SS Pipe Fab & Erect costs..xls

St-st & Cs field erect

Stainless 304L & 316

15

Units

To T otal

20

0 0 0 0 0 0 0 0 0 0 0 0 0

0.49

Units

T ot otal

25

Units

0 0 0 0 0 0 0 0 0 0 0 0 0

0.52

20

0.92

11

0.18

4

T ot otal

40

Units

10.4 10.1 0.72 0 2.92 0 0 0 0 0 4 0 0

0.59

80

0.94

48

0.22

10

Total

50

Units

Total

80

Units

185 196 12.5 0 57.6 0 0 0 0 0 50 0 0

0.72

400

1.12

359

0.34

75

Total

100

Units

288 402 25.5 0 91.2 0 0 0 0 0 83 0 0

0.79

600

1.21

352

0.38

95

Total

Stainless Steel Erection Hours Wall thickness Field handling pipework.. Handle & erect fab spool pieces. Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld Socket weld O'lets Install vents or drains Bending 1 x 90deg Hydrotesting Supports

1.5m/m

0.39 0.79 0.16 0.12 0.62

0.73 0.75 2.16

Total manhours.

1.5m/m

0.82 0.16 0.12 0.65

0.74 0.75 2.46

0

1.5m/m

0.14 0.73

4

0.84 0.82 3.06

1

4

0

1.5m/m

0.18 0.85

12

1.15 1.02 4.14

1

12

28.2

2m/m

47.2 0.66 45.1 0.98 2.2 0.26 0 0.2 10.2 1.2 0 1.36 1.15 0 0 5.76 0 0 12 1 0 0

281 200 48 48

50

117

2m/m

0.26 1.52

60

2.05 1.6 7.8

1

83

502

2m/m

0.32 1.78

70

2.57 0 9.96

1

120

890

474 425.9 36.1 0 124.6 0 0 0 0 0 120 0 0 1181 1536.2

Pipe size Wall thickness Handling Handling & erect straight run pipe. Handle & erect fab spool pieces. Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld O'lets Hydrotesting Supports

Total manhours.

1 50 50

U ni ni ts ts

Total

200 200

2m/m

0.89

400

1.31

307

0.92

70

0.68

30

3.1

70

3.65 12.72 1

100

Unit Units s

Total

2 50 50

210 179 32.4 13.2 113 0 0 0 0 0

1.31

30

2.03

16

2m/m

356 1.05 402 1.64 64.4 1.08 20.4 0.88 217 3.75 0 5.17 13.56 0 100 0 0 1160

200 109 30 15 30

50

U ni ni ts ts

Total

300 300

39.3 32.5 4.8 2.08 18.2 0 0 10 0 0

1.57

100

2.36

36

1.76

13

1.4

6

5

13

2m/m

546.86

1.2

4

1.04

2

4.56

4

6.45 1

10

Unit Units s

Total

350

157 85 22.9 8.4 65 0 0 36 0 0

1.8

30

2.69

9

2m/m

106.9

7.56 1

36

Unit s

Total

400

54 24.2 6 1.7 17.6 0 0 10 0 0

2.13

80

2.95

34

3.1

11

2.4

5

6.8

11

2.5m/m

374.2

2

3

1.7

1

5.86

3

8.85 1

10

Units

Total

4 50 50

170 100 34.1 12 74.8 0 0 40 0 0

2.46

3m/m

113.49

9.36 1

40

U ni ni ts ts

Total

3m/m

431.6

0 0 0 0 0 0 0 0 0 0

3.61 4 3.2 8.7 10.02

0 2733.0

Geoff and Robyn Poile

Page 1

7/7/2013

St-st & Cs field erect

Pipe size

500 Units T otal

Wall thickness Handling & erect straight run pipe. Handle & erect fab spool pieces. Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld Hydrotesting Supports

600 Units T otal

5m/m 2.79 4.13 5.6 4.4 11.3

Total manhours.

