Standard Norsok Standard R 001 for Mechanical Eqpt

NORSOK STANDARD

MECHANICAL EQUIPMENT

R-001 Rev. 3, November 1997

Please note that whilst every effort has been made to ensure the accuracy of the NORSOK standards neither OLF nor TBL or any of their members will assume liability for any use thereof.

Mechanical equipment


CONTENTS FOREWORD INTRODUCTION

2 2

1 SCOPE

3

2 NORMATIVE REFERENCES 2.1 General References 2.2 Pumps 2.3 Compressors 2.4 Gas Turbines 2.5 Reciprocating Combustion Engines 2.6 Transmissions 2.7 Expanders 2.8 Steam Turbines 2.9 Lubrication and Seal Oil Systems 2.10 Baseplates 2.11 Pressure Retaining Equipment 2.12 Atmospheric Tanks

3 3 3 4 4 4 4 4 4 4 4 5 5

3 DEFINITIONS AND ABBREVIATIONS 3.1 Definitions 3.2 Abbreviations

5 5 5

4 GUIDELINES FOR SELECTION OF EQUIPMENT IN SYSTEMS

6

5 TECHNICAL REQUIREMENTS 5.1 General 5.2 Centrifugal pumps 5.3 Centrifugal compressors 5.4 Gas turbines 5.5 Combustion engines 5.6 Transmissions 5.7 Expanders 5.8 Steam turbines 5.9 Lube and seal oil systems 5.10 Baseplates 5.11 Pressure retaining equipment 5.12 Atmospheric tanks

8 8 11 12 14 17 19 20 22 23 24 25 31

ANNEX A MECHANICAL EQUIPMENT DATA SHEETS (NORMATIVE)

33

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FOREWORD NORSOK (The competitive standing of the Norwegian offshore sector) is the industry initiative to add value, reduce cost and lead time and remove unnecessary activities in offshore field developments and operations. The NORSOK standards are developed by the Norwegian petroleum industry as a part of the NORSOK initiative and are jointly issued by OLF (The Norwegian Oil Industry Association) and TBL (Federation of Norwegian Engineering Industries). NORSOK standards are administered by NTS (Norwegian Technology Standards Institution). The purpose of this industry standard is to replace the individual oil company specifications for use in existing and future petroleum industry developments, subject to the individual company's review and application. The NORSOK standards make extensive references to international standards. Where relevant, the contents of this standard will be used to provide input to the international standardisation process. Subject to implementation into international standards, this NORSOK standard will be withdrawn.

INTRODUCTION This standard replaces R-CR-001, rev. 2, April 1996 and includes some revisions marked with a vertical line in the margin.

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1


SCOPE

This standard describes technical requirements for the design, manufacturing, assembling, product inspection, installation and testing of mechanical equipment, except lifting equipment. The requirements of this standard and the relevant data sheets of Annex A are covering the mechanical requirements of the following equipment categories: Pumps, compressors, gas turbines, reciprocating combustion engines, transmissions, expanders, steam turbines, lubrication and seal oil systems, baseplates, centrifuges, cyclones, pressure retaining equipment (incl. heat exchangers etc.) and atmospheric tanks.

2

NORMATIVE REFERENCES

The following standards include provisions which, through reference in this text, constitute provisions of this NORSOK standard. Latest issue of the references shall be used unless otherwise agreed. Other recognized standards may be used provided it can be shown that they meet or exceed the requirements of the standards referenced below. 2.1 General References ANSI B1.020 Pipe Threads. ANSI B16.5 Steel Pipe Flanges and Flanged Fittings. ANSI/ASME B31.3 Process Piping. API 670 Non-contacting Vibration and Axial Position Monitoring System. API 678 Accelerometer Based Vibration Monitoring System. INSTA 121 Acoustics - Determination of Sound Power Level of Noise Sources Using Sound Intensity Measurement, Scanning Method for Use in Situ. ISO 262 General Purpose Metric Screw Threads. ISO 1940 Mechanical Vibration - Balance Quality Requirements of Rigid Rotors. ISO 9614 - 2 Acoustics - Determination of Sound Power Level of Noise Sources Using Sound Intensity, Part 2: Measurement by Scanning. MSS SP 44 Steel Pipeline Flanges 2.2 Pumps API 610 API 674 API 675 API 676 NFPA 20

NORSOK standard

Centrifugal Pumps for General Refinery Service. (Replace with ISO 13709 when issued) Positive Displacement Pumps Reciprocating. (Replace with ISO 13710 when issued) Positive Displacement Pumps Controlled Volume. Positive Displacement Pumps Rotary. Centrifugal Fire Pumps.

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2.3 Compressors API 617


ASME PTC 10 NEMA SM23

Centrifugal Compressors for General Refinery Service. (Replace with ISO 10439 when issued) Reciprocating Compressors for Petroleum, Chemical and Gas Industry Services (Replace with ISO 13707 when issued). Power Test Code - Compressors and Exhausters. Steam Turbines for mechanical drive service.

2.4 Gas Turbines API 616 ASME PTC 22 ISO 1363

Gas Turbines for Refinery Services. Performance Test Code - Gas Turbine Power Plants. Package Gas Turbines (in development).

API 618

2.5 Reciprocating Combustion Engines DNV Rules for Classification of Steel Ships. ISO 2954 Mechanical Vibration of Rotating and Reciprocating Machines. ISO 3046 Reciprocating Internal Combustion Engines - Performance. ISO 3945 Mechanical Vibration of Large Rotating Machines. 2.6 Transmissions API 613 Special Purpose Gear Units for Refinery Service (Replace with ISO 13711 when issued). 2.7 Expanders API 617

Centrifugal Compressors for General Refinery Service (Replace with ISO 10439 when issued).

2.8 Steam Turbines IEC Publication No.45. ISO 10437 Special Purpose Steam Turbines for Refinery Services. 2.9 Lubrication and Seal Oil Systems API 614 Lubrication, Shaft Sealing and Control - Oil Systems for Special Purpose Applications. (Replace with ISO 10438 when issued) ISO 4406 Hydraulic fluid power Fluids, Method for coding of contamination by solid particles. NAS 1638 National Aerospace Standard. Cleanliness required of parts used in hydraulic systems. 2.10 Baseplates NS 3472

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Structural Steel - Design Rules.

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2.11 Pressure Retaining Equipment ASME VIII Boiler and Pressure Vessel Code. BS 5500 Unfired Fusion Welded Pressure Vessel Code. DBE regulations Forskrifter om kjelanlegg med veiledninger (Regulations for boiler plants and guidelines). DIN 1942 Abnahmeversuche an Dampferzeugern. ISO 5730 Stationary shell boilers of welded construction. TBK 1-2 Norwegian Pressure Vessel Code. TEMA Standards of Tubular Exchanger Manufacturers Association. TRD 611 Speisewasser und Kesselwasser von Dampferzeugern der Gruppe IV. 2.12 Atmospheric Tanks API 650 Welded Steel Tanks for Oil Storage. BS 2654 Specification for manufacture of vertical steel welded non-refrigerated storage tanks with butt-welded shells for the petroleum industry. DIN 1055 Lasten in silozellen NS 1544 Vertical cylindical steel tanks for storage of flammable A, B and C liquids at initial pressure approximately atmospheric pressure. NS 3472 Structural Steel - Design Rules. As per Pressure Retaining Equipment.

3

DEFINITIONS AND ABBREVIATIONS

3.1 Can

Definitions Can-requirements are conditional and indicates a possibility open to the user of the standard. May May indicates a course of action that is permissible within the limits of the standard (a permission). Shall Shall is an absolute requirement which shall be followed strictly in order to conform with the standard. Should Should is a recommendation. Alternative solutions having the same functionality and quality are acceptable. 3.2 Abbreviations ACM/H Actual Cubic Meter per Hour CCR Central Control Room DBE Direktorat for brann og eksplosjonsvern (Norwegian directorate for fire and explosion prevention). DN Nominal Diameter FAT Factory Acceptance Test INSTA Inter Nordic Standardisation Association LCR Local Control Room MCR Maximum Continuous Rating NORSOK standard

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NAS NPSH NPSHA NPSHR NS PL PN PO PSV RMS TBK TOD TRD VGB WHRU

4


National Aerospace Standard Net Positive Suction Head Net Positive Suction Head Available Net Positive Suction Head Required Norwegian Standard Peak Load Nominal Pressure Purchase Order Pressure Safety Valve Root Mean Square Value Norwegian Pressure Vessel Committee True Over Design Technische Regeln vur Dampfkessel Technische Vereiningung der Grosskraftwerksbetrieber (German Boiler Association) Waste Heat Recovery Unit

GUIDELINES FOR SELECTION OF EQUIPMENT IN SYSTEMS

Equipment selection should be done in accordance with Table 1. The boxed numbers are referring to clauses in this standard. Equipment application in cases where the table is empty shall be done in accordance with data sheets and clause 5.1. Deviations from the table shall require project acceptance. The main design code or standard shall be stated on the relevant data sheets. An API-standard shall only be included if it is deemed necessary due to the critical nature of the equipment or if necessary for the definition of the design, ref. Table 1. Vertical in-line pumps or similar shall be the preferred selection for all sizes of dry mounted motor driven pumps due to lower total cost. Less cost is associated with piping design, piping stress calculations, piping alignment and equipment alignment. Submerged pumps shall be selected in preference to line shaft and sump pumps. There shall be no principal preference to aero-derivative over industrial gas turbines, suitability shall determine.

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Table 1 - Equipment Selection Matrix

Oil Processing Gas Processing Well Stream Oil Export Gas Export Cooling Seawater Cooling Medium Heating Medium Steam/Condensate Chemical Injection Flare/Vent Produced Water Fuel Gas Seawater Supply Ballasting Fresh Water Hot water Drain Diesel Pressurised Air Inert Gas Hydraulic Power Glycol Fire Water Main Power Essential Power Emergency Power

NORSOK standard

Pumps

Compressors

Gas Turbines

5.2.2 5.2.1 5.2.2 5.2.2

5.3 5.3

5.4 5.4

5.3

5.4 5.4

Combustion Transmissions Engines 5.6 5.6 5.6 5.5.2 5.6

Expanders

5.7 5.7

Steam Lube & Seal Turbines Oil Systems

5.8 5.8 5.8

5.2.1 5.2.1 5.2.2 5.2.1 5.2.1 5.2.1 5.2.1

Pressure Vessels

Heat Exchangers

5.9.2 5.9.2 5.9.1 5.9.1 5.9.2

5.11.1 5.11.1

5.11.3 5.11.4 5.11.2

5.11.1

5.11.4 5.11.3

5.9.1

5.11.1 5.11.1 5.11.1

5.11.2

Exhaust Boilers and Heat Recovery Units

5.11.5 5.11.6

5.11.1 5.3

5.11.4

5.2.2 5.2.1 5.2.1 5.2.1 5.2.1 5.2.1 5.6 5.6 5.2.1 5.2.1 5.2.1 5.2.1

5.4 5.4 5.4 5.4

5.5.2 5.5.1 5.5.2 5.5.2

5.6 5.6 5.6

5.11.1 5.11.1 5.11.1

5.8 5.8

5.9.2 5.9.1 5.9.1

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5

TECHNICAL REQUIREMENTS

5.1

General


5.1.1 Engineering basis The application of voluntary paragraphs shall be settled. Machinery taken into use on fixed offshore installations shall meet the requirements laid down in the “Norwegian Machinery Regulations”, alternative “Directive 89/392/EEC, Machinery, as amended” including the requirement to CE marking and declaration of conformity. All equipment shall be designed for ease of installation and maintenance. Special tools and equipment shall be supplied. 5.1.2 Dynamic design Balance quality for all rotating equipment shall be stated in accordance with ISO 1940. For equipment with vibration detection instrumentation, the measurements shall be verified on the equipment. 5.1.3 Lay-out, piping and alignment Shaft alignment tolerances shall be determined and specified, based on the conditions for installation. All equipment mounted on baseplates and requiring alignment to fine tolerances shall be designed for application of temporary alignment measuring system, preferably laser optical. Hatches, doors and manways shall be provided as required for repair, inspection, maintenance or installation. Provisions shall be made to secure them in open position. Equipment with walk-in enclosures shall have windows for visual control of conditions inside. General piping design shall be in accordance with ANSI/ASME B31.3. All packages including a baseplate shall have all flange connections at the edge of the base. Piping terminations for each service shall have single inlet and outlet flange connections. Steel pipe flanges and flanges fittings design shall be in accordance with ANSI B16.5 or MSS SP 44 for flange sizes over DN 600. Non standard flanges and mechanical joints of proven design can also be used for special purposes. Pipe threads shall be in accordance with ANSI B1.020. Liquid containing systems shall be completely drainable in all parts without dismantling, or use of manual methods.

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Provisions shall be made to avoid air pockets during pressure testing. Drains shall be provided on all casings. Drain lines shall be brought out to the edge of the base plate and individually valved. Vent connections shall be provided with valves. Valves shall be grouped and accessible within reach from the operating floor level. Drain points shall have a second barrier against leakage or accidental emptying. Systems and equipment shall be designed without pockets to avoid foreign matter accumulation. Traps, strainers or filters shall be used to capture foreign matter detrimental to the equipment. 5.1.4 Mechanical design Systems or equipment which are dependent on liquid supply at emergency or other run-down situations shall be provided with emergency supply for the necessary period. Flow and rotation direction shall be permanently marked. Equipment located on floating production units shall be designed for wave-induced fatigue. Renewable sleeves under seals shall be removable on site without the application of heat. Material for external bolting of 10 mm and smaller shall be corrosion resistant steel. Larger bolting shall as a minimum be hot dip galvanised low alloy steel. Submerged bolting shall be compatible with the base metal. Bolts shall be in accordance with ISO 262. All equipment shall have a material handling procedure. When manhandling cannot be expected, handling and lifting devices shall be provided or clearly defined. Couplings shall not contain wear parts and shall use forged steel. Dampening couplings can be differently designed. All rotating couplings shall be shielded by structurally strong coupling guards. Non-sparking guard is required in classified zones 0, 1 and 2. Limitation of the noise emission from the equipment shall be specified. Special considerations shall be given to noise limitations during design of equipment. 5.1.5 Nozzle loads Equations below, gives forces and moments induced from package external pipework, which shall be minimum allowance in the calculations.

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1.4

R-001 Rev. 3, November 1997 -5

2.7

M = 4x(DN-25) +2x10 xPNx(DN) [Nm] 1.2

F = 7.5x(DN) +0.1xPNx(DN)1.2[N] PN in bar and DN in millimetres. Forces and moments are acting at the nozzle to shell junction and at skid edge for piping nozzles. The equations does not apply to equipment nozzles within package units interconnected to each other with Supplier's piping. The moment ‘M’ (Nm) and the force ‘F’ (N) shall be applied simultaneously in: - two perpendicular directions at the right angle to the axis of pipe or in the plane tangent to the pressure retaining part at the nozzle-to-shell interface; - direction perpendicular to the above plane. Whenever relevant, the stress analysis shall be done both for the radial force pulling outwards together with the internal design pressure and for the same force pushing inwards with zero pressure resp. vacuum. 5.1.6 Design loads The equipment shall be designed taking account of all relevant loads listed in codes and data sheets, and include the effect of field hydrostatic tests, wind, explosion blast pressure, acceleration, connected piping, transportation and installation. 5.1.7 Testing Hydrocarbon gas containing equipment shall be tested with gas for leakages. All equipment shall be subjected to FAT under realistic conditions according to accepted procedure. All registrations necessary to demonstrate adherence to requirements or needed as reference for maintenance/surveillance shall be electronically stored and be available as print-out or curves. All noise tests shall be performed in accordance with listed standard INSTA 121 and ISO 9614-2. Changes or repairs as a result of failed tests require retesting if the performance or function may be affected. A complete performance test dossier shall be produced immediately after acceptance. 5.1.8 Cleaning and preservation The equipment shall be delivered fully cleaned and flushed for immediate service. The equipment shall be properly preserved for transport and storage.

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5.2

Centrifugal pumps

5.2.1

Standard requirements


5.2.1.1 Basic design All shaft seals on pumps shall be mechanical. The NPSHR shall be at least 1.0m less than the NPSH available, for boiler feed pumps at least 3m less. Correction factors for hydrocarbons are not allowed. Onset of cavitation shall be defined as three (3.0) percent head drop (first-stage head on multistage pumps) from the horizontal line drawn through the non-cavitating points derived from the head/NPSH plot obtained by holding speed and flow constant, while reducing the suction pressure. The region of uncertainty is defined as +5.0% of the NPSHR at the point of incipience and shall be added to the measured NPSHR to define the contract NPSHR value. The whole pump casing shall have a pressure rating allowing it to be tested at the hydrostatic test pressure of the discharge side by mounting blinds to the suction and discharge nozzles. The best efficiency point for the pump shall be to the right of the rated point on the head capacity curve. Fire water pumps shall be designed in accordance with NFPA 20. 5.2.1.2 Critical speeds If the first lateral or torsional critical speed of the shaft system for Multi-stage Pumps above 500kW when coupled to the driver, lies below the minimum operating speed of the pump, vibration calculations are required. 5.2.1.3 Drivers Drivers shall allow full testing with water. The nominal motor power rating (kW) shall be selected in accordance with the requirements in API 610. 5.2.1.4 Alignment Minimum twice the forces and moments in API 610, Table 2 at maximum deck deflection shall apply, but the design's additional capability shall be stated.

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5.2.2


Centrifugal Pumps to API 610

5.2.2.1 Piping Rating 150 300 600 900 1500

PN 20 50 100 150 250

API-Pumps 2 x API 610 4 x API 610 6 x API 610 8 x API 610 10 x API 610

Vertical pump main nozzles shall withstand a multiple as defined in the above table of the standard forces and moments as defined in API 610, table 2 under continuous operation. Hydrocarbon duty pumps shall have direct casing vent and drain connections. 5.2.2.2 Vibration and balance Vibration limits shall apply to horizontal and vertical pumps. These limits shall cover rotor vibration during shop tests at rated speed from minimum flow to 110% rated capacity. 5.3 Centrifugal compressors The following consist of amendments, additions or other changes to API standard 617 for Centrifugal compressors. 5.3.1 General The following additional requirements apply: For the purpose of performance calculation it shall be assumed that for any given process case specified in the data sheets, a condition of flow recycling exists if the discharge volume flow from the operating point to the surge line at constant speed becomes less than 5% of the design capacity. At the specified operating point in the data sheets the calculated pressure rise to surge shall not exceed 15%, but not be lower than 7.5%. The turn down range shall be 35% minimum at rated speed. 5.3.2 External forces and moments The following additional requirements apply: Each nozzle shall withstand 4 x NEMA SM23 forces and moments within the alignment tolerances. 5.3.3 Rotating elements The following amendments apply: The thrust collar shall be hydraulically fitted and replaceable. A locally mounted pressure gauge (with valve bleeder) shall be supplied to indicate balancing drum pressure.

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The following additional requirements apply: For compressor with a rated discharge pressure of 100 barg or above, a pressure gauge with valve bleeder mounted directly on the casing with a flanged or studded boss connection to indicate balancing drum pressure shall be included. 5.3.4 Bearings and bearing housings The following additional requirements apply: Each radial bearing shall be fitted with two temperature sensors, one spare decoupled. Details of installation shall be as per API Standards 670 and 678. The following amendments apply: Thrust bearings shall be sized for continuous operation and thrust calculations shall take into account the thrust imposed by the loss of balance piston labyrinths. For compressors with discharge pressures greater than 200 barg (20 MPag), thrust bearings shall be selected at no more than one third of the manufacturer's rating. All thrust bearings shall be provided with four bearing metal temperature sensing elements, two located on the pads on the active side and two on the pads on the inactive side. 5.3.5 Shaft seals The following additional requirements apply: The standard sealing method is to use dry gas shaft seals. The gas seals shall be designed as a replaceable cartridge. The following additional requirements apply: The maximum amount of seal oil leakage to the gas side of the seal shall be specified and verified in the FAT. 5.3.6 Dynamics The following additional requirements apply: The critical speed transition behaviour shall be recorded on run-up and on deceleration at the beginning and at the end (after the overspeed) of the mechanical test run. The rate of change of speed when passing through the critical speed shall be uniform and about 500 RPM/minute. The following amendments apply: Torsional vibration analysis shall be performed for the complete coupled train also for turbine driven units. The following amendments apply: The maximum permissible residual specific unbalance value of the rotor during the shop tests of the assembled machine shall be determined by the balance quality grade G1 as specified in ISO 1940/1. The following amendments apply: After completion of the final balancing, all major elements of the assembled rotor shall be match marked. 5.3.7 Drivers The following amendments apply: NORSOK standard

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Driver torque capabilities shall exceed compressor torque requirements by a minimum of 10%. For el-motors, torque requirements must be met at 80% voltage. 5.3.8 Controls and instrumentation Unless otherwise specified, the sub-sections for instrumentation, alarms and shutdown, and electrical systems to be deleted. Requirements are covered by dedicated specifications. 5.3.9 Optional tests The following amendments apply: The compressor shall be performance tested in accordance with ASME Power Test Code PTC 10, latest addition, "Compressors and Exhausters", according to the class specified on the data sheets. A minimum of five points including surge and overload shall be plotted at 100% test speed. For variable speed units, four additional points shall be plotted. These shall be at 85% of the test speed and surge points at 75%, 95% and 105% of the test speed. For the purpose of defining the polytrophic efficiency on a flange to flange basis, the power losses due to internal gas recirculations shall be taken into account. For compressors above 200 bars full load test at full density shall be offered. The following additional requirements apply: A mechanical string test shall be offered. 5.4 Gas turbines The following items consist of amendments, additions or other changes to API Standard 616. 5.4.1 Basic design The following additional requirements apply: The guaranteed rated power shall be as defined and subject to zero negative tolerance when operated at rated firing temperature (subject to a maximum tolerance of +2.5%) and rated speed (subject to a measuring tolerance of ±0.2%). The guaranteed heat rate shall be the heat rate at rated power or at rated temperature +2.5%, whichever gives the greater value. The gas turbine shall be guaranteed not to exceed a specified power/efficiency degradation at 8000 and 24000 operating hours before major overhaul, and at 24000 operating hours after a major overhaul program. The Supplier shall specify these guaranteed power and efficiency degradation figures in the quotation. Supplier shall also specify the effect of fuel type on the guaranteed figures. 5.4.2 Combustors and fuel nozzles The following additional requirements apply: Turbines with only conventional combustors available shall be prepared for change out to dry low NOx types at a later stage. 5.4.3 Controls and instrumentation The following amendments apply: The starting sequence control system shall be fully automatic. Both manual and automatic starting systems shall be supplied. The control system shall visually display the progress of the starting sequence, including the running state of motor driven auxiliaries.

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The following additional requirements apply: Operation and shut-down protection shall be maintained during a break in A.C. power on changeover from emergency to main supply and vice versa. Gas turbine control shall not be affected by changeovers between hydraulic pumps or by gas turbine operating transients. 5.4.4 Inlet and Exhaust systems The following additional requirements apply: The air inlet system shall include an anti-icing system upstream of the moisture separator and air filtration. The inlet air anti-icing system shall be manually actuated. The following additional requirements apply: The inlet filter shall be designed for minimum pressure loss and optimum energy conservation. 5.4.5 Weatherproofing (enclosure) The following additional requirements apply: The gas turbine should be installed in an enclosure having inspection windows with blinds, main and emergency lights and thermostatically controlled anti-condensation heaters. Equipment needing inspection and/or maintenance during normal operation shall be installed outside the enclosure. The following additional requirements apply: The enclosure shall be of corrosion resistant and approved fire resistant material. Noise insulation shall be of fibreglass or equivalent non-flammable sound absorption material. Insulation shall be designed to avoid collection of flammable fluids. The access doors shall be lockable from the outside only and overridden by a quick release bar on the inside. Doors shall be equipped with micro-switches to give closed or open indication signals. 5.4.6 Fire protection The following additional requirements apply: A suitable fire prevention and protection system compatible with the existing surrounding system shall be provided. This shall include heat, flame and gas detection and fire extinguishing facilities. The following protection and shut-down functions shall be provided: • Detection of a low level gas concentration in the ventilation air inlet to the gas turbine enclosure shall cause an alarm. • Confirmed detection of high gas concentration in the ventilation air inlet shall cause an alarm and shall shut down the affected gas turbine unit. Also the ventilation air inlet to the enclosure shall be closed. • Detection of a low gas concentration in the ventilation air outlet shall cause an alarm and shall on dual fuel machines initiate changeover to diesel fuel. • Confirmed detection of a high gas concentration in the ventilation air outlet or combustion air inlet, or in the enclosure shall cause an alarm, shut down the affected unit, close the ventilation inlet and activate the fire extinguisher. • Detection of heat or flame in the gas turbine enclosure or ventilation air ducts shall cause an alarm, shut down the affected gas turbine unit, close the ventilation air inlet and outlet and activate the fire extinguisher. • Detection of heat or flame in the combustion air inlet shall shut down the gas turbine.

