Pala hidraulica

Hydraulic Agenda Mining Shovel March, 2012

Agenda

2



Product Line Overvie



Machine Overvie



!""lication

•

Mar#et Revie

•

!vaila$le Re%ource%

•

&"co'ing Training ()actory*

/ Caterpillar Confidential: GREEN /

WHEREVER THERE’S MINING

!genda +etail% •

Prodct !ine "#er#ie$ % Model& % 'pecification& % (actorie&

•

Machine "#er#ie$ % (eatre&

•

Mar-et Re#ie$ % .n&talled )a&e Gloal and !ocal % Co+petitor& Gloal and !ocal % "pportnitie& Gloal and !ocal

•

A#ailale Re&orce& % Part& .dentification here and o$ to loo- part& % 'er#ice .nfor+ation 'er#ice Ad#i&orie&, ealer e, etc % 4e* Contact&

•

5pco+ing 6raining (actor*

% )enefit& % Prodcti#it* % Capacit* •

3

Application % Mine& % Co++odit* % Co+ined $ith $hich other prodct&



Agenda

7






Machine Overvie



!""lication

•

Mar#et Revie

•

!vaila$le Re%ource%

•




Product Line Overvie • Model% • )actorie% • S"eci,ication%

8



)ro' O-. to /ater"illar

6*pe 9 a#ailale $ith &tea+, die&el or electric dri#e

(ir&t h*dralic eca#ator R 8

!arge&t h*dralic eca#ator $orld< $ide R 700

Caterpillar *& )c*r&

1&t eca#ator 6*pe 19 Price: 32,800 Mar-

0451 0123

0147

0475

"ren&tein ; 4oppel AG


0423

0442

8500 8505

i#e do$n ";4 Mining G+

6ere *& ";4 Mining ort+nd (actor* opening

9

0438

0447 0441

0475

(ondation April, 1&t in )erlin

0467


)c*r& *& 6ere Mining

Hydraulic E9cavator Mile%tone% RH : 1&t h*dralic eca#ator

RH 2: Poplar in >arrie& and +ine&

0438

RH 855 !anch at a+a fair

TriPoer !anch

042: 0425

0410 0424

RH 655 !anch

0414

0417

0445

RH 765 No =8

0442 0444

8505 8556 RH 855 no? 100 RH 765 !anch at a+a fair

RH 35 1&t t$in
=


RH 755 large&t h*dralic eca#ator $orld< $ide: 7=8 tonne& WHEREVER THERE’S MINING

RH 085;E !anch RH 085;/ Mo&t &cce&&fl +ining eca#ator: 21= nit& &old

Ne 'odel na'e%

Oldname

@

Newname

RH40E

6015/6015FS

RH90C

6018/6018FS

RH120E

6030/6030FS

RH170B

6040/6040FS

RH200

6050/6050FS

RH340B

6060/6060FS

RH400

6090FS



9 &tand& for h*dralic +ining eca#ator 6he la&t three n+er& indicate the pa*load of the E? (or ea+ple: 901@ B 1@ t pa*load

Product Line Overview < IT IL T ! S R E V

S S ! L /

350:=350: 350:=350: )S )S RH40E RH40E

IV T I T / & + O R P

S S ! L /

RH90C RH90C

053 t = 05: t 622 = :88 #W 2>5 '? = 2>5 '?

010 t = 022 t 1:1 #W 05>5 '? = 05>5 '?

3575=3575 3575=3575 )S )S

3565=3565 3565=3565 )S )S

845 t = 812 t 0551 = 0065 #W 02>5 '? = 03>: '?

742 t = 742 t 0648 = 0:03 #W 88>5 '? = 88>5 '?

35:5=35:5 35:5=35:5 )S )S

3535=3535 3535=3535 )S )S

:76 t = :8: t 0115 #W 81>5 '? = 83>5 '?

:3: t = :38 t 8865 #W 76>5 '? = 76>5 '?

RH120E RH120E

<

3501=3501 3501=3501 )S )S

RH200 RH200

RH170B RH170B

RH340B RH340B

3545 3545 )S )S ! R T L &



S S ! L /

RH400 RH400

0555 t;cla%% 7735 #W :8>5 '?



O"erating Weight Out"ut @uc#et /a"acity

Payload Range 350: = 350: )S 12.6 tonnes (13.8 tons)

3501 = 3501 )S

Versatility Class 18 tonnes (20 tons)

3575 = 3575 )S 30 tonnes (34 tons)

3565 = 3565 )S

40 tonnes (44 tons) 35:5 = 35:5 )S

Productivity Class 50 tonnes (55 tons)

3535 = 3535 )S

61 tonnes (67 tons) 3545 )S

Ultra Class

10


93.6 tonnes (103 tons)


Product Range @uc#et and +rive !lternative% Model

350:

3501

3575

3565

35:5

3535

3545

Weight )S Weight @H

05: t 053 t

022 t 010 t

812 t 845 t

742 t 742 t

:8: t :76 t

:38 t :32 t

415 t

2@?0 +D 1?98 t/+D

2>5 '? (0>1 t='?* 05>5 '? (0>1 t='?* 03>: '? (0>1 t='?* 88>5 '? (0>1 t='?* 83>5 '? (0>1 t='?* 76>5 '? (0>1 t='?* 18?0 +D 2?0 t/+D 20?0 +D 2?0 t/+D 23?0 +D 2?0 t/+D 9?0 +D 2?2 t/+D