700 Units

5m/m

0 0 0 0 0 0 0 0

3.28

6

4.76

5

7.6

2

6

1

12.5

2

1

12

0

Total

900 Units Total

5m/m

19.7 23.8 15.2 6 25 0 12 0

3.65

100

5.2

61

8.3

16

7.4

10

13.8

16

1

100

101.68

1200 Units

6m/m

Total

1500 Units

6m/m

Total

1700 Units T otal

6m/m

6m/m

365 317 133 74 221 0 100 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0

0

0

0

1209.8

0

0

0

0 1311.48

Carbon Steel

15

Units Total

20 Units Total

25

Units Total

40 Units Total

50

Units Total

80

Units Total

100 Units Total

Field Erection Handling & erect straight run Handling & erect fab spools sch 10-60. Handling & erect fab spools sch 80-100. Handling & erect fab spools sch 120-160. Make on screw fittings & valves. Field handling valves & install. < 600# Field erection bolt ups < 600#  Attaching flanges screw type.  Attaching flanges slip on type.  Attaching flanges weld neck. Man B/W Tig root run sched 40 pipe. Man B/W Tig root run sched 80 pipe. Man B/W Tig root run sched 160 pipe. Man B/W Tig root run sched 160 pipe. Man B/W Tig root run sched 160 pipe. Olet type welds. Mark cut & bevel < 80. Threading pipe including cut. Bending Pressure test 10% of piping manhours.

Total manhours.

0.52 0.6 0.75 0.85 0.1 0.2 0.7 1.2 0.9 1.5 0.7 0.9 1.2

1.5 0.1 0.23 1.4 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.55 0.7 0.8 0.9 0.1 0.2 0.7 1.2 0.9 1.5 0.98 1.1 1.6

1.8 0.1 0.23 1.5 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.59 0.73 0.85 1 0.2 0.3 0.7 1.2 0.9 1.5 1.09 1.33 1.83

2.1 0.17 0.23 1.6 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.62 0.81 0.93 1.12 0.3 0.4 0.7 1.2 1 1.5 1.36 1.71 2.37

2.9 0.17 0.26 2 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.65 0.88 1.02 1.26 0.3 0.5 0.7 1.2 1.3 1.5 1.47 1.87 2.76

3.9 0.21 0.3 2.3 1

20 11

4

4

4

13 9.68 0 0 0 0 0 0 0 0 5.88 0 0 0 0 0 0.84 0 0 4 0 33.4

0.75 1.02 1.26 1.56 0.4 1.2 0.8 1.4 1.8 2.5 2.25 2.83 4.04

5.3 0.27 0.39 3.1 1

70 41

16

12

12

52.5 41.8 0 0 0 0 0 0 0 0 36 0 0 0 0 0 3.24 0 0 12 0 146

0.82 1.05 1.33 1.6 0.5 1.75 1.2 1.7 2.4 3.2 2.86 3.66 4.88 5.3 10 7 0.4 0.42 4.4 1

60 39

13

8

12

49.2 40.95 0 0 0 0 0 0 0 0 37.18 0 0 0 0 0 3.2 0 0 12 0 142.5 321.5

Geoff and Robyn Poile

Page 2

7/7/2013

St-st & Cs field erect

Pipe size Handling & erect straight run pipe. ndling & erect fab spools sch 10-60. dling & erect fab spools sch 80-100. ling & erect fab spools sch 120-160. Field handling valves & install. < 600 Bolt ups < 300#  Attaching flanges slip on type.  Attaching flanges weld neck. Man B/W Tig root run sched 40 pipe. Man B/W Tig root run sched 80 pipe. Man B/W Tig root run >> sched 160

150 Units Total 200 Units Total

0.91 1.16 1.58 1.96 2.31 1.5 3.6 4.2 3.6 4.8 11 Mark cut & bevel < 80. 0.55 Pressure test 10% of piping manhou 1 Install supports at approx 4mtr centr 4

Total manhours.

