California Proposition 65 Warning Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
California Proposition 65 Warning Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.
Ref. No. VOE21A1004233
Table of contents 1.General information .......................................... 1.1 Rightsto changes ....................................... 1.2 Packaging andstorage .................................... 1.3 Safety measures ........................................ 1.4Generaldescription ......................................
4 4 4 4 7
2. MOBA-matic with sensors and accessories .......................... 8 3. Assembly and dimensional drawings ............................... 3.1DigitalController ........................................ 3.2 Digi SlopeSensor ....................................... 3.3SonicSki .............................................. 3.4 DigiRotarySensor ....................................... 3.5 Laser Receiver LS-250 .................................... 3.6SwitchUnit(accessory) ................................... 3.7 Connectionofthecables ..................................
10 10 11 12 14 16 18 19
4.BasicoperationoftheDigitalController ............................. 4.1DescriptionoftheDigitalController ........................... 4.1.1Liquidcrystaldisplay ................................ 4.1.2LEDdisplay ...................................... 4.1.3Functionlamps .................................... 4.1.4Pushbuttonunit ................................... 4.1.5Combinationsofpushbuttons ......................... 4.2Switchontest .......................................... 4.3Sensoridentification ...................................... 4.4Sensitivitysetting ........................................ 4.5Controlwindowsetting ....................................
20 20 20 21 22 22 23 24 24 25 25
5.Operation oftheDigiSlopeSensor ................................ 26 5.1 Setting up the measured value .............................. 26 5.2 Working with the Digi Slope Sensor .......................... 27 6.OperationoftheSonicSki ...................................... 28 6.1Stringlinesensing ....................................... 28 6.2 Ground sensing ......................................... 30 7.OperationoftheDigiRotarySensor ............................... 31 7.1Stringlinesensing ....................................... 32 7.2 Ground sensing ......................................... 33
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Table of contents 8.OperationoftheLaserReceiverLS-250 ............................ 34 8.1 Working with the LS-250 .................................. 34 9.Maintenance ................................................ 36 10.Connectiondiagram,technicalspecificationandalarmindications ........ 10.1Pinconnections ........................................ 10.2Technicalspecification ................................... 10.2.1DigitalController .................................. 10.2.2DigiSlopeSensor ................................. 10.2.3SonicSki ....................................... 10.2.4DigiRotarySensor ................................ 10.2.5 LS-250 ......................................... 10.4Faultindications ........................................ 10.5Sensitivitytables .......................................
36 36 37 37 37 38 38 39 40 41
11.Spareparts ................................................ 42 12.Structureofmenue ........................................... 44 13.Declarationofconformace ..................................... 45 14.ShortinstructionsMOBA-matic .................................. 46
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1. General information 1.1 Rights to changes We try to ensure that these operationg instructions are correct and up to date. In order to maintain our technical leadership, however, it might be necessary, without prior warning, to make changes to the product and to its operation which, under circumstances, do not correspond to the information given here. We accept no liability for disturbances, losses or damages caused thereby.
1.2 Packaging and storage Theproductiscarefullypackedtoensuresufficientprotectionduringshipment.Onreceiptthe packaging and the contents should be inspected for possible damage. Should there be signs of damage the equipment must not be operated !!! Damaged cables and connectors are also a safety risk and must not be used !!! In the event of damage contact your MOBA supplier. Theequipmentmustbeprotected againsthumidityanddirtifitisnottobeusedimmediately.
1.3 Safety measures Warning: Beforeassembly,settingupandoperatingtheequipmentreadtheoperatinginstructionscarefully andfully.Shouldquestionsarise,contactyourMOBA supplier. Safetyprecautions: Thesafetyprecautionsrecommendedherecorrespondtobasicregulationsregardingoperationof electricalsystems.TheycanbeappliedforallapplicationsinconjunctionwithMOBAequipment. Assembly: Only original MOBA cables may be used. Plugs and sockets must not be removed from the cable astheyareprotectedagainsthumidityandremovingthemwoulddestroytheirprotection.Ensure that the safety screwfastenerssitsecurelyon theconnectors.Furtherinformationaboutthe assembly of the equipment, and the sensors,canbefoundinthedatasheetsattachedorinthese operatinginstructions.
