Submitted in the partial fulfillment of the requirement for the award
“DIPLOMA
IN MECHANICAL ENGINEERING (FOUNDRY) (FOUNDRY)”
SUBMITTED BY:
1. P.JAYACHANDRU
4. S.HARI
3. K.SURENDHAR Under guidance of
Mr V.K.RAJENDRAN, M.E. OTOBE! "#$% DEPARTMENT OF MECHANICAL ENGINEERING (FOUNDRY).
A.M.K TECHNOLOGICAL POLYTECHNIC COLLEGE CHENNAI- BANGALORE ROAD SEMBARAMBAKKAM CHENNAI 60012
BONAFIDE CERTIFICATE CERTIFICATE Thi& i& to certif' that thi& (ro)ect wor* on “
”
&ubmitted b' ++++++++ +++++, !eg, -o, +++++ in partial fulfillment for the award of DIPLOMA IN MECHANICAL ENGINEERING (FOUNDRY)
Thi& i& the bonafide record of wor* carried out b' him under our &uper.i&ion during the 'ear "#
%$Submitted for the /i.a0.oce e1am held on +++++,,
2,O,D
I-TE!-56 E75MI-E!
(!O3ET 4UIDE
E7TE!-56 E75MI-E!
A.M.K TECHNOLOGICAL POLYTECHNIC COLLEGE CHENNAI- BANGALORE ROAD SEMBARAMBAKKAM CHENNAI 60012
BONAFIDE CERTIFICATE CERTIFICATE Thi& i& to certif' that thi& (ro)ect wor* on “
”
&ubmitted b' ++++++++ +++++, !eg, -o, +++++ in partial fulfillment for the award of DIPLOMA IN MECHANICAL ENGINEERING (FOUNDRY)
Thi& i& the bonafide record of wor* carried out b' him under our &uper.i&ion during the 'ear "#
%$Submitted for the /i.a0.oce e1am held on +++++,,
2,O,D
I-TE!-56 E75MI-E!
(!O3ET 4UIDE
E7TE!-56 E75MI-E!
ACKNO!LEDGEMENT
ACKNO!LEDGEMENT
5t the the out& out&et et88 we woul would d li*e li*e to emph empha& a&i9 i9ee our our &inc &incer eree than than*& *& to the the (rincip (rincipal al Mr. A.VIJAY KISHORE,M.TECH for encouragement and .aluable ad.ice,
e than* our E&quired 2ead of Department M". M". S.N. SUNDAR, M..E, for pre&enting hi& filiation& on u&,
e are grateful on our Entourage& Mr. V.K.RAJENDRAN, M.E. ;or guiding in .ariou& a&pect& of the pro)ect ma*ing it a grand &ucce&&,
e al&o owe our &incere than*& to all &taff member& of the Mechanical Department and ;oundr' Department,
Ulti Ultima mate tel' l'88 we e1te e1tend nd our our than than*& *& to all all who who had had rend render ered ed thei theirr co0 co0 operation for the &ucce&& of the pro)ect,
CONTENTS
CONTENTS
SYNOPSIS
INTRODUCTION
NECESSITY
CONSTRUCTION
WORKING PRINCIPLE
COMPARISON
SPECIFICATION
PAINTING & FINISHING
DRAWINGS
FEATURES OF SAND MULLER
COST ESTIMATION
CONCLUSION
BIBLIOGRAPHY
SYNOPSIS
SYNOPSIS
