(Piping Class Petroamazonas) Pam Zno 50 Sp 004 0-18-02_13

Departamento: Facilidades, Ingeniería y Construcciones Documento: Standard Specification for Pipe, Valves & Fittings Código del Documento: PAM-ZN0-50-SP-004

Revisión: 0

Revisión:

Fecha: Feb 2013

Fecha:

Elaborado por: P. Cortés V. Molina

Revisado por: J. Basantes

Aprobado por: M. Carvajal D. Guamantica

Historial de Revisiones Páginas Motivo de la revisión: revisadas:

Control de Distribución Ubicación del Documento: Departamento de Facilidades y Construcciones Departamento de Materiales Contratistas

Controlada

No Controlada X X

X

La información del presente documento es propiedad exclusiva de PETROAMAZONAS EP y no deberá ser usada para otros propósitos distintos a los especificados

Standard Specification Specification for Pipe, Pi pe, Valves & Fittings

Departamento: Código No.: Revisión : Página No.:

FIC PAM-ZNO-50-SP-004 0 2 de 160

TABLE OF CONTENTS 1.0

SCOPE

2.0

CODES AND RECOMMENDATIONS

3.0

GENERAL REQUIREMENTS

4.0

MATERIALS

5.0

PIPE SUPPORTS

6.0

WELDING

7.0

INSPECTION

8.0

PRESSURE TESTING

9.0

PAINTING AND COATINGS

10.0

THERMAL INSULATION

11.0

IDENTIFICATION OF PIPING AND VALVES

12.0

BRANCH CONNECTIONS

ATTACHMENT “A” ATTACHMENT “B” ATTACHMENT “C” ATTACHMENT “D” ATTACHMENT “E” ATTACHMENT “F” ATTACHMENT “G”

STRAINERS ACCESS FITTINGS INSULATING KITS BLEED RINGS GASKETS STUD BOLTS DIMENSIONS ANSI PIPE SCHEDULES

ATTACHMENT “H” ATTACHMENT “I” ATTACHMENT “J” ATTACHMENT “K” ATTACHMENT “L”

INTERNALLY COATED API FLANGES U-BOLTS DIMENSIONS FBE EXTERNAL COATING GLOSSARY


Standard Specification for Pipe, Valves & Fittings 1.0



SCOPE This specification defines the minimum requirements for pipe, valves and fittings on process and utility piping systems. This specification includes materials, fabrication, welding, inspection and testing and shall apply to all piping installed by or prefabricated for installation by Contractor or to Contractor’s order for use on onshore production facilities, which includes: Block 7, Block 15, Block 18, Block 21 and North Zone.

2.0

CODES AND RECOMMENDATIONS 2.1 Piping shall be designed, constructed and tested in accordance with the latest edition of ASME B31.3, "PROCESS PIPING", and this specification. Steam line and Power Generation Systems shall be designed, constructed and tested in accordance with the latest edition of ASME B31.1, “POWER PIPING”, and this specification. 2.2

The following standards (the latest edition) shall apply during preparation of all piping drawings and during description of materials for Class 150 through Class 2500:

Process Valve Qualification Procedure Specification for Line Pipe Specification for Pipeline Valves Specification for Fire Test for Valves Fire Test for Check Valves Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry Check Valves: Flanged, Lug, Wafer and Butt-welding Butt-welding Valve Inspection and Testing Steel Gate Valves - Flanged and Butt-welding Ends, Bolted Bonnets Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller Fire Test for Soft-Seated Quarter-turn Valves Metal Ball Valves - Flanged, Threaded and Welding Ends Butterfly Valves: Double-flanged, Double-flanged , Lug and Wafer Type Unified Inch Screw Threads, UN and UNR Thread Form Pipe Threads, General Purpose (Inch) Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Factory-Made Wrought Buttwelding Fittings Face-to-Face and End-to-End Dimensions of Valves Forged Fittings, Socket-Welding Socket-Weldi ng and Threaded Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-Wound, and Jacketed Nonmetallic Flat Gaskets for Pipe Flanges Buttwelding Ends Valves Flanged, Threaded and Welding End Orifice Flanges Large Diameter Steel Flanges: NPS 26 Through NPS 60 Square and Hex Bolts and Screws - Inch Series Square and Hex Nuts (Inch Series) Power Piping Process Piping Welded and Seamless Wrought Steel Pipe Stainless Steel Pipe Standard Marking System for Valves, Fittings, Flanges and Unions Specification for High-Test Wrought, Butt-Welding Fittings Class 3000 Steel Pipe Unions Socket Welding and Threaded Swage(D) Nipples and Bull Plugs Integrally Reinforced Forged Branch Outlet Fittings: SW, THD and BW Ends Instrument Valves for Code Applications

API RP 591 API Spec 5L API Spec 6D API Spec 6FA API Spec 6FD API Spec Q1 API Std 594 API Std 598 API Std 600 API Std 602 API Std 607 API Std 608 API Std 609 ASME B1.1 ASME B1.20.1 ASME B16.5 ASME B16.9 ASME B16.10 ASME B16.11 ASME B16.20 ASME B16.21 ASME B16.25 ASME B16.34 ASME B16.36 ASME B16.47 ASME B18.2.1 ASME B18.2.2 ASME B31.1 ASME B31.3 ASME B36.10 ASME B36.19 MSS SP-25 MSS SP-75 MSS SP-83 MSS SP-95 MSS SP-97 MSS SP-105




The following procedures (the latest edition) shall apply during preparation of all piping drawings and during description of materials for Class 150 through Class 2500:

WPS Approved by B15 Structural Steel Skid Mounted Assemblies Thermal Insulation Manufacture And Installation of Pipes Underground and Aboveground Hydrostatic Test For Process Pipe Coating Specification 3.0


B15-ECU-50-PR-023 B15-ECU-20-SP-009 B15-ECU-20-SP-015 PAM-EC-20-PRC-005 PAM-EC-20-PRC-007 PAM-EC-50-SP-001

GENERAL REQUIREMENTS Engineering drawings, where provided, indicate the minimum line size, design working 3.1 pressure or piping class, valves required, etc. For services of transportation crude oil and water reinjection, the engineering companies must confirm the wall thickness with the Hydraulic Calculations of lines. The maximum design conditions specified in the Piping Class Specifications Note 1 are separate requirements and neither shall be exceeded. 3.2

Unless otherwise specifically authorized by PETROAMAZONAS EP, the materials specified in these General Specifications shall be strictly adhered to in the design, purchasing and fabrication of each piping system. When the specified pipe, valves and fittings or other materials cannot be obtained, substitution may be permitted with the written approval of PETROAMAZONAS EP.

3.3

Line marking and identification of valves shall be in accordance with Section 11.0 herein. Contractor’s standard markings and identification may be used with the written approval of PETROAMAZONAS EP.

3.4

Pipe 3.4.1

All pipes shall be marking per API Spec 5L and ASTM-A106: name or mark of the manufacturer, specification, specified dimensions, grade and class, product specification level, process of manufacture, heat number and an identification number.

3.4.2

Pipe wall thickness shall conform to Piping System Specifications.

3.4.3

Piping Class 150 through Class 2500. Piping 1 ½” NPS and smaller may be threaded, flanged or socket welded as indicated by the Piping System Specifications. Piping 2” NPS and larger may be threaded (Only Specs HA1 and HA2), butt welded or flanged as indicated by the Piping System Specifications. When socket weld piping is used, unions will be installed at accessible locations to permit removal and replacement of all valves and equipment. With the exception of vents, drains, samplers and instrument connections, piping 1 ½” NPS and smaller shall be socket welded or flanged for the following services: 3.4.3.1 Hydrocarbon services Class 1500 pressure ratings and above. 3.4.3.2 Hydrocarbon services above 250 °F. 3.4.3.3 Hydrocarbon services subject to vibration or pulsation.

3.4.4

Piping shall be located so as not to present overhead or tripping hazards. Minimum clear headroom for overhead piping shall be 7 foot 0 inches (2.15 m). Lines which cross shall not touch.

3.4.5

Piping systems shall be designed so that all valves and instruments can be serviced conveniently. When this is impractical, ladders and platforms designed in accordance with the Specification of PETROAMAZONAS EP: B15-ECU-20SP-009 "STRUCTURAL STEEL SKID MOUNTED ASSEMBLIES”, shall be used.


Standard Specification for Pipe, Valves & Fittings



3.4.6

Emergency shutdown valves shall be accessible from deck or floor level and are to be located in clear areas.

3.4.7

All pipe nipples ¾” NPS and smaller shall be a minimum of SCH 160 SMLS steel pipe. "All-Thread" nipples shall not be used. A nipple shall be defined as any section of pipe 12” or less in length.

3.4.8

Seal welding of threaded piping shall not be permitted.

3.4.9

Temporary start-up cone or basket-type strainers (screens) shall be provided in suction lines to mechanical equipment, including, but not necessarily limited to pumps, compressors and mechanical meters and shall be located as close as possible to the inlet flange. Such strainers shall have a minimum of 200% of the line flow area with 1/8” diameter maximum size perforations. For Strainers Specifications, see ATTACHMENT A.

3.4.10 Branch Connections 3.4.10.1 Branch connections shall be made per the Standard Branch Connection Chart for Piping Systems Class 150 through Class 2500. 3.4.10.2 Couplings shall not be used for branch connections. 3.4.10.3 "Stub-in" branch connections shall not be permitted. 3.4.11 During fabrication, installation, sandblasting and painting, care shall be exercised to keep blast sand, dirt and other foreign matter out of all piping systems prior to assembly. Prior to acceptance by PETROAMAZONAS EP, the interior of piping systems shall be thoroughly cleaned by Contractor. 3.4.12 Drain connections and valves shall be provided at all low points in lines. Also, vent connections and valves shall be provided at all high points where gas may be trapped. Vent, drain and instrument connections ¾” and smaller may be installed using 3000# or 6000# threadolets, except for high temperature or other service where sockolets are specified by the Piping System Specifications. 3.4.13 The corrosion coupons connections shall be installed using Access Fittings type COSASCO. For Access Fittings Specifications, see ATTACHMENT B. 3.4.14 Changes in pressure rating of piping systems shall be made at valves. This valve shall carry the rating of the higher pressure system. 3.4.15 Laterals (sub-headers) for instrument gas or air systems shall have block valves at the primary header and branch off from the top of the primary header. 3.4.16 Insulating gaskets shall be installed when joining piping components or dissimilar metals to prevent galvanic corrosion and/or when there are changes between underground with cathodic protection and aboveground lines. Only will be accepted the Insulating Kits VCS PIKOTEK. For Insulating Kits Specifications, see ATTACHMENT C.

3.5

3.4.17 Flow lines piping, between wellhead and manifold, shall be externally coated with FBE (fusion bonded epoxy). For FBE External Coating Specifications, see ATTACHMENT K. Flanges 3.5.1

All flanges shall be marking per ASME B16.5 and/or MSS SP-25: country of manufacture, manufacturer's name or trademark, material, rating designation, conformance with the B16.5 Standard, size, schedule (if applicable) and an identification number.

3.5.2

Flanges Class 900 and above shall be RTJ. Flanges Class 600 and lower may be RF or FF, with serrated spiral finish.

3.5.3

Weld neck flanges are required for all flanged piping.



3.6

3.7



3.5.4

Steel flanges used to mate with equipment having cast iron, ductile iron or aluminum flanges shall have the faces machined flat (FF).

3.5.5

Flange bolt holes shall straddle the piping horizontal and vertical center lines.

3.5.6

API flanges rated at 2000, 3000 or 5000 PSI shall be Type 6B. For API Flanges Description, see ATTACHMENT I.

Fittings 3.6.1

All fittings shall be marking (if applicable) per ASME B16.9, ASME B16.11 and/or MSS SP-25: country of manufacture, manufacturer's name or trademark, material, product conformance, size, schedule number or class designation and an identification number.

3.6.2

All 90° welded elbows shall be long radius (LR), unless restricted by available space. If short radius welded elbows are used, they shall be derated to 80% of the calculated allowable working pressure.

3.6.3

Eccentric reducers installed with the straight (flat) side up shall be used when line size reductions are required for pump suction connections.

3.6.4

Street elbows shall not be used unless approved by PETROAMAZONAS EP.

3.6.5

Bleed rings shall be according to material of pipe, stainless steel or carbon steel. For Bleed Rings Specifications, see ATTACHMENT D.

3.6.6

All welded elbows related to flow lines, between wellhead and manifold, shall be externally coated with FBE (fusion bonded epoxy). For FBE External Coating Specifications, see ATTACHMENT K.

Valves 3.7.1

Valve materials specified herein are the minimum required by PAM EP. In the case that there exist the same or better materials with tested performance for the specific application, their acceptance will be responsibility of the technical evaluator.

3.7.2

All valves shall be marking per ASME B16.34, API Spec 6D and/or MSS SP-25.

3.7.3

All the valves manufacturers (gate, globe, check and butterfly with exception of API 6D valves) will have to apply the API RP 591: PROCESS VALVE QUALIFICATION PROCEDURE. This recommended practice provides recommendations for evaluation of a construction and quality assurance program for the purpose of determining a manufacturer's capability to provide new valves manufactured in accordance with the applicable API standards.

3.7.4

Valves shall be furnished as called out on the Approved Valve Lists. Alternate valves which are equal to the valve list requirement may be used only after obtaining the written approval of PETROAMAZONAS EP.

3.7.5

All valves shall be installed in accordance with temperature and pressure ratings recommended by manufacturer and within limits of the ASME B16.34 Code for the applicable service. Flanges and flange facings on valves shall match that specified by the applicable Piping Class Specification. The wall thickness of the valves gate, globe and check shall be under API 600 and API 602.

3.7.6

All valves for hydrocarbon service shall be steel. Valves 2” and larger shall be flanged and 1 ½” and smaller may be threaded, flanged or socket welded as indicated by the Piping Class Specification. Contractor shall not add flanges to threaded, socket weld or butt weld connections on valves unless specifically approved. Secondary threaded valves must be easily removable.

3.7.7

The valves for Fire Water System shall be: •

Valves 3” and smaller: Cast Bronze body and trim. Threaded ends.


Standard Specification for Pipe, Valves & Fittings •

3.7.8



Valves 4” and larger: Cast Iron body and Bronze trim. FF flanged ends.

Ball valves shall be fire safe design and shall meet the following additional specifications. 3.7.8.1 Ball valves shall be trunnion mounted with secondary metal seal, as following: •

For Class 150: 8” and larger.

•

For Class 300: 4” and larger.

•

For Classes 600, 900, 1500 and 2500: 2” and larger.

All trunnion mounted ball valves shall be supplied with grease fittings for stem and seals. 3.7.8.2 Secondary metal seal is not required for 1 ½” and smaller ball valves. 3.7.8.3 Manual gear operators shall be furnished on all quarter turn valves in any application where breakaway torque requirements exceed 50 foot pounds. Generally: •

6” and larger Classes 150 and 300.

•

4” and larger Classes 600, 900 and 1500.

•

2” and larger Class 2500.

3.7.8.4 For Hydrocarbon Process and Instruments Air, ball valves 1 ½” and smaller shall be ASTM-A351 Gr CF8M or 316 SS body, with 316 SS ball and stem. 3.7.9

Block valves shall be provided downstream of check valves to allow isolating the check valve for servicing without the need to de-pressurize downstream piping systems. Vent valves, if applicable, shall be installed to facilitate de-pressuring piping upstream of check valve and upstream of check valve for leak testing of check valves.

3.7.10 Check valves can be reduced or full flow, swing check in all cases except for reciprocating pump or compressor service where ball or piston type check shall be used or where the piping specification permits wafer type check valves in utility services. 3.7.10.1

All check valves 2” and larger shall be furnished with bolted bonnets.

3.7.10.2

All check valves 4” and larger shall be provided with ½” NPT tap and plug in the body.

3.7.11 Gate, Globe and Check valves shall have hardened (stellite or equal) seats. The check valve can have removable or integral seats. Globe valves may be straight or angle type to suit piping configuration 3.7.12 All gate and globe valves shall be OS&Y (outside screw and yoke). Inside screwrising stem not will be accepted 3.7.13 Needle valves shall be supplied when shown on the flowsheets and assembly drawings. Needle valves, except where required for high pressure and/or temperature service, shall all be soft- seated and all 316 SS. 3.7.14 For ball valves, the ball rotation shall be counter-clockwise when facing the stem so that the initial valve opening is at the bottom of the pipe.



5.0



MATERIALS 4.1

All materials (Pipe, Fittings, Flanges, etc.) shall include: country of manufacture, manufacturer's name and/or logo and heat number and be provided with quality certificates to enable its traceability.

4.2

All materials for Pipe, Valves, Fittings, Flanges, Bolts, Gaskets and Special Parts, shall be in accordance with Piping Class Specifications.

4.3

The quality management system requirements for the design, development, production, installation and service of products for the petroleum industry, must be prevailed per API Spec Q1: “Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry”.

4.4

All Pipe, Valves, Fittings, Flanges, Bolts, Gaskets and Special Parts, supplied by Contractor shall be new and unused, free of mill scale, dents, cracks, laminations, pits and detrimental rust or oxidation.

4.5

PETROAMAZONAS EP reserves the right to inspect all Contractor supplied materials and components, and to reject those deemed unusable for use and not conforming to these specifications.

4.6

No pipe, valves or fittings of brass, aluminum, cast iron, malleable iron, steel-iron or semisteel shall be used in hydrocarbon service. Cast bronze or cast iron body valves will be used only for Fire Water Systems and foot valves.

4.7

Sealant for threaded piping shall be Teflon tape. Care shall be taken to prevent extension of the tape into the pipe. Excess tape shall be removed prior to painting.

4.8

All new pipe, flanges and fittings shall be marked with mill and material identification. All pipes shall be accompanied with mill test reports, and flanges and fittings shall be accompanied with mill material certifications from manufacturer.

4.9

All threaded galvanized pipe shall be painted after assembly with cold galvanizing.

4.10

The filler material for all gaskets shall be “Flexible Graphite (FG)” and will only be accepted from USA and ITALY. For Gaskets Specifications, see ATTACHMENT E.

4.11

All welded joints related to flow lines, between wellhead and manifold, shall be coated with 3M Scotchkote 323.

PIPE SUPPORTS 5.1

Piping shall be supported as necessary to prevent sagging, mechanical stresses and vibration. Piping shall be adequately supported on racks, stanchions or individual standoffs.

5.2

Welding of supports directly to the internally coated pipe, except shoes using in thermal insulating pipe, shall not be permitted unless authorized in writing by PETROAMAZONAS EP.

5.3

U-Bolts securing pipe to pipe supports shall be galvanized with 1/16” polyethylene sleeve, flat washers and double nuts. A 1/8” neoprene or polyethylene pad spacer shall be placed between the pipe support and bottom of pipe. Minimum U-bolt diameter shall be 1/4".For U-BOLTS Dimensions, see ATTACHMENT J.

5.4

Piping 8” and larger and any smaller piping subject to excessive mechanical vibration or line pressure pulsation’s (e.g., rotating equipment piping) shall be fastened to substantially rigid pipe supports with bolted pipe clamps in lieu of U-bolts. Pipe clamp bolts shall have double nuts.

5.5

Piping subject to expansion may be either suspended from adjustable or swivel type hangers or supported from below. If supported from below, steel slip shoes and guides shall be provided. Anchors and stops shall be provided to maintain movements and forces within acceptable limits.





WELDING 6.1

All pipes welding shall be performed in accordance with Procedure B15-ECU-50-PR-023 “WPS APPROVED BY B15”.

6.2

Welded joints in carbon steel shall be stress relieved in accordance with ASME B31.3 when the nominal pipe wall thickness is greater than ¾”. The piping shall be brought to temperature and cooled in accordance with ASME Section VIII, Paragraph UCS-56.

7.0

INSPECTION Inspection of all piping shall be performed in accordance with Procedure PAM-EC-20-PRC-005 “MANUFACTURE AND INSTALLATION OF PIPES UNDERGROUND AND ABOVEGROUND”. If the inspection is performed in accordance with Contractor Specifications, these procedures shall be submitted to PETROAMAZONAS EP for approval.

8.0

PRESSURE TESTING All pressure testing of pipe shall be performed in accordance with ARCH (Regulation and Control Agency Hydrocarbon) Regulations and Procedure PAM-EC-20-PRC-007 “HYDROSTATIC TEST FOR PROCESS PIPE”.

9.0

PAINTING AND COATINGS 9.1

Surface preparation and painting of pipe, valves and fittings shall be performed in accordance with PETROAMAZONAS EP Specification PAM-EC-50-SP-001 "COATING SPECIFICATION”.

9.2

All flange surfaces and bolt holes, except for flange facings, shall be coated with primer and intermediate coats prior to assembly. Pipe fittings shall not be primer coated until all shop fabrication has been completed. Final paint coating shall be performed after piping has been fully assembled and hydro-tested.

10.0

THERMAL INSULATION Piping shall be insulated where indicated on the approved for construction AFC drawings. Insulation shall be applied as specified in PETROAMAZONAS EP Specification: B15-ECU-20SP-015 "THERMAL INSULATION".

11.0

IDENTIFICATION OF PIPING AND VALVES The following nomenclature is to be used in identifying lines and valves designated on the mechanical flowsheets and process piping drawings. 11.1

Line Identification 11.1.1 Each line on the mechanical flowsheets and process piping drawings shall be clearly identified to denote the pipe specification and nominal line size. Following is an example: 3” - GF - 1500 - AA1 – 00

Special (if required) Piping Specification Line Number Service Identification Letters Nominal Pipe Size




FIC PAM-ZNO-50-SP-004 0 10 de 160

11.1.2 Line Service Each line will be denoted by the following abbreviations: SERVICE Air Instrument Air Utility Air Engine Starter Atmospheric Vent Blow Down (Low Temp to –50 ºF) Condensate Corrosive Condensate Chemical Injection Circulation Water Combustion air drains Cooling Water Demineralized Water Diesel Drain Gravity Drain Overflow Drain Pressure Fire Water Foam Fuel Raw Gas Gas Diesel Gas Fuel Gas Fuel (Hot or Dry Service) Gas Fuel (Wet or Condensing Service) Gas Liquefied Propane Gas Process Gas Produced Gasoline Gas Flare non corrosive Natural Gas Heat Media High Pressure Steam Low Pressure Condensate Low Pressure Steam Lube Oil Oil Dry Oil Fuel Return Oil Hot Return Oil Hot Supply Oil LACT Oil Produced Oil Reject Oil Wet Process Fluid Process Liquids (Chemical Injection) Process Hydrocarbons non-corrosive (gas/liquid) Process corrosive moderate by CO2 in hydrocarbons (gas/liquid) Process corrosive strong by CO2 in hydrocarbons (gas/liquid) Purge Continuous Purge Flashing Purge Water Tower

ABBREVIATION AI AU PA FV BD1 C CC IL CW AD RW/SW ZW DF DRG DO DRP FW F CR G GD GF GF1 GF2 GLP GP PG GAS HF NG HM HS LC LS LO OD OFR OHR OHS OL OP OR OW PF PL HNC HMC HSC CB BB YW




Steam Take Samples Treated Water Ventilation Air Water Fireline Water Fresh Water Heaters Water Hot Return Water Injection Production (heavy corrosion) Water Produced Water Raw Water Soft Water Supply Water Utility Water Waste Water Wash 11.2

FIC PAM-ZNO-50-SP-004 0 11 de 160 V NS TW AV WFL WF HW/IW WHR WIP WP WR WS BW WU WW WH

Valve Identification System Each valve on the mechanical flowsheets and piping drawings will be identified as shown below to denote its valve size, piping specification, valve type, valve facing and special valve type. Each valve identification shall be die stamped and/or a stainless steel tag that shall be secured to the valve with a heave gauge steel wire. Such tags shall remain in place upon completion of fabrication. 4”

AA1

2

R F Special valve type (if required) Valve facing Valve type Pipe Specification Valve size

11.2.1 Description TYPE 1 2 3 4 5 6 7 8 9 0

Gate Ball Plug Globe Check Needle Butterfly Foot Gauge, Multiport Choke (900# - 1500#)

FACING F G J R S U W X Y Z

Flat face Grayloc Ring joint Raised face Threaded (THD) Union Butt weld Special SW x THD Socket weld (SW)

SPECIAL VALVE TYPE If required - Standard B Double block and bleed F Full port FM FM x FM H High temperature L Lug LT Low temperature P Piston S Short pattern SG Slab Gate W Wafer X Special


Standard Specification for Pipe, Valves & Fittings 11.3 SPEC.