)ront Shovel

@?0 +D 2?2 t/+D

13?8 +D 2?2 t/+D 12?0 +D 2?9 t/+D

9?8 +D

10?0 +D 3?0 t/+D

1@?0 +D 2?7 t/+D 18?0 +D 2?@ t/+D

21?0 +D 2?2 t/+D 1@?0 +D 2?9 t/+D

:8>5 '? (0>1 t='?*  78?0 +D 2?0 t/+D

31?0 +D 2?0 t/+D

72?0 +D 2?2 t/+D 3=?0 +D 2?9 t/+D

2@?0 +D 2?2 t/+D 23?0 +D 2?9 t/+D 21?0 +D 3?0 t/+D

=?0 +D 1?7 t/+D on M?E? 1?@ t/+D

@ac#hoe

3>5 '? (0>1 t='?* 05>5 '? (0>1 t='?* 02>5 '? (0>1 t='?* 88>5 '? (0>1 t='?* 81 >5 '? (0 >1 t= '? * 76 >5 '? (0 >1 on M?E? t='?* 18?0 +D 2?0 t/+D 20?0 +D 2?0 t/+D 2?2 t/+D 2@?0 +D 2?2 @?8 +D 2?2 t/+D 12?0 +D 2?9 t/+D 1@?0 +D 2?2 t/+D 7?9 +D 2?7 t/+D t/+D 9?8 +D on M?E? 3?0 t/+D 28?0 +D 2?7 t/+D

/u''in%

622#W

/at

:8#8W

0551#W 1:#1W

 B $ith CFM' or E'C" ca&t lip

Electric drive 11


006#5W

 B onl* $ith E'C" ca&t lip

3:5#W WHEREVER THERE’S MINING

0555#W

0648#W

0115#W

0:0#3W

8865#W

7735#W

886#5W

rightened c-et& onl* on re>e&t not *et de&igned

0655#W

0355#W

0155#W

7855#W


12



Manu,acturing ,acilitie% around the orld Caterpillar Gloal Mining ead>arter& .'C"N'.N, 5'

6rc- )odie&

ragline& ; Electric Rope 'ho#el&

Articlated 6rc-&

'oth Mil$a-ee .'C"N'.N, 5'A

R5''.A

Mining 6rc-& R5''.A

5N.6E 4.NG"M

Contino& Miner& ; !ong$all PENN'J!IAN.A, 5'A

Eca#ator&, heel !oader& ; heel oer&

!ong$all CHEC REP5)!.C

.!!.N".', 5'A

6rac-<6*pe 6ractor&, Mining 6rc-&, Motor Grader& ; 'craper&

igh$all Miner&

!ong$all

)ec-le* E'6 I.RG.N.A, 5'A

C.NA

.!!.N".', 5'A

)elt '*&te+&, .dler& ; 6ran&portation

rill& 6EA', 5'A

I.RG.N.A, 5'A

Mining 6rc-& ME.C"

6rc- )odie&

Motor Grader& AR4AN'A', 5'A

!ong$all, ard Roc- 5ndergrond, ; *dralic 'ho#el& !enen / ort+nd GERMANJ

ME.C"

ard Roc5ndergrond 6A.!AN

Mining 6rc-& iN.A

6rc- )odie& iN"NE'.A

ard Roc5ndergrond 6A'MAN.A

ard Roc5ndergrond )RAH.!

13



O-. ; The )ounder%

Cer t i ﬁcat e o f I ncor por at i on 1876 Orenst Benno ei n & Ar t hurKoppel

17



The ,ir%t "roduct%

18



•

6ipping $agon

•

Narro$
•

'tea+ loco+oti#e

•

)c-et dredger

•

'tea+ dri#en eca#ator

Pioneer in E9cavator +e%ign

)c-et dredger 'tea+ dri#en &ho#el on rail&

'ho#el $ith electric dri#e 19



Eca#ator on a trc- carriage

The 0%t O-. Hydraulic E9cavator

• 192 < R 8 % 0?8 +D )c-et capacit* % 1@ t "perating $eight % 90 P otpt

RH :

KRape H*drali-K Eng? Cra$ler *dralic 1=



: )c-et #ol+e in +D / 10

Engine

+ort'und )actory ; Early +ay%

• •

•

E&tali&hed in 1@3 )ilt on the pre+i&e& of an ndergrond coal +ine (or+er +anfactring of % Narro$ gage rail$a*& % !oco+oti#e& % Rail$a* car&

1@



+ort'und )actory ; 25tie% and 15tie%

•

Manfactring of % Rail$a* car& % Grader& % *dralic eca#ator&

1



+ort'und )actory ; today •

Manfactring of % *dralic eca#ator&

20



0442A The 0%t and the large%t E9cavator

21



Boining /ater"illar

Ll* 2011: )c*r& .nternational, .nc? oin& Caterpillar

22



Manu,acturing ,acilitie% Europe Dortmund, Germany Hydraulic Shovels (6015 - 6060)

United States South Milwaukee, WI Hydraulic Shovels (6090 FS only)

