Part Submission Warrant FGN00004996-100-DGHM-001
Submission Revision Number:
Submisison Date:
S26 FAN FIX BRKT STANDOFF
Part Description:
Part Number: FGN00004996-100
S26
Project: Tool / Cavity #:
1/10/2005
Revision / ECN:
N/A
Revision Date:
02 1/6/2005
Supplier Information and Declaration Name: XXX Address: Qiao
Submitted By:
Li Wan
Reviewed By:
Lu Yang
Li District
Chang Ping Town City: Dongguan Province: Guangdong Postal Code: 5823586 Country: P.R.
China
Submission Results: Results : Meet All Drawing,
Declaration: Declaration : 1. Supplier affirms that the samples represented by this warrant are representative of normal production and process capabilities. Supplier also affirms parts have been made to the applicable customer drawings and specifications and are made from specified materials on regular production tooling with no operations other than the regular production process. 2. Parts meet Customer Cosmetic Specification Requirements where applicable. 3.Any deviations have been noted in the comment area below.
Specification and Qualification Requirements:
V
Yes No (Remarks in Supplier Comments) Submission Reason
Submitted
Previously Submitted
Submission Required
-----------------------Sample------------------------------------------Capability Study-----------------
Initial Submission Engineering Change(s) Tooling:Transfer, Replacement, Refurbishment, or additional Correction of Discrepancy Change to Optional Material Change in Part Processing Sub-Supplier, Manufacturing or Material Source Change
-----------Dimensional Evaluation (FAI)--------------------------------GR&R------------------------------------------Process FMEA--------------------------------------Process Flow--------------------------------Process Management Plan---------------------Process Definition Documents---------------------Process Work Instructions--------------------------Other (Define Below)---------------
Supplier Comments
--------------------------------------------------------------------Part Disposition:
Date:
Customer:
Date:
Comments:
Restricted Rejected
-
-
---------------------------------------------------------------------------
Customer:
Qualification Status Full
For Customer Use Only
-
-
Part Submission Warrant FGN00004996-100-DGHM-001
Submission Revision Number:
Submisison Date:
S26 FAN FIX BRKT STANDOFF
Part Description:
Part Number: FGN00004996-100
S26
Project: Tool / Cavity #:
1/10/2005
Revision / ECN:
N/A
Revision Date:
02 1/6/2005
Supplier Information and Declaration Name: XXX Address: Qiao
Submitted By:
Li Wan
Reviewed By:
Lu Yang
Li District
Chang Ping Town City: Dongguan Province: Guangdong Postal Code: 5823586 Country: P.R.
China
Submission Results: Results : Meet All Drawing,
Declaration: Declaration : 1. Supplier affirms that the samples represented by this warrant are representative of normal production and process capabilities. Supplier also affirms parts have been made to the applicable customer drawings and specifications and are made from specified materials on regular production tooling with no operations other than the regular production process. 2. Parts meet Customer Cosmetic Specification Requirements where applicable. 3.Any deviations have been noted in the comment area below.