FIC PAM-ZNO-50-SP-004 0 12 de 160

The following piping specification identification is used on the fabrication drawings. ANSI RATING

AA1

ANSI 150 RF

AE2 AL1 AS1 AS2 AX1 BA1 BE1 BL1 BS1 BS2 BX1 CA1 CS1 CS2 CX1 DA1 DE1 DS1 DS3 EA1 ES1 ES3 EX1 FA1 FS1 H4 HA1 HA2 L

ANSI 150 RF ANSI 150 RF ANSI 150 RF ANSI 150 RF ANSI 150 RF ANSI 300 RF ANSI 300 RF ANSI 300 RF ANSI 300 RF ANSI 300 RF ANSI 300 RF ANSI 600 RF ANSI 600 RF ANSI 600 RF ANSI 600 RF ANSI 900 RTJ ANSI 600 RF ANSI 900 RTJ ANSI 900 RTJ ANSI 1500 RTJ ANSI 1500 RTJ ANSI 1500 RTJ ANSI 1500 RTJ ANSI 2500 RTJ ANSI 2500 HUB ANSI 2500 HUB ANSI 150 RF ANSI 150 RF ANSI 150 RF

11.4


SERVICE IDENTIFICATION AD, AV, BW, C, CR, CW, DO, DF, DRG, DRP, F, FV, G, GAS, GD, GF, GLP, GP, HF, HM, HNC, HMC, HSC, HW/IW, LO, NG, OD, OFR, OHR, OHS, OL, OP, OR, OW, RW/SW, TW, WH, WFL, WHR, WP, WR, WS, WW BB, CB, LC BD1 CC, GP GP, PL, C, GF, IL, HF, NS, PF, ZW OP, WP G, GF, GP, OP, WP, DF, NG, HF, HNC, HMC, PA LS BD1 GP CC, GP, PL OP, WP C, G, GF, GP, OL, V GP GP, PL OP, WP GP BB, BW, CB, DRP, HS GP GP GP, WP GP GP OP, WP GF1, HSC, WIP GF2 PG AI, AU, WF, WU, YW WF (Deluge system) FW

MATERIAL

CODE

CS

ASMEB31.3

CS CS 304 SS 316 SS CS Int. Coated CS CS CS 304 SS 316 SS CS Int. Coated CS 304 SS 316 SS CS Int. Coated CS CS 304 SS Duplex SS CS 304 SS Duplex SS CS Int. Coated CS 304 SS 304 SS CS Galv. CS Galv. CS

ASMEB31.1 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.1 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.1 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3 ASMEB31.3

Conversion Table This table is the result of the unification of Piping Class used in the B-18 and Piping Class used in the B-15. In each document existed own nomination for the pipe specification. The Piping Class Unified remains pipe specification from the B-15, and has changed only the B-18 according to the following conversion table:

CONVERSION TABLE NEW SPECIFICATION ZNO AA1 AE2 AG2 AS2 HA1 BA1

OLD SPECIFICATION B-18 AA1-AA2-AA3 AE2 AG2 AK0-AM0-DK0 AW1-AX1 BA1-BA2




BE1 BS1 DA1 DE1 H4 12.0

FIC PAM-ZNO-50-SP-004 0 13 de 160

BE1 BM1 DA1 DE1 FS2

BRANCH CONNECTIONS Piping branch connections shall be installed in accordance with the following Branch Connection Chart. STANDARD BRANCH CONNECTION CHART [INCHES] 24 20

R U N

24 20 18 16 14 12 10 8 6 4 3 2 1.5 1 .75 .5

T

18 16 14

12 10

RT RT RT RT RT T RT RT RT RT T RT RT RT T RT RT T RT T

W RT RT RT RT RT T

8

BRANCH 6 4 3

2

1.5

W W W W W W W W W W W W W W W RT W W W W RT W W W W RT RT W W W RT RT W W W T RT RT W W T RT RT W T RT RT T RT T

S S S S S S S S S S S T/S SWT

1

.75

S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S SW RT SW RT SW RT SWT SW RT SW RT SWT SW RT SWT

LEGEND T

Butt Weld Tee

RT

Butt Weld Red Tee

S

Sockolet (SOL) / Threadolet (TOL)

W

Weldolet (WOL)

T/S

Straight Tee BW + Concentric Swage

SWT

Socket Weld Tee / Threaded Tee

SW RT

Socket Weld Reducing Tee / Threaded Reducing Tee

.5




FIC PAM-ZNO-50-SP-004 0 14 de 160

ÍNDICE 1.0

ALCANCE

2.0

CÓDIGOS Y RECOMENDACIONES

3.0

REQUERIMIENTOS GENERALES

4.0

MATERIALES

5.0

SOPORTES DE TUBERÍA

6.0

SOLDADURA

7.0

INSPECCIÓN

8.0

PRUEBA HIDROSTÁTICAS

9.0

PINTURA Y RECUBRIMIENTOS

10.0

AISLAMIENTO TÉRMICO

11.0

IDENTIFICACIÓN DE TUBERÍA Y VÁLVULAS

12.0

CONEXIONES DE DERIVACIÓN

ANEXO “A”

FILTROS

ANEXO “B” ANEXO “C” ANEXO “D”

ACCESORIOS DE ENTRADA KITS DE AISLAMIENTO ANILLOS DE PURGA

ANEXO “E” ANEXO “F” ANEXO “G”

EMPAQUES DIMENSIONES DE ESPÁRRAGOS ESPESORES DE TUBERÍA ANSI

ANEXO “H”

RECUBRIMIENTO INTERNO

ANEXO “I” ANEXO “J” ANEXO “K” ANEXO “L”

BRIDAS API DIMENSIONES DE PERNOS “U” RECUBRIMIENTO EXTERNO CON FBE GLOSARIO




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ALCANCE Esta especificación define los requerimientos mínimos para tubería, válvulas y accesorios utilizados en sistemas de procesos y de utilidades. Esta especificación incluye materiales, fabricación, soldadura, inspección y pruebas y se debe aplicar a toda la tubería instalada o prefabricada para instalarse por el Contratista o por orden de éste para usarse en facilidades de producción en tierra, incluidos B7, B15, B18, B21 y Zona Norte.

2.0

CÓDIGOS Y RECOMENDACIONES 2.1 La tubería debe estar diseñada, construida y probada de acuerdo a la última edición de ASME B31.3, "PROCESS PIPING", y esta especificación. La Tubería de Vapor y Sistemas de Potencia de Centrales de Generación debe estar diseñada, construida y probada de acuerdo a la última edición de ASME B31.1, “POWER PIPING”, y esta especificación. 2.2

Los siguientes estándares (última edición) deben aplicarse durante la preparación de los planos de tuberías y la descripción de materiales para las clases 150 a 2500:

Process Valve Qualification Procedure Specification for Line Pipe Specification for Pipeline Valves Specification for Fire Test for Valves Fire Test for Check Valves Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry Check Valves: Flanged, Lug, Wafer and Butt-welding Valve Inspection and Testing Steel Gate Valves - Flanged and Butt-welding Ends, Bolted Bonnets Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller Fire Test for Soft-Seated Quarter-turn Valves Metal Ball Valves - Flanged, Threaded and Welding Ends Butterfly Valves: Double-flanged, Lug and Wafer Type Unified Inch Screw Threads, UN and UNR Thread Form Pipe Threads, General Purpose (Inch) Pipe Flanges and Flanged Fittings: NPS 1/2 through NPS 24 Factory-Made Wrought Buttwelding Fittings Face-to-Face and End-to-End Dimensions of Valves Forged Fittings, Socket-Welding and Threaded Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-Wound, and Jacketed Nonmetallic Flat Gaskets for Pipe Flanges Buttwelding Ends Valves Flanged, Threaded and Welding End Orifice Flanges Large Diameter Steel Flanges: NPS 26 Through NPS 60 Square and Hex Bolts and Screws - Inch Series Square and Hex Nuts (Inch Series) Tubería de Vapor y Sistemas de Potencia de Centrales de Generación Tuberías de Proceso de Refinerías y Plantas Químicas Welded and Seamless Wrought Steel Pipe Stainless Steel Pipe Standard Marking System for Valves, Fittings, Flanges and Unions Specification for High-Test Wrought, Butt-Welding Fittings Class 3000 Steel Pipe Unions Socket Welding and Threaded Swage(D) Nipples and Bull Plugs Integrally Reinforced Forged Branch Outlet Fittings: SW, THD and BW Ends Instrument Valves for Code Applications

API RP 591 API Spec 5L API Spec 6D API Spec 6FA API Spec 6FD API Spec Q1 API Std 594 API Std 598 API Std 600 API Std 602 API Std 607 API Std 608 API Std 609 ASME B1.1 ASME B1.20.1 ASME B16.5 ASME B16.9 ASME B16.10 ASME B16.11 ASME B16.20 ASME B16.21 ASME B16.25 ASME B16.34 ASME B16.36 ASME B16.47 ASME B18.2.1 ASME B18.2.2 ASME B31.1 ASME B31.3 ASME B36.10 ASME B36.19 MSS SP-25 MSS SP-75 MSS SP-83 MSS SP-95 MSS SP-97 MSS SP-105




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Los siguientes procedimientos (última edición), deben aplicarse durante la preparación de los planos de tuberías y la descripción de materiales para las clases 150 a 2500:

WPS aprobados por B15 Montaje y Ensamblado de Estructuras de Acero Aislamiento Térmico Fabricación e Instalación de Tubería Enterrada y No Enterrada Pruebas Hidrostáticas para Tuberías de Proceso Especificación de Recubrimiento

B15-ECU-50-PR-023 B15-ECU-20-SP-009 B15-ECU-20-SP-015 PAM-EC-20-PRC-005 PAM-EC-20-PRC-007 PAM-EC-50-SP-001

3.0 REQUERIMIENTOS GENERALES 3.1

Cuando existan planos de ingeniería, se debe indicar el tamaño mínimo de la línea, presión de diseño o clase de tubería, válvulas requeridas, etc. Para servicios de transporte de petróleo y reinyección de agua, las empresas de ingeniería deben confirmar el espesor de pared con los Cálculos Hidráulicos de las líneas. Las máximas condiciones de diseño especificadas en el Piping Class Nota 1 son requerimientos separados y nunca deberán excederse.

3.2

Salvo que se tenga una autorización por escrito de PETROAMAZONAS EP las especificaciones de materiales indicadas en esta Especificación General se deben respetar estrictamente en el diseño, compra y fabricación de cada sistema de tuberías. Cuando la tubería, válvulas, accesorios, u otro material especificado no se puedan obtener, se puede permitir la sustitución de los mismos previa autorización por escrito de PETROAMAZONAS EP.

3.3

La identificación de las líneas y la identificación de las válvulas deben estar de acuerdo con la sección 11 de esta especificación. Se pueden usar estándares de marcado e identificación del Contratista con la autorización escrita de PETROAMAZONAS EP.

3.4

Tubería 3.4.1

3.4.2 3.4.3

Todas las tuberías deberán ser marcadas según el API Spec 5L y el ASTMA106: nombre o marca del fabricante, especificación, dimensiones, grado y clase, nivel de especificación de producto, proceso de manufactura, número de colada y un número de identificación. El espesor de pared de la tubería debe estar de acuerdo con la Especificación del Sistema de Tuberías. Tubería clase 150 hasta clase 2500. Tuberías de 1 ½” NPS y menores pueden ser roscadas, bridadas o soldadas (tipo enchufe) de acuerdo a lo indicado en la Especificación del Sistema de Tuberías. Tuberías de 2” NPS y mayores pueden ser roscadas (sólo para las especificaciones HA1 y HA2), soldadas a tope o bridadas de acuerdo a lo indicado en la Especificación del Sistema de Tuberías. Cuando se usa soldadura tipo enchufe, las uniones se deben instalar en lugares accesibles para permitir la remoción y reemplazo de todas las válvulas y equipos. Con excepción de venteos, drenajes, toma muestras y conexiones de instrumentos, las conexiones de tubería de 1 ½” NPS y menores deben ser soldadas tipo enchufe o bridadas para los siguientes servicios: 3.4.3.1 Servicio para hidrocarburos con presiones Clase 1500 y superiores. 3.4.3.2 Servicio para hidrocarburos sobre los 250 °F. 3.4.3.3 Servicio para hidrocarburos sujeto a vibración o pulsación.

3.4.4

La tubería debe estar localizada de tal forma que no presente riesgo de golpes sobre cabeza ni tropiezos. La mínima altura para tubería sobre cabeza es de 7 pies 0 pulgadas (2.15 m). Las líneas que se cruzan no deben tocarse.




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3.4.5

Los sistemas de tubería deben estar diseñados de tal forma que todas las válvulas e instrumentos puedan ser atendidos convenientemente. Cuando esto no sea posible, se deben diseñar escaleras y plataformas de acuerdo con la especificación de PETROAMAZONAS EP: B15-ECU-20-SP-009 “MONTAJE Y ENSAMBLADO DE ESTRUCTURAS DE ACERO”.

3.4.6

Las válvulas de parada de emergencia deben estar accesibles desde las cubiertas o desde el nivel del piso y deben estar localizadas en áreas libres.

3.4.7

Todos los neplos de ¾” NPS y menores deben ser de tubería de acero sin costura cédula 160. No se deben utilizar neplos de rosca completa. Se define como un neplo a una sección de tubería con una longitud de 12” o menos.

3.4.8

No se permite sellar con soldadura ninguna unión roscada.

3.4.9

Para el arranque de equipos se deben colocar filtros tipo cono o canasta (pantallas) en las líneas de succión de los equipos, incluyendo, pero no necesariamente limitado a bombas, compresores y medidores mecánicos y se colocarán lo más cerca posible de la brida de succión. Estos filtros deben tener un área mínima del 200% del área de la línea de flujo con un tamaño de perforación máximo de 1/8”. Para Especificaciones de Filtros, ver ANEXO A.

3.4.10 Conexiones de derivación 3.4.10.1 Las derivaciones se deben realizar de acuerdo al Cuadro Estándar de Conexiones de Derivación para los Sistemas de Tuberías de Clases 150 a 2500. 3.4.10.2 No se deben utilizar acoples para conexiones de derivación. 3.4.10.3 No se permiten conexiones de derivación tipo “Stub-in”. 3.4.11 Durante la fabricación, instalación, limpieza y pintura, se debe tener especial cuidado para mantener la granalla, polvo u otro material extraño fuera del sistema de tubería antes de la instalación. Antes de la aceptación del sistema por PETROAMAZONAS EP, el interior de la tubería debe limpiarse completamente por el Contratista. 3.4.12 Las conexiones y válvulas de drenaje deben colocarse en los puntos más bajos de las líneas. Así también, las conexiones y válvulas de venteo deben colocarse en los puntos más altos donde el gas podría quedar atrapado. Los venteos, drenajes y conexiones de instrumentos de ¾” o menos se deben instalar usando acoples roscados (threadolets) clase 3000# ó 6000#, excepto para servicios de alta temperatura u otros servicios donde se especifique el uso de acoples soldables (sockolets) por la Especificación del Sistema de Tuberías. 3.4.13 Las conexiones de cupones de corrosión se deben instalar usando accesorios de entrada tipo COSASCO. Para Especificaciones de Accesorios de Entrada, ver ANEXO B. 3.4.14 Los cambios en los ratings de presión de los sistemas de tuberías se harán en las válvulas. Esta válvula deberá ser del rating de presión mas alta del sistema. 3.4.15 Las conexiones laterales (cabezales secundarios) para instrumentos en los sistemas de gas y aire deben tener válvulas de bloqueo a la salida del cabezal principal y deben salir de la parte superior del cabezal principal. 3.4.16 Los empaques de aislamiento se deben instalar cuando se unan dos componentes de tubería o materiales diferentes, para evitar la corrosión galvánica y/o cuando se den cambios entre líneas enterradas con protección catódica y aéreas. Sólo se aceptan kits de aislamiento VCS PIKOTEK. Para Especificaciones de Kits de Aislamiento, ver ANEXO C.




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3.4.17 La tubería de las líneas de flujo, entre las cabezas de pozo y manifold, deben ser recubiertas externamente con FBE (fusion bonded epoxy). Para Especificaciones de Recubrimiento Externo con FBE, ver ANEXO K. 3.5

3.6

3.7

Bridas 3.5.1

Todas las bridas deberán ser marcadas según el ASME B16.5 y/o MSS SP-25: país de fabricación, nombre o marca del fabricante, material, clase, conformidad con la norma B16.5, tamaño, cédula (si aplicase) y un número de identificación.

3.5.2

Las bridas de clase 900 y mayores deben ser RTJ. Las bridas de clase 600 y menores pueden ser de caras resaltadas (RF) o de caras planas (FF), con un terminado estriado espiral.

3.5.3

Bridas de cuello soldable son requeridas para todas las tuberías bridadas.

3.5.4

Las bridas de acero utilizadas para acoplarse con equipos que tienen bridas de hierro fundido, hierro dúctil o aluminio deben tener las caras maquinadas planas (FF).

3.5.5

Los agujeros para los pernos de las bridas deben estar encuadrados con la tubería horizontal y con las líneas de centro verticales.

3.5.6

Las bridas API, clasificadas como 2000, 3000 o 5000 PSI deben ser del tipo 6B. Para descripción de Bridas API, ver ANEXO I.

Accesorios 3.6.1

Todos los accesorios deberán ser marcados (si aplica) según el ASME B16.9, ASME B16.11 y/o MSS SP-25: país de fabricación, nombre o marca del fabricante, material, conformidad con la norma, tamaño, cédula o clase y un número de identificación.

3.6.2

Todos los codos de 90° soldables deben ser de radio largo, a menos que esté restringido por el espacio disponible. Si se utilizan codos soldables de radio corto, se debe disminuir su clase a un 80% de la presión de trabajo calculada permitida.

3.6.3

Las reducciones excéntricas se deben usar con el lado recto (plano) hacia arriba cuando se requiera reducir el tamaño de la línea para las conexiones de succión de las bombas.

3.6.4

Los codos con extremos macho – hembra no se deben usar sin la autorización de PETROAMAZONAS EP.

3.6.5

Los anillos de purga deben ser de acuerdo al material de la tubería, acero inoxidable o acero carbón. Para Especificaciones de Anillos de Purga, ver ANEXO D.

3.6.6

Todos los codos correspondientes a las líneas de flujo, entre cabezas de pozo y manifold, deben ser recubiertos externamente con FBE (fusion bonded epoxy). Para Especificaciones de Recubrimiento Externo con FBE, ver ANEXO K.

Válvulas 3.7.1

Los materiales de las válvulas que se especifican a continuación son las mínimas requeridas por PAM EP. En el caso de que existan los mismos materiales con un mejor rendimiento probado para la aplicación específica, su aceptación será responsabilidad del evaluador técnico.

3.7.2

Todas las válvulas deberán ser marcadas según el ASME B16.34, API Spec 6D y/o MSS SP-25.




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3.7.3

Todos los fabricantes de válvulas (compuerta, globo, retención y mariposa, con excepción de las válvulas API 6D) deben aplicar la recomendación API RP 591: “PROCESS VALVE QUALIFICATION PROCEDURE. Esta recomendación práctica provee recomendaciones para la evaluación de un programa de construcción y aseguramiento de calidad con el propósito de determinar la capacidad del fabricante para proveer válvulas nuevas fabricadas de acuerdo con los estándares API aplicables.

3.7.4

Las válvulas deben ser suministradas de acuerdo a la lista de válvulas aprobadas. Válvulas alternas que cumplen con los requerimientos de la lista de válvulas se pueden usar solamente después de obtener la aprobación por escrito de PETROAMAZONAS EP.

3.7.5

Todas las válvulas deben estar instaladas de acuerdo a los rangos de temperatura y presión recomendadas por el fabricante y dentro de los límites del código ASME B16.34 para el servicio correspondiente. Las bridas y las caras de las bridas deben coincidir con lo especificado por la especificación de la clase de tubería correspondiente. El espesor de pared de las válvulas de compuerta, globo y retención debe estar bajo las especificaciones API 600 y API 602.

3.7.6

Todas las válvulas para servicio de hidrocarburos deben ser de acero. Las válvulas de 2” y mayores deben ser bridadas y las de 1 ½” y menores pueden ser roscadas, bridadas o soldadas (tipo enchufe) tal como lo indica esta especificación. El Contratista no debe aumentar bridas en las conexiones roscadas o soldadas a menos que haya una aprobación específica. Válvulas secundarias roscadas deben ser fácilmente removibles. Las válvulas del Sistema Contra Incendios deben ser:

3.7.7

• •

3.7.8

Válvulas de 3” y menores: Cuerpo de bronce fundido. Extremos roscados. Válvulas de 4” y mayores: Cuerpo de hierro fundido y el asiento de bronce. Extremos bridados tipo cara plana (FF).

Las válvulas de bola deben ser diseñadas a prueba de fuego y deben cumplir las siguientes especificaciones adicionales: 3.7.8.1 Las válvulas de bola deben ser tipo montada sobre muñones con sellos secundarios de metal, de acuerdo a lo siguiente: •

Para la Clase 150: 8” y mayores.

•

Para la Clase 300: 4” y mayores.

•

Para las Clases 600, 900, 1500 y 2500: 2” y mayores.

Todas las válvulas tipo montada sobre muñones deben ser suministradas con graseros para el vástago y para los sellos. 3.7.8.2 No se requieren sellos secundarios de metal para válvulas de 1 ½” o menores. 3.7.8.3 Se deben suministrar válvulas con volantes acoplados a sistema de engranajes para todas las válvulas de un cuarto de vuelta en cualquier aplicación donde el torque inicial exceda las 50 libras pie. Generalmente: •

6” y mayores Clases 150 y 300.

•

4” y mayores Clases 600, 900 y 1500.

•

2” y mayores Clase 2500.

3.7.8.4 Para procesos con hidrocarburos y aire de instrumentos, las válvulas de bola de 1 ½” y menores deben ser con el cuerpo ASTM-A351 Gr CF8M o 316 SS, con bola y vástago de 316 SS. La información del presente documento es propiedad exclusiva de PETROAMAZONAS EP y no deberá ser usada para otros propósitos distintos a los especificados

Standard Specification for Pipe, Valves & Fittings 3.7.9


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Las válvulas de bloqueo deben ser colocadas aguas abajo de las válvulas de retención para permitir el aislamiento de éstas y poder sacarlas de servicio sin necesidad de despresurizar el sistema que está aguas abajo. Las válvulas de venteo, cuando aplique, deben estar instaladas para facilitar la despresurización de la tubería aguas abajo de la válvula de retención y aguas arriba de la válvula de retención para realizar pruebas de fuga en las mismas.

3.7.10 Las válvulas de retención pueden ser de flujo completo o flujo reducido, del tipo clapeta en todos los casos, excepto para uso con bombas reciprocantes o compresores donde se usan válvulas de retención de bola o de pistón o donde las especificaciones del sistema permitan válvulas de retención tipo galleta en los servicios de utilidad. 3.7.10.1

Todas las válvulas de retención de 2” y mayores deben ser suministradas con las tapas empernadas.

3.7.10.2

Todas las válvulas de retención de 4” y mayores deben tener un agujero con tapón de ½” NPT en el cuerpo.

3.7.11 Las válvulas de compuerta, globo y retención deben tener asientos endurecidos (con stellite o similar). Las válvulas de retención pueden tener asientos removibles o integrales. Las válvulas de globo pueden ser del tipo recto o angular de acuerdo a la configuración de la tubería. 3.7.12 Todas las válvulas de compuerta y globo deben ser OS&Y (tornillo y vástago externo). No se aceptan válvulas del tipo de vástago roscado interno. 3.7.13 Las válvulas de aguja se deben suministrar de acuerdo a los planos de fabricación y de montaje. Las válvulas de aguja, excepto cuando se requieren en servicios de alta presión y/o alta temperatura, deben ser de 316 SS con asientos blandos. 3.7.14 Para válvulas de bola, la rotación de la válvula debe ser en sentido contrario de las agujas del reloj cuando se mire el vástago de tal forma que la apertura inicial de la válvula sea en el fondo de la tubería. 4.0

MATERIALES 4.1

Todos los materiales (Tubería, Accesorios, Bridas, etc.) deben incluir: país de fabricación, nombre y/o logo del fabricante y número de colada y contar con certificados de calidad para permitir su trazabilidad.

4.2

Todos los materiales para Tubería, Válvulas, Accesorios, Bridas, Pernos, Empaques y Partes Especiales, deben estar de acuerdo con las especificaciones del Piping Class.

4.3

El sistema de gestión de calidad requerido para el diseño, desarrollo, producción, instalación y servicio de productos en la industria petrolera, debe estar bajo API especificación Q1: “Specification for Quality Programs for the Petroleum, Petrochemical and Natural Gas Industry”.

4.4

Toda Tubería, Válvulas, Accesorios, Bridas, Pernos, Empaques y Partes Especiales, suministrados por el Contratista deben ser nuevos y sin uso, libres de escamas, golpes, fisuras, laminaciones, agujeros y oxidación perjudicial.

4.5

PETROAMAZONAS EP se reserva el derecho a inspeccionar todos los materiales y componentes suministrados por el Contratista, y para rechazar aquellos que considere inservibles para su uso y no estén conformes con esta especificación.

4.6

Para servicios de hidrocarburos no se deben instalar tuberías, válvulas o accesorios de cobre, aluminio, hierro fundido, hierro maleable, hierro acerado o semi-acero. Válvulas con cuerpos de bronce o hierro fundido se usarán solamente para el sistema contra incendios y válvulas de pie.



5.0

6.0

7.0


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4.7

El material para sellar las roscas de la tubería debe ser cinta de Teflón. Se debe tener especial cuidado en no colocar la cinta dentro del tubo. Se debe retirar el exceso de cinta antes de pintar la tubería.

4.8

Toda tubería nueva, bridas y accesorios deben estar marcadas con la identificación del material. Todas las tuberías deben estar acompañadas de los reportes de prueba de los materiales y las bridas y accesorios deben tener el certificado de material del fabricante.

4.9

Todas las roscas galvanizadas se deben pintar después del montaje, utilizando galvanizado en frío.

4.10

El material de relleno de todos los empaques debe ser “Grafito Flexible (FG)” y solamente se aceptarán de procedencias USA e ITALIA. Para Especificaciones de Empaques, ver ANEXO E.

4.11

Todas las juntas soldadas asociadas la las líneas de flujo, entre las cabezas de pozo y manifold, deben ser recubiertas con 3M Scotchkote 323.

SOPORTES DE TUBERÍA 5.1

Se debe soportar la tubería para prevenir el pandeo, esfuerzos mecánicos y vibraciones. La tubería debe estar adecuadamente soportada sobre racks, columnas o soportes individuales.

5.2

No se permite soldar soportes directamente a la tubería, con excepción de las zapatas usadas en tuberías aisladas térmicamente, a menos que se tenga la aprobación escrita de PETROAMAZONAS EP.