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The following additional requirements apply: Enclosures for all turbine drivers located in safe area shall have a ventilation system under negative pressure. There shall be two full capacity motor driven fans with dampers to prevent back-flow. A failure of the fan maintaining flow through the turbine enclosure ventilation system shall cause the other fan to start automatically. Automatic or manually initiated changeover shall take place without causing turbine trip. The turbine enclosure ventilation system shall be equipped with three independent devices checking the adequacy of ventilation flow through the system. Turbine shutdown shall occur as a result of two out of three redundancy. 5.4.7 Fuel system The following additional requirements apply: Manual changeover from gas to liquid fuel shall also be possible by manual initiation in the Local control room, with automatic sequencing and control. Change over from liquid to gas fuel shall be only by manual initiation in the Local control room, with automatic sequencing and control. The following additional requirements apply: Dual fuel gas turbines shall be arranged to switch the fuel control system automatically from gas to liquid fuel when sensing fuel gas pressure falling below set limit and with no more than 1% speed reduction by change-over. Manual changeover from gas to liquid fuel shall also be possible with automatic sequencing and control. The fuel gas double block and intermediate bleed-off (vent) valve shall be located upstream of the gas fuel flow control valve. All valving shall be as close to the gas turbine as practically possible. Piping shall be installed to automatically drain off liquid fuel from inside the gas turbine after a false start. A flanged connection of DN 25 minimum shall be installed at the skid boundary. A drain box shall be provided to keep the connection open at all times. A purge cycle shall be included where the fuel line between the fuel gas scrubber and the turbine is purged by fuel gas vented to a flare system prior to cold start of the turbine and prior to changeover from liquid fuel to gas fuel. 5.4.8 Inspection and tests Mechanical running test The following additional requirements apply: The recording of an unfiltered signal shall be made with a digital tape recorder and shall cover the frequency range from zero up to twice maximum vane passing frequency or 10kHz as applicable. In addition, vibration signature tape recording and spectrum analysis during start-up and coastdown, shall be done. The following amendments apply: Performance test shall be performed according to ASME Power Test Code PTC 22. Inspection of hub/shaft fit for hydraulically mounted couplings shall be performed. Governor response and emergency overspeed trip system tests shall be performed. Two overspeed trips from each speed pick-up on the power turbine shall be performed. 5.4.9 Preparation for shipment The following additional requirements apply: Borescope examination of blades, nozzles and combustion areas shall be done after testing.

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5.5

Combustion engines

5.5.1



5.5.1.1 Type approval The engine shall have a relevant type approval. 5.5.1.2 Engine rating Ratings shall be given according to ISO standard No. 3046 or an equivalent standard. 5.5.1.3 Vibration The measurement and evaluation of vibration severity shall be in accordance with ISO 10816. 5.5.1.4 Crankshaft dynamics The crankshaft shall specifically comply with DNV "Rules for classification of steel ships". 5.5.1.5 Torsional stresses and deflections The torsional natural frequencies of the engine and driven system including ancillary drives shall not be closer than 10% to any specified running speed including variation. Constant speed applications shall be considered to have a speed range within plus or minus 10% of stated running speed. 5.5.1.6 Engine starting The engine shall be capable of starting when coupled to the driven machine. Starting devices shall have enclosed rotating parts. 5.5.1.7 Engine cooling system Jacket water and sea water cooling system shall be completely separate. Direct sea water cooling of engine components is not permitted. The jacket cooling water circulation pump shall be engine driven. The system shall be thermostatically controlled with a full bypass temperature control valve. 5.5.1.8 Engine lubricant system A thermostatically controlled bypass shall be installed. The oil filters shall be of the full flow cartridge type with continuous flow transfer valves and differential pressure gauge. 5.5.1.9 Exhaust system The surface temperature shall not exceed 200OC. Water shielding is preferred for the exhaust manifold and turbocharger. If insulation is used, the metal jacket shall be completely water tight. The engine shall be supplied with exhaust silencer(s) with spark arrestor.

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5.5.1.10 Safety devices Minimum requirements for safety devices: • Crankcase safety valves according to DNV. • Automatic inlet air shut-off valve. • Guards to protect personnel from bodily contact with hot surfaces and moving parts. • Overspeed trip driven directly by the engine. 5.5.1.11 Instrumentation The minimum instrumentation to be supplied is listed below. Function Start and stop push buttons Hours run counter Engine overspeed Coolant temperature Coolant pressure Coolant level Charge air pressure Exh. Temp. engines < 600 kW (each bank) Exh. Temp., engines > 600 kW(each cylinder) Lubricating oil temperature Lubricating oil pressure Fuel leakage Governor battery voltage Note 1

Indication x x x x x x x x x x x x

Alarm

Trip

x x

x 1) x

x

x

x x x x

x 1)

Engines for emergency power generators and fire pumps shall only have these two trip initiators.

5.5.1.12 Auxiliary piping Flexible joints shall be provided for all piping connections to and from the skid mounted equipment. 5.5.1.13 Hydrostatic tests Hydrostatic tests shall be done for engine parts and engine accessories according to DNV rules. 5.5.1.14 Mechanical running test A mechanical running test shall be conducted to control the mechanical function of the engine and accessories, governor system, control and safety device, etc. The system tests shall include but not be restricted to the following: • Speed governor and any speed-regulating devices shall be tested according to ISO 3046 - 4 and the specified governor class. • The adjustable governor response speed range and the sensitivity and linearity of relationship between the speed and control signals shall be documented as tested. 5.5.1.15 Performance test The engine including all auxiliaries and control panels shall be subject to a full load performance test in accordance with ISO 3046 or an equal standard. NORSOK standard

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5.5.1.16 Noise test The exhaust noise level shall be measured separately. 5.5.2

Diesel engines

5.5.2.1 Engine starting Engines for emergency power generators or fire pumps: • Shall be capable of carrying its full rated load within 20 seconds after cranking is initiated. • The starting system shall be based on NFPA 20. If air starting is used, the capacity of the air supply vessels shall be sufficient for 12 cranking cycles. 5.5.2.2 Engine fuel system Filters shall be of the duplex type with automatic changeover. A differential pressure gauge shall be installed across the filter. The fuel piping between the fuel pump and the injectors shall be double-walled, and equipped with instruments for detection of leaks. 5.5.2.3 Auxiliary piping High pressure fuel oil piping to the fuel injectors is to be double walled and secured to prevent fuel oil or fuel oil mist from reaching a source of ignition on the engine or its surroundings. These pipes shall be equipped with leakage detection. When pressure pulsations can be expected in the return piping, shielding of this piping shall be provided. 5.5.2.4 Material certificates Material certificates for engine parts for emergency power generator and fire pump engines shall be available according to relevant classification. 5.6 Transmissions The following items consist of amendments, additions or other changes to API Standard 613 for Gear units. 5.6.1 General The following additional requirements apply: Machined surfaces shall be provided near the input and output shaft bearing housings for mounting of optical alignment instruments. 5.6.2 Basic design The following additional requirements apply: Gears located next to the driver shall be rated for the potential maximum power of the driver, plus the potential maximum power of any helper-driver transmitting power through the gear unit during operation. A gear located between items of driven equipment shall be rated for 110% of the maximum torque required by the driven equipment, including the applicable service factor.

NORSOK standard

Page 19 of 33



5.6.3 Casings The following additional requirements apply: Casings shall be fitted with temporary jacking screws to facilitate vertical alignment. 5.6.4 Casing connections The following additional requirements apply: Inert gas purge connection, suitably plugged, shall be provided. 5.6.5 Gear design The following amendments shall apply: The design of the gears shall be such that it is not necessary to plate teeth to prevent scuffing during initial operation. The following amendments shall apply: Hunting tooth combinations are only required for non surface hardened gears. The following additional requirements apply: The free end of the high speed shaft shall have a suitable arrangement which can be used to turn the shafts manually after removing the bearing end cover. 5.6.6 Bearings The thrust collar which revolves with the shaft shall be replaceable. The following additional requirements apply: Shaft oil seals shall be easily accessible for removal and re-installation without removing couplings. 5.6.7 Controls and instrumentation The following additional requirements apply: Measurement of combined oil temperatures from more than one bearing (i.e., from radial and thrust bearings) shall be avoided wherever possible. The following additional requirements apply: Wiring with particular attention to vibration and temperature measurements shall be arranged to facilitate removal of the casing top. 5.7 Expanders In the lack of an appropriate recognised standard for gas and well stream expanders the API standard 617 shall be used. The following items consist of amendments, additions or other changes to API standard 617. 5.7.1 Scope The scope of API 617 shall apply also for expanders 5.7.2 Definition of terms The following additional definitions apply:

NORSOK standard

Page 20 of 33



Expander normal operating point is the point at which the usual process operation is expected. Design point is the point of operating duty which provides optimum isentropic efficiency from the expander. The design point shall be so selected to: 1. Achieve best possible efficiency at normal operating duty with design feed analysis at expander inlet. 2. Ensure acceptable efficiency at maximum flow rates. 5.7.3 Basic design interstage diaphragms and Inlet guide vanes The following amendments shall apply: Expander inlet guide vanes shall be adjustable and suitable for operation at all the specified operating, start-up, shut-down, trip-out and transient conditions. The compressor - specific requirements shall be replaced by: The expander guide vanes shall be designed to minimise mechanical wear, vapour/liquid erosion and losses over the operating life of the machine. The guide vanes control system shall be capable of both remote and local adjustment. The adjustable guide vane positions shall be locally indicated by a pointer over a scale marked in 5 percent of area divisions from fully closed to maximum. Inlet guide vanes with adjustment mechanism should optionally be proposed for the compressor if a significant improvement in expander efficiency could be achieved by speed adjustment of the machine at the specified off-normal duties. 5.7.4 Bearings and braring houses The following additional requirements apply: When using magnetic bearing system, radial bearing rating shall not exceed 25% of manufacturer's rating. 5.7.5 Thrust bearings The following additional requirements apply: For turbo-expander with inlet pressures greater than 200 barg, thrust bearings shall be selected at no more than one third of the manufacturer's rating. The thrust bearings shall be provided with two bearing metal temperature sensing elements for each bearing side. High-temperature alarm with adjustable set point shall be included. 5.7.6 Shaft seals The following additional requirements apply: The seal gas system shall be design to avoid excessive pressure build-up in the unit's casing. 5.7.7 Accessories API 617 requirements with regard to the type of driver shall not be applicable. API 617 requirements with regard to gears shall not be applicable. 5.7.8 Controls and instrumentation API 617 requirements with regard to instruments shall not be applicable. API 617 requirements with regard to the alarms and shut-downs shall only be used when applicable to turbo expanders.

NORSOK standard

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The following additional requirements apply: 1. Lube oil pump running confirmation: To indicate that the stand-by pump circuit is functional and ready for starting. To indicate that the stand-by pump is running. 2. "Ready to start" confirmation: Confirmation shall be provided on the panel/monitor to indicate when various required levels have been reached in the seal/lubrication system, etc. to allow safe starting of the machine without mechanical damage. API 617 requirements with regard to the electrical systems shall not be applicable. 5.7.9 Impeller overspeed test API requirements with regard to the overspeed testing shall be applicable on all wheels, both expander, compressor and any spare equipment. 5.7.10 Mechanical running test The following amendments apply: Employing an external compressed air facility, operate the turbo-expander unit in the following sequence as described for the mechanical running test. 5.7.11 Performance tests The following additional requirements apply: Performance tests for evaluating both expander and compressor performance shall be carried out at the manufacturer's works prior to delivery. These tests shall simulate the individual operating cases as defined on the data sheets and in particular the "normal operating point" (guaranteed performance). 5.7.12 Vendors data The following additional requirements apply: Performance curves for each operating case listed on the data sheet shall be included in the proposals. The performance curves for the expander shall take the form of polytrophic efficiency plotted against the ratio of expander impeller tangential tip speed (U) divided by the ideal spouting velocity for the expansion (Co). The U/Co ratios for all operating cases specified on the data sheets and their individual operating speeds shall be shown. 5.8 Steam turbines The following items consist of amendments, additions or other changes to ISO 10437. 5.8.1 General The following additional requirements apply: The rated load shall be at least 110% of the maximum operating load at any of the specified operating conditions. The speed at rated load is the normal speed. 5.8.2 Pressure casings The following amendments shall apply: NORSOK standard

Page 22 of 33



All pressure parts of the turbine shall be suitable for continuous operation at the maximum specified steam conditions. The behaviour of the turbine casing, where subjected to swings in temperature or pressure, shall be in accordance with the requirements of IEC - publication No 45, latest edition. The following additional requirements apply: For continuous drainage, steam traps shall be provided. 5.8.3 Dynamics The following additional requirements apply: Drum type rotors (stiff shafts) can be dynamically balanced, after final assembly of the rotors by "high speed" balancing close to the critical speed Ncn. The following additional requirements apply: The rotor and turbine design shall include provisions to facilitate field balancing. 5.8.4 Bearings and bearing housing The following additional requirements apply: Active magnetic bearings can be accepted. One key-phazor probe shall be furnished per shaft. 5.8.5 Accessories The following additional requirements apply: Limit switches shall be furnished on each trip valve to indicate "open" or "closed" position of it. 5.8.6 Insulation and jacketing The following additional requirements apply: The insulation shall be reusable. 5.9

Lube and seal oil systems

5.9.1 Standard requirements The lube and seal oil system shall be cleaned and flushed in accordance with the requirements in NAS 1638 and ISO 4406. The lube oil system shall be arranged with sample testing facilities for the oil at the following locations: • In storage tank. • Downstream of filters. • In return line from the equipment. The sampling facilities shall be arranged so that the samples can be taken during operation of the unit. Baseplates shall be suitable for column mounting, multipoint three point bolt down support. An electric heating device shall be provided for heating of the oil prior to start-up. Electric immersion heaters shall be corrosion resistant.

NORSOK standard

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Connections for oil conditioner with pipe loop shall be provided. Drain lines shall be provided with valves and blind flanges at the lowest point on the oil pump inlet and outlet. Oil vent pipes shall be routed back to the reservoir. A flanged vent valve shall be provided at the highest point on the cooling medium side of the coolers with vent pipe routed to an open drain line. Vent and drain nozzles shall be provided with valves and blind flanges. 5.9.2 Lubrication and seal oil system to API 614 The following items consist of amendments, additions or other changes to API standard 614. References given under each subheading below are to API 614. 5.9.2.1 Basic design The following additional requirements shall apply: Where a gas compressor shares a common lube-oil system with a (or part of a) gas turbine, oil returns from driven equipment and driver shall be separated from each other in separate sections of the lube-oil reservoir. Each section shall have its own vent connection. 5.9.2.2 Oil reservoirs The following additional requirements shall apply: Provisions shall be made to prevent oil from flowing into the gas turbine via the lube oil reservoir in case of compressor and gas turbine driver having common lube oil system. Transfer Valves The following amendments shall apply: Individual transfer valves independently serving each cooler and filter set, are required. 5.9.2.4 Degassing drum The following amendments shall apply: Seal-oil degassing facilities shall be provided when the compressor duty will contaminate the oil. 5.10

Baseplates

5.10.1 Design requirements The baseplate shall be designed in accordance with NS 3472. The lifting lugs shall be designed for a load calculated assuming that only two diagonally opposite lifting lugs are carrying the full load. The design and manufacture of the lifting lugs shall be certified. The base plate and equipment supports shall also be designed to sustain loads resulting from the supported equipment during ocean-going transportation.

NORSOK standard

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The provision of all appurtenances required to tie-down the baseplate with all supported equipment during transportation shall be specified. When an ocean going vessel is used, the baseplate shall be provided with suitable attachments for securing directly to the vessel deck. 5.10.2 Lay-out and functional requirements The baseplate shall be fitted with a steel plate top sheet continuously welded to the framework where fluid leakages may occur and shall be selfdraining. When multipoint mounting is specified, the base plate shall be provided with foundation pads at least 20 mm thick for anchoring to the foundation framework. Unless otherwise specified, the bottom of the baseplate between structural members shall be open. Closed pedestal supports or closed volumes are not permitted. All surfaces shall be accessible for proper sandblasting and painting including the underside. All joints shall be designed as continuously welded. The height of mounting pads and/or support pedestals shall be such that a minimum vertical clearance of 50 mm is available underneath all mounted equipment and piping including under the drain line flanges at the edges of the baseplate. The driver mounting pads shall be machined to corresponding center height allowing the driver to be mounted with a shim pack of minimum 3mm and maximum 6mm. Final machining shall take place after heat treatment. 5.10.3 Installation requirements All base plates shall be designed to be skidded in two orthogonal directions in the horizontal plane. Lugs/reinforcement shall be located at suitable points around the baseplate to enable easy application of an appropriate motive force. Where necessary, provisions shall be made for the levelling of base plate mounted equipment and this shall be accomplished by the suitable location of jacking points. After jacking, appropriate shim plates shall be located at the support points. When applicable, consideration shall be given to access with sufficient space for the bolting of the base plate to the deck foundations. Fixation shall be designed for the most critical of the loading conditions. All shims shall provide full foot support. Shims shall be made of stainless steel, pre-cut and deburred. 5.11

Pressure retaining equipment

5.11.1


5.11.1.1 General Pressure retaining equipment shall be designed in accordance with one of the following codes: NORSOK standard

Page 25 of 33



TBK 1-2, BS 5500, ASME VIII 5.11.1.2 Design pressure Equipment operating at less than atmospheric pressure shall be designed for full vacuum. Differential pressure shall not be used as design basis for multicompartment equipment. 5.11.1.3 Design temperature Upper and lower design temperatures shall cover all normal-, testing- and emergency conditions. For compressor installations, the actual operating conditions shall be taken into consideration. 5.11.1.4 Nozzles and openings Nozzles welded to pressure retaining equipment shall as a minimum be 50 mm nominal diameter. Minimum standout is 150 mm measured from nozzle face to equipment or insulation surface. Reinforcement of openings in equipment designed for more than 200 bar or with wall thickness above 40 mm shall be by integrally reinforced nozzle necks or locally increased wall thickness. Hence, doubling plates are not allowed. Full penetration welds shall be applied between vessel and pipe connected nozzles with nominal diameter larger than three times the shell thickness. 5.11.1.5 Miscellaneous requirements Manholes shall have a nominal diameter of 600 mm. Hand holes shall have a minimum nominal diameter of 200 mm. The vessel shall be provided with all necessary attachment brackets for insulation and for installation of access platforms and ladders. Openings used for access shall have rungs or ladders and handgrips inside the vessel. All attachment welds shall be continuous. Internal piping shall be flanged inside the vessel. All connections shall be flanged and readily accessible. There shall be no connections inside vessel skirts or equipment foundations. Skirts shall have top and bottom vent openings and access opening allowing easy inspection of vessel. Lifting lugs shall be designed with a safety factor 2. Corrosion allowance shall be added to all medium exposed surfaces. Removable internals can have corrosion allowance added to one side only. NORSOK standard

Page 26 of 33



5.11.1.6 Fabrication Welder and welding operators shall be certified according to a recognised certification scheme. All welding shall be performed according to qualified welding procedures All NDT operators shall be certified according to a recognised certification scheme 5.11.2

Shell and tube type heat exchangers

5.11.2.1 General TEMA Class R shall apply for all hydrocarbon service. Class C may be selected for utility service. Vibration analysis shall be carried out. 5.11.2.2 Thermal design The design shall account for fouling. TOD hall be specified on datasheet. TOD = (k clean/k service -1)x100, and k = overall heat transfer coefficient (OHTC). 5.11.2.3 Mechanical design The internals shall be equipped with necessary provisions for separate and easy dismantling and removal, through the manhole. Square tube arrangement is required on removable bundles where shell side fluid fouling resistance is 0.00035 m2°C/W or more. Internal welds of shells for heat exchangers with removable bundles shall be finished flush with the inner contour for ease of tube bundle insertion and withdrawal. 5.11.3

Plate type heat exchangers

5.11.3.1 General requirements All relevant pressure retaining parts shall be designed, fabricated and tested in accordance with the pressure vessel code. 5.11.3.2 Thermal design The design shall account for expected fouling. TOD shall be at least 20%. 5.11.3.3 Mechanical design The cover plate shall be movable without the assistance of mechanical equipment. The frame and bolting shall be designed to allow for future installation of 20% additional plates. Plate gaskets shall be arranged so that a gasket leak cannot result in mixing of the fluids for example by use of double gaskets with a vent opening between. The plates shall be marked to facilitate correct reassembly.

NORSOK standard

Page 27 of 33


5.11.4


Matrix type heat exchangers (bonded plates)

5.11.4.1 Thermal design Additional heat transfer area is required due to fouling. TOD shall be: For cooling water services : For fouling services such as natural gas and crude oil cooling etc. :

20% 25%

5.11.4.2 Pressure testing A hydrostatic test shall be performed on each side independently as well as together. The heat exchanger shall be checked for leakage at the end of each test sequence. A helium leak test shall be carried out on each side after hydrostatic testing. The helium leak test pressure shall be either at 25% of the design pressure or 800 kPag, whichever is lower. -4

The helium leak test procedure shall be sensitive to helium leaks exceeding 2x10 cc/s. No detectable leakage shall be permitted. 5.11.5

Waste heat recovery units

5.11.5.1 General The Waste heat recovery unit shall be skid mounted and supplied as a package unit including necessary expansion bellows for connection to fixed duct and pipe. Headers and coils shall be designed as pressure vessels. 5.11.5.2 Thermal design Maximum and minimum heat output at the specified maximum and minimum gas flow conditions shall be given. The temperature margin against thermal decomposition of any component of the heating medium mixture in the critical part of the coil shall be documented. The temperature of the metal at the coldest section of the tubes shall be at least 10°C higher than the condensing temperature of the corrosive compounds contained within the exhaust gases. The tube and fin-tip metal design temperature shall be 25°C higher than the highest expected normal operating temperature. This must take into account the maximum occurring local metal temperature affected by internal fouling and heating medium and gas flow imbalances. 5.11.5.3 Coil The coil shall be equipped with a manual blowdown and vent facility. NORSOK standard

Page 28 of 33



5.11.5.4 Headers The WHRU shall have external header boxes or header pipes which shall be supported independently of the tubes. Each header shall be equipped to enable inspection of the tubes during major shutdowns. Provision shall be made to facilitate the removal and reinstallation of tubes. A description of tube removal and replacement procedures shall be furnished. 5.11.5.5 Duct design Provision shall be made for duct drainage in connection with water washing and in the event of firewater entering the ducts with a hopper arrangement. All sections shall be joined using flanged and bolted connections. If the design of the Waste heat recovery unit is such that this design pressure may be exceeded due to maloperation, a pressure release device shall be included in the design to prevent overpressurizing the exhaust ductwork. 5.11.6

Exhaust steam boilers

5.11.6.1 Boiler surveillance category The requirements to the boiler operation mode is specified in Norwegian DBE boiler regulations, section 8. The boiler shall be designed, equipped and operated to the surveillance category "Indirect surveillance". 5.11.6.2 General boiler design The boiler shall be designed for at least two years of continuous service and shall be capable of sustained operation at MCR between mandatory inspections. Required design life shall be stated on data sheet. 5.11.6.3 Feed water, boiler water and steam quality Feed water and boiler water quality shall meet the requirements given in the ISO 5730. The steam quality shall be to the German boiler association - VGB - recommendations as a minimum. 5.11.6.4 Noise Level The noise levels shall apply at all operating conditions up to MCR. 5.11.6.5 Boiler design criteria Boiler circulation shall be based upon the following parameters: • Furnace tubes inlet water velocity shall be 1.0m/s minimum. • Boiler bank tubes inlet water velocity shall be 0.5m/s minimum. The boiler gas side shall be designed for 5000 Pa overpressure, minimum.

NORSOK standard

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The boiler shall be suitable for chemical cleaning prior to commissioning or after long lay up. Inspection nozzles shall be provided at various locations to facilitate connection to chemical cleaning system as well as to provide means for inspection after chemical cleaning. 5.11.6.6 Furnace design The heat release in the furnace shall not exceed 800 KW/m3 at any condition. The number and position of the peep holes shall enable control of all important parts of the furnace. 5.11.6.7 Steam drum The steam drum water volume at the low-level alarm point shall accommodate the water shrinkage resulting from a decrease in load of 25% of MCR occurring in one minute and with system pressure increased to the safety valve setting pressure without actuating the low-level trip. Minimum drum hold-up capacity shall be two minutes at MCR and shall be based on volume between low level alarm and lowest visible level. Vortex breakers shall be fitted to downcomers, nominal bore 150 mm and above. The steam drum shall be furnished with steam drying equipment. The moisture carry-over shall not be more than 0.02% during normal operations and 0.2% during upset conditions. Thermal sleeve nozzle arrangement with waterfilled sleeve shall not be accepted. Drum longitudinal weld seam(s) shall be located in the steam area. 5.11.6.8 Gas and air ducting Safety release hatch(es) shall be arranged in the ducting system to prevent overpressure by damper failure. Each part of duct shall be provided with access doors, 600 mm square, to allow access to any section of the duct. Ducts shall be furnished with arrangement allowing washing/firewater drain. Drain size shall be 100 mm minimum. 5.11.6.9 Dampers The dampers shall be designed to fail open on loss of power, air supply or linkage failure. 5.11.6.10 Requirements for piping By-pass lines with shut-off valves shall be provided at control valves, flow meter etc. All pressure safety valves shall have flanged connections. Flanged pipe connections shall be limited to a minimum for high pressure steam and water systems. Control valves shall be flanged. NORSOK standard

Page 30 of 33



Boiler start-up steam vent shall be arranged: • Branch-off valve, manual operated gate. • Remote controlled, motor operated valve with by-pass arrangement. • Discharge silencer. Individual steam/water sample coolers including the required sample/cooling water piping shall be arranged. 5.11.6.11 Hydrostatic test The complete steam boiler including economiser and superheater with interconnecting piping shall be hydrotested. Pre-start-up tests Following completion of erection, a cold test of boiler, equipment, control and safeguard systems including pressure safety valves shall be performed. 5.11.6.12 Performance and acceptance tests After at least 48 hours of satisfactory operation at MCR, performance and acceptance tests shall be run and include at least: • 8 h operation at normal boiler load. • 8 h operation at minimum continuous boiler load. A boiler efficiency test shall be performed during MCR operation. Boiler efficiency test shall be carried out according to DIN 1942, indirect method. 5.11.6.13 Boiler tests Boiler and control system response to load variations shall be recorded and compared to guarantee data. Remote control shall be tested. 5.11.6.14 Boiler plant emission tests Test measurements shall be performed of the boiler plant emissions. 5.11.6.15 Service and maintenance requirements The Supplier shall recommend suitable equipment and related boiler facilities for cleaning the gas side of the steam boiler, economiser and fuel gas ducting. 5.12

Atmospheric tanks

5.12.1 General Atmospheric tanks shall be designed in accordance with standard listed in clause 2.

NORSOK standard

Page 31 of 33



All relevant requirements listed under 5.11.1 Standard Requirements shall apply. 5.12.2 Loads The following additional loads shall be accounted for in the design: • 1000 N/m2 vertically on top surface plus. • 250 Pa external or 750 Pa internal pressure. 5.12.3 Deflection Deflections calculated for the worst combination of operating condition loads, using load coefficient 1.0, shall be less than: • 1/300 of span of stiffeners. • 1/150 of shortest width of flat plates. Stiffening should be by external stiffeners. Stiffeners shall be continuously welded on both sides. Internal stays shall not be used. The tank bottom shall have a slope of at least 1/50 towards the drain connection. 5.12.4 Openings All openings shall be reinforced by addition of cross sectional area equivalent to the area removed.