Specification and Qualification Requirements:
V
Yes No (Remarks in Supplier Comments) Submission Reason
Submitted
Previously Submitted
Submission Required
-----------------------Sample------------------------------------------Capability Study-----------------
Initial Submission Engineering Change(s) Tooling:Transfer, Replacement, Refurbishment, or additional Correction of Discrepancy Change to Optional Material Change in Part Processing Sub-Supplier, Manufacturing or Material Source Change
-----------Dimensional Evaluation (FAI)--------------------------------GR&R------------------------------------------Process FMEA--------------------------------------Process Flow--------------------------------Process Management Plan---------------------Process Definition Documents---------------------Process Work Instructions--------------------------Other (Define Below)---------------
Supplier Comments
--------------------------------------------------------------------Part Disposition:
Date:
Customer:
Date:
Comments:
Restricted
-
-
---------------------------------------------------------------------------
Customer:
Qualification Status Full
For Customer Use Only
Rejected
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
-
Dimensional Evaluation Data Reporting Sheet Drawing Number: FGN00004996-100
Submission No:
FGN00004996-100-DGHM-001
Up No. / Tool #:
N/A
Material Spec:
12L14
Part Description: S26 FAN FIX BRKT STANDOFF Revision: 02
ITEM LOCATION NOMINAL
Reviewed By:
INSPECTION RESULTS
DRAWING SPECIFICATIONS
Inspection Method
+TOL
-TOL
Sample Number
INSPECTION ANALYSIS
Deviation from Nominal
1
2
3
1
2
Inspected By: Inspection Date:
3
Mean
% Tolerance UPPER
LOWER
1
C3
6.35
0.10
0.10
caliper
6.36
6.37
6.36
0.010
0.020
0.010
6.363
20%
0%
2
B4
5.20
0.05
0.05
caliper
5.20
5.19
5.19
0.000
-0.010
-0.010
5.193
0%
20%
3
C4
5.90
0.00
0.08
caliper
5.85
5.85
5.86
-0.050
-0.050
-0.040
4
B4
0.45
0.05
0.00
caliper
0.47
0.48
0.48
0.020
0.030
0.030
5
B3
0.40
0.05
0.00
shape gauge
0.387
0.386
0.380
-0.013
-0.014
-0.020
0.384
0%
6
B3
5.50
0.05
0.05
shape gauge
5.481
5.478
5.476
-0.019
-0.022
-0.024
5.478
0%
7
C3
6#-32
GO
NO GO
hread gauge
OK
OK
OK
NOTES
No.
SAMPLE#1SAMPLE#2SAMPLE#3
1
HEAT TREATMENT SPECS CASE HARDEN .001/.003 DEEP SURFACE HARDNESS R/C 41 MAX CORE R/C 23 MAX
2
FINISH: CLEAR ZINC
3
MATERIAL: AISI 12L14 FREE CUTTING STEEL
4
MINIMUM PUSH OUT FORCE 68 KGF (150 LBS) MINIMUM PULL OUT FORCE 63.5 KGF (140 LBS) MINIMUM TORQUE OUT 20 KGF-CM (17 LBS-IN) MINIMUM LATERAL LOAD FORCE 91KGF(200LBS) (FORCE EXERTED ON TOP EDGE)
COMPLIE COMPLIE COMPLIE S S S
5
RECOMMENDED HOLE SIZE IN SHEET METAL IS 6.0±0.05MM
COMPLIE COMPLIE COMPLIE S S S
FMQAI-018-F4.01
LOW
LUYANG Remarks Supplier Remarks
Customer Disposition
63%
5.853 0.477
Acc/Rej HIGH
LI WAN 1/10/2005
60%
48%
Supplier Remarks
Customer Disposition
COMPLIE COMPLIE COMPLIE S S S COMPLIE COMPLIE COMPLIE S S S COMPLIE COMPLIE COMPLIE S S S
Page 15 of 32
6-Sigma Process Capability Calculation Worksheet PART NUMBER:
FGN00004996-100
REV:
02
PART DESCRIPTION: S26 FAN FIX BRKT STANDOFF
MEASURED BY:
LI WAN
DATE:
1/10/2005
REVIEWED BY:
LUYANG
DATE:
1/10/2005
SUBMISSION NO: FGN00004996-100-DGHM-001 CAV/TOOL#:
Nominal Upper Limit Lower Limit
5.200 5.250 5.150
5.900 5.900 5.820
Average STD TTL Tol CP
5.1850 0.0051 0.1000 3.2773
5.8547 0.0051 0.0800 2.6277
#DIV/0! #DIV/0! 0.0000 #DIV/0!
#DIV/0! #DIV/0! 0.0000 #DIV/0!
#DIV/0! #DIV/0! 0.0000 #DIV/0!
#DIV/0! #DIV/0! 0.0000 #DIV/0!
Cpku Cpkl Cpk
4.2605 2.2941 2.2941
2.9781 2.2773 2.2773
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
#DIV/0! #DIV/0! #DIV/0!