23



@ucyru% HEC G'$H Hydraulic 'ining %hovel ,actory in +ort'undD Ger'any

27



@ucyru% HEC G'$H Hydraulic 'ining %hovel ,actory in +ort'undD Ger'any • 6otalarea: • 5nderroof: • E+plo*ee& 'ept 2011:

28



=9,200+ 33,800+ appro? =00

+ort'und )actory All +ea&re+ent& in • 6otal area: 108,000 • Panopa part& logi&tic ot&orced: 30,000 • Caterpillar in total: =9,200 • "ffice 7,=00 • Caterpillar nder roof 33,800 • 'contracted: 29



2,900

+

Hydraulic Shovel Technology !rea% Welding techn> .ine'atic%

Mechanic% Sealing

Hydraulic%

Mechatronic%

Electric%

Tri$ology

Electronic%

)luid dyna'ic%

Heat treat'ent Material% %cience Tran%'i%%ion techn> 2=



Si'ulation techn> /a%ting  )orging techn> /o'$u%tion engine%

/ore /o'"etencie% o, Engineering • • • • •

2@

4ine+atic& la*ot 'trctral de&ign / (E Anal*&i& *dralic& Electronic& '*&te+ &i+lation&



/ore /o'"etence% o, Manu,acturing • ea#* &trctral &teel$or• Machining of all part& • A&&e+l* • 6e&ting • Co++i&&ioning

2



Heavy Structural Steelor# •

Welding o, %teel "late% ,ro' 8: '' u" to 855 '' % eld preparation: •

All e#el& are free of corro&ion, ctting &lag and &cale

% eat treat+ent: • •

Preheating appr? 100O < 180O C .nterpa&& $elding te+peratre  280OC

% elding &e>ence to a#oid high &hrin-age ten&ion % Root $elding procedre •

Gaging for fll penetration $eld&

% Falit* Control of all &trctral $eld&: • • • • •

(&ion defect& 'rface crac-& eld +etal pore eld nderct 'rface >alit*

Welding or#%ho" i% certi,ied a% "er +IN01155;2 F /la%% E onl* +andator* for crane& and ridge& 30



Out%ourcing • '+aller &trctral &teel$or- of +odle& • Paint &hop • !rication &*&te+& • o&e +anfactring • Part& logi&tic&

31



0: Mil>  Inve%t'ent in 0444 % Ne$ +anfactring hall % Ne$ +achining centre • !arge&t in Erope • Ma? handling capacit*: 100 t / 90 t

32



Recent Inve%t'ent%

•

2 CNC +achining center& % Machining of trac- pad& % .n#e&t+ent @00?000 Q each

•

ea#* tran&port &*&te+ % Capacit* =8 t % .n#e&t+ent 380?000 Q

33



Recent Inve%t'ent% •

Gantr* Crane % Capacit* 2 92 t % .n#e&t+ent @00?000 Q

•

2nd rilling and Milling Center % Capacit* 98 t / 98 t % .n#e&t+ent 3?700?000 Q

37



Recent Inve%t'ent%

•

)e#el ctting root % igh >alit* $eld preparation % .n#e&t+ent 890?000 Q

38



/ountrie% ith /at Hydraulic Mining Shovel%

39




3=



S"eci,ication Sheet (lin#*

3@



/!T 350: - 350: )S F Hydraulic Shovel Weight

3535 3535)SA 3535  ith L/ undercarriage Out"ut

/ater"illar /u''in%

053t 05:t 007 t :88#W 622#W

Standard $uc#et @ac#hoe ;%hort ; %tandard ShovelA

2>5'?(S!E0A0* 3>5 '? (S!E 0A0* 2>5'?(S!E8A0*

;Production

455;0555t=h

GraniteD &#raine

Mangane%eD Ghana

3



844 +eliverie% /!T 350: - 350: )S U'' 

"er*any ## (#)

C1ech Re5u.lic  ()

"reece #

$weden  /orway 

%onte6 negro #

U,raine 3 (#)

+ur,ey !

Israel 

Russia 0 (#)

a1a,hstan 0 (#) U1.e,istan # (4) irghi1stan  ()

$5ain 4 ()

China 42 (3)

Canada 

Algeria  ()

U$A

$outh orea 

#

India 

%e&ico # ()

&>!>E> 1

Vene1uela  Colo*.ia 3 () Chile 9 (4)

) < 7eliveries in #22!6#2

"uine a6 ;issau  "uinea #

i*.a.we  +an1ania  ()

"hana

/ Caterpillar Confidential: GREEN 27? "ct? 702011 !

