CS Pipe Fab & Erect costs..xls

St-st & Cs field erect

Stainless 304L & 316

15

Units

Total

20

0 0 0 0 0 0 0 0 0 0 0 0 0

0.49

Units

Total

25

Units

0 0 0 0 0 0 0 0 0 0 0 0 0

0.52

20

0.92

11

0.18

4

Total

40

Units Total

50

Units

Total

80

Units

185 196 12.5 0 57.6 0 0 0 0 0 50 0 0

0.72

400

1.12

359

0.34

75

Total

100

Units

288 402 25.5 0 91.2 0 0 0 0 0 83 0 0

0.79

600

1.21

352

0.38

95

Total

Stainless Steel Erection Hours Wall thickness Field handling pipework.. Handle & erect fab spool pieces. Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld Socket weld O'lets Install vents or drains Bending 1 x 90deg Hydrotesting Supports

1.5m/m 0.39 0.79 0.16 0.12 0.62

0.73 0.75 2.16

Total manhours.

1.5m/m 0.82 0.16 0.12 0.65

0.74 0.75 2.46

0

1.5m/m

0.14 0.73

4

0.84 0.82 3.06

1

1.5m/m

10.4 0.59 10.1 0.94 0.72 0.22 0 0.18 2.92 0.85 0 1.15 0 1.02 0 4.14 0 0 4 1 0 0

4

0

80 48 10 12

12

28.2

2m/m

47.2 0.66 45.1 0.98 2.2 0.26 0 0.2 10.2 1.2 0 1.36 0 1.15 0 5.76 0 0 12 1 0 0

281 200 48 48

50

117

2m/m

0.26 1.52

60

2.05 1.6 7.8

1

83

502

2m/m

0.32 1.78

70

2.57 0 9.96

1

120

890

474 425.9 36.1 0 124.6 0 0 0 0 0 120 0 0 1181 1536.2

Pipe size Wall thickness Handling & erect straight run pipe. Handle & erect fab spool pieces. Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld O'lets Hydrotesting Supports

Total manhours.

150

Units

Total

200

356 402 64.4 20.4 217 0 0 100 0 0

1.05

200

1.64

109

1.08

30

0.88

15

3.75

30

2m/m 0.89

400

1.31

307

0.92

70

0.68

30

3.1

70

3.65 12.72 1

100

Units

Total

250

210 179 32.4 13.2 113 0 0 0 0 0

1.31

30

2.03

16

2m/m

1160

5.17 13.56 50

Units

Total

300

39.3 32.5 4.8 2.08 18.2 0 0 10 0 0

1.57

100

2.36

36

1.76

13

1.4

6

5

13

2m/m

546.86

1.2

4

1.04

2

4.56

4

6.45 1

10

Units

Total

350

157 85 22.9 8.4 65 0 0 36 0 0

1.8

30

2.69

9

2m/m

106.9

7.56 1

36

Units

Total

400

54 24.2 6 1.7 17.6 0 0 10 0 0

2.13

80

2.95

34

3.1

11

2.4

5

6.8

11

2.5m/m

374.2

2

3

1.7

1

5.86

3

8.85 1

10

Units

Total

450

170 100 34.1 12 74.8 0 0 40 0 0

2.46

3m/m

113.49

9.36 1

40

Units

Total

3m/m

0 0 0 0 0 0 0 0 0 0

3.61 4 3.2 8.7 10.02

431.6

0 2733.06

Geoff and Robyn Poile

Page 1

7/7/2013


Pipe size

500 Units Total

Wall thickness Handling & erect straight run pipe. Handle & erect fab spool pieces. Pipe cutting Pipe bevelling Tack & buttweld Slip on flanges & weld Hydrotesting Supports

600 Units Total

5m/m 2.79 4.13 5.6 4.4 11.3

Total manhours.

700 Units

5m/m

0 0 0 0 0 0 0 0

3.28

6

4.76

5

7.6

2

6

1

12.5

2

1

12

0

Total

900 Units Total

5m/m

19.7 23.8 15.2 6 25 0 12 0

3.65

100

5.2

61

8.3

16

7.4

10

13.8

16

1

100

101.68

1200 Units

6m/m

Total

1500 Units

6m/m

Total

1700 Units Total

6m/m

6m/m

365 317 133 74 221 0 100 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0 0 0 0 0 0

0

0

0

0

1209.8

0

0

0

0 1311.48

Carbon Steel

15

Units Total

20 Units Total

25

Units Total

40 Units Total

50

Units Total

80

Units Total

100 Units Total

Field Erection Handling & erect straight run Handling & erect fab spools sch 10-60. Handling & erect fab spools sch 80-100. Handling & erect fab spools sch 120-160. Make on screw fittings & valves. Field handling valves & install. < 600# Field erection bolt ups < 600# Attaching flanges screw type. Attaching flanges slip on type. Attaching flanges weld neck. Man B/W Tig root run sched 40 pipe. Man B/W Tig root run sched 80 pipe. Man B/W Tig root run sched 160 pipe. Man B/W Tig root run sched 160 pipe. Man B/W Tig root run sched 160 pipe. Olet type welds. Mark cut & bevel < 80. Threading pipe including cut. Bending Pressure test 10% of piping manhours.