MIN MAX
5.1800 5.1900
5.8500 5.8600
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
0.0000 0.0000
USL
Target
LSL
Avg.5.185
K1
K2
Tool
CAPLIER
CAPLIER
1
5.1900
5.8600
2
5.1900
5.8500
3
5.1800
5.8500
4
5.1900
5.8600
5
5.1800
5.8600
6
5.1800
5.8600
7
5.1900
5.8500
8
5.1800
5.8500
9
5.1900
5.8500
10
5.1800
5.8600
11
5.1800
5.8600
12
5.1800
5.8600
13
5.1900
5.8500
14
5.1800
5.8600
15
5.1900
5.8500
16
5.1900
5.8500
17
5.1900
5.8500
18
5.1800
5.8600
19
5.1900
5.8600
20
5.1800
5.8600
21
5.1800
5.8500
22
5.1900
5.8600
23
5.1800
5.8500
24
5.1900
5.8500
25
5.1800
5.8500
26
5.1800
5.8600
27
5.1900
5.8600
28
5.1800
5.8500
29
5.1900
5.8500
30
5.1900
5.8500
Variable 1 0.0051286 -0.3000000
Variable 2 -0.7527711 -1.1333333
FMAQI-018-F5.01
N/A
Cpk. 2.29
K3
K4
K5
K6
Variable 3 #DIV/0! #DIV/0!
Variable 4 #DIV/0! #DIV/0!
Variable 5 #DIV/0! #DIV/0!
Variable 6 #DIV/0! #DIV/0!
K1
Avg.5.855
-0.6051286
FMAQI-018-F5.01
-1.5138955
#DIV/0!
#DIV/0!
#DIV/0!
#DIV/0!
MEASUREMENT SYSTEM / GAUGE CAPABILITY CALCULATION WORKSHEET
Part Number:
FGN00004996-100
Description: 26 FAN FIX BRKT STANDOF
Location: B4
Up No./Tool#: N/A
Submission No: FGN00004996-100-DGHM-00
Specification: 5.2
TTL Tolerance: 0.1
Supplier Name: XXX
Measurement Unit: MM
Analysis Supervised by: LUYANG
Inspector Name:
LIWAN
Date Inspected: 01/10/2005
# Oprs
2
Inspector Name:
ZHANGLIQUN
Date Inspected: 01/10/2005
# Trials
3
Inspector Name:
Date Inspected:
OPERATOR 1
Measure Equipment: caliper
OPERATOR 2
OPERATOR 3
Sample
Trial 1
Trial 2
Trial 3
Range
Trial 1
Trial 2
Trial 3
Range
1
5.1900
5.1800
5.1800
0.0100
5.1800
5.1800
5.1800
0.0000
0.0000
2
5.1900
5.1800
5.1900
0.0100
5.1900
5.1800
5.1900
0.0100
0.0000
3
5.1800
5.1900
5.1800
0.0100
5.1900
5.1900
5.1800
0.0100
0.0000
4
5.1900
5.1800
5.1900
0.0100
5.1800
5.1800
5.1900
0.0100
0.0000
5
5.1800
5.1900
5.1800
0.0100
5.1800
5.1900
5.1800
0.0100
0.0000
6
5.1800
5.1800
5.1800
0.0000
5.1800
5.1800
5.1800
0.0000
0.0000
7
5.1900
5.1900
5.1900
0.0000
5.1800
5.1900
5.1900
0.0100
0.0000
8
5.1800
5.1800
5.1800
0.0000
5.1900
5.1800
5.1800
0.0100
0.0000
9
5.1900
5.1900
5.1900
0.0000
5.1800
5.1900
5.1900
0.0100
0.0000
10
5.1800
5.1800
5.1900
0.0100
5.1900
5.1800
5.1900
0.0100
0.0000
TTLS
51.8500
51.8400
51.8500
0.0600
51.8400
51.8400
51.8500
0.0800
0.0060
Trial 2
0.0000
0.0000
Trial 3
0.0000
0.0080
Sum 155.5400 X A
Trial 1
XB
0.0000 0.0000
Sum 155.5300
5.1847
Range
Sum
0.0000
XC
5.1843
TEST FOR CONTROL
X min 5.1843
Upper Control Limit, UCLr = D 4R =
2.57000
x
0.00467
=
0.0120
X max 5.1847
If any individual range exceeds this limit, the measurement or reading should be reviewed, repeated,
X diff
0.0003
corrected, or discarded asappropriate, and new averages and ranges should be computed
Factors # Trials
2
3
# Oprs
2
3
K1
4.56
3.05
K2
3.65
2.70
D4
3.27