5.3

Los pernos U para asegurar la tubería deben ser galvanizados con una camisa de polietileno de 1/16” de espesor, arandelas planas y doble tuerca. Un espaciador de neopreno o polietileno de 1/8” de espesor se debe colocar entre la tubería y el soporte. El diámetro mínimo para los pernos U debe ser 1/4”. Para Dimensiones de pernos U, ver ANEXO J.

5.4

Para tuberías de 8” y mayores y para cualquier tubería menor que esté sujeta a excesiva vibración mecánica o en líneas donde la presión es por pulsos (por ejemplo, en tuberías de equipos rotativos), ésta debe estar firmemente ajustada a soportes de tubería rígidos con abrazaderas empernadas en lugar de pernos U. Los pernos de las abrazaderas deben tener doble tuerca.

5.5

La tubería que está sujeta a expansión puede estar suspendida en eslabones giratorios tipo soportes colgantes o soportadas desde abajo. Si se las soporta desde abajo, se deben colocar zapatas de acero deslizables y guías. Se deben colocar también anclajes y topes para mantener los movimientos y las fuerzas dentro de límites aceptables.

SOLDADURA 6.1

Toda la soldadura de tubería debe realizarse de acuerdo con el Procedimiento B15-ECU50-PR-023 “WPS APROBADOS POR B15”.

6.2

Las juntas soldadas de acero al carbono deben ser tratadas térmicamente (alivio de tensiones) de conformidad con ASME B31.3 cuando el espesor nominal es mayor a ¾”. La tubería debe ser calentada y luego enfriada de acuerdo con el párrafo UCS-56 de la sección VIII, ASME.

INSPECCIÓN La inspección de la tubería debe realizarse de acuerdo con el Procedimiento PAM-EC-20-PRC005 “FABRICACIÓN E INSTALACIÓN DE TUBERÍA ENTERRADA Y NO ENTERRADA”. Si se usan las especificaciones del Contratista, estas deben presentarse a PETROAMAZONAS EP para su aprobación.




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PRUEBAS HIDROSTÁTICAS Todas las pruebas hidrostáticas a tuberías deben ser realizadas de acuerdo con las regulaciones de la ARCH (Agencia de Regulación y Control Hidrocarburífero) y el Procedimiento PAM-EC-20PRC-007 “PRUEBAS HIDROSTÁTICAS PARA TUBERÍAS DE PROCESO”

9.0

10.0

PINTURA Y RECUBRIMIENTOS 9.1

La preparación de la superficie y pintura de la tubería, válvulas y accesorios debe ser realizada de acuerdo a la especificación de PETROAMAZONAS EP: PAM-EC-50-SP001 "ESPECIFICACIÓN DE RECUBRIMIENTO”.

9.2

Toda la superficie de las bridas y de los agujeros para los pernos, excepto las caras de las bridas, deben estar recubiertas con primer y con la capa intermedia antes del montaje. Los accesorios de tubería no deben ser pintados con el primer hasta que se haya terminado la prefabricación en el taller. La capa final de la pintura debe aplicarse una vez que el sistema de tuberías haya sido totalmente ensamblado y probado hidrostáticamente.

AISLAMIENTO TÉRMICO La tubería debe tener aislamiento térmico donde indiquen los planos AFC (aprobados para construcción). El aislamiento se debe aplicar de acuerdo a lo indicado en la especificación de PETROAMAZONAS EP: B15-ECU-20-SP-015 "AISLAMIENTO TÉRMICO".

11.0

IDENTIFICACIÓN DE VÁLVULAS Y TUBERÍA La siguiente es la nomenclatura que se utilizará en la identificación de líneas y válvulas diseñadas en los planos mecánicos y en los diagramas de proceso de tubería: 11.1

Identificación de líneas 11.1.1 Cada línea en los planos mecánicos y en los diagramas de proceso de tubería debe estar claramente identificada indicando la especificación de la tubería y el tamaño nominal de la línea. A continuación se tiene un ejemplo: 3” - GF - 1500 - AA1 - 00

Especial (si se requiere) Especificación de la tubería Número de línea Letras de identificación del servicio Tamaño nominal de la tubería

11.1.2 Servicio de la línea Cada línea debe estar indicada con las siguientes abreviaciones:




SERVICIO Air Instrument Air Utility Air Engine Starter Atmospheric Vent Blow Down (Low Temp to –50 ºF) Condensate Corrosive Condensate Chemical Injection Circulation Water Combustion air drains Cooling Water Demineralized Water Diesel Drain Gravity Drain Overflow Drain Pressure Fire Water Foam Fuel Raw Gas Gas Diesel Gas Fuel Gas Fuel (Hot or Dry Service) Gas Fuel (Wet or Condensing Service) Gas Liquefied Propane Gas Process Gas Produced Gasoline Gas Flare non corrosive Natural Gas Heat Media High Pressure Steam Low Pressure Condensate Low Pressure Steam Lube Oil Oil Dry Oil Fuel Return Oil Hot Return Oil Hot Supply Oil LACT Oil Produced Oil Reject Oil Wet Process Fluid Process Liquids (Chemical Injection) Process Hydrocarbons non-corrosive (gas/liquid) Process corrosive moderate by CO2 in hydrocarbons (gas/liquid) Process corrosive strong by CO2 in hydrocarbons (gas/liquid) Purge Continuous Purge Flashing Purge Water Tower Steam Take Samples Treated Water

FIC PAM-ZNO-50-SP-004 0 23 de 160 ABREVIATURA AI AU PA FV BD1 C CC IL CW AD RW/SW ZW DF DRG DO DRP FW F CR G GD GF GF1 GF2 GLP GP PG GAS HF NG HM HS LC LS LO OD OFR OHR OHS OL OP OR OW PF PL HNC HMC HSC CB BB YW V NS TW




Ventilation Air Water Fireline Water Fresh Water Heaters Water Hot Return Water Injection Production (heavy corrosion) Water Produced Water Raw Water Soft Water Supply Water Utility Water Waste Water Wash 11.2

FIC PAM-ZNO-50-SP-004 0 24 de 160 AV WFL WF HW/IW WHR WIP WP WR WS BW WU WW WH

Sistema de identificación de válvulas Cada válvula en los planos mecánicos y en los diagramas de proceso de tubería debe estar identificada tal como se muestra a continuación para indicar el tamaño, especificación, tipo de válvula, caras de la válvula y tipo especial de válvula. Cada válvula debe tener la especificación estampada y/o una etiqueta de acero inoxidable asegurada a la válvula mediante un alambre de acero calibrado. Esta etiqueta debe permanecer en su lugar hasta completar la fabricación. 4”

AA1

2

R

F Tipo especial de válvula (si se requiere) Caras de la válvula Tipo de válvula Especificación de la tubería Tamaño de la válvula

11.2.1 Descripción TIPO 1 2 3 4 5 6 7 8 9 0

Compuerta Bola Tapón Globo Retención Aguja Mariposa Pie Calibración Estranguladora (900# - 1500#)

VÁLVULA ESPECIAL Si es requerido

EXTREMOS F G J R S U W X Y Z

Cara plana Conector Clamp Junta de anillo Cara resaltada Roscada Unión Soldada a tope Especial Enchufe x roscado Enchufe

B F FM H L LT P S SG W X

Estándar Doble bloqueo y purga Paso completo Hembra x Hembra Alta temperatura Oreja Baja temperatura Pistón Modelo corto Compuerta plana Galleta Especial



ESPEC

FIC PAM-ZNO-50-SP-004 0 25 de 160

La siguiente identificación de especificaciones de tuberías es usada en planos de fabricación.

RATING ANSI

AA1

ANSI 150 RF

AE2 AL1 AS1 AS2 AX1 BA1 BE1 BL1 BS1 BS2 BX1 CA1 CS1 CS2 CX1 DA1 DE1 DS1 DS3 EA1 ES1 ES3 EX1 FA1 FS1 H4 HA1 HA2 L

ANSI 150 RF ANSI 150 RF ANSI 150 RF ANSI 150 RF ANSI 150 RF ANSI 300 RF ANSI 300 RF ANSI 300 RF ANSI 300 RF ANSI 300 RF ANSI 300 RF ANSI 600 RF ANSI 600 RF ANSI 600 RF ANSI 600 RF ANSI 900 RTJ ANSI 600 RF ANSI 900 RTJ ANSI 900 RTJ ANSI 1500 RTJ ANSI 1500 RTJ ANSI 1500 RTJ ANSI 1500 RTJ ANSI 2500 RTJ ANSI 2500 HUB ANSI 2500 HUB ANSI 150 RF ANSI 150 RF ANSI 150 RF

11.2


IDENTIFICACIÓN DE SERVICIO AD, AV, BW, C, CR, CW, DO, DF, DRG, DRP, F, FV, G, GAS, GD, GF, GLP, GP, HF, HM, HNC, HMC, HSC, HW/IW, LO, NG, OD, OFR, OHR, OHS, OL, OP, OR, OW, RW/SW, TW, WH, WFL, WHR, WP, WR, WS, WW BB, CB, LC BD1 CC, GP GP, PL, C, GF, IL, HF, NS, PF, ZW OP, WP G, GF, GP, OP, WP, DF, NG, HF, HNC, HMC, PA LS BD1 GP CC, GP, PL OP, WP C, G, GF, GP, OL, V GP GP, PL OP, WP GP BB, BW, CB, DRP, HS GP GP GP, WP GP GP OP, WP GF1, HSC, WIP GF2 PG AI, AU, WF, WU, YW WF (Deluge system) FW

MATERIAL

CÓDIGO

CS

ASMEB31.3

CS ASMEB31.1 CS ASMEB31.3 304 SS ASMEB31.3 316 SS ASMEB31.3 CS Int. Coated ASMEB31.3 CS ASMEB31.3 CS ASMEB31.1 CS ASMEB31.3 304 SS ASMEB31.3 316 SS ASMEB31.3 CS Int. Coated ASMEB31.3 CS ASMEB31.3 304 SS ASMEB31.3 316 SS ASMEB31.3 CS Int. Coated ASMEB31.3 CS ASMEB31.3 CS ASMEB31.1 304 SS ASMEB31.3 Duplex SS ASMEB31.3 CS ASMEB31.3 304 SS ASMEB31.3 Duplex SS ASMEB31.3 CS Int. Coated ASMEB31.3 CS ASMEB31.3 304 SS ASMEB31.3 304 SS ASMEB31.3 CS Galv. ASMEB31.3 CS Galv. ASMEB31.3 CS ASMEB31.3

Tabla de Conversiones

Esta tabla es el resultado de la unificación del Piping Class utilizado en el B-18 y del Piping Class del B-15. En cada documento existía su propia designación para la especificación de la tubería (Piping Specification). En el Piping Class Unificado se mantiene la especificación de la tubería del B-15, y se ha modificado únicamente la del B-18, de acuerdo a la siguiente tabla de conversión: TABLA DE CONVERSIONES ESPECIFICACIÓN NUEVA ZNO AA1 AE2 AG2 AS2 HA1 BA1

ESPECIFICACIÓN ANTERIOR B-18 AA1-AA2-AA3 AE2 AG2 AK0-AM0-DK0 AW1-AX1 BA1-BA2




BE1 BS1 DA1 DE1 H4 12.0

FIC PAM-ZNO-50-SP-004 0 26 de 160

BE1 BM1 DA1 DE1 FS2

CONEXIONES DE DERIVACIÓN Las derivaciones de tuberías deben ser instaladas de acuerdo con el siguiente Cuadro de Conexiones de Derivación. TABLA DE CONEXIONES DE DERIVACIÓN [PULGADAS]

P R I N C I P A L

24 20

18 16 14

12 10

T

RT RT RT RT RT RT T RT RT T RT T

RT RT RT RT RT T

24 20 18 16 14 12 10 8 6 4 3 2 1.5 1 .75 .5

RT T

W RT RT RT RT RT T

DERIVACI N 8 6 4 3

2

1.5

W W W W W W W W W W W W W W W RT W W W W RT W W W W RT RT W W W RT RT W W W T RT RT W W T RT RT W T RT RT T RT T

S S S S S S S S S S S T/S SWT

1

.75

.5

S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S S SW RT SW RT SW RT SWT SW RT SW RT SWT SW RT SWT

LEYENDA T

Te soldable a tope

RT

Te reducida soldable a tope

S W

Sockolets (SOL) / Threadolet (TOL) Weldolet (WOL)

T/S

Te recta soldable + reducción concéntrica

SWT

Te soldable “Socket Weld” / Te roscada

SW RT

Te soldable “Socket Weld” con reducción / Te roscada con reducción



Piping Specification “AA1”


FIC PAM-ZNO-50-SP-004 0 27 de 160

AD, AV, BW, C, CR, CW, DO, DF, DRG, DRP, F, FV, G, GAS, GD, GF, GLP, GP, CLASS: ANSI 150# SERVICE: HF, HM, HNC, HMC, HSC, HW/IW, LO, NG, OD, OFR, OHR, OHS, OL, OP, OR, OW, CS, RF RW/SW, TW, WH, WFL, WHR, WP, WR, WS, WW SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE BALL PLUG S GLOBE E CHECK V

1/2 3/4 1 1 1/2 SCH 160 SCH 80 THD/PE ASTM-A106 GR B 150# RF THD/SW 3000# THD/SW ASTM-A105 3000# THD/SW CA1-1S CA1-2S, CA1-2SF

2

SCH 80

3

4

6

8

10 12 16 STD BE, SMLS / ERW-HFI ASTM-A106 GR B, API-5L GR B Flange Bore to Match Pipe Wall 150# RF/FF, WN ASTM-A105 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB STD BW ASTM-A105 AA1-1R AA1-2R, AA1-2RF N/A AA1-4R AA1-5R

20

24

CA1-4S CA1-5S L DA1-6S A NEEDLE N/A V DA1-6SFM BUTTERFLY N/A AA1-7RL, AA1-7RW FOOT N/A AA1-8F GAUGE DA1-9S N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 3) Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock PRESS./TEMP. RATINGS °F PSIG GASKETS Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY) REF. ASME B16.5 150# FF, Thk 1/8", Comp. Non-asbestos, Synthetic fiber with NBR binder (Flexitallic, Lamons, Garlock - ONLY USA) NOTES: 1. Maximum design conditions: 250 F - 245 PSIG (Group 1.1) 2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 3. For Bolts dimensions, see ATTACHMENT F 4. For ANSI Pipe Schedules, see ATTACHMENT G 5. TDH/SW for smaller diameters is the responsibility of the designer to choose the appropriate connection endpoints for the service

-20/100 200 250


285 260 245



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 28 de 160

DESCRIPTION

ACCEPTABLE BRANDS

CA1-1S

1 ½” and Smaller

Class 800# (1975# CWP), CS body and bonnet, (ASTM-A105), Trim 8, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598

Bonney Forge DHV DSI Newco Smith Velan Vogt

AA1-1R

2” – 4”

Class 150#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats. RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598

AA1-1R

6” and Larger

Class 150#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats. RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598

Bonney Forge Crane DHV DSI MTS Newco Velan Vogt Walworth

CA1-2S

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598

CA1-2SF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598

AA1-2R

2” – 6”

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem. RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated, Floating ball. Fire safe. Design per API 608. Test per API 598

AA1-2RF

2” – 6”

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598 , and ASME 16.34

AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM

AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM




TYPE BALL

GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 29 de 160

DESCRIPTION

ACCEPTABLE BRANDS

AA1-2R

8” and Larger

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D


AA1-2RF

8” and Larger

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

CA1-4S

1 ½” and Smaller

Class 800# (1975# CWP), CS body and bonnet (ASTM-A105), Trim 8, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598


AA1-4R

2” and Larger

Class 150#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598

Bonney Forge Crane DSI MTS Newco Powell Velan Walworth

CA1-5S

1 ½” and Smaller

Class 800# (1975# CWP), CS body (ASTM-A105), steel plate cover, Trim 8, HF stellited seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598

AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 30 de 160

DESCRIPTION

ACCEPTABLE BRANDS

AA1-5R

2” - 3”

Class 150#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

AA1-5R

4” and Larger

Class 150#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

DA1-6S

1” and Smaller

6000 PSI @ 200 °F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105

DA1-6SFM

1” and Smaller

6000 PSI @ 200 °F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105

AA1-7RL

3” and Larger

Class 150#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598

AA1-7RW

3” and Larger

FULL FLOW FOOT

AA1-8F

2” and Larger

Class 125#, Cast Iron body (ASTM-A126 Gr B), FF flanged ends, bronze internals, SS strainer

APCO Flomatic Valmatic

GAUGE

DA1-9S

¾” and Smaller

6000 PSI @ 200 °F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug

AGCO AOP HEX Swagelok

CHECK

NEEDLE

BUTTERFLY

AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley AGCO Balon KF NOSHOK Swagelok

Bray Center Line Demco Flowseal Keystone KF MTS Norris Class 150#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton Quadrant seat, wafer to mate with RF flanges. Latch Velan locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598



Piping Specification “AE2”

CLASS: ANSI 150# CS, RF SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE BALL S PLUG E GLOBE V L CHECK A V NEEDLE


FIC PAM-ZNO-50-SP-004 0 31 de 160

SERVICE: BB, CB, LC

1/2 3/4 1 1 1/2 2 SCH 160 SCH 80 PE/ THD (Note 5) ASTM-A106 GR B 150# RF SW 3000# SW ASTM-A105 3000# SW AE2-1Z CA1-2S, CA1-2Z, CA1-2SF, CA1-2ZF AE2-4Z AE2-5Z AE2-6S, AE2-6SFM

3

4

6

8

10 12 16 SCH STD BE, SMLS/ ERW-HFI ASTM-A106 GR B, API-5L GR B Flange Bore to Match Pipe Wall 150# RF, WN ASTM-A105 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB SCH 80 SCH STD BW ASTM-A105 AE2-1R

20

24

AE2-2R, AE2-2RF N/A AE2-4R

AE2-5R, AE2-5W N/A

N/A

BUTTERFLY N/A FOOT N/A GAUGE N/A N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 6) Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY)

NOTES: 1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 2. Threaded fittings and valves are allowed on instruments, vents and drains 3. Corrosion Allowance = 1/8” 4. Threaded valves are allowed on instruments, vents and drains 5. Use pipe threaded only for valves connections 6. For Bolts Dimensions, see ATTACHMENT F 7. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


285 260 245



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 32 de 160

DESCRIPTION

ACCEPTABLE BRANDS

AE2-1Z

1 ½” and Smaller

Class 800# (1975# CWP), CS body and bonnet, (ASTM-A105), socket weld ends per ASME B16.11, OS&Y, Trim 8, bolted bonnet, solid wedge gate, and HF stellited seats. Hand wheel operated. Design per API 602. Test per API 598

Bonney Forge DSI DHV Newco Smith Velan Vogt

AE2-1R

2” – 4”

Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats. RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598

AE2-1R

6” and Larger

Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats. RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598


CA1-2S

1 ½” and Smaller


CA1-2Z

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598

CA1-2SF

1 ½” and Smaller






TYPE BALL

GLOBE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 33 de 160

DESCRIPTION

ACCEPTABLE BRANDS

CA1-2ZF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598


AE2-2R

2” – 6”

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598

AE2-2RF

2” – 6”

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598


AE2-2R

8” and Larger

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

AE2-2RF

8” and Larger

AE2-4Z

1 ½” and Smaller

AOP Balon Cameron DHV Grove KF MTS Nibco Nutron Class 150#, CS body (ASTM-A216 Gr PBV WCB or ASTM-A105), 316 SS ball and Quadrant stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion TK Velan mounted, double block and bleed and WKM sealant injection fittings. Fire safe. Design and test per API 6D Class 800# (1975# CWP), CS body and bonnet (ASTM-A105), Trim 8, HF stellited seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598





TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 34 de 160

DESCRIPTION

ACCEPTABLE BRANDS

GLOBE

AE2-4R

2” – 8”

Class 150#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598


CHECK

AE2-5Z

1 ½” and Smaller

Class 800# (1975# CWP), CS body (ASTM-A105), Trim 8, HF stellited seats, socket weld ends per ASME B16.11, lift check, Y- pattern, welded cap. Design per API 602. Test per API 598

AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt

AE2-5R

2” - 3”


AE2-5R

4” and Larger

AE2-5W

2” and Larger

Class 150#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), Trim 8, Inconel springs X750, wafer check, dual plates, to be positioned between ASME B16.5 flanges. Design per API 594. Test per API 598

Crane Balon KF Eagle Mueller

AE2-6S

1” and Smaller


AGCO Balon KF NOSHOK Swagelok

AE2-6SFM

1” and Smaller

6000 PSI @ 200 °F, bar stock body (316 SS), Teflon stem seat, soft or hard seats, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP105

NEEDLE

AOP Balon Bonney Forge Crane DHV DSI KF Eagle Class 150#, CS body and cover (ASTM- MTS A216 Gr WCB or ASTM-A105), Trim 8, Newco HF stellited seats, RF flanged ends per PBV Tom Wheatley ASME B16.5, horizontal swing, bolted Velan cover. Body drain ½” NPT. Design per Walworth API 594. Test per API 598 Wheatley



Piping Specification “AL1”


FIC PAM-ZNO-50-SP-004 0 35 of 160

CLASS: ANSI 150# SERVICE: BD1 CS, RF SIZE

1/2 3/4 1 1 1/2 2 SCH 160 SCH 80 THD, SMLS

3

4

6

8

10

12 16 20 24 STD PIPE BE, SMLS ASTM-A333 GR 6 (Note 2) 150# RF Flange Bore to Match Pipe Wall FLANGES THD 150# RF, WN ASTM-A350 GR LF2 3000# Wall Thickness to Match Pipe FITTINGS THD BW, SMLS ASTM-A350 GR LF2 ASTM-A420 GR WPL6 3000# SCH 80 STD BRANCH THD BW (OLETS) ASTM-A350 GR LF2 GATE BL1-1SLT AL1-1RLT BL1-2SLT AL1-2RLT BALL BL1-2SFLT AL1-2RFLT PLUG N/A S E GLOBE BL1-4SLT AL1-4RLT N/A V L AL1-5RLT AL1-5RLT, AL1-5RPLT A CHECK N/A AL1-5RLT, AL1-5RWLT V AL1-5RPLT AL1-5RWLT NEEDLE BL1-6SLT N/A BUTTERFLY N/A AL1-7RLLT, AL1-7RWLT GAUGE BL1-9SLT N/A Bolts: ASTM-A320 GR L7, Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 3) ASME B16.5 Nuts: ASTM-A194 GR 4, Fluorocarbon Coated Heavy Hex Nuts 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY) 285 NOTES: -50/100 ° 1. Maximum design conditions: 250 F - 245 PSIG (Group 1.1) 200 260 2. MTRs and CTRs for low temperature material and certification tests are required per 250 245 ASME B31.3 3. For Bolts dimensions, see ATTACHMENT F 4. For ANSI Pipe Schedules, see ATTACHMENT G




TYPE GATE

BALL

SYMBOL


FIC PAM-ZNO-50-SP-004 0 36 of 160 ACCEPTABLE BRANDS

SIZE

DESCRIPTION

BL1-1SLT

¾” and Smaller

Class 800# (1975# CWP), FS body (ASTM-A350 Gr LF2), Trim 12, HF stellited seats, grafoil packing, threaded ends per ASME B1.20.1, bolted body construction, OS&Y, solid wedge. Hand wheel operated. Design per API 602. Test per API 598


AL1-1RLT

1” – 4”

Class 150#, CS body (ASTM-A352 Gr LCC), Trim 12, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y, solid or flexible (2” and larger) wedge disc. Hand wheel operated. Design per API 600. Test per API 598

AL1-1RLT

6” and Larger

Class 150#, CS body (ASTM-A352 Gr LCC), Trim 12, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y, solid or flexible (2” and larger) wedge disc. Gear operated. Design per API 600. Test per API 598


BL1-2SLT

¾” and Smaller

1480 PSI @ 100 °F, FS body (ASTMA350 Gr LF2), 316 SS ball and stem, filled TFE seats, threaded ends per ASME B1.20.1, lever operated, reduced port. Fire safe per API 607. Design per API 608. Test per API 598

BL1-2SFLT

¾” and Smaller

1480 PSI @ 100 °F, FS body (ASTMA350 Gr LF2), 316 SS ball and stem, filled TFE seats, threaded ends per ASME B1.20.1, lever operated, full port. Fire safe per API 607. Design per API 608. Test per API 598

AL1-2RLT

1” - 6”

Class 150#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball and stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, reduced port, lever or gear (6”) operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598

AL1-2RFLT

1” - 6”

AOP Balon KF MTS Nibco Nutron PBV Velan Warren WKM

AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Class 150#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball and stem, fire Quadrant TK safe seat, RF flanged ends per ASME B16.5, top or end entry construction, full Velan WKM port, lever or gear (6”) operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598




TYPE BALL

GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 37 of 160

DESCRIPTION

ACCEPTABLE BRANDS

AL1-2RLT

8” and Larger

Class 150#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball, SS 17-4 PH stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D


AL1-2RFLT

8” and Larger

Class 150#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball, SS 17-4 PH stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

BL1-4SLT

1 ½” and Smaller

Class 800# (1975# CWP), FS body and bonnet (ASTM-A350 Gr LF2), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598

Bonney Forge DSI

DHV

Newco Smith Velan Vogt

AL1-4RLT

2” - 8”

Class 150#, CS body (ASTM-A352 Gr LCC), Trim 12, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y. Hand wheel operated. Design per API 600. Test per API 598


AL1-5RLT

1” - 3”

Class 150#, CS body (ASTM-A352 Gr LCC) , Trim 12, hard or soft seals, RF flanged ends per ASME B16.5, swing check, bolted bonnet, horizontal or vertical service. Fire safe bonnet. Design per API 594. Test per API 598