100 58

22

12 24

91 67.3 0 0 0 0 0 0 79.2 0 0 6.6 24 0 0 268

1.11 1.33 1.79 2.16 2.94 2.1 5.1 5.4 4.59 6.15

40 37

0.82 1 4.5

6 14

11

44.4 49.2 0 0 0 0 0 0 50.5 0 0 4.92 14 0 0 163

250 Units Total 300 Units Total 350 1.41 1.7 2.21 3 3.1 2.7 7.56 6.7 5.45 7.48 1.1 1 5.3

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

1.7 1.74 2.28 3.15 3.6 3.4 9.24 7.3 6.62 9.24 45.5 1.4 1 6

20 12

5

2 9

34 20.9 0 0 0 0 0 0 33.1 0 0 2.8 9 0 0 99.8

Units Total

2.09 1.93 2.78 3.56 3.85 3.8 10.8 8.8 7.56 10.6

30 18

1.6 1 6.5

3 15

7

62.7 34.7 0 0 0 0 0 0 52.9 0 0 4.8 15 0 0 170

400 2.46 2.61 3.18 4.15 4.55 4.4 12.6 9.6 8.6 11.97 52 2 1 7

Units Total 12 3

2

1 6

450 Units Total

29.5 2.88 7.83 3.05 0 3.75 0 4.76 0 5.2 0 4.8 0 14.64 0 12 17.2 10.05 0 13.94 0 2 2.5 6 1 0 7.5 0 62.6

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 763.6

Pipe size Handling & erect straight run pipe. andling & erect fab spools sch 10-60 andling & erect fab spools sch 80-10 ndling & erect fab spools sch 120-16 andling & erect fab spools sch >160. Field handling valves & install. < 600 Bolt ups < 300#  Attaching flanges slip on type.  Attaching flanges weld neck. Man B/W Tig root run sched 40 pipe. Man B/W Tig root run sched 80 pipe.

500 Units Total 600 Units Total 3.37 0 3.77 40 151 3.68 0 4.76 13 61.9 4.42 0 5.16 0 5.23 0 6 0 0 0 5.67 0 6.3 0 5.5 0 6.6 0 14.6 0 18.3 0 13.3 0 17.6 0 11 0 12.5 6 74.9 15.5 0 17.9 0 Mark cut & bevel < 80. 2.9 0 3.3 4 13.2 Pressure test 10% of piping manhou 1 0 1 21 21 Install supports at approx 4mtr centr 9 0 10 0 0 322 Total manhours.

750 Units Total 800 Units Total 950 Units Total 0 0 0 0 0 0 0 0 0 0 7.2 0 7.6 0 0 0 0 0 7.5 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3.7 0 4 0 0 0 0 0 16 0 16 0 0 0 0

1400 Units Total 1500 Units Total 0 0 0 0 0 0 0 0 0 0 15.7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 321.8 1407

Geoff and Robyn Poile

Page 3

7/7/2013

Vissy Paper Tumet Stainless Steel.

Stainless 304L / 316 sch10

15

Units

Total

20

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.13

Units

Total

25

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.13

Units

Total

40

0 0 0 4.25 0 0 0 0 0 0 0 0 0 0

0.14

Page 4

Units Total

50

Units

Total

80

Units Total

100

Units

Total

Workshop Spooling

Wall thickness Shop handling pipe for fabricatio Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced ) 90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) Socket weld O'lets Install vents or drains Bending 1 x 90deg Thread pipe including cut.

2.11 0.13

0.85 0.6 0 0 0 0.51 1.51 3.5 1.9 0.23

Total manhours.

