele AG

34 +

1

ab

Bunkerwand rechts und links hopper side left and right side und Klappe and flap heben/senken up/down

VÚGELE

Bu re heben

7 8 W18.1 W18.1

29Y5

8

5 42 +

5 6 W21.1 W21.1

1

auf

einzelbedienbare Bunkerwand links hopper side left side

Name

Bu Kla senken

2 20 +

5 6 W18.1 W18.1

WV7b

Date

5

51A1

Bu li senken

29Y2

4

CAN Node

6

Modification

a b c d

3

1182 0182 - XXXX

Spot:

Plan


Bunkerwand/-klappe

Bl.: sh.:

29 56

Bl.:

2


1

51A5

51A5

CAN Node

CAN Node

QD3

QD4

Node Nr.: 2

Node Nr.: 2

Schn. senken

3

5

6

7

8

Schn. heben

4 -

42 +

11 12 W21.1 W21.1

30Y2 WV10a

4

4 22 +

25 -

9 10 W21.1 W21.1

1

1

2

2

30Y3 WV10b

OPTION SchneckenhÎhenverstellung auger hight adjustment

Modification

a b c d

3

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


SchneckenhÎhenverstellung

Bl.: sh.:

30 56

Bl.:

1

2

3

4

5

6

7

8 F22

F22/4.2

2X2

2X2

17

20

Waschanlage 46A2

55A2

DigsyComp.

Bedienpult

87a

QD2.1

87

31K2

IO-MODUL Contr.Nr.:2 Scheibenw.

87

3X1:

87a

22

22 W13

2X2 Schutzvermerk nach ISO 16016 beachten/Refer to protection notice ISO 16016

31K5

Scheibenwischer

30

48 2X2 2X2

2X2

14

2X2

23

26

2X2

18

107 110

86+

6X1

31K2

9 W35

12 W35

11 W35

10 W35

3

2

5

1

6X1

6X1

6X1

2X2

242

2X2

245

2X2

2

1 W9 86+ A1

31K5

85-

85-

rt gr

M

31M7

sw bn

A2

M

31M3

2 W9

2X2

21

T31/28.8

T31/32.1 87

87 30

87a

30

.3

87a

.7

OPTION Scheibenw. wiper

Modification

a b c d

30

S45

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Scheibenwischer

Bl.: sh.:

31 56

Bl.:

1

2

3

4

5

6

7

8

F23/4.3

F23

F26/4.5

F26

F27/4.5

F27

2X2

2X2

32

2X2

29

2X2

214

1 W52

211

1 W51

52A1 CAN Node

1 W10

QD4

1 W10.1

Node Nr.: 3 Fetter

6X6

4


42 +

6X7

+

25 -

32S6

32S5

2

2

15 16 W27.1 W27.1

3

1

1

3

A1

32H5

M

32M5

6X6

-

2 W52

X1

M

32M6

6X7

2 W51

32H7

X2

X2

M

32M2

-

A1

X1

1

2

2X2

A2

A2

2 W10

2 W10.1

2X2

33

2X2

30

2X2

198

T31/31.8

195 T31/36.1

OPTION Betankungsanlage

Fettschmieranlage grease lubrication

Modification

a b c d

+

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

OPTION SprÏhanlage

Ident-No.:

11.82


OPTION Sitzheizung

1182 0182 - XXXX

Spot:

Plan


Fetter, Tank.- SprÏhanlage

Bl.: sh.:

32 56

Bl.:

1

2

3

4

5

6

7

8

F37/5.5

F37/34.1

5

U U

6

20

3

19

4

33B4.c

U U

22

1

21

2

33B4.b

24

U U

4

23

46A2

33B4.a

DigsyComp.

IU2.1

53A1 CAN Node

IU2.5 Node Nr.: 5

I_L1

S_L3-/34.8

IU1.6 Node Nr.: 5

X2/12

S_L3+/34.8

53A1 CAN Node

S_L2-/34.8

X2/11

S_L2+/34.8

S_L1-/34.8

S_L1+/34.8

X1/12

IO-MODUL Contr.Nr.:2 T_Geno

53A1

46A2

CAN Node

DigsyComp.

IU2.6

QI2.3

Node Nr.: 5

IO-MODUL Contr.Nr.:2 T_Geno

I_L2

I_L3

5X1 5X1

53A1

15


CAN Node

53A1

53A1

CAN Node

CAN Node

CAN Node

QD1.7

QD1.8

QD2.7

Node Nr.: 5

Node Nr.: 5

Node Nr.: 5

Hz li

Hz re

Z_Hz

X1/15

X1/17

5X1

Node Nr.: 5

2X4

X1/5

53A1

X2/17

1.1

5X1 5X1

ID1.3

18

Node Nr.: 5

16

CEE

A

X1

A2

X2

33V2

5X1 5X1

11 13

13

2.2

K A1

11 W17

CAN Node

5X1

33S6 3

33K2

65

SCHUKO

33R8

14

K

62

17

QD2.8

X2/15

1

5

33K3

A

K A1

X1

A2

X2

ws

33V4

1

33K4

K A1

X1

A2

X2

4

33V5

A1

33K5

A ws

2

A2

33X7

A1 A

2

5X1 5X1

33K6 A2

3

2

12

2

12 W17

ws

5X1

14

5X1

6

2X4

2.1

66

T31_Hz/2.8

T31_Hz/34.1

AGND/28.8

AGND/36.1 7L4

8T4

7L4

8T4

/34.3

5L3

6T3

/34.3

5L3

6T3

3L2

4T2

/34.3

3L2

4T2

1L1

2T1

/34.3

1L1

2T1

W17.1 (SJ)

linke Seite Bohlenheizung screed heating

Modification

a b c d

53A1

2X4

17

Date

Name Drwn. gepr.

/34.6

7L4

8T4

/34.6

5L3

6T3

/34.6

3L2

4T2

/34.6

1L1

2T1

rechte Seite Bohlenheizung screed heating

Date

Name

29.05.07

Ramb

/34.7

7L4

8T4

/34.7

5L3

6T3

1

2

/34.7

3L2

4T2

3

4

/34.7

1L1

2T1

Zusatzheizung Bohlenheizung screed heating

OPTION CEE Steckdosen Machine Key Code:

VÚGELE

5

6

13

14

OPTION Schuko Steckdosen Ident-No.:

11.82


temperaturabhÌngiger Widerstand im Drehstromsynchrongenerator

1182 0182 - XXXX

Spot:

Plan


Bohlenheizung

Bl.: sh.:

33 56

Bl.:

G

5 6

5 4 bl

EME

Siemens

W1 J1 V1

2X2

U1 V1 W1

233

UH VH UH'