2.57
n=# parts, t=# trials Repeatability
MEASUREMENT SYSTEM / GAUGE / CAPABILITY Equipment Variation ("Repeatability") = K 1R =
3.05000
x
0.00467
=
0.01423
Reproducibility Operator Variation ("Reproducibility") =
2
2
(K2*Xdiff) - (EV) /nxt
0.00000
Total Total "repeatability" and "reproducibility" Variation (R&R) =
Notes: ACCEPTABLE
FMQAI-018-F6.01
0.01423
% Tolerance 14.2%
% Tolerance 0%
% Tolerance 14.2%
MEASUREMENT SYSTEM / GAUGE CAPABILITY CALCULATION WORKSHEET
Part Number:
FGN00004996-100
Description: 26 FAN FIX BRKT STANDOF
Location: C4
Up No./Tool#: N/A
Submission No: FGN00004996-100-DGHM-001
Specification: 5.9
TTL Tolerance: 0.08
Supplier Name: HUA MAO
Measurement Unit: MM
Analysis Supervised by: LUYANG
Inspector Name:
LIWAN
Date Inspected: 01/10/2005
# Oprs
2
Inspector Name:
ZHANGLIQUN
Date Inspected: 01/10/2005
# Trials
3
Inspector Name:
Date Inspected:
OPERATOR 1
Measure Equipment: caliper
OPERATOR 2
OPERATOR 3
Sample
Trial 1
Trial 2
Trial 3
Range
Trial 1
Trial 2
Trial 3
Range
1
5.8600
5.8600
5.8500
0.0100
5.8500
5.8600
5.8500
0.0100
0.0000
2
5.8500
5.8500
5.8500
0.0000
5.8500
5.8500
5.8500
0.0000
0.0000
3
5.8500
5.8500
5.8500
0.0000
5.8500
5.8500
5.8500
0.0000
0.0000
4
5.8500
5.8500
5.8500
0.0000
5.8500
5.8500
5.8500
0.0000
0.0000
5
5.8600
5.8500
5.8500
0.0100
5.8600
5.8500
5.8500
0.0100
0.0000
6
5.8600
5.8500
5.8600
0.0100
5.8600
5.8600
5.8600
0.0000
0.0000
7
5.8500
5.8500
5.8500
0.0000
5.8500
5.8500
5.8500
0.0000
0.0000
8
5.8500
5.8600
5.8500
0.0100
5.8500
5.8600
5.8500
0.0100
0.0000
9
5.8500
5.8600
5.8500
0.0100
5.8600
5.8600
5.8600
0.0000
0.0000
10
5.8600
5.8600
5.8500
0.0100
5.8600
5.8600
5.8500
0.0100
0.0000
TTLS
58.5400
58.5400
58.5100
0.0600
58.5400
58.5500
58.5200
0.0400
0.0060
Trial 2
0.0000
0.0000
Trial 3
0.0000
0.0040
Sum 175.5900 X A
Trial 1
XB
0.0000 0.0000
Sum 175.6100
5.8530
Range
Sum
0.0000
XC
5.8537
TEST FOR CONTROL
X min 5.8530
Upper Control Limit, UCLr = D4R =
2.57000
x
0.00333
=
0.0086
X max 5.8537
If any individual range exceeds this limit, the measurement or reading should be reviewed, repeated,
X diff
0.0007
corrected, or discarded asappropriate, and new averages and ranges should be computed
Factors # Trials
2
3
# Oprs
2
3
K1
4.56
3.05
K2
3.65
2.70
D4
3.27
2.57
n=# parts, t=# trials Repeatability
MEASUREMENT SYSTEM / GAUGE / CAPABILITY Equipment Variation ("Repeatability") = K 1R =
3.05000
x
0.00333
=
0.01017
Reproducibility Operator Variation ("Reproducibility") =
2
2
(K2*Xdiff) - (EV) /nxt
0.00157
Total Total "repeatability" and "reproducibility" Variation (R&R) =
Notes: ACCEPTABLE
FMQAI-018-F6.01
0.01029
% Tolerance 12.7%
% Tolerance 2%
% Tolerance 12.9%
Documents
FMQAI-019-F1.01
Page 21 of 32
Process Management Plan Doc No: PMP-S26-00101 Prepared by
Part Name:
Li Wan
Part Number:
Q.A.