2.11

0.85 0.6 0 0 0 0.57 1.68 3.6 1.9 0.23

0

2.77

0.85

5

0.75 0 0 0 0.65 2 3.73 1.9 0.23

0

2.77 0.065 0.04 0.9

21

0.8 0 0 0 0.8 2.32 2.38 0.23

4.25

2.77

0 0 0 18.9 0 0 0 0 0 0 0 0 0 0

0.16 0.085 0.046 0.98

80

0.93 1.98 2.63 2.61 3.46 1.05 2.69 2.73 0.23

18.9

3.05

0 0 0 78.4 0 0 0 0 0 0 0 0 0 0

0.2 0.13 0.07 1.21

126

1.15 2.52 3.37 3.42 4.57 1.24 3.67 3.84 0.35

78.4

3.05

0 0 0 152 0 0 0 0 0 0 0 0 0 0

0.22 0.175 0.095 1.55

160

1.48 3.25 4.22 4.57 5.93 1.52 4.63 5.65 0.52

152.5

0 0 0 248 0 0 0 0 0 0 0 0 0 0 248 502.01

Pipe size

150

Wall thickness Shop handling pipe for fabricatio Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced )

3.05

90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) Fab & weld insulation rings O'lets Install vents or drains

Total manhours.

Units

0.312 0.168 1.86 4.37 5.75 6.01 7.91

200

Units

T otal

3.76

0.28

1.95

T otal

130

0 0 0 254 0 0 0 0 0 0 0 0 254

0.416 0.224 51

2.23 5.38 7.52 7.57 10.58 2.86

Units

Total

4.19

0.34

2.34

250

54

0 0 0 119 0 0

0.46

0 0 0 154 0 0

8.93

273.8

0.28 2.79 6.73

9.09 12.06

Units

Total

4.57

0.52 2.93

300

7

0 0 0 20.51 0 0 0 0 0 0 0 0 20.51

2

0.624

4

0.336

4

3.44

0

3.28

6

10.63 9.89 13.24

Units

Total

4.78

0.53

7.94

350

1.06 2.5 1.34 0 19.7 0 0 0 0 0 0 0 24.58

0.728 0.392 4.11 9.78 13.01 10.68 14.21

Units

Total

4.78

0.64

4.31

400

6

0 0 0 25.9 0 0 0 0 0 0 0 0 25.86

0.832 0.448 4.59 11 14.84 11.85 15.98

Units

Total

4.78

0.8

4.82

450

15

0 0 0 72.3 0 0 0 0 0 0 0 0 72.3

0.92 0.936 0.504 5.38 5.13 12.3 16.37 13.53 18

0 0 0 0 0 0 0 0 0 0 0 0 0 670.53

Prepared by Geoff and Robyn Poile 7/7/2013

Page 4

Vissy Paper Tumet Stainless Steel.

Pipe size

500

Wall thickness Shop handling pipe for fabricatio Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced ) 90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) Socket weld O'lets Install vents or drains

5.54

Total manhours.

1.14 1.04 0.56

6.11 5.82 13.89 18.18 15.42 20.18

Unit s

Total

600

Unit s

Tot al

6.35

0 0 0 0 0 0 0 0 0 0 0 0 0

1.46 1.248 0.672

7.31 6.97 16.63 20.93 18.54 23.33

700

Uni ts

Tot al

6.35

3

0 0 0 21.9 0 0 0 0 0 0 0 0 21.93

1.45 0.725 8.2 18.8 23.5 21.5 26.3

Unit s Tot al

7.92

1.65

8.5

900

Page 5

26

0 0 0 221 0 0 0 0 0 0 0 0 221

2.18 1.856 0.999

10.86 10.35 24.72 29.64 27.69 33.2

1050

Unit s Total

6m/m

0 0 0 0 0 0 0 0 0 0 0 0 0

2.55 2.165 1.162

1200

Unit s Tot al

6m/m

0 0 0

2.92

1700

Unit s

Tot al

6m/m

0 0 0

0 0 0

12.67 12.07 28.84 37.06 32.45 41.7

0

0

0

242.9 1766

Prepared by Geoff and Robyn Poile 7/7/2013

Page 5