Mp

5

6

7 E

X1 11 Y1 12 Z1 13

Spannungsregler

L1 L2 L3 N PE U1 V1 W1

J 10 K 14 Mp 8 Siemens U 1 V 2 W 3

U

E

Synchrongenerator J1 K1 frei EME U V W

8

A+

A-

34B6

EME/Siemens E

A+

U

E

F 4A

A-

34B7 34B3

34F2

1 W17

Siemens 35A

34T3

34T4

34T5 E

EME 50A

A+

U

E

A-

S_L3-/33.4

H


34B8

5X1

S2/35.1

5X1

L1 L2 L3 L4

33K2 A1 A2 L1 L2 AK 12 KE 11 21 Iso22 Ïberwachung 24 14 M+ M- PT LT1 LT2

34B1

H

7 X1

X1/1

34V1

X2

8

rt

2.1

X1

53A1

53A1 CAN Node

ID1.1

ID1.2

Node Nr.: 5

Node Nr.: 5

Iso-Fehler

LS-Fehler

N/35.1

T1 T2 T3 T4

1

3

5

21

1

3

5

21

2

4

6

22

2

4

6

22

34F6

1

3

5

21

1

3

5

21

1

3

5

21

2

4

6

22

2

4

6

22

2

4

6

22

34F5

34F8

1

5X2

2

3

4

5

6

7

8

5X3

9

10

9X2

5X4

5X5

5X6

L3/35.1 rt

L1

L2/35.1

10

L1/35.1

Bohlenheizung Linke Seite screed heating left side

2.2 T31_Hz/53.1

W17.1 (SJ) Date

T1 T2 T3 T4

33K4

34F4

PE/35.1

34V2

X2

5X1

Modification

L1 L2 L3 L4

9

X1/3

CAN Node

31_Hz/33.8

L1 L2 L3 L4

33K3 T1 T2 T3 T4

34F3

5X1

a b c d

S1/35.1

1.1

1

S_L1+/33.1

V1

34G3

1 2 3

S_L2+/33.3

U1

4

1 2 3

S_L3+/33.4

3

S_L1-/33.2

2 F37/53.1

S_L2-/33.3

1 F37/33.8

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

L2 L3 N Klemmen zum AnschluÞ einer alten Bohle

PE Bohlenheizung Rechte Seite screed heating right side

Machine Key Code:

VÚGELE

Ident-No.:

11.82


Bohlenheizung screed heating

1182 0182 - XXXX

Spot:

Zusatz additive Plan


Bohlenheizung

Bl.: sh.:

34 56

Bl.:

1

2

3

4

5

6

7

8

S1/34.8 S2/34.8 PE/34.3 N/34.3 L1/34.3 L2/34.3 L3/34.3

5X3

N

1

N

35F4 I 2

N


16A/B/30mA

25A 3

5

2

4

6

35K6

1

3

5

21

2

4

6

22

35F6

Relais

W72 5x6mm2

L1 N PE

L1L2 L3 N PE

5X12

5X7

Schuko Pmax = 1 kW

Einspeisung SprÏhmodul 400V

OPTION Schuko Steckdose plug socket

Modification

a b c d

1

Date

Name

Date Drwn. gepr.

Name

29.05.07 Heindtel

input spray modul 400V

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Option Schuko / 400V SJ option Schuko / 400V SJ

Bl.: sh.:

35 56

Bl.:

1

2

3

4

5

6

7

8 F15

F15/25.8

F24

F24/27.8

2X2

193

1

36B5

4

3

I

5

2X2

2X4

142

25

2

1 W55

6

4X6

4X6

9

10

4X6


ws

36B2

36R4

I

gn

br

4X6

4X6 8

4X6

5

7 2 W55

2X2

2X2

51

2X2

50

9

2X2

53

2X4

231

10

25

27

3 W55

2X4

26

24

47A2

47A2

48A2

48A2

DigsyComp.

DigsyComp.

DigsyComp.

DigsyComp.

IC1.1

IC1.2

II2.4

II2.3

CPU-MODUL Contr.Nr.:3 Dz Tamper

CPU-MODUL Contr.Nr.:3 Dz Vibration

IO-MODUL Contr.Nr.:3 T GlÌtt1

IO-MODUL Contr.Nr.:3 T MiGu1

AGND/33.8

AGND/43.1

T31/32.8

T31/37.1

Geber Tamperdrehzahl

Modification

a b c d

36B7

36B3

Date

Name Drwn. gepr.

Option

Geber Vibratordrehzahl

Date

Name

29.05.07

Ramb

Geber GlÌttblechtemperatur

Machine Key Code:

VÚGELE

Option

Ident-No.:

11.82


Geber Mischguttemperatur

1182 0182 - XXXX

Spot:

Plan


Bohlenmesswerte

Bl.: sh.:

36 56

Bl.:

1

2

3

4

5

6

7

8

F16/3.4

F16

F17/3.5

F17 CAN1_H/43.6 CAN1_L/43.6 CAN0_L_E/42.1 CAN0_H_E/42.1

120R B2R1


B2:S9

2X2

2X2

145

2X2

1

4X2

4X2

148

2

2X2

3

4X2

74

B2

B2

44

73

B2

43

2X2

151

2X2

4

4X2

9

4X2

10

4X2

11

4X2

12

4X2

13

4X1

2X2

154

2X2

171

1

4X1

2

B2

174

2X2

157

3

4X1

4X1

B2

72

42

B2

71

B2

41

2X2

180

177

4

4X1

9

4X1

10

4X1

11

4X1

12

T31/36.8

4X1

13

T31/43.1

AnschluÞstecker Aussensteuerstand rechts Modification

a b c d

4X2

B2

168

B2:S8

Date

links

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Aussensteuerstandanschluss

Bl.: sh.:

37 56

Bl.:

1

2

3

4

5

6

7

8

F5/2.4

F5/45.1

2X2

2X2

100

46

27

28

46

27

28

45A2

45A2

45A2

47A2

47A2

47A2

DigsyComp.

DigsyComp.

DigsyComp.

DigsyComp.

DigsyComp.

DigsyComp.

ID1.8

ID1.9

ID1.10

ID1.8

ID1.9

ID1.10

CPU-MODUL Contr.Nr.:2 Cod.1







106

Steuerungscodierung

Modification

a b c d

2X2

103

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan

Steuerungscodierung

Bl.: sh.:


38 56

Bl.:

1

2

3

4

5

6

45A2

45A2

45A2

47A2

47A2

47A2

DigsyCompakt

DigsyCompakt

DigsyCompakt

DigsyCompakt

DigsyCompakt

DigsyCompakt

V24 TXD1

V24 RXD1

V24 GND

V24 TXD1

V24 RXD1

V24 GND

CPU-MODUL

CPU-MODUL

CPU-MODUL

CPU-MODUL

CPU-MODUL

CPU-MODUL

Contr.Nr.:2

Contr.Nr.:2

Contr.Nr.:2

Contr.Nr.:3

Contr.Nr.:3

Contr.Nr.:3

?

?

?

?

?

?

36

2X11

3

19

2X11

5

36

2X11

2

18

2X11

4

8

19

2X11

6

2X11


1

18

7

Modification

a b c d

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


serielle Schnittstellen

Bl.: sh.:

39 56

Bl.:

1

2

3

4

45A2

45A2

45A2

47A2

47A2

47A2

DigsyCompakt

DigsyCompakt

DigsyComp.

DigsyComp.

DigsyComp.

CAN TERM

CAN L1.1

CAN H1.1

CAN TERM

CAN L1.1

CAN H1.1

CPU-MODUL Contr.Nr.:2 Node-ID=2

CPU-MODUL

CPU-MODUL

Contr.Nr.:2

Contr.Nr.:2

Node-ID=2

Node-ID=2




12

B2


55A2

55A2

55A2

55A2

Bedienpult

Bedienpult

Bedienpult

CAN_L 2

CAN_H 2

CAN_L 0

CAN_H 0

CAN 2

CAN 2

CAN 0

CAN 0

3X1:

10 W13

B2

11

12 B2

1

11

3X1:

11 W13

3X1:

23

23 W13

B2:S1

8

13 13

B2

3

24

24 W13

B2:S2

B2

15

B2

5

B2

92

B2

62

B2

31

B2

21

B2

B2

94

64

B2

16

B2

6

B2:S3

45A2

45A2

47A2

47A2

DigsyCompakt

DigsyCompakt

DigsyComp.