Total manhours.


0.52 0.6 0.75 0.85 0.1 0.2 0.7 1.2 0.9 1.5 0.7 0.9 1.2

1.5 0.1 0.23 1.4 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.55 0.7 0.8 0.9 0.1 0.2 0.7 1.2 0.9 1.5 0.98 1.1 1.6

1.8 0.1 0.23 1.5 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.59 0.73 0.85 1 0.2 0.3 0.7 1.2 0.9 1.5 1.09 1.33 1.83

2.1 0.17 0.23 1.6 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

Page 2

0.62 0.81 0.93 1.12 0.3 0.4 0.7 1.2 1 1.5 1.36 1.71 2.37

2.9 0.17 0.26 2 1

0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.65 0.88 1.02 1.26 0.3 0.5 0.7 1.2 1.3 1.5 1.47 1.87 2.76

3.9 0.21 0.3 2.3 1

20 11

4

4

4

13 9.68 0 0 0 0 0 0 0 0 5.88 0 0 0 0 0 0.84 0 0 4 0 33.4

0.75 1.02 1.26 1.56 0.4 1.2 0.8 1.4 1.8 2.5 2.25 2.83 4.04

5.3 0.27 0.39 3.1 1

70 41

16

12

12

52.5 41.8 0 0 0 0 0 0 0 0 36 0 0 0 0 0 3.24 0 0 12 0 146

0.82 1.05 1.33 1.6 0.5 1.75 1.2 1.7 2.4 3.2 2.86 3.66 4.88 5.3 10 7 0.4 0.42 4.4 1

60 39

13

8

12

49.2 40.95 0 0 0 0 0 0 0 0 37.18 0 0 0 0 0 3.2 0 0 12 0 142.5 321.5

7/7/2013


Pipe size

150 Units Total 200 Units Total Handling & erect straight run pipe. 0.91 100 91 1.11 40 44.4 Handling & erect fab spools sch 10-60. 1.16 58 67.3 1.33 37 49.2 Handling & erect fab spools sch 80-100. 1.58 0 1.79 0 Handling & erect fab spools sch 120-160. 1.96 0 2.16 0 Field handling valves & install. < 600# 2.31 0 2.94 0 Bolt ups < 300# 1.5 0 2.1 0 Attaching flanges slip on type. 3.6 0 5.1 0 Attaching flanges weld neck. 4.2 0 5.4 0 Man B/W Tig root run sched 40 pipe. 3.6 22 79.2 4.59 11 50.5 Man B/W Tig root run sched 80 pipe. 4.8 0 6.15 0 Man B/W Tig root run >> sched 160 pipe. 11 0 0 Mark cut & bevel < 80. 0.55 12 6.6 0.82 6 4.92 Pressure test 10% of piping manhours. 1 24 24 1 14 14 Install supports at approx 4mtr centres. 4 0 4.5 0 0 0

Total manhours.

268

163

Pipe size 500 Units Total 600 Units Total Handling & erect straight run pipe. 3.37 0 3.77 40 151 Handling & erect fab spools sch 10-60. 3.68 0 4.76 13 61.9 Handling & erect fab spools sch 80-100.4.42 0 5.16 0 Handling & erect fab spools sch 120-160.5.23 0 6 0 Handling & erect fab spools sch >160. 0 0 Field handling valves & install. < 600# 5.67 0 6.3 0 Bolt ups < 300# 5.5 0 6.6 0 Attaching flanges slip on type. 14.6 0 18.3 0 Attaching flanges weld neck. 13.3 0 17.6 0 Man B/W Tig root run sched 40 pipe. 11 0 12.5 6 74.9 Man B/W Tig root run sched 80 pipe. 15.5 0 17.9 0 Mark cut & bevel < 80. 2.9 0 3.3 4 13.2 Pressure test 10% of piping manhours. 1 0 1 21 21 Install supports at approx 4mtr centres. 9 0 10 0 Total manhours. 0 322