NORSOK standard

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ANNEX A


MECHANICAL EQUIPMENT DATA SHEETS (NORMATIVE)

RDS-001 RDS-002 RDS-003 RDS-004

Rev. 1, Dec. 1994 Rev. 1, Dec. 1994 Rev. 1, Dec. 1994 Rev. 1, Dec. 1994

Centrifugal pump Rotary pump Reciprocating pump Controlled volume pump

RDS-005 RDS-006

Rev. 1, Dec. 1994 Rev. 2, April 1996

Centrifugal compressor Positive displacement rotary compressor

RDS-007 RDS-008

Rev. 1, Dec. 1994 Rev. 1, Dec. 1994

Combustion gas turbine Diesel engine

RDS-009 RDS-010 RDS-011

Rev. 1, Dec. 1994 Rev. 1, Dec. 1994 Rev. 1, Dec. 1994

Gear (standard type) Special purpose gear Coupling

RDS-012 RDS-013

Rev. 2, April 1996 Rev. 1, April 1996

Oil system Hydraulic power pack

RDS-014 RDS-015 RDS-016

Rev. 1, Dec. 1994 Rev. 1, Dec. 1994 Rev. 1, Dec. 1994

Centrifugal separator Cyclone (standard type) Cyclone (treatment of produced water)

RDS-017 RDS-018 RDS-019 RDS-020 RDS-021 RDS-022

Rev. 1, Dec. 1994 Rev. 1, Dec. 1994 Rev. 1, Dec. 1994 Rev. 1, Dec. 1994 Rev. 1, Dec. 1994 Rev. 1, Dec. 1994

Pressure vessel Shell and tube heat exchanger (standard type) Shell and tube heat exchanger Plate heat exchanger (standard type) Air cooled heat exchanger Waste heat recovery unit

RDS-023

Rev. 1, Dec. 1994

Atmospheric tank

RDS-024 RDS-025 RDS-026

Rev. 1, April 1996 Rev. 1, April 1996 Rev. 1, April 1996

Vacuum pump package Hydraulic motor Centrifuge (standard type)

RDS-027 RDS-028 RDS-029 RDS-030

Rev. 1, April 1996 Rev. 1, April 1996 Rev. 1, April 1996 Rev. 1, April 1996

Filter Fresh water maker Reverse osmosis membrane Reciprocating compressor

Note The data sheets can be subject to changes both in the selection and content as part of this Annex without affecting the revision status of the standard.

NORSOK standard

Page 33 of 33

NORSOK R-001

CENTRIFUGAL PUMP DATA SHEET

Package No.

RDS-001 Rev. 1, Dec. 1994 Page 1 of 5

Doc. No.

Rev.

Tag No.

Location/Module

Unit

No. req'd

Service

Inquiry No.

Size & Type

Quote No.

Supplier

P.O. No.

Manufacturer

Job No.

Model

Serial No.

1

Motor provided by

2

Motor mounted by

3

No. of turbines required

4

Turbine item no.

5 No. of stages

Turbine provided by

6 No. of motors required

Turbine mounted by

7 Motor item no.

Remarks:

8 Notes: O indicates information to be completed by Purchaser.

! indicates information to be completed by Manufacturer.

9 10 OPERATING CONDITIONS (to be completed by purchaser) 11 Liquid

NPSH available (m):

12 Pumping temperature (°C) PT 13 Normal

Rated

Maximum

Minimum

14 Specific gravity @ PT

Rated

15 Vapor pressure @ PT (bar)

Discharge pressure (bar g):

16 Viscosity @ PT

Rated

17

cP Maximum

Minimum

Maximum

Minimum

Maximum

Minimum

Maximum

Minimum

Differential pressure (bar)

18 Site temperature (°C) : 19 Normal

Maximum

Capacity @ PT (m3/h):

Rated Minimum

Differential head (m):

20 Electrical area hazard:

Rated

21 Zone

Hyd. power (kW) Rated

Temp. class

22 Unusual conditions

Location

23 24 Corrosion/erosion caused by

Maximum Max.

Minimum Min.

O Indoor

O With Roof

O Heated

O Outdoor

O Without Roof

O Unheated

Remark:

25 26 PERFORMANCE (to be completed by manufacturer) 27 Proposal curve No.

Minimum continuous flow (m3/h)

28 Speed (rpm)

Thermal

29 NPSH required (m MLC).

Driver rating (kW)

30 3 % Head drop at rated flow

Shaft thrust (kN) Max.

Stable

31 Rated power (kW) 32 Maximum kW with rated impeller

Rotation (viewed from coupling end):

33 Maximum head with rated impeller (m)

Suction specific speed

34 Max. continuous flow m3/h 35 NOTES:

Efficiency (%) at rated flow

36 37 38 39 40 41

O CW

O CCW

NORSOK R-001 Package No.



Doc. No.

Rev.

42 CONSTRUCTION (to be completed by Purchaser and Manufacturer) ! Centerline ! Near centre-line ! Vertical ! In-line ! Vertical barrel ! Sump pump ! Axial ! Radial ! Volute ! Single ! Staggered ! Diffuser ! Double ! Max. allowable casing pressure: bar g @ 15 °C bar g @ PT ! Hydrostatic test pressure : bar g ! Casing design pressure : barg at °C NOZZLES SIZE RATING FACING LOCATION Suction Discharge Miscellaneous connections

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81

Casing mount: ! Foot ! Bracket Casing split: Casing type:

82 83 84 85 86 87 88 89 90 91

O Seal flush piping plan O Tubing O Carbon steel O Piping O Stainless steel O Auxiliary flush plan O Tubing O Carbon steel O Piping O Stainless steel Seal Flush Piping: O Threaded O Socket welded O Flanged O External seal flush fluid required ! m³/h bar g

Bearings /type no. ! Radial Thrust Impeller diameter (mm) ! Rated ! Max. ! Min. Impeller mount ! Between bearings ! Moment of inertia J (kg m²) Packing: ! Manufacturer ! Type ! Size/no. of rings Mechanical seal: ! Manufacturer ! Model ! Manufacturer code ! API class code ! Gland type/material O Dimension standard

! Overhung

Lubrication type:

! Oil mist ! Flinger

! Ring oil ! Flood

! Pressure ! CLO

Coupling: ! Shaft diameter (mm) ! Manufacturer ! Type ! Model ! Service factor: Driver half-coupling mounted by: O Pump manufacturer O Driver manufacturer O Purchaser Gland plate taps required: O Quench O Flush O Drain O Vent Coupling guard(s) ! Manufacturer ! Material ! Nonsparking type Mounting plate : O Baseplate O Skidplate O Soleplate Manufactured by: O Pump manufacturer O Driver manufacturer O Purchaser O Standard O Heavy duty Open beam support O Fully grouted O Ungrouted ! Overall size (m) Remarks:

AUXILIARY PIPING (to be completed by purchaser and manufacturer) O Cooling-water piping plan O Tubing O Carbon steel O Copper O Piping O Stainless steel Total cooling water required (m³/h) O Sight flow indications required O Packing cooling injection required ! m³/h ! barg Case connection Remarks:


92 93 94 95 96 97 98 99 100 101



Doc. No.

Rev.

VERTICAL PUMPS (to be completed by purchaser and manufacturer) O Pit or sump depth (m) ! Minimum submergence required (m) Column pipe : ! Flanged ! Threaded Line Shaft: ! Open ! Enclosed Guide bushings: ! Bowl ! Line shaft Guide bushing lube: ! Water ! Oil ! Max liquid velocity, column m/s WEIGHTS (to be completed by manufacturer)

! Grease

102 103 Weight of pump and baseplate (kg) 104 Weight of motor (kg) 105 Weight of turbine (kg) UTILITIES (to be completed by purchaser and manufacturer) 106 107 ! Total utility consumption: 108 Cooling water (m³/h) 109 Steam, normal (........../h) 110 Steam, max (........../h) 111 Instrument air (........../h) 112 Power (driver) (kW) 113 Power (auxiliaries) (kW) INSPECTION AND TESTS (to be completed by purchaser) 114 115 Test NonwitnessedWitnessed Observed 116 Performance O O O 117 Hydrostatic O O O 118 NPSH O O O 119 O Shop inspection O Test certificate 120 O Dismantle and inspect after test 121 O Casting repair procedure approval 122 123 MATERIALS (to be completed by purchaser and manufacturer) 124 125 126 Part Type 127 Casing 128 Impeller Impeller wear 129 Rings 130 Casing wear ring 131 Throat bush 132 Shaft 133 Shaft sleeve 134 Studs internal 135 Nuts internal 136 Studs external Nuts external

Float and rod: O Carbon steel O Stainless steel O Bronze O None ! Float switch Pump thrust (kN): ! At minimum flow ! At design flow At runout ! Up ! Down Remarks:

Remarks:

Remarks:

Test standard

Mat. Cert. DIN 50049

Acceptance criteria

MDS No.

Remarks




Doc. No.

Rev.

137 MATERIALS (Continued) 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188

Part Weld castings Weld skid Weld pipes Instruments Cooling pipes Flush pipes Gaskets Column pipes Column flanges

Tripp and alarms

Additional information

Type

Mat. Cert. DIN 50049

MDS No.

Remarks


CENTRIFUGAL PUMP DATA SHEET Doc. No.

RDS-001 Rev. 1, Dec. 1994 Page 5 of 5 Rev.

API 610 SUCTION PUMP

A B C D E F G H I J K L M N O P Q R S T

NORSOK R-001

ROTARY PUMP DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit

Location/module No. req'd

Service Size & type Supplier Manufacturer Model

Inquiry no. Quote no. P.O. no. Job no. Serial no.

1 2 3 4 5 6 7

For: Site Remarks

No. of motors required Serial no.

! indicates information to be completed by Manufacturer.

Notes: O indicates information to be completed by Purchaser.

API standard 676 governs unless otherwise noted

8

OPERATING CONDITIONS (to be completed by purchaser)

9 10 11 12 13 14 15 16 17 18 19 20 21 22

Liquid Pumping temperature (°C) PT Normal Maximum Minimum Specific gravity @ PT Vapor pressure @ PT (bar) Viscosity @ PT Maximum Minimum Electrical area hazard: Zone Temp.Class Site temperature (°C) : Normal Maximum Minimum Corrosion/erosion caused by

23 24 25 26 27 28 29 30

31 32 33 34

Rated Capacity @ PT (m³/h) @ Maximum viscosity @ Minimum viscosity Discharge pressure (bar g): Maximum Minimum Rated Suction pressure ( bar g) Maximum Minimum Rated Maximum

Hydraulic power kW Location : O Indoor O Outdoor Remarks :

PERFORMANCE (to be completed by manufacturer) At rated conditions: NPSH required (m) Rated speed (rpm) Displacement (m³/h) Remarks:

barg: @ barg:

Rated NPSH available (m) O Heated O Unheated

At rated conditions: Volumetric efficiency (%) Mechanical efficiency (%) Brake kW @ maximum viscosity Brake kW @ relief valve setting Maximum allowable speed (rpm) Minimum allowable speed (rpm)

CONSTRUCTION (to be completed by purchaser and manufacturer) Pump Type: Nozzel ! Spur gear ! Twin-screw ! Vane Suction ! Helical gear ! Three-screw ! Progre. cavity Discharge ! Other Gland flush Casing: Drains

35 Maximum allowable press. 36 Hydrostatic test press.

Minimum

o

o

C

37 Steam jacket press. barg: @ C ! Between bearings ! Overhung 38 Rotor mount:

Size

Rating Facing

Vents Jackets connection Packing: ! Manuf. and type

! No. of rings

Location

NORSOK R-001



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Rev.

39 CONSTRUCTION (Continued) 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67

Timing gears? Bearing type: Lubrication type: ! Pumped fluid ! External ! Lubricant type Remarks:

! Yes ! Radial

! No ! Thrust

! Ring Oil ! Oil fluid

! Oil mist ! Grease

MATERIALS (to be completed by manufacturer) Casing Stator End plates Rotor(s) Vanes Shaft Sleeve(s)

SHOP TESTS (to be completed by purchaser) Test Nonwitnessed Witnessed Hydrostatic O O Mechanical run O O Performance O O NPSH O O O Shop inspection O Dismantel and inspect after test O Other

O Mechanical seals ! Manufacturer and model ! Manufacturer code O API 610 Seal flush plan ! API 610 Code Piping for seal flush furnished by: O Pump vendor Piping for cooling/heating furnished by: O Pump vendor

Gland(s) Bearing housing Timing gears Baseplate Remarks:

Remarks:

DRIVER ( to be completed by purchaser and manufacturer) 68 O Motor O Turbine O Other Remarks: 69 O Driver data sheet 70 ! kW @ rpm 71 DRIVE MECHANISM (to be completed by purchaser and manufacturer) 72 O Direct-coupled O V-belt drive O Variable speed remarks 73 ! Coupling manufacturer 74 75 BASEPLATE ( to be completed by purchaser) 76 O By pump manufacturer O Decking 77 Remarks: O Open beam support 78 O Fully grouted 79 ADDITIONAL INFORMATION 80 81 Total weight

O Ungrouted

O Others O Others

NORSOK R-001



Package no.

Doc. no.

Rev.

Rotary Sump Pump

A B C D E F G H I J K L M N 82 Notes: 83 84 85 86 87 88 89

mm mm mm mm mm mm mm mm mm mm mm mm mm mm

NORSOK R-001

RECIPROCATING PUMP DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit




1 2 3 4 5 6 7

For: No. of motors required Site Serial no. Remarks Notes: O indicates information to be completed by Purchaser. ! indicates information to be completed by manufacturer. API standard 674 governs unless otherwise noted OPERATING CONDITIONS (to be completed by purchaser)

8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38

Liquid Pumping temperature (°C) PT: Normal Maximum Specific gravity @ PT : Vapor pressure @ PT (bar) Viscosity @ PT (cP): Acceleration head (m) NPSH available (m) Without acceleration head Electrical area hazard: Zone Temp.Class Site temperature (°C) : Normal Maximum Corrosion/erosion by

Minimum

Actual

Capacity @ PT (m³/h): Maximum Discharge pressure (bar g): Maximum Suction pressure ( bar g): Maximum Differential pressure (bar g): Maximum Location : O Shelter O Open Remarks :

Minimum

Rated

Minimum

Rated

Minimum

Rated

Minimum O Inndoor O Outdoor

Rated O Heated O Unheated

Minimum

PERFORMANCE (to be completed by manufacturer) At Rated conditions: ! NPSH required (m) ! Rated speed rpm_______ ! Maximum rpm ! Piston speed (m/min) ! Volumetric efficiency (%) ! Hydraulic kW ______ ! Brake kW ! Brake kW @ relief valve setting ! Pinion shaft rpm NOTES:

For direct-acting pumps: O Drive gas O Governor type O Inlet pressure (barg) O Inlet temperature (°C) O Exhaust pressure (barg) ! Stall pressure (barg) ! Gas consumtion ( kg per hydraulic kWh)

NORSOK R-001



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Rev.

43 CONSTRUCTION ( to be completed by manufacturer) 44 45 46 47 48 49 50 51 52 53 54 55

Liquid end: ! Simplex ! Duplex ! Single acting ! Double acting Valves per corner: Suction Discharge Valve type: Remarks:

! Multiplex ! Plunger ! No. of cylinders ! Piston ! Horisontal ! Removable liners ! Vertical ! No Liners Number

Area (cm3)

Velocity (m/s)

! Disc

! Wing

! Double ported

Nozzles Size Liquid suction Liquid discharge Gas inlet Gas exhaust Glan flush Drains

Raiting

Facing

! Ball

MATERIALS (to be completed by the manufacturer) 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72

Part API.674 Class 0 Cylinder Liner Piston and plunger Piston rings Piston rod Valve / valve seats Gland Throat bushing Packing Lantern ring Bolting

ASTM no.

Liquid end

Gas end

Remarks SHOP TESTS (to be completed by purchaser)

73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90

Test Nonwitnessed Hydraulic O Mecanical run O Performance O NPSH O O Shop inspection O Dismantel and inspect after test

Witnessed O O O O

LIQUID END LUBRICATION (to be completed by purchaser and manufacturer) O Packing lube ! Flush source NOTES:

Remarks:

! Lubricator make Size

No. of feeds

Location

NORSOK R-001



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Doc. no.

Rev.

91 PACKING ( to be completed by manufacturer) 92 93 94 95 96 97

Liquid end

Gas end

Valve rod

Remarks:

No. of rings Size of rings

PRESSURE RATINGS (to be completed by manufacturer) 98 Liquid Gas 99 cylinder cylinder Remarks: 100 Maximum pressure (barg) 101 Maximum temperatur (°C) 102 Hydraulic test pressure (barg) 103 104 105 POWER FRAME (to be completed by manufacturer) 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120

Maximum frame rating: kW@ Maximum pressure rating (barg) Crankshaft material No. of main bearings Type of main bearings Internal gears? ! Yes Gear ratio Gear service factor Remarks:

rpm

! No.

Power end lubrication: Type Oil pump: Main Auxiliary Driven by Oil filter: Type Filtration Oil cooler : Type Size Specification Oil piping material

MOTOR DRIVER (to be completed by purchaser and manufacturer) 121 ! Manufacturer 122 ! Type 123 ! Frame number 124 O Constant speed 125 O Variable speed 126 ! kW@ rpm 127 O Volts Phase 128 Hertz Service factor 129 OTHER DRIVER (to be completed by Purchaser)

! Size O Enclosure O Mounted by O Item number Remarks:

130 131 132 133 134 135 136

O Disel or gas engine : Furnished by Mounted by Item number

O Steam turbine: Furnished by Mounted by Item number Remarks:

NORSOK R-001



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137 GEAR REDUCER ( to be completed by purchaser and manufacturer) 138 O Required ! Service factor 139 ! Manufacturer ! Rating 140 ! Model O Mounted by 141 ! Type O Item number 142 Remarks : 143 V-BELTS OR CHAIN DRIVE ( to be completed by purchaser and manufacturer) 144 O Required 145 ! No. of belts 146 ! Size of belts 147 Remarks : 148 COUPLING(S) (to be completed by purchaser and manufacturer)

! Chain O Totally enclosed guard O Slide rails for adjustment

149 150 151 152 153 154 155 156

High speed (if used): ! Manufacturer ! Type ! Service factor O By pump manefacturer O Mounted by

Low speed: ! Manufacturer ! Type ! Service factor O By pump manufacturer O Mounted by Remarks: COUPLING GUARD(S) (to be completed by purchaser)

157 O By pump manufacturer 158 O Galvanizied steel 159 O Nonsparking type 160 WEIGHTS (kg) (to be completed by purchaser)

Remarks:

161 Pump only Total net weight 162 Baseplate Remarks: 163 Driver 164 165 166 167 MOUNTING PLANTS (to be completed by purchaser and manufacturer) 168 169 170 171 172 173 174 175 176 177 178 179

O Baseplate O Skidplate O By pump manufacturer O Decing NOTES:

O Soleplate

O Open beam support O Fully grouted ! Overall size

O Ungrouted

NORSOK R-001



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181 PULSATION DEVICES ( to be completed by purchaser and manufacturer) 182 183 184 185 186 187 188 189

O Suction: O By pump manufacturer ! Manufacturer ! Type ! Size Remarks

ADDITIONAL INFORMATION 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233

O Discharge: O By pump manufacturer ! Manufacturer ! Type ! Size

NORSOK R-001 Package no.

CONTROLLED VOLUME PUMP DATA SHEET


Doc. no.

Rev.

Tag no. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39

Information to be completed O By Purchaser Note OPERATING CONDITIONS O Liquid O PT(C) Normal Maximum O Specific gravity at PT O Vapor pressure at PT barg O Viscosity at PT cP O Corrosion/erosion caused by O Accel head m O Electrical area hazard : Class Group Division Location O Indoor O Heated O Outdoor O Unheated

CONSTRUCTION FEATURES Nozzles Size Rating Suction Discharge Flush LIQUID END Type O Diaphragm O Plunger Diaphragm dia. (mm) No. Req'd. Remark

! By Manufacturer

O Capacity at PT (l/h) Max. O Discharge pressure (barg) Max. O Suction pressure (barg) Max. O Differential pressure (bar) Max. NPSH available (m) Without accel. head

Actual

Site Data O Temperature (C) Max.

Min

Facing

Min.

Rtd.

Min.

Rtd.

Min.

Rtd.

Min.

Rtd.

Location

! Valves per feed

Suction Type Number

MATERIALS Liquid end Contour plate Hydr. diaphragm. Process diaphragm. Plunger Lantern ring Packing gland

Packing Valve Valve seat Valve guide Valve body Valve gasket Frame

MANUFACTURER'S DATA Performance ! Numbers of feeds ! Rated capacity (l/h)

! Plunger speed (strokes/min) Diameter (mm) Length of stroke (mm)

Discharge

NORSOK R-001 Package no.

40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88

! NSPH required (m) ! kW, rated

CONTROLLED VOLUME PUMP DATA SHEET


Doc. no.

Rev.

! Pump head: Maximum pressure barg. Hydro test pressure barg.

At relief setting

SHOP TESTS Hydrostatic Steady state accuracy Repeability Linearity

Nonwitnessed O O O O O

DRIVERS O Motor ! Manufacturer ! Type ! Frame no. O Constant speed ! Variable speed ! kW rpm O Volts Phase O Hertz Service factor O Enclosure WEIGHTS ! Pump, base and driver (Kg)

Witnessed O O O O O

O Shop inspection O Dismantle and insp. after test. O Other

O Other O Gas driven O Steam driven O Other

Remarks

Remarks

LUBRICATION FLUID ! Crankcase ! Hydraulic fluid CONTROLS Type O Manual O Automatic Signal O Pneumatic ACCESSORIES

! Intermediate Remarks

O Remote O Local O Electronic

Stroke control. Pneumatic (kPa gage) Minimum Electronic (mA) Minimum

Maximum Maximum

O Vendor furnished relief valve O Internal O External Relief valve setting (barg) O Vendor furnished back-pressure valve ADDITIONAL INFORMATION

NORSOK R-001

CENTRIFUGAL COMPRESSOR DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44

Note: Information to be completed: API 617 governs unless otherwise noted OPERATING CONDITIONS (All data on per unit basis) Case !Press. rise to surge, calculated (%) ! Press. rise to surge guaranteed (%) ! Recycle flow (kg/h) O Gas handled (also see page 2) O Vol flow, Sm³/h (1.013 bar A @ 15 °C) O Weight flow, (kg/h) O Wet O Dry (Without recycle) Inlet conditions: O Pressure (bar a) O Temperatur °C O Relative humidity (%) O Molecular weight (MW) ! Cp/Cv, (K 1) or (K avg) ! Compressibility (Z1) or (Z avg) ! Inlet volume flow (m3/h-Wet) (Including recycle) Disharge conditions O Pressure (bar a) ! Temperature °C ! Cp/Cv (K 2) or (K avg) ! Compressibility (Z 2) or (Z avg) ! Req. power for comp. stage kW ! Req. power at driver copling (al kW ! Speed (rpm) ! Estimated surge Im³/h (At speed above) ! Polytropic head (kJ/kg) ! Polytropic efficiency (%) O Guarantee point ! Performance curve no. ! Qm/Qs (%) ! Nm/N (%) NOTES:

O By Purchaser

! By manufacturer

NORSOK R-001



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Doc. no.

Rev.

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

OPERATING CONDITIONS, CONTD. Process control: Method O Bypass from O Antisurge bypass: O Manual O Suction throtting from O Speed variation from O Other Signal O Source O Type O Range: for pneumatic control rpm @ O Other: Service

O Conditions

Gas analysis O Mol % O Air Oxygen Nitrogen Water Vapor Carbon Monoxide Carbon Dioxide Hydrogen Sulfide Hydrogen Methane Ethylene Ethane Propylene Propane i-Butane n-Butane i-Pentane n-Pentane Hexane plus

Total Avg. mol. WT. NOTES:

O Intermittent

To O Automatic To To

bar g

rpm @

bar g

O Stand by

Other conditions Remarks MW 28.966 32.000 28.016 18.016 28.010 44.010 34.076 2.016 16.042 28.052 30.068 42.078 44.094 58.120 58.120 72.146 72.146

NORSOK R-001



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101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154

OPERATING CONDITIONS, CONTD. Location O Indoor O Outdoor O Grade O Hazardous Area Zone Gas group O Winterization req'd. Site data O Elevation O Range of ambient temp.