AL1-5RLT

4” and Larger

Class 150#, CS body (ASTM-A352 Gr LCC), Trim 12, hard or soft seals, RF flanged ends per ASME B16.5, swing check, bolted bonnet, horizontal or vertical service. Fire safe bonnet. Body drain ½” NPT. Design per API 594. Test per API 598

AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 38 of 160

DESCRIPTION

ACCEPTABLE BRANDS

AL1-5RPLT

1” - 1 ½”

Class 150#, FS body (ASTM-350 Gr LF2), 316 SS piston and spring, integral 13% chrome to hard faced seat, RF flanged ends per ASME B16.5, threaded or bolted bonnet. Test per API 598

Bonney Forge DSI Smith Vogt

AL1-5RPLT

2” - 8”

Class 150#, CS body (ASTM-A352 Gr LCC), 316 SS piston and spring, soft seals, RF flanged ends per ASME B16.5, bolted bonnet. Fire safe bonnet. Test per API 598

Balon KF Eagle Norriseal Tom Wheatley

AL1-5RWLT

2” - 24”

Class 150#, CS body and cover (ASTMA352 Gr LCC), 316 SS disc and springs, soft seat, wafer body design or full threaded lugged body. Test per API 598

Crane KF Eagle Tom Wheatley Wheatley

NEEDLE

BL1-6SLT

1” and Smaller

6000# CWP, bar stock body (316 SS), Teflon packing, soft or hard seat material, low temperature “arctic” lube, M x FM threaded ends per ASME B1.20.1. Design MSS SP-105


BUTTERFLY

AL1-7RLLT

3” and Larger

Class 150#, high performance type, low temp CS body (-50 °F design), 316 SS disc, 17-4 PH shaft, reinforced Teflon seal, graphite packing, lug to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598

Keystone Posi-Seal Velan WKM

AL1-7RWLT

3” and Larger

Class 150#, high performance type, low temp CS body (-50 °F design), 316 SS disc, 17-4 PH shaft, reinforced Teflon seal, graphite packing, wafer to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598

BL1-9SLT

3/4” and Smaller

6000# CWP, bar stock body (316 SS), Teflon packing, delrin seat material, low temperature “arctic” lube, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug

CHECK

GAUGE





Piping Specification “AS1”

CLASS: ANSI 150# SS, RF SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE BALL S E PLUG V GLOBE L A V CHECK

NEEDLE BUTTERFLY GAUGE BOLTING (Note 5) GASKETS

FIC PAM-ZNO-50-SP-004 0 39 of 160

SERVICE: CC, GP

1/2

3/4 1 1 1/2 SCH 80S THD (Note 3)/PE, SMLS 150# RF SW 3000# SW ASTM-A182 F 304 3000# SW

AS1-1SLT CA1-2S, CA1-2Z, AS1-2RLT, CA1-2SF, CA1-2ZF, AS1-2RFLT

2

3

4

6

8 10 SCH 40S BE, SMLS

12

16

24

ASTM-A312 TP 304 Flange Bore to Match Pipe Wall 150# RF, WN ASTM-A182 F 304 Wall Thickness to Match Pipe BW, SMLS ASTM-A403 WP 304 SCH 40S BW ASTM-A182 F 304 AS1-1RLT AS1-2RLT, AS1-2RFLT

N/A AS1-4SLT, AS1-4ZLT AS1-4RLT N/A AS1-5S, AS1-5SP, AS1-5Z, AS1-5RLT, AS1-5RPLT AS1-5RLT, AS1-5RWLT AS1-5ZP AS1-5RWLT AL1-6SLT N/A N/A AS1-7RLLT, AS1-7RWLT AL1-9SLT N/A Bolts: ASTM-A193 GR B8M Class 2 Threaded and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible PRESS./TEMP. RATINGS Graphite (FG) with SS outer ring (Flexitallic Style CG, Lamons Style °F PSIG WR, Garlock Style RW – ONLY USA. Carrara Style SWC - ONLY REF. ASME B16.5 ITALY)

NOTES: 1. Maximum design conditions: 250 °F - 217 PSIG (Group 2.1) 2. Wall thicknesses are based on allowable stresses per ASME B31.3 for 304 SS material 3. Threaded valves are allowed on instruments, vents and drains 4. Use pipe threaded only for valves connections 5. For Bolts dimensions, see ATTACHMENT F 6. For ANSI Pipe Schedules, see ATTACHMENT G

-100 200 250


275 230 217



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 40 of 160

DESCRIPTION

ACCEPTABLE BRANDS

AS1-1SLT

1 ½” and Smaller

Class 800#, SS body (ASTM-A182 F316), Trim 12, HF stellited seats, graphite packing, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge. Hand wheel operated. Design per API 602. Test per API 598. -50 ºF design

Bonney Forge DSI DHV Newco Smith Velan Vogt

AS1-1RLT

2” – 4”

Class 150#, 316 SS body, Trim 12, HF stellited seats, graphite packing, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge. Hand wheel operated. Design per API 600. Test per API 598. -50 ºF design

AS1-1RLT

6” and Larger Class 150#, 316 SS body, Trim 12, HF stellited seats, graphite packing, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge. Gear operated. Design per API 600. Test per API 598. -50 ºF design

Bonney Forge DHV Crane DSI MTS Newco Velan Vogt Walworth

CA1-2S

1 ½” and Smaller

CA1-2SF

1 ½” and Smaller

CA1-2Z

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598

CA1-2ZF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598

AOP Balon KF MTS Nibco Nutron PBV Quadrant 1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 Velan Warren SS ball and stem, filled Teflon seats, WKM threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598 1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598




TYPE BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 41 of 160

DESCRIPTION

AS1-2RLT

½” - 6”

AS1-2RFLT

½” – 6”

AS1-2RLT

8” - 10”

Class 150#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D. -50 ºF design

AS1-2RFLT

8” - 10”

Class 150#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D. -50 ºF design

AS1-2RLT

12” - 24”

Class 150#, 316 SS body and ball, SS 174 PH stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D. -50 ºF design

AS1-2RFLT

12” - 24”

Class 150#, 316 SS body and ball, SS 174 PH stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D. -50 ºF design

ACCEPTABLE BRANDS

Class 150#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (6”) operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598. -50 ºF design

AOP Cameron DHV Flow-tek Grove KF MTS Nibco Class 150#, 316 SS body, ball and stem, Nutron TFE seat, RF flanged ends per ASME PBV B16.5, top or end entry, full port, lever or Quadrant gear (6”) operated. Floating ball. Fire safe TK per API 607. Design per API 608. Test per Velan API 598. -50 ºF design WKM




TYPE GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 42 of 160

DESCRIPTION

ACCEPTABLE BRANDS

AS1-4SLT

1 ½” and Smaller

Class 800#, SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598. -50 ºF design


AS1-4ZLT

1 ½” and Smaller

Class 800#, SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598. -50 ºF design

AS1-4RLT

2” - 8”

Class 150#, 316 SS body, Trim 12, HF stellited seats, graphite packing, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598. 50 ºF design


AS1-5S

1 ½” and Smaller

Class 800# (1975# CWP), SS body and cover (ASTM-A351 Gr CF8M or ASTMA182 F316), Trim 12, HF stellited seats, flanged ends per ASME B16.11, horizontal swing, welded cap. Design per API 602. Test per API 598

AS1-5SP

1 ½” and Smaller

Class 800# (1975# CWP), SS body and cover (ASTM-A351 Gr CF8M or ASTMA182 F316), Trim 12, HF stellited seats, flanged ends per ASME B16.11, horizontal swing, welded cap. Design per API 602. Test per API 598

AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley

AS1-5Z

1 ½” and Smaller

Class 800# (1975# CWP), SS body and cover (ASTM-A351 Gr CF8M or ASTMA182 F316), Trim 12, HF stellited seats, socket weld ends per ASME B16.11, horizontal swing, welded cap. Design per API 602. Test per API 598





TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 43 of 160

DESCRIPTION

ACCEPTABLE BRANDS

AS1-5ZP

1 ½” and Smaller

Class 800#, SS body and cover (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS piston and spring, Trim 12, socket weld ends per ASME B16.11, welded cap. Design per API 602. Test per API 598


AS1-5RLT

2” – 3”

Class 150#, 316 SS body, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, bolted cap, swing check, horizontal or vertical service. Design per API 594. Test per API 598. -50 ºF design

AS1-5RLT

4” and Larger

Class 150#, 316 SS body, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, bolted cap, swing check, horizontal or vertical service. Body drain ½” NPT. Design per API 594. Test per API 598. -50 ºF design

AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley

AS1-5RPLT

2” - 8”

Class 150#, 316 SS body, piston and spring, hard faced seat, RF flanged ends per ASME B16.5, bolted cap. Test per API 598. -50 ºF design

KF Eagle Norriseal Tom Wheatley

AS1-5RWLT

2” and Larger

Class 150#, 316 SS body and plate, disc and spring, soft seat, wafer body design or full threaded lugged body. Test per API 598. -50 ºF design


NEEDLE

AL1-6SLT

1” and Smaller



BUTTERFLY

AS1-7RLLT

3” and Larger

Class 150#, 316 SS body and disc, lug to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598. -50 ºF design

AS1-7RWLT

3” and Larger

Class 150#, 316 SS body and disc, wafer to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598. -50 ºF design

Bray Center Line Demco Flowseal Keystone KF Norris Quadrant Velan

CHECK




TYPE GAUGE

SYMBOL AL1-9SLT

SIZE 3/4” and Smaller


FIC PAM-ZNO-50-SP-004 0 44 of 160

DESCRIPTION 6000# CWP, bar stock body (316 SS), Teflon packing, delrin seat material, low temperature “arctic” lube, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug

ACCEPTABLE BRANDS AGCO AOP HEX Swagelok



Piping Specification AS2”

CLASS: ANSI 150# SS, RF SIZE PIPE FLANGES

150# RF SW

BRANCH (OLETS) GATE BALL S E PLUG V GLOBE L A CHECK V

NEEDLE BUTTERFLY GAUGE BOLTING (Note 4) GASKETS

FIC PAM-ZNO-50-SP-004 0 45 of 160

SERVICE: GP, PL, C, GF, IL, HF, NS, PF, ZW

3/4 1 1 1/2 SCH 40S THD (Note 3)/PE, SMLS

FITTINGS


1/2

3000# SW ASTM-A182 F 316 3000# SW AS2-1S, AS2-1Z AS2-2S, AS2-2Z, AS2-2SF, AS2-2ZF

2

3

4

6

8 10 12 SCH 10S BE, SMLS ASTM-A312 TP 316 Flange Bore to Match Pipe Wall 150# RF, WN ASTM-A182 F 316 Wall Thickness to Match Pipe BW, SMLS ASTM-A403 WP 316 SCH 10S BW ASTM-A182 F 316 AS2-1R

16

24

AS2-2R, AS2-2RF

N/A AS2-4S, AS2-4Z AS2-4R AS2-5S, AS2-5Z AS2-5R DA1-6S N/A N/A AS2-7RL, AS2-7RW DA1-9S N/A Bolts: ASTM-A193 GR B8 Threaded and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 8 Heavy Hex Nuts 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG (FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY)

NOTES 1. Maximum design conditions: 250 F - 225 PSIG (Group 2.2) 2. Wall thicknesses are based on allowable stresses per ASME B31.3 for 316 SS material 3. Use pipe threaded only for valves connections 4. For Bolts dimensions, see ATTACHMENT F 5. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


275 235 225



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 46 of 160

DESCRIPTION

AS2-1S

1 ½” and Smaller

Class 800#, SS body and bonnet (ASTMA351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598

AS2-1Z

1 ½” and Smaller

Class 800#, SS body and bonnet (ASTMA351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598

AS2-1R

2” - 4”

Class 150#, 316 SS body and bonnet, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. Design per API 600. Test per API 598

AS2-1R

6” and Larger

Class 150#, 316 SS body and bonnet, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. Design per API 600. Test per API 598

AS2-2S

1 ½” and Smaller


AS2-2Z

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598

AS2-2SF

1 ½” and Smaller


ACCEPTABLE BRANDS Bonney Forge DHV DSI Newco Smith Velan Vogt


AOP Balon Flow-tek KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM




TYPE BALL

GLOBE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 47 of 160

DESCRIPTION

ACCEPTABLE BRANDS

AS2-2ZF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598

AOP Balon Flow-tek KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM

AS2-2R

2” – 6”

Class 150#, 316 SS body, ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598

AS2-2RF

2” – 6”

Class 150#, 316 SS body, ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598

AS2-2R

8” and Larger

Class 150#, 316 SS body, ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

AOP Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM

AS2-2RF

8” and Larger

Class 150#, 316 SS body, ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

AS2-4S

1 ½” and Smaller

Class 800#, SS body and bonnet (ASTMA351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598

AS2-4Z

1 ½” and Smaller

Class 800#, SS body and bonnet (ASTMA351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598





TYPE

SYMBOL


SIZE

DESCRIPTION


GLOBE

AS2-4R

2” and Larger

Class 150#, 316 SS body and bonnet, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598


CHECK

AS2-5S

1 ½” and Smaller

Class 800#, SS body and cover (ASTMA351 Gr CF8M or ASTM-A182 F316), Trim 12, threaded ends per ASME B1.20.1, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598

AS2-5Z

1 ½” and Smaller

Class 800#, SS body and cover (ASTMA351 Gr CF8M or ASTM-A182 F316), Trim 12, socket ends per ASME B16.11, horizontal swing, threaded or bolted cover. Design per API 602. Test per API 598


AS2-5R

2” - 3”

Class 150#, 316 SS body and cover, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

AS2-5R

4” and Larger

Class 150#, 316 SS body and cover, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

NEEDLE

DA1-6S

1” and Smaller



BUTTERFLY

AS2-7RL

3” and Larger

Class 150#, 316 SS body, stem and disc, Viton seat, lug to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Test per API 598

AS2-7RW

3” and Larger

Class 150#, 316 SS body, stem and disc, Viton seat, wafer to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Test per API 598

Bray Center Line Demco Flowseal Keystone KF MTS Norris Quadrant Velan





TYPE GAUGE

SYMBOL DA1-9S

SIZE ¾” and Smaller


FIC PAM-ZNO-50-SP-004 0 49 of 160

DESCRIPTION 6000 PSI @ 200 °F, bar stock body (316 SS), Teflon stem seat, soft seat material, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug

ACCEPTABLE BRANDS AGCO AOP HEX Swagelok




Piping Specification “AX1”

FIC PAM-ZNO-50-SP-004 0 50 of 160

CLASS: ANSI 150# SERVICE: OP, WP CS, RF SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE

) BALL 6 e PLUG t o GLOBE N ( SCHECK E VNEEDLE L A VBUTTERFLY

GAUGE BOLTING (Note 7) GASKETS

1/2 3/4 1 1 1/2 2 SCH 160 SCH 80 THD ASTM-A106 GR B, GALV 150# RF THD ASTM-A105, GALV 3000# THD ASTM-A105, GALV N/A AX1-1S CA1-2S, CA1-2SF AX1-4S AX1-5S DA1-6S DA1-6SFM

3

4

6

8

10

12 14 16 18 20 STD BE, SMLS / ERW-HFI ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 5) Flange Bore to Match Pipe Wall 150# RF, WN ASTM-A105, Internally Coated (Note 5) Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB, Internally Coated (Note 5) SCH 80 STD BW ASTM-A105 AX1-1R AX1-2R, AX1-2RF N/A AX1-4R AX1-5R

24

N/A N/A

DA1-9S N/A Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Threaded and dimensions per Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style REF. ASME B16.5 RW – ONLY USA. Carrara Style SWC - ONLY ITALY)

NOTES: 1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 2. This specification will be used only for replacement in existing systems 3. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 4. Flanges shall be used in lieu of unions 5. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159 6. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond 7. For Bolts dimensions, see ATTACHMENT F 8. For ANSI Pipe Schedules, see ATTACHMENT G 9. For Internal Coating Specifications, see ATTACHMENT H

-20/100 200 250


285 260 245



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 51 of 160

DESCRIPTION

ACCEPTABLE BRANDS

AX1-1S

1 ½” and Smaller



AX1-1R

2” – 4”

Class 150#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. Design per API 600. Test per API 598

AX1-1R

6” and Larger

Class 150#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. Design per API 600. Test per API 598


CA1-2S

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598

CA1-2SF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598

AX1-2R

2” – 6”

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598

AX1-2RF

2” – 6”


AOP Balon DHV Cameron Grove KF MTS Nibco Class 150#, CS body (ASTM-A216 Gr Nutron WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per PBV Quadrant ASME B16.5, full port, lever or gear (6”) TK operated. Floating ball. Fire safe. Design Velan per API 608. Test per API 598 WKM




TYPE BALL

GLOBE

CHECK

SYMBOL



SIZE

DESCRIPTION

AX1-2R

8” and Larger

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

AX1-2RF

8” and Larger

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

AX1-4S

1 ½” and Smaller



AX1-4R

2” and Larger

Class 150#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), internally coated, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598


AX1-5S

1 ½” and Smaller


AOP Bonney Forge Crane DHV DSI KF Eagle Newco Powell Velan Vogt Walworth

AOP Balon DHV Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM




TYPE CHECK

NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 53 of 160

DESCRIPTION

AX1-5R

2” - 3”

Class 150#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), internally coated, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

AX1-5R

4” and Larger

Class 150#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), internally coated, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

DA1-6S

1” and Smaller


DA1-6SFM

1” and Smaller


DA1-9S

¾” and Smaller


ACCEPTABLE BRANDS AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Vogt Wheatley AGCO Balon KF NOSHOK Swagelok




Piping Specification “BA1”

CLASS: ANSI 300# CS, RF SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE BALL PLUG S GLOBE E V CHECK L


FIC PAM-ZNO-50-SP-004 0 54 de 160

SERVICE: G, GF, GP, NG, HF, HNC, HMC, OP, PA, WP

1/2 3/4 1 1 1/2 SCH 160 THD ASTM-A106 GR B 300# RF THD 3000# THD ASTM-A105 3000# THD CA1-1S CA1-2S, CA1-2SF

2

3 4 SCH 80

6

8

10

12 14 16 18 20 24 STD SCH 40 SCH 30 SCH 40 BE, SMLS / ERW-HFI ASTM-A106 GR B, API-5L GR B Flange Bore to Match Pipe Wall 300# RF, WN ASTM-A105 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB SCH 80 STD SCH 40 SCH 30 SCH 40 BW ASTM-A105 BA1-1R BA1-2R, BA1-2RF N/A BA1-4R BA1-5R

CA1-4S CA1-5S A DA1-6S V NEEDLE N/A DA1-6SFM BUTTERFLY N/A BA1-7RL, BA1-7RW GAUGE DA1-9S N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated BOLTING Threaded and dimensions (Note 3) Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts per ASME B16.5 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY) NOTES:

1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 3. For Bolts dimensions, see ATTACHMENT F 4. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


740 680 667



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 55 de 160

DESCRIPTION

ACCEPTABLE BRANDS

CA1-1S

1 ½” and Smaller



BA1-1R

2” – 4”

Class 300#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats. RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Hand wheel operated. Design per API 600. Test per API 598

BA1-1R

6” and Larger

Class 300#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats. RF flanged ends per ASME B16.5, OS&Y, bolted bonnet, flexible wedge gate, Gear operated. Design per API 600. Test per API 598


CA1-2S

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598

CA1-2SF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598

BA1-2R

2” – 3”

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598

BA1-2RF

2” – 3”

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598






TYPE BALL

GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 56 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BA1-2R

4” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D


BA1-2RF

4” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

CA1-4S

1 ½” and Smaller



BA1-4R

2” and Larger

Class 300#, CS body and bonnet (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598

Bonney Forge Crane DHV DSI MTS Newco Powell Velan Walworth

CA1-5S

1 ½” and Smaller

Class 800# (1975# CWP), CS body (ASTMA105), steel plate cover, Trim 8, HF stellited seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598





TYPE CHECK

NEEDLE

BUTTERFLY

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 57 de 160

DESCRIPTION

BA1-5R

2” - 3”

BA1-5R

4” and Larger

DA1-6S

1” and Smaller


DA1-6SFM

1” and Smaller


BA1-7RL

3” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598

BA1-7RW

3” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598

DA1-9S

¾” and Smaller


ACCEPTABLE BRANDS


AOP Balon Bonney Forge Crane DHV DSI KF Eagle Class 300#, CS body and cover (ASTM- MTS A216 Gr WCB or ASTM-A105), Trim 8, Newco HF stellited seats, RF flanged ends per PBV Tom Wheatley ASME B16.5, horizontal swing, bolted Velan cover. Body drain ½” NPT. Design per Walworth API 594. Test per API 598 Wheatley AGCO Balon KF NOSHOK Swagelok


AGCO HEX Swagelok



Piping Specification “BE1”

CLASS: ANSI 300# CS, RF SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE BALL S PLUG E GLOBE V L CHECK A V NEEDLE


FIC PAM-ZNO-50-SP-004 0 58 de 160

SERVICE: LS

1/2 3/4 1 1 1/2 2 SCH 160 SCH 80 PE/THD(Note 5) ASTM-A106 GR B 300# RF SW 3000# SW ASTM-A105 3000# SW BE1-1Z CA1-2S, CA1-2Z, CA1-2SF, CA1-2ZF BE1-4Z BE1-5Z BE1-6S, BE1-6SFM

3

4

6

8

10 12 16 SCH STD BE, SMLS / ERW-HFI ASTM-A106 GR B, API-5L GR B Flange Bore to Match Pipe Wall 300# RF, WN ASTM-A105 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB SCH 80 STD BW ASTM-A105 BE1-1R

20

24

BE1-2R, BE1-2RF N/A BE1-4R

BE1-5R N/A

N/A

BUTTERFLY N/A FOOT N/A GAUGE N/A N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 6) Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY)

NOTES: 1. Maximum design conditions: 250 F - 667 PSIG (Group 1.1) 2. Threaded fittings and valves are allowed on instruments, vents and drains 3. Corrosion Allowance = 1/16” 4. Threaded valves are allowed on instruments, vents and drains 5. Use pipe threaded only for valves connections 6. For Bolts Dimensions, see ATTACHMENT F 7. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


740 680 667



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 59 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BE1-1Z

1 ½” and Smaller

Class 800# (1975# CWP), CS body and bonnet, (ASTM-A105), socket weld ends per ASME B16.11, OS&Y, Trim 8, bolted bonnet, solid wedge gate, and HF stellited seats. Hand wheel operated. WT per API 602. Test per API 598


BE1-1R

2” – 4”


BE1-1R

6” and Larger



CA1-2S

1 ½” and Smaller


CA1-2Z

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598

CA1-2SF

1 ½” and Smaller


AOP Balon DHV KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM




TYPE BALL

GLOBE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 60 de 160

DESCRIPTION

ACCEPTABLE BRANDS

CA1-2ZF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socked weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598

AOP Balon DHV KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM

BE1-2R

2” – 6”

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598

BE1-2RF

2” – 6”

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598


BE1-2R

8” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

BE1-2RF

8” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

BE1-4Z

1 ½” and Smaller

Class 800# (1975# CWP), CS body and bonnet (ASTM-A105), Trim 8, HF stellited seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598

AOP Balon Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM Bonney Forge DSI DHV Newco Smith Velan Vogt




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 61 de 160

DESCRIPTION

ACCEPTABLE BRANDS

GLOBE

BE1-4R

2” -8



CHECK

BE1-5Z

1 ½” and Smaller



BE1-5R

2” - 3”


BE1-5R

4” and Larger



BE1-5W

2” and Larger

Class 300#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), Trim 8, Inconel springs X750, wafer check, dual plates, to be positioned between ASME B16.5 flanges. Design per API 594. Test per API 598

Crane DHV KF Eagle Mueller

BE1-6S

1” and Smaller



BE1-6SFM

1” and Smaller


NEEDLE



Piping Specification “BL1”


FIC PAM-ZNO-50-SP-004 0 62 de 160

CLASS: ANSI 300# SERVICE: BD1 CS, RF SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE BALL S PLUG E GLOBE V L A CHECK V

1/2 3/4 1 1 1/2 2 SCH 160 SCH 80 THD, SMLS 300# RF THD 3000# THD ASTM-A350 GR LF2 3000# THD BL1-1SLT BL1-2SLT, BL1-2SFLT

3

4

6

8 10 12 14 16 20 STD XS BE, SMLS ASTM-A333 GR 6 (Note 2) Flange Bore to Match Pipe Wall 300# RF, WN ASTM-A350 GR LF2 Wall Thickness to Match Pipe BW, SMLS ASTM-A420 GR WPL6 SCH 80 STD XS BW ASTM-A350 GR LF2 BL1-1RLT

24 SCH 40

SCH 40

BL1-2RLT, BL1-2RFLT N/A BL1-4RLT BL1-5RLT, BL1-5RPLT BL1-5RWLT

BL1-4SLT N/A BL1-5RLT N/A BL1-5RLT, BL1-5RWLT BL1-5RPLT NEEDLE BL1-6SLT N/A BUTTERFLY N/A BL1-7RLLT, BL1-7RWLT GAUGE BL1-9SLT N/A Bolts: ASTM-A320 GR L7, Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 3) ASME B16.5 Nuts: ASTM-A194 GR 4, Fluorocarbon Coated Heavy Hex Nuts 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY)

NOTES: 1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 2. MTRs and CTRs for low temperature material and certification tests are required per ASME B31.3 3. For Bolts dimensions, see ATTACHMENT F 4. For ANSI Pipe Schedules, see ATTACHMENT G

