National Cranberry Cooperative

NATIONAL CRANBERRIES CO-OPERATIVE Group 1 Vedant Bang – M013-15 Bindiya Deora – M015-15 Niraj Jhunjhunwala – M034-15 a!wata Banerjee – M04"-15 uya!h Bajpai – M05#-15 Ni!hant $ilo%ani – M05"-15

&ro'e!! (low

'enario! ) *e ha+e done 'al'ulation! ,or dierent !'enario! 1. The regular scenario mentioned in the case (Process starting at 11am) 2. Considering the normal operations (Process starting at 7am) 3. After adding one more dryer in the process (Process starting at 7am) 4. After adding the color detection machine and a dryer (Process starting at 7am)

.perating at pre!ent pra'ti'e A. Operational fow during day !!" #ea#on $arri%al #tart# at & a' and pro(e##ing #tar# at  a') Ti'e $*our#) #-" "- -10 10-11 11-12 12-13 13-14 14-15 15-1/ 1/-1# 1#-1" 1"-1 1-20 20-21 21-22 22-23 23-24 24-1 1-2 2-3 3-4 4-5 5-/ /-#

Arri%al Pro(e## Stored $+in#) ,n#tored Tru( on *old olding 0ry 1et 0ry 1et 0ry 1et 0ry 1et 0ry 1et Co#t $/) Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# 45/ 10/3 0 0 45/ 10/3 0 0 0 0 0 45/ 10/3 0 0 11 212/ 0 0 0 0 0 45/ 10/3 0 0 13/# 31" 0 0 0 0 0 45/ 10/3 0 0 1"23 3200 0 1053 0 15 1500 45/ 10/3 /00 /00 1/#" 3200 0 151/ 0 21 2100 45/ 10/3 /00 /00 1534 3200 0 1# 0 2# 2#00 45/ 10/3 /00 /00 13" 3200 0 2442 0 33 3300 45/ 10/3 /00 /00 1245 3200 0 205 0 3 300 45/ 10/3 /00 /00 1101 3200 0 33/" 0 45 4500 45/ 10/3 /00 /00 5/ 3200 0 3"31 0 52 5200 45/ 10/3 /00 /00 "12 3200 0 424 0 5" 5"00 45/ 10/3 /00 /00 //" 3200 0 4#5" 0 /4 /400 0 0 /00 /00 /" 3200 0 415" 0 5/ 5/00 0 0 /" /00 0 3200 0 355" 0 4" 4"00 0 0 0 /00 0 3200 0 25" 0 40 4000 0 0 0 /00 0 3200 0 235" 0 32 3200 0 0 0 /00 0 3200 0 1#5" 0 24 2400 0 0 0 /00 0 3200 0 115" 0 1/ 1/00 0 0 0 /00 0 3200 0 55" 0 " "00 0 0 0 /00 0 315" 0 0 0 0 0 0 0 0 /00 0 255" 0 0 0 0 0 0 0 0 /00 0 15" 0 0 0 0 0 0 0 0 /00 0 135" 0 0 0 0 0 0 0 0 /00 0 #5" 0 0 0 0 0

.perating at pre!ent pra'ti'e 'ontd ) , the pro'e!!ing operation! !tart! at 11a6 we lo!e out on 157 o, wet 8errie! )  $here i! a holding 'o!t o, 95#"00 in'urred ,ro6 the tru'%! that !tay loaded ) .+erti6e 'o!t! are in'urred ,or / hour! ) &lant i! in operation ,or 22 hour!

.perating with early pro'e!! !tart

B. Operational fow during day !!" #ea#on $arri%al #tart# at & a' and pro(e##ing #tar# at & a') Ti'e $*our#)

#-" "- -10 10-11 11-12 12-13 13-14 14-15 15-1/ 1/-1# 1#-1" 1"-1 1-20 20-21 21-22 22-23 23-24 24-1 1-2 2-3 3-4 4-5 5-/ /-#

Arri%al Pro(e## Stored $+in#) ,n#tored Tru( on *old olding 0ry 1et 0ry 1et 0ry 1et 0ry 1et 0ry 1et Co#t $/) Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# 45/ 10/3 45/ /00 0 4/3 0 0 0 0 0 45/ 10/3 45/ /00 0 2/ 0 0 0 0 0 45/ 10/3 45/ /00 0 13" 0 0 0 0 0 45/ 10/3 45/ /00 0 1"53 0 0 0 0 0 45/ 10/3 45/ /00 0 231/ 0 0 0 0 0 45/ 10/3 45/ /00 0 2## 0 0 0 0 0 45/ 10/3 45/ /00 0 3200 0 42 0 1 100 45/ 10/3 45/ /00 0 3200 0 505 0 # #00 45/ 10/3 45/ /00 0 3200 0 /" 0 13 1300 45/ 10/3 45/ /00 0 3200 0 1431 0 20 2000 45/ 10/3 45/ /00 0 3200 0 1"4 0 2/ 2/00 45/ 10/3 45/ /00 0 3200 0 235" 0 32 3200 0 0 0 /00 0 3200 0 1#5" 0 24 2400 0 0 0 /00 0 3200 0 115" 0 1/ 1/00 0 0 0 /00 0 3200 0 55" 0 " "00 0 0 0 /00 0 315" 0 0 0 0 0 0 0 0 /00 0 255" 0 0 0 0 0 0 0 0 /00 0 15" 0 0 0 0 0 0 0 0 /00 0 135" 0 0 0 0 0 0 0 0 /00 0 #5" 0 0 0 0 0 0 0 0 /00 0 15" 0 0 0 0 0 0 0 0 15" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