O Heated O Unheated O Mezzanine

O Under roof O Partial sides O

Temp. class O Tropicalization req'd

Barometer

O Yes O No

Applicable specifications API 617, Centrifugal compr. for gen. refinery Services

bar

Dry bulb

Noise specifications O Applicable to machine See specification O Applicable to environment See specification Acoustic housing

Wet bulb

Site rated °C Normal °C Maximum °C Minimum °C Unusual conditions O Other

O Dust

O Fumes

Painting O Manufacturers std. O Others Shipment O Domestic O Export O Outdoor storage more than

O Export boxing req'd months

Remarks CONSTRUCTION FEATURES ! Speed Max. cont. Max. tip speeds ! Lateral critical speed First Critical Damped Mode shape Second critical Damped Mode shape Third critical Damped Mode shape Fourth critical Damped Mode shape Lateral critical speed-basis ! Damped unbalance response analysis ! Shop test ! Other type analysis

rpm Trip rpm mps @ rated speed mps @ max. cont. speed

Undamped

rpm

Undamped

rpm

Undamped

rpm

Undamped

rpm

! Torsional critical speed First critical Second critical Third critical Fourth critical ! Vibration Allowable test level (Peak to peak)

rpm rpm rpm rpm m

! Rotation. viewed from driven end ! Casing Model Casing split Material Thickness mm Corr allow mm Max. work press barg Max. design press barg Test press (barg) helium hydro Max. oper. temp. °C Min. oper temp °C Max. no. of impellers for casing Impeller Conf. O In Line O Back to back Max. casing capacity (IM³/h) Radiograph quality O Yes O No Casing split sealing

NORSOK R-001



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Doc. no.

Rev.

155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208

CONSTRUCTION FEATURE CONTD. ! Diaphragms Material Max. allowable diaph. ∆P ! Impellers No. Diameters No. Vanes ea impeller Type (open, enclosed. etc) Type fabrication Material Max. yield strength (kPa) Brinnel hardness Max. Smallest tip international width Max. mach no. @ impeller eye Max. impeller head @ rated speed ! Shaft Material Dia. @ impellers (mm) Dia. @ coupling (mm) Shaft end Max. yield strenght (kPa) ! Balance piston Material Fixation method ! Shaft sleeves At interstg. close clear Pts. O At shaft seals

O Labyrinths Interstage Type Balance piston Type

! Tapered

bar

Min. mm KJ/kg

! Cylindrical

Area

cm²

Matl. Matl.

! Bearing housing construction Type (sep. Int.) Matrial ! Radial bearings Type Span (mm) Area (cm²) Loading (kPa) Act. Centre pivot Offset pivot % Pad material Type babbit Babbit thicknes

Split

Allow.

! Thrust bearing Location Type MFR. Area (cm²) Loading (kPa) Actual Allowable Gas loading (N) Cplg slip load (N) Cplg coeff. frict Cplg gear pitch dia (mm) Bal. piston compensating load Center pivot Offset pivot % Pad material Type babbit Babbit thickness

N

! Main connections Material Size Material

Shaft seals ! Type O Seal system type O Setting out pressure ! Inner oil leakage guar. (LTR/DAY/SEAL) O Type buffer gas ! Buffer gas flow (per seal) Normal kg/min @ bar DP Max. kg/min @ bar DP O Buffer gas required for ! Start-up ! Air run-in ! Other ! Buffer gas control System supplied by

ANSI Rating

Flange Facing Position Vel MPS

Inlet Discharge

! Allowable piping forces and moments Inlet Force N Axial Vertical Horiz 90°

Momt Nm

Discharge Force Momt N Nm

Force N

Momt Nm

NORSOK R-001



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CONSTRUCTION FEATURE CONTD. 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262

__________________________________________________ Force Momt Force MomtForce Momt N Nm N Nm N Nm Axial Vertical Horiz 90°

! Other connections Service Lube-oil inlet Lube-oil outlet Seal-oil inlet Seal-oil outlet Casing drains Stage drains Vents Cooling water Pressure Temperature Purge for Brg. housing Between brg. & seal Between seal & gas Solvent injection

No

Size

Type

Vibration detector ! Model O Type O MFR O No. at each shaft bearing Total no. O Oscillator-detectors supplied by ! Model O MFR O Monitor supplied by O Location Enclosure ! Model O MFR ! Scale range O Alarm ! Set @ ! Set @ O Shutdown: O Time delay Axial position detector ! Model O Type ! No. required O MFR O Oscillator-demodulator supplied by ! Model O MFR O Monitor supplied by O Location Enclosure ! Model O MFR ! Set @ O Scale range O Alarm ! Set @ O Shutdown: O Time delay

Couplings Driver-compor driver-gear

Gear-comp

O Make/type ! Model O Lubrication O Mount cplg. halves O Spacer req'd O Limited end float red O Idling adaptor req'd ! Cplg. rating (kW/100 rpm) ! Keyed (1) or (2): or hydr. fit Baseplate & soleplates Soleplates for O Compressor O Gear O Driver baseplate O Common (under comp. gear & driver) O Under comp. only O Other O Decked with non-skid deck plate O Open const. O Drip rim O With open drain O Horitz. adjusting screws for equipment O Suitable for multipoint support O Suitable for perimeter support O Stainless shims: thickness ! Grouting: type

Shop inspection and tests

µm µm sec

µm µm sec

Shop inspection Hydrostatic Helium leak Mechanical run Mech. run spare rotor Fit in spare rotor Performance test O (Gas) O (Air) Comp. with driver Comp. less driver Use shop lube & seal sys Use job lube & seal sys Use shop vibration Probes. etc. Use job vib. & axial disp. Probes. oscilator-detectors & Monitor Pressure comp. to full Oper. press Disassemble-reassemble Comp. after test Check brgs & seal after test Noise level test Residual electrical/mech. runout

Req'd Witness O O O O O O O O O O O O O O O O O O O O O O

Observed O O O O O O O O O O O

O

O

O

O

O

O

O

O

O

O O O O O

O O O O O

O O O O O

NORSOK R-001



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CONSTRUCTION FEATURE CONTD. 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315

! Weights (kg) Compr. Gear Drive Base Rotors: Compr. Driver Gear Compr. upper case L.O. console S.O console Max. for maintenance (identify) Total shipping weight ! Space requirements (m) Complete Unit: L W L.O. console L W S.O. console L W

H H H

UTILITIES Utility Conditions: Steam Drivers Heating Inlet min. bar g °C barg °C Norm. bar g °C barg °C Max bar g °C barg °C Exh.min. bar g °C barg °C Norm. bar g °C barg °C Max. bar g °C barg °C bar g °C barg °C Electricity: Driver Heating Control Shutdown Voltage Hertz Phase Cooling water: Temp. inlet °C Max. return Press norm °C Barg design Min. return Barg Max allow Water source Instrument air: Max press Barg min. press NOTES:

Miscellaneous: ! Recommended straight run of pipe diameters before suction O Vendors review & comments on purchasers piping & foundations O Optical alignments flats required on compressor. gear & driver O Provision for water washing before opening casig by O Torsional analysis report required

!

Total utility consumption Cooling water Steam normal Steam max Instrument air kW (Driver) kW (Auxiliaries)

Remarks:

°C bar g P bar

barg

m³/h kg/h kg/h Sm³/h kW kW

NORSOK R-001



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NOTES: 317 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369


POSITIVE DISPLACEMENT ROTARY COMPRESSOR DATA SHEET

RDS-006 Rev. 2, April 1996 Page 1 of 6

Doc. No.

Rev.

Tag No. Unit

Location/Module No. req'd

Service Size & Type Supplier Manufacturer Model

Inquiry No. Quote No. P.O. No. Job No. Serial No.

Note: Information to be completed:

O By Purchaser

1 Operating conditions 2 (All data on per unit basis) 3 Normal 4 5 6 O Gas handled (Also see page 2) 3 7 O Sm /h (Dry 1.013 bar A at 15°C) 8 O Weight flow, kg/min (wet) (dry) 9 Inlet conditions 10 O Pressure (bar A) 11 O Temperature (°C) 12 O Relative humidity (%) 13 O Molecular weight 14 ! Cp/Cv (K1) or (Kavg) 15 ! Compressibility (Z1) or (Zavg) 3 16 ! Inlet volume (m /h-wet) 17 Discharge conditions 18 O Pressure (bar A) 19 ! Temperature (°C) 20 ! Cp/Cv (K2) or (Kavg) 21 ! Compressibility (Z2) or (Zavg) 22 23 ! kW required (all losses incl) 24 ! Speed (rpm) 25 ! Pressure ratio 26 ! Volumetric efficiency % 27 ! Silencer ∆p (bar) 28 29 ! Performance curve no. 30 31 Process control 32 Method O Bypass from 33 O Bypass O Manual O Auto 34 O Speed Variation from rpm to 35 O Other 36 Signal O Source 37 O Type 38 O Range. For pneumatic control 39 Other Remarks

! By Manufacturer

Rated

Other conditions B C

A

to rpm

rpm

barg

rpm

barg

D




Doc. No.

40 Gas analysis 41 O Mol % MW Normal Rated 42 43 Air 28.966 44 Oxygen 32.000 45 Nitrogen 26.016 46 Water Vapor 18.016 47 Carbon Monoxide 28.010 48 Carbon Dioxide 44.010 49 Hydrogen Sulfide 34.076 50 Hydrogen 2.016 51 Methane 16.042 52 Ethylene 28.052 53 Ethane 30.068 54 Propylene 42.078 55 Propane 44.094 56 i-Butane 58.120 57 n-Butane 58.120 58 i-Pentane 72.146 59 n-Pentane 72.146 60 Hexane Plus 61 62 63 64 65 66 67 Total 68 Avg. Mol. WT 69 Location 70 O Indoor O Heated O Under roof 71 O Outdoor O Unheated O Partial sides 72 O Grade O Mezzanine O 73 O Hazard. area zone gas group 74 Temp. class 75 O Winterization reqd. O Tropic. reqd. 76 Site data 77 O Elevation m Barom. bar 78 O Range of ambient temps. 79 Dry bulb Wet bulb 80 Site rated °C 81 Normal °C 82 Maxium °C 83 Minimum °C 84 Unusual conditions O Dust O Fumes 85 Other 86 87 88 89 Remarks

Rev.

A

Other conditions B C

D

Remarks

Noise specification O Applicable to machine See specification O Applicable to Neighbourhood See specification Sound level ........ dB

Applicable specifications AP1 619 Positive Displacement Rotary Compressor

Painting O Manufacturers std. O Others Shipment O Domestic O Export O Outdoor storage over 3 years:

O Export boxing req'd. months

NORSOK R-001


Package No.


Doc. No.

Rev.

90 Construction features 91 ! Speeds 92

Max.allow

93

Lateral Criticals 1st.

94

Torsional Criticals 1st.

95

Max Tip speeds

! rpm

96

Trip

Bearing housing construction

rpm

Type (separate integral)

rpm 2nd

rpm

Material

rpm 2nd

rpm

!

Radial bearings

m/s at rated speed

Type

m/s at max cont. speed

Area (cm2) !

97

Split

Span (mm) Loading (N/mm2) Act.

Allow.

Thrust bearing

98 O

Rotation, viewed from driven end

Location

Type

99 O

Casing

Mfr.

Area (cm2)

100 Model

Loading (N/mm2) Actual

Allowable

101

Casing split

Gas loaded (N)

cplg. slip load (N)

102

Material

cplg. coeff. frict.

splg. gear pitch dia. (mm)

103

Thickness (mm)

104

Max work Press

105

Max allow work Press

106

Test Press bar G Helium

107

Max. allow temp.

108

Max. Casing Capacity (lm3/h)

109

Radiograph quality

Corr. allow. (mm)

Bal. piston compensating load !

bar G

N

Main connections

bar G

ANSI

Hydro

Size

°C Min. oper temp.

Rotors

111

Diameter (mm)

112

No. Lobes: Male

113

Type

114

Type Fabrication

115

Material

116

Max. yield strenght N/mm2

Facing

Position

Inlet Discharge

O Yes

110 !

°C

Rating

O No

Female !

Allowable piping forces and moments Inlet Force N

117

Brinell hardness.

118

Rotor lenght to diameter ratio (L/D)

Max

Min

Vertical

119

Max. mach No. at impeller eye

Horiz. 90°C

120

Rotor clearance (mm)

121

Max. deflection (mm)

122 !

Shaft

123

Material

124

Dia. at rotors (mm)

125

Shaft end

Discharge Momt NM

Force N

Momt NM

Force N

Axial

Force N

Momt NM

Force N

Momt NM

Force N

Axial Dia. at cplg (mm) ! Tapered ! Cylindrical

Vertical Horiz. 90°C

126 !

127 128

Shaft sleeves

129 O

At shaft seals

Other connections Service

O Matl.

Lube oil inlet

130

Lube oil outlet

131

Seal oil inlet

132 !

Timing gears

133

Size (mm)

134

Material

135

Shaft seals

Cooling water

136 !

Type

Pressure

137 O

Seal system type

Temperature

138 !

Inner oil leakage guar. (ltr./day/seal)

Purge for.:

139 O

Type buffer gas

140 !

Buffer gas flow (per seal)

141

Normal

kg/min. at

barg

142

Max.

kg/min. at

barg

Remarks

Momt NM

Seal oil outlet Type

Casing drains Vents

Brg. housing Betw. Brg. & Seal Betw. Seal & Gas

No.

Size

Type

Momt NM

NORSOK R-001 Package No. 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192



Doc. No.

Rev.

Vibration detectors O Type ! Model O Mfr. O No. At Each Shaft Bearing Total No. O Oscill.-Detectors Supp. by O Mfr. ! Model O Monitor Supplied by O Location Enclosure O Mfr. ! Model ! Scale Range O Alarm ! Set @ ! Set @ O Shutdown: µm O Delay Axial movement detector O Type ! Model O Mfr. O No. Req'd O Oscillator-Detector supplied by O Mfr. ! Model O Monitor Supplied by O Location O Enclosure O Mfr. ! Model ! Set @ ! Scale Range O Alarm ! Set @ O Shutdown µm O Delay

Shop Inspection and Tests Shop Inspection Hydrostatic Helium Leak Mechanical Run Mech. Run Spare Rotor Fit In Spare Rotor Perform. Test (gas)(air) µm Comp. With Driver Sec Comp. Less Driver Use Shop Lube & seal System Use Job Lube & Seal System Use Shop vibration Probes etc. Use Job Vib. & axial disp. probes oscillator-detectors & monitors Press. Comp. to Full oper Press. Disass.-reassemb.comp after test Check Brgs & Seals after test µm Noise Level Test sec.

Couplings

Req'd O O O O O O O O O O O O

Witness O O O O O O O O O O O O

O O O O O O O

O O O O O O O

Remarks Driver-Comp. or Driver Gear-Comp.

O ! O O O O O ! !

! Weights (kg) Compr. Gear Driver Rotors. Compr. Driver Compr. Upper Case L.O. Console S.O. Console Max. For Mainten. (identify) Total Shipping Weight

Make Model Lubrication Mount Cplg. halves Spacer Req'd Limited end Float Req'd Idling Adaptor Req'd Cplg. Rating (kW/100 rpm) Keyed (1) or (2) or Hydr. Fit

Baseplates & soleplates Soleplates for O Compr. O Gear Baseplate: O Common (Under Comp. Gear & Driver) O Under Comp. Only O Other O Decked with non-skid deck plate O Drip Rim O With Open Drain O Horiz. Adjusting Screws for Equipment O Suitable for Point Support O Suitable for perimeter support

! Space requirements (m) Complete Unit L L.O. Console L S.O. Console L Miscellaneous ! Recommended Straight Run of Pipe diameters before Suction O Vendor's Review & Comments on Purchasers piping & Foundation O Optical Alignment Flats Req'd on Compressor Gear & Driver O Provision for Water Washing Before Opening Casing by O Torsional analysis Report Req'd

O Driver

O Open. constr.

O Total utility consumption Cooling Water Steam Normal Steam Max.

193 Instrument Air 194 Electrical-Driver 195 Electrical-Auxiliaries 196 Remarks

3

m /h kg/h kg/h 3

Sm /h kW kW

O Condensate Removal Equip. Req'd Silencers Furnished by

W W W

Base Gear

H H H

O Yes

O NO

NORSOK R-001


Package No.


Doc. No.

Rev.

197 Instrumentation 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251

Reference specifications

Area classification Zone Gas Group Temp. Class Motor Control & Instrument Voltage Volts Phase Cycles Alarm & Shutdown Voltage Volts Phase Cycles or DC

Local Control Panel Furnished by: ! Vendor ! Free Standing ! Weatherproof ! Vibration isolators ! Strip heaters ! Annunciator Furnished by: ! Vendor ! Annunciator Located on: ! Local panel ! Customer connections brought out to terminal Boxes by Vendor Remarks Instrument suppliers Pressure ganges Temperature ganges Level ganges Diff. pressure ganges Pressure switches Diff. pressure switches Temperature switches Level switches Control Valves Pressure Relief Valves Thermal Relief Valves Sight flow Indicators Gas flow indicator Vibration Equipment Tachometer Solenoid Valves Annunciator

Note Pressure gauge requirements Function: Lube oil pump discharge Lube oil filter ∆p Lube oil Supply Seal oil pump discharge Seal Oil filter ∆p Seal oil supply (each level) Seal oil differential Reference gas Balance Line Seal Eductor Buffer Seal

Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr. Mfr.

! Supplied by Vendor Locally Mounted ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O

! ! ! ! !

Purchaser Totally Enclosed Purge connections Purchaser Main Control board

! Others ! Extra cutouts ! Others

Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Size & Type Model & No. Points

O Supplied by Purchaser Local Panel ! O Gov. control oil Gov. control oil ∆p ! O ! O Coupling oil ∆p ! O Main steam in ! O 1st. stage steam ! O ! O Exhaust steam ! O Extraction steam ! O Steam ejector ! O Compressor suction ! O Compressor discharge ! O

Locally Mounted ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O

Local Panel ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O ! O

NORSOK R-001 Package No. 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306



Doc. No.

Rev.

Instrumentation Temperature gauge requirements Function: Lube oil discharge from each: Compressor journal bearing Driver journal bearing Gear journal bearing Compressor thrust bearing Driver thrust bearing Gear thrust bearing

Locally Mounted

Local Panel

! ! ! ! ! ! !

! ! ! ! ! ! !

O O O O O O O

O O O O O O O

Function: Cooler oil inlet & outlet Seal oil outlet Compressor suction Compressor discharge Lube oil reservoir

Locally Mounted ! O ! O ! O ! O ! O ! O ! O ! O

Local Panel ! O ! O ! O ! O ! O ! O ! O ! O

Miscellaneous instrumentation ! O Sight flow indicators. Each journal & thrust bearing & each coupling oil return line. ! O Sight flow indicators. Each seal oil return line. ! O Level gauges, lube and /or seal oil reservoir, s.o. drain traps & s.o. overhead tank. ! O Vibration and shaft position process & proximitors. ! O Vibration and shaft position readout equipment. ! O Vibration readout located on ! Local panel ! Seperate panel ! Main board ! O Turbine speed pickup devices ! O Turbine speed indicators ! O Turbine speed indicators located on ! Local panel ! Main board ! O Remote hand speed changer mounted on local panel ! O Alarm horn & acknowledgement switch ! O ! O Alarm and shutdown switches Function Pre-Alarm Trip Function ! O Low lube oil pressure ! O Compressor vibration ! O Hi lube oil filter ∆p ! O Compressor axial position ! O Hi seal oil filter ∆p ! O Turbine vibration ! O Low lube oil reservoir level ! O Gear vibration ! O Low seal oil reservoir level ! O Gear axial position ! O Hi seal oil level ! O Compressor motor shutdown ! O Low seal oil level ! O Trip & Throttle valve shut ! O Hi seal oil pressure ! O Hi Turb. Steam seal leakage ! O Low seal oil pressure ! O Hi Compressor trust Brg. Temp. ! O Aux seal oil pump start ! O Hi Driver thrust Brg. Temp. ! O Aux lube oil pump start ! O Comp. balance drum ∆p ! O Hi seal oil outlet temp. (Cooler) ! O ! O Hi liquid level-suct. Separator ! O ! O Compressor Hi Discharge temp. ! O ! O Hi lube oil outlet temp. (Cooler) ! O Switch closures Alarm Contacts shall ! Open ! Close to sound alarm and be normally ! Energized ! De-energized Shutdown Contacts shall ! Open ! Close to trip and be normally ! Energized ! De-energized Note: Normal condition is when compressor is in operation Miscellaneous Pre-alarm and shutdown switches shall be separate Purchasers electrical and instrument connections within the confines of the Baseplate and console shall be ! Brought out to terminal boxes ! Made directly by the purchaser Comments regarding instrumentation

Pre-Alarm Trip

NORSOK R-001

COMBUSTION GAS TURBINE DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

ISO Rated kW________@ rpm____________________ Applicable Standards O API 613 O API 615 O API 616 O API 670 O API 671 Note : Information to be completed O by Purchaser ! By manufacturer Printed x in circle (indicates minimum requirements specified in the API standard 616)

GENERAL Gas turbine

O Simple O Regen O Steam injection Application O Generator drive Driven equipment normal shaft kW @ Desired minimum site kW

O Exhaust heat rec.

No.shafts :

O Mechanical drive rpm Rated shaft kW Operating speed type

PERFORMANCE (by manufacturer) Performance based on ! Normal fuel, type Gas turbine excluding load gear Site Rated Normal Max Gas turbine Dry bulb temp °C Output, (kW) Heat rate MJ/kW, LHv ** Output, shaft * Speed, rpm Air flow kg/s Exhaust flow kg/s Exhaust temp °C Firing temp.°C Starting driver Output, kW Steam flow (for turbine) kg/s Speed, rev/s Steam injection Incremental Output, kW Flow, kg/s Water injection Incremental Output, kW Flow, m³/h Net HP *Output kW guarantee ** Heat rate guarantee

O API 614

O API 678

O Single Two O Water injection O Other @ rpm @ rpm

! Alternate fuel, type Estimated power losses Site Rated

Min

Normal

Inlet Filter & silencer At__________(m bar) Max/min. Discharge Silencer & stack At__________(m bar) Max /min Load gear Anti icing Max /min. Power to auxillaries Total losses (kW)

Potential maximum power kW @

Comments

rpm

NORSOK R-001



Package no.

Doc. no.

Rev.

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101

! Total utility consumption

! Maintenance

Cooling water

m³/h

Electric power

kW, AC

Maintenance requirements (hours)

Time hetween hot gas path inspection kW, DC Steam normal

kg/s

Max.

kg/s

Fuel normal

MJ/h

Max.

MJ/h

Instrument air

m³/h

Starting air

kg/start

Time between major overhauls

Elapsed time to complete overhauls Without spare rotor With spare rotor

ATMOSPHERIC EMISSIONS Information by purchaser

Information by manufacturer

NOx requirements

Guaranteed NOx

NOx Requirements method (if required)

NOx Reduction method

O Water injection

! Water Injection

O Steam

! Steam

O Other

! Other

SO2 Requirements

SO2 (Based on stated sulfur content)

Sulfur Content of fuel % WT CO requirements Particulate requirements

Applicable emissions codes or regulations O EPA-Title 40-CFR O Others O

NOTES:

CO emissions Particulate emissions

NORSOK R-001



Package no.

Doc. no.

Rev.

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157

OPERATING ENVIRONMENT Information by purchaser Equipment to be suitable for: O Indoor O Heated O Under roof O Outdoor O Unheated O Partial O Continuous service Service O Attended O Unattended operation O Field balancing O Insulation for heat conservation O Tropicalization O Winterzation to ºC 3 Phase motor enclosures (type) 1 Phase motor enclosures DC motor enclosures O Class______GR__________DIV Hazard class for baseplates O Class______GR______Div______for panels Site data O Elevation_________m Barometer__________(bara) O Range of ambient temps: Dry bulb Wet bulb Site rated °C Normal °C Maximum °C Minimum °C O Average rainfall mm O Relative humidity________% @ Site rated temp. Atmospheric air Dust Below 10 Micron ppm 10 micron and above ppm Corrosive Constituents O Sulfur O Ammonia O Ammonium salts O Salt or seacoast O Other special conditiones Noise specifications Applicable to machine Area Exposure time HR/WK Applicable to neighbourhood Area Acoustical treatment O Vendor O Purchase (USE DATA SHEET FOR API 615 IF NECESSARY)

NOTES:

UTILITIES Information by purchaser StartSteam for ing. Max.press.(barg) Norm.press.(barg) Min.press. (barg) Max.temp.°C tt Norm.temp.°C tt Min.temp.°C tt Exh.max.press (bar) Exh.norm.press (bar) Exh.min.press (bar)

Steam inj.

Electricity for Motors

Lube pump

Heating.

AC/DC Volts Phase Cycle kW & Over kW to___kW kW & Smaller

Control Heater Cooling water O Well O Cooling Tower O O Quality Supply Temp. Max. ºC Min. ºC Supply Press_______(barg) Return___________________(barg) Max.return ºC Mech design press barg Instrument air Pressure Temp O Turbine air extraction required:

barg ºC m³/s

Starting air Pressure Temp Hydraulic oil Pressure Flow rate Temp

(barg) ºC barg kg/sec ºC

NORSOK R-001



Package no.

Doc. no.

Rev.

159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191

FUEL SYSTEM (Also see page 6) Information by purchaser/manufacturer Types O Gas O Liquid O Dual O Manual transfer O Shutdown to transfer O Auto O Transfer @ Rated load O Transfer @ % load Max.time allow.to trans. gas to liquid Max.time allow. to trans.liquid to gas For gas fuels: O Fuel analyses Mol% Composition: M.W Normal Starting Air 29 Oxygen 32 Nitrogen 28 Water vapor 18 Carbone monoxide 28 Carbone dioxide 44 Hydrogen Sulfide 34 Hydrogen 2 Methane 16 Ethylene 28 Ethane 30 Propylene 42 Propane 44 i-Butane 58 n-Butane 58 i-Pentane 72 n-Pentane 72 Hexane plus Corrosive agents Contaminants Total: Avg.Mol Wt

192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213

cp/cv @____°C_____(barg) HHV KJ/m³ LHV KJ/m³ Fuel press, max/min (barg) Fuel press, max/min.,°C ! Fuel press required Max/min., (barg) O Fuel gas heater required for start-up: ! Yes ! No For liquid fuels (3.7.3.3) O Fuel grade O ASTM Grade No.1-GT O ASTM Grade No.2-GT O ASTM Grade No.3-GT O ASTM Grade No.4-GT O Other, indicate composition O Uninterrupted run length (2.1.1) Liquide fuel treatment required O Yes O No Treatment system supplied by O Vendor O Other ! Liquid fuel press. req'd,max/min. (barg) Max. (barg) Min. (barg) ! Entrained Water Limit___________ppm ! Solid contaminants limit mg/kg of fuel ! Solid contaminants size limit

Alt.

