Motor 5L Toyota

ENGINE SPECIFICATIONS January 2001 ES-TOY08R

General Manufacturer Model/Year L/(CID) Bore & Stroke Firing Order Compression Ratio Comp. Pressure @ RPM Oil Pressure Injection Timing

TOYOTA 5L 2,986cc DIESEL 99.5mm X 96.0mm 1–3–4–2 22.3 : 1 3.2 MPa @ 250 rpm 29 kPa min at idle Dial indicator and

8/1997 No. of Cylinders

4

Idle Speed

750 - 850 rpm <490 kPa diff. 6.5 ltr dry CD/E/F

2.0 MPa min. Oil Capacity & Grade

plunger stroke.

Block Bore Diameter Standard Maximum Overbore Liner Flange Height & Fit Crankshaft Housing Bore Camshaft Housing Bore Block Deck Height

99.500 – 99.530 mm 0.50 mm N/A Repair sleeves are available. 66.000 – 66.020 mm No. 1: 38.015 – 38.027 38.027 mm Nos. 2 – 5: 31.015 31.015 – 31.027 mm mm 0.20 mm warp limit Pistons & Rings

Piston to Bore Clearance Piston Protrusion Gudgeon Pin Diameter Gudgeon Pin Clearance Ring Equipment Piston Ring End Gap Ring to Groove Clearance

0.04 – 0.06 mm @ 61.27 – 61.33 mm from f rom crown. 0.68 – 0.97 mm (Graded head gaskets – refer refer notes.) 29.000 – 29.012 mm 0.004 – 0.012 mm Limit: 0.05 mm Top: 2.0 mm (½K), 2nd: 1.5 mm; Oil: 4.0 mm. Top: 0.35 – 0.59 mm; 2nd: 0.47 – 0.72 mm; Oil: 0.20 – 0.52 mm. Top: 0.057 – 0.101 mm; 2nd: 0.06 – 0.10 mm; Oil: 0.03 – 0.07 mm. Connecting Rods

Big End Bore Pin End Bore Centre to Centre Big End Width Bush ID Finished Rod Side Clearance Bend/Twist

58.004 – 58.024 mm 32.000 – 32.030 mm 147 mm 29.008 – 29.020 mm 0.080 – 0.300 mm Limit: 0.35 mm 0.05 mm/100mm bend 0.15 mm/100 mm twist Camshaft

Journal Diameters End Play Oil Clearance Minimum Lobe Height Bend Limit

1: 34.969 – 34.985 mm 2 – 5: 27.969 – 27.985 mm 0.08 – 0.28 mm Limit: 0.35 mm 0.022 – 0.074 mm Limit: 0.10 mm Inlet 54.30 mm Exhaust 55.00 mm Limit In 53.8 mm & Ex 54.5 mm 0.10 mm circle runout

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Crankshaft Main Journal Standard Conrod Journal Standard Harmonic Balancer Diam. Crank Gear Diameter Seal Diameter Thrust Thickness Main Bearing Clearance Conrod Bearing Clearance Crankshaft End Play Journal Radius

61.985 – 62.000 mm 54.988 – 55.000 mm

2.430 – 2.480 mm 0.034 – 0.065 mm std. Limit: 0.10 0.10 mm 0.036 – 0.064 mm std. Limit: 0.10 0.10 mm 0.040 – 0.250 mm Limit: 0.30 mm Main

Conrod Cylinder Head

Tappet Clearance Head Height Warp Limit

Inlet New

Valve Seat Angle

Inlet

Valve Seat Width Valve Head Margin

Inlet Inlet

Valve Face Angle

Inlet

Valve Length Valve Stem Diameter Valve Guide Height Valve Guide Clear. Std. Valve Guide Clear. Limit Valve Spring Pressure Valve Spring Free Length Valve Spring Install. Height Precom. Chamber Protrus.

Inlet Inlet Inlet Inlet Inlet Type A Type A Type A

0.20 – 0.30 mm Cold 0.2 mm 45 1.5 – 1.9 mm 1.1 mm min. 44.5 104.10 – 104.50 mm 7.975 – 7.990 mm 10.8 – 11.2 mm 0.020 – 0.055 mm 0.08 mm 30.7 – 33.9 kg 46.20 mm 37.0 mm -0.03 - +0.03 mm °

°

Exhaust Limit

0.40 – 0.50 mm Cold

Exhaust

45 1.8 – 2.2 mm 1.2 mm min. 44.5 103.95 – 104.35 mm 7.960 – 7.975 mm 10.8 – 11.2 mm 0.035 – 0.070 mm 0.10 mm 30.7 – 33.9 kg 48.54 mm 37.0 mm

Exhaust Exhaust Exhaust Exhaust Exhaust Exhaust Exhaust Exhaust Type B Type B Type B

°

°

Torque Specifications Main Bolts Conrod Bolts Head Bolts Cam Cap Bolts Manifold Bolts Flywheel Bolts Harmonic Balancer

10.5 kgf.m OILED 5.5 kgf.m + 90  OILED 8.0 kgf.m + 90  + 90  OILED 2.55 kgf.m OILED Inlet 2.4 kgf.m 12.5 kgf.m OILED 24.0 kgf.m ° °

°

Exhaust

Torque Sequences

17y 11x 9y 3x 1y 5x

7y 13x 15y

7

3

1

5

9

5.3 kgf.m