DigsyComp.

CAN L1.2

CAN H1.2

CAN L1.2

CAN H1.2

CPU-MODUL

CPU-MODUL

Contr.Nr.:2

Contr.Nr.:2

Node-ID=2

Node-ID=2



30

B2

30

31

B2

12

B2

2

31 14

B2

4

CAN0_L/41.1 CAN0_H/41.1

CAN_Low
B2

CAN_High>/17.8

21

B2

22

B2

23

B2

24

B2

25

B2

26

R2

B2

CAN_Low>/17.8

31

B2

S5

32

B2

33

B2

S6

34

B2

35

B2

36

S7

Nur bei 1800-2 SJ / only 1800-2 SJ

Modification

a b c d

10

32

13

7

CAN 0

Bedienpult

3X1:

6

DigsyComp.

32

CAN 2

5

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


CAN-Bus

Bl.: sh.:

40 56

Bl.:

1

2

3

4

5

6

7

8

CAN0_H/40.8 CAN0_L/40.8

B2

B2

91

B2

61

57

52A1

52A1

52A1

52A1

52A5

52A5

52A5

52A5

CAN-Node

CAN-Node

CAN-Node

CAN-Node

CAN-Node

CAN-Node

CAN-Node

CAN_L2

CAN_L1

CAN_H1

CAN_H2

CAN_L2

CAN_L1

CAN_H1

CAN_H2

Node Nr.: 3

Node Nr.: 3

Node Nr.: 3

Node Nr.: 3

Node Nr.: 4

Node Nr.: 4

Node Nr.: 4

Node Nr.: 4

Node-ID=29

Node-ID=29

Node-ID=29

Node-ID=29

Node-ID=28

Node-ID=28

Node-ID=28

Node-ID=28

6 W27

4 W27

50

51

14

32

6 W29

4 W29

50

B2:S17

51

14

B2:S15 7 W27


B2

CAN-Node

32

7 W29

5 W27

5 W29

B2

90

B2

60

B2

86

B2

56

B2

89

B2

59

B2

85

B2

55

51A1

51A1

51A1

51A1

34B4

53A1

53A1

34B4

CAN-Node

CAN-Node

CAN-Node

CAN-Node

Generator

CAN-Node

CAN-Node

Generator

CAN_L2

CAN_L1

CAN_H1

CAN_H2

CAN_L

CAN_L

CAN_H

CAN_H

Node Nr.: 1

Node Nr.: 1

Node Nr.: 1

Node Nr.: 1

Node-ID=10

Node Nr.: 5

Node Nr.: 5

Node-ID=10

Node-ID=30

Node-ID=30

Node-ID=30

Node-ID=30

CAN_L

CAN_L

Node-ID=17

CAN_H

6 W18

4 W18

5 W17

5X1 32

50

51

14

X2:8

5

6 W17

5X1

X3/6

X2:9

B2:S14 7 W18

5 W18

5X1

7

5X1

7 W17

B2

6

X3/5

B2:S16

B2

88

B2

58

84

8 8 W17

B2

54

CAN0_H/42.1 CAN0_L/42.1

Modification

a b c d

87

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


CAN-Bus CAN-Knoten

Bl.: sh.:

41 56

Bl.:

1

2

3

4

5

6

7

8

CAN0_H/41.8 CAN0_L/41.8

B2

83

B2

B2

53

51A5

51A5

51A5

51A5

CAN-Node

CAN-Node

CAN-Node

CAN-Node

CAN_L2

CAN_L1

CAN_H1

CAN_H2

Node Nr.: 2

Node Nr.: 2

Node-ID=31

Node-ID=31

32

6 W21

4 W21

50

Node Nr.: 2

Node Nr.: 2

Node-ID=31

Node-ID=31

51

51

B2

80

B2

50

B2

79

B2

49

78

B2

48

B2:S12 7 W21


B2

14

B2:S13

B2

81

82

5 W21

B2

52

B2:S11

CAN0_L_E/37.8 CAN0_H_E/37.8

B2

120R

B2:S4 B2R0

Modification

a b c d

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan

CAN_Bus, CAN-Knoten

Bl.: sh.:


42 56

Bl.:

1

2

3

4

5

6

7

8

F25/4.4

F25

F40/5.7

F40

55A2

55A2

CAN1_L/37.8

Bedienpult

Bedienpult

CAN1_H/37.8

CAN_L 1

CAN_H 1

CAN 1

CAN 2

11

14

12

43K2

K4+/1.8

3X1:

K4-/1.8

B2

B2

45

16 W13

43S7

2X2 46A2 DigsyComp.

QD2.3

2X2

22

2X2

19

2X2

25

3 W3

5 W3

7 W3

7

8

15

28

2X2 1 W3

16

34

2X2

9 W3

B2

93

B2

63

B2

76

B2

46

14 W3

57

15 W3

16 W3

20

17 W3

21


IO-MODUL Contr.Nr.:2 ECM

45A2 DigsyComp.

QPWM1.4

50

CPU-MODUL Contr.Nr.:2 Drehzahl

ECM

51 43A2 1

43K2

2

3

9

4 W3

6 W3

8 W3

9

2X2

15

2X2

12

2X2

33

2 W3

53

11 W3

+A1

2X2 -A2

2X4 2X4

24

43

12 W3

13 W3

2X4

40 +

38

51

13 IN 14

43B7 -

2X4

69

AGND/36.8

AGND/45.1

T31/37.8

T31/45.1 14 11

Einspritzpumpe

.4

2. Sollwertvorgabe

12

Modification

a b c d

17

17 W13

37

10 W3

40

3X1:

16

75

CAN 1

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Dieselmotorelektronic ECM engine electronic ECM

Bl.: sh.:

43 56

Bl.:


a b c d

45K1 -A2

11

Modification

2X2

Date

2X2

Name Drwn.

gepr.

9

2X2 15

12

Date Name

29.05.07 Ramb

2X4

VÚGELE

+A1

6

2X4

2X4 9 12

52


53 54 55 4

Machine Key Code:

1182 0182 - XXXX

5 6 7 22

11.82

Designation:

23 24 25

Ident-No.:

IC1.2

28

PE

IC1.1

27

II1.4

ID1.10

46

II1.3

ID1.9

45

II1.2

ID1.8

ID1.7

44

II1.1

IU1.4

ID1.6

43

/16.4

IU1.3

ID1.5

ID1.4

42

/16.2

IU1.2

ID1.3

41

/16.5

IC1.1

QPWM1.8

ID1.2

40

/14.2

DigsyCompakt CPU-MODUL QPWM1.7

ID1.1

39

/14.2

QPWM1.6

CAN TERM

32

/14.4

QPWM1.5

CAN H1.2

/18.2

/18.4

/38.3

/38.2

/38.2

/6.8

/19.3

/15.6

/15.5

/40.3

/40.4

/40.4

/40.4

/40.4

DZ FA li

DZ FA re

Cod.3

Cod.2

Cod.1

D+

?

?

?

Moduswechs.

Einst LA re

Einst LA li

6

?

51

/14.4

QPWM1.4

31

?

50

/43.7

CAN L1.2

30

?

49

QPWM1.3

CAN H1.1

13

?