CONSTRUCTION FEATURES Information by manufacturer Model Type ! Shafts ! Single ! Two Rotation (facing output coupling) ! CW Critical speeds sec Lateral sec Comp Turb 1st RPM 2nd RPM 3rd RPM

! ! CCW System Torsional

Air compressor Stages_______Max.tip speed__________m/s Type________________Ratio Casing Split ! Axial ! Radial Rotor ! Solid ! Built up Max. allowable temp.____°C, Press._________(Barg) Trip speed rpm Min. operating speed rpm Turbine Stages_______Max. Tip speed__________m/s Casing split ! Axial ! Radial Rotor ! Solid ! Built up Max. allowable temp._____°C, Press._______(Barg) of limiting component(s) Trip speed rpm Min. operating speed rpm Combustors ! Single ! Multiple________No. ! Gas ! Oil ! Dual Fuel O

Expected Temp. Stratification Fuel Nozzles per Combustor Bearings Radial type Thrust type Area Max., thrust load Thrust capacity Drain System ! Press ! Vacuum Turbine materials Air comp. rotor blades Air comp. stator blades Combustion liner(s) YRS Blade Coatings Turbine STG Stator blad _______ _______ Rotor blade_______ _______ Wheel _______ _______ Other _______ _______ microns

C

mm² kg kg ! Atmosph.

______ ______ ______ ______

______ ______ ______ ______

________ ________ ________ ________

NORSOK R-001



Package no.

Doc. no.

Rev.

215 INSTRUMENT & CONTROLS 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269

INFORMATION BY PURCHASER/ MANUFACTURER Bearing temperature devices O Thermistors O Type pos. temp. coeff. neg. temp. coeff. O Temp switch & indicator: By Purch. Mfr. O Thermocouples O Selector switch & indicator: By Purch. Mfr. O Resistance temp.detector: O Resistance mat'l Ohms O Selector switch & indicator: O By Purch. Mfr. O Location - journal brg.: No. Ea.pad Every other pad _____Per Brg.______Other_________________________ O Location - thrust brg.: No.(act) Ea.pad Every other pad Per Brg. Other No.(intact) Ea.pad Every other pad Per. Other ! Max.bearing temps.: °C for alarm °C for shutdown Temperature instruments Indicators Mfr. Recorder(s) Mfr. No. Extra Points for purchaser's use Location Provide O Thermocouples O Thermometers And O Recorder for: Turbine exhaust Indicating Recording ( 4 Points min.) O O ( 2 Points min.) O O Inter turbine (2 shaft only) O O Turbine staging inlet O O Gas turbine air comp., Inlet O O Disch O O Oil Cooler Inlet O O Outlet O O Oil outlet ea. bearing (No ) O O Fuel Manifold O O Oil Reservoir O O Other____________________ O O O O O O O O O O O O

Pressure gauges No. required Type O Oil filled Mounting locations Instrumentation-alarm & trip Gas generator Alarm Parameter Vibration high O Gas generator overspeed O Exhaust gas temp. high Starting O Running O Loss of exhaust gas Temperatur signal O Lubrication oil inlet Temperature high O Lubr.oil outl./scavenge Temperature(s) high O Lubrication oil inlet Pressure low O Lubr.oil outl./scavenge Pressure high O Lubrication oil filter Diff.pressure low O Hydraulic/control oil Pressure low O Hydraulic/control oil Temperature high O Oil level(s) in tank(s) Low O Oil level(s) in tank(s) High O Sequencer or starter Failure to initiate start Failure to light-off Failure to accelerate from light up Start overspeed (or failure of starter clutch to disengage) Flame failure (Underspeed)

Air Inlet Filtration Diff. Pressure High Filter House Access Door Open Plenum Chamber Access Door Unlocked Air Inlet Anti - icing Failure

Alarm O

Shutdown O O O O O O O O O

O O

O O O O

O

Shutdown

O O O

O

NORSOK R-001



Package no.

Doc. no.

Rev.

271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299 300 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324

Alarm

Shutdown note

O

O

O

O

O O O

O O O

O O

O O

O O

O O

O O O O

O O O O

O

O

Intake filtration by-pass Door heating failure Intake filtration by-pass Door open G.G. air intake duct gas Concentration high Fuel gas press. low Fuel gas press. high Fuel gas knock -out pot Liquid level high Chip detector Fuel gas differential Pressure Power turbine Vibration high Rotor axial displ.high P.T. underspeed P.T. overspeed Lubrication oil Inlet temperature

Fuel system (also see page 4) ! Stainless steel fuel piping system manifold ! Control valve ! Y strainer ! Breakeout flanges ! By-pass control valves ! Isolation block valves ANSI flange rating Tachometers Type O Electrical No.Req'd

O Mechanical Mounting locations

Gauge panel (See page 3 for hazard class) By O Vendor O Others Mounting O Integral O Free standing Location Extra cutouts req'd O No. O Yes, see attached listing Weather protection req'd O Yes O No.

Switches Circuit shall O Energize O Deenergize to alarm O Energize O Deenergize to shutdown Enclosures O Explosion-proof O Weather proof Provision req'd for testing O Alarm and/or O Shutdown while in operation Vibration detectors Mfr. Model O Non-contacting type No. at each bearing Total no. Oscillator demodulators supplied by Mfr. Model O Velocity type Location Number O Accelerometer Location Number O Monitor supplied by Location Enclosure Mfr. Model Scale range ! Alarm set at ! Shutdown set at ! Time delay

mesh

Starting panel By O Vendor Mounting O Integral O Vendor std. Location Extra cutouts req'd Weather protection req'd Control panel By O Vendor Mounting O Integral O Vendor std. Location Extra cutouts req'd Weather protection req'd Starting system O Manuel O Semiauto O Mandatory purge, time ! Min. cooling time to restart Remarks

µm µm sec

O Others O Free standing

O No. O Yes, see attached listing O Yes O No. O Others O Free standing

O No. O Yes , see attached listing O Yes O No. O Automatic min

NORSOK R-001



Package no.

Doc. no.

Rev.

327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347 348 349 350 351 352 353 354 355 356 357 358 359 360 361 362 363 364 365 366 367 368 369 370 371 372 373 374 375 376 377 378 379 380 381

INSTRUMENTS & CONTROLS (Cont'd) Governor O Mfr's. std O Other O Constant speed O Variable speed Reset by: O Pneumatic signal O Manual O Electronic signal O Hydraulic signal Sped range rpm.__________max._____________min. Control signal (barg)_______max._____________min. On signal failure, gov. goes to O Max.rpm O Min. rpm O Remains stationary O Cause an alarm O Cause a shutdown ACCESSORIES SUPPLIED BY TURBINE MANUFACTURER Starting equipment Min.size kW O Clutch O Electric motor O Steam turbine O Hydraulic motor and O Diesel engine power unit O Helper driver O Expansion turbine O Shaft turning device ! Electric motor Type Mfr. Model kW Utility req'd ! Hydraulic motor Type/model

Mfr. kW

Utility requirements

! Hydraulic power unit Mfr._______________________ Pump Capacity m³/s kW Diesel engine make Oil reservoir capacity Retention time Relief valve Presure setting ! Turbine (ref.API data sheet) Mfr. Model kW________max. steam flow Total /start kg

m³ sec. bar

kg/s

! Expansion turbine Mfr. Model kW________Max.Gas Flow kg/s Total/start kg O Gas for expansion turbine Min Max Normal Inlet pressure (bar) Exhaust press. (bar) Gas temp. °C Molecular weight

NOTES:

Remote shutdown signal O Electric O Pneumatic O Hydraulic O None Hand speed changer rpm._________max.__________min. Limit Switch of gen.drive O Yes O No Regulation, nema class O Provision req'd. for testing separate shutoff valve during operation Controlled process variable Method of control

Speed control O Governor

O

Pressure regulator

Instrumentation O Overspeed protection trip O Clutch engage indicator Incomplete start sequences

O Alarm O Shutdown Yes No

Inlet control valve furnished Steinless steel piping manif. Carbon steel flangers Y-strainer w/breakout flanges Low speed capability (For compressor cleaning) Overspeed protection shield Relief valve pressure set point Casing material Seal type Complatible w/hazard zone class O Diesel engine Mfr. kW O Shaft turning device Type kW Engange Disengage Engage indicator

bar

model rpm rating ! Auto ! Manual ! Auto ! Manual ! Panel mounted

Mfr. also supplies O Gears, see separate gear data sheet O Driven equip., see seperate data sheet O Helper driver, see separate data sheet

NORSOK R-001



Package no.

Doc. no.

Rev.

383 384 385 386 387 388 389 390 391 392 393 394 395 396 397 398 399 400 401 402 403 404 405 406 407 408 409 410 411 412 413 414 415 416 417 418 419 420 421 422 423 424 425 426 427 428 429 430 431 432 433 434 435 436 437

ACCESSORIES SUPPLIED BY GAS TURBINE MANUFACTURER O Fire protection equipment O Type of fire protection equipment: O Fire eye Number O Infrared Number O Halon O CO2 O Foam O Manifold header by O Vendor O Purchaser O Spare rotor O Baseplate O Extended to receive O Decking type O Column mounting O Soleplates O Grouting O Concrete O Epoxy O other Inlet system (purchaser) O Air filter Type Location O Ground level O Air cooler O Ducting, sketch attached O Expansion joint for turbine flange O Silencer O Manometer O Implosion door O Anti-icing system, type Compressor cleaning system Type Flange size mm Type Flange orientation O Up O Down O Side Allowable system site rated pressure Drop Exhaust system (purchaser) O Expansion joint O Ducting & stack , sketch attached O Silencer O Heat recovery device O By purchaser O By vendor Est. ∆ O Manometer O Atmos. relief device Flange size mm Type Flange orientation O Up O Down O Side Special insulation required Allowable system site rated Pressure drop

mbar

Coupling O Mount 1/2 Coupling Type ! MFR. ! Spacer req'd O Coupling furnished by ! Keyed & shrunk ! Cplg. coeff. frict. Cplg.gear pitch dia. Turbine shaft Driven equip.shaft Coupling guard ! Lubrication req'd Notes

Hydraulic fit mm cyl cyl Other No

Taper Taper Mfr. std. Yes

Inlet system (manufacturer) ( All inlet and exhaust data for site rated conditions) Filter Max ∆ P Dirty Mfr. Model ∆P Ducting Gauge/material Expansion Joint Mfr. Type Silencer Mfr. ∆P Manometer Mfr. Model Range System site rate pressure drop Minimum air velocity at intake

O Elevated

Exhaust system (manufacturer) Expansion joint mbar Mfr. Ducting Gauge/material Silencer Mfr. Type Heat recovery device Mfr. Type Steam gen. press Rate Manometer Mfr. Model Atmospheric relief device Type Mfr. System rated pressure drop

mbar

mbar mbar

mbar mbar mbar mbar

Type

∆P

mbar

∆P (kPa)(mbar) Temp

mbar °C kg/s

Range

mbar

Location mbar

NORSOK R-001



Package no.

Doc. no.

Rev.

439 440 441 442 443 444 445 446 447 448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493

ACCESSORIES Lube oil system Information by purchaser O Common or O Separate from driven equipment O O Mounting arrangement O Console O Colony O Base Plate O API 614 Lube system required O API 614 Seal system required Syntethic oil for gas turbine

Lube oil system Information by manufacturer Oil requirements Turbine Driven equipment Gear Couplings

Total Reservoir capacity Charge Working Retention Comments Refer to seperate data sheets for lube and/or seal system requirements

NOTES:

m³/h

m³ m³ m³

(m barg)

min min

NORSOK R-001



Package no.

Doc. no.

Rev.

495 496 497 498 499 500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523 524 525 526 527 528 529 530 531 532 533 534 535 536 537 538 539 540 541 542 543 544 545 546 547 548 549

TESTING Test Rotor balance Mechanical run Turbine Complete unit test Gear test Auxilary test-W/turbine -Separate Performance test Turbine Complete unit test With all accessories Mechanical run-spare rotor Sound level test Post test inspections Driven equipment Gears Drivers Bearings Oil system cleanlines Other test:

Observed O O O O O O O

Witnessed O O O O O O O

O O O O O O O

O O O O O O O

O O O O O

O O O O O

O O

O O

Functional test of auxil. systems Lube oil O Seal system O Anti- icing O Filter O Enclosure vent system O Fire protection system O Hydrostatic test Test pressure (barg) Turbine casing O Welded piping O Pressure vessel Filters, etc O Combustor O O Welded casing connections O Approved drawing required O Casing connection required by Welds to be inspected by O 100% Radiography O Magnetic particle O Die penetrant O Shop inspection by O Contractor O Costomer

O O O O O O

O O O O O

SHIPPING Shipping Box for O Domestic O Anticipated storage period Weights Item Gas generator Power turbine Turbine enclos. Air intake syst Exhaust syst. Control panels Rotor Lube system Driven equip. Silencers Maintenance equip

Max. erection Weight (kg) Max. maint. Weight (kg) Notes

Dry Installed Wt. (kg)

Export shipment mounths

Shipping Wt. (kg)

Item. Item.

Dimen LxWxH (m)

NORSOK R-001



Package no.

Doc. no.

Rev.

NORSOK R-001



Package no.

Doc. no.

Rev.

INSTRUMENT AND OPERATOR CONTROL DEVICES

NORSOK R-001

DIESEL ENGINE DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

SITE DATA Hazardous area zone Gas group Ambient temp. (°C) Wet bulb temp. (°C) Humidity (% R.H.) Temp. engine room (°C) Elevation (metres above sea level) Other data ENGINE DATA Continous Rated Rated Rated torque Cycles Type Rated BMEP Minimum Overspeed trip Turbocharger No of cylinders Bore Stroke Configuration Fuel rate (kg/kWh)

Temp. class. Max. Max. Max. Max.

Min. Min. Min. Min.

! Yes

! No

Intermit

! Yes

! No

kW: rpm: Nm: : ! Na

! Sc

! St.

!V

barg: rpm: rpm: rpm: : : mm: at rated load : 75% load : 50% load :

Cylinder liners type No. of rings & size of compression No. main bearings Flywheel bearing Thrust bearing Con rod bearings Wristpin bearing Exhaust valve Inlet Valve Exhaust manifold Exhaust manifold material Vibration dampers Torsional calculations NOTES:

! Wet

! Dry Oil

Size Size Size Size Size No. No. ! Wet

Type Type Type Type Type Size Size ! Dry

! Yes ! Yes

! No ! No

Material Material Material Material Material Facing Facing ! Insulated Size

Seat Seat ! Shielded Type

! Cooled

NORSOK R-001



Package no.

Doc. no.

Rev.

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

ENGINE DATA (CONTINUED) Starting system ! Air Make Model Air press barg No/size air tanks No of starts ! Electric Make Model Voltage Battery capacity Amp/h Mains battery charger Ah Generator charger Ah ! Hydraulic Make Model ! Glow plug start ! Other Fuel system Fuel type Tank Capacity m³ Fuel pump ! Prehcamber Pump driver ! Yes ! No ! Automatic drain Water separator Type Manufacturer Model ! Yes ! No Oil filter Type Filter to Microns Manufacturer Model ! Constant speed ! Variable speed Governor Make Model ! Manual ! Pneum.signal ! Electric signal Reset by Speed range rpm Max Regulation % Signal range ! Mechanical ! Electrical Tachometer Make Model ! Yes ! No Pyrometer required No points Make Model ! Pyrometer ! Tachometer Engine gauge board furnished with ! J.W.temp gauge ! Fuel Press. Gauge NOTES:

! Dir. Inject. ! Manual drain

! Fuel Pressure Regulator

! Other Min

! Other

! Oil Pressure Gauge ! Air Press. Gauge

! Oil Temp. Gauge ! Hours Run Meter

NORSOK R-001



Package no.

Doc. no.

Rev.

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153

ENGINE DATA (CONTINUED) Weights Net Erection Maintenance Flywheel Approx floor space Additional maintenance clearance Min. ctr. distances between units Connection No Exhaust Air inlet Starting air Jacket water inlet Jacket water outlet Oil inlet Oil outlet Jacket water Capacity Flow Inlet temperature Oil cooler cooling water Flow Inlet temperature Air cooler Type Electric fan Engine driven fan AUXILLARY EQUIPMENT Lube oil pump Drive Capacity Pressure Speed Impeller or gear material Case material Manufacturer Model Pre-lub. pump Type Drive Capacity Minimum pressure Jacket water pump Drive Capacity Head Speed Impeller material Case material Manufacturer

Max. kg Max. kg kg kg mm mm mm

Length

Width

Height

Size

Rating

m³ m³ °C

dP(bar) dT(°C)

m³/h °C

dP(bar) dT(°C)

! Integral

! Separate type

m³/h barg

! Yes

! No

! Yes

! No

m³/h barg

m³/h m rpm

Seal

NORSOK R-001



Package no.

Doc. no.

Rev.

154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208

AUXILLARY EQUIPMENT (CONTINUED) ! Jacket water heater ! Lube oil heater Exhaust Silencer Manufacturer Model Mounting Air Filter Manufacturer Model Connection Max. allowable dP mbar Lub.oil filter Type Filter to Microns Manufacturer Model Lub. oil level controllers Manufacturer Model Lub.oil dipstick Slow flow oil meter Manufacturer Model Flywheel bearing Type Lub.oil cooler No Manufacturer Type Duty kJ/h Surface m² Code Shell O.D. mm Thickness mm Design pressure barg Tubes O.D. mm Length BWG. Material shell Material tubes Material channel Material baffles WINTERIZATION Item 1 2 3 4 5 6 7 8 9

Volts

Watts

Phase

! Yes

! No

! Spark Arrestor

! Std/Hospital

! Horizontal ! Yes

! Vertical ! No

! Saddles ! Dry

! Side

! Top

! Bottom

! Yes

! No

Lubricator

! Yes

! Yes ! Yes

! No ! No

! Manual

! Air Jack

! Trunions ! Oil Bath

! No

No

! Other

Crankcase ! Yes

! No

Magnetic Filter ! Yes

! No

Flywheel Guard ! Yes

! No

NORSOK R-001



Package no.

Doc. no.

Rev.

209 ALARM AND SAFETY SHUT DOWN 210 211 212 213 214

Condition Overspeed Low L.O. Press. High L.O. Temp.

215 216 217 218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263

INSPECTION AND TESTS

! ! !

Required Yes ! ! ! ! ! ! !

Shop inspection Mechanical run Performance Bearings Auxillary equipment With driven equipment Other UTILITIES Steam Water Electric Starting air Instrument air Service air Fuel

Alarm Set ________ ________ ________

kg/h m³/h Volts Scm³/Start m³/h m³/h barg

ATMOSPHERIC EMISSIONS Content O2 in combustion Guaranteed NOx Guaranteed NOx Unburnt Hydrocarbons VOC Guaranteed CO2 Guaranteed CO NOTES:

S D Set ! ________ ! ________ ! ________

Alarm Set ! ! !

S D Set ! _________ ! _________ ! _________

Witnessed No ! ! ! ! ! ! !

Yes ! ! ! ! ! ! !

barg barg Amps Minimum barg Minimum barg Minimum barg L/hr

% g/kWh ppm ppm g/kWh ppm

Condition High J.W. Temp High fan Vibr.

No ! ! ! ! ! ! !

°C °C Hz ___________Ph

Min. °C

NORSOK R-001

GEAR (STANDARD TYPE) DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

DESIGN DATA Usage Area classification Environmental condition Ratio Rating requirements Maximum effect Rated effect Maximum torque Rated torque Maximum speed Rated speed Number of shafts

: : : : Input

Output

kW: kW: Nm: Nm: rpm: rpm:

CONSTRUCTION Fabrication code Group Class of operation State of loading Size (L x W x H) Dry weight Operating weight Coupling (s)

: : : : mm: kg: kg: : :

LUBRICATION FLUID Lubrication oil system Oil type Pressure control Temperature control

: : : : :

MATERIALS Description

Cert type

Casing Pinions Bearings

Surface protection INSPECTION AND TESTING Performance test Full load and speed test NOTES:

: : :

MDS no

NORSOK R-001

SPECIAL PURPOSE GEAR DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48

Note: Information to be completed: API Standard 613 Governs unless otherwise noted. O RATING REQUIREMENTS Driven equipment Driver Gear Torque @ max continuos speed Max torque Rat. inp. speed Rat. outp. speed Allowable variation in gear ratio (+)(-) Max. continuos speed Trip speed Gear application factor Shaft assembly designation H.S. shaft rotation facing cpl'g L.S.shaft rotation facing cpl'g Shaft ends External loads Other operating conditions O INSTALLATION DATA O Indoor O Heated O Partial Sides O Grade O Winterization req'd Hazardous area zone Required sound pressure level Elevation Range of ambient temperatures: Normal Maximum Minimum Unusual conditions: Specifications, codes & standards API standards ! BASIC GEAR DATA Mechanical rating Full load power loss Mechanical efficiency Pitch line velocity Tooth pitting index, "K": Tangential load, "Wt" Anticipated sound p. level Journal static weight loads Residual unbalance

O By purchaser

kW kW kW Nm Nm rpm rpm % rpm rpm (nin.)

! By manufacturer

Normal Rated Rated

Max Max

@ Specf. O Specf. O

Cw O Cw O Cylind. O

Ccw O Ccw O Tapered O

rpm Nom. O Nom. O

Flanged O

Keyed O

O Under roof O Outdoor O Unheated O Mezzanin O _____________________________________________________________ O Tropicalization req'd Gas gr. Temp. class dBA @ m m Barometer bara Dry bulb Wet Bulb °C °C °C O Dust O Fumes

kW kW % m/s N dBA kg kg

@

Actual

Allowable

Pinion Pinion

@ Gear Gear

rpm

m

NORSOK R-001



Package no.

Doc. no.

Rev.

50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104

Basic Gear Data (cont'd) Bending stress number, "St" Actual Allowable Material index number WR² refered to low speed shaft Breakaway torque ! CONSTRUCTION FEATURES Type of gear: ! Reducer Teeth No. of teeth Gear ratio Pitch diameter Finish Helix angle Normal press. angle Net face with, "F" Normal diameter pitch, "Pnd" Tooth plating (recom)(not recom) Manufacturing methods Teeth generated by the Teeth finished by the Teeth hardening method Gear to shaft Rim attachment Radial bearings:

Pinion

Gear

kg m² Nm

@ Low speed shaft

! Increaser ! (single)(double)stage

! (single)(double)helical

Pinion

Gear Center distance _____________________ mm Gear Geometry factor, "J"

Pinion RMS AGMA deg deg

mm

mm mm

Pinion L/d Backlash

mm

Process Process ! Integral

! Shrunk-on

Pinion Type Diameter x length Jour. velocity Loading Clearance Span Thrust bearing(s): Location Manufacturer/type Size Area Thrust brg. loading Thrust brg. rating Int. thrust loads (+)(-) Ext. thrust loads (+)(-) Coupling: Manufacturer Model Coupling rating, Keyed (1) or (2), or hyd. fit Coupling gear pitch dia. Coupling press angle Shaft diameter @ coupling ! Materials Gear casing Bearings Pinion(s) Gear rim(s)

! Epicyclic

Gear

mm m/s kPa mm mm

cm² kPa kPa N N H.S.

L.S.

HP/100 rpm mm ° mm

Shaft H.S Hardness Hardness

Oil Seals L.S.

NORSOK R-001



Package no.

Doc. no.

Rev.

106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161

Construction features (cont'd.) ! Piping connection Service Lube oil inlet Lube oil outlet Casing drains Vents Casing purge

No.

Vibration detectors Radial position detectors O Type O Manufacturer O No. at each shaft bearing O Oscillator - demodulators supplied by O Manufacturer O Monitor supplied by O Location O Manufacturer O Scale range O Shutdown ! Set @ Axial position detector: O Type O Manufacturer O Location O Oscillator-demodulators supplied by O Manufacturer O Monitor supplied by O Location O Manufacturer ! Scale Range O Shutdown ! Set @ Additional transducers O Velocity O Manufacturer O No. required O Couplings and guards

NOTES:

Type

! Model Total No. ! Model Enclosure ! Model O Alarm µm

! Set @ O Time Delay

µm sec

! Set @ ! Time Delay

µm sec

! Model O No. required

! Model Enclosure ! Model O Alarm µm ! Accelateration ! Model

High speed Coupling furnished by Coupling type Coupling lubrication Mount coupling halves Spacer required Limited end float required Idling adaptor required Coupling guard furnished by Coupling guard drain hose required ! Weights and dimensions Net weight: Max maintenance weight (Identify) Total shipping weight(s) Total shipping dimensions

Size

kg kg kg mm

Low speed

Gear

Auxiliaries

NORSOK R-001



Package no.

Doc. no.

Rev.

162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217

Construction features (cont'd) ! Lubrication requirement O Oil system furnished by O Oil system in accordance with O Oil ISO VG ! Minimum startup oil temperature ! Oil flow required l/min ! Oil pressure required (nominal) barg O Additional requirements Mounting plates: O Gear suitable for Baseplate O Soleplate / baseplate furnished by O Equipment on baseplate O Baseplate suitable for column mounting Grout type: O Epoxy O Painting: O Manufacturer's standard O Shipment: O Domestic O Export O Export boxing required Miscellaneous: O Rotor response analysis (Yes/No) O Spare set of gear rotors required O Gear casing furnished w/inlet purge connection O Orientation of oil inlet & drain connection O Vendor's review of purchaser's baseplate and/or foundation. Drw.req'd. O Filter breqther location O Thermometers thermocouples, RTD's required. O Provision for secondary axial position detector required. O

Soleplate mounting

O

Outdoor storage over 3 years

Inspection & tests

Shop inspection Cleanliness inspection Hardness verification insp. Dismantle-reasssembly insp. Contact check Journal runout check Axial stability check Calibration check of rotor balance machine Mechanical run test Mechanical run test (spare rotors) Full load & full speed test Full torque, slow roll test Full torque static test Back-to back locked torque test Sound level test Use shop lube systems Use job lube system Use shop vibration probes, etc Use job vibration probes, etc Other

Req'd O O O O O O O O O O O O O O O O O O O O O O O O

Witness O O O O O O O O O O O O O O O O O O O O O O O O

Test Log O O O O O O O O O O O O O O O O O O O O O O O O

NORSOK R-001



Package no.