/

7e*' Re5' /igeria Congo WHEREVER THERE’S MINING 4 (0) 4 (#)

a*.ia  ()

$outh A8rica  ()

Laos #

-ordan 4 ()

+hailand  (#)

$audi Ara.ia 

Phili55ines 

:ritrea  ()

/ew Caledonia  /ew ealand 

:gy5t $inga5ore Indonesia 4  ! ()

Pa5ua /"  Australia 

/!T 3501 - 3501 )S F Hydraulic Shovel Weight

3501

010t 3501)SA

Out"utA

/ater"illar 1:1 # W

Standard $uc#et @ac#hoe 0A0* Shovel 8A0* ;Production

71

022t


05>5'?(S!E 05>5'?(S!E Iron OreD @rail 0D655t=h


!r'enia

033 +eliverie% /!T 3501 - 3501)S J85 ith electric driveK /anada 8 (0*

S"ain 8

)rance 0

&S! 3

Great @ritain 04

Netherland% 0

Ger'any 3 (0*

@o%nia Herg> 0

Re"> Macedonia 0 Ru%%ia 04 (3* @ulgaria 6

Me9ico 7

.aa#h%tan 05 (0*

Guyana 8

S> .orea 0 !r'enia 7 (8*

Mali 6

Peru 05(6*

Tur#ey 7

@rail 2 (8*

Lao% 8

/hile 2 (6*

Guinea 6

Thailand 7 (0*

Ghana 3 (3*

!rgentina 0 Ivory /oa%t 8 (8*

@ur#ina )a%o 0 (0*

( *  +eliverie% in 855 1;00 Confidential: GREEN 72 / Caterpillar .&&e: 13? "ct? 2011

/


Ne /aledonia 0

Ga$on 7(0* +R .ongo 0

Ne ealand 0 South !,rica 0

Tanania 7

Li$ya 7

Egy"t 2 (0*

India 0: (3*


3535 3535)S

Out"utA

845 t 812t

/ater"illar 0065 #W /u''in%

Standard $uc#et @ac#hoe 0A0* 8A0*

Shovel


0551#W

02>5'?(S!E 03>:'?(S!E

;Production

73

GoldD /anada

8855t=h


GoldD Tanania

044 +eliverie% /!T 3575 - 3575 )S J07 ith electric driveK $5ain ;elgiu* /orway ;os' = >er1g' ;ulgaria Russia   # (#) #  3 () "er*any ?inland $er.ia = a1a,hstan Canada "reat ;ritain ! (4)   %ontenegro 3 (#) ! (#) %ongolia  (#) # (#) U$A # (#) Iran ! () %e&ico  ()

%ali

Pana*a ! (0)

$audi Ara.ia

 $ierra Leone # (#)

Vene1uela  ()

 () India 3 () -ordan # (#)

Colo*.ia 0 () /iger 

Peru # $urina*e # (#) ;ra1il  () ( *  +eliverie% in 8551;8500 Confidential: GREEN 77 / Caterpillar i&&e 12? "-t? 2011

Ivory /oa%t 0 (*

:gy5t 4 () +an1ania  ()

Phili55ines 9 (#) Pa5ua /" # Indonesia #

;ur,ina ?aso "hana a*.ia ;otswana $outh A8rica i*.a.we Australia  ()  (#)  () 0 (4)  () #  /



3535

742t 3535)S

Out"ut

/ater"illar 0:03 #W /u''in%

Standard $uc#et @ac#hoe (S!E 0A0* Shovel (S!E 8A0* ;Production

742t

0648#W

88>5'? 88> 5 '?

/oalD !u%tralia

7555t=h

Iron oreD /hina

78



4: +eliverie% /!T 3565 - 3565 )S J8 ith electric driveK /anada 7 (7*

Great @ritain 0

Noray 0

Greece 8

&#raine 7 (8*

Ru%%ia 7

.aa#h%tan 8 ( 8* Mongolia 6 (6*

&S! 3 (0*

&$e#i%tan 8

Colo*.ia 4 (6)

/hina 8 (8*

@rail 8 (8* /hile 8

Indone%ia 7 Mali 0

( *  +eliverie% in 8551 ; 00 .&&e 2=? 'ep? 2011 79



"hana 

Tanania : (6*

!u%tralia 61 (0:*

/!T 35:5 - 35:5 )S F Hydraulic Shovel Weight

3535

Out"ut

GoldD Me9ico

:76t 3535)S

/u''in%

:8:t 0D115#W

Standard $uc#et @ac#hoe 0A0* Shovel 8A0*

81>5'?(S!E 83>5'?(S!E

;Production

7D:55t=h

Iron oreD &#raine

7=



06: +eliverie% /!T 35:5 - 35:5 )S J03 ith electric driveK S"ain 0

Great @ritain :