48

QPWM1.2

CAN L1.1

12

Vorschub FHS

26

QPWM1.1

15

Vorschub

21

I_FW_LOAD

V24 DCD

34

5

Lenkhebel

8

AGND

AGND

112

?

3

V24 RI

/39.1

14

Fa li rÏck

47

V24 TXD2

V24 RXD2

V24 TXD1

/39.1

127

Fa li vor

37

16

Fa re rÏck

160 33

4

Fa re vor

19

17

Drehzahl

14

35

BS

11

36

B

45A2 18

/19.6

37 W13 38

AGND

Reset C2-C3

3

Parkbremse

2X2 109

AGND

OUT2 20

V24 RXD1

2

GND

55A2 U_ZÏndung

2X2

V24 GND

Bedienpult

2

GND

1

V24 GND

3X1:

2X2

/39.2

11

U_Mem

2X2

GND

45K1 12

Uv

2X2

GND

Uv

1 7 8

F2/6.8 F2/47.1

F5/38.8

F28/4.6 F5/51.1

97 DC_ZÏnd/47.1

9 10

Node-ID = 2

Schaltschrank

37

Contr.Nr.:2

29

AGND/43.8 AGND/46.1

T31/43.8 T31/46.1

14 .1

12

Spot:

Digsy Compakt Nr 2

Plan

2070924 00 Bl.: sh.:

45 56 Bl.:

a b c d Modification

2X2

Date

18

2X2

2X2 21

Name Drwn.

gepr.

24

Date Name

29.05.07 Ramb

2X4 15

2X4

2X4 18

VÚGELE 50 51 52


53 54 55 4

Machine Key Code:

1182 0182 - XXXX

5 6 7 22

11.82

Designation:

23 24

34

Ident-No.:

ID2.14

ID2.13

10

II2.4

ID2.12

9

II2.3

ID2.11

28

II2.2

ID2.10

27

II2.1

ID2.9

46

IU2.4

ID2.8

45

IU2.3

ID2.7

44

IU2.2

ID2.6

43

IU2.1

ID2.5

42

QD2.8

ID2.4

ID2.3

ID2,2

ID2.1

QI2.4

QI2.3

QI2.2

QI2.1

41

QD2.7

IO-MODUL QD2.6

QD2.5

QD2.4

QD2.3

QD2.2

QD2.1

AGND

CAN TERM

CAN H2.2

CAN_L2.2

CAN H2.1

CAN L2.1

40

LED

?

?

/13.4 Revers.

?

?

/6.2 ZÏndung

?

/7.5 RÏla Filter

/7.4 RÏla Filter

/15.7 Not-Halt

K

B

/1.3 VorglÏhen

/11.6 NOT-AUS

/7.2 Dieseltank

/33.7 T_Geno

/13.4 RÏckf. Hupe

.1

6

?

49

39

?

48

18

?

26

17

?

21

16

Uref Pult /12.4

8

15

Dieseltank /7.1

3

AGND

AGND

AGND

GND

V24_GND

DigsyCompakt

32

5

Sensor LA /15.5

47

31

T_Geno /33.7

37

30

Arbeitsl. /10.4

33

13

Runduml. /8.5

29

12

Sitzv sta li /24.4

19

V24_TXD

V24_RXD

QI2.1 36

4

Sitzv sta re /24.5

14

38

BHS /6.3

11

20

GND

DigsyComp.

VQQS2

2

GND

15 Uv

1

GND

IO-MODUL Contr.Nr.:2 LED

GND

Uv

46A2

3

ECM /43.1

46A2 GND

2

Hupe /11.6

Scheibenw. /31.1


1 7 8

F6/2.4

F6

46U2

35

Schaltschrank

Contr.Nr.:2

46V1

25

21

AGND/45.8 AGND/47.1

T31/45.8 T31/47.1

2070924 00 Spot: Plan

Digsy Compakt Nr. 2 Bl.: sh.:

46 56 Bl.:

a b c d Modification Date

2X2 2X2 39

Name Drwn.

gepr.

2X2 45

42

Date Name

29.05.07 Ramb

2X4 24

2X4

2X4 27

VÚGELE 52 53

/28.5


54 55 4 5

Machine Key Code:

1182 0182 - XXXX

6 7 22 23

11.82

Designation:

24

28

25

IC1.2

/36.3

/36.2

/38.5

/38.5

/38.4

/27.2

/27.2

/25.6

/26.6

/40.5

/40.6

/40.5

/40.6

/40.5

Dz Vibration

Dz Tamper

Cod.3

Cod.2

Cod.1

Eint.Ûb.Neig

Einst.Ûb.HÎ

Freig. HV

Dulo Uml.

reserviert

?

?

6

PE

IC1.1

27

II1.4

ID1.10

46

II1.3

ID1.9

ID1.8

ID1.7

45

II1.2

II1.1

IU1.4

ID1.6

ID1.5

44

/12.2

IU1.3

ID1.4

43

/20.2

IU1.2

42

/20.8

IU1.1

ID1.3

41

/27.3

DigsyCompakt CPU-MODUL QPWM1.8

ID1.2

40

/28.2

QPWM1.7

ID1.1

CAN TERM 39

/28.3

QPWM1.6

QPWM1.5

CAN H1.2 32

?

51

/28.5

QPWM1.4

31

?

50

/25.4

CAN L1.2

30

?

49

QPWM1.3

CAN H1.1

13

?

48

QPWM1.2

12

URef

26

CAN L1.1

15

5

Ba Sens.li

21

I_FW_LOAD

34

QPWM1.1

AGND

130

Ba.Sens.re

8

V24 DCD

V24 RI

16

Neigung

3

AGND

17

Niv li ab

47

V24 TXD2

35

AGND

V24 RXD2

/39.5

/39.5

115

Niv li auf

37

AGND

36

4

Niv re ab

33

V24 TXD1

18

GND

V24 GND

38

Niv re auf

19

V24 RXD1

20

GND

2X2

P2

14

U_ZÏndung

2

V24 GND

3

?

11

U_Mem

1

GND

Uv

2X2

/39.6

47A2 GND

Uv

2

?

?


1 7 8

F2/45.8

F2

DC_ZÏnd/45.8 F29/4.6 DC_ZÏnd

9 10

Node-ID = 3

Schaltschrank

Contr.Nr.:3

29

30

AGND/46.8 AGND/48.1

T31/46.8 T31/48.1

Ident-No.: Spot:

Digsy Compakt Nr 3

Plan

2070924 00 Bl.: sh.:

47 56 Bl.:

a b c d

2X2

Modification Date

48

2X2

2X2 51

Name Drwn.

gepr.

54

Date Name

29.05.07 Ramb

2X4 33

2X4

2X4 36

VÚGELE 50 51 52


53 54 55 4

Machine Key Code:

1182 0182 - XXXX

5 6 7 22

11.82

Designation:

23 24

34

Ident-No.:

IC2.6

IC2.5

10

II2.4

IC2.4

9

II2.3

IC2.3

28

II2.2

IC2.2

27

II2.1

IC2.1

46

IU2.4

ID2.8

45

IU2.3

ID2.7

44

IU2.2

ID2.6

43

IU2.1

ID2.5

42

QD2.8

ID2.4

ID2.3

ID2,2

ID2.1

QI2.4

QI2.3

QI2.2

QI2.1

41

QD2.7

IO-MODUL QD2.6

QD2.5

QD2.4

QD2.3

QD2.2

QD2.1

AGND

CAN TERM

CAN H2.2

CAN_L2.2

CAN H2.1

CAN L2.1

V24_TXD

40

LED

?