Doc. no.

Rev.

218 219 220 221 222 223 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245 246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273

NOTES:

NORSOK R-001

COUPLING DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Note: Information to be completed : API Standards 671 Governs unless otherwise noted O Driver type Serial no. Driven unit Serial No.

O By purchaser

! By manufacturer

Manufacturer Tag no. Manufacturer Tag no.

Model Model

! Coupling assembly drawing no.

OPERATING CONDITIONS O O O O O O

Power transmitted (kW) normal Speed (rpm) maximum allowable normal Torque (Nm) maximum continous Frequency of transient (events/time) Minimum required application factor Ambient temperature (°C) maximum Environment O Dust O Hydrogen sulfide O Lubrication O Continuos O Filtration O Grease- packed O ISO viscos grade O Oil-filled O Pressure (barg) O Nonlubricated O Temperature °C O Flow (m³/h)

NOTES:

Maximum continous Max. Cont. Maximum transient

Trip

Actual Minimum

Normal Normal Normal

Maximum Maximum Maximum

NORSOK R-001

COUPLING DATA SHEET


Package no.

Doc. no.

Rev.

47 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102

Bolting torque (Nm) O Shaft separation at operating temp. (mm B.S.E) O O ! O

!

O ! ! ! ! ! ! ! ! O

! Lubricated

! Dry

Motor rotor float (mm) O Limited end float (mm): Marine type required O Flex-hub required Design rating (kW/100 rpm) ! Required misalignment capacity: Stedy state : Angular (deg.) Transient: Angular (deg.) Maximum allowable misalignment: Steady state. Angular (deg.) Transient: Angular (deg.) Dynamic balance: O Component balance and assembly check balance O O Check sensitivity of balance machine Maximum allowable residual unbalance (g mm) driver end Maximum actual residual unbalance (g mm) driver end Diaphragm coupling initial deflection (mm) : Diaphragm coupling axial responant frequency (Hz) : Calculated Torsional stiffnes (Nm/°) Axial stiffnes (N/mm) Wr² (kgm²) Angular (misalignment) stiffness (Nm/°)

Bolt extension mm Thermal growth (mm) from ºC ambient O Electrically insulated Maximum continous torque (Nm) Parallel offset (mm/mm) Parallel offset (mm/mm)

Axial (mm) Axial (mm)

Parallel offset (mm/mm) Parallel offset (mm/mm) Component balance only Component and assembly balance

Axial (mm) Axial (mm)

driven unit end driven unit end ! Prestretch ! Compression Actual

MATERIALS Drive end materials

Driven end materials

Hub/flange Spacer Sleeve Diaphragms Diaphragms guard Bolts Nuts Diaphragm protective coating O Material and weld hardness test required Internal teeth hardness (Rockwell C) External teeth hardness (Rockwell C)

O Vendor standard O ! Drive end actual ! Drive end actual

O Driven end actual O Driven end actual

NORSOK R-001

COUPLING DATA SHEET


Package no.

Doc. no.

Rev.

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157

COUPLING HUB MACHINE Drive end

Driven end

O Type (integral, cylindical, taper) O Taper (1 deg. I.A., 1 in 24, 3 in 48) O Keyed or hydraulically fitted ! Keyway dimentions and number ! Nominal bore diameter ! Interference fit (mm) max./min. O Puller holes O Balancing holes

COUPLING GUARD O Coordinator

O Oil mist cooling

O Flanged cylindrical

O

Base mount

O Contract guard to be used durig shop test

O Air tight O Oil tight

O

O Spark ressistant O Transparent window for each oil spray point O Vent connection

O 1 Inch NPT with filter-breather O 1 Inch flanged, rating & facing

O

Purge gas

O Dry air purge

! Connection size & type ! Sm³ required NOTES:

O Gas cooling

NORSOK R-001

COUPLING DATA SHEET


Package no.

Doc. no.

Rev.

159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214

ACCESSORIES O Prime equipment supplier to furnish one set of plug and ring gauges O Drill template for integral flange hubs by O Coupling manufacturer O Purchaser O Two-piece stop rings by coupling manufacturer O One pump set furnished for all hydraulic couplings at each site by coupling manufacturer (to include hand pump, pressure gauge, fittings and house)

O Puller by coupling manufacturer O

Applicable specifications O API-671, Special Purpose Couplings

Preparation for shipment O Outdoor storage for more than years O Expected storage time Shipping: O Dom Storage: O Indoor O Export O Outdoor O See coupling purchase order for preservation, boxing and shipping instructions

NOTES:

NORSOK R-001

OIL SYSTEM DATA SHEET


Package No.

Doc. No.

Rev.

Tag No. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Notes

1. 2.

The party to complete the information is indicated as follows: O Purchaser ! Vendor x Either, but Vendor if not by Purchaser API614 governs unless otherwise noted.

Applicable Documents O Documents listed on page no. O Lube and Seal Oil Systems O Centrifugal Pumps O General Purpose Turbines O Induction Motors O O O Sound Levels O Other Codes Overall System Schematics

Installation Data General Site Data Utilities Data Location Main Equipment Oil Supply System Inner Seal Drainers Degassing Drum Oil System Panel O Winterize O Tropicalize

O Page No. O Page No. O Page No. O Grade O O O O

Fig. No. Option Nos. Comments Separate Lube Oil System Separate Seal Oil System Combined Lube & Seal System Lube Oil at Main Equipment Seal Oil at Main Equipment Relief Valves to Protect Low Pressure Systems: x No, x Yes, For Equipment Oil Req'd. Normal After Trip Basic system Details ! Lube Oil O Compressor Block-In Time Minutes m3/h barg m3/h barg ! Driven Equip. ! Equipment Coast-Down Time Minutes ! Prime Mover ! Equip. Cool-Off Time Driver Minutes ! Gears ! Other Minutes ! Couplings ! Minimum Start-Up Oil Requirement cP ! Supply Arrgt. ! Total O Separate Lube Oil Seal Oil Combined ! Control Oil Normal ! Transient O Multi-Package O O O ! O Package No. 1 O O O At O Package No. 2 ! Seal Oil ! At O Package No. 3 ! At ! At Console PKG*1 PKG*2 PKG*3 Bases ! At O Fabr. Steel O O O O ! Total O Flat Steel O O O O x Oil Type Viscosity O Non-Skid Deck O O O O O

O O O O O O

NORSOK R-001



Package No.

Doc. No.

Rev.

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70

71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94

Reservoir O Service Application O Purchasers Item No. O Figure Nos. O Including Option Nos. O Other Requirements O Material ! Interior Coating ! Normal Flow m3/h x Free Surface m2/m3/h x Working Capacity, Minutes & m3 x Retention Capacity, Minutes & m3 ! Rundown Capacity m3 ! Normal Operation Range m3 ! Charge Capacity m3 O Insulation Supports O Separating Baffle O Ladder with Handrails O Flanged Vent ! Oversize Flanged Vent O Press. Relief Device Type & Mat.

Grounding Pad or Clip

O Separate Lube

O Lube Seal Comb.

O Separate Seal

O

O

O

x x

x x

x x

O

O

O

O Top Mounted Permitted

! Actual Approx. dimens. (tank only) LxWxH

O O O O O

O O O O O O O O O O O O O

Pumps and Drivers Service Application Flow Schematic Including Option Nos. Emergency Pump System Emergency Pump Duty Pump Service Pump Item No. Pump Type Pump Data Page No. Temporary Strainer Driver Item No. Turbine Driver for Turbine Data Page No. Elect. Motor Driver for. Elect. Motor Data Page No. Other Driver Other Driver Data Page No. Turb. Auto-Start Req'd Auto-Start by Vendor Booster Suction Protection

O Lube

O Lube & Seal

O Separate Seal Oil

O Booster Seal Oil

Main/Stdby.

Emergency

Main/Stdby.

Emergency

Main/Stdby.

Emergency

O

O

O

O

O

O

O O

O O

O O

O O

O O

O O

for

NORSOK R-001



Package No.

Doc. No.

Rev.

Coolers Service Application O Lube Oil O Lube & Seal Comb. O Separate Seal Oil O Purchasers Item No. O Twin Units O Including Option Nos. O Bypass Temp. Control O Including Option Nos. O WaterSide for Steam Heating O Full Details on Page no. ### x Water Side Corrosion Allowance x Manufacturer x Model O Tema Class R x Fouling Factor Water/Oil side ! Duty Joule/hour x Tube L.xO.D.xBWG x Design/Test barg Shell Side x Design/Test barg Tube Side O Code Construction/Stamp x Tube Water Velocity m/sec. O/ O O/ O O/ O x Material Shell Channels & Covers Tube Sheets Tubes ! Cooling Water - m3/h ### Do not complete the details below the "Page No." when a separate date page is used. Filters O Lube, Seal x Separate O Separate O Booster Pump O Separate 119 x Service Application x & Control Oil Control Oil Seal Oil Discharge Oil Coupling Oil 120 121 O Purchaser's Item Nos. 122 O Twin 123 Single 124 Including Option Nos. 125 Microns (Nominal) 126 x Manufacturer 127 x Model 128 x Design/Test barg O/ O O/ O O/ O O/ O O/ O 129 x Code Const./Stamp 130 x bar Clean/Fail 131 x Material: Case & Top 132 Cartridges Furnish ...... Sets of Extra Cartridges O Per Service O Per Filter (Extra Over Other Ordered Spares) 133 Continous Flow Transfer Valves O Lube, Seal x Separate O Separate O Booster Pump O Coupling Oil 134 x Service Application x & Control Oil Control Oil Seal Oil Discharge Oil 135 x 136 x Manufacturer 137 x Model 138 x With Lifting Jack 139 ! Rating: (barg) 140 x Materials: Body 141 x Plug or Ball 142 x Trim 143 144 145 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118

NORSOK R-001



Package No.

Doc. No.

Rev.

146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166

167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197

Accumulators Service Application O Purchaser's Item No. x Required Yes or No & Quantity x Service Combined with O Direct Contact Type O Bladder Type O Including Option Nos. O Valve Failure Action ! Rundown, Minutes

Lube Oil

Control Oil

Seal Oil

Seal Oil Booster

x Manufacturer x Model

! Nominal/Usable Capacity, m3 x Material Shell x Bladder x Design/Test, barg O Code: Construction/Stamp O Include: Charge Pressure Gauge O Manual Charge Valve O Gas Supply Regulator Overhead Tanks Service Application x Required: Yes or No x Service Combined with O Direct Contact Tank O Tank Plus Bladder Type O Including Option Nos. ! Rundown Minutes O Purge Gas Type of Gas Sm3/h Req'd Incl. Control

O/ O

O/ O

O/ O

O/ O

O O O

O O O

O O O

O O O

Rundown Lube

Low Press Seal

Med Press Seal

High Press Seal

Overhead Tank Item No. Corrosion Allowance Material Total Capacity, m3 Design/Test, barg Code: Construction/Stamp

O/ O

O/ O

O/ O

O/ O

Accumulator Unit Item No. Corrosion Allowance Manufacturer & Quality Model Material Shell Bladder ! Nominal/Usable Capacity, m3 x Design/Test, barg O Code Construction/Stamp

O/ O

O/ O

O/ O

O/ O

O x x x

O x x x x

NORSOK R-001



Package No.

Doc. No.

Rev.

198 199 200 201 202 203 204 205 206 207 208

O O O O O O O O x

Drainers For Inner Seal Oil Service Application Purchasers Item no. Float Controlled Transmitter Controlled Pots Only, for Manual Drain with valving Flush Level Glass High Level Switch Including Option Nos. Retention: hours & m3

Low Pressure Seal Oil

Med. Pressure Seal oil

High Pressure Seal Oil

O O O O

O O O O

O O O O

Float Trap 209 210 211 212 213

x Manufacturer/Model x Pressure Rating x Material Body x Float/Trim

Drain Pot 214 O Corrosion Allowance 215 x Material 216 x Design/Test, barg 217 O Code: Constr./Stamp 218 Mist Eliminator 219 O Corrosion Allowance 220 x Material: Shell Demisting Mesh 221 x 222 x Design/Test, barg 223 O Code: Constr./Stamp Degassing Drum 224 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241 242 243 244 245

O Purchaser's Item No. O Service Used In O Thermostat Control

! Operating Temp., °C ! Normal/Max ! Normal Holdup, Minutes ! m3/h Normal/Max. Capacity, m3 O Purge Gas Type ! Sm3/h Required O Flow Control Corrosion Allowance Material Interior Coating Oversized Vent Vent Relief Device Notes O x x x O

O/ O

O/ O

O/ O

O/ O

O/ O

O/ O

NORSOK R-001



Package No.

Doc. No.

Rev.

246 247 248 249 250 251 252 253 254 255 256 257 258 259 260 261 262 263 264 265 266 267 268 269 270 271 272 273 274 275 276 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294 295 296 297 298 299

Piping and Tubing O Double Block and Bleed For O Material Steel Fittings for Tubing Mfr. Model Instr./Contr. Air After Air Filters O O Copper OS.S O Heat Tracing Required O Furnished By Purchaser O Vendor Drawings Specify Requirements

Shop Inspection Required for System Assemblies Required for Components Material Certification to be Furnished As Specified By Purchasing Documents As Specified By

O O O O

Shop Tests Of Systems Required

O O O O O O O O O O

Painting O Component Supplier's Standard O Unified, System Suppliers Standard O Special

Miscellaneous Documentation O Spare Parts Quotation With Proposal O Spare Parts Quotation After Contract Above Based On Normal Supply For O O O O

Oil Purifier O Purchaser's Item No. O Serviced Used In O Type O Portable, or Mounted On 3 x Rated m /h x Manufacturer x Model ! Driver for x kW & Enclosure O v./Ph./Hz Notes

Cleanliness Four-Hour Run Check Controls Changeovers One-And Two-Pump Operation Sound Levels Use for Driver Equipment Tests Use for Driven Equipment Tests Hydrostatic

Witnessed

O O O O O O O O O

O O O O O O O O O

O Supply Certified Copies Of All Test Logs And Data

Months

Preparation For Shipment General O Install New Filter Elements and Tag O Include Extra Filter Elements Sets Per Page O System Box Above Exstra Sets With The O Other Spares O "OSHA" Warning Tag On Each Assembly O

System & Components Vendor's Std. Domestic Export Extended Storage Spare Parts Domestic Export Extended Storage

O O

Months O O

Months

Purchaser's Std. O O

Months O O

Months

NORSOK R-001



Package No.

Doc. No.

Rev.

300 301 302 303 304 305 306 307 308

Instruments And Controls O Open O Close To Alarm Switch Actions Contacts to O Open O Close To Trip Contacts to O Open O Close To Start Standby Pump Contacts to O Open O Close To Start Emergency Pump Contacts to O Switch enclosures: O Explosion proof O Weather proof O Other Calibrations: Air Signals: O Terminals at Edge of O Base O Panel Connections: O By Purchaser Direct to Instruments All Valves O

309 Substitute Pneumatic-Operated (for Direct-Acting) Control Valves O 310 Positioners Required on Pneumatic-Operated Valves O All O O Failure Open for 311 Valve Failure position O Fail Closed for 312 O Fail Locked for 313 314 Include Thermal Relief Valves On 315 Additional Oil System Instruments (Not Included in Figures and Options) 316 All Items Locally Mounted, Except

See page

For Panel-Mounted Items

317 Manufacturers and Models: 318 319 320 321 322 323 324 325 326 327 328 329 330 331 332 333 334 335 336 337 338 339 340 341 342 343 344 345 346 347

Panels Panel Number or Identification Service Supplied by Location Type: Free Standing Mounted on Open or Fully Enclosed Weather-Tight Purged or Pressurized Purge or Pressure Gas Rear Acces Doors Walk-in Facility Sun and Weather Roof Extension Lightning Panel Front/Rear Interior Heater (and Control) Limits: Max. Height Above Floor Lowest Item Above Floor Spare Terminals Required Minimum Wire Size Material: Front Panel Other Panels & Doors Chassis Electric Area Classification Panel-Mounted Items: See Page

O O O O O O O O O O O O O O O O O O x x x O O

Console Gage Board

Equipment Panel

Local

Equipment Panel

Local

Remote

O

O

O

O

O

O

O

O

O

O

O

O

NORSOK R-001



Package No.

Doc. No.

Rev.

448 449 450 451 452 453 454 455 456 457 458 459 460 461 462 463 464 465 466 467 468 469 470 471 472 473 474 475 476 477 478 479 480 481 482 483 484 485 486 487 488 489 490 491 492 493 494 495 496 497 498 499

Makes And Models - Instrument And Controls Use the following code Letters to indicate intent N-No Substitution X-Preferred, But Vendor May Propose A Similar Item For Purchaser's Consideration E-Elective (Optional) By Vendor, Subject To Purchaser's Approval Manufacturer

Air-Operated Items Gauge (Indicator), Local Gauge, Panel-Mounted Switch, Local Switch, Panel-Mounted Oil Valve, Low Pressure Oil Valve, High Pressure Turbine Auto-Start Steam

Transmitters (Air) Pressure, Low Pressure, High Differential Pressure Temperature Level, Reservoir Level, Low Pressure Level, High Pressure

Pressure Gauges (Direct Reading) Pressure, Low Pressure, High Differental, Low Pressure Differental, High Pressure

Temperature Gauges (Direct Reading) Reservoir Pressure Supply System Equipment Radial Brgs. Equipment Thrust Brgs.

Switches (Direct Acting) Pressure, Low Pressure, High Differential Pr., Low Press. Differential Pr., High Press. Level, Reservoir Level, Low Pressure Level, High Pressure Temperature

Flow Glasses Non-Restrictive Restrictive

Model/Size

Manufacturer

Control Valves (Direct Acting) Pressure, Low Pressure, High Differential Pr., Low Pressure Differential Pr., High Pressure

Special Valves Temp., Filled System Turbine Start, Hydraulic

Solenoid Valves Air 3-Way Air 3-Way, Manual Reset Turb. Steam, With Reset

Relief Valves Oil, Low Pressure Oil, High Pressure Steam, Turbine Exhaust Thermal, Oil Thermal, Water Level Glasses Pad Type, Low Pressure Pad Type, High Pressure Column Type, Low Press. Column Type, High Press.

Thermowells Threaded (Bored) Flanged (Bored) Reservoir heater Electric Element Thermostat Annunciators And Alarms

Purge Flow Control See Page No(s).

Model/Size

NORSOK R-001



Package No.

Doc. No.

Rev.

500 501 502 503 504 505 506 507 508 509 510 511 512 513 514 515 516 517 518 519 520 521 522 523

Panel-Mounted Item Details Use the following Code Letters to Show Details: F-Flush Mount on Front H-Purchaser Remote Mount (in Control House) Vendors NEMA-1 Enclosed Item S- Surface Mount on Front P-Purchaser Supply and Mount C-Cut-out for Purchaser's Item R-Rear of Panel Mount V-Vendor Supply and Mount M-Mount by Vendor of Purchaser's Item L B C L B C Panel Identification Panel Identification Pressure Indicators: Overhead Seal Tanks: O Lube Pump Discharges Level Indicators O Seal Pump Discharges Level Switches O Emergency Pump. Disch. Signal Air Pressure O Lube Oil Headers O Control Oil at Users O Coupling Oil O Compressor Seal Gas Levels O Purge Gas Supply Reservoir Indicator O Accumulator Gas Reservoir Switch O Steam to Pump Turbine Rundown Tank Indicator O Main Turbine Inlet Rundown Tank Switch O Main Turbine First Stage Accumulator Indicator O Main Turbine Extraction Accumulator Switch O Main Turbine Exhaust Seal Drainer Indicator O Compressor Suction Seal Drainer Switch O Compressor Discharge Degasser Indicator O Each Compressor Section O Balance Chamber Differential Pressure Indicators Lube Oil Filters Seal Oil Filters Booster Oil Filters Control Oil Filters Coupling Oil Filters Compressor Seals Seal Gas Oil Purifier Compressor Air Filter

524 525 526 527 528 529 530 531 532 533 534

O O O O O O O O O

535 536 537 538 539 540 541 542 543 544 545 546 547 548 549 550

O Reservoirs O Degassing Drum O Overhead Tanks

Temperature Reservoir Cooled Oil Indicator Cooled Oil Switch Equipment Bearings Equipment Thrust Indic. Equipment Thrust Switch Oil From Seal Indicator Main Turbine Inlet Compressor Inlets Compress. Outlets Indic. Compress. Outlets Switch

Purge Gas Flow Indicators

Miscellaneous Equipment Tachometer Equipment Speed Control Equipment Ammeter Compr. Inlet Controller Annunciator System

O O O O O

Note: All Alarms shall be Annunciated L= Locally Mounted on Piping

Pushbutton Stations Main Equipment Start Main Equipment Stop Compressor Block-In Compressor Unblock Monitors Vibration Axial Position

B= Local Equipment Panel

C= Remote Equipment Panel

NORSOK R-001

CENTRIFUGE (STANDARD TYPE) DATA SHEET


Package No.

Doc. No.

Rev.

Tag No. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47

Design Data Area classification Environmental condition Flow medium Operating capacity Design/operating temp. Flow medium density Amount of solid wt Separation requirements

m3/h °C kg/m3 %

: : : : : : : :

Max/min capacity Design/oper. press. Viscosity Solid density

Construction Code/standard : Certifying authority/institution : G-force of bowl : Bowl speed rpm : Bowl, direction of rot. : Flushing system : Vibration pads : Drive type/numbers Power required Transmission type

Nozzle

No

Utility requirements Hydraulic Air Water Purge gas

: : : : :

PN

: : : :

Rotating mass kg : Conveyor speed rpm : Conveyor, direction of rot. : Noise insulation

: : :

DN

m3/h Barg cP kg/m3

:

Drive manufacturer : El. power V/Ph/Hz : Transm. manufacturer :

Type

Service

NORSOK R-001

CENTRIFUGE (STANDARD TYPE) DATA SHEET


Package No.

Doc. No.

Rev.

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102

Materials Description

Cert. DIN 50049

Skid Bowl Conveyor Shaft Disk stack

Surface Protection

Sizes and Weight Overall dimensions : Lifting weight kg :

Operating weight

Lubrication/Hydr. Fluid Lubrication Type:

Supplier:

Hydr. fluid

Supplier:

Type:

Inspection and Testing Performance test : Vibration test : Noise test : :

References

Notes:

kg :

MDS No.

NORSOK R-001

CENTRIFUGAL SEPARATOR DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

1

DESIGN DATA

2 3 Fluid 4 Flowrate

kg/h :

5 Inlet pressure

barg :

6 Discharge pressure

barg :

7 Design pressure

barg :

8 Inlet temperature

O

C:

9 Operating temperature

O

C:

10 Design temperature

O

C:

11 Contaminants, inlet

micron :

12 Seawater content, inlet

kg/h :

13 Contaminants, outlet

micron :

14 Seawater content, outlet

ppm :

O

15 Specific gravity at 15 C

kg/m³ :

16 Viscosity

cP :

17 18 19 20

SEPARATOR DATA

21 22 Power required

kW :

23 Driver speed

rpm :

24 Motor driver

:

25 Electr. power

V/Ph/Hz :

26 Transmission

:

27 Equipment skid

:

28 29 30 31 32 33 Frame 34 Frame hood 35 Bowl body 36 Bowl hood 37 Sliding bowl bottom 38 Gravity disk 39 Disc stack 40 Shaft 41 Paring disk water pump 42 Paring disk oil pump 43

MATERIALS

Cert type

MDS no

NORSOK R-001

CYCLONE (STANDARD TYPE) DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

1

DESIGN DATA

2 Environmental conditions

:

3 Flow medium

:

4 Operating capacity

m³/h :

5 Design temp 6 Design pressure

Max./min. capac.

ºC :

Oper. inlet temp

barg :

7 Oper. disch. pressure

barg :

8 Flow medium density

kg/m³ :

9 Amount of solid wt

Oper. inlet pressure Viscosity

%

10 Separation requirements

Solid density

m³/h :

ºC : barg : cP : kg/m³ :

:

11 12 13

CONSTRUCTION

14 Code/standard

:

15 Certifying authority/institution

:

16 No of cones each unit

:

17 Dimension each cyclone

mm :

18 Dimension each unit

mm :

19 Manifold dim./flange stand.

:

20 21 Weight

kg :

22 23 24 25

MATERIALS

26

Description

27 Cones 28 Manifold 29 Support 30 31 32

SURFACE PROTECTION

33 34 35 36

INSPECTION AND TESTING

37 38 39 40 41 42 43 44

NOTES:

Cert. DIN 50049

MDS No.