)rance 0

&#raine 0 (0*

Ru%%ia 6 (8*

/anada 3 &S! 0: (8*

&$e#i%tan 8

Me9ico : (7*

Indone%ia 05 (8*

Veneuela 08 (0*

Pa"ua Ne Guinea 01 (3*

Colo*.ia  (0 ) Peru 0

/hile 6 ( 0*

@rail 7 (0*

Mauritania 3 (3*

( *  +eliverie% in 8551;05 .&&e 2? 'ep? 2011 7@



@ot%ana 3

South !,rica 03

!u%tralia 81 (0*


3535

Out"ut

:38t

/ater"illar 8D865 # W /u''in% 8D865 #W

Standard $uc#et @ac#hoe 0A0* Shovel 8A0* ;Production

7

/oalD !u%tralia

:3:t 3535)S


76>5'?(S!E 76>5'?(S!E

6D855t=h


/oalD !u%tralia

000 +eliverie% /!T 3535 - 3535 )S J80 ith electric driveK /anada 4 (4*

Mauretania 7 (7*

Ru%%ia 0 (0*

Mongolia 8 (8*

India : (:*

&S! 4 (0*

Indone%ia 7

/olo'$ia 7 (0*

/hile 2(6*

!u%tralia 64 (84* @rail 7

South !,rica 08 (7*

( *  +eliverie% in 8551;8500 .&&e 27? "ct? 2011

80



+>R> /ongo 6 (6*

Tanania 0

/!T 3545 )S F Hydraulic Shovel Weight Out"ut

0D555t;cla%% /u''in%

Oil%andD /anada

7D815#W

Standard $uc#et Shovel 8A0*

:8'(?S!E

;Production

3D555t=h Platinu'D South !,rica

81



00 +eliverie% /!T 3545 )S J8 ith electric driveK /anada 2

&S! 0

South !,rica 0 (0*

82



!u%tralia 8 (8*

( *  +eliverie% in 8551 .&&e March 2010

Agenda

83






Machine Overvie



!""lication

•

Mar#et Revie

•

!vaila$le Re%ource%

•




%achine Overview % )eature% % @ene,it% % Productivity % /a"acity

87



Selection /riteria ,or Hydraulic Shovel%

<

Cat

Cold $eather pac-age&

< 'ingle/ al aircon <

Generator

< 'er#ice crane

C++in&

< 6rac- pad $idth < !ighting < Acce&& ladder& Electric dri#e

< "il eten&ion < Grea&e container 

0> @a%e 'odel < Prodction target < 6rc- &ie < Ei&ting fleet

88


8> Engine < Moilit* < Energ* co&t < 'pport


7> !ttach'ent < ('/) < Ier&atilit* < (leiilit* < Application

6> @uc#et < en&it* < Material < Ara&i#ene&&

:> O"tion% < Cli+ate < .nfra&trctre < En#iron+ent

Technical +e%cri"tion Su''ary F Lay;out

89



Tin Engine

8=



Technical +e%cri"tion Su''ary

8@



Technical +e%cri"tion Su''ary

8



Technical +e%cri"tion Su''ary Trac# ten%ioning %y%te'

90



Technical +e%cri"tion Su''ary ; Roller%

91



Technical +e%cri"tion Su''ary F Travel gear$o9

92



Technical +e%cri"tion Su''ary F &ndercarriage

Rotor

93



Technical +e%cri"tion Su''ary ; Su"er%tructure

97



Technical +e%cri"tion Su''ary F Sing @earing

98



Technical +e%cri"tion Su''ary F Sing 'achinery

99



Technical +e%cri"tion Su''ary F Sing circuit

9=



Technical +e%cri"tion Su''ary F Sing ,ilter%

9@



Technical +e%cri"tion Su''ary F Sing Pu'"%

9



Technical +e%cri"tion Su''ary F PTO - Pu'"% Ee+ple on 9080 R200

=0



Technical +e%cri"tion Su''ary F Engine 'ounting

=1



Technical +e%cri"tion Su''ary F Electric 'otor drive

=2



Technical +e%cri"tion Su''ary F PTO cooling line

=3



Technical +e%cri"tion Su''ary F Oil cooling

=7



Technical +e%cri"tion Su''ary F )uel line

=8



Technical +e%cri"tion Su''ary F !ir inta#e

=9



Technical +e%cri"tion Su''ary F Engine ,an drive

==



Technical +e%cri"tion Su''ary F Tin +ie%el engine%

=@



Technical +e%cri"tion Su''ary F Hyd oil tan#

=



Technical +e%cri"tion Su''ary F Shut o,, valve%

@0



Technical +e%cri"tion Su''ary F /MS - PMS control

@1



Technical +e%cri"tion Su''ary F PMS %y%te'

@2



Technical +e%cri"tion Su''ary F Servo Line%

@3



Technical +e%cri"tion Su''ary F Servo Line%

@7



Technical +e%cri"tion Su''ary ; /ontrol

@8




@9




@=



Technical !dvantage%

@@




@




0




1




2




3




7




8



Technical !dvantage% /ontrol @loc#% Po%ition

9



Technical !dvantage% Tin engine conce"t

=



Technical !dvantage% /lo%ed Loo" Sing /ircuit

@








)eature% co'"ared to the co'"etition

100




101



HEC Productivity /la%%     

  

6$in engine de&ign ighe&t engine otpt in cla&& CAMP 6riPo$er (' Clai+: +o&t prodcti#e E in cla&&

Calclation li n-

6$in engine de&ign CA6, C++in&, E
/!T 3575 03>: '? 75 t

3565 88 '? 65 t

35:5 83 '? 62 t

3535 76 '? 30 t







.o'at%u



P/ 7555 0: '? 82 t

P/ 6555 88 '? 65 t

P/ ::55 81 '? :5 t



)* far +o&t prodcti#e nit in 800 tonne cla&& eci&i#e $eight ad#antage #&? R9 6riPo$er (' Mo&t poplar S130 nit& E in 800 tonne cla&& 6riPo$er ('

Hitachi EC8:55;3 0: '? 82 t

EC7355;3 80 '? 71 t

EC::55 82 '? 64 t

Lie$herr R 48:5 0: '? 82 t

O"erating Weight (t* 102

8:5


R 47:5 01 '? 78 t

755


7:5

R 4655 88 '? 65 t

R 44: 83>: '? 61 t

655

6:5

R 443 @ 73 '? (@H* 3: t

:55

::5

355

3:5

255

Productivity /alculation

!chieva$le during a "roduction te%t over 6 h

103




• •

!ong ter+ a#erage prodcti#it* depend& on #ario& factor&: Application techni>e % )ench height % 6rc- &ie % Material