In our projec !"#r$c"$on o! %"n '$($n) Mu**er+ T,e '$($n) "n con$$on$n) o! %"n $% one "uo'"$c"**- #- ,e %"n Mu**er+ In e"r*- "-% $n $nu%r$e% "re u%$n) '"nu"* 'e,o %o o reuce ,e $'e "n 'one-+ We ,".e o '"/e ,e %"n Mu**er+ In ,$% Mu**er0 'e"* 1,ee*% ro"$n) " %*o1 %pee o.er ,e e'pere 'ou*$n) %"n '$(ure+ T,e %"n0 'o$%ure0 "$$.e%0 #$ne $% '$(e ,orou),*- "n un$!or'*-+ T,e co% o! prep"r$n) ,e 'ou*$n) %"n #- u%$n) Mu**er $% econo'$c"**- c,e"p+ T,e $'e "/en !or con$$on$n) o! %"n $% *e%% ,"n ," 1,en 1e u%e '"nu"* or o* 'e,o+ Aer '$($n) ,e %"n $ '"- #e "/en ou !ro' " rop oor " ,e #oo' o! ,e Mu**er+
INTRODUCTION
INTRODUCTION
T,e recen $nno."$on $n ,e e.e*op'en o! ,e !ounr- $nu%r- co'pe*% ,e u%e o! %"n '$($n) 'u**er $n ,e p*"ce o! '"nu"* e2u$p'en %uc, "% %,o.e* ec+ I! %$)n$!$c"n*- reuce% ,e '"n po1er "n '$($n) $'e+
T,e %"n '$($n) 'u**er e*$'$n"e% "n- u%e o! '"nu"* e2u$p'en !or Co 34 S$*$c"e "n '$($n)+ T,e %"n '$($n) 'u**er oe% no re" on*- '"nu"* %"cr$!$ce !or '$($n) ,e %"n+
No14"4"-% "*'o% "** ,e !ounr$e% $n our counr- "re $n.o*.e $n '"%% prouc$on "n ,e- ,".e "c,$e.e ," 1$, ,e "$ o! %"n '$($n) 'u**er "% p"r o! ,e$r p*"n 'ec,"n$5"$on+
NECESSITY
NECESSITY
SAND MI6ING MULLER
7T,e Founr- S"n Mu**er $% " %pec$"*$5e prouc$on '"c,$ne "n " !ounr- 'en ju)e% ,e 'u**er #- %"n $% prouce7+ M"n- '$**$on o! ."r$e p"r$c*e% 'u% #e un$!or'*- $ner'$n)*e "n %ur!"ce co"e 1$, .$%cou% #on con%$%$n) o! #enon$e p*u% 1"er+
7W"er "n #on 'u% #e /ne"e $no " ou),4*$/e con%$%enc- 1$, e.e*op'en o! ",e%$.e )*ue proper$e%+ So ," ,e )*ue c"n re"$*enco'p"%% ,e %"n )r"$n%7+
A% 'u**$n) prouce%0 ,e '$(ure #eco'e% 'ore un$!or' 1$, ,e re%pec o p,-%$c"* "n 'ec,"n$c"* proper$e%+ In 'o% !ounr$e% e(en o! 'u**$n) $% e%"#*$%,e on "n "r#$r"r- $'e or 'u**$n) ener)- #"%$%0 "% " !unc$on o! %"n c"p"c$- e'"n+
T,e 'u**$n) proce%% 7%,ou* *oo%e co'p*ee $%orer %o ," 'u**e prouc $% un$!or' ,rou),ou 1,en $ %"'p*e "n e%e7+
Pro#"#$*$- L"1% e**% ," %o'e %"n )r"$n% 1$** no #e 'o.e " "** $n ,e 'u**$n) "c$on0 1,$*e " *$/e nu'#er #e 'o.e con$nuou%*-+ In o,er 1or0 7'o.e'en $% %r$c*- r"no'7+
CONSTRUCTION
CONSTRUCTION
T,e e2u$p'en $% '"e up o! 8 '' ,$c/ '$* %ee* %,ee 'e"*+
T,e e2u$p'en $% con%$%% o! %"$on"r- c-*$nr$c"* %ee* %,e** o! %'"** c"p"c$-+ T,e 'ou, $% pro.$e " ,e %$e o! ,e c-*$nr$c"* %ee* %,e**+ T,e open$n) "n c*o%$n) o! 'ou, $% one 1$, pro.$%$on o! %,uer oor+ T,e 'ou, conro*% ,e un$!or' !*o1 o! %"n0 "!er ,e '$($n)+
T,e c-*$nr$c"* %ee* %,e** $% 'oune !ro' ,e #"%e 1$, ,e ,e*p o! !our *e)% pro.$e on ,e !our corner o! c-*$nr$c"* %,e**+
An e*ecr$c 'oor $% pro.$e " ,e #"%e o! ,e e2u$p'en+ T,e 'oor %,"! $% connec$n) 1$, ,e p*un)e+ T,e #e"r$n) p*"e% "re %uppore #- 9 nu'#er o! 1e*e p$**"r%+