FGN00004996-100 Revision:
Date
Customer S.Q.E.
Liu yue Jin
Hardy wu Process Flow
Phase of Production
Abbreviations
A. Rec Insp
F. Final Inspection
RI - Receiving Inspection
zheng Hong chao
1/10/05
B. Material Receipt
G. Out of Box Audit
OBA - Out of Box Audit
Lian You yi
1/10/05
C. Setup Approval
H. Tool
OBE - Out of Box Experience
Program
Liu yue Jin
1/10/05
D. In Process
DMR - Defective Material Report
E. Last Piece
2X/S - Two Times per Shift
Notes
1X/S - One Time per Shift
XXX
QA Manager:
No.
Name Production Building
02
Control Location
Approvals
S26 FAN FIX BRKT STANDOFF
Revision Date
Revision Number
Eff. Date
3/8/2004
01
3/8/2004
1X/H - One Time per Hour
Characteristics
Methods
Machine, Device, Jig
Chart
Process
Product Characteristic
Product Critical
Measurement
Tools For Manufacturing
No.
Parameters
Loc. / Desig.
Characteristics
Method
Sample Size(pcs)
Analysis
Frequency
Methods
Cpk
Reaction If
Control
Out of Control
Location
OPERATION:RAW MATERIAL RECEIVING INSPECTION
1
Receive inspection
Caliper,micrometer,hardness tester
1
Drawing note #3
Material type
C12L14 low carbon steel
Certificates
N/A
Each lot
Visual
N/A
2
Coil length
Coil length
2500~2520MM
Tapeline
Sampling plan
Each lot
Measure
N/A
3
Drawing
Material thickness
6.35 +0.1/-0.1MM
Micrometer
Sampling plan
Each lot
Measure
N/A
4
Drawing
Material hardness
84~93HRB
Hardness tester
Sampling plan
Each lot
Measure
N/A
5
Rust and visual
Rust and visual
No rust or damage
Visual
Sampling plan
Each lot
Visual
N/A
B
6
Certificates
Certificates
Certs requireed
Visual
N/A
Each lot
Visual
N/A
B
B
Request raw material supplier to perform on-site investigation; if still failed, RTV this batch, and Issue SCAR report to supplier for immediate action.
B B B
OPERATION:AUTO LATHE SET-UP AND IN-PROCESS INSPECTION
2
Progressive auto lathe setup/run produce
1
Refer to SOP
N/A
N/A
Visual
one time
Per Shift
PER SOP
N/A
Advise lathe setter
C,D
2
First piece inspection
N/A
Per in-process inspection items
Fixture/Visual/HG
1 SHOT
Each set-up
PER SOP
N/A
correct and audit parts
C,D
3
Cosmetic
Cosmetic
No gloss,burr ,scratch
Visual
Once per 2 hous
Visual
N/A
Caliper
Once per 2 hous
Measure
N/A
Once per 2 hous Once per 2 hous Once per 2 hous
Measure
N/A
Measure
N/A
Measure
N/A
Once per 2 hous
Measure
N/A
N/A
N/A
N/A
4
Drawing
Length
5.2+0.02/-0.05MM
G-1515 auto lathe 5
Drawing
Diameter
ф5.9-0.02/-0.08MM
Caliper
6
Drawing
Dimension
0.45+0.05/-0MM
Micrometer
7
Drawing
Dimension
5.5+0.02/-0.05
Projector
#6-32
Thread Guage ( GO OR NO GO)
≥30 pcs
8
Drawing
Thread
C,D If defect occur,technician must adjust the lathe or stop lathe running then operator 100% inspection ,
C,D C,D C,D C,D C,D
OPERATION:HEAT TREATMENT
1
FMQAI-019-F2.01
let oil out of standoff, after cleanup about 10 minutes by kerosene
Cleanout
N/A
N/A
N/A
N/A
A,D
Page 22 of 32
No.