-50/100 200 250


740 680 667



TYPE GATE

BALL

SYMBOL


FIC PAM-ZNO-50-SP-004 0 63 de 160 ACCEPTABLE BRANDS

SIZE

DESCRIPTION

BL1-1SLT

¾” and Smaller

Class 800# (1975# CWP), FS body (ASTM-A350 Gr LF2), Trim 12, HF stellited seats, grafoil packing, threaded ends per ASME B1.20.1, bolted body construction, OS&Y, solid wedge. Hand wheel operated. Design per API 602. Test per API 598


BL1-1RLT

1” – 4”

Class 300#, CS body (ASTM-A352 Gr LCC), Trim 12, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y, solid or flexible (2” and larger) wedge disc. Hand wheel operated. Design per API 600. Test per API 598

BL1-1RLT

6” and Larger

Class 300#, CS body (ASTM-A352 Gr LCC), Trim 12, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y, solid or flexible (2” and larger) wedge disc. Gear operated. Design per API 600. Test per API 598


BL1-2SLT

¾” and Smaller

1480 PSI @ 100 °F, FS body (ASTMA350 Gr LF2), 316 SS ball and stem, filled TFE seats, threaded ends per ASME B1.20.1, lever operated, reduced port. Fire safe per API 607. Design per API 608. Test per API 598

BL1-2SFLT

¾” and Smaller

BL1-2RLT

1” - 3”

AOP Balon DHV KF MTS Nibco Nutron PBV 1480 PSI @ 100 °F, FS body (ASTMVelan A350 Gr LF2), 316 SS ball and stem, Warren filled TFE seats, threaded ends per ASME B1.20.1, lever operated, full port. WKM Fire safe per API 607. Design per API 608. Test per API 598 Class 300#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball and stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, reduced port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598





TYPE BALL

GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 64 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BL1-2RLT

4” and Larger

Class 300#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball, SS 17-4 PH stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D


BL1-2RFLT

4” and Larger

Class 300#, CS body (ASTM-A352 Gr LCC), CS 1 mil ENP ball, SS 17-4 PH stem, fire safe seat, RF flanged ends per ASME B16.5, top or end entry construction, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

BL1-4SLT

1 ½” and Smaller

Class 800# (1975# CWP), FS body and bonnet (ASTM-A350 Gr LF2), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598


BL1-4RLT

2” - 8”

Class 300#, CS body (ASTM-A352 Gr LCC), Trim 12, grafoil packing, RF flanged ends per ASME B16.5, bolted bonnet, OS&Y. Hand wheel operated. Design per API 600. Test per API 598


BL1-5RLT

1” - 3”

Class 300#, CS body (ASTM-A352 Gr LCC) , Trim 12, hard or soft seals, RF flanged ends per ASME B16.5, swing check, bolted bonnet, horizontal or vertical service. Fire safe bonnet. Design per API 594. Test per API 598

BL1-5RLT

4” and Larger

Class 300#, CS body (ASTM-A352 Gr LCC), Trim 12, hard or soft seals, RF flanged ends per ASME B16.5, swing check, bolted bonnet, horizontal or vertical service. Fire safe bonnet. Body drain ½” NPT. Design per API 594. Test per API 598





TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 65 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BL1-5RPLT

1” - 1 ½”

Class 300#, FS body (ASTM-350 Gr LF2), 316 SS piston and spring, integral 13% chrome to hard faced seat, RF flanged ends per ASME B16.5, threaded or bolted bonnet. Test per API 598

Bonney Forge DHV DSI Smith Vogt

BL1-5RPLT

2” - 8”

Class 300#, CS body (ASTM-A352 Gr LCC), 316 SS piston and spring, soft seals, RF flanged ends per ASME B16.5, bolted bonnet. Fire safe bonnet. Test per API 598

DHV KF Eagle Norriseal Tom Wheatley

BL1-5RWLT

2” - 24”

Class 300#, CS body and cover (ASTMA352 Gr LCC), 316 SS disc and springs, soft seat, wafer body design or full threaded lugged body. Test per API 598


NEEDLE

BL1-6SLT

1” and Smaller



BUTTERFLY

BL1-7RLLT

3” and Larger

Class 300#, high performance type, low temp CS body (-50 °F design), 316 SS disc, 17-4 PH shaft, reinforced Teflon seal, graphite packing, lug to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598

Keystone Posi-Seal Velan WKM

BL1-7RWLT

3” and Larger

Class 300#, high performance type, low temp CS body (-50 °F design), 316 SS disc, 17-4 PH shaft, reinforced Teflon seal, graphite packing, wafer to mate with RF flanges. Hand wheel or gear (6” and larger) operated. Design per API 609. Fire safe. Test per API 598

BL1-9SLT

3/4” and Smaller

6000# CWP, bar stock body (316 SS), Teflon packing, delrin seat material, low temperature “arctic” lube, one male and three female, needle port. Complete with bleeder valve and 316 SS hex plug

CHECK

GAUGE

AGCO HEX Swagelok



Piping Specification “BS1”

CLASS: ANSI 300# SS, RF SIZE PIPE

1/2


FIC PAM-ZNO-50-SP-004 0 66 de 160

SERVICE: GP 3/4 1 1 1/2 SCH 80S THD (Note 4)/PE, SMLS

2

3


8

10

ASTM-A312 TP 304 Flange Bore to Match Pipe Wall FLANGES 300# RF, WN ASTM-A182 F 304 3000# Wall Thickness to Match Pipe FITTINGS SW BW, SMLS ASTM-A182 F 304 ASTM-A403 WP 304 3000# SCH 40S BRANCH SW BW (OLETS) ASTM-A182 F 304 GATE BS1-1S, BS1-1Z BS1-1R BALL BS1-2R, BS1-2RF PLUG N/A S E GLOBE BS1-4R V L CHECK N/A BS1-5R, BS1-5RP A V NEEDLE DS1-6S, DS1-6SFM N/A BUTTERFLY N/A GAUGE DS1-9S N/A Bolts: ASTM-A193 GR B8M Class 2 BOLTING Threaded and dimensions per (Note 5) ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY) 300# RF SW

NOTES: 1. Maximum design conditions: 250 °F - 570 PSIG (Group 2.1) 2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics 3. Wall thicknesses are based on allowable stresses per ASME B31.3 for 304 SS material 4. Use pipe threaded only for valves connections 5. For Bolts dimensions see, ATTACHMENT F 6. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


720 600 570



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 67 de 160

DESCRIPTION

BS1-1S

1 ½” and Smaller


BS1-1Z

1 ½” and Smaller


BS1-1R

2” - 4”


BS1-1R

6” and Larger


BS1-2R

½” - 3”

Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598

BS1-2RF

½” - 3”

Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598



AOP Balon Cameron DHV Flow-tek Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 68 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BS1-2R

4” - 10”

Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

BS1-2RF

4” - 10”

Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

GLOBE

BS1-4R

½” - 10”

Class 300#, 316 SS body and bonnet, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600/602. Test per API 598


CHECK

BS1-5R

2” - 3”


BS1-5R

4” and Larger



BS1-5RP

2” - 10”

Class 300#, 316 SS body, piston and spring, hard faced seat, RF flanged ends per ASME B16.5, bolted cap. Test per API 598

BALL

AOP Cameron DHV Flow-tek Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM





TYPE NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 69 de 160

DESCRIPTION

ACCEPTABLE BRANDS

DS1-6S

1” and Smaller

2000 PSI @ 400 °F, bar stock body (316 SS), Teflon stem seat, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP105


DS1-6SFM

1” and Smaller

2000 PSI @ 400 °F, bar stock body (316 SS), Teflon stem seat, peek seat material, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP105

DS1-9S

¾” and Smaller

AGCO 4000 PSI @ 500 °F, bar stock body HEX (316 SS), Teflon packing, metal seat, one male and three female, needle port. Swagelok Complete with bleeder valve and 316 SS plug




CLASS: ANSI 300# SS, RF SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE BALL S E PLUG V GLOBE L A CHECK V

1/2


FIC PAM-ZNO-50-SP-004 0 70 de 160

SERVICE: CC, DRP, GP, PL 3/4 1 1 1/2 SCH 80S THD (Note 4)/PE, SMLS 300# RF SW 3000# SW ASTM-A182 F 316 3000# SW

BS2-1S, BS2-1Z CA1-2S, CA1-2Z, BS2-2R, CA1-2SF, CA1-2ZF, BS2-2RF BS2-4S/ BS2-4Z/ BS2-4R BS2-5S, BS2-5SP, BS2-5Z, BS2-5ZP DS1-6S, DS1-6SFM

2

3


8

10

ASTM-A312 TP 316 Flange Bore to Match Pipe Wall 300# RF, WN ASTM-A182 F 316 Wall Thickness to Match Pipe BW, SMLS ASTM-A403 WP 316 SCH 40S BW ASTM-A182 F 316 BS2-1R BS2-2R, BS2-2RF N/A

BS2-4R BS2-5R, BS2-5RP N/A

NEEDLE BUTTERFLY N/A GAUGE DS1-9S N/A Bolts: ASTM-A193 GR B8M Class 2 BOLTING Threaded and dimensions per (Note 6) ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY)

NOTES: 1. Maximum design conditions: 250 °F - 590 PSIG (Group 2.2) 2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics 3. Wall thicknesses are based on allowable stresses per ASME B31.3 for 316 SS material 4. Threaded fittings and valves are allowed on instruments, vents and drains 5. Use pipe threaded only for valves connections 6. For Bolts dimensions see, ATTACHMENT F 7. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


720 620 590



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 71 de 160

DESCRIPTION

BS2-1S

1 ½” and Smaller


BS2-1Z

1 ½” and Smaller


BS2-1R

2” - 4”


BS2-1R

6” and Larger


CA1-2S

1 ½” and Smaller


CA1-2SF

1 ½” and Smaller

CA1-2Z

1 ½” and Smaller



AOP Balon KF MTS Nibco Nutron PBV Quadrant 1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 Velan Warren SS ball and stem, filled Teflon seats, WKM threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598 1440 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598




TYPE BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 72 de 160

DESCRIPTION

ACCEPTABLE BRANDS

CA1-2ZF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, socket weld ends per ASME B16.11, full port, lever operated. Fire safe. Design per API 608. Test per API 598

AOP KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM

BS2-2R

½” - 3”

Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, reduced port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598

BS2-2RF

½” - 3”

Class 300#, 316 SS body, ball and stem, TFE seat, RF flanged ends per ASME B16.5, top or end entry, full port, lever operated. Floating ball. Fire safe per API 607. Design per API 608. Test per API 598


BS2-2R

4” - 10”


BS2-2RF

4” - 10”






TYPE GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 73 de 160

DESCRIPTION

BS2-4S

1 ½” and Smaller

Class 800#, SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598.

AS1-4Z

1 ½” and Smaller

Class 800#, SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598. -50 ºF design

BS2-4R

½” - 10”

Class 300#, 316 SS body and bonnet, Trim 12, HF stellited seats, RF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600/602. Test per API 598

BS2-5S

1 ½” and Smaller

Class 800# (1975# CWP), SS body and cover (ASTM-A351 Gr CF8M or ASTMA182 F316), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, horizontal swing, welded cap. Design per API 602. Test per API 598

BS2-5SP

1 ½” and Smaller

BS2-5Z

1 ½” and Smaller

Class 800# (1975# CWP), SS body and cover (ASTM-A351 Gr CF8M or ASTMA182 F316), Trim 12, HF stellited seats, socket weld ends per ASME B16.11, horizontal swing, welded cap. Design per API 602. Test per API 598

BS2-5ZP

1 ½” and Smaller

Class 800#, SS body and cover (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS piston and spring, Trim 12, socket weld ends per ASME B16.11, welded cap. Design per API 602. Test per API 598



AOP Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Class 800#, SS body and cover (ASTM- Velan Vogt A351 Gr CF8M or ASTM-A182 F316), Wheatley 316 SS piston and spring, Trim 12, threaded ends per ASME B1.20.1, welded cap. Design per API 602. Test per API 598




TYPE CHECK

NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 74 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BS2-5R

2” - 3”



BS2-5R

4” and Larger


BS2-5RP

2” - 10”



DS1-6S

1” and Smaller

2000 PSI @ 400 °F, bar stock body (316 SS), Teflon stem seat, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP105


DS1-6SFM

1” and Smaller

2000 PSI @ 400 °F, bar stock body (316 SS), Teflon stem seat, peek seat material, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP105

DS1-9S

¾” and Smaller

AGCO 4000 PSI @ 500 °F, bar stock body HEX (316 SS), Teflon packing, metal seat, one male and three female, needle port. Swagelok Complete with bleeder valve and 316 SS plug



Piping Specification “BX1”


FIC PAM-ZNO-50-SP-004 0 75 de 160

CLASS: ANSI 300# SERVICE: OP, WP CS, RF SIZE

1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24 SCH 160 SCH 80 STD SCH 40 SCH 30 PIPE THD BE, SMLS / ERW-HFI ASTM-A106 GR B, GALV ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 5) 300# RF Flange Bore to Match Pipe Wall FLANGES THD 300# RF, WN ASTM-A105, GALV ASTM-A105, Internally Coated (Note 5) 3000# Wall Thickness to Match Pipe FITTINGS THD BW, SMLS ASTM-A105, GALV ASTM-A234 GR WPB, Internally Coated (Note 5) SCH 80 STD SCH 40 SCH 30 BRANCH N/A BW (OLETS) ASTM-A105 GATE BX1-1S BX1-1R, BX1-1RSG ) BALL CA1-2S, CA1-2SF BX1-2R, BX1-2RF 6 e PLUG N/A t o GLOBE BX1-4S BX1-4R N ( BX1-5S BX1-5R SCHECK E DA1-6S VNEEDLE N/A L DA1-6SFM A VBUTTERFLY N/A GAUGE DA1-9S N/A Bolts: ASTM-A193 GR B7 Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 7) Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 300# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style REF. ASME B16.5 RW – ONLY USA. Carrara Style SWC - ONLY ITALY) NOTES: 1. Maximum design conditions: 250 °F - 667 PSIG (Group 1.1) 2. This specification will be used only for replacement in existing systems 3. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 4. Flanges shall be used in lieu of unions 5. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159 6. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond 7. For Bolts dimensions, see ATTACHMENT F 8. For ANSI Pipe Schedules, see ATTACHMENT G 9. For Internal Coating Specifications, see ATTACHMENT H

-20/100 200 250


740 680 667



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 76 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BX1-1S

1 ½” and Smaller



BX1-1R

2” – 4”


BX1-1R

6” and Larger



BX1-1RSG

2” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, RF flanged ends per ASME B16.5, full port, through-conduit, bolted bonnet, rising stem, non-rising hand wheel, slab gate with floating seats for corrosive service. Hand wheel or gear (6” and larger) operated. Fire tested API 6FA. Design and test per API 6D

M&J Foster WKM

CA1-2S

1 ½” and Smaller

1440 PSI @ 100 °F, SS body bo dy (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Design per API 608. Test per API 598

CA1-2SF

1 ½” and Smaller

1440 PSI @ 100 °F, SS body bo dy (ASTM-A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, filled Teflon seats, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Design per API 608. Test per API 598

AOP Balon KF Nibco Nutron PBV Quadrant Velan Warren WKM




TYPE BALL

GLOBE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 77 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BX1-2R

2” – 3”

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598


BX1-2RF

2” – 3”

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe. Design per API 608. Test per API 598

BX1-2R

4” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

BX1-2RF

4” and Larger

Class 300#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

BX1-4S

1 ½” and Smaller



BX1-4R

2” and Larger






TYPE CHECK

NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 78 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BX1-5S

1 ½” and Smaller



BX1-5R

2” - 3”


BX1-5R

4” and Larger



DA1-6S

1” and Smaller


DA1-6SFM

1” and Smaller


DA1-9S

¾” and Smaller



AGCO HEX Swagelok



Piping Specification “CA1”

CLASS: ANSI 600# CS, RF SIZE PIPE

FLANGES

BRANCH (OLETS) GATE BALL PLUG S E GLOBE V L CHECK

A V NEEDLE

FIC PAM-ZNO-50-SP-004 0 79 de 160

SERVICE: C, G, GF, GP, OL, V

1/2 3/4 1 1 1/2 SCH 160 THD ASTM-A106 GR B 600# RF THD 6000#

FITTINGS


3000#

THD ASTM-A105 6000# 3000# THD CA1-1S CA1-2S, CA1-2SF CA1-4S CA1-5S DA1-6S DA1-6SFM

2

4

6

8 10 12 16 SCH 80 BE, SMLS / ERW-HFI ASTM-A106 GR B, API-5L GR B Flange Bore to Match Pipe Wall 600# RF, WN ASTM-A105 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB SCH 80 BW ASTM-A105 CA1-1R CA1-2R, CA1-2RF N/A CA1-4R CA1-5R

20

24

N/A

BUTTERFLY N/A GAUGE DA1-9S N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 3) Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY) NOTES: 1. Maximum design conditions: 250 °F - 1335 PSIG (Group 1.1) 2. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 3. For Bolts dimensions, see ATTACHMENT F 4. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


1480 1360 1335



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 80 de 160

DESCRIPTION

ACCEPTABLE BRANDS

CA1-1S

1 ½” and Smaller



CA1-1R

2” – 3”


CA1-1R

4” and Larger



CA1-2S

1 ½” and Smaller


CA1-2SF

1 ½” and Smaller


CA1-2R

2” and Larger

Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D






TYPE BALL

GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 81 de 160

DESCRIPTION

ACCEPTABLE BRANDS

CA1-2RF

2” and Larger

Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D


CA1-4S

1 ½” and Smaller



CA1-4R

2” and Larger



CA1-5S

1 ½” and Smaller






TYPE CHECK

NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 82 de 160

DESCRIPTION

CA1-5R

2” - 3”


CA1-5R

4” and Larger


DA1-6S

1” and Smaller


DA1-6SFM

1” and Smaller


DA1-9S

¾” and Smaller


ACCEPTABLE BRANDS AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley AGCO Balon KF NOSHOK Swagelok

AGCO HEX Swagelok



Piping Specification “CS1”

CLASS: ANSI 600# SS, RF SIZE

1/2


FIC PAM-ZNO-50-SP-004 0 83 de 160

SERVICE: GP 3/4 1 1 1/2 SCH 80S THD (Note 4)/PE, SMLS

2

3 4 6 8 10 SCH 40S SCH 80S PIPE BE, SMLS ASTM-A312 TP 304 600# RF Flange Bore to Match Pipe Wall FLANGES SW 600# RF, WN ASTM-A182 F 304 3000# Wall Thickness to Match Pipe FITTINGS SW BW, SMLS ASTM-A182 F 304 ASTM-A403 WP 304 3000# SCH 40S SCH 80S BRANCH SW BW (OLETS) ASTM-A182 F 304 GATE CS1-1S, CS1-1Z N/A BALL N/A CS1-2R, CS1-2RF PLUG N/A S E GLOBE N/A CS1-4R V L CHECK N/A CS1-5R, CS1-5RP A V NEEDLE DS1-6S, DS1-6SFM N/A BUTTERFLY N/A GAUGE DS1-9S N/A Bolts: ASTM-A193 GR B8M Class 2 BOLTING Threaded and dimensions per (Note 5) ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY) NOTES: 1. Maximum design conditions: 250 °F - 1137 PSIG (Group 2.1) 2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics 3. Wall thicknesses are based on allowable stresses per ASME B31.3 for 304 SS material 4. Use pipe threaded only for valves connections 5. For Bolts dimensions see, ATTACHMENT F 6. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


1440 1200 1137



TYPE GATE

BALL

GLOBE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 84 de 160

DESCRIPTION

CS1-1S

1 ½” and Smaller


CS1-1Z

1 ½” and Smaller


CS1-2R

2” and Larger


CS1-2RF

2” and Larger


CS1-4R

2” and Larger








TYPE CHECK

NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 85 de 160

DESCRIPTION Class 600#, 316 SS body and cover, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

ACCEPTABLE BRANDS

CS1-5R

2” - 3”


CS1-5R

4” and Larger Class 600#, 316 SS body and cover, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

CS1-5RP

2” and Larger



DS1-6S

1” and Smaller

2000 PSI @ 400 °F, bar stock body (316 SS), Teflon stem seat, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105


DS1-6SFM

1” and Smaller

2000 PSI @ 400 °F, bar stock body (316 SS), Teflon stem seat, peek seat material, FM x FM threaded ends per ASME B1.20.1. Design per MSS SP-105

DS1-9S

¾” and Smaller

4000 PSI @ 500 °F, bar stock body (316 SS), Teflon packing, metal seat, one male and three female, needle port. Complete with bleeder valve and 316 SS plug

AGCO HEX Swagelok




CLASS: ANSI 600# SS, RF SIZE

1/2


FIC PAM-ZNO-50-SP-004 0 86 de 160

SERVICE: GP, PL 3/4 1 1 1/2 SCH 80S THD (Note 4)/PE, SMLS

2

3 4 6 8 10 SCH 40S SCH 80S PIPE BE, SMLS ASTM-A312 TP 316 600# RF Flange Bore to Match Pipe Wall FLANGES SW 600# RF, WN ASTM-A182 F 316 3000# Wall Thickness to Match Pipe FITTINGS SW BW, SMLS ASTM-A182 F 316 ASTM-A403 WP 316 3000# SCH 40S SCH 80S BRANCH SW BW (OLETS) ASTM-A182 F 316 GATE CS1-1S, CS1-1Z N/A BALL N/A CS2-2R, CS2-2RF PLUG N/A S E GLOBE N/A CS2-4R V L CHECK N/A CS2-5R, CS2-5RP A V NEEDLE DS1-6S, DS1-6SFM N/A BUTTERFLY N/A GAUGE DS1-9S N/A Bolts: ASTM-A193 GR B8M Class 2 BOLTING Threaded and dimensions per (Note 5) ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with SS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY) NOTES: 1. Maximum design conditions: 250 °F - 1180 PSIG (Group 2.2) 2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics 3. Wall thicknesses are based on allowable stresses per ASME B31.3 for 316 SS material 4. Use pipe threaded only for valves connections 5. For Bolts dimensions see, ATTACHMENT F 6. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


1440 1240 1180



TYPE GATE

BALL

GLOBE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 87 de 160

DESCRIPTION

CS1-1S

1 ½” and Smaller


CS1-1Z

1 ½” and Smaller


CS2-2R

2” and Larger


CS2-2RF

2” and Larger


CS2-4R

2” and Larger








TYPE CHECK

NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 88 de 160

DESCRIPTION Class 600#, 316 SS body and cover, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

ACCEPTABLE BRANDS

CS2-5R

2” - 3”


CS2-5R

4” and Larger Class 600#, 316 SS body and cover, Trim 12, RF flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

CS2-5RP

2” and Larger



DS1-6S

1” and Smaller



DS1-6SFM

1” and Smaller


DS1-9S

¾” and Smaller


AGCO HEX Swagelok



Piping Specification “CX1”


FIC PAM-ZNO-50-SP-004 0 89 de 160

CLASS: ANSI 600# SERVICE: OP, WP CS, RF SIZE

1/2 3/4 SCH 160

1

1 1/2

2

4

6

8 10 12 16 20 24 SCH 80 PIPE THD BE, SMLS / ERW-HFI ASTM-A106 GR B, GALV ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 5) 600# RF Flange Bore to Match Pipe Wall FLANGES THD 600# RF, WN ASTM-A105, GALV ASTM-A105, Internally Coated (Note 5) 3000# Wall Thickness to Match Pipe FITTINGS THD BW, SMLS ASTM-A105, GALV ASTM-A234 GR WPB, Internally Coated (Note 5) SCH 80 BRANCH N/A BW (OLETS) ASTM-A105 GATE CX1-1S CX1-1R, CX1-1RSG ) 6 BALL CA1-2S, CA1-2SF CX1-2R, CX1-2RF e t N/A o PLUG N ( GLOBE CX1-4S CX1-4R SCHECK CX1-5S CX1-5R E VNEEDLE DA1-6S, DA1-6SFM N/A L ABUTTERFLY N/A V GAUGE DA1-9S N/A Bolts: ASTM-A193 GR B7 Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 7) Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock Style REF. ASME B16.5 RW – ONLY USA. Carrara Style SWC - ONLY ITALY) NOTES: 1. Maximum design conditions: 250 °F - 1335 PSIG (Group 1.1) 2. This specification will be used only for replacement in existing systems 3. Piping 1 ½” or smaller subject to vibration or pulsation shall be SW or flanged 4. Flanges shall be used in lieu of unions 5. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159 6. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond 7. For Bolts dimensions, see ATTACHMENT F 8. For ANSI Pipe Schedules, see ATTACHMENT G 9. For Internal Coating Specifications, see ATTACHMENT H

-20/100 200 250


1480 1360 1335



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 90 de 160

DESCRIPTION

ACCEPTABLE BRANDS

CX1-1S

1 ½” and Smaller

Class 1500#, SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, graphite packing, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598


CX1-1R

2” – 3”


CX1-1R

4” and Larger



CX1-1RSG

2” and Larger

Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, RF flanged ends per ASME B16.5, full port, through-conduit, bolted bonnet, rising stem, non-rising hand wheel, slab gate with floating seats for corrosive service. Fire tested API 6FA. Hand wheel or gear (4” and larger) operated. Design and test per API 6D

M&J Foster WKM

CA1-2S

1 ½” and Smaller


CA1-2SF

1 ½” and Smaller






TYPE BALL

GLOBE

CHECK

SYMBOL



SIZE

DESCRIPTION

CX1-2R

2” and Larger

Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

CX1-2RF

2” and Larger

Class 600#, CS body (ASTM-A216 Gr WCB or ASTM-A105), internally coated, 316 SS ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

CX1-4S

1 ½” and Smaller

Class 1500#, SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598


CX1-4R

2” and Larger



CX1-5S

1 ½” and Smaller







TYPE CHECK

NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 92 de 160

DESCRIPTION

CX1-5R

2” - 3”