?

?

?

?

?

?

?

?

?

?

?

?

?

/13.6 FHS Einbau

/27.5 FHS_Niv

/27.2 WBF Seil/Bod

.1

6

T GlÌtt1 /36.5

49

39

T MiGu1 /36.7

48

18

?

26

17

?

21

16

?

8

15

?

3

AGND

AGND

AGND

GND

V24_GND

DigsyCompakt

32

5

Niv-Zyl. re /28.8

47

31

Niv-Zyl li /28.1

37

30

?

33

13

Freig. Vor /13.1

29

12

Freig. RW /13.3

19

36

4

?

14

38

Bohle li aus /26.2

11

20

GND

IO-MODUL Contr.Nr.:3 LED

V24_RXD

2

GND

QI2.1 VQQS2

Uv

1

GND

15

GND

48A2

Uv

DigsyComp.

3

Bohle li ein /26.3

48A2 GND

2

Bohle re aus /26.5

Bohle re ein /26.4


1 7 8

F30/4.7

35

Schaltschrank

Contr.Nr.:3

48V1

25

39

AGND/47.8 AGND

T31/47.8 T31/51.1

Spot:

Digsy Compakt Nr 3

Plan

2070924 00 Bl.: sh.:

48 56 Bl.:

1

2

3

4

7

8 F5/52.1

F33/5.2

F33

F34/5.3

F34

/42.1

17

SEL4

GND

Uv

GND

Uv

36

QD8 18

37

Bohle entr.

?

Bohle verr.

19

/24.6

35

QD7

QD6 16

/24.7

34

?

25

/30.3

42

Schn. heben

4

QD5

QD4

QD3 22

/30.2

3

Schn. senken

21

213

2X2

210

9 W21

2

/29.5

20

Bu Kla senken

8 W21

QD2

6

CR2512

216

T31/48.8

Modification

46 31 26

SEL3

GND

45 49 24

SEL2

GND

Uv

44 48 17

Uv

43 47 16

33

CAN_GND2

CAN_H2

32

CAN_L2

14

SEL1

/42.4 15

QD1

GND

1

2X2

207

2X2

GND

51A5 19

/23.1

37

n. schw.

18

/29.3

36

QD8

QD7

QD6 17

Bu li heben

Bu re heben

35

/29.2

16

Bu li senken

34

/29.7

25

Bu re senken

Bohle senken

42

QD5

QD4 4

/29.6

22

/24.1

3

DZV Zyl.

9 W18

Bu re heben

8 W18

21

/23.7

/23.7

2

QD3

QD2

QD1

GND

Node ID = 31

GND

Node ID = 30

20

50

CAN-Node

CR2512

Node Nr.: 2

6

51

CAN_GND1

Uv

GND

Uv

23

SEL4

SEL3

8

/42.2

/42.3

1 W21

Node Nr.: 1

1

2X2

3 W21

5

46 31 26

GND

Uv

GND

45 49 24

SEL2

SEL1

GND

Uv

44 48 17

Uv

43 47 16

33

CAN_GND2

CAN_H2

32

CAN_L2

14

CAN-Node

51A1

2 W21 /41.1

/41.4 15

CAN_L1

50

CAN_H1

U_ZÏnd

51

CAN_GND1

23

Uv

Uv

8

/41.2

/41.3

1 W18

158

CAN_L1

3 W18

2X2

100

/29.4

2 W18

2X2

CAN_H1

152

155

Bu Kla heben

2X2

2X2

97

U_ZÏnd

2X2

Uv

149

5


6

F5/45.8

2X2

a b c d

5

T31/52.1

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


CAN-Knoten 1+2

Bl.: sh.:

51 56

Bl.:

a b c d

2X2 8 W27

2X2

Modification

9 W27

Date Name Drwn.

gepr. Date Name

29.05.07 Ramb

VÚGELE

219

2X2

222


8 W29

2X2

/20.6

/20.3

/20.4

Band li vorw

Band li rÏckw

9 W29 Band re rÏckw

6

/20.5

20 38

Machine Key Code:

1182 0182 - XXXX

21 39 22 40 42

11.82

Designation:

41 34 52 35 53 36

Ident-No.:

CAN-Knoten 3

QPWM8

CAN-Node

54

T31/51.8

Spot:

SEL4

SEL3

7

37

GND

45 49 24

Uv

GND

44 48 17

Uv

GND

Uv

43 47 16

QPWM7

SEL2

33

GND

/41.5

/41.7

6

QPWM6

SEL1

Uv

32

CAN_GND2

CAN_L2

14

QPWM5

Node ID = 28

Band re vorw

Node ID = 29 15

QPWM4

Node Nr.: 4

50

QPWM3

Node Nr.: 3

/21.3

1

51

CAN_H2

5

CAN_GND1

23

QPWM2

2 W29 /41.5

3 W29

CAN_L1

/41.7

170

CAN_H1

8

U_ZÏnd

5

QPWM1

CR2512

Uv

Uv

2X2

Schn. li rÏckw

52A5 GND

19

GND

46 31 26

2X2

/21.2

37

GND

45 49 24

Uv

1 W27

167

Schn. li vorw

54

SEL4

GND

2X2

/21.6

36

QD8

SEL3

103

Schn re rÏckw

17

Uv

GND

Uv

GND

/41.1

4

/21.5

35

QPWM7

SEL2

SEL1

Uv

CAN_GND2

CAN_L2

/41.4

3

Schn. re vorw

52

/23.4

34

QD6

QPWM5

CAN-Node

Entlastung

25

44 48 17

/23.6

42

43 47 16

P-Entl. re

40

33

/23.2

22

QD4

QPWM3

CAN_H2

2

Entlastung

3

/23.5

21

32

P-Entl. li

38 14

/32.2

20 15

Fetter

6 50

/25.3

1 51

Vibration

23

CAN_GND1

3 W27

QD2

2 W27

/26.6

164

DZV Bohle

2X2

/41.2

2X2

CAN_L1

/41.3

161

CAN_H1

8

U_ZÏnd

Uv

Uv

5

QPWM1

GND

52A1 GND

2X2

Tamper /25.2


1 8

F5/51.8

F5

F35/5.4

F35

F36/5.4

F36

106

1 W29

46 31 26

CR2512

55

231 234 T31

Plan

2070924 00 Bl.: sh.:

52 56 Bl.:

1

2

3

4

5

6

7

8 F37

F37/34.1

2X2

Hz re X1/18

GND

X1/17

QD1.8

QD1.7

X1/16

GND

X1/15

GND

X1/14

Uv

X1/10

/33.3

Hz li /33.2

I_L1 /33.2 X1/12

IU1.6

X1/13

GND

X1/9

Uv

X1/11

IU1.5

X1/8

Uv

X1/7

ID1.4

X1/6

.8

.7

/33.7 X1/5

Uv

ID1.2

X1/4

ID1.3

X1/3

Uv

X1/2

?

CEE

LS-Fehler /34.1

/34.1

/41.7

X1/1

Uv

CAN_L

X3/6

CAN-Node CR 2015

X1/11

Node Nr.: 5

X2/9

X2/13

X2/12

X2/10

X2/14

X2/15

4 W17

2X2

X2/16

X2/17

53A1

53A1

CAN Node

CAN Node

IU1.5

GND

Node Nr.: 5

Node Nr.: 5

Codierung

GND

GND

QD2.8

GND

QD2.7

GND

Uv

IU2.6

GND

Uv

IU2.5 X2/11

X1/13

X2/18

SCHUKO /33.6

X2/8

Z_Hz /33.4

X2/7

Uv

ID2.4

Uv X2/6

I_L3 /33.5

X2/5

I_L2 /33.3

X2/4

ID2.3

Uv

ID2.2 X2/3

?