.perating with early pro'e!! !tart 'ontd 3500

3000

2500

2000

1500

1000

500

0

Build up Bin! Build up $ru'%!

.perating with early pro'e!! !tart 'ontd ) , the pro'e!!ing operation! !tart! at #a6 we do not lo!e out on 8errie! )  $here i! a holding 'o!t o, 914#00 in'urred ,ro6 the tru'%! that !tay loaded ) .+erti6e 'o!t! are in'urred ,or / hour! ) &lant i! in operation ,or 22 hour!

.perating with an additional dryer

C. Operational fow during day !!" #ea#on wit* one additional dryer $arri%al #tart# at & a' and pro(e##ing #tar# at & a') Ti'e $*our#) #-" "- -10 10-11 11-12 12-13 13-14 14-15 15-1/ 1/-1# 1#-1" 1"-1 1-20 20-21 21-22 22-23 23-24 24-1 1-2 2-3 3-4 4-5 5-/ /-#

Arri%al Pro(e## Stored $+in#) ,n#tored Tru( on *old olding 0ry 1et 0ry 1et 0ry 1et 0ry 1et 0ry 1et Co#t $/) Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# Berrie# 45/ 10/3 400 "00 5/ 2/3 0 0 0 0 0 45/ 10/3 400 "00 111 52/ 0 0 0 0 0 45/ 10/3 400 "00 1/# #" 0 0 0 0 0 45/ 10/3 400 "00 223 1053 0 0 0 0 0 45/ 10/3 400 "00 2#" 131/ 0 0 0 0 0 45/ 10/3 400 "00 334 15# 0 0 0 0 0 45/ 10/3 400 "00 3" 1"42 0 0 0 0 0 45/ 10/3 400 "00 445 2105 0 0 0 0 0 45/ 10/3 400 "00 501 23/" 0 0 0 0 0 45/ 10/3 400 "00 55/ 2/31 0 0 0 0 0 45/ 10/3 400 "00 /12 2"4 0 0 0 0 0 45/ 10/3 400 "00 //" 315" 0 0 0 0 0 0 0 400 "00 2/" 235" 0 0 0 0 0 0 0 2/" "00 0 155" 0 0 0 0 0 0 0 0 "00 0 #5" 0 0 0 0 0 0 0 0 #5" 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

.perating with an additional dryer 'ontd 4500 Build up Bin! 4000 3500 3000 2500 2000 1500 1000 500 0

Build up $ru'%!

.perating with an additional dryer 'ontd ) , the pro'e!!ing operation! !tart! at #a6 we do not lo!e out on 8errie! )  $here i! no holding 'o!t in'urred tru'%! are not %ept waiting ) No o+erti6e 'o!t! are in'urred ,or / hour! ) &lant i! in operation ,or 1/ hour! in 2 !hi,t!

n+e!t6ent in dryer La+or Co#t 9or !!" #ea#on 1it* 0ryer

1:o 0ryer

ea!onal wor%er! rate :;D
" ""12 ""12

(ull-ti6e wor%er! rate :;D
13 15433/ 143312

.+erti6e 'o!t  $otal >a8our ?o!t :w
""12 ""12

15433/ 143312

0

2/0442

4#4032

#344#4

&otential !a+ing! on 'olor 6<' @ dryer Color ;rading and 0ryer In%e#t'ent

In#tall'ent Co#t Dryer :9= ?olor Ma'hine :9= %illed la8or rate :9a8or ?o!t ,or 'olor 6<' :9= Net in+e!t6ent :9= ?o!t !a+ing with 'olor 6<' :9= ?o!t !a+ing with dryer :9= Total Potential Sa%ing# $/)

2
Per
1#40 3#40 31/"10 2/0442 2=!3=6

A##u'ing li9e o9 t*e (olor 'a(*ine and dryer to +e 2 year#

e'o66endation! ) 'hedule tru'%! in ad+an'e :40 per hour= )  $hi! will redu'e the tru'% waiting ti6e! and the o+erti6e 'o!t! ) hould deploy a new dryer a! it redu'e! wait ti6e! and al!o the o+erti6e 'o!t! ) Cdding a 'olor dete'tion 6a'hine i! 8ene'ial a! it !a+e! a huge 'hun% o, the 'o!t!

T*an