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Wiring and cabling: Thewiringandcablingmustbecorrectlycarriedoutinaccordancewiththeseinstructions.Allsupply cables andterminalsmustbesizedaccordingtothecurrenttaken.Further,allconnectionsmust bemade inaccordancewith VDE regulationsorregulationsofthe areainwhichtheequipmentis used. Safety in the event of disturbances: This equipment has been developed and tested for industrial environments. Nevertheless, microprocessortechnologyrequirescarefulinstallation.Wewouldthereforeliketopointoutthe followingwhich,ifnotheededto,canleadtodisturbancesduringtheoperationlater: -
Payattentiontothecorrectpolarityoftheconnections
-
Donotexceed(neithertoohighnortoolow)thespecifiedvoltagesupplyrange Protecttheequipmentwithasuitablesupplyfuse Use cables of adequatecurrentandvoltageratings
-
Usetheshortestpossiblecablepaths.(Avoidloops) Layoutload,controlandsignalcablesinseparatechannelswherepossible
-
Suppresscontactorandrelaycoils Prerequisiteforadisturbingsuremodeisagoodelectricalconnectionbetweenthe machinechassisand housingchassis oftheunits.
-
Connect screened leads to earth at one end only (equipment end) Donotsupplyotherequipmentdirectlyfromthesupplyterminals Do not use unused terminalsasconnections for other equipment
Maximum voltages: Donot exceedthemaximum voltages. The maximumvoltagebetweenanytwocircuitsisolated from oneanother,orbetweenanyisolatedcircuitandearth is,unlessotherwisestated,limitedtoits highestinputvoltageorthesupplyvoltage.Theconnectingterminalsorconnectorsmustbefitted withasuitablefuse. Fuses: Theequipment is fittedwithelectronicfuseswhichprotectitagainstwrongpolarity,voltage transientsandovervoltagesofshortduration.Thevoltagesspecifiedinthetechnicaldatamaynot be exceeded.
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Configuration: Theequipmentcanbeconfigured bytheuser.Itistheresponsibilityofthe usertoreconfigure accordingtotheoperatingconditionsofthesystem. Alarm supervision Incomplexsystems, inwhichafaultcouldendangeroperatingpersonnelordamagetothesystem, itisadvisable,touseanindependentalarmunit.Anindependentalarmunitprovidesprotectionand shut-down of the system in the event of an alarm. In many casesthe use of an alarm from within thecontrolleritselfdoesnot, becauseofitsdependenceonthesystem,offeradequateprotection. Explosive areas Theequipmentis notdesigned for usein explosiveareas. Fault clearance Before starting to clear faults make surethatallvoltageshave beendisconnected.Defective equipment shouldbe testedinanareawhichhasbeenespeciallybuiltforthispurpose.Any attempt toremovefaultsfromequipment thatisstillinstalledcanbedangeroustopersonnelandtothe systemitself. Beforeremovingor replacingsensorsmakesure thatthevoltagesupplyhas been disconnected. Ask for help Ask your MOBA supplier if you have questions concerning the operation and assembly of the equipment.
Failure to observe the above safety measures can cause breakdown of the equipment or of the system. Damages caused by such negligence are not covered by the manufacturer's guarantee.
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1.4Generaldescription TheMOBA-maticisacontrolsystemformachinesintheroadconstructionindustry. TheDigitalControlleris basedonamodernmicroprocessor techniqueandhas a digitalinterface. Thisallowsthepossibilityofconnectingvarioussensorstothecontroller.Onstart-upthecontroller automaticallyidentifiesthesensorwhichisconnectedtoit.Ifthesensorischangeditmustbe acknowledgedbypressinganykeyafterstart-up. Thefollowingsensorsareavailableatthepresenttime:
1.
2.
Digi Slope Sensor (Slopesensor)
DigitalController
SonicSki (Gradesensor)
3.
Digi RotarySensor (Gradesensor)
4.
Laser Receiver LS-250 (Gradesensor)
Important: The MOBA-matic can be obtained with many combinations of sensors. In working withthetheMOBA-maticproceedasdescribedintheseinstructions.IfyourMOBA-maticisnot equippedwithallthesensors,thedescriptionhereofthesensorsnotfittedhasnorelevance.All sensorscan,accordingtoneed,beretrofitted.