4

X2/2

?

X2/1

?

5X1

X3/4

?

X3/2

Uv

GND

53A1

ID2.1

Node ID = 9

GND


X3/5

Uv

X3/3

Uv

X3/1

CAN_H

/41.5

3

ID1.1

5X1

Iso-Fehler

3 W17

Codierung

236

240

T31_Hz/34.2

Modification

a b c d

T31_Hz

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


CAN-Knoten Heizung

Bl.: sh.:

53 56

Bl.:

a b c d Modification Date Name Drwn.

gepr. Date Name

29.05.07 Ramb

VÚGELE Joseph VÎgele AG Serial-No.:

Machine Key Code:

1182 0182 - XXXX 11.82

Designation:

/19.3

25

Moduswechsel

22

10

26

CAN_H 2

17

CAN_L 2

CAN_H 1

CAN_L 1

/40.2

/40.1

/43.8

/43.7

/40.3

/40.2

CAN 2

CAN 2

CAN 2

CAN 1

CAN 0

CAN 0

Rundumleuchte

6

S14

S5

S44

16

/13.4

21

CAN_H 0

24

Reversierung

20

S45

23

?

/31.5

CAN_L 0

36

S43

/8.8

?

?

?

5

Scheibenwischer

19

S49

H44

35

?

18

S50

33

?

15

H43

32

S48

H49

H50

?

?

?

+8V

AGND

4

?

14

S47

31

?

13

S42

30

?

12

H111

28

S57

H110

/12.5

/12.8

GND

GND

Ub

Uv

3

Anlasser

/6.5

9

S56

H109

Uref 8V

6

?

8

POT2

POT1

5

?

/16.5

7

Lenkung

37

Uref 0V

4

FHS poti

POT3

/2.8

/2.8

/3.6

/3.5

2

/16.4

29

GND

3

/16.2

OUT2

GND

Ub

Uv 2

Vorschub

/45.1

34

Reset C2-C3

3X1:

-NotAus

+NotAus

55A2 1

/11.1

/11.2

3X1:

Not-Aus 0V

Not-Aus 24V


1 7 8

11

BEDIENPULT

27

Ident-No.: Spot:

Bedienpult

Plan

2070924 00 Bl.: sh.:

55 56 Bl.:

3

4

5

6

Digsy Compakt Contr.Nr.:2

46A2

47A2

Digsy Compakt Contr.Nr.:3

48A2

1

52 53 54

55 56

18R5 18R2

57

58 59 60

61 62 63

18B3 18B5 45K1 43K2 27K6 13K6 13K5 13K4 13K3 13K2 13K1 11K4 43B7

2 1

AGND

53 52

AGND

56 55

AGND

59 58

AGND

62 61

AGND

65

AGND 68

65

67 68

66

B1

(16mm2)

K2

FR1

T31

T31

2

254

1 1 2 3

257

X4

F1

258

FR2

253

256 257

FR3

256

PE

B3

L-

FR4

36B5

FR5

253

K1

(100x 3-Stockklemmen)

254

T31

2X2

255

B3

11B4


K3

X5

Test 2X1.1

F0

X3 46U2

12B3

12B2

Res

31K2

25K4

11K6

10K4

10K3

8K6

6K5

2X1.2 (U-Stab)

6H7 4X5 4X1 Modification

a b c d

69

6

4

2

F42 F50

64

B2

PE X12

64

5

3

1

X1

67

X2

AGND

2X4

2X1.1

K4

8

45A2

2X11

2X1.2

7

2

2

3

1

Date

Name Drwn. gepr.

Date

Name

29.05.07

Ramb

(20A Bosch-Rel.)

4X6 4X2

4X7 Machine Key Code:

VÚGELE

4X8 Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Schaltschrank

Bl.: sh.:

56 56

Bl.:

1

2

3

4

5

6

34T3

33X7

5X2

PE PE PE PE PE PE

7

33K6

33K5

33K4

33K3

33K2

34T4

34T5

PE

5X3

34F3

8

5X4

34F4

5X1 16

PE

15

17

8 7

14

6 5

13

4 3

12

2.3 1.3

10

2.2 1.2

9

2.1 1.1

11

2 1

13

15

17

16

PE

7 8

14

5 6

9

3 4

11

1.3 2.3

12

1.2

10

1.1

N

2.2

33B4

2.1

35F4

34F2

N

PE

M25

PE N N

M40 M25

L1

M20

L1

PE

34B1

34B6

34B7

34B8

PE

L2 L2 L3 L3 PE 33V2

Modification

a b c d

PE

1

34F8

34B4

2

5X5

34F6

5X6


34F5

34V3

X3 34V4

Date

34V1

33V2

Name

5X4

Date Drwn. gepr.

33S6

53A1 X2

X1 5X7

5X12

Name

29.05.07 Heindtel

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Heizungskasten Serie

Bl.: sh.:

57 56

Bl.:

1

2

3

4

5

53A1 X2

X3

7

8

X1

PE PE PE PE PE PE

5X12

34B3

34F3

34T3 33X7

5X2 5X3

6

33K6

33K4

33K3

33K2

34T4

34T5

PE

34F4

34F5

10

12

14

16

PE

9

11

13

15

17

8

6

4 3

7

2.2 1.2

5

2.1 1.1

1

34F2

13

15

17

14

16

PE

7 8

9

5 6

11

3 4

12

1.2

10

1.1

2.2

N

2.1

33B4 1

35F2

2

5X5

PE

34F8

N

N

PE

35F7 M25

PE

M40

PE M25

L1 M20

L1 L2

PE

L2

34B1

34B6

34B7

34B8

M20

PE

9X2

L3 L3 PE

33V2 Modification

a b c d

2

34F6

5X6


5X4

5X1

33V4

33V5 Date

34V1

34V2

Name

Date Drwn. gepr.

Name

29.05.07 Heindtel

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan


Heizungskasten 1800-2 SJ

Bl.: sh.:

57a 56 Bl.:


1

2

4

5

GerÌtebezeichnungen:

Stecker- und Klemmen:

B:

Steuerung, Umsetzer

F: G: H: K: M: P: Q: R: S: V: Y: X: W:

Sicherungen Generatoren oder Batterie MeldegerÌte oder Scheinwerfer Relais oder SchÏtze Motoren und Anlasser AnzeigegerÌte Motorschutzschalter, FI, Hauptschalter WiderstÌnde und Potentiometer Schalter Dioden Ventile Stecker und Klemmen Leitung

1X1: 2X2: 2X4:

Steckverbinder Motorsteuerung ECM Klemmen im Klemmenkasten Klemmen im Klemmenkasten

2X8: 2X11: 2.1X1: 2.1X2:

Diodenklemme im Schaltkasten Schnittstellenklemmen Steuerungen 24V Steckdose Schaltkasten 24V Steckdose Schaltkasten

3X1:

Steckverbinder Schaltkasten/Pult

P: K: Hz: S:

: : : : : : : : :

3 W1

Pult Schaltkasten Heizungskasten Kasten fÏr Schuko/CEE-Steckdosen

Schwarz Gelb Grau Rot Blau GrÏn Violett WeiÞ Braun

: Ader Nummernleitung

Date

Name Drwn. gepr.