•

Mechanical a#ailailit* % )rea-do$n& % Reglar +aintenance

•

5tiliation % % % %

107

'hare of tra#elling 'hare of ailiar* o& "perator capailit* 6rc- &potting ti+e




108




109



+ruc, Loading Pass %atch

Model

225

6on&

70

Model

228 227 22: 222 80

=0

100

214

247

24:

242

180

200

280

378

700

3-4pass

350:

3501

3575

3565

35:5

3535

3545

10?0

1=?0

22?0

29?0

37?0

82?0


3-4pass

21:

3-4pass

Cic Meter =?0 10=

90


3-4 pass

3-4 pass 3-4pass

3-4pass

)ace Shovel Wor#ing +iagra' Roc- c-et 'AE 2:1 19?8 +D )oo+ 9?2 + 'tic7?7 + Cro$d force +ai++ 1,3=0 -N +a? at grond le#el 1,210 -N Ma rea-ot force 20 -N

222G

Prodcti#it*: +ai++ 3,000 t/h a#erage 2,200 t/h 10@



@ac#hoe Roc- c-et 'AE 1:1 1=?0 +D )oo+ @?8 + 'tic7?0 + Ma cro$d force @@0 -N Ma rea-ot force @=0 -N

Prodcti#it*: +a? a#erage t/h 10



3,000 t/h 2,200

Sur,ace e9traction "ayload range Hydraulic Shovel%

Electric Ro"e Shovel%

+ragline%

Payload tonne%

110

05

65


35

15


055

085

065

035

015

855

885

865

/!T HEC and Ro"e Shovel Range 110

64:HR 054 t

100

64:H) 054 t

3545 46 t

0

* c ir t @0 e ' ( Kt J =0 y t

64:H+ 10>1 t

ic a90 " a c r 80 e " " i d70 = t e # c30 u @

3535 38 t

74: 37>: t t

35:5 62 t 3565 65 t

84:HR 6: t 84:H+ 71 t

3575 75 t

20

Weight JtK ('etric* 111


3501 01 t 0

018M 01 t 200


700

900

@00

1000

1200

1700

1900

Agenda 




Machine Overvie



!""lication

• Mar#et Revie • !vaila$le Re%ource% • &"co'ing Training ()actory*

112



A55lication % Mine% % /o''odity % /o'$ined ith hich other "roduct%

113



HEC %election criteria

C++in&

< Cold $eather pac-age& < 'ingle/ al aircon < Generator

Cat

< 'er#ice crane < 6rac- pad $idth < !ighting < Acce&& ladder&

'ie+en& / A))

< "il eten&ion < Grea&e container 

0> @a%e 'odel < Prodction target < 6rc- &ie < Ei&ting fleet

117


8> Engine < Moilit* < Energ* co&t < 'pport


7> !ttach'ent < Ier&atilit* < (leiilit* < Application

6> @uc#et < en&it* < Material < Ara&i#ene&&

:> O"tion% < Cli+ate < .nfra&trctre < En#iron+ent

@uc#et /a"acity

•

•

•

118

Material % &pecific $eight % ara&i#ene&& degree of hardfacing

0 0

ifferent &tandard& % 'AE % CECE % PC'A % 'trc- capacit* T heap egree of fill % roc- / grain &ie % h+idit* % Kpenetration re&i&tanceU % operator



)ac-hoe B heap 1:1

8

0

(ace &ho#el B heap 2:1

@uc#et )ill )actor

055 

RH30F BH

RH120E BH

RH30F BH

RH400

Sand England

O"er&'rden S*!tland

Eartm!"#ng $erman%

O#l+and Canada

RH120E FS ,lat#n'm Ore B!t+wana

RH120E BH .r!n Ore Bra#l

RH120E FS -'d+t!ne S*!tland

119



RH200 FS O"er&'rden S!'t ()r#*a

@uc#et )ill )actor  055 

R120E )

R120E )

R1=0 )

R30( )

Md&tone 'cotland

!i+e&tone Ger+an*

.ron "re A&tralia

!i+e&tone 'pain

R200 (' Platin+ "re 'oth Africa 11=


R120E (' Platin+ Hi+a$e WHEREVER THERE’S MINING

R120E (' "#errden 'cotland

R200 (' 'and&tone England

@uc#et Volu'e and Material +en%ity RH120E FS 6 2'2 * .r!n !re / .nd#a 3?0 t/+D  10 +D B 75>5 t "ayload

RH120E FS 6 '2 * O"er&'rden /  2?0 t/+D  18?0 +D B 75>5 t "ayload

RH120E FS @

#'2!re */ .r!n N!rwa% 2?8 t/+D  12 +D B 75>5 t "ayload

RH120E FS @ ' * N#*el / B!t+wana 2?2 t/+D  13?8 +D B 81>7: t "ayload 11@



RH120E FS* @ 0' Eartm!"#ng / ,anama 1?@ t/+D  19?8 +D B 84>2 t "ayload

RH120E FS @ #'2 * C!al / ('+tral#a 1?2 t/+D  23 +D B 82>3 t "ayload

@uc#et Volu'e ; )ree +igging RH90C FS 6 0'2 * #me+t!ne 'n&la+ted / $erman%

RH120E BH 6 9'2 * #me+t!ne 'n&la+ted / $erman%

11



)ace Shovel or @ac#hoeQ

120



)ace Shovel or @ac#hoeQ

• •

•

)oth configration& ha#e their ad#antage& and di&ad#antage& 6he deci&ion $hich t*pe of attach+ent &it& e&t depend& on #ario& factor& % % % %