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2. MOBA-matic mit Sensoren und Zubehör Digitaler Regler mit 3m Wendelkabel zur Maschine Digital Controller with 3m Connecting Cable for machinery Bestell-Nr./Order-No. 04-25-10013 (Software 3.26)
Sonic-Ski Bestell-Nr./Order-No. 04-20-10010
Digi-Slope mit Montageplatte Digi-Slope with mounting plate Bestell-Nr./Order-No. 04-20-20010
Digi-Rotary-Sensor/Gerät Digi-Rotary-Sensor/Unit Bestell-Nr./Order-No. 04-20-40010 Digi-Rotary-Sensor komplett mit Zubehör Digi-Rotary-Sensor with equipment Bestell-Nr./Order-No. 05-20-40010
LS 250; Laserempfänger LS 250; Laser-Receiver Bestell-Nr./Order-No. 04-60-11010
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Umschalteinheit Switch-Unit Bestell-Nr./Order-No. 03-05-00660
Halterung für den digitalen Regler Bracket for digital Controller Bestellnr.: 04-05-00610
Verbindungskabel 6m, Sensor/Regler Connecting Cable 6m, Sensor/Controller Bestell-Nr./Order-No. 04-02-00240
Verlängerungskabel 3m, Maschine/Regler Extension Cable 3m, Machine/Controller Bestell-Nr./Order-No. 04-02-02536
Koffer für die MOBA-matic Case for MOBA-matic Bestell-Nr./Order-No. 04-06-00040
Adapter für Höhensensor-Halterung Adapter for Grade-Sensor-Bracket Bestell-Nr./Order-No. 01-17-01113 Halterung für Höhensensor Bracket for Grade-Sensor Bestell-Nr./Order-No. 01-17-01112
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3. Assembly and dimensional drawings 3.1DigitalController Thecontrollershouldbemountedinapositionwhereitisprotectedfromwateranddirt.Amounting positionshouldbechosensothatthepushbuttonsandthedisplaycanbereachedandreadeasily. Thecontrollershouldbemountedverticallywiththeconnectionsatthebottom. Pay attention when mounting the controller. The connections at the bottom should remain accessible sothat theconnectorcanberemovedwithouttheneedforremoving thecontroller. Thecontrollercanbesuppliedwithaholder.Theholdershouldbe fastenedsothatthecontroller, ontheback ofwhichisthefasteningknob,canbeinsertedintothemountingbracketfromabove.
Dimensionsof theDigital Controller
Dimensionsofbracket forController
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3.2 Digi Slope Sensor The Digi Slope Sensor must be mounted at the reference level (for pavers on the screed). For mountingfourfixingholesareprovidedonthefixingplateoftheDigiSlopeSensor.Thedimensions betweenthefixingholesoftheDigiSlopeSensorcorrespondtothe dimensionsof thoseoftheslope controller S 276A. The sensor can be mountedin the sameposition. Theconnectormustbefreelyaccessiblesothattheinterconnectingcablecanbeeasilypluggedin. Pleasepayattentiontothedirectionofmounting(FWD/arrowinthedirectionoftravel).
Dimensions of the Digi Slope Sensor
100
126
Mod.:
(Modellnummer)
Typ:
(Bezeichnung)
Ser. Nr.: (Seriennummer/Datum)
61,5
R Mobile Aut oma t ion
Gesellschaf t für mobile A utomation mbH Tel. 06431/95770 - Fax 06431 - 957777 65 604 Elz - Germany
250 225
78,5 100
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3.3 Sonic Ski The direction of travel of the Sonic Ski is determinedasfolows: When ground sensing the Sonic Ski should work longitudinally (averaging done bythe Sonic Ski). When stringline sensing the Sonic Ski should operate in the transverse directionsothatthefullworkingwidthof25cm isavailble.
Stringline
Ground
TheSonicSkicanbeeasilyandquicklymounted withsimpletools.Todothisafasteningtubeto extendthecontrollerpartshould befitted. Fasteningtube
Procedure: 1. Loosen the locking screws fixing the fasteningtube. 2. Insertthecenterpivoton the topsideof the sensor housing vertically into the fasteningtube. 3. Turnthesensorhousingaccording tothe requireddirectionoftravel. 4. Fix the center pivot with the locking screws.