7

B1: B2: B3:

8

12-fach LÏtze Diodengatter 3A CAN-Verteiler-Modul BHS-Sicherungs-Modul

Steckverbinder Harding 18pol. Aussenbedienstand links Code 5/14 4X2: Steckverbinder Harding 18pol. Aussenbedienstand rechts Code 5/14 4X5: Steckverbinder Ausziehbohle 4X6: Steckverbinder MeÞwerte Drehzahl/Temperatur Code 1/18 4X7: Steckverbinder Nivellierautomatik extern 4X8: Steckverbinder Souriau 8pol. Neigung 4X9: Steckdose Rundum Kennleuchte ohne Dach 4X12: Steckdose fÏr Arbeitsleuchte links ohne Dach Heizungskasten 5X1: Klemmen im Heizungskasten

Leitungsmarkierungen: sw ge gr rt bl gn vi ws bn

6

4X1:

Sonstige Bezeichungen:

Modification

a b c d

3

Date

Name

29.05.07

Ramb

5X2: 5X3: 5X4: 5X5: 5X6: 5X7:

CEE-Steckverbinder CEE-Steckverbinder CEE-Steckverbinder CEE-Steckverbinder CEE-Steckverbinder CEE-Steckverbinder

5-polig 5-polig 5-polig 5-polig 5-polig 5-polig

Bohle links Anbauteile links Bohle rechts Anbauteile rechts Zusatzheizung 32A Einspeisung SprÏhmodul 400V

Dach 6X1: 6X2: 6X3: 6X4: 6X5: 6X6: 6X7: 6X8: 6X9: 6X10: 6X11:

AMP-Stecker 8-polig Scheibenwischer Deutsch Stecker 2-polig Rundum Kennleuchte Dach vorne rechts Deutsch Stecker 2-polig Rundum Kennleuchte Dach hinten links Deutsch Stecker 2-polig Arbeitsleuchte Dach vorne links Deutsch Stecker 2-polig Arbeitsleuchte Dach vorne rechts Deutsch Stecker 2-polig Arbeitsleuchte Dach hinten links Deutsch Stecker 2-polig Arbeitsleuchte Dach hinten rechts Deutsch Stecker 2-polig Arbeitsleuchte Dach hinten Seite links Deutsch Stecker 2-polig Arbeitsleuchte Dach hinten Seite rechts Steckdose Sitzheizung Steckdose Sitzheizung

17X1:

Steckdose Einspeisung SrÏhmodul 24V

Machine Key Code:

VÚGELE

Ident-No.:

11.82


1182 0182 - XXXX

Spot:

Plan

GerÌtebezeichnungen

Bl.: sh.:


58 56

Bl.:


10.4

Bolt-on auger extensions


Overview of auger extension sizes available

The left side is shown on the drawings.

Setting up distribution auger

Setting up and changing Setting up distribution auger

5.05

5.05.01 5.05.01.01 Auger extension size 0.25 m (transition blade)

Auger blade left DM400

4

2

1

1182_099.tif

6

Item

Screw M16x55

Auger blade right DM400

2

Auger extension sizes 0.25 m 1

Quantity

8

7

Nut N M16

Washer 17

Fig. 5.25: Plate left 4

1

9

1

Plate right

10

Quantity

1 Screw M20/ 22x155 2

4

© 2006 by Joseph Vögele AG

Description

2 Cap nut M20

Description

3 Sleeve 120x150

Item

4

Auger extension sizes 0.25 m

BAL_1182_2063675_00_EN.doc

Tab. 5.3:

5

260

5.05.01.02 Auger extension size 0.65 m


10

Item

Ring bolt M16

Horizontal support 1865

Nut N M12

4

2

6

1182_100.tif

Quantity 11

Auger extension sizes 0.65 m 2 12

Fig. 5.26:

3

261

Quantity

Auger shaft 673 3

Description

1 Auger blade right DM400


Description

2

4

4

Item

3

Red clip 12x45

2

Pin 40x90 Mounting

8

14 15

Screw M16x35

8

13

1 16

Washer 17

6

1

17

6

Limiting plate for auger tunnel left 650

6

Cap nut M20

Limiting plate for auger tunnel right 650 12

Screw M20x100

6

Screw M12x50

4

7

Washer 13

5

8


BAL_1182_2063675_00_EN.doc

Tab. 5.4:

9



5.05.01.03 Auger extension size 1.2 m

Auger shaft 1198

6

6

2

Quantity

9

8

7

6

Item

Washer 13

Screw M12x50

Limiting plate for auger tunnel right 1200


Description

12

6

1

1

Quantity

1182_101.tif


12


1


Fig. 5.27:

2

Screw M20x100

6

Description

3 Nut N M12

Item

4 10


12

Tab. 5.5:

Cap nut M20

BAL_1182_2063675_00_EN.doc


5

262

5.05.02

Overview of auger extensions available

5.05.02.01 Auger extension for 4.6 m


10

9

8

7

6

5

4

3

2

1

Bearing block left

Screw M20/ 22x155

Clamping bush

Sleeve 120x175

Self-aligning bearing

Cap nut M20

Screw M20x100





Auger shaft 1045

16

1

1

4

1

2

2

12

8

1

4

1

4

2

Quantity

34

33

32

31

30

29

28

27

26

25

24

23

22

21

20

19

Item

Screw M16X35

Mounting

Nut N M16

Screw M16X90

Clamp half 50x30x175

Ring bolt M16

Pin 40x90


Red clip 12x45

Nut N M20

Washer 21

Pin 40x102

Vertical support 1140

Mounting right

Mounting left

Nut N M12

Washer 13

8

2

4

4

4

4

8

4

12

4

4

4

2

1

1

6

24

1182_102.tif

11 Bearing block right

16

35

Auger extension for 4.6 m

12

1

Fig. 5.28:

13 Screw M16x45

Washer 17

1

263

Quantity

14

Limiting plate* left 1045

Description

15

Limiting plate* right 1045

Description

16

6

Item

17

Screw M12X50

Auger extension for 4.6 m

BAL_1182_2063675_00_EN.doc

* for auger tunnel

Tab. 5.2:

18



5.05.02.02 Auger extension for 4.6 to 7.1 m

3

2

1

Cap nut M20

Screw M20x100



Auger shaft 2305

2

22

22

11

11

2

Quantity

19

18

17

16

15

14

13

12

Item


Red clip 12x45

Nut N M20

Washer 21

Pin 40x102

Vertical support 2295

Nut N M12

Washer 13

4

12

4

4

4

2

6

12

1182_103.tif

4 Clamping bush 2

2

8

Auger extension for 4.6 to 7.1 m

5 Self-aligning bearing

Pin 40x90

8

Fig. 5.29:

6 Sleeve 120x175

20

Ring bolt M16

Quantity

7 1

21

Description

8 Limiting plate for auger tunnel left 1260 1

Description

9

6

Item

10 Screw M12x50



Auger extension for 4.6 to 7.1 m

BAL_1182_2063675_00_EN.doc

Tab. 5.7:

11

264

5.05.03

Sliding pipe with bracing


1

1

Quantity

12

11

10

9

8

Item

Clamp 100X50X30

Bracket complete

Nut N M16

Screw M16x90

Screw M12x20

Screw M12x70

1

1

2

2

1

2

1182_104.jpg

Sliding pipe complete

Sliding pipe

1

1

13


1 Support 1

Fig. 5.30:

2 Clamp 1

265

Quantity

3 Support wheel

Description

4 Clamp half 20x98x120

Description

5 1

Item

6 Clamp half 20x45x120


BAL_1182_2063675_00_EN.doc

Recommended for larger working widths.