WORKING PRINCIPLE
WORKING PRINCIPLE
T,e pr$nc$p*e o! 1or/$n) o! %"n '$($n) 'u**er $% ," ,e 1o ro"$n) 1,ee*0 ro"e% "#o.e ,e 'oune "($% !or un$!or' '$($n) o! %"n p"r$c*e% pre%en $n%$e ,e %ee* %,e**+ T,e pr$nc$p*e o! 'u**$n) $% per!or'e !or #o, Co3 "n )reen %"n 'o*$n) proce%%+
T,e pr$'$$.e $n)re$en% n"'e*-0
:+ Mo*$n) S"n+ 3+ S"1 Du%+ 8+ Benon$e Po1er 9+ Re2u$re Mo$%ure+ "re !$**e $n%$e ,e %ee* %,e**+
T,e 'u**er $% %1$c,e on %o ," ,e ro""r- 'o$on $% r"n%!erre !ro' ,e 'oor o ,e 'oor %,"! ,rou), ,e reuc$on )e"r #o(+ A% " re%u* ,e 1o ro"$n) 1,e** %"r% ro"$on $n ,e c*oc/41$%e $rec$on o! ,e %pee o! ;<< rp' ue o ,$% ro"$n) e!!ec0 ,e %"n p"r$c*e% run% ,rou), ,e %ee* %,e** !ree*-+ A% ,e p"r$c*e% run ,rou), ,e "e $n)re$en% '$(e% 1$, one "no,er !$ne*-+
Due o ,e %pee ro"$n) o! 1,ee* ,ere $% " c,"nce !or ,e 'o*$n) %"n o %"c/ o.er ,e cenre o! ,e "%%e'#*- o pre.en ,$% 1o %,"rp e)e #*"e "re pro.$e+
T,$% $% per!or'e !or "#ou := '$nue% or up o ,e un$!or' '$($n) o! %"n 1,$c, $% e"r*$er+ F$n"**- ,e %,uer oor pro.$e $% opene "n ,e %"n $% co**ece ,rou), ,e 'ou, $n ,e %"n co**ecor+
COMPARISION OF SAND MULLER BETWEEN HAND MULLING
COMPARISION OF SAND MULLER BETWEEN HAND MULLING
SL+NO+ :+ 3+ 8+
SAND MULLER H$),er Prouc$on R"e Con$nuou% Prouc$on Re2u$re'en M"nu"* Po1er
HAND MULLING Lo1 Prouc$on R"e No "% S"n Mu**er $% Re2u$re'en o! M"nu"*
9+ =+
*e%% Co% o! Prouc$on $% *e%% Un$!or'*%"n '$($n)
po1er $% ,$), Co% o! Prouc$on $% ,$), $% Un$!or'*- %"n '$($n) $% no
>+
)u"r"nee "% %"n 'u**er+ ?u"*$- o! %"n prouce re'"$n ?u"*$- epen% upon ,e
:+ 3+
%"'e !or e.er proce%%+ 1or/er LIMITATION In$"* co% $% ,$), No $n$$"* co% $% neee I re2u$re% e*ecr$c or "n- po1er No %uc, ,$n) $% neee+
8+
%ource% Con.e-$n) o! %"n $% $!!$cu*
Proce%% c"n #e c"rr$e ou " 1or/ p*"ce
SPECIFICATION
SPECIFICATION
O.er "** He$), o! Mu**er 4
;<< ''
CYLINDRICAL SHELL
D$"'eer
4
><< ''
He$),
4
><< ''
T,$c/ne%%
4
8 ''
B"%e T,$c/ne%%
4
= ''
ROTATING WHEELS
D$"'eer
4
8< ''
Len),
4
8< ''
Rp' 4
;<<
MOTOR
Rp' 4
:@<<
P,"%e
4
H+P+ 4
<+3=
BASE
S$n)*e P,"%e
He$),
4
8=< ''
AD#ANTAGES
It require& &imple maintenance care&,
, Thu& thi& pro)ect doe& not require an' cooling arrangement&,
USED a& a re production &'&tem for foundr' &and,
hec*ing and cleaning are ea&' becau&e of the main part& are &crewed
Ea&' to 2andle,
Initial co&t i& high Electric power !equired -oi&e In Operation 2igh maintenance co&t
APPLICATIONS
It i& .er' much u&eful for foundr' plant,
It i& u&ed to recondition the &and
for ma*ing moulding &and,
FEATURES OF THIS PRO$ECT
It can in&talled ea&il'
6O electrical power con&umption
It can be utili9ed
It i& &imple in con&truction
6ow co&t
6e&& weight and ea&' to handle
6ife of &'&tem increa&ed
It i& &imple in operation,,
PAINTING AND FINISHING
PAINTING AND FINISHING
OB PREPARATION
Be!ore 1e*$n)0 re'o.e "n- #en $n ,e L "n)*e 1$, ,e %*u)e ,"''er on ,e "n.$* #*oc/+ T,en $ $% cu o ,e re2u$re *en), 1$, ,e ,"c/%"1 #*"e "n !"#r$c"e o re2u$re $'en%$on"* %,"pe 1$, "re 1e*$n)+
FINISHING OPERATION BEFORE PAINTING
A!er 1e*$n)0 "n- %*") on ,e 1e*e "re" $% re'o.e 1$, ,e c,$pp$n) ,"''er "n c*e"ne 1$, ,e 'e"* 1$re #ru%,+ T,en "** ,e %ur!"ce% "re ru##e 1$, ,e e'er- %,ee+
Me"* pr$'er $% "pp*$e on ,e %ur!"ce% 1$, ,e #ru%,+ A!er r-$n) ,e 'e"* pr$'er0 ,e %econ co"$n) $% "pp*$e 1$, ,e p"$n+
DRAWING
FEATURES OF SAND MULLER
FEATURES OF SAND MULLER
I $% co'p"c $n %$5e
I c"n #e 'o.e
T,e e*ecr$c"* po1er con%u'p$on $% .er- *o1
I c"n #e u$*$5e " our 1or/ %,op
I $% %$'p*e $n con%ruc$on
Lo1 co%+
Le%% 1e$), "n e"%- o ,"n*e
I reuce% ,e '"n po1er
I $% u%e $n '"%% prouc$on
COST ESTIMATION
COST ESTIM ATION
:+
E*ecr$c Moor :9, HP
444444444444444444444444444444444
3><<+<<
3+
Ro"$n) 1,e** "n %"n )u$e 4444444444444444444444444
=<<+<<
8+
Mu**er S"n 444444444444444444444444444444444444444444444444
=<<+<<
9+
Mu**er ru' 4444444444444444444444444444444444444444444444444
:@<<+<<
=+
P"$n$n) "n !$n$%,$n) 444444444444444444444444444444444444
3<<+<<
>+
Tr"n%por"$on C,"r)e% 444444444444444444444444444444444
3<<+<<
+
M$%ce**"n$e% c,"r)e% 44444444444444444444444444444444444444
:<<+<< 444444444444 =;<<+<<
CONCLUSION
CONCLUSION
T,$% projec )$.e% "** ,e nece%%"r- e(per$ence ," 71,$c, one re%e'#*e% "% " %$'p*e %,"pe0 pro.$e% " )re" 1or/ uner prouc$on7+ T,$% projec c"nno #e !$n$%,e #- %$'p*- #u-$n) ,e prouc% "% "."$*"#*e $n ,e ou%$e '"r/e+ A% 1e $ %e*! c"rr$e ou "** ,e 1or/ $n.o*.e $n ,e prouc$on o!,$% projec0 e(pec !"#r$c"$on 1or/+ We e(per$ence ,e "cu"* $!!$cu*$e% $n ,e prouc$on+
We once 'ore ,"n/!u* o our ,onour"#*e $nu%r$"* %uper$or%0 pro!e%%or% "n !r$en% ,o%e ,e*pe 'o%*- !or our %ucce%%!u* co'p*e$on o! ,$% projec "n "*%o ,"n/!u* o our ,onour"#*e pr$nc$p"* 1,o )".e per'$%%$on !or ,e u%e o! '"er$"*% $n ,e co**e)e !or our projec 1or/+
BIBLIOGRAPHY
BIBLIOGRAPHY
1. MANUFACTURING PROCESS BY S.S.MANIAN
2. PRODUCTION TECHNOLOGY BY JAIN
3. MACHINE SHOP TECHNOLOGY BY S.S.MANIAN
4. WORKSHOP TECHNOLOGY BY HAJRA CHOUDRY
5. A TEXT BOOK OF FOUNDRY TECHNOLOGY - O.P. KHANNA
PHOTO VIEW