The working range Theworking range for ground and stringline sensing is between 30 cm und 40 cm. In this range the measured value is indicated with a constantdisplay,otherwisethedisplayflashes (positioningaid). TheSonic Skishouldbeadjustedatadistance of about 35 cm from the reference.
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Lockingscrews
Centerpivot
ca. 350mm
Ground
ca. 350mm
Stringline
Dimensions of the Sonic Ski
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3.4 Digi Rotary Sensor Two sensors are available to sense the reference. The sensor tube is used when sensing a stringline.Theskisensorisusedwhensensingasurface. Fitting the sensor tube to the sensor arm 1. Loosen thenut at the end of the sensor tube. 2. 3.
Slidethethesensortubeintothefasteningring Secure the sensortubewiththe nut.
Fitting the ski sensor to the sensor arm 1. Loosenthesecuritypinfromtheskisensorbolt.Removethe bolt. 2. 3.
Insertthesensorarmwiththefasteningringintotheskifastening. Inserttheboltthroughthesensorarmandthefasteneingring.
4.
Securetheboltwiththeseuritypin.
Fitting the sensor arm to the Digi Rotary Sensor 1. Turntheflatontheaxletolineupwiththelabelofthecontroller. 2. Loosen the sensor arm locking screws. 3. 4.
Fitthesensorarmontotheaxle. Tightenthelockingscrewstotheflatontheaxle.
TheDigiRotarySensor caneasilyandquicklybemountedwithsimpletools.Todothisafastening tubetoextendthecontrollerpart(actuator)should befitted. Procedure: 1. 2. 3.
4.
Loosenthelockingscrewsfixingthefastening tube. Insert the centerpivot on the topsideofthe sensorhousingverticallyintothefasteningtube. Turn the sensor housing according to the requireddirectionoftravel(connectorinthe directionoftravel). Fixthe centerpivotwiththelockingscrews.
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Fasteningtube
Lockingscrews
Centerpivot
Stringlinesensing(withsensortube) Set the counterweight so that the sensor tube has pressure in a downward direction ontothestringline. Ifthestringlineusedasthereferencedoes not have enough tension the sensor tube canbe setup beneath the stringline.Here thesensingtubemusthaveupwardpressure intothestringline. Ground sensing (with sensing ski) Setthecounterweightsothatthesensorski atthe sensor armcausespressure ontothe reference.
Dimensions of the Digi Rotary Sensor and its accessories
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Stringline
Surface
3.5 Laser Receiver LS 250 The LaserReceiver LS250 ispreferredforlargeareas,e.g.sportsfields,airports. Tomountthe LaserReceivera telescope mast should beavailableonthemachine.Thebestplacetomount the mastisattheoutsideedgeofthescreed atthehightofthematerialauger.Thefasteningtubeshould have a diameter of 45mm. Make sure that the Laser Receiver is mounted high enough so that no obstaclescancomebetweenthelasertransmitterandtheLaserReceiver.Also,reflectionsofthe transmitterduetosmoothsurfacesnearthereceivershouldbeavoided. TheLS250isalinear LaserReceiver.Theworkingpointcanbetakenoverorchangedeasilywith asimplepushbuttonaction.NeverthelesstheLS250shouldbemountedinthecenter.Sothereis thepossibilitytochangetheworkingpointovertheholerange. ItisrealyeasytomounttheLS250: 1 Open the clamp. 2 Shove the LS 250 over the mast tube. 3Looktheclamp.
1
2
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3
Dimensions of the Laser Receiver LS 250
45
100
250 332
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3.6 Switch Unit (accessory) Withtheswitchunititispossibletoconnect twosensorstooneDigitalController. Theconnections preferred are those for a grade sensor and for a slope sensor. If the MOBAmatic is used in conjunctionwiththeswitchunitandanadditionalinterconnectingcable(controller/sensor),itisnot necessarytochangeover theconnectionswhenselectinganothersensor.Thechangeoverismade bytheSLOPE/GRADEswitch. Theswitchunitshouldbemountedinapositionwhereitisprotected from water and dirt. Two M6 holes on the backare provided for mounting. Thedimensionscanbeseeninthefollowingdrawing.Careshouldbetakentomounttheswitchunit neartheDigitalControllerandtoensurethattheswitchiseasilyaccessible.Themountingposition isvertical(sensorconnectionsatthebottom) When mounting the switch unit make surethatthe connectionsat thebottom remainaccessible. There mustbe enough room tounplug the connectors withoutthe needfordismantlingtheswitch unit. Dimensions of the Switch Unit
TotheDigitalController
Selectionswitch
To the slope sensor To the grade sensor
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3.7 Connection of the cables ADigitalControllerisrequiredforeveryhydrauliccylindertobecontrolled. Thecablewiththe10polecablesocket,thatispermanentlyintegratedintothecontroller,mustbe conected to the 10 pole equiment plug on the machine.