3
Phase of Production
Heat treatment process
Machine, Device, Jig
Chart
Process
Product Characteristic
Product Critical
Measurement
Tools For Manufacturing
No.
Parameters
Loc. / Desig.
Characteristics
Method
2
1.temperature between 870880℃, permeate carbon time is about 45~50 minutes; 2.Adjust the steel band`s rotate speed,request the rotate speed is 550 rorates/1 hour 3.toluene flux 0.61ml/minute
permeate carbon
hardness HV 500~600
Hardness tester
3
The oil trough is temperature 65+/-3℃,quench time is about 7~8 minutes
Quench
temperature and time control
Visual
4
1.Backfire time is about 90 minutes. 2.Backfire furnace temperature 450±10 ℃,
backfire
Case hardness meet sepc. HV:250-350 and core hardness: HRC 23 MAX
5
hardness
hardness test after backfire
Case hardness HV:250-350 core hardness: HRC 23 MAX
1
N/A Include: 1. Rubbing degrease: natural temperature, time 20~25 minutes 2. Electrolysis degrease: temperature between 50~60 ℃, time 15~20 minute; water
Heat equipment
Sample Size(pcs)
Frequency
Analysis Methods
Cpk
Reaction If
Control
Out of Control
Location
2 pcs
each lot
PER SOP
N/A
If defected occer ,must be rework
A,D
Once
each lot
“Hongye” InProcess inspection record
N/A
If defected occer ,must be rework
A,D
Hardness tester
5 pcs
each lot
Ref SOP
N/A
If defected occer ,must be rework
A,D
Hardness tester
5 pcs
each lot
Ref SOP
N/A
If defected occer ,must be rework
A,D
OPERATION: PLATING
2
3
4
Plating process
Plating machine
4
Hydrochloric acid concentration is about 30%
5
water
6 7 8
Receiving inspection
NO BURR,SCRATCH
Visual
Sampling plan
AQL (II) 0.65
Visual
N/A
return to supplier
A,D
Degrease
temperature and time control
Visual
once
each lot
Visual
N/A
ADJUST MACHINE
A,D
First Cleanout
no smudginess, inclusion
Visual
once
each lot
Visual
N/A
rework
A,D
First Activation
N/A
Visual
once
each lot
Visual
N/A
rework
A,D
Visual
once
each lot
Visual
N/A
rework
A,D
Visual
N/A
rework
A,D
Visual
N/A
Rwork
A,D
no smudginess, inclusion natural temperature Plating 45 minutes temperature and time First baking control Hydrogen enbrittlement temperature and time relief control Second Cleanout
NOTE #9 temperature 80 ℃, more than 2 hours temperature 190℃, 3 hours within 4 hours after plating
Visual
100%
Visual
100%
EVERY PIECE EVERY PIECE
Visual
once
each lot
Visual
N/A
Rework
A,D
N/A
refrigeration
N/A
Visual
once
each lot
Visual
N/A
N/A
A,D
10
N/A
Second Activation
N/A
Visual
once
each lot
Visual
N/A
rework
A,D
11
white
Pigmentation
Visual
100%
Visual
N/A
rework
A,D
12
temperature 60-80℃, 5-10 minutes
Second drying
Visual
N/A
N/A
A,D
13
temperature 80℃, more than 2 hours
Comstic and film thickness inspection
Visual /Measure
N/A
N/A
A,D
N/A
If defected rate out of AQL, return to plating supplier, if defect rate within AQL,sorting out defective parts
F
9
No Discoloration,Gloss temperature and time control No Discoloration,Gloss film thickness 3~5µm
Visual
100%
Visual /Film thickness tester
Sampling plan
EVERY PIECE EVERY PIECE AQL 0.65
OPERATION: IQC INSPECTION AFTER PLATING
1 5
IQC inspection after plating
FMQAI-019-F2.01
Visual
Cosmetic
Cosmetic
No plating fall off,speckle, no discoloration
Visual
100%
Every piece
Visual
Page 23 of 32
No.
Phase of Production
Machine, Device, Jig
Chart
Process
Product Characteristic
Product Critical
Measurement
Tools For Manufacturing
No.
Parameters
Loc. / Desig.