NORSOK R-001

CYCLONE (TREATMENT OF PRODUCED WATER) DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

DESIGN DATA 1 Code

:

2 Code for design and supports

:

3 Specifications

:

4 Joint efficiency category 5 Operating pressure

: barg :

6 Design pressure

barg :

7 Pressure loss in equipment

barg : O C: O C:

8 Operating temperature 9 Design temperature 10 Specific gravity oil 11 Specific gravity water 12 Viscosity water at _______ ºC

: : cP :

13 Dissolved gas in water

:

14 Solids or sand content

mg/l :

15 Water from formation

%:

16 Water from process

%:

17 Water from slops

%:

18 Water from other sources

%:

19 Oil content of water max.

mg/l oil :

20 Oil content of water normal

mg/l oil :

21 Dissolved oil max 22 Determination of content 23 Flow capacity, max.

mg/l : : m³/h :

24 Flow capacity, min.

m³/h :

25 Water quality on discharge req'd. max.

mg/l :

26 Water quality on discharge req'd.

mg/l :

27 Chamber inside diameter

mm :

28 Chamber length, incl. flange,excl. blind flange

mm :

29 Horizontal or vertical unit

:

30 Type of heads

:

31 Corrosion allowance

mm :

32 Chamber shell thickness incl. ca.

mm :

33 Lifting lugs 34 Insulation thickness

: mm :

35 No. of cyclones in each chamber

:

36 No. of chambers

:

37 Total dimension, L x B x H 38 39 40 41 42 43 44 45

NOTES:

mm :

at

barg and

deg C

NORSOK R-001

CYCLONE (TREATMENT OF PRODUCED WATER) RDS-016 DATA SHEET Rev. 1, Dec. 1994 Page 2 of 3

Package no.

Doc. no.

Rev.

INTERNALS 46 Involute inlet

:

47 Liner head

:

48 Tapered cone assembly

No. req'd per chamber

:

49 Parallel liner section

No. req'd per chamber

:

50 Spacer rubber

:

51 Spacer spider

:

52 "O"ring kit

:

53 Fastener kit

:

54 Cone

:

55 Backing flange

:

56 Reject gallery assembly

:

57 Roller kit

:

58

:

59

: WEIGHTS

60 Total weight empty (incl. internals)

kg :

61 Total weight operating

kg :

62 Total weight hydrotest

kg :

63 Total weight shipping

kg :

64 Weight of insulation

kg :

65 Weight of fireproofing

kg :

66 Weight of internals

kg :

67

kg :

68

kg : FABRICATION INSPECTION & TESTING

69 Heat treatment of heads after forming

:

70 Post weld heat treatment

:

71 Radiographic inspection of butt welds

%:

72 Ultrasonic inspection of butt welds

%:

73 Ultrasonic inspection of nozzle/shell conn.

%:

74 MPI of nozzle/shell conn.

%:

75 Hydrotest pressure

barg :

76 Production test

:

77

: MATERIALS

78 79 Shell 80 Nozzle neck plates 81 Nozzle neck pipes 82 Forged nozzles 83 Forged flanges 84 Blind flanges 85 Legs 86 Base plates 87 Brackets support 88 Insulation support 89 Name plate 90 Bolts for ext. flanges 91 Nuts for ext. flanges 92 Bolts for int. flanges & attachments 93 Nuts for int. flanges & attachments 94 Lifting lugs 95 Gaskets

Description

Cert. DIN. 50049

MDS No.

NORSOK R-001

CYCLONE (TREATMENT OF PRODUCED WATER) RDS-016 DATA SHEET Rev. 1, Dec. 1994 Page 3 of 3

Package no.

Doc. no.

Rev.

MATERIALS (CONTINUATION) Description

Cert. DIN. 50049

96 Involute inlet 97 Liner head 98 Tapered cone assembly 99 Parallel liner section 100 Spacer rubber 101 Spacer spider 102 "O" ring kit 103 Fastener kit 104 Cone 105 Backing flange 106 Reject gallery assembly 107 Roller kit 108 109 110 111 112 External paint

:

113 Internal paint

:

114 Preservation coating (during storage)

:

115 Export Boxing Req'd

:

116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147

NOTES:

MDS No.

NORSOK R-001

PRESSURE VESSEL DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/Module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

DESIGN DATA 1 Contents 2 Max. spec. Gravity 15.6/15.6

ºC

3 Operating volume

m³

4 Operating pressure

barg

5 Design pressure

barg


ºC


ºC

8 9

ENGINEERING DATA

10 Inside diameter

mm

11 Length tan/tan

mm

12 Elevation

mm


mm

14 Insulation

mm

15 16 Process cases 17 Hydrocarbon liquid 18 Flow 19 Specific gravity 15.6/15.6 20 Density at T & P 21 Viscosity 22 Surface tension

kg/h ºC kg/m³ cP dyn/cm

23 24 Gas / Vapour 25 Flow

kg/h

26 Molecular weight 27 Density at T & P 28 Viscosity

kg/m³ cP

29 Water 30 Flow 31 Specific gravity 15.6/15.6 32 Density at T & P 33 Viscosity 34 35 NOTES: 36 37 38 39 40 41 42 43 44 45

kg/h ºC kg/m³ cP

NORSOK R-001



Package no.

Doc. no.

Rev.

76

NOZZLE LIST

77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 NOTES: 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129

MARK

No.

DN

PN

Type

SERVICE

NORSOK R-001



Package no.

Doc. no.

Rev.

130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184

NORSOK R-001



Package no.

Doc. no.

Rev.

185 CONSTRUCTION DATA 186 Code 187 Code for design of supports 188 Specifications 189 190 Joint efficiency/category 191 Wind Loading 192 Explosion blast pressure 193 Earthquake loading 194 Transportation loading on land 195 Transportation loading at sea 196 Horizontal or vertical vessel 197 Types of heads 198 One piece or welded heads 199 Skirt heights 200 Lifting lugs 201 Platform supports 202 Ladder attachments 203 Insulation supports 204 205 206 207 Shell thickness incl. c.a.

mm

Head thickness incl. c.a.

mm

208 Skirt thickness

mm

Saddle plate thickness

mm

209 210 INTERNALS 211 Trays

No required

212 Type

No of passes

213 Mist extractor type

Mesh density

214 Mesh thickness 215 Splash cone dia/angle

mm

Mesh wire diameter

kg/m³ mm

mm/deg

216 217 FABRICATION INSPECTION & TESTING 218 Heat treatm. of heads after forming 219 Post weld heat treatment 220 Radiographic inspec. of butt welds

%

Ultrasonic inspec. of butt welds

%

221 Ultrasonic inspec. of noz./shell conn.

%

MPI of nozzle/shell conn.

%

222 Hydrostatic press. at top of vessel 223 224 NOTES: 225 226 227 228 229 230 231 232 233 234 235 236 237 238 239

barg

Production test DPI of nozzles/shell conn.

%

NORSOK R-001



Package no.

Doc. no.

Rev.

240 MATERIALS 241 242 Shell 243 Heads 244 Nozzle neck plates 245 Nozzle neck pipes 246 Forged nozzles 247 Forged flanges 248 Blind flanges 249 Reinforcement pads 250 Saddle doubling plate 251 Saddles (except doubling plates) 252 Skirt 253 Legs 254 Base rings and chairs 255 Base plate 256 Brackets/support 257 Ladder and platforms 258 Insulation supports 259 Name plate 260 Bolts for ext. flanges 261 Nuts for ext. flanges 262 Bolts for int. flanges & attach. 263 Nuts for int. flanges & attach 264 Splash cones 265 Baffles & weirs 266 Mist extractor mesh 267 Mist extractor ring 268 Trays 269 Tray supports 270 Lifting lugs 271 Gaskets 272 External paint 273 Internal paint/lining 274 Preservation coating (storage) 275 276 NOTES: 277 278 279 280 281 282 283 284 285 286 287 288 289 290 291 292 293 294

Material standard

Cert.type

MDS no.

NORSOK R-001

SHELL AND TUBE HEAT EXCHANGER (STANDARD TYPE) DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/Module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

DESIGN DATA 1 Heat exchanged per unit

kW

2

Tube side

Shell side

3 Fluid 4 Total flow

kg/h


ºC

6 Design pressure

barg

7 Pressure drop

bar

8 Fouling resist

m²C/W

9 10

Inlet

11 Liquid flow

kg/h

12 Vapour flow

kg/h

13 Operating temperature 14 Operating pressure

Outlet

Inlet

Outlet

°C barg

15 16

CONSTRUCTION DATA

17

SHELL

18 Shell per unit

Surface per shell

19 No. in series

No. in parallel

20

2

m

TUBES

21 No of tubes 22 Wall thk (min.)

Outside diameter

mm

mm

23 24

Shell side

25 Test pressure

barg


mm

Tube side

27 Gasket type 28 Volume

m³

29 Surface preparation 30 Painting 31 Insulation 32 Preservation coating (storage) 33 34 Specification 35 Code requirements 36 Explosion blast pressure

barg

37 Total weight empty

kg

38 39 40

FABRICATION INSPECTION & TESTING

41 Heat treatment of heads after forming 42 Post weld heat treatment 43 Radiographic inspec. of butt welds

%

Ultrasonic inspec. of butt welds %

44 Ultrasonic Inspec. of noz./shell conn.

%

MPI of nozzle/shell conn.

%

NORSOK R-001

SHELL AND TUBE HEAT EXCHANGER (STANDARD TYPE) DATA SHEET


Package no.

Doc. no.

Rev.

46

MATERIAL SHELL AND CHANNEL

47 Components

Shell

MDS

Channel/Bonnet

MDS

48 Shell 49 Nozzle 50 Nozzle flange 51 Lifting lug 52 53

MATERIAL TUBE BUNDLE

54 Tubes 55 Tube sheet 56 Baffle 57 58

MATERIAL BOLTS, NUTS, GASKETS

59

Bolts

60 Channel/channel cover 61 Channel/shell 62 Shell/shell cover 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

NOTES:

MDS

Nuts

MDS

Gaskets

NORSOK R-001

SHELL AND TUBE HEAT EXCHANGER DATA SHEET


Package no.

Doc. no.

Rev.

Tag no. Unit




1 SHELL 2 Shell per unit 3 No. in series 4 No. of shell passes 5 TUBES 6 No of tubes 7 Wall thk (min.) 8 Str tube length 9 Tube pitch 10 No. of seal strips 11 BAFFLES 12 Baffle type 13 Baffle spacing 14 VELOCITIES 15 Shell nozzle in 16 Tube nozzle in 17 Window max 18 Tube max 19 CONSTRUCTION DATA 20 21 Test pressure 22 Max all work pres 23 Corrosion allowance 24 Gasket type 25 Volume 26 Surface preparation 27 Painting 28 Insulation 29 30 31 Specification 32 Code requirements 33 Wind loading 34 Explosion blast pressure 35 Earthquake loading 36 Transp. loading at sea 37 38 Transfer rate 39 LMTD corrected 40 41 NOTES: 42 43 44 45 46

Surface per shell No. in parallel No. of tube passes

m²

Outside diameter mm BWG (min.) mm Pitch angle mm Tube/tubesh joint

mm deg

No. of baffles mm Baffle cut

%

m/s Shell nozzle Out m/s Tube nozzle out m/s X Flow max m/s

m/s m/s m/s

Shell side

Clean:

Tube side barg barg mm

barg barg mm

m³

m³

w/m² ºC

Service:

w/m² ºC ºC

NORSOK R-001



Package no.

Doc. no.

Rev.

47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101

MATERIAL SHELL AND CHANNEL Components Shell Shell cover Head ellipsoidal ! Reinforcing element Pass partition Girth flange Nozzle Nozzle flange Saddle body Saddle reinf. plate

Shell

MDS

Channel/Bonnet

Nuts

MDS

MDS

Cap !

Eyebolt Lifting Lug MATERIAL TUBE BUNDLE Tubes Tube Sheet Baffle !" Tube support ! Sliding parts !""Slip !""Rod ! Longitudinal sealing strip Impingement Tierods Spacers Eyebolt

Floating head cover flange Floating head-cover/pass part. plate Floating head backing device Material Packing Box ! Expansion joint:bellows Sleeves Flanges

Expansion Joint !

Packing box: MATERIAL BOLTS, NUTS, GASKETS Bolts Channel/channel cover Channel/shell Shell/shell cover Floating head Nozzles MATERIAL TESTING EQUIPMENT Test ring Test flange

MDS

Gaskets

NORSOK R-001



Package no.

Doc. no.

Rev.

102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127

Nozzle

X

Y

Z

NORSOK R-001



Package no.

Doc. no.

Rev.

Mark 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 NOTES: 154 155 156 157 158 159

No.

DN

PN

TYPE

SERVICE

NORSOK R-001



Package no.

Doc. no.

Rev.

160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212

NORSOK R-001

PLATE HEAT EXCHANGER (STANDARD TYPE) DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/Module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

1

PERFORMANCE

Side - 1

2 Fluid circulated 3 Total fluid entering 4 Operating temperature in/out

kg/h ºC

5 Inlet pressure

barg

6 Pressure drop

bar

7 8

DEFINITION OF THE HEAT EXCHANGER

9 Type 10 Correction on LMTD 11 Transfer rate

W/m² ºC

12 Calculated surface

m²

13 Surface area per exch.

m²

14 Surface area per plate

m²

15 No. of plates 16 Max. no. of plates in act. frame 17 CONSTRUCTION DATA PER HEAT EXCHANGER 18 Distance between plates

mm

19 No.of passes 20 Velocity

m/s

21 Design code 22 Design pressure

barg

23 Test pressure

barg


ºC

25 Connections type & size 26 Corrosion allowance 27 Overcapacity

mm %

28 29 GENERAL DIMENSIONS 30 Fluid volume inside 31 Weight dry 32 Weight flooded

l kg kg

33 Overall width

mm

34 Overall length

mm

35 Overall height

mm

36 Plate thickness

mm

37 General drawing no. 38 NOTES: 39 40 41

Side - 2

NORSOK R-001

PLATE HEAT EXCHANGER (STANDARD TYPE) DATA SHEET


Package no.

Doc. no.

Rev.

42 MATERIALS 43 Fixed head/follower 44 Plates 45 Nozzles 46 Flanges 47 Nameplate 48 Brackets/supports 49 Studs 50 Tie bars 51 Nuts 52 Painting 53 Gaskets 54 55 56 57 INSPECTION & TESTING 58 Heat treatment 59 Post weld heat treatment 60 Radiographic insp. of butt welds 61 Ultrasonic insp. 62 NDT examination 63 Hydrotest 64 Leak test air/halogen/helium 65 Quality control procedure 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94

Description

Cert. DIN 50049

MDS no.

NORSOK R-001

AIR COOLED HEAT EXCHANGER DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/Module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

1 Surface per unit-finned tube

m2

2 Bare tube

m2

3 Heat exchanged

kW

4 MTD. eff 5 Transfer rate-finned tube 6 Plot area

O

C

W/m2 OC

Service

Clean

In

Out

m2

7 Proposal drawing No. 8 Weight-bundle

kg

9 Weight-Shipping

kg

10 Performance data - tube side 11 Fluid name 12 Total fluid entering

kg/s

13 14 Temperature

O

C

15 Liquid

kg/s

16 Vapor

kg/s, mol.wt.

17 Noncond

kg/s, mol.wt.

18 Steam 19 Water 20 Viscosity 21 Density, liquid

kg/s kg/s (Lig)(Vap) cP kg/m3

22 Specific heat capacity

kj/kg OC

23 Cond. (liq.)(vap.)

W/m OC

24 (Pour)(freeze) point

O

25 Bubble point

O

26 Latent heat

O

27 Inlet pressure

C C C

bar G

28 Press.drop,allow/calc

bar

29 Fouling resist., inside

m2 OC/W

30 Performance 31 Air quantity, total 32 Air quantity, fan 33 Actual static pressure 34 Face velocity

kg/h Actual m3/h barg Std m/s mass velocity

35 Altitude above sea level

m

36 Temperature in (design dry bulb)

O

37 Temperature out

O

38 (Net free area) 39 Min. design amb. 40 NOTES: 41 42 43 44 45 46

C C

kg/s.m2 O

C

NORSOK R-001



Package no.

Doc. no.

Rev.

45 Design - materials - construction 46 Design pressure

barg

47 Test pressure

barg

48 Design temp.

O

C

49 Tube bundle 50 Size 51 No./bay 52 Arrangement 53 Bundles

In par

In series

54 Bays

In par

In series

Auto

Manual

55 Bundle frame 56 Miscellaneous 57 Struct. mount (Grade)(Piperack)

c/c

58 Surface preparation 59 Louvers 60 Vibration switches 61 Header 62 Type 63 Materal 64 No.passes

Slope

65 Plug matr. 66 Gasket matr. 67 Corr. allowance

mm

68 No., size inlet nozzle

mm

69 No., size outlet nozzle

mm

70 Special nozzle

mm

71 Rating & facing 72 TI 73 PI 74 Chem. cleaning 75 Tube 76 Material 77 Seamless !

Welded !

78 OD x thick

mm

79 Min. thick

mm

80 No. / bundle 81 Length 82 Pitch

m mm

83 Fin, type 84 Material 85 OD

mm

86 Stack thick

mm

87 No. / mm 88 Fin des.temp 89 Code-Asme VIII, Div.1 90 Stamp (Yes)(No) 91 Specs. 92 NOTES: 93 94 95 96 97 98 99

O

C

mm/m

NORSOK R-001



Package no.

Doc. no.

Rev.

100 Mechanical equipment 101 Fan 102 Manufacturer & model 103 No./ bay 104 RPM 105 Diameter

mm

106 No. blades 107 Pitch 108 ADJ/auto 109 Blade material 110 Hub material 111 Rating

kW

112 Min. ambient

deg.C

113 Driver 114 Type 115 Manufacturer 116 No./bay 117 Driver

kW

118 RPM 119 Enclosure 120 Volt, phase, cycle 121 Speed reducer 122 Type 123 Manufacturer & model 124 No./bay 125 AGMA

Rating

kW

126 Ratio 127 Support (structure)(pedestal) 128 129 Control action on air failure-fan pitch (min)(max)(lock-up) 130 Louvers (open)(close)(lock-up) 131 Degree cntrol of outlet process temperature (max. cooling) 132 Resirculation (none)(internal)(external over side)(external over end) 133 Steam coil (Yes)(No) 134 NOTES: 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151

NORSOK R-001

WASTE HEAT RECOVERY UNIT DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/Module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

1

ENVIRONMENTAL DATA

2 Ambient max.extreme

ºC

3 Ambient monthly average (max)

ºC

4 Ambient monthly average (min)

ºC

5 Annual average time below 0 ºC

h

6 Wind velocity (100 year return period) 7 3 sec gust (at unity elevation) 8 Relative humidity max/min

m/s %

9 10 11

PROCESS DATA

12 Heat exchanged per unit

kW

13

Hot Side

Cold Side

14 Fluid 15 Total flow 16 Design temperature 17 Design pressure

kg/h ºC barg

18 Allowable pressure drop

bar

19 Calc. pressure drop

bar

20 Dew point

ºC

21 Bubble point

ºC

22 Fouling resist

m²C/W

23 24

Inlet

25 Liquid flow

kg/h

26 Vapour flow

kg/h

27 Operating temperature 28 Operating pressure

ºC barg

29 30

LIQUID PROPERTIES

31 Density at T & P 32 Specific heat 33 Viscosity 34 Thermal cond.

kg/m³ kJ/kg K cp W/m K

35 36 37

VAPOUR PROPERTIES

38 Density at T & P 39 Specific heat 40 Viscosity 41 Thermal cond. 42 Molecular weight 43 44 45

kg/m³ kJ/kg K cp W/m K

Outlet

Inlet

Outlet

NORSOK R-001



Package no.

Doc. no.

Rev.

46

PROCESS DATA FOR ONE UNIT

47 48 Gas turbine shaft load

MW

49 WHRU heat recovery

MW

50

EXHAUST GAS DATA

51 Exhaust gas flow 52

Kg/h

EXHAUST GAS TEMPERATURE

53 Inlet base continuous

°C

54 Inlet peak at max. ambient

°C

55 Outlet nominal

°C

56 Outlet peak

°C

57

EXHAUST GAS PRESSURE

58 Leaving turbine nominal

mbars

59 Allowable total press. drop (ducting and WHRU)

mbars

60 61 Calculated total press drop ducting

mbars

62 Calculated total press drop WHRU

mbars

63 Calculated stack loss

mbars

64 Calculated by-pass system loss (when WHRU not operating)

mbars

65 66

EXHAUST GAS VELOCITY

67 Main duct upstream WHRU

m/s

68 Main duct downstream WHRU

m/s

69 By-pass duct (when WHRU not operating)

m/s

70 71 Stack 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100

NOTES:

m/s

Min

Norm

Design L

Max

load

load

WHRU

load

NORSOK R-001



Package no.

Doc. no.

Rev.

101 MECHANICAL DESIGN CONDITION/DATA 102 TUBE BANK DESIGN 103 Hydrostatic test pressure barg 104 Allowable pressure drop bar 105 Number of passes 106 Number of tubes per row 107 Number of rows 108 Straight tube length m 109 Effective straight tube length m 110 Bare tube number 111 Bare tube total exposed surface m² 112 Extended surface tubes number 113 Extended surface tubes total exp surface m² 114 Pitch parallel to flow mm 115 Pitch across flow mm 116 In line or staggered 117 Tube centre to duct wall mm 118 Weld inspection requirement (X-ray or other) 119 Stress relieve 120 121 122 TUBES 123 124 Vertical or horizontal 125 Tube corrosion allowance mm 126 Outside diameter mm 127 Wall thickness (min./average) mm 128 Hot side 129 Max. tube wall temperature (calculated) ºC 130 Max. tube wall temperature (design) ºC 131 Inside film coefficient W/m² ºC 132 Overall film coefficient W/m² ºC 133 Fouling factor m²C/W 134 Inlet velocity m/s 135 Design basis for tube wall thickness 136 137 138 DESCRIPTION OF EXTENDED SURFACE 139 Type 140 Fin dimension mm 141 Fin spacing mm 142 Extension ratio 143 Max. fin temperature ºC 144 145 146 NOTES: 147 148 149 150 151 152 153 154 155

Cold side

NORSOK R-001



Package no.

Doc. no.

Rev.

156 Exhaust duct 157 Expansion joints no. off 158 Expansion joints location 159 Expansion joints manufacturer 160 Expansion joints type 161 Support type 162 Support location 163 Access/inspection no.off 164 Access/ispection location 165 Access/inspection size 166 Notes 167 168 STACK 169 Stack height above grade 170 Stack weather protection hood type 171 MISCELLANEOUS CONNECTIONS 172 Gas pressure 173 Temperature 174 Gas sample and flow measurements 175 Drain. bottom of WHRU 176 Drain. ducting 177 Drain. header boxes 178 Others 179 Explosion doors 180 Painting and galvanizing requirements 181 Notes 182 183 HEADER BOXES 184 Location 185 Insulation thickness 186 Header doors bolted or hinged 187 EXHAUST DUCT AND WHRU CASING

Main duct

Main duct

188

WHRU

upstream

downstream

By-pass

189

casing

of WHRU

of WHRU

duct

190 Max. temp. on casing suface

ºC

191 Length

m

192 Dimensions light opening

m

193 Dimensions casing

m

194 Dimensions outside

m

195 HEADER 196 Flange size and rating 197 MANIFOLDS 198 Outside diameter 199 NOTES: 200 201 202 203 204 205 206 207 208 209 210

mm

NORSOK R-001



Package no.

Doc. no.

Rev.

212

MATERIALS

213 214 215 Tubes 216 Fins 217 Exhaust duct 218 Expansion joint 219 Exhaust support 220 Stack 221 Header box plate 222 Header box insulation 223 Header box anchoring 224 WHRU support beam 225 WHRU support hangers 226 WHRU casing suport 227 Return bends 228 Header 229 Manifolds 230 Tube supports 231 WHRU CASING 232 Internal lagging plate 233 Internal insulation 234 Casing plate 235 Casing flange 236 Casing bolts 237 Casing gaskets 238 External insulation 239 External lagging plate 240 MAIN DUCT UPSTREAM OF WHRU 241 Internal lagging plate 242 Internal insulation 243 Casing plate 244 Casing flange 245 Casing bolts 246 Casing gaskets 247 External insulation 248 External lagging plate 249 MAIN DUCT DOWNSTREAM OF WHRU 250 Internal lagging plate 251 Internal insulation 252 Casing plate 253 Casing flange 254 Casing bolts 255 Casing gaskets 256 External insulation 257 External lagging plate 258 BY-PASS DUCT 259 Internal lagging plate 260 Internal insulation 261 Casing plate 262 Casing flange 263 Casing bolts 264 Casing gaskets 265 External insulation 266 External lagging plate

Material standard

Thick mm

Cert type

MDS no

NORSOK R-001

ATMOSPHERIC TANK DATA SHEET


Package no.

Doc. no.

Rev.

Tag no.

Location/Module

Unit

No. req'd

Service

Inquiry no.

Size & type

Quote no.

Supplier

P.O. no.

Manufacturer

Job no.

Model

Serial no.

1 Design data 2 Code 3 Specifications 4 Load coefficient for fluid pressure 5 6 Contents 7 Density at T & P

kg/m³

8 9 10 Operating pressure at top of tank

barg

11 Design pressure at top of tank

barg


O


O

14 Wind load

C C

N/m²

15 Explosion blast pressure 16 Earthquake loading 17 Transportation loading on land 18 Transportation loading at sea 19 Operating volume

m³

20 Total volume

m³

21 Length

mm

22 Width

mm

23 Height

mm

24 Inside diameter

mm

25 Length tan/tan or height tan/tan

mm

26 Elevation

mm

27 Horizontal or vertical tank 28 29 30 31 Type of heads 32 One piece or welded heads 33 34 35 Corrosion allowance

mm

36 Thickness of top plate incl.c.a.

mm

37 Thickness of side plates incl.c.a.

mm

38 Thickness of bottom plate incl.c.a.

mm

39 Dist.betw. stiffeners in top plate

mm

40 Dist.betw. stiffeners in side plates

mm

41 Dist.betw. stiffeners in bottom plate

mm

42 Section of stiffeners in top plate 43 Section of stiffeners in side plates 44 Section of stiffeners in bottom plate 45 Shell thickness Incl.c.a.

mm

NORSOK R-001



Package no.

Doc. no.

Rev.