1.Withoutthe switch unit Thesensorinterconnectingcableconnects theDigitalControllertothesensor. If you want to change the sensor the cable must be changed over.
To the sensor
To the machine
2. With the switch unit Withtheswitchunititispossibletoconnect twosensorstooneDigitalController. The preferredconnectionsarethoseforagrade sensorandfora slopesensor.Ifthe MOBAmaticisusedinconjunctionwiththeswitch unitandanadditionalinterconnectingcable (controller/sensor),itisnotnecessaryto changeovertheconnectionswhenselecting another sensor. The changeover is madeby the SLOPE/GRADE switch.
Totheslopecontroller
Tothegradecontroller To the machine
Note: Whenconnectingtheslopesensormakesuretoconnectthesideofthesensortothe corresponding controller.TheLaser receiver LT-360hasaspecialinterconnectingcable (seealsosection2of theseoperatinginstructions).
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4. Basic operationof theDigital Controller Inthissectionthegeneraloperationofthecontrollerisdescribed.Inthe operatinginstructionsfortheindividualsensorsanunderstandingofthe generaloperationisassumed. 4.1DescriptionoftheDigitalController Thecontrollercanbeusedforallcurrentmachinetypes.Thecontrollerhas a digitaldisplay, aLED display andfourfunctionlampsaswellaspush buttons tooperateit.
4.1.1Liquidcrystaldisplay Theliquidcrystaldisplayis,becauseofitsintegratedillumination,well readable. LOBAT
Thedisplaysymbolshavethefollowingsignificance: RAISE ARROW indicates the controller output. LOWER ARROW indicates the active controlleroutput. Positiveindication
Negativeindication
Slopetotheright
Slopetotheleft
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4.1.2 LED display TheLED'sareonlyusedtomakethestatusofthecurrentlydrivenvalveoutputsbetterperceptible fortheuser.Theirrepresentationisonlyanincreasedandmoredetaileddisplayofthefunctionof thearrowsymbolsontheLCdisplay.Inparticularwhentheuserisstandinginalargerdistancefrom thecontrollerorduringstrongerinsolationtheLEDdisplaywillbehelpful. LC-Display
LED-indicator
Status
Function - output
Big control deviation
Output UP is constantly on
Medium control deviation
Output UP is pulsing with big pulse width
Small control deviation
Output UP is pulsing with small pulse width
No control deviation
No output activated
Small control deviation
Output DOWN is pulsing with small pulse width
Medium control deviation
Output DOWN is pulsing with big pulse width
Big control deviation
Output DOWN is constantly on
Moba
Symbol constantly on
Arrow constantly on
Moba
Symbol flashes
Arrow flashes
Moba
Symbol flashes
Center on / Arrow flashes
Moba
No symbol activated
Center on
Moba
Symbol flashes
Center on / Arrow flashes
Moba
Symbol flashes
Pfeil blinkt
Moba
Symbol constantly on
Arrow constantly on
IfallLED'sflashatthesametimethereisanalarmcondition.
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4.1.3 Function lamps
Thefunctionlampshavethefollowingsignificance: Automatic lamp Lampon:automaticoperation---Lampoff:manualoperation
Directionlamp-LEFT/directionlamp-RIGHT(SpecialfunctionwithSonicSki) Ifbothlampsflashatthesametimethereisanalarmcondition. Stringlinelamp
(onlyrelevantforoperationwithSonicSki)
Lamp on: Lampoff:
Stringlinemodeactive Surfacemodeactive(averaging)
4.1.4 Push button unit FortheoperationoftheMOBA-maticfourpushbuttonsareavailable. Theyfacilitatesimpleoperationandonlyforafewsettingsdothey haveanadditionalfunction.