CX1-5R

4” and Larger


DA1-6S

1” and Smaller


DA1-6SFM

1” and Smaller


DA1-9S

3/4” and Smaller


ACCEPTABLE BRANDS AOP Balon Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley AGCO Balon KF NOSHOK Swagelok

AGCO HEX Swagelok



Piping Specification “DA1”


FIC PAM-ZNO-50-SP-004 0 93 de 160

CLASS: ANSI 900# SERVICE: GP CS, RTJ SIZE PIPE (Note 3) FLANGES

FITTINGS BRANCH (OLETS) GATE ) BALL 2 e t o PLUG N ( GLOBE S CHECK E V NEEDLE L A BUTTERFLY V

GAUGE CHOKE BOLTING (Note 5)

GASKETS

1/2

3/4 1 1 1/2 SCH 160 THD (Note 4)/PE ASTM-A106 GR B 1500# RTJ SW 6000# SW ASTM-A105 6000# SW DA1-1S, DA1-1Z DA1-2S, DA1-2SF DA1-2Z, DA1-2ZF

DA1-4S, DA1-4Z DA1-5S, DA1-5Z DA1-6S, DA1-6SFM

2 4 SCH 80

6

8

10

12 16 SCH 120 BE, SMLS / ERW-HFI ASTM-A106 GR B, API-5L GR B Flange Bore to Match Pipe Wall 900# RTJ, WN ASTM-A105 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB SCH 80 SCH 120 BW ASTM-A105 DA1-1J

20

24

DA1-2J, DA1-2JF N/A

DA1-4J DA1-5J N/A

N/A DA1-9S N/A N/A DA1-0JC N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Threaded and dimensions per ASME B16.5 Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts PRESS./TEMP. RATINGS 1500# / 900# RTJ, Octagonal Ring, Soft Iron material, Cadmium Plated °F PSIG coated (Flexitallic, Lamons, Wolar - ONLY USA. Carrara - ONLY ITALY) REF. ASME B16.5

NOTES: 1. Maximum design conditions: 250 °F - 2000 PSIG (Group 1.1) 2. DA1-1S, DA1-2S, DA1-4S, DA1-5S may be used for vent, drain, sample and instrument service only 3. All welds in WT over 0.750” to be stress relieved per ASME B31.3 4. Use pipe threaded only for valves connections 5. For Bolts dimensions, see ATTACHMENT F 6. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


2220 2035 2000



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 94 de 160

DESCRIPTION

DA1-1S

1 ½” and Smaller


DA1-1Z

1 ½” and Smaller

Class 1500# (3705# CWP), CS body and bonnet, (ASTM-A105), Trim 8, HF stellited seats, socked weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598

DA1-1J

2” – 3”

Class 900#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Hand wheel operated. Design per API 600. Test per API 598

DA1-1J

4” and Larger

Class 900#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Gear operated. Design per API 600. Test per API 598

DA1-2S

1 ½” and Smaller

2160 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Test per API 598

DA1-2Z

1 ½” and Smaller

DA1-2SF

1 ½” and Smaller


Bonney Forge Crane DSI MTS Newco Velan Vogt Walworth

AOP Balon KF MTS Nibco Nutron PBV 2160 PSI @ 100 °F, SS body (ASTMQuadrant A351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, socked weld ends Velan Warren per ASME B16.11, reduced port, lever WKM operated. Fire safe. Test per API 598 2160 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Test per API 598




TYPE BALL

GLOBE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 95 de 160

DESCRIPTION

ACCEPTABLE BRANDS

DA1-2ZF

1 ½” and Smaller

2160 PSI @ 100 °F, SS body (ASTMA351 Gr CF8M or ASTM-A182 F316), 316 SS ball and stem, socked weld ends per ASME B16.11, full port, lever operated. Fire safe. Test per API 598


DA1-2J

2” and Larger

Class 900#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RTJ flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

DA1-2JF

2” and Larger

Class 900#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RTJ flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

AOP Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM

DA1-4S

1 ½” and Smaller


DA1-4Z

1 ½” and Smaller


DA1-4J

2” and Larger

Class 900#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598






TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 96 de 160

DESCRIPTION

ACCEPTABLE BRANDS

DA1-5S

1 ½” and Smaller


DA1-5Z

1 ½” and Smaller

Class 1500# (3705# CWP), CS body (ASTM-A105), steel plate cover, Trim 12, HF stellited seats, socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598

DA1-5J

2” - 3”

Class 900#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

DA1-5J

4” and Larger

Class 900#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

DA1-6S

1” and Smaller


DA1-6SFM

1” and Smaller


GAUGE

DA1-9S

¾” and Smaller


AGCO HEX Swagelok

CHOKE

DA1-0J

1” – 10”

Class 900#, CS body (ASTM-A216 GR WCB or ASTM-A105), SS Trim, RTJ flanged ends per ASME B16.5. TECHNICAL DATA: CV Max. Temp Operation. Max Press Operation

Master Flo

CHECK

NEEDLE


AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley AGCO Balon KF NOSHOK Swagelok



Piping Specification “DE1”

CLASS: ANSI 600# CS, RF SIZE


FIC PAM-ZNO-50-SP-004 0 97 de 160

SERVICE: BB, BW, CD, DRP, HS

1/2 3/4 1 1 1/2 SCH 160 PE/THD(Note 5) ASTM-A106 GR B 600# RF SW

2

3

4

6 8 10 12 16 20 24 SCH 80 BE, SMLS / ERW-HFI PIPE ASTM-A106 GR B, API-5L GR B Flange Bore to Match Pipe Wall FLANGES 600# RF, WN ASTM-A105 6000# 3000# Wall Thickness to Match Pipe FITTINGS SW BW, SMLS ASTM-A105 ASTM-A234 GR WPB 6000# 3000# SCH 80 BRANCH SW BW (OLETS) ASTM-A105 GATE DE1-1Z DE1-1R BALL N/A N/A S PLUG E DE1-4Z DE1-4R V GLOBE L CHECK DE1-5Z DE1-5R A V NEEDLE DE1-6S, DE1-6SFM N/A BUTTERFLY N/A GAUGE N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated BOLTING Threaded and dimensions (Note 6) Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts per ASME B16.5 600# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG GASKETS (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY) NOTES: 1. Maximum design conditions: 250 °F - 1335 PSIG (Group 1.1) 2. Threaded fittings and valves are allowed on instruments, vents and drains 3. Corrosion Allowance = 1/16” 4. Threaded valves are allowed on instruments, vents and drains 5. Use pipe threaded only for valves connections connections 6. For Bolts Dimensions, see ATTACHMENT F 7. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


1480 1350 1335



TYPE GATE

GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 98 de 160

DESCRIPTION

ACCEPTABLE BRANDS

DE1-1Z

1 ½” and Smaller

Class 800# (1975# CWP), CS body and bonnet, (ASTM-A105), socket weld ends per ASME B16.11, OS&Y, Trim 8, bolted bonnet, solid wedge gate, and HF stellited seats. Hand wheel operated. Design per API 602. Test per API 598


DE1-1R

2” – 4”


DE1-1R

6” and Larger



DE1-4Z

1 ½” and Smaller



DE1-4R

2” – 8”



DE1-5Z

1 ½” and Smaller






TYPE CHECK

NEEDLE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 99 de 160

DESCRIPTION

ACCEPTABLE BRANDS

DE1-5R

2” - 3”


AOP Balon Bonney Forge Crane DHV DSI KF Eagle Class 600#, CS body and cover (ASTM- MTS A216 Gr WCB or ASTM-A105), Trim 8, Newco HF stellited seats, RF flanged ends per PBV Tom Wheatley ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per Velan Walworth API 594. Test per API 598 Wheatley

DE1-5R

4” and Larger

DE1-5W

2” and Larger

Class 600#, CS body and cover (ASTM- Crane A216 Gr WCB or ASTM-A105), Trim 8, KF Eagle Inconel springs X750, wafer check, Mueller dual plates, to be positioned between ASME B16.5 flanges. Design per API 594. Test per API 598

DE1-6S

1” and Smaller


DE1-6SFM

1” and Smaller





Piping Specification “DS1”

CLASS: ANSI 900# SS, RTJ SIZE PIPE

1/2


FIC PAM-ZNO-50-SP-004 0 100 de 160

SERVICE: GP 3/4

1 SCH 80S THD (Note 4)/PE, SMLS

1 1/2

2

3

4

SCH 40S

6 SCH 80S

BE, SMLS

ASTM-A312 TP 304 Flange Bore to Match Pipe Wall FLANGES 900# RTJ, WN ASTM-A182 F 304 6000# Wall Thickness to Match Pipe FITTINGS SW BW, SMLS ASTM-A182 F 304 ASTM-A403 WP 304 6000# SCH 40S SCH 80S BRANCH SW BW (OLETS) ASTM-A182 F 304 GATE DS1-1S, DS1-1Z N/A BALL DS1-2J, DS1-2JF PLUG N/A S E GLOBE DS1-4J N/A V L CHECK N/A DS1-5J, DS1-5JP A V NEEDLE DS1-6S, DS1-6SFM N/A BUTTERFLY N/A GAUGE DS1-9S N/A Bolts: ASTM-A193 GR B8M Class 2 BOLTING Threaded and dimensions per (Note 5) ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts 900# RTJ SW

GASKETS

900# RTJ, Oval Ring, Stainless Steel material, Annealed (Flexitallic, Lamons, Wolar - ONLY USA. Carrara - ONLY ITALY)


PRESS./TEMP. RATINGS °F PSIG REF. ASME B16.5

-20/100 200 250


2160 1800 1707



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 101 de 160

DESCRIPTION

DS1-1S

¾” and Smaller

Class 1500#, SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, graphite packing, all elastomeric seats and seals must be ED resistant, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598

DS1-1Z

¾” and Smaller

Class 1500#, SS body and bonnet (ASTM-A351 Gr CF8M or ASTM-A182 F316), Trim 12, HF stellited seats, graphite packing, all elastomeric seats and seals must be ED resistant, socket weld ends per ASME B16.11, OS&Y, bolted bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598

DS1-2J

1 ½” and Smaller

Class 900#, 316 SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

DS1-2JF

1 ½” and Smaller

Class 900#, 316 SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

DS1-2J

2” and Larger

Class 900#, 316 SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

DS1-2JF

2” and Larger

Class 900#, 316 SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

ACCEPTABLE BRANDS Bonney Forge DSI Newco Smith Velan Vogt

KF Nutron PBV Velan WKM

AOP Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 102 de 160

DESCRIPTION

ACCEPTABLE BRANDS

GLOBE

DS1-4J

1 ½” and Smaller

Class 900#, 316 SS body and bonnet, Trim 12, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598

Bonney Forge DSI Newco Smith Velan Vogt

CHECK

DS1-5J

2” - 3”

Class 900#, 316 SS body, Trim 12, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

DS1-5J

4” and Larger

Class 900#, 316 SS body, Trim 12, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

AOP Bonney Forge Crane DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley

DS1-5JP

2” and Larger

Class 900#, 316 SS body, piston and spring, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, bolted cap. Test per API 598


DS1-6S

1” and Smaller



DS1-6SFM

1” and Smaller


DS1-9S

¾” and Smaller


NEEDLE

GAUGE

AGCO HEX Swagelok




CLASS: ANSI 900# SS, RTJ SIZE


FIC PAM-ZNO-50-SP-004 0 103 de 160

SERVICE: GP

3/4 1 1 1/2 2 3 4 6 SCH 80S SCH 40S SCH 80S PIPE THD (Note 3)/PE BE ASTM-A790 UNS S31803 Duplex SS, SMLS 900# RTJ Flange Bore to Match Pipe Wall FLANGES SW 900# RTJ, WN ASTM-A182 F 51 6000# Wall Thickness to Match Pipe FITTINGS SW BW ASTM-A182 F 51 ASTM-A815 UNS S31803 6000# SCH 40S SCH 80S BRANCH SW BW (OLETS) ASTM-A182 F 51 GATE N/A DS3-2S, DS3-2Z BALL DS3-2J, DS3-2SF, DS3-2J, DS3-2JF DS3-2ZF, DS3-2JF S E PLUG N/A V L GLOBE N/A A V CHECK N/A DS3-5J, DS3-5JP NEEDLE DS1-6S, DS1-6SFM BUTTERFLY N/A GAUGE DS1-9S Bolts: ASTM-A320 GR L7M BOLTING Threaded and dimensions per (Note 4) ASME B16.5 Nuts: ASTM-A194 GR 7M, Heavy Hex Nuts GASKETS

1/2


NOTES: 1. Maximum design conditions: 250 °F – 2115 PSIG (Group 2.8) 2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics 3. Use pipe threaded only for valves connections 4. For Bolts dimensions, see ATTACHMENT F 5. For ANSI Pipe Schedules, see ATTACHMENT G


-20/100 200 250


2250 2230 2115



TYPE BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 104 de 160

DESCRIPTION

DS3-2S

¾” and Smaller

3000# WOG, forged duplex SS body, duplex SS ball and stem, all elastomeric seats and seals must be ED resistant, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe per API 607. Test per API 598

DS3-2Z

¾” and Smaller

3000# WOG, forged duplex SS body, duplex SS ball and stem, all elastomeric seats and seals must be ED resistant, socket weld ends per ASME B16.11, reduced port, lever operated. Fire safe per API 607. Test per API 598

DS3-2SF

¾” and Smaller

3000# WOG, forged duplex SS body, duplex SS ball and stem, all elastomeric seats and seals must be ED resistant, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe per API 607. Test per API 598

DS3-2ZF

¾” and Smaller

3000# WOG, forged duplex SS body, duplex SS ball and stem, all elastomeric seats and seals must be ED resistant, socket weld ends per ASME B16.11, full port, lever operated. Fire safe per API 607. Test per API 598

DS3-2J

1 ½” and Smaller

Class 900#, duplex SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

DS3-2JF

1 ½” and Smaller

Class 900#, duplex SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

DS3-2J

2” and Larger

Class 900#, duplex SS body, ball and stem, fire safe seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry construction, reduced port, lever or gear (4" and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

ACCEPTABLE BRANDS KF Nutron PBV Velan WKM





TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 105 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BALL

DS3-2JF

2” and Larger

Class 900#, duplex SS body, ball and stem, fire safe seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry construction, full port, lever or gear (4" and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D


CHECK

DS3-5J

2” - 3”

Class 900#, duplex SS body and trim, HF stellited seats, fire safe bonnet, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover, horizontal or vertical upward service. Design per API 594. Test per API 598

Bonney Forge KF Eagle Tom Wheatley Velan

DS3-5J

4” and Larger

Class 900#, duplex SS body and trim, HF stellited seats, fire safe bonnet, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover, horizontal or vertical upward service. Body drain ½” NPT. Design per API 594. Test per API 598

DS3-5JP

2” and Larger

Class 900#, duplex SS body, piston and spring, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, bolted cap, piston check. Test per API 598


DS1-6S

1” and Smaller



DS1-6SFM

1” and Smaller


DS1-9S

¾” and Smaller


NEEDLE

GAUGE

AGCO HEX Swagelok



Piping Specification “EA1”

CLASS: ANSI 1500# CS, RTJ SIZE PIPE (Note 4) FLANGES FITTINGS BRANCH (OLETS) GATE ) 2 e t o N ( S E V L A V

BALL


FIC PAM-ZNO-50-SP-004 0 106 de 160

SERVICE: GP, WP

1/2

3/4

1

1 1/2

THD (Note 5)/PE ASTM-A106 GR B 1500# RTJ SW 6000# SW ASTM-A105 6000# SW EA1-1S, EA1-1Z EA1-2S, EA1-2Z, EA1-2SF, EA1-2ZF

2

4 6 SCH 160

8

10

12

14

16

BE, SMLS / ERW-HFI ASTM-A106 GR B, API-5L GR B Flange Bore to Match Pipe Wall 1500# RTJ, WN ASTM-A105 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB SCH 160 BW ASTM-A105 EA1-1J

18

20 24 Calculate

Calculate

EA1-2J, EA1-2JF

PLUG GLOBE CHECK NEEDLE BUTTERFLY GAUGE CHOKE BOLTING (Note 6)

N/A

N/A DA1-9S N/A N/A EA1-0JC N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Threaded and dimensions per Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts ASME B16.5

GASKETS

1500# RTJ, Octagonal Ring, Soft Iron material, Cadmium Plated coated (Flexitallic, Lamons, Wolar - ONLY USA. Carrara - ONLY ITALY)

EA1-4S, EA1-4Z EA1-5S, EA1-5Z DA1-6S

EA1-4J, EA1-4W EA1-5J N/A

NOTES: 1. Maximum design conditions: 250 °F - 3332 PSIG (Group 1.1) 2. 1/2" and 3/4", EA1-1S, EA1-2S, EA1-4S, EA1-5S and XXS nipples may be used for vent, drain, sample and instrument service only 3. Flanges shall be used in lieu of unions 4. All welds in WT over 0.750” to be stress relieved per ASME B31.3 5. Use pipe threaded only for valves connections 6. For Bolts dimensions, see ATTACHMENT F 7. For ANSI Pipe Schedules, see ATTACHMENT G


-20/100 200 250


3705 3395 3332



TYPE GATE

BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 107 de 160

DESCRIPTION

EA1-1S

1 ½” and Smaller

Class 1500# (3705# CWP), CS body and bonnet (ASTM-A105), Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted or welded bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598

EA1-1Z

1 ½” and Smaller

Class 1500# (3705# CWP), CS body and bonnet (ASTM-A105), Trim 12, HF stellited seats, socket weld ends per ASME B16.11, OS&Y, bolted or welded bonnet, solid wedge gate. Hand wheel operated. Design per API 602. Test per API 598

EA1-1J

2” – 3”

Class 1500#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 12, HF stellited seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Hand wheel operated. Design per API 600. Test per API 598

EA1-1J

4” and Larger

EA1-2S

1 ½” and Smaller

3000# MAWP, CS body (ASTM-A105), 316 SS ball and stem, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe. Test per API 598

EA1-2Z

1 ½” and Smaller

3000# MAWP, CS body (ASTM-A105), 316 SS ball and stem, socket welded ends per ASME B16.11, reduced port, lever operated. Fire safe. Test per API 598

EA1-2SF

1 ½” and Smaller

3000# MAWP, CS body (ASTM-A105), 316 SS ball and stem, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe. Test per API 598

EA1-2ZF

1 ½” and Smaller

3000# MAWP, CS body (ASTM-A105), 316 SS ball and stem, socket welded ends per ASME B16.11, full port, lever operated. Fire safe. Test per API 598


Bonney Forge Crane DHV DSI MTS Newco Velan Class 1500#, CS body and bonnet (ASTM-A216 Vogt Walworth Gr WCB or ASTM-A105), Trim 12, HF stellited seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Gear operated. Design per API 600. Test per API 598 AOP Balon KF MTS Nibco Nutron PBV Quadrant Velan Warren WKM




TYPE BALL

GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 108 de 160

DESCRIPTION

EA1-2J

2” and Larger

Class 1500#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RTJ flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated, Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

EA1-2JF

2” and Larger

Class 1500#, CS body (ASTM-A216 Gr WCB or ASTM-A105), 316 SS ball and stem, RTJ flanged ends per ASME B16.5, full port, lever or gear (4” and larger) operated, Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

EA1-4S

1 ½” and Smaller


EA1-4Z

1 ½” and Smaller


EA1-4J

2” and Larger

Class 1500#, CS body and bonnet (ASTM-A216 Gr WCB or ASTM-A105), Trim 12, HF stellited seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598

EA1-4W

2” and Larger

EA1-5S

1 ½” and Smaller

Class 1500# (3705# CWP), CS body (ASTMA105), steel plate cover, Trim 12, HF stellited seats, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598

EA1-5Z

1 ½” and Smaller

Class 1500# (3705# CWP), CS body (ASTMA105), steel plate cover, Trim 12, HF stellited seats, socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598

ACCEPTABLE BRANDS AOP Cameron DHV Grove KF MTS Nibco Nutron PBV Quadrant TK Velan WKM


Bonney Forge Crane DSI MTS Newco Powell Class 1500#, CS body and bonnet (ASTM-A216 Velan Walworth Gr WCB or ASTM-A105), Trim 12, HF stellited seat, BW ends, SCH 160, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598 AOP Balon Bonney Forge DHV DSI KF Eagle Newco Tom Wheatley Velan Vogt Wheatley




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 109 de 160

DESCRIPTION

ACCEPTABLE BRANDS

EA1-5J

2” - 3”

Class 1500#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

EA1-5J

4” and Larger

Class 1500#, CS body and cover (ASTMA216 Gr WCB or ASTM-A105), Trim 8, HF stellited seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

NEEDLE

DA1-6S

1” and Smaller


GAUGE

DA1-9S

¾” and Smaller

AGCO 6000 PSI @ 200 °F, bar stock body (316 SS), Teflon stem seat, soft seat material, one HEX Swagelok male and three female, needle port. Complete with bleeder valve and 316 SS hex plug

CHOKE

EA1-0J

1” – 10”

Class 1500#, CS body (ASTM-A216 GR WCB or ASTM-A105), SS Trim, RTJ flanged ends per ASME B16.5. TECHNICAL DATA: CV Max. Temp Operation. Max Press Operation

CHECK

AOP Bonney Forge Crane DHV DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley AGCO Balon KF NOSHOK Swagelok

Master Flo



Piping Specification “ES1”

CLASS: ANSI 1500# SS, RTJ SIZE PIPE

1/2


FIC PAM-ZNO-50-SP-004 0 110 de 160

SERVICE: GP 3/4

1

1 1/2

2

3

4

6

SCH 160 THD (Note 4)/PE, SMLS

BE, SMLS

ASTM-A312 TP 304 Flange Bore to Match Pipe Wall FLANGES 1500# RTJ, WN ASTM-A182 F 304 6000# Wall Thickness to Match Pipe FITTINGS SW BW, SMLS ASTM-A182 F 304 ASTM-A403 WP 304 6000# SCH 160S BRANCH SW BW (OLETS) ASTM-A182 F 304 GATE N/A BALL ES1-2J, ES1-2JF PLUG N/A S E GLOBE N/A V L N/A ES1-5J, ES1-5JP A CHECK V NEEDLE DS1-6S, DS1-6SFM N/A BUTTERFLY N/A GAUGE DS1-9S N/A Bolts: ASTM-A193 ASTM-A193 GR B8M Class 2 BOLTING Threaded and dimensions per (Note 5) ASME B16.5 Nuts: ASTM-A194 GR 8M, Heavy Hex Nuts 1500# RTJ SW

GASKETS




-20/100 200 300 250


3600 3000 2690 2845



TYPE BALL

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 111 de 160

DESCRIPTION

ES1-2J

1 ½” and Smaller

Class 1500#, 316 SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

ES1-2JF

1 ½” and Smaller

Class 1500#, 316 SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

ES1-2J

2” and Larger

Class 1500#, 316 SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

ES1-2JF

2” and Larger

ES1-5J

2” - 3”

Class 1500#, 316 SS body, Trim 12, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

ES1-5J

4” and Larger

Class 1500#, 316 SS body, Trim 12, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

ES1-5JP

2” and Larger

Class 1500#, 316 SS body, piston and spring, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, bolted cap. Test per API 598


AOP Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Class 1500#, 316 SS body, ball and stem, Velan WKM all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D AOP Bonney Forge Crane DSI KF Eagle MTS Newco PBV Tom Wheatley Velan Walworth Wheatley KF Eagle Norriseal Tom Wheatley




TYPE NEEDLE

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 112 de 160

DESCRIPTION

DS1-6S

1” and Smaller


DS1-6SFM

1” and Smaller


DS1-9S

¾” and Smaller


ACCEPTABLE BRANDS AGCO Balon KF NOSHOK Swagelok

AGCO HEX Swagelok




CLASS: ANSI 1500# SS, RTJ SIZE

1/2


FIC PAM-ZNO-50-SP-004 0 113 de 160

SERVICE: GP 3/4

1

1 1/2 SCH 80S

2

3

4

6 SCH 120S

PIPE

THD (Note 3)/PE BE ASTM-A790 UNS S31803 Duplex SS, SMLS 1500# RF Flange Bore to Match Pipe Wall FLANGES SW 1500# RF, WN ASTM-A182 F 51 6000# Wall Thickness to Match Pipe FITTINGS SW BW, SMLS ASTM-A182 F 51 ASTM-A815 UNS S31803 6000# SCH 80S SCH 120S BRANCH SW BW (OLETS) ASTM-A182 F 51 GATE N/A ES3-2S, ES3-2Z BALL ES3-2J, ES3-2SF, ES3-2J, ES3-2JF ES3-2ZF, ES3-2JF S E PLUG N/A V L GLOBE N/A A V CHECK N/A ES3-5J, ES3-5JP NEEDLE DS1-6S, DS1-6SFM N/A BUTTERFLY N/A GAUGE DS1-9S N/A Bolts: ASTM-A320 GR L7M Threaded and dimensions per BOLTING ASME B16.5 (Note 4) Nuts: ASTM-A194 GR 7M, Heavy Hex Nuts GASKETS


NOTES: 1. Maximum design conditions: 250 °F - 3537 PSIG (Group 2.8) 2. Valve elastomers in contact with process fluids shall be suitable for exposure to Hydrogen Sulfide, Carbon Dioxide and Aromatics 3. Use pipe threaded only for valves connections 4. For Bolts dimensions, see ATTACHMENT F 5. For ANSI Pipe Schedules, see ATTACHMENT G