Tab. 5.8:

7


Working widths


5.05.04 5.05.04.01 Working width 4.0 to 5.5 m

3

2

Nut N M16

Washer 17

Screw M16x55

Plate right

3

2

2

4

2

1

1

Quantity

19

18

17

16

15

14

13

12

Item

Screw M16x35

Mounting

Red clip 12x45

Pin 40x90

Ring bolt M16


Nut N M12

Washer 13

Screw M12x50


Description

8

8

2

4

4

4

2

6

12

6

1

Quantity

1182_105.tif

4 Auger shaft 673

20

Washer 17

Working width 4.0 to 5.5 m

5 Auger blade left DM400

3

21

Fig. 5.31:

6

6

22

Description

7 Screw M20x100


6

Item

8

1

Plate left

9 Cap nut M20

1

10



Tab. 5.9:

BAL_1182_2063675_00_EN.doc


11

266

5.05.04.02 Working width 5.0 to 6.5 m



1182_106.tif

12

Fig. 5.32 Item

Washer 13

267

Quantity

Quantity 14

Description

1

Description Plate left

Item 1

4

2 4

6 Ring bolt M16

4

Horizontal support 1865 Pin 40x90

2

Nut N M12

17

Mounting

Red clip 12x45

8

8

16 18

Screw M16x35

15

4

20

19

Washer 17

2 2

21

1

Nut N M16

Washer 17

6

2

22

Screw M16x55

4 Auger shaft 1198 6

Plate right

5 Auger blade left DM400 12

2

6 Auger blade right DM400

3

7 Screw M20x100

1

8

1

9


1

16


Cap nut M20

24

10

25

23

11

1

4


6

Screw M20/ 22x155

12 Screw M12x50



BAL_1182_2063675_00_EN.doc

Tab. 5.10:

13



Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Auger shaft 1045 Auger blade left DM400 Auger blade left DM400 Auger blade right DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Sleeve 120x175 Clamping bush Screw M20/ 22x155 Bearing block left Bearing block right Washer 17 Screw M16x45 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50

1182_107.tif

Quantity 30 12 1 1 2 4 4 4 16 4 12 8 4 4 4 4 16 2 3 3 1 1 2


Description Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Clamp half 50x30x175 Screw M16x90 Nut N M16 Mounting Screw M16x35 Auger shaft 673 Auger blade left DM400 Auger blade right DM400 Limiting plate* left 650 Limiting plate* right 650 Horizontal support 1865

Working width 6.0 to 7.5 m Item 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46


BAL_1182_2063675_00_EN.doc

* for auger tunnel

Tab. 5.11:

Quantity 1 1 2 4 2 2 4 2 4 2 14 22 2 2 2 8 1 1 24 16 1 1 12

Fig. 5.33:


Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

268

269

Quantity 30 12 1 1 2 4 4 4 16 4 12 8 4 4 4 4 16 2 6 6 1 1 2

1182_108.tif


Description Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Clamp half 50x30x175 Screw M16x90 Nut N M16 Mounting Screw M16x35 Auger shaft 1198 Auger blade left DM400 Auger blade right DM400 Limiting plate* left 1200 Limiting plate* right 1200 Horizontal support 1865



BAL_1182_2063675_00_EN.doc

* for auger tunnel

Tab. 5.12:

Quantity 1 1 2 4 2 2 4 2 4 2 14 22 2 2 2 8 1 1 24 16 1 1 12

Fig. 5.34:


Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Auger shaft 1045 Auger blade left DM400 Auger blade left DM400 Auger blade right DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Sleeve 120x175 Clamping bush Screw M20/ 22x155 Bearing block left Bearing block right Washer 17 Screw M16x45 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50

5.05.04.04

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23



Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50 Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Mounting

1182_109.tif

Quantity 16 1 1 2 4 2 11 11 22 30 2 2 2 2 2 2 8 1 1 16


Description Screw M16x35 Limiting plate* left 1260 Limiting plate* right 1260 Vertical support 2295 Horizontal support 2630 Auger shaft 2305 Auger blade left DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Clamping bush Sleeve 120x175 Auger blade left DM400 Auger blade right DM400 Sleeve 120x150 Screw M20/ 22x155 Bearing block left Bearing block right Screw M16x45

Working width 7.5 to 9.0 m Item 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41


BAL_1182_2063675_00_EN.doc

* for auger tunnel

Tab. 5.13:

Quantity 1 1 2 26 2 1 1 12 12 12 1 1 2 4 4 4 20 4 16 16 4

Fig. 5.35:


Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

270

Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50 Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Mounting Screw M16x35 Limiting plate* left 1260 Limiting plate* right 1260

271

Quantity 2 4 2 11 11 28 36 2 2 2 2 2 8 1 1 16 1 1 4 4 2 3 3

1182_110.tif


Description Vertical support 2295 Horizontal support 2630 Auger shaft 2305 Auger blade left DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Clamping bush Sleeve 120x175 Auger blade left DM400 Auger blade right DM400 Screw M20/ 22x155 Bearing block left Bearing block right Screw M16x45 Limiting plate* left 650 Limiting plate* right 650 Clamp half Screw M16x90 Auger shaft 673 Auger blade left DM400 Auger blade right DM400



BAL_1182_2063675_00_EN.doc

* for auger tunnel

Tab. 5.14:

Quantity 1 1 2 26 6 1 1 18 18 18 1 1 2 4 4 4 24 4 20 20 4 16 1 1

Fig. 5.36:


Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24



Description Plate left Plate right Screw M16x55 Washer 17 Nut N M16 Limiting plate* left 1045 Limiting plate* right 1045 Screw M12x50 Washer 13 Nut N M12 Mounting left Mounting right Vertical support 1140 Pin 40x102 Washer 21 Nut N M20 Red clip 12x45 Horizontal support 1865 Pin 40x90 Ring bolt M16 Mounting Screw M16x35 Limiting plate* left 1260 Limiting plate* right 1260

1182_111.tif

Quantity 2 4 2 11 11 34 42 2 2 2 2 2 8 1 1 16 1 1 4 4 2 6 6


Description Vertical support 2295 Horizontal support 2630 Auger shaft 2305 Auger blade left DM400 Auger blade right DM400 Screw M20x100 Cap nut M20 Self-aligning bearing Clamping bush Sleeve 120x175 Auger blade left DM400 Auger blade right DM400 Screw M20/ 22x155 Bearing block left Bearing block right Screw M16x45 Limiting plate* left 1200 Limiting plate* right 1200 Clamp half Screw M16x90 Auger shaft 1198 Auger blade left DM400 Auger blade right DM400

Working width 9.5 to 10 m Item 25 26 27 28 29 30 31 32 33 34 35 36 38 39 40 41 42 43 44 45 46 47 48

Working width 9.5 to 10 m

BAL_1182_2063675_00_EN.doc

* for auger tunnel

Tab. 5.15:

Quantity 1 1 2 26 6 1 1 18 18 18 1 1 2 4 4 4 24 4 20 20 4 16 1 1

Fig. 5.37:

5.05.04.07 Working width 9.5 to 10 m

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

272

Vögele MT 1182 en Complete

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