250 Units Total 300 Units Total 1.41 0 1.7 20 34 1.7 0 1.74 12 20.9 2.21 0 2.28 0 3 0 3.15 0 3.1 0 3.6 0 2.7 0 3.4 0 7.56 0 9.24 0 6.7 0 7.3 0 5.45 0 6.62 5 33.1 7.48 0 9.24 0 0 45.5 0 1.1 0 1.4 2 2.8 1 0 1 9 9 5.3 0 6 0 0 0 0

99.8

350 Units Total 400 Units Total 450 Units Total 2.09 30 62.7 2.46 12 29.5 2.88 0 1.93 18 34.7 2.61 3 7.83 3.05 0 2.78 0 3.18 0 3.75 0 3.56 0 4.15 0 4.76 0 3.85 0 4.55 0 5.2 0 3.8 0 4.4 0 4.8 0 10.8 0 12.6 0 14.64 0 8.8 0 9.6 0 12 0 7.56 7 52.9 8.6 2 17.2 10.05 0 10.6 0 11.97 0 13.94 0 0 52 0 0 1.6 3 4.8 2 1 2 2.5 0 1 15 15 1 6 6 1 0 6.5 0 7 0 7.5 0 0 0 0 170

62.6

0 763.6

750 Units Total 800 Units Total 950 Units Total 1400 Units Total 1500 Units Total 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 7.2 0 7.6 0 0 0 0 0 0 0 0 0 7.5 0 0 15.7 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 3.7 0 4 0 0 0 0 0 0 0 0 0 16 0 16 0 0 0 0 0 0 0 0 321.8 1407

Page 3

7/7/2013

Cabon St- shop fab S 40,80.30.

Carbon steel sch-40

15

Units

Total

20

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.1

Units

Total

25

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.1

Units

Total

40

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.012

Units

Total

50

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.13

Units

Total

80

0 0 0 6.6 0 0 0 0 0 0 0 0 0 0

0.26

Units

Total

100

0 0 0 23 0 0 0 0 0 0 0 0 0 0

0.35

Units

Total

Workshop Spooling Wall thickness

Shop handling pipe for fabrication. Mark & Cut Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced ) 90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) Socket weld O'lets Install vents or drains Bending 1 x 90deg Thread pipe including cut. Total manhours.

2.77 0.1

0.85 0.6 0 0 0 0.56 1.45 3.5 1.9 0.23

2.87

0.85 0.6 0 0 0 0.56 1.79 3.6 1.9 0.23

0

3.38

0.85 0.75 0 0 0 0.6 2.02 3.73 1.9 0.23

0

3.68 0.065 0.04 0.9 0.8 0 0 0 0.7 2.79 2.38 0.23

0

3.91 0.1 0.046 1.1

6

1.12 2.48 6.41 3.38 6.6 0.75 3.81 2.73 0.23

0

5.49 0.13 0.053 1.44

16

1.48 3.26 7.36 4.2 8.36 1.48 5.73 3.84 0.35

6.6

6.02 0.175 0.0693 1.78

16

1.87 3.77 8.15 4.95 10.2 7.27 5.65 0.52

23.04

0 0 0 28.48 0 0 0 0 0 0 0 0 0 0 28.48

58.12

Carbon steel sch-40

150

Wall thickness Shop handling pipe for fabrication. Mark & Cut Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced ) 90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) O'lets Total manhours.

Units

Total

200

40 4.68 1.8 66.3 13.4 9.72 0 0 0 8.82 144.7

0.46

7.11 0.4

100

0.312

15

0.15

12

2.55

26

2.68

5

4.86

2

9.48 6.05 11.74 8.82

1

Units

Total

250

0 0 0 37.08 0 0 0 0 0 0

0.67

8.18 0.416 0.185 3.09 3.24 5.99 11.85 7.59 14.35 9.78

12

Units

Total

9.27

37.08

0.52 0.277 3.23 3.81 7.4 14.5 8.91 15.79 13.8

0 0 0 0 0 0 0 0 0 0 0

300

Units

Std-Wt

9.53

0.83 0.624 0.323 4.64 5.08 8.8 16.25 10.25 19.37 21.08

5

Total

350

0 0 0 23.2 0 0 0 0 0 0

0.88

Units

Total

400

0 0 0 37.44 0 0 0 0 0 0

1.01

9.53

23.2

0.728 0.37 4.68 5.2 9.79 18.7 12.66

8

Units

Total

450

0 0 0 15.6 0 0 0 0 0 0

1.13

9.53

37.44

0.832 0.41 5.2 5.9 11.36 22.96 15.68

3

Units

Total

9.5

0 0 1 0 0 0 0 0 0 0

0.936 0.461 6.1 6.88 14.59

15.6

1

259.04


Page 4

7/7/2013


Carbon steel sch-40

500

Wall thickness Shop handling pipe for fabrication. Mark & Cut Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced ) 90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) Total manhours.