UP/DOWN push buttons With these buttons the setpoint can be changed when in automatc mode. Inmanualmodetheoutputfortherespectivevalveisaktiveforthedurationof pushing.
Automatic/Manual push button This button is used to change between manual mode and automatic mode. Set push button Thisbuttonisforzeroing,i.e.thesetpointtakesovertheactualvalueofthe controlledvariable.
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4.1.5 Combinations of push buttons
&
Automatik/Manuell - button & Set - button Via pushing this combination of buttons simultaneously you change betweenthetheuserparameter"sensitivity"and"controlwindow"atthe user menue.
Set - button & UP- or DOWN - button or
&
&
You can change the displayed value while slope sensing without influencetothesetpointviapushingtheSet-buttontogetherwiththeUP - or DOWN - button. This changing is able in manual mode as well as automatic mode.
UP - & DOWN - button By using the sonic-ski sensor you can change between stringline sensing and ground sensing via pushing the UP - and DOWN - button simultaneously.
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4.2Switch on test Afterswitch-onthecontrollercarriesoutadisplaytest.Allsegments oftheliquidcrystaldisplay,alllight-emittingdiodesoftheLED displayandallfourfunctionlampsareilluminatedforabouttwo seconds. If any part of the diplay or one of the LED's does not illuminatepleaseinformyourcustomerservice.
LOBAT
4.3Sensoridentification
Examples ofsensor identification
Aftertheswitch-ontestthecontrollerindicates twice,withanalternatingdiplay,thesensorwhich isconnected. Duringthe display ofthesensor thetwo direction lamps flash. Afterwardsthe controllerswitchesautomaticallytotheworking mode.
Slope sensor (right)
Slope sensor (left)
SonicSki
Note:
Rotary
Ifthesensorhasbeenchangedthedisplaywill continuewithanalternatingsensorindication until acknowledged by pressing any oneofthe buttons.Theuseristhereforeremindedthatthe sensor has beenchanged and that the settings have to be checked.
sensor
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LaserReceiver
4.4Sensitivitysetting Inautomaticmodethesensitivityofthevarioussensorsshouldbeadjusted.Therangeofadjustment isfrom1(lowsensitivity)to10(highsensitivity).IftheMOBA-maticworkstoounstabilyinautomatic mode,thesensitivity ofthecorrespondingcontrollershouldbereduced.IftheMOBA-maticworks toosluggishlyinautomaticmodethesensitivityofthecorrespondingcontrollershouldbeincreased. Procedure:Sensitivitysetting 1)
2)
3)
Press the A/M button and the SET-button simultaneously.
The display alternates between the sign "SE" and theenteredvalue. (standard"6")
By pr ess in g t he corresponding UP/DOWN buttonthevalueischanged. (Example: setting to the value7)
4)
A switch-back to working mode is made by pressing theA/Mbutton.Ifthebutton isnotpressedthecontroller switchesbackitself.
4.5 Control window setting (only for grade sensors) Ifthecontroldeviationisgreaterthanthesetrangethecontroldeviationwillberecognisedasafault. Thedisplaywillshowthesymbolforthecontrolwindow,thedirectionarrowsflashandthehyraulic cylinderswillnotbedriven.Thesensormusttobesetupagain. Procedure:Controlwindowsetting(in0.1cm/0.1inch/0.01feetsteps) 1)
Press the A/M button and the SET-button twice simultaneously.
2)
The display alternates betweenthesymbol forthe control window and the enteredvalue. (standard"6.0"(+/-3.0cm))
3)
4)
The value can be changed with theUP/DOWNbuttons. (Example: setting to the value8.0cm)
A switch-back to working mode is made by pressing theA/Mbutton.Ifthebutton isnotpressedthecontroller switchesbackitself.
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5. Operation of the Digi Slope Sensor Itis assumed that theDigi Slope sensorandthe digitalcontrolleraremounted,thecablesare connectedandthedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicates thetypeofsensor.Ifthesensorisbeingusedforthefirsttime,orifthesensorhasbeenchanged, thesensoridentificationmustbeacknowledgedbypressingany oneofthepushbuttons. Procedure:Acknowledgementofthesensoridentification 1A)
1B)
2)
The Digital Controller indicates the sensor identification(right).Both directionarrowsflash.