-20/100 200 250


3750 3720 3527



TYPE BALL

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 114 de 160

DESCRIPTION

ES3-2S

¾” and Smaller

5000# WOG, forged duplex SS body, duplex SS ball and stem, all elastomeric seats and seals must be ED resistant, threaded ends per ASME B1.20.1, reduced port, lever operated. Fire safe per API 607. Test per API 598

ES3-2Z

¾” and Smaller

5000# WOG, forged duplex SS body, duplex SS ball and stem, all elastomeric seats and seals must be ED resistant, socket weld ends per ASME B16.11, reduced port, lever operated. Fire safe per API 607. Test per API 598

ES3-2SF

¾” and Smaller

5000# WOG, forged duplex SS body, duplex SS ball and stem, all elastomeric seats and seals must be ED resistant, threaded ends per ASME B1.20.1, full port, lever operated. Fire safe per API 607. Test per API 598

ES3-2ZF

¾” and Smaller

5000# WOG, forged duplex SS body, duplex SS ball and stem, all elastomeric seats and seals must be ED resistant, socket weld ends per ASME B16.11, full port, lever operated. Fire safe per API 607. Test per API 598

ES3-2J

1 ½” and Smaller

Class 1500#, duplex SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, reduced port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

ES3-2JF

1 ½” and Smaller

Class 1500#, duplex SS body, ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

ES3-2J

2” and Larger

Class 1500#, duplex SS body, ball and stem, fire safe seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry construction, reduced port, lever or gear (4" and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D






TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 115 de 160

DESCRIPTION

ACCEPTABLE BRANDS

BALL

ES3-2JF

2” and Larger

Class 1500#, duplex SS body, ball and stem, fire safe seat, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, top or end entry construction, full port, lever or gear (4" and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D


CHECK

ES3-5J

2” - 3”

Class 1500#, duplex SS body and trim, HF stellited seats, fire safe bonnet, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover, horizontal or vertical upward service. Design per API 594. Test per API 598

Bonney Forge KF Eagle Tom Wheatley Velan

ES3-5J

4” and Larger

Class 1500#, duplex SS body and trim, HF stellited seats, fire safe bonnet, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover, horizontal or vertical upward service. Body drain ½” NPT. Design per API 594. Test per API 598

ES3-5JP

2” and Larger

Class 1500#, duplex SS body, piston and spring, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, bolted cap, piston check. Test per API 598


DS1-6S

1” and Smaller



DS1-6SFM

1” and Smaller


DS1-9S

¾” and Smaller


NEEDLE

GAUGE

AGCO HEX Swagelok



Piping Specification “EX1”

CLASS: ANSI 1500# CS, RTJ SIZE PIPE FLANGES FITTINGS BRANCH (OLETS)

1/2

GAUGE BOLTING (Note 8)

GASKETS

FIC PAM-ZNO-50-SP-004 0 116 de 160

SERVICE: OP, WP 3/4

1

1-1/2

THD (Note 5)/PE ASTM-A106 GR B, GALV 1500# RTJ SW ASTM-A105, GALV 6000# SW ASTM-A105, GALV N/A

GATE

) 7 BALL e t o PLUG N ( S GLOBE E CHECK V L NEEDLE A V BUTTERFLY


2

4 SCH 160

6

8

10

12

16

20 24 Calculate

BE, SMLS / ERW-HFI ASTM-A106 GR B, API-5L GR B, Internally Coated (Note 6) Flange Bore to Match Pipe Wall 1500# RTJ, WN ASTM-A105, Internally Coated (Note 6) Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB, Internally Coated (Note 6) SCH 160 Calculate BW ASTM-A105, Internally Coated (Note 6) Use Ball

EX1-2S, EX1-2Z, EX1-2SF, EX1-2ZF

EX1-2J, EX1-2JF N/A

EX1-4S, EX1-4Z EX1-5S, EX1-5Z DA1-6S

EX1-4J EX1-5J N/A

N/A DA1-9S N/A Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Threaded and dimensions per Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 1500# RTJ, Octagonal Ring, Soft Iron material, Cadmium Plated coated (Flexitallic, Lamons, Wolar - ONLY USA. Carrara - ONLY ITALY)

NOTES: 1. Maximum design conditions: 250 °F - 3332 PSIG (Group 1.1) 2. This specification will be used only for replacement in existing systems 3. 1/2" and 3/4", EX1-2S, EX1-4S, EX1-5S and XXS nipples may be used for vent, drain, sample and instrument service only. 4. Flanges shall be used in lieu of unions 5. Use pipe threaded only for valves connections 6. The internal coating for Pipe, Flanges and Fittings shall be Plasite 7159 7. Valves for corrosive applications should be supplied with the appropriate internal valve coating and trim, and it could be Plasite 7159 or Enduro Bond 8. For Bolts dimensions, see ATTACHMENT F 9. For ANSI Pipe Schedules, see ATTACHMENT G 10. For Internal Coating Specifications, see ATTACHMENT H


-20/100 200 250


3705 3395 3332



TYPE BALL

GLOBE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 117 de 160

DESCRIPTION

EX1-2S

1-1/2” and Smaller

3395 PSI @ 200 °F, monel body, ball and stem, threaded ends per ASME B1.20.1, reduced port, lever operated. Floating ball. Fire safe. Test per API 598

EX1-2Z


3395 PSI @ 200 °F, monel body, ball and stem, socket weld ends per ASME B16.11, reduced port, lever operated. Floating ball. Fire safe. Test per API 598

EX1-2SF


3395 PSI @ 200 °F, monel body, ball and stem, threaded ends per ASME B1.20.1, full port, lever operated. Floating ball. Fire safe. Test per API 598

EX1-2ZF


3395 PSI @ 200 °F, monel body, ball and stem, socket weld ends per ASME B16.11, full port, lever operated. Floating ball. Fire safe. Test per API 598

EX1-2J

2” and Larger

Class 1500#, CS body (ASTM-A216 Gr WCC or ASTM-A105)), internally coated, 316 SS ball and stem, RTJ flanged ends per ASME B16.5, reduced port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

EX1-2JF

2” and Larger

EX1-4S


EX1-4Z



AOP Cameron Grove KF MTS Nibco Nutron PBV Quadrant TK Class 1500#, CS body (ASTM-A216 Gr Velan WCC or ASTM-A105)), internally coated, 316 SS ball and stem, RTJ flanged ends per WKM ASME B16.5, full port, lever or gear (4” and larger) operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D Class 1500# (3705# CWP), monel body and bonnet, Trim 9, HF stellited seats, threaded ends per ASME B1.20.1, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598

Bonney Forge DHV DSI Newco Smith Velan Class 1500# (3705# CWP), monel body and Vogt bonnet, Trim 9, HF stellited seats, socket weld ends per ASME B16.11, OS&Y, bolted bonnet. Hand wheel operated. Design per API 602. Test per API 598




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 118 de 160

DESCRIPTION

ACCEPTABLE BRANDS

EX1-4J

2” and Larger Class 1500#, CS body and bonnet (ASTMA216 Gr WCC or ASTM-A105), internally coated, Trim 12, HF stellited seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Design per API 600. Test per API 598


EX1-5S


Class 1500# (3705# CWP), monel body, Trim 9, threaded ends per ASME B1.20.1, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598

EX1-5Z


Class 1500# (3705# CWP), monel body, Trim 9, socket weld ends per ASME B16.11, horizontal swing, screwed or bolted cover. Design per API 602. Test per API 598

Bonney Forge DHV KF Eagle Tom Wheatley Velan

EX1-5J

2” - 3”

Class 1500#, CS body and cover (ASTMA216 Gr WCC or ASTM-A105), internally coated, Trim 12, HF stellited seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Design per API 594. Test per API 598

EX1-5J

4” and Larger Class 1500#, CS body and cover (ASTMA216 Gr WCC or ASTM-A105), internally coated, Trim 12, HF stellited seats, RTJ flanged ends per ASME B16.5, horizontal swing, bolted cover. Body drain ½” NPT. Design per API 594. Test per API 598

NEEDLE

DA1-6S

1” and Smaller



GAUGE

DA1-9S

¾” and Smaller


AGCO HEX Swagelok

GLOBE

CHECK





Piping Specification “FA1”

FIC PAM-ZNO-50-SP-004 0 119 de 160

CLASS: ANSI 2500# SERVICE: GF1,HSC,WIP CS, RTJ SIZE PIPE (Note 2)

1/2

3/4

1 1 1/2 XXS THD (Note 4)/PE ASTM-A106 GR B 2500# RTJ

FLANGES

FITTINGS

2

3

SW 9000# SW 9000# SW

GATE BALL SPLUG E VGLOBE L ACHECK V

N/A FA1-2S

6 1.00

8 10 12 14 16 18 1.375 1.625 1.875 2.125 2.375 2.625 BE, SMLS / ERW-HFI

ASTM-A106 GR C, API-5L GR X60

ASTM-A105 BRANCH (OLETS)

4 0.80

XXS

Flange Bore to Match Pipe Wall FLANGELOK 2500# 2500# RTJ, WN SERIES WN ASTM-A350 GR LF6 CL 2 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPC, ASTM-A860 WPHY-60 Quenched & Tempered 0.80 1.00 1.375 1.625 1.875 2.125 2.375 2.625 BW ASTM-A105 FA1-1J

FA1-2X1 FA1-2X2

FA1-2J, FA1-2JF N/A N/A

N/A FA1-6S

H5J N/A

NEEDLE BUTTERFLY N/A GAUGE FA1-9S N/A Bolts: ASTM-A193 GR B7 Fluorocarbon Coated BOLTING Threaded and dimensions per (Note 6) Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 FLANGELOK SEAL RING 2500# RTJ, Oval Ring, Stainless Steel material, Annealed (Flexitallic, GASKETS Bore to Match Pipe Lamons, Wolar - ONLY USA. Carrara - ONLY ITALY)

NOTES: 1. Maximum design conditions: 250 °F - 6160 PSIG (Group 1.2) 2. Threaded piping and valves (3/4” max) are allowed on instrument connections only. A flanged isolation valve is to be installed upstream of the threaded connections. Threaded piping to be XXS (3/4” max) 3. The MDMT must be verified for all ASTM-106 B/C, API-5L X60, ASTM-A105 and ASTM-A234 WPC materials with a wall thickness greater than 0.500” 4. Use pipe threaded only for valves connections 5. Vents and drains shall be 2” flanged. 6. For Bolts dimensions, see ATTACHMENT F 7. For ANSI Pipe Schedules, see ATTACHMENT G


-20/100 200 250


6250 6250 6160



TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 120 de 160

DESCRIPTION

ACCEPTABLE VENDOR MODELS

GATE

FA1-1J

2” and Larger

Class 2500#, CS body and bonnet (ASTM-A350 GR LF3), Trim 8, HF stellited seats, RTJ flanged ends per ASME B16.5, OS&Y, bolted bonnet, solid wedge gate, enclosed stem protector. Gear operated. Design per API 600. Test per API 598

Bonney Forge Edwards KF

BALL

FA1-2S

3/4” and Smaller

10000# CWP, CS body, 316 SS ball and stem, Peek soft seat, EPDM seals, all elastomeric seats and seals must be ED resistant, compact valve, bolt-on female NPT connections on both ends, lever operated, bolted body construction, replaceable seat, block and bleed. Fire safe per API 6FA. Design and test per API 6D

Alco FMC Jamesbury Velan

FA1-2X1

1” – 1 ½”

10000# CWP, CS body, 316 SS ball and stem, Peek soft seat, EPDM seals, all elastomeric seats and seals must be ED resistant, compact valve, bolt-on female SW connection on one end and bolt-on ½” FNPT connection on other end, lever operated, bolted body construction, replaceable seat, block and bleed. Fire safe per API 6FA. Design and test per API 6D

FA1-2X2

1” – 1 ½”

10000# CWP, CS body, 316 SS ball and stem, Peek soft seat, EPDM seals, all elastomeric seats and seals must be ED resistant, compact valve, bolt-on female SW connection on one end and bolt-on blind flange on other end, lever operated, bolted body construction, replaceable seat, block and bleed. Fire safe per API 6FA. Design and test per API 6D




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 121 de 160

DESCRIPTION


FA1-2J

2” and Larger

Class 2500# (6170 PSIG @ 100 °F), CS body (ASTM-A350 GR LF3), 316 SS ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, reduced port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

FA1-2JF

2” and Larger

Class 2500# (6170 PSIG @ 100 °F), CS body (ASTM-A350 GR LF3), 316 SS ball and stem, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, full port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

FA1-5J

2” - 3”

Class 2500# (6170 PSIG @ 100 °F), CS body (ASTM-A350 GR LF3), Trim 12, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted bonnet. Fire safe per API 6FD. Design and test per API 6D

FA1-5J

4” and Larger

Class 2500# (6170 PSIG @ 100 °F), CS body (ASTM-A350 GR LF3), Trim 12, HF stellited seats, all elastomeric seats and seals must be ED resistant, RTJ flanged ends per ASME B16.5, horizontal swing, bolted bonnet. Body drain ½” NPT. Fire safe per API 6FD. Design and test per API 6D

NEEDLE

FA1-6S

1” and Smaller

10000# CWP, bar stock body (316SS), Teflon packing, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105


GAUGE

FA1-9S

¾” and Smaller

10000# CWP, bar stock body (316 SS), Teflon stem seat, one male and three female, needle port, integral seat. Complete with bleeder valve and 316 SS plugs

AGCO HEX Swagelok

BALL

CHECK

Cameron Grove KF Nutron PBV TK Velan

KF Tom Wheatley Wheatley



Piping Specification “FS1”

CLASS: ANSI 2500# SS, HUB SIZE PIPE

1/2


FIC PAM-ZNO-50-SP-004 0 122 de 160

SERVICE: GF2 3/4

1 1½ SCH XXS PE

2

3

4 0.750 BE, SMLS

6 1.125

ASTM-A312 TP 304 Size 1 GR 4 1 GR 5 1 ½ GR 11 2 GR 14 3 GR 23 4 GR 31 6 GR 46 PN 53437D 53447D 53234D 52442D 52824D 53848D 52854D 55891D HUBS Desc. GRAYLOC HUB, BW Mat. ASTM-A182 F 316 Size 1 1½ 2 2 ½-3 4 6 PN 50163WB 48501WB 48502WB 48503WB 48504WB A90059-6WB CLAMPS Desc. GRAYLOC CLAMP WITH BOLTING Mat. ASTM-A182 F 316 9000# Wall Thickness to Match Pipe FITTINGS SW BW, SMLS ASTM-A182 F 304 ASTM-A403 WP 304 GATE N/A BALL FS1-2GF FS1-2G, FS1-2GF PLUG N/A S E GLOBE N/A V L CHECK FS1-5G FS1-5G, FS1-5GP A V NEEDLE FS1-6S N/A BUTTERFLY N/A GAUGE FS1-9S N/A Bolts: ASTM-A193 GR B8 Cl 1 BOLTING Threaded and dimensions per (Note 3) GRAYLOC Specifications Nuts: ASTM-A194 GR 8, Heavy Hex Nuts Size 4 5 11 14 23 31 46 PN 51267N 51268N 51270N 51272N 51284N 51276N 66225N SEALS Desc. GRAYLOC SEAL RING Mat. SS AISI 630 (17-4 PH), MoS2 with Graphite Coated NOTES: 1. Maximum design conditions: 250 °F - 4910 PSIG 2. Valve elastomers in contact with process fluids shall be suitable for exposure to wet Carbon Dioxide. 3. For Bolts dimensions, see ATTACHMENT F 4. For ANSI Pipe Schedules, see ATTACHMENT G


-20/100 200 250


6000 5160 4910



TYPE BALL

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 123 de 160

DESCRIPTION


FS1-2GF

1 ½” and Smaller

Class 2500#, 316 SS body, ball and stem, Teflon seals, Grayloc hub ends (hub bore to match pipe ID), full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

FMC Nutron TK Velan

FS1-2G

2” and Larger

Class 2500#, 316 SS body, ball and seats, stem and trunnion, peek seat inserts, EPDM seals, Grayloc hub ends (hub bore to match pipe ID), reduced port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

Cameron FMC Grove KF PBV TK Velan

FS1-2GF

2” and Larger

Class 2500#, 316 SS body, ball and seats, stem and trunnion, peek seat inserts, EPDM seals, Grayloc hub ends (hub bore to match pipe ID), full port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

FS1-5G

1 ½” and Smaller

Class 2500#, 316 SS body, Trim 12, HF KF stellited seats, PTFE seals, all Tom Wheatley elastomeric seats and seals must be Wheatley ED resistant, Grayloc hub ends (hub bore to match pipe ID), horizontal swing, bolted bonnet. Design per API 602. Test per API 598

2” - 3”

Class 2500#, 316 SS body, Trim 12, HF stellited seats, PTFE seals, all elastomeric seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), swing check, horizontal or vertical service, bolted bonnet. Fire safe per API 6FD. Design and test per API 6D

4” and Larger

Class 2500#, 316 SS body, Trim 12, HF stellited seats, PTFE seals, all elastomeric seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), swing check, horizontal or vertical service, bolted bonnet. Body drain ½” NPT. Fire safe per API 6FD. Design and test per API 6D




TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 124 de 160

DESCRIPTION


CHECK

FS1-5GP

1 ½” and Larger

Class 2500#, 316 SS body, Trim 12, HF stellited seats, PTFE seals, all elastomeric seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), piston check, bolted bonnet. Fire safe per API 6FD. Design and test per API 6D

Bonney Forge Daniel KF Norriseal

NEEDLE

FS1-6S

1” and Smaller

10000# CWP, bar stock body (316SS), Teflon packing, peek seat material, M x FM threaded ends per ASME B1.20.1. Design per MSS SP-105


GAUGE

FS1-9S

¾” and Smaller

10000# CWP, bar stock body (316 SS), Teflon stem seat, one male and three female, needle port, integral seat. Complete with bleeder valve and 316 SS plugs

AGCO HEX Swagelok



Piping Specification “H4”

CLASS: ANSI 2500# DUPLEX, HUB SIZE PIPE

HUBS

CLAMP S

Size PN Desc. Mat. Size PN Desc. Mat.

FITTINGS GATE BALL PLUG S E GLOBE V L CHECK A V NEEDLE BUTTERFLY GAUGE BOLTING (Note 3) Size PN SEALS Desc. Mat.

1/2


FIC PAM-ZNO-50-SP-004 0 125 de 160

SERVICE: PG 3/4 SCH 80S PE

1

1 1/2

2

2 1/2

160

3

4

6

BE ASTM-A790 S31803 Duplex, SMLS (P 10H – G 1) N/A N/A GRAYLOC HUB, BW, Bore to Match Pipe Wall ASTM-A182 F51 (P 10H – G 1) N/A N/A GRAYLOC CLAMP WITH BOLTING ASTM-A182 F51 (P 10H – G 1) Wall Thickness to Match Pipe SW, SMLS BW, SMLS ASTM-A182 F51 (P 10H – G 1) ASTM-A815 S31803, CLASS WP-S (P 10H – G 1) N/A H4-2GF N/A N/A N/A N/A N/A N/A Bolts: ASTM-A193 GR B8 Cl 1 Threaded and dimensions per Nuts: ASTM-A194 GR 8, Heavy Hex Nuts GRAYLOC Specifications N/A N/A GRAYLOC SEAL RING SS AISI 630 (17-4 PH), MoS2 with Graphite Coated

NOTES: 1. Maximum design conditions: 200 °F - 6200 PSIG (Group 2.8) 2. Threaded joints shall be used only for instrumentation, vent, drains and similar purposes, and shall be not larger than DN 15 (NPS ½”)


-20/100 200


6250 6200


Piping Specification “H4”

TYPE BALL

SYMBOL H4-2GF

H4-2G

SIZE


FIC PAM-ZNO-50-SP-004 0 126 de 160

DESCRIPTION

ACCEPTABLE BRANDS

1 ½” and Smaller

Class 2500#, forged duplex ASTM-A182 F51 body, ball and stem, seats and seals must be ED resistant, Grayloc Hub ends (hub bore to match pipe ID), full port, lever operated. Floating ball. Fire safe per API 607. Test per API 598

ALCO HI-TEK

2” – 6”

Class 2500#, forged duplex ASTM-A182 F51 body, ball and seats, stem and trunnion, seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), full port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

ALCO HI-TEK

2” – 6”

Class 2500#, forged duplex ASTM-A182 F51 body, ball and seats, stem and trunnion, seats and seals must be ED resistant, Grayloc hub ends (hub bore to match pipe ID), reduced port, gear operated, bolted body construction. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe per API 6FA. Design and test per API 6D

ALCO HI-TEK



Piping Specification “HA1”


FIC PAM-ZNO-50-SP-004 0 127 de 160

CLASS: ANSI 150# SERVICE: AI, AU, WF, WU, YW CS, RF SIZE PIPE FLANGES FITTINGS BRANCH (OLETS) GATE BALL PLUG SGLOBE E VCHECK L

A VNEEDLE

BUTTERFLY GAUGE BOLTING (Note 2) GASKETS NOTES:

1/4 3/4 1 2 3 SCH 160 SCH 80 THD, SMLS ASTM-A53 GR B, GALV T&C 150# RF THD ASTM-A105, GALV 3000# THD ASTM-A105, GALV N/A CA1-1S CA1-2S, CA1-2SF

3 1/2

4

6

8

10 12 16 STD BE, SMLS / ERW-HFI ASTM-A53 GR B, API-5L GR B Flange Bore to Match Pipe Wall 150# RF, WN ASTM-A105 Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB STD BW ASTM-A105 HA1-1R HA1-2R, HA1-2RF N/A HA1-4R HA1-5R

20

24

CA1-4S CA1-5S DA1-6S N/A DA1-6SFM N/A HA1-7RL, HA1-7RW DA1-9S N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Threaded and dimensions per Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY)

1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 2. For Bolts dimensions, see ATTACHMENT F 3. For ANSI Pipe Schedules, see ATTACHMENT G

-20/100 200 250


285 260 245



TYPE GATE

BALL

SYMBOL



SIZE

DESCRIPTION

CA1-1S

3” and Smaller



HA1-1R

3 ½” – 4”


HA1-1R

6” and Larger



CA1-2S

3” and Smaller


CA1-2SF

3” and Smaller


HA1-2R

3 ½” – 6”

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem. RF flanged ends per ASME B16.5, reduced port, lever or gear (6”) operated, Floating ball. Fire safe. Design per API 608. Test per API 598

HA1-2RF

3 ½” – 6”

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, lever or gear (6”) operated. Floating ball. Fire safe. Design per API 608. Test per API 598






TYPE BALL

GLOBE

CHECK

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 129 de 160

DESCRIPTION

ACCEPTABLE BRANDS

HA1-2R

8” and Larger

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, reduced port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D


HA1-2RF

8” and Larger

Class 150#, CS body (ASTM-A216 Gr WCB or ASTM-A105), CS 1 mil ENP ball and stem, RF flanged ends per ASME B16.5, full port, gear operated. Trunnion mounted, double block and bleed and sealant injection fittings. Fire safe. Design and test per API 6D

CA1-4S

3” and Smaller



HA1-4R

3 ½” and Larger



CA1-5S

3” and Smaller






TYPE CHECK

NEEDLE

BUTTERFLY

GAUGE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 130 de 160

DESCRIPTION

HA1-5R

3 ½”

HA1-5R

4” and Larger

DA1-6S

1” and Smaller


DA1-6SFM

1” and Smaller


HA1-7RL

3 ½” and Larger Class 150#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, lug to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598

HA1-7RW

3 ½” and Larger Class 150#, CS body (ASTM-A216 Gr WCB), SS stem, bronze or iron disc, Viton seat, wafer to mate with RF flanges. Latch locking lever or gear (6” and larger) operated. Design per API 609. Test per API 598

DA1-9S

¾” and Smaller

ACCEPTABLE BRANDS


AOP Balon Bonney Forge Crane DHV DSI KF Eagle Class 150#, CS body and cover (ASTM- MTS A216 Gr WCB or ASTM-A105), Trim 8, Newco HF stellited seats, RF flanged ends per PBV Tom Wheatley ASME B16.5, horizontal swing, bolted Velan cover. Body drain ½” NPT. Design per Walworth API 594. Test per API 598 Wheatley









FIC PAM-ZNO-50-SP-004 0 131 de 160

CLASS: ANSI 150# SERVICE: WF (DELUGE SYSTEM) CS, RF SIZE PIPE (Note 4) FLANGES FITTINGS BRANCH (OLETS) GATE BALL PLUG SGLOBE E VCHECK L

A VNEEDLE

BUTTERFLY GAUGE BOLTING (Note 2) GASKETS

1/4 3/4 1 2 3 SCH 160 SCH 80 THD, SMLS ASTM-A53 GR B, GALV T&C 150# RF THD ASTM-A105, GALV 3000# THD ASTM-A105, GALV N/A CA1-1S CA1-2S, CA1-2SF

3 1/2

4

6 8 STD BE, ERW ASTM-A53 GR B, API-5L GR B, GALV Flange Bore to Match Pipe Wall 150# RF, WN ASTM-A105, GALV Wall Thickness to Match Pipe BW, SMLS ASTM-A234 GR WPB, GALV STD BW ASTM-A105, GALV HA1-1R HA1-2R, HA1-2RF N/A HA1-4R HA1-5R

10

CA1-4S CA1-5S DA1-6S N/A DA1-6SFM N/A HA1-7RL, HA1-7RW DA1-9S N/A Bolts: ASTM-A193 GR B7, Fluorocarbon Coated Threaded and dimensions per Nuts: ASTM-A194 GR 2H, Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 150# RF, Thk 1/8”, 316 SS Spiral Wound, filler material: Flexible Graphite PRESS./TEMP. RATINGS °F PSIG (FG) with CS outer ring (Flexitallic Style CG, Lamons Style WR, Garlock REF. ASME B16.5 Style RW – ONLY USA. Carrara Style SWC - ONLY ITALY)

NOTES: 1. Maximum design conditions: 250 F - 245 PSIG (Group 1.1) 2. For Bolts dimensions, see ATTACHMENT F 3. For ANSI Pipe Schedules, see ATTACHMENT G 4. Piping spools 3 ½” diam. and larger shall be assembled only with flanges.