Units

Total

600

9.53

0.512

6.8 7.87 16.35

Total

700

9.5

0 0 0 0 0 0 0 0 0

1.2 1.04

Units

1.35 1.248 0.615

8

8

8.84 20.84

0

Units

Total

750

9.5

0 0 0 64 0 0 0 0 0

1.5 0.72

9.2 10.2 29

64

Total

900

9.5

0 0 0 0 0 0 0 0 0

1.58

Units

0.769

10 11 30.5

0

Total

1050

0 0 0

2.16

Units

Total

1700

Units

Total

9.5

0 0 0 0 0 0 0 0 0

1.67 1.547

Units

2 1.85 0.922

2.4 1.077

12

14

13

15

37.5

44

0

0

0 0 0

0 0 0

0

0

64

302

Carbon steel sch-80

15

Workshop Spooling Wall thickness Shop handling pipe for fabrication. Mark & Cut Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced ) 90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) Socket weld O'lets Install vents or drains Bending 1 x 90deg Thread pipe including cut. Total manhours.


Units

Total

20

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.1

3.73 0.1

0.7 0.75 0 0 0 0.56 2.18 3.5 1.9 0.23

Units

Total

25

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.14

3.91

0

0.75 0.8 0 0 0 0.56 2.68 3.6 1.9 0.23

Units

Total

40

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.16

4.55

0

0.075 0.033 0.8 0.85 0 0 0 0.6 3.02 3.73 1.9 0.23

Units

Total

50

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.18

5.08

0

Page 5

0.095 0.042 0.95 1 0 0 0 0.7 4.19 2.38 0.23

Units

Total

80

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.34

5.54

0

0.105 0.048 1 1.1 3.92 7.45 4.29 9.32 0.75 5.71 2.73 0.23

Units

Total

100

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.35

7.62

0

0.1365 0.0556 1.59 1.62 4.95 9.81 5.45 11.69 1.48 8.59 3.84 0.35

Units

Total

8.56

0 0 0 0 0 0 0 0 0 0 0 0 0 0

0.1838 0.0728 1.99 2.05 5.61 10.75 6.49 13.79 10.9 5.65 0.52

0

0

7/7/2013


Carbon steel sch-80 Wall thickness Shop handling pipe for fabrication. Mark & Cut Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced ) 90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) O'lets Total manhours.

Carbon steel sch-80

150


Total

200

10.97

0.158 2.85 3.14 7.54 12.75 7.26 14.89 13.22

500

Units

1.092 0.538

12.3 11.9 21.81

Total

250

0.1943 3.52 3.8 8.64 17.15 10.4 21.86 14.67

600

0 0 0 0 0 0 0 0 0

1.84

Units

Total

30.96 1.31 0.646

17.73 15 27.8

Total

300

0.291 4.75 4.9 9.37 19.25 12.65 25.9 23.46

Units

Units

S 30

15.88

350

0.3392 6.27 6.1 10.92 21.9 14.55 29.87 35.84

Total

Units

Units

400

0.389 7.62 7.4 13.49 25.5 16.96 34.8

Total

15.88

Units

Units

450

0.431 8.96 9.05 15.68 29.5 19.77 40.24

Total

16

Units

Total

23.83

0 0 0 0 0 0 0 0 0 0

1.35 0.8736

0

900

Total

21.44

0 0 0 0 0 0 0 0 0 0

1.13 0.764

0

750

Total

19.05

0 0 0 0 0 0 0 0 0 0

1.02 0.6552

0

700

Total

17.48

0 0 0 0 0 0 0 0 0 0

0.94 0.546

0

Total

0

Units 15.09

0 0 0 0 0 0 0 0 0 0

0.61 0.4368

26.19 1.65

Units 12.7

0 0 0 0 0 0 0 0 0 0 0

0.55 0.328

Wall thickness Shop handling pipe for fabrication. Mark & Cut Pipe bevelling Tack & buttweld Slip on flanges & weld 90 deg nozzle ( un reinforced ) 90 deg nozzle ( reinforced ) 45 deg nozzle ( un reinforced ) 45 deg nozzle ( reinforced ) Total manhours.

Units

0 0 0 0 0 0 0 0 0 0

1.52 0.9828 0.4841 10.94 10.5 18.2

0

1050

Units

Total

0

1700

Units

Total

12.7

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0

0 0 0

0 0 0

0 0 0

0

0

0

0

0

0

Page 6

7/7/2013

CS Pipe Fab & Erect costs..xls

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