The Digital Controller indicates the sensor identification(left).Both directionarrowsflash.
Ifthesensorisconnected for thefirsttime,or has been changed, it must be acknowledgedby pressing anybutton.
5.1 Setting up the measured value Thesettingof the measured value only hastobe madeonce- duringinstallationandinitiation -at all controllers used in the system.Withthis the indicated measuredvalue ofthedigital controllersisadjustedtotheactualangleofslopeofthescreed.Forthatthisangleofslopemust be determined with a highly exact level or by placings the screed on a defined ground. In the following example one describes how to set the indicated measured value from value 2.45% to the actual value2.30%. Procedure:Settheslope 1)
Switchovertomanualmode with the A/M button. The functionlamp"AUTO"isoff. The display shows the measured value of the screed.
2)
3)
Press, and keep pressed, theSET-button.Thedisplay indicates "SEt" and then changes to indicate the measuredvalueagain.
Keep the SET-button pressed and adjust the measured value with the UP/DOWN buttons to the value2.30%.
Ifacorrectionshould be necessary during operation,thatcanbe done as described also in automatic mode.
If the mounting position of the Digi Slope Sensor is changed, or one of the controllers is exchanged, the set up procedure must be carried out again.
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5.2 Working with the Digi Slope Sensor ItisassumedthattheDigiSlopeSensorismounted,the measuredvariableissetupandthecables areconnected. Procedure: Working with the Digi Slope Sensor 1)
2)
3)
note: To execute mark 3 is absolute essential. By disregarding this the screed move to an undefinitepositionorthe sign for"Controlwindow" appearsatthedisplay.
Switchovertomanualmode with the A/M button. The function lamp "AUTO" is off.
Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup. (Example 5.35% slopetoright).
Now the SET-button must bepressedtosettheslope ofthescreedassetpoint. Thedisplayindicates"SEt".
4)
6)
7)
The diplay indicates the measuredvalueagain.The setpoint is set to the measuredvalue.Switchover toautomaticmodewiththe A/M button. The function lamp "AUTO" is on.
The controller now shows 5.35% as setpoint. The controllernowcontrolsto this value. A control deviation will now be indicated withthe RAISE/ LOWER arrows.
4)
Thesetpointcan bechanged with the UP/DOWN buttons. (doingstepbysteptokeep insidetherangeofcontrol window)Thecontrollerwill nowcontroltothisnewvalue. (Example6,00%).
8)
The measured value can now be indicated by switchingoverwiththeA/M switchandtheslopeofthe screed checked. The automatic control of the valveisswitchedoff.
Sensitivitysetting Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions.
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6. Operation of the Sonic Ski ItisassumedthattheSonicSkiandthedigitalcontrolleraremounted,the cablesareconnectedand thedigitalcontrollerhasitsvoltagesupply.Afterswitchon thecontrollerindicatesthetypeofsensor. If the sensor is being used for the first time, or if the sensor has been changed, the sensor identification mustbe acknowledged bypressinganyoneofthe pushbuttons. Procedure:Acknowledgementofthesensoridentification 1)
2)
Thecontrollerindentifiesand indicatesthesensor.Both directionarrowsflash.
Ifthesensorisconnected for thefirsttime,or has been changed, it must be acknowledgedby pressing anybutton.
Note:The Sonic Ski is not suitable for all applications. For some applications the use of the Digi Rotary Sensors is recommended.
6.1Stringlinesensing Forstringlinesensingthe Sonic Ski must operate in thetransversedirection.
Stringline Procedure:Stringlinesensing 1)
3)
2)
4)
ca.350mm
Switchovertomanualmode with the A/M button. The function lamp "AUTO" is off.
The stringline mode is activated bypressingthe UP/DOWNbuttonssimultaneously.Thestringlinelamp ison.
Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.
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Stringline Position the Sonic Ski 350cmabovethestringline (measuredvalueindication mustbefullyon)
5)
7)
6)
The SonicSki shouldbe so positioned that both directionalarrowsareoff (in the middle above the stringline) Lamps off - stringline middle Lampeon-stringlinehalf middle Lampflashes-stringline outside Readjust Sonic Ski if the stringlineisoutofrange.
PresstheSET-button. Thedisplayindicates"SEt". Themeasuredvalueandthe setpointarenowsettozero.