46 Head thickness incl.c.a.

mm

47 Skirt thickness incl.c.a.

mm

48 Skirt height

mm

49 Saddle plate thickness

mm

50 51 52 53 54 Platform supports 55 Ladder attachments 56 Insulation thickness

mm

57 Lifting lugs 58 59 60 61 62 63 64 65 66 67 68 Weights 69 Total weight, empty

kg

70 Total weight, operating

kg

71| Total weight, hydrotest

kg

72 Total weight, shipping

kg

73 Weight of insulation

kg

74 Weight of fireproofing

kg

75 76 77 78 79 Fabrication, inspection & testing 80 Radiographic inspection of butt welds

%

81 Ultrasonic inspection of butt welds

%

82 Ultrasonic inspection of nozzle/plate conn.

%

83 MPI or of nozzle/plate conn.

%

84 Magnetic particle examination of plate welds

%

85 Magnetic particle examination of corner joints

%

86 Magnetic particle examination of plate/stiffener conn.

%

87 Magnetic particle examination of lifting lugs conn.

%

88 Dye penetrant examination of nozzle/plate conn.

%

89 Dye penetrant examination of corner joints

%

90 Dye penetrant examination of plate/stiffener conn.

%

91 Dye penetrant examination of lifting lugs conn.

%

92 93 Hydro test pressure at top of tank 94 95 96 97 98

NOTES:

barg

NORSOK R-001



Package no.

Doc. no.

Rev.

99

Materials

100 Plates 101 Stiffeners 102 Shell and heads 103 Saddles/skirts/legs 104 Lifting lugs 105 Nozzle neck plates 106 Nozzle neck pipes 107 Forged nozzles 108 Forged flanges 109 Blind flanges 110 Reinforcement pads 111 Brackets 112 Ladders and platforms 113 Insulation supports 114 Name plate 115 Bolts for ext. flanges 116 Nuts for ext. flanges 117 Gaskets 118 119 120 121 122 123 124 125 126 External paint 127 Internal paint 128 Preservation coating (during storage) 129 130 131 132 133 NOTES: 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153

Description

Cert. DIN 50049

MDS no.

NORSOK R-001



Package no.

Doc. no.

Rev.

154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169

Nozzle

X

Y

Z

Nozzle

X

Y

Z

NORSOK R-001



Package no.

Doc. no.

Rev.

Mark 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221

NOTES:

No.

DN

PN

TYPE

SERVICE


VACUUM PUMP PACKAGE DATA SHEET


Doc. No.

Rev.

Tag No. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Machinery 1. stage type Machinery 2. stage type Machinery 3. stage type No. of pumps required No. of motors required No. of ejectors required No. of separators required

Operating Conditions

Seawater flow Seawater temperature (PT) Density at PT Viscosity at PT Electrical area hazard Corrosion / erosion caused by

Ejector Operating Conditions

Motor provided by Motor mounted by Ejectors provided by Ejectors mounted by Separator provided by Separator mounted by Baseplate provided by m3/h Seawater content of oxygen O2 °C Seawater content of Nitrogen N2 Kg/m3 Required residual Oxygen content cP 1. Stage Temp. °C 2. Stage Temp. °C 3. Stage Temp. °C 1. stage ejector

Press Press Press

ppm ppm ppm mbar mbar mbar

2. Stage

Capacity curve no. Motive medium flow Motive medium press Motive medium temp. Content Oxygen O2 Content Nitrogen N2 Content vapour H2O Suction Suction flow Suction press. Suction temp. Content Oxygen O2 Content Nitrogen N2 Content vapour H2O Discharge Discharge flow Discharge press. Discharge temp. Content Oxygen O2 Content Nitrogen N2 Content vapour H2O Notes

Kg/h mbar a °C Kg/h Kg/h Kg/h Kg/h mbar a °C Kg/h Kg/h Kg/h Kg/h mbar a °C Kg/h Kg/h Kg/h


46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100



Doc. No.

Rev.

Ejector Construction 1. stage ejector

2. Stage Ejector

Flanges (size, rating, facing): Inlet operation Suction Discharge Design pressure Test pressure Materials Part Body 1. st. Ejector Nozzle 1. st. Ejector

Size

Rating

Facing

barg barg Type

Cert. DIN 50049

MDS No.

Remarks

Body 2. st.

Ejector Nozzle 2. st. Ejector

Applicable Documents Ejector Drawings Specifications

Vacuum Pump Operating Conditions Vacuum pump conditions: Actual flow Suction pressure Discharge pressure Temp. suct./disch. Content Oxygen O2 Content Nitrogen N2 Content Vapour H2O Seal water flow Seal water press. Seal water temp. Vacuum Pump Construction Nozzles Size Rating Suction Discharge Sealwater inlet Sealwater outlet Casing design press./temp. Rotation facing coupling CW/CCW Bearings (type no.) Lubrication Packing Baseplate Foundation bolts by Coupling Seal

Remarks

Kg/h mbara mbara °C Kg/h Kg/h Kg/h Kg/h barg °C Facing

barg

Loc.

Performance: Capacity curve no. Speed Mode of operation Power at duty No. of stages Remarks

Aux piping by mfr. Design press. Test press. Pipework material Shop test °C Running test Performance test Dismantling Hydrostatic barg Weights Pump Motor Base Total weight

(RPM) kW

barg barg Required

Witnessed

Kg Kg Kg Kg

NORSOK R-001


Package No.

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154

Doc. No.

Vacuum Pump Materials Part Standard Casing Cover Head Rotor Shaft Shaft sleeve Studs intern. Nuts. intern. Studs extern. Nuts extern Baseplate Weld casting Weld skid Weld pipes Instruments Seal w. pipes Gaskets Applicable documents Vaac. pump Separator Construction Specifications Contents Total volume Operating volume Roof thickness Sideplates thickness Tank base Corrosion allowance Weights Total weight operating

Materials Part Roof Sidepl. Base Piping Nuts Suds

Notes


Standard

Rev.

Type

NDT Req.

3

Mat. Cert Din 50049

Accept. Crit.

Operating press. Design press. Operating temp. Design temp.

NDT Req.

Remarks

bar g bar g °C °C

m 3 m mm mm mm mm Kg Nozzles Kg Air discharge outlet Water outlet Inlet Type

DnV Class

Size

Mat. Cert. Din 50049

DnV Class

Rating

Facing

Accept. Crit.

Remarks

NORSOK R-001

HYDRAULIC MOTOR DATA SHEET


Package No.

Doc. No.

Rev.

Tag No. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Design Data (Motor)

Units

Displacement (high/low) Max. continuous torque Max. speed Max. continuous inlet pressure Intermittant pressure Average start torque at inter pressure Max. continuous power Max. intermittant power (high displacement) Max. intermittant power (low displacement) Max. circuit temperature Fluid viscosity Efficiency torque (stalled/running)

litres Nm R.P.M. bar bar Nm kW kW kW °C cSt %

16 17 18 19 20 21 22 23 24

Design Data (Brake) Braketype Actuator type Static brake torque rating Dynamic brake torque rating

kNm kNm

Power rating (dynamic) Max. intermittant power Continuous or average power

kW kW kW

25 26 27 28 29 30

Dimensions Drive shaft dia. Mounting details Inlet port dia. Outlet port dia. Dry weight

31 32 33 34 35 36 37 38 39 40 41 42 43

Materials Casing Crank shaft Gears Pistons Conn. rod Piston seals Notes

Units mm mm mm kg

Overall length Overall widht Overall height G.A. drwg. no. Torque graph. no. Main shaft seals Bearings (type)

Units mm mm mm

NORSOK R-001

HYDRAULIC POWER PACK DATA SHEET


Package No.

Doc. No.

Rev.

Tag No. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46

Design Data Area classification Environmental condition Design effect Flow capacity Pressure cCapacity, cCont. Pressure capacity, internal Hydr. test pressure Design temperature Max/min operation temp. Hydr. fluid viscosity max/min Req. hydr. fluid cleanness Hydraulic pump (manuf./type) Accumulator Cooling system Vibration pads Oil reservoir

kW m3/h Barg Barg Barg °C °C cP

m3

Filtration Auxillary pumps; Effekt Flow Pressure Manuf./type

Hydraulic manifold/block

Utility Requirements Electric Air Cooling medium

kW m3/h Barg

: : : : : : : : : : : : : : : : : : : : : : : : : : : : : : :

: : : : : :

NORSOK R-001



Package No.

Doc. No.

Rev.

48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102

Construction Code Certifying authority Motor-pump locat. (horiz./vert.)

: : : Manufacturer

Skid frame Hydraulic tank Hydraulic pumps Electric motors Couplings Hoses, H.P./L.P. Piping Tubing Flanges Fittings Filters Junction boxes Heat exchanger Vibration pads

Type/Model

: : : : : : : : : : : : : : : : :

Material Description

Surface Protection

Cert. DIN 50049

MDS No.

NORSOK R-001



Package No.

Doc. No.

Rev.

103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156

Lubrication/Hydr. Fluid Hydraulic fluid Type: Grease lubricant Type: Detailed lube chart required. Other info, see vendor maint. manual:

Inspection and Testing Functional/perform. test Hydrostatic test Noise test Flushing requirements

Inspection requirement

References

Notes:

: : : : : : :

Supplier: Supplier:

NORSOK R-001

FILTER DATA SHEET


Package No.

Doc. No.

Rev.

Tag No. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45

Process Filtered medium Suspended solids Particle size range Micron Degree of filtration Micron Density kg/m3 Viscosity cP Flowrate normal m3/h Flowrate design m3/h Min. filter flow m3/h Max. filter flow m3/h Filter type Media bed/Cartridge Media bed Grain size range Micron No. of beds Bed volume m3 Bed deepness mm Backwash liquid Anticipated life year Cartridge Type of mesh Filtering area m2 Nominal pore size Micron

Design Data Code Code for design of support Specifications Joint efficiency/Category Operating pressure Design pressure Test pressure Differential pressure clean Max. differential pressure dirty

barg barg barg bar bar

NORSOK R-001

FILTER DATA SHEET


Package No.

Doc. No.

Rev.

46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103

Operating temperature Design temperature Operating volume Total volume Inside diameter Length tan/tan or Height tan/tan Horizontal or vertical vessel Type of heads One piece or welded heads Corrosion allowance Shell thickness incl. c.a. Head thickness incl. c.a. Skirt thickness Skirt height Saddle plate thickness Lifting lugs Platform supports Ladder attachments Free height req'd for maintenance Free space req'd for any direction

Weights Total weight, empty Total weight, operating Total weight, hydrotest Total weight, shipping Weights of internals Weight of media bed Weight of cartridge

Materials Shell Heads Nozzle neck plates Nozzle neck pipes Forged nozzles Forged flanges Reinforcement pads Saddle doubling plate Saddles Skirt Legs Brackets/supports Ladders/platforms Name plate Bolt for ext. flanges Nuts for ext. flanges Bolts int. attachm. Nuts int. attachm.

°C °C m3 m3 mm mm

mm mm mm mm mm mm

mm mm

kg kg kg kg kg kg kg

Description

Cert. DIN 50049

MDS No.

NORSOK R-001

FILTER DATA SHEET


Package No.

Doc. No.

Rev.

104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161

Materials Cont. Baffles and weires Trays Tray supports Lifting lugs Gaskets Ext. pipework Foundation bolts Int. pipework Int. strainer Int. header Baseplate

Cert. DIN 50049

Description

MDS No.

Protective coating Surface preparation inside Paint inside Surface preparation outside Paint outside Preservation coating for storage

Nozzles Mark

No. off

Service

DN

PN

Type

Instrumentation Mark No. off

Service

DN

PN

Type

NORSOK R-001

FILTER DATA SHEET


Package No.

Doc. No.

Rev.

162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218

Fabrication, Inspection and Testing Heat treatment of heads after forming Post weld heat treatment Radiographic inspection of butt welds Ultrasonic inspection of butt welds Ultrasonic inspection of nozzle/shell conn. MPI or DPI of nozzle/shell conn. Dye penetrant Hydrotest Production test

Notes

% % % % %

NORSOK R-001

FRESHWATER MAKER DATA SHEET


Package No.

Doc. No.

Rev.

Tag no. Unit




1 2 3 4

Process Performance Capacity per unit Salinity

5 Distillate temp. with cooler 6 7 8 9 10 11

Distillate temp. without cooler

Type Weights m3/24h Total weight, empty ppm Total weight, operating

kg kg

o

C

Total weight, hydrotest

kg

o

C

Weight heater tubenest Weight condenser tubenest

kg kg

Operating conditions Heating system (heater) Heating medium

Cooling system (condenser) Cooling medium

12 Inlet temperature

o

C

Inlet temperature

o

C

13 Outlet temperature

o

C

Outlet temperature

o

C

m3/h kW barg barg barg bar

14 15 16 17 18 19 20 21 22 23 24

3

Flow Heat exchanged Operating pressure Design pressure Test pressure Pressure drop heater

m /h kW barg barg barg bar

Flow Heat exchanged Operating pressure Design pressure Test pressure Pressure drop condenser

Design and engineering data Evaporating chamber (shell) Operating pressure

barg

Nozzle data No. off Service

25 Boiling point

o

26 27 28 29 30

Design temperature Design pressure Test pressure Corrosion allowance Feed system

o

C barg barg mm

Outlet condenser Inlet heater Outlet heater Feed water inlet Distillate outlet

31 32 33 34 35 36 37

Feed water flow Feed water pressure before orifice Feed water system design pressure Feed water system test pressure

m3/h barg barg barg

Outlet to brine ejector Outlet air ejector Connection relief valve

C

Ejector system Air ejector

Size

Rating

Face

Inlet condenser

Brine ejector

38 Motive seawater pressure/temp. 39 Air suction capacity 40 Discharge pressure

barg/oC Motive seawater pressure/temp. kg/h Brine suction capacity barg Discharge pressure

barg/oC kg/h barg

41 Motive water flow 42 Design pressure 43 Test pressure 44

m3/h barg barg

m3/h barg barg

Motive water flow Design pressure Test pressure

NORSOK R-001

FRESHWATER MAKER DATA SHEET


Package No.

Doc. No.

Rev.

45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97

Materials Part Evaporator Shell Demister Pipework Condenser Tubeplates Tubes Waterbox Heater Tubeplates Tubes Waterbox Air ejector Body Orifice Brine ejector Body Orifice

Description

Cert. DIN 50049

Instruments No. off Service

Inspection and test Construction according to Inspection authority Test Nonwitnessed Performance Hydrostatic Shop inspection Dismantling Protective coating Surface prep. (inside) Paint (inside) Surface prep. (outside) Paint (outside) Applicable documents Drawings Specifications Notes

Remarks

Witnessed

No. off

Service

Observed Test standard

MDS No.

Remarks

Acceptance criteria

NORSOK R-001

REVERSE OSMOSIS MEMBRANE DATA SHEET


Package No.

Doc. No.

Rev.

Tag no. Unit




1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42

Service Design feed flowrate m3/h Operation feed flowrate m3/h Max. feed flowrate m3/h Design product flowrate m3/h Operation product flowrate m3/h Max. product flowrate m3/h Max. chlorine content for feed water Allowable pH range Operating pressure Design pressure Operating temperature Design temperature Weights Empty weight Hydrotest weight Shipping weight Operating weight Materials Wetted parts Pressure vessel Membranes Connections Feed Product Brine Other Notes

barg barg o C o C

kg kg kg kg Description

Cert type

MDS No.

NORSOK R-001

REVERSE OSMOSIS MEMBRANE DATA SHEET


Package No.

Doc. No.

Rev.

43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95

Design Membrane type Membranes per unit Membrane expected life Membrane cleaning interval Vessel length mm Vessel diameter mm Face to face mm Inspection and testing Hydrotest

Visual inspection Ultrasonic inspection Radiographic inspection DPI nozzle/shell conn. Other Notes

NORSOK R-001

RECIPROCATING COMPRESSOR DATA SHEET


Package No.

Doc. No.

Rev.

Tag No. Unit




1 2 Note

O Indicates information to be completed

O By Purchaser

3 ! General 4 Rpm: Rated Min. Max. 5 No. of Cranckshaft Throws No. of Cyl For quoted frame, max. power kW at max Rpm 6 Driver Type Rated kW at 7 ! Rated Operating Conditions (Each Machine) 8 9 Stage 10 Gas compressed 11 Corrosive due to 12 Relative Humidity 13 Mol.Wt. at Intake 14 Cp/Cv at Suction 15 Cp/Cv at Discharge 16 Inlet Temp. °C 17 Inlet pressure bar A 18 Min. ∆ P betw.stgs.bar 19 Discharge Temp. °C 20 Discharge Pressure bar A 21 Z at Suction 22 Z at Discharge 23 EXPECTED (Capacity Tolerance ±3%, kW Tolerance ±3%) 24 kg/h, wet 25 Inlet m3/h (corrected) 26 Sm3/h 27 kW/stage 28 Total kW 29 RATED PER API (Capacity Tolerance -0%, kW Tolerance +3%) 30 kg/h, wet 31 Inlet m3/h (corrected) 32 Sm3/h 33 kW/stage 34 Total kW 35 kW Required by Driver 36 Notes 1 Sm3/h is m3/h at 1.013 bar A and 15 °C 37 38 39 40 41 42 43 44

! By Manufacturer

max rpm

kW at rated RPM Furn. by Applicable Specifications O API Recip. Compr. Spec. 618 O O O Accessories Comp. Mfr. Shall Furnish O Pulsation Dampers Volume Bottles for O Inter Coolers O Sep. Moisture Sep. w/Traps O After Coolers O Cooling Water Piping, Single Inlet-Outlet Manifold O w/Valves O Instrument Panel O Vendor Analog Study Required

! Weights and Dimensions Max. Erection Weight kg. Max. Maintenance Weight kg. Total Wt. Less Driver & Gear kg. Approx, Floor Space L W H Rod Removal Distance

mm mm

NORSOK R-001


Package No. Doc. No. 45 ! Capacity Control 46 47 To Permit Operation 48 At an inlet of m3/h 49 Pockets/Valves Operation 50 Inlet Pressure Bar A 51 Discharge Pres. Bar A 52 Actual Disch. Temp °C 53 kW/Stage 54 Total kW 55 56 57 58 59 60 61 62 63 64 O Site Data 65 Altitude m. Barometer Bar A 66 Design Temp. °C Summer max Winter min. 67 Design Wet bulb. Temp °C 68 O Winterization Req'd O Tropicalization Req'd 69 Unusual Conditions O Dust O Fumes 70 O Other 71 Equipment Shall Suitable for 72 O Indoors O Heated O Unheated 73 O Outdoors O Under Roof O Without Roof 74 Hazardous Area Zone Gas Gr. Temp Cl 75 Cooling water for Comp. Cylinders 76 Type Water 77 Press. Bar G Supply Return min. 78 Temp. °C Supply Return max 79 Cooling water for (Oil Cooler)(Intercoolers)(Rod Pkg): 80 Type Water 81 Press. BarG Supply Return min. 82 Temp. °C Supply Return max 83 Electric Power for Heaters 84 Volts Phase Hz 85 Steam for Heater 86 Normal Bar G °C 87 Max. Bar G °C 88 Instrument Air Supply 89 Press. Bar G Max. Norm. Min. 90 91 92 93 Remarks 94 95 96 97 98 99 100

RDS-030 Rev. 1, April 1996 Page 2 of 4 Rev.

Capacity Control shall be by O Variable speed to % Rated O Purchaser By-Pass O Mfr. Standard Automatic Control O Start/Stop O (2)(3)(5)Step O Piloted by Rec. Pressure O Piloted by Purch. Instr. w/ Bar G Air Signal O Clearance Pockets, Cyl. O Fixed O Variabel O Manual O Manual Pneu O Auto O Suct. Valve Unloaders Cyl. O Type O Plug O Finger O O Manual O Manual Pneu O Auto O On Air/Power Failure Compressor Shall O Unload O Load ! Utility Consumption Locked Full Load kW Rotor Amps. Amps.

Electric Main Driver Main Lube Oil Pump Aux. Lube Oil Pump Pkg. Coolant Water Pump Mech. Lubricator

Watts

Volts

Hz

Frame Oil Heater Lubricator Heater Space Heater Steam Main Driver Lubricator Heater Frame Heater

kg/h

Bar G

°C to

Bar G

Cooling Water Cyl. Jkts. Quantity l/h Inlet Temp °C Outlet Temp °C Inlet Press. Bar G Outlet Press. Bar G Max. Press Bar G Total C.W. l/h

Rod. Pkg.

L.O. Inter Cooler Coolers Other

NORSOK R-001



Package No. Doc. No. Rev. 101 Inspection and Shop Tests Alarms and Shutdowns 102 103 Req'd Witnessed Comp. Mfr. Shall Furnish Elec. Separate Contacts for 104 Shop Inspection O O Pre-Alarm Shutdown 105 Mfr. Std. Shop Tests O O Low Lube Oil Pressure O O 106 Valve Leak Test O O Low Mech. Lubr. Oil Level O O 107 Cyl. Hydro Test O O High Comp. Jacket W. Temp °C O O 108 Hydro Cyl. Water Jkts Bar G O O High Level in Each Moist. Sep. O O 109 Cyl. Helium Leak Test MWP. O O High Gas Disch. Temp. °C O O 110 Bar over to Check Rod Runout O O Low Gas Suct. Press. Bar G O O 111 Mech. Run Test w/Shop driver O O High Vibration O O 112 Mech. Run Test w/Job driver O O High Main Bearing Temp. O O 113 Aux. Equip. Oper. Test O O O O 114 Dismantle-Reassemb. Insp. O O Remote Shutdown O Elec. O Pneumatic O Hydr. 115 O O Pre-Alarm Contact shall O Open O Cls. to Alarm 116 O O Shutdown Contacts shall O Open O Close to Shutdown O Control Current Volts Phase Hz 117 Painting 118 O Manufacturers Standard Switch Enclosure O EEx 119 O Other O IP 120 Shipment O Export O Export Boxing Req'd 121 O Domestic Months 122 O Outdoor Storage Over 123 124 125 Gas Analysis Rated Operating Conditions Remarks 126 O Mol % 127 M.W. 128 Air 28.966 129 Oxygen 32.000 130 Nitrogen 28.016 131 Water Vapor 18.016 132 Carbon Monoxide 28.010 133 Carbon Dioxide 44.010 134 Hydrogen Sulfide 34.076 135 Hydrogen 2.016 136 Methane 16.042 137 Ethylene 28.052 138 Ethane 30.068 139 Propylene 42.078 140 Propane 44.094 141 I-Butane 58.120 142 n-Butane 58.120 143 i-Pentane 72.146 144 n-Pentane 72.146 145 Hexane Plus 146 147 148 149 150 151 152 Total 153 Avg.Mol.Wt. 154 Notes 155

NORSOK R-001


Package No. Doc. No. 157 ! Cylinder Data 158 159 Stage 160 No. of Cyl. per Stage 161 Type Cyl Cooling Req'd 162 Type Cyl. (Step)(Tandem) 163 Single/Double Acting 164 Cyl. Liner Yes/No 165 Cyl. Liner Wet/Dry 166 Outside Dia. Liner, mm 167 Bore, mm 168 Stroke, mm 169 Piston Displacement, l/min 170 Clearance % 171 Volumetric Efficiency, % 172 API Valve Gas Velocity, m/mim 173 No.Inlet/Disch. Valves/Cyl. 174 Type of Valves 175 Inlet/Disch. Vlve Lift mm. 176 Max. Allow. Piston Spe.m/s 177 Normal Piston Speed m/s 178 Rod Diameter mm 179 Max.Allow.Rod Loading T 180 Max.Allow.Rod Loading C 181 Actual Rod. Load, T(Gas Load) 182 Actual Rod. Load, C(Gas Load) 183 Actual Rod. Load, T(Gas&Inter.) 184 Actual Rod. Load , C(Gas&Inter.) 185 Degrees Rod Reversal 186 Max.Allow. Cyl. Press Bar G 187 Max.Allow.Cyl.Temp. °C 188 Recom. Relief Valve Bar G 189 Hydrostatic Test, Bar G 190 Suction size/Rating 191 Facing 192 Disch.size/Rating 193 Facing 194 195 ! Compressor Materials 196 Cylinders 197 Cylinder Liners 198 Pistons 199 piston Rings 200 Rider Rings 201 Piston Rods 202 Piston Rod Hard (Rockwell "C") 203 Valve Seats 204 Valve Stops 205 Valve Plates 206 Valve Springs 207 Rod Packing 208 Cross Heads 209 Connecting Rods 210 Crankshaft 211 Frame 212


Rev. Compressor Packing O Full Floating Vented Packing w/Stainless Steel Springs O Forced Feed Lubrication O Non-Lubricated O Teflon O Carbon ! Water Cooled O Provisions for Future (Water)(Oil) Cooling O Vented to Distance Piece O Standard O Extra Long Single Compartment O Two Compartment O Solid Cover O O Vented to O Design Press. Bar G Lubrication Frame O Splash System O Pressure System (Included the Following) O Main Oil Pump Driven by Comp. Shaft ! Driven by (Elec. Motor) ! O Aux. Oil Pump Driven by Elec. Motor O Hand Operated Pump for Starting O System Oil Capacity litres O Oil ISO V.G. O Elec. Htr. w/Thermostat O Steam Oil Type Bearing ! Sleeve ! Rolling ! Brg. Matl. ! Alum. ! Babbit ! O Outboard Bearing Included O Type Cylinders Lubricator to be Driven by: O Compressor shaft O Electric Motor O Both Lubricator Capacity O 24h. O ! Type Oil ISO V.G. ! Lubricator Make Model O Steam Coll ! No. of Comp. O Electric Heater w/Thermostat Barring Device O Manual O Pneum. ! Coupling - Low Speed Mfr. Model Type ! Coupling - High speed Mfr. Model Type ! Coupling - (Main)(Aux) Oil Pump Mfr. Model Type Type Guards O Code O Standard O Non-Spark O Static Cond. V-Belts O Tot.Encl. V-Belt Grd. Air Intake Filter by O Comp. Mfr. O Purch. O Mfr. Model O Type O Flang.Outlet Conn.

Standard Norsok Standard R 001 for Mechanical Eqpt

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