6*pe of +aterial Falit* of la&t )ench height Mine plan

%

C&to+er&/"perator& preference

)ac-hoe attach+ent i& reco++ended for: % % %

•

(ace 'ho#el attach+ent i& reco++ended for: % % %

121

'oft o#errden !o$ ench height& Iar*ing application condition&

Electric dri#en +achine& 6ogh digging hard roc- igh enche&



)ace Shovel or @ac#hoeQ Regional Pre,erence% )ac-hoe: = (ace 'ho#el: 19

)ac-hoe: 2 (ace 'ho#el: 3@

)ac-hoe: 1 (ace 'ho#el: 73

)ac-hoe: 17 (ace 'ho#el: 21 )ac-hoe: 1 (ace 'ho#el: 32

)ac-hoe: 72 (ace 'ho#el: 

)ac-hoe: 1 (ace 'ho#el: 19

)ac-hoe: 82 (ace 'ho#el: 39

)c*r& 100 t % 1000 t eca#ator& eli#erie& et$een 10 and 2010

122



)ac-hoe: 3@ (ace 'ho#el: 99

)ac-hoe: 1 (ace 'ho#el: 1= )ac-hoe: 1 (ace 'ho#el: 12

)ac-hoe: == (ace 'ho#el: 32

/haracteri%tic% Loading Shovel

• • • • •

Po&ition in front of the face Ecellent #ie$ on +aterial to dig igh ench height& Ailiar* o& li-e grond cleaning igh digging force&

• • •

6ogh digging condition& 6ight loading area& ole &ide loading po&&ile

123



)ace Shovel O"eration

Hydraulic e9cavator • 6hree independent c*linder +otion& •

All c*linder +otion& can e co+ined

•

)c-et can e ad&ted to an* po&ition re>ired

127



@ench Height Loading Shovel

Rule o, Thu'$ • .deal ench height: =8 to @0 V of +a? digging height •

•

128

*dralic eca#ator& can al&o $or- prodcti#e on lo$ enche& .n &o+e ca&e& al&o $or-ing on higher enche& i& po&&ile



V 0 0 1

V 0 <@ 8 =

)ace Shovel O"eration

E $or-ing on high ench

E $or-ing on lo$ ench

129



/haracteri%tic% @ac#hoe • • • • •

Po&ition on top of the face Ecellent #ie$ into c-et and trc- od* !o$ ench height& Ailiar* e>ip+ent nece&&ar* ole enching po&&ile igh ench height& (a&ter c*cle ti+e de to &+aller &$ing angle 

•

12=



@ac#hoe O"eration

Hydraulic e9cavator • 6hree independent c*linder +otion& • All c*linder +otion& can e co+ined • )c-et can e ad&ted to an* po&ition re>ired

12@



@ac#hoe O"eration

•

)ac-hoe& are traditionall* &ed in "#errden

•

2 different &etp& for &ing a ac-hoe % )ac-hoe on top of the ench and the trc- elo$ % Eca#ator and trc- on the &a+e le#el % Eca#ator and trc- on different le#el& gain& 18<20 V +ore prodction

12



@ac#hoe @ench Height 85 04

Rle of th+:

01 02 03 0:

•

K)ench height B 'tic- ar+ lengthU

06 07 08 00 05 4 1 2

or

3 :

•

K)ench height B height of trc- od* floorU depending on trc- &ie

6 7 8 0 5 ;0 ;8 ;7 ;6 ;: ;3 ;2 ;1 ;4 ;05

130



@ac#hoe O"eration

131



+ou$le @enching

•

.ncrea&ed ench height % appr? 1/3 elo$ eca#ator le#el % appr? 2/3 ao#e eca#ator le#el

• •

Eca#ating of the higher portion fir&t igging of the lo$er portion on the $a* ac-

•

Material need&oftothe eattach+ent lo&e / la&ted for efficient prodcti#it* and to pre#ent o#er&tre&&ing &trctreWWW

132



+ou$le @enching

8=7

0=7

133



Agenda 




Machine Overvie



!""lication


137



%ar,et Review % In%talled @a%e (Glo$al and Local* % /o'"etitor% (Glo$al and Local* % O""ortunitie% (Glo$al and Local*

138



He9 Worldide )leet +i%tri$ution

139



266 +elivered &nit% in e9ce%% o, 855 t o"erating eight 3575 ;

65:

3565 ;

14

35:5 ;

060

3535 ;

41

3545 ;

00

I%%ue May 8500

13=



35:5 ; Re"orted Wor#ing Hour%  3:D555 Serial No 70037 70039 7003= 70079 70088 70070 70091 70090 70072 7007=

+eliv> date 02/7 10/7 02/8 03/9 0=/= 08/8 0/@ 0@/@ 0/8 07/9

7008= 7001@

+ate W=h 09/10

09/10 0@/09

.ron Coal

28250 286:5 25525 34:40 34::4 34555

Gold

/oun t r y

('