9)
10)
Thesetpointcanbechanged with the UP/DOWN buttons.The setpoint at automatic mode changes continuouslyin1mmsteps. Thecontrollerchangesthe workingpointaccordingto thesetpoint.
Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.
8)
Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button. (e.g. for the equivalent thicknessoflayer)
Thecontrollermaintainsthe screedtothesetpoint.
With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.
Sensitivity Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions. Control window ThecontrolwindowisactivewhentheSonicSkiisinoperation.Settingofthecontrolwindowis describedinsection4.5oftheseoperatinginstructions.
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6.2 Ground sensing Ground ForgroundsensingtheSonic Ski.mustworkinthelongitudinaldirection.
Procedure: Ground sensing 1)
3)
2)
4)
ca.350mm
Switchovertomanual mode with the A/M button. The function lamp "AUTO" is off.
Th e g rou nd mo de (averaging)isactivatedby pressing the UP/DOWN buttonssimultan-eously. Thestringlinelamp isoff.
Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.
5)
6)
7)
Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.
The two direction arrows have no meaning when groundsensing.
PresstheSET-button. Thedisplayindicates"SEt". Themeasuredvalueandthe setpointarenowsettozero.
9)
10)
Thesetpointcanbechanged with theUP/DOWNbuttons. Thesetpointat automatic modechangescontinuously in1mmsteps.Thecontroller changestheworking point accordingtothesetpoint..
Ground Position the Sonic Ski 350cmabovethestringline (measuredvalueindication mustbefullyon)
8)
Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button. (e.g. for the equivalent thicknessoflayer)
Thecontrollermaintainsthe screedtothesetpoint.
Sensitivity Ifthecontrolinautomaticmodeistoosluggishor toounstablethesensitivitysettingshouldbe changedaccordingly.Lookatsection4.4ofthese operatinginstructions. Control window
With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.
ThecontrolwindowisactivewhentheSonicSki isinoperation.Settingofthecontrolwindowis described in section 4.5 of these operating instructions.
- Page 30 -
7. Operation of the Digi Rotary Sensor ItisassumedthattheDigiRotarySensorandthedigitalcontrolleraremounted,thecablesare connectedandthedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicates thetypeofsensor.Ifthesensorisbeingusedforthefirsttime,orifthesensorhasbeenchanged, thesensoridentificationmustbeacknowledgedbypressingany oneofthepushbuttons. Procedure:Acknowledgementofthesensoridentification 1)
2)
Thecontrollerindentifiesand indicatesthesensor.Both directionarrowsflash.
Ifthesensorisconnected for thefirsttime,or has been changed, it must be acknowledgedby pressing anybutton.
Note:payattentiontotheforceofthesensing tube on the sensing ski.
- Page 31 -
7.1Stringlinesensing Procedure:Stringlinesensing 1)
Switchovertomanual mode with the A/M button. The function lamp "AUTO" is off.
5)
Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.
Thecontrollermaintainsthe screedtothesetpoint.
2)
4)
3)
Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.
6)
Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button. (e.g. for the equivalent thicknessoflayer)
Stringline Thesensingtubemustapply light pressure onto the stringline.Thepressurecan be set with the counterweight.
PresstheSET-button. Thedisplayindicates"SEt". The measured value and thesetpointarenowsetto zero.
7A)
8)
Thesetpointcanbechanged with theUP/DOWNbuttons. Thesetpointat automatic modechangescontinuously in1mmsteps.Thecontroller changestheworking point accordingtothesetpoint.
With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.
Sensitivity Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions. Control window Thecontrol windowisactivewhentheDigiRotarySensorisinoperation.Settingofthe control windowisdescribedinsection4.5oftheseoperatinginstructions.
- Page 32 -
7.2 Ground sensing Procedure: Ground sensing 1)
Switchovertomanual mode with the A/M button. The function lamp "AUTO" is off.
5)
Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.
2)
3)
Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.
6)
Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button. (e.g. for the equivalent thicknessoflayer)
4)
Ground Thesensingskimustapply light pressure onto the ground. The pressure can be set with the counterweight.
PresstheSET-button. Thedisplayindicates"SEt". The measured value and thesetpointarenowsetto zero.
7)
8)
Thesetpointcanbechanged with theUP/DOWNbuttons. Thesetpointat automatic modechangescontinuously in1