-20/100 200 250


285 260 245



Piping Specification “L”

FIC PAM-ZNO-50-SP-004 0 132 de 160

CLASS: ANSI 150# SERVICE: FIREWATER CS, FF SIZE

10 12 16 20 24 STD PIPE BE, SMLS/ ERW-HFI (Note 2) ASTM-A106 GR B, API-5L GR B, ASTM-A53 GR B Flange Bore to Match Pipe Wall FLANGES 150# FF, WN ASTM-A105 Wall Thickness to Match Pipe FITTINGS BW, SMLS ASTM-A234 GR WPB STD BRANCH N/A BW (OLETS) ASTM-A105 GATE L1S L1F BALL L2S Use Gate PLUG N/A S E GLOBE L4S L4F V L CHECK L5S L5W A V NEEDLE L6S N/A BUTTERFLY N/A L7FL, L7FW GAUGE L9S N/A Bolts: ASTM-A193 GR B7 Fluorocarbon Coated Threaded and dimensions per BOLTING (Note 3) Nuts: ASTM-A194 GR 2H Fluorocarbon Coated Heavy Hex Nuts ASME B16.5 GASKETS

1/2 3/4 SCH 160

1

1 1/2 2 SCH 80 THD, GALV ASTM-A106 GR B 150# FF THD ASTM-A105, GALV 3000# THD ASTM-A105, GALV

3

4

6

8

150# FF, Thk 1/8", Comp. Non-asbestos, Synthetic fiber with NBR binder (Flexitallic, Lamons, Garlock - ONLY USA)

NOTES: 1. Maximum design conditions: 250 °F - 245 PSIG (Group 1.1) 2. All galvanized piping shall be painted externally after fabrication according to Specification: PAM-EC-50-SP-001 “Coating Specification” 3. For Bolts dimensions, see ATTACHMENT F 4. For ANSI Pipe Schedules, see ATTACHMENT G


-20/100 200 250


285 260 245



TYPE

SYMBOL

SIZE


FIC PAM-ZNO-50-SP-004 0 133 de 160

DESCRIPTION

ACCEPTABLE BRANDS

L1S

3” and Smaller

Class 300# (600# CWP), cast bronze body and bonnet (ASTM-B62), bronze stem, threaded ends per ASME B1.20.1, OS&Y, union bonnet, solid wedge disc. Hand wheel operated. UL/FM.

Crane DSI Fairbanks Velan Vogt Walworth

L1F

4”

Class 125#, cast iron body and bonnet (ASTM-A126 Class B), bronze stem, FF flanged ends per ASME B16.1, OS&Y, bolted bonnet, flexible wedge gate. Hand wheel operated. UL/FM.

Crane DSI Fairbanks Velan Walworth

L1F

6” and Larger

125# ANSI, cast iron body and bonnet (ASTM-A126 Class B), bronze stem, FF flanged ends per ASME B16.1, OS&Y, bolted bonnet, flexible wedge gate. Gear operated. UL/FM.

BALL

L2S

3” and Smaller

285 PSIG @ 100 °F, cast bronze body (ASTM-B62), bronze ball and stem, Teflon seats, threaded ends per ASME B1.20.1, reduced port, lever operated. Test per API 598

AOP Jamesbury Nibco Quadrant

GLOBE

L4S

3” and Smaller

Class 300# (600# CWP), cast bronze body and bonnet (ASTM-B62), bronze stem, threaded ends per ASME B1.20.1, OS&Y, union bonnet. Hand wheel operated. Test per API 598

Crane DSI Fairbanks Powell Smith Vogt

L4F

4” and Larger

125# ANSI, cast iron body and bonnet (ASTM-A126 Class B), bronze trim, FF flanged ends per ASME B16.5, OS&Y, bolted bonnet. Hand wheel operated. Test per API 598

Crane DSI Fairbanks Velan Walworth

L5S

3” and Smaller

Class 300# (600# CWP), bronze body and cap (ASTM-B62), bronze disc, threaded ends per ASME B1.20.1, horizontal swing, screwed cover. UL/FM.

Bonney Forge Crane DSI Fairbanks Nibco KF Eagle Wheatley

L5W

4” and larger

150# ANSI, cast iron body (ASTM-A126 Crane Class B), aluminum bronze plates, KF Eagle monel spring, 316 SS shaft, Viton seal. Mueller Duo-Chek (wafer type). UL/FM.

GATE

CHECK




TYPE NEEDLE

BUTTERFLY

GAUGE

SYMBOL



SIZE

DESCRIPTION

L6S

1” and Smaller



L7FL

4” and Larger

285 PSIG min CWP, ductile iron body, bronze or nickel plated iron disc, 316 SS shaft, Viton seat, lug type to mate with FF flanges, according to API 609. Hand wheel operated. Test per API 598

L7FW

4” and Larger

285 PSIG min CWP, ductile iron body, bronze or nickel plated iron disc, 316 SS shaft, Viton seat, wafer type to mate with FF flanges, according to API 609. Hand wheel operated. Test per API 598

Bray Center Line Demco Flow seal Keystone KF Norris

L9S

¾” and Smaller





ATTACHMENT “A”. STRAINERS

Departamento: Código No.: Revisión :

FIC PAM-ZNO-50-SP-004 0

Página No.:

135 de 160

STRAINERS A.1

TEMPORARY CONE STRAINERS

DESCRIPTION: 1. Type of Strainer Required 2. Line Size: 3/4” – 36” 3. Mating Flange Rating: 150# - 1500# 4. Flange face type: RF, FF, RTJ 5. Length Required. If necessary 6. Material of Construction 7. Wire Mesh & Material if required Example: TEMPORARY CONE STRAINERS FOR 10" LINE SIZE, 300#, FLANGE TYPE RF WITH 20 MESH (1/32" OPENINGS). CS BODY. 316 SS MESH. MODEL: WEAMCO TYPE CWO A.2

STRAINERS TYPE “Y”

DESCRIPTION: 1. Type of Strainer Required 2. Line Size: 3/4” – 36” 3. Mating Flange Rating: 150# - 1500# 4. Flange face type: RF, FF, RTJ 5. Mesh (Screen) 6. Material of Construction 7. Body drain Example: STRAINER, TYPE "Y", 10" DIAM, 150#, RF FLANGED ENDS, 316 SS 1/16" PERFORATED SCREEN (MESH 12), CS BODY. 2" NPT FOR BODY DRAIN. VENDOR MODELS: MUELLER, WEAMCO, IFC, TITAN A.3

STRAINERS TYPE “BASKET”

DESCRIPTION: 1. Type of Strainer Required 2. Line Size: 3/4” – 36” 3. Mating Flange Rating: 150# - 1500# 4. Flange face type: RF, FF, RTJ 5. Mesh (Screen) 6. Material of Construction 7. Body drain Example: BASKET STRAINER, 2" DIAM, 150#, RF FLANGED ENDS, 316 SS 1/16" PERFORATED SCREEN (MESH 12), 316 SS BODY. 1" NPT FOR BODY DRAIN. VENDOR MODELS: MUELLER, WEAMCO, IFC, TITAN



ATTACHMENT “B”. ACCESS FITTINGS



Página No.:

136 de 160

ACCESS FITTINGS B.1

FOR CHEMICAL INJECTION

USE THERMOWELL B.2

FOR SAMPLES

DESCRIPTION: ROHRBACK COSASCO MODEL 57. TWO-INCH SYSTEM ACCESS FITTING ASSEMBLIES WITH SOLID PLUG, NON TEE BODY STYLE. MODEL: 57-141-0-72-S31600-1



ATTACHMENT “B”. ACCESS FITTINGS



Página No.:

137 de 160



ATTACHMENT “C” INSULATING KITS



Página No.:

138 de 160

INSULATING KITS DESCRIPTION: 2" INSULATING KIT, ANSI 300# RF, PIKOTEK VCS TYPE, G-10 GASKET, TEFLON (SPRINGENERGIZED) SEAL, WITH COMPLETE SET OF GRE INSULATING FULL LENGHT SLEEVES, GRE INSULATING WASHER AND ZPS WASHERS (FOR 2" ANSI 300#, FLANGE RF). MODEL: 2-300VCST/G-GRE






Página No.:

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Página No.:

140 de 160



ATTACHMENT “D” BLEED RINGS



Página No.:

141 de 160

BLEED RINGS DESCRIPTION: BLEED RING, 4" DIAM RF, CLASS 300#, CS ASTM-A105 OR ASTM-A516 GR 70, DRAINAGE ORIFICE 3/4" DIAM NPT BLEED RINGS FOR ANSI 150 RF, 300 RF, 600 RF, 900 RF and 1500 RF

NPS [in] 1 1 1/2 2 2 1/2 3 4 6 8 10 12

B FOR RF [in] 1 1/4 1 7/8 2 5/16 2 3/4 3 5/8 4 5/8 6 3/4 8 1/2 10 5/8 12 3/4

A FOR RF [in]

WEIGHT FOR RF [Lb]

CL150

CL300

CL600

CL900

CL1500

CL150

CL300

CL600

CL900

CL1500

2 1/2 3 1/4 4 4 3/4 5 1/4 6 3/4 8 5/8 10 7/8 13 1/4 16

2 3/4 3 5/8 4 1/4 5 5 3/4 7 9 3/4 12 14 1/8 16 1/2

2 3/4 3 5/8 4 1/4 5 5 3/4 7 1/2 10 3/8 12 1/2 15 5/8 17 7/8

3 3 3/4 5 1/2 6 3/8 6 1/2 8 11 1/4 14 17 19 1/2

3 3 3/4 5 1/2 6 3/8 6 3/4 8 1/8 11 13 3/4 17 20 3/8

2 3 4 5 6 9 12 18 24 37

2 3 5 6 8 11 19 27 32 43

2 3 5 6 8 13 23 31 47 57

3 4 9 11 11 16 30 44 62 77

3 4 9 11 12 16 28 42 62 89



ATTACHMENT “E” GASKETS



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GASKETS E.1

FOR CS SPECIFICATIONS (150#, 300# and 600#; RF)

DESCRIPTION: 3" GASKET, 300# RF, THK 1/8”, 316 SS SPIRAL WOUND, FILLER MATERIAL: FLEXIBLE GRAPHITE (FG) WITH CS OUTER RING. DIMENSIONS PER ANSI B16.20/21 (FLEXITALLIC STYLE CG, LAMONS STYLE WR, GARLOCK STYLE RW – ONLY USA. CARRARA STYLE SWC – ONLY ITALY) E.2

FOR SS SPECIFICATIONS (150#, 300# and 600#; RF)

DESCRIPTION: 3" GASKET, 300# RF, THK 1/8”, 316 SS SPIRAL WOUND, FILLER MATERIAL: FLEXIBLE GRAPHITE (FG) WITH SS OUTER RING. DIMENSIONS PER ANSI B16.20/21 (FLEXITALLIC STYLE CG, LAMONS STYLE WR, GARLOCK STYLE RW – ONLY USA. CARRARA STYLE SWC – ONLY ITALY) E.3

FOR CS SPECIFICATIONS (150#; FF)

DESCRIPTION: 3" GASKET, 150# FF, THK 1/8", COMP. NON-ASBESTOS, SYNTHETIC FIBER WITH NBR BINDER. DIMENSIONS PER ANSI B16.20/21 (FLEXITALLIC, LAMONS, GARLOCK - ONLY USA) E.4

FOR CS SPECIFICATIONS (900# and 1500#; RTJ)

DESCRIPTION: 3" GASKET, 1500# / 900# RTJ, OCTAGONAL RING, SOFT IRON MATERIAL, CADMIUM PLATED COATED (FLEXITALLIC, LAMONS OR WOLAR – ONLY USA. CARRARA – ONLY ITALY) E.5

FOR SS SPECIFICATIONS (900# and 1500#; RTJ)

DESCRIPTION: 3" GASKET, 1500# / 900# RTJ, OVAL RING, STAINLESS STEEL MATERIAL, ANNEALED (FLEXITALLIC, LAMONS OR WOLAR – ONLY USA. CARRARA – ONLY ITALY) E.6

FOR PIPELINES (300# and 600#; RF)

DESCRIPTION: 3" GASKET, 300# RF, RING 1/8”, 316 SS SPIRAL WOUND, FILLER MATERIAL: FLEXIBLE GRAPHITE (FG) WITH CS OUTER AND INNER RING (FLEXITALLIC STYLE CGI, LAMONS STYLE WRI, GARLOCK STYLE RWI – ONLY USA. CARRARA STYLE SWC/I – ONLY ITALY)



ATTACHMENT “F” BOLTS DIMENSIONS



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BOLTS DIMENSIONS 150# RF S T L O B #

E Z I S

½" ¾" 1" 1 ½" 2" 2 ½" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28” 30” 36” 42”

A S E I R E S

4 4 4 4 4 4 4 8 8 8 12 12 12 16 16 20 20 24 28 28 32 36

300# RF

STUD BOLT SIZE M A I D

½ ½ ½ ½ ⅝ ⅝ ⅝ ⅝

¾ ¾ ⅞ ⅞

1 1 1⅛ 1⅛ 1¼ 1¼ 1¼ 1¼ 1½ 1½

E Z I S

G L

2½ 2¾ 2¾ 3 3½ 3¾ 3¾ 3¾ 4¼ 4½ 4¾ 5 5½ 5½ 6 6½ 7 7½ 7½ 7¾ 8¾ 9¼

½" ¾" 1" 1 ½" 2" 2 ½" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24" 26" 28” 30” 36” 42”

A S E I R E S

600# RF E Z I S

½" ¾" 1" 1 ½" 2" 2 ½" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

S T L O B #

4 4 4 4 8 8 8 8 12 12 16 20 20 20 20 24 24

½ ⅝ ⅝

¾ ⅝

¾ ¾ ⅞

1 1⅛ 1¼ 1¼ 1⅜ 1½ 1⅝ 1⅝ 1⅞

4 4 4 4 8 8 8 8 12 12 16 16 20 20 24 24 24 28 28 28 32 36


½ ⅝ ⅝

¾ ⅝

¾ ¾ ¾ ¾ ⅞

1 1⅛ 1⅛ 1¼ 1¼ 1¼ 1½ 1⅝ 1⅝ 1¾ 2 1⅝

G L

2¾ 3¼ 3¼ 3¾ 3¾ 4¼ 4½ 4¾ 5 5¾ 6½ 7 7¼ 7¾ 8 8¼ 9¼ 10 ½ 11 11 ¾ 13 ¼ 14 ¼

900# RF/RTJ


S T L O B #

G L

3¼ 3¾ 3¾ 4½ 4½ 5 5¼ 6 7 7¾ 8¾ 9 9½ 10 ¼ 11 11 ½ 13 ¼

E Z I S

½" ¾" 1" 1 ½" 2" 2 ½" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

S T L O B #

4 4 4 4 8 8 8 8 12 12 16 20 20 20 20 20 20


¾ ¾ ⅞

1 ⅞

1 ⅞

1⅛ 1⅛ 1⅜ 1⅜ 1⅜ 1½ 1⅝ 1⅞ 2 2½

G L

4½ 4¾ 5¼ 5¾ 6 6½ 6 7 8 9 9½ 10 ¼ 11 ¼ 11 ¾ 13 ½ 14 ½ 18 ¼



ATTACHMENT “F” BOLTS DIMENSIONS



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BOLTS DIMENSIONS 1500# RTJ S T L O B #

E Z I S

4 4 4 4 8 8 8 8 12 12 12 16 16 16 16 16 16

½" ¾" 1" 1 ½" 2" 2 ½" 3" 4" 6" 8" 10" 12" 14" 16" 18" 20" 24"

2500# RTJ


E Z I S

G L

¾ ¾

4½ 4¾ 5¼ 5¾ 6 6½ 7¼ 8 10 ¾ 13 13 ¾ 15 ½ 17 18 ¾ 21 22 ½ 25 ¾

⅞

1 ⅞

1 1⅛ 1¼ 1⅜ 1⅝ 1⅞ 2 2¼ 2½ 2¾ 3 3½

½" ¾" 1" 1 ½" 2" 2 ½" 3" 4" 6" 8" 10" 12"

S T L O B #

4 4 4 4 8 8 8 8 8 12 12 12


¾ ¾ ⅞

1⅛ 1 1⅛ 1¼ 1½ 2 2 2½ 2¾

G L

5 5¼ 5¾ 7 7¼ 8¼ 9¼ 10 ½ 14 ¼ 15 ¾ 20 ¼ 22 ¼

BOLTS DIMENSIONS FOR GRAYLOC CONNECTIONS 2500# HUB E Z I S

1/2" 3/4" 1" 1 1/2" 2" 3" 4" 6"

S T L O B #

4 4 4 4 4 4 4 4


G L

1/2 1/2 1/2 5/8 3/4 3/4 7/8 1 1/8

3 1/2 3 1/2 3 1/2 5 5 1/4 6 1/2 7 9 3/8

NOTE: FOR INSULATING KITS, THE LENGTH OF STUD BOLTS INCREASES: •

KITS UP TO 6 ", INCREASE 1"

•

KITS OVER 6 ", INCREASE 1.5"



ATTACHMENT “G” ANSI PIPE SCHEDULES



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ANSI PIPE SCHEDULES (CS & SS) [in] PIPE SIZE

OD

10

10S

½ ¾ 1 1¼ 1½ 2 2½ 3 4 6 8 10 12 14 16 18 20 22 24 26 28 30 36 42 48

0.840 1.050 1.315 1.660 1.900 2.375 2.875 3.500 4.500 6.625 8.625 10.75 12.75 14.0 16.0 18.0 20.0 22.0 24.0 26.0 28.0 30.0 36.0 42.0 48.0

0.083 0.083 0.109 0.109 0.109 0.109 0.120 0.120 0.120 0.134 0.148 0.165 0.180 0.188 0.188 0.188 0.219

0.083 0.083 0.109 0.109 0.109 0.109 0.120 0.120 0.120 0.134 0.148 0.165 0.180 0.250 0.250 0.250 0.250 0.250 0.250 0.312 0.312 0.312 0.312

0.250

0.312

20

0.203 0.250 0.250 0.250 0.312 0.312 0.312 0.375 0.375 0.375 0.500 0.500 0.500 0.500

30

0.277 0.307 0.330 0.375 0.375 0.438 0.500 0.500 0.562 0.625 0.625 0.625 0.625 0.375 0.375

STD & 40S 0.109 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.237 0.280 0.322 0.365 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375 0.375

40 0.109 0.113 0.133 0.140 0.145 0.154 0.203 0.216 0.237 0.280 0.322 0.365 0.406 0.438 0.500 0.562 0.594 0.688

60

0.281 0.406 0.500 0.562 0.594 0.656 0.750 0.812 0.875 0.969

0.750 0.500 0.500

XS & 80S

80

0.147 0.147 0.154 0.154 0.179 0.179 0.191 0.191 0.200 0.200 0.218 0.218 0.276 0.276 0.300 0.300 0.337 0.337 0.432 0.432 0.500 0.500 0.500 0.5940 0.500 0.688 0.500 0.750 0.500 0.844 0.500 0.938 0.500 1.031 0.500 1.125 0.500 1.219 0.500

100

0.594 0.719 0.844 0.938 1.031 1.156 1.281 1.375 1.531

120

XXS

160

0.294 0.188 0.308 0.219 0.358 0.250 0.382 0.250 0.400 0.281 0.436 0.344 0.552 0.375 0.600 0.438 0.438 0.674 0.531 0.562 0.684 0.719 0.719 0.875 0.906 0.844 1.000 1.125 1.000 1.000 1.312 1.094 1.406 1.219 1.594 1.375 1.781 1.500 1.969 1.625 2.125 1.812 2.344

0.500 0.500 0.500 0.500



ATTACHMENT “H” INTERNALLY COATED



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INTERNALLY COATED H.1

PLASITE 7159






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H.2



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ENDURO BOND

ENDURO-BONDTM Properties An exceptional group of engineered thermal polymers allowing the process engineer greater versatility with a single material. ENDURO-BONDTM is characterized by flexibility and good retention of mechanical properties. ENDURO-BONDTM meets the demands of the modern materials and corrosion engineer.

Dimensional Stability

Low coefficients of thermal expansion Low creep Low water absorption

Mechanical Properties

High strength High strength/weight ratio

Thermal Properties

Excellent long-term aging Heat deflection temperatures greater

Wear resistant, excellent

characteristics than 500°F

Chemical Resistance

Stability at elevated temperatures. Resistant to a broad range of solvents, mineral and organic acids, alkalis and corrosive waters.

Processing Highly predictable shrinkage for close tolerances



ATTACHMENT “I” API FLANGES



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API FLANGES DESCRIPTIONS: •

2 9/16”

FLANGE, WELDING NECK, API 6A TYPE 6B, 2 9/16" DIAM, 3000#, SCH 80, CS ASTM A105, RTJ, RING 27, DIMENSIONS PER API 6A / ASME B16.5 FLANGE, WELDING NECK, API 6A TYPE 6B, 2 9/16" DIAM, 5000#, SCH 80, CS ASTM A105, RTJ, RING 27, DIMENSIONS PER API 6A / ASME B16.5 RING FLANGE API, OCTOGONAL RING R27, SOFT IRON CADMIUN PLATED FOR FLANGE API 6B, 2 9/16" RTJ (FLEXITALLIC OR LAMONS) BOLTS, STUD, 1" DIAM x 7" LG, FULL LENGTH THREADED, WITH TWO HEAVY HEX NUTS, CS ASTM A193 GR B7 / ASTM A194 GR 2H FLUOROCARBON COATED, THREADED AND DIMENSIONS PER ASME B16.5 •

3 1/8”

FLANGE, WELDING NECK, API 6A TYPE 6B, 3 1/8" DIAM, 3000#, SCH 80, CS ASTM A105, RTJ, RING 31, DIMENSIONS PER API 6A / ASME B16.5 FLANGE, WELDING NECK, API 6A TYPE 6B, 3 1/8" DIAM, 5000#, SCH 80, CS ASTM A105, RTJ, RING 35, DIMENSIONS PER API 6A / ASME B16.5 RING FLANGE API, OCTOGONAL RING R31, SOFT IRON CADMIUN PLATED FOR FLANGE API 6B, 3 1/8" RTJ (FLEXITALLIC OR LAMONS) BOLTS, STUD, 1 1/8" DIAM x 6 1/2" LG, FULL LENGTH THREADED, WITH TWO HEAVY HEX NUTS, CS ASTM A193 GR B7 / ASTM A194 GR 2H FLUOROCARBON COATED, THREADED AND DIMENSIONS PER ASME B16.5 •

4 1/16”

FLANGE, WELDING NECK, API 6A TYPE 6B, 4 1/16" DIAM, 3000#, SCH 40 (80), CS ASTM A105, RTJ, RING 37, DIMENSIONS PER API 6A / ASME B16.5 FLANGE, WELDING NECK, API 6A TYPE 6B, 4 1/16" DIAM, 5000#, SCH 40 (80), CS ASTM A105, RTJ, RING 39, DIMENSIONS PER API 6A / ASME B16.5 RING FLANGE API, OCTOGONAL RING R37, SOFT IRON CADMIUN PLATED FOR FLANGE API 6B, 4 1/16" RTJ (FLEXITALLIC OR LAMONS) BOLTS, STUD, 1 1/8" DIAM x 7 1/2" LG, FULL LENGTH THREADED, WITH TWO HEAVY HEX NUTS, CS ASTM A193 GR B7 / ASTM A194 GR 2H FLUOROCARBON COATED, THREADED AND DIMENSIONS PER ASME B16.5



ATTACHMENT “I” API FLANGES



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ATTACHMENT “J” U-BOLTS DIMENSIONS



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U-BOLTS DIMENSIONS DN PIPE [in] 1/2 3/4 1 1 1/4 1 1/2 2 2 1/2 3 4 6

U-BOLTS WITH 4 HEX NUTS OD PIPE LONG U DIAM U D [in] [mm] [in] 0.840 2 3/4 173 1/4 1.050 2 3/4 182 1/4 1.315 2 3/4 192 1/4 1.660 2 7/8 212 3/8 1.900 3 228 3/8 2.375 3 1/4 260 3/8 2.875 3 3/4 305 1/2 3.500 4 343 1/2 4.500 4 1/2 408 1/2 6.625 6 1/8 575 5/8

LONG THD [mm] 60 60 60 60 65 65 75 75 75 100



ATTACHMENT “K”

FBE EXTERNAL COATING


FIC PAM-ZNO-50-SP-004 0 152 of 160

FBE EXTERNAL COATING K.1

3M SK 6233



ATTACHMENT “K”



FIC PAM-ZNO-50-SP-004 0 153 of 160

DUPONT NAP-GARD 7-2501 + NAP-GARD 7-2504



ATTACHMENT “K”



FIC PAM-ZNO-50-SP-004 0 154 of 160



ATTACHMENT “K”



FIC PAM-ZNO-50-SP-004 0 155 of 160



ATTACHMENT “K”



FIC PAM-ZNO-50-SP-004 0 156 of 160



ATTACHMENT “K”



FIC PAM-ZNO-50-SP-004 0 157 of 160



ATTACHMENT “K”



FIC PAM-ZNO-50-SP-004 0 158 of 160

AKZONOBEL R-726LD+R-641



ATTACHMENT “K”



FIC PAM-ZNO-50-SP-004 0 159 of 160


(Piping Class Petroamazonas) Pam Zno 50 Sp 004 0-18-02_13

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