PapaNe$ Ginea

(' ('

Canada Canada

('

5'A

('

PapaNe$ Ginea

Placer
(' (' ('

A&tralia PapaNe$Ginea PapaNe$Ginea

Rio6into/Arg*leia+ond& 4nnrra,A Crtain)ro&? "-6ediMine Crtain)ro&? "-6ediMine

('

A&tralia

('

PapaNe$Ginea

6hie&&
!ihir

Gold

11/= 10/1

(' )/E

PapaNe$Ginea 'othAfrica

6hie&&
!ihir 4lein-ope

Gold Coal

70081 70080

0/9 0/9

('/E ('

'othAfrica PapaNe$ Ginea

Mool+an)ro&? Placer
Potgieter&r& PorgeraLointIentre

Platin+ Gold

70038 70020

12/7 12/1

(' ('/E

A&tralia 'othAfrica

Rio6into/a+er&le*.ron A+coal

6o+Price,A 4ro+draai

7008

0=/@

('

PapaNe$Ginea

70012

0=/0

('

(rance

70083 70093

01/= 0/@

) ('/E

Ieneela 'othAfrica

7000

03/0

('

Canada

13@


/u% t o' e r

Wor#ing hour% 057565 05522: 1:555 17820 24072 23188 2:78: 266:1 2685: 28161

!t t >

Placer
!eighton

6hie&&
S i t el o c a t i on PorgeraLointIentre (ortMcMrra*,A) 'par$ood,)C

e&tar


"il&and Coal

AR

Gold

PorgeraLointIentre

Gold

Mt?4eith,A

!ihir

)CM Carone&delGa&are A+plat&

. i ndo,% i t e Gold

MinaPa&oialo Potgieter&r& 'par$ood,)C

ia+ond Copper Copper Nic-el

12/0 01/0 09/10 09/10 01/0 10/0 10/0 09/10 10/0

01/0 0@/0@ 10/0 0/08

32665

07/10

Coal

328:6

12/0@

Coal Platin+

33714 33064 33555

02/0 01/0

Coal

01/0

35:5 ; Re"orted Wor#ing Hour%  :7D555 u" to 3:D555 Serial No

+eliv> !tt > date

/o unt r y

70087

03/=

('

Ieneela

Carone&delGa&are

MinaPa&oialo

70073

0/8

('

A&tralia

!eighton

Mt?4eith,A

7003@

07/8

('/E

'othAfrica

7007

11/9

('

5'A

70030

0=/3

('

70029

03/3

70031

/u% t o' e r

Wor#ing hour%

+ate W=h

Coal

36234

02/0

Nic-el

360:6

09/10

S it el oc a t i o n

. i n do,% i t e

Potgieter&r&

Platin+

37845

08/07

iing6aconite

Minne&ota

.ron

30205

02/0

Ieneela


MinaPa&oialo

Coal

30070

10/09

('

A&tralia

Roche)ro&?

4CGM'perpit,A

Gold

350::

02/0=

0/3

('

A&tralia

Roche/EltinLI

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70002

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170



/o'"etition

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171



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172



%ar,et Review $hi5*ents o8 %achines D 02t

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173



%ar,et Review ;oo,ings and Reservations #2E#2#

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North !'erica 22

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177

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178



Co*5etition All #ale& are a&ed on the a#erage of the +achine &ale& in the la&t 3 *ear&

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179



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NPI •

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Maintain& enefit& for all +achine& A#ailale &ince 2011

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180

9120 % ne$ +odel 90@0 % ne$ +odel 9088 % ne$ +odel 9028 % ne$ +odel % introdction in late 2013/earl* 2017 9020 % ne$ +odel % introdction in late 2013/earl* 2017 901@ % eing pha&ed ot 9018) % replace& 9018, introdction in late 2013/earl* 2017 9018 % eing pha&ed ot



Agenda 




Machine Overvie

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!""lication


181



!vaila$le Re%ource%

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Part% Identi,ication (Where and Ho to loo# "art%*

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Service In,or'ation (Service !dvi%orie%D +ealer We$ PageD etc*

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182

.ey /ontact%



Part% Identi,ication and Service In,or'ation (lin#*

183



WSS = PIR (lin#*

187



Technical - Sa,ety in,or'ation

188



Technical - Sa,ety in,or'ation

189



!%%e'$ly In,or'ation (lin#*

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!vaila$le Re%ource%

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Part% Identi,ication (Where and Ho to loo# "art%*

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Crrent Re&orce&: Mining?cat?co+ 'rface Mining/*dralic 'ho#el& Prodct !ine )rochre pdf 'pecification 'heet& pdf 6echnical 'ale& Pre&entation& ppt ealer 'pport e&ite: $$$?c*r&
18



ey Contacts •

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•

5nder de#elop+ent: % (eatre/)enefit& Pre&entation % ProMiner 6raining Material&

190



/ontact% Latin !'erica !A6.N AMER.CA REG."N • Mario Caio )raga % 'er#ice Engineer • Mario?)raga[cat?co+ • T88 31 @212793=

191



Agenda 




Machine Overvie



!""lication


192



&"co'ing Training )actory (lin#*

193



Pala hidraulica

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