Characteristics
Method
Size(pcs)
Sample
2
outgoing inspection report from plating supplier
Out going report
#6-32
Thread Guage ( GO OR NO GO)
Sampling plan 105E
Frequency AQL 0.65
Analysis Methods MEASURE
Cpk
N/A
Reaction If Out of Control If GO or NO GO test fail, then inspector 100% inspection.
Control Location F
OPERATION: 100% INSPECTION & FINAL INSPECTION
6
1
Cosmetic
Cosmetic
No plating fall off,speckle
2
White Zinc
Color
No Discolortion,Gloss
Visual
Sampling plan 105E
Every piece
Visual
N/A
3
drawing
Length
5.2+0.05/-0.05MM
Caliper
Sampling plan 106E
AQL 0.65
Measure
N/A
4
drawing
Diameter
ф5.9+0/-0.08MM
Caliper
Sampling plan 105E
AQL 0.65
Measure
N/A
5
drawing
Diameter
0.45+0.05/-0MM
Micrometer
Sampling plan 106E
AQL 0.65
Measure
N/A
6
Drawing notes #1
Case Hardness
HV:250-350
Hardness tester
5 PCS
each lot
Measure
N/A
7
Drawing notes #1
Core Hardness
HRC 23 MAX
Hardness tester
5 PCS
each lot
Measure
N/A
8
Drawing notes #4
Troque force test
20 kgf/cm MIN
Torque force tester
5 PCS
each lot
Measure
N/A
Visual
100%
Every piece
Visual
N/A
100% inspection & Caliper ,micrometer,hardness final inspection tester
9
drawing
THREAD
#6-32
Thread Guage ( GO OR NO GO)
Sampling plan 106E
AQL 0.65
Measure
N/A
If defected rate out of AQL, return to plating supplier, if defect rate within AQL,sorting out defective parts If defected rate out of AQL, return to plating supplier, if defect rate within AQL,sorting out defective parts If defected occur, inspector must 100% inspection If defected occur, then inspector must 100% inspection If defected occur, then inspector must 100% inspection If hardness out of spec second, the lot must scrap immediate. If defected occur first, the lot return to supplier to rework. If hardness out of spec second, the lot must scrap immediate. If defected occur first, the lot return to supplier to rework. Scrap If GO or NO GO test fail, then inspector 100% inspection.
F
F
F
F
F
F
F
F
F
OPERATION: PACKAGING
7
Packaging
N/A
1
Quantity
Quantity
PER SOP
Visual
100%
Every piece
Pack inspection
N/A
2
Material
Material
PER SOP
Visual
100%
Every piece
Pack inspection
N/A
3
Methods
Methods
PER SOP
Visual
100%
Every piece
Pack inspection
N/A
1
Handling
Handling
Visual
one time/per shift
Each lot
PER SOP
N/A
Retrain operator on packaing procedure Retrain operator on packaing procedure Retrain operator on packaing procedure
D
D
D
OPERATION:STOCK 8
Move next process or stock
PER SOP
Retrain operator on transfer procedure
D
END
FMQAI-019-F2.01
Page 24 of 32
Copy of customer Print with Supplier Defined Item Numbers
Part Number:
FGN00004996-100
Part Description: S26 FAN FIX BRKT STANDOFF Part Revision:
02
Supplier :
XXX
Submission Date:
Submission No : FGN00004996-100-DGHM-001 Material Spec :
1/10/2005
Cavity / Tool # :
N/A
12L14
1
7 3
2
4
5
6
Copy of supplier Print with Supplier Defined Item Numbers
Part Number:
FGN00004996-100
Part Description: S26 FAN FIX BRKT STANDOFF Part Revision:
02
Supplier : Submission No : Material Spec :
XXX FGN00004996-100-DGHM-001 12L14
Submission Date: Cavity / Tool # :
1/10/2005 N/A
Copy of Material Certification
Part Number:
FGN00004996-100
Part Description: S26 FAN FIX BRKT STANDOFF Part Revision:
02
Supplier : Submission No : Material Spec :
XXX FGN00004996-100-DGHM-001
Submission Date: Cavity / Tool # :
1/10/2005 N/A
12L14
1 of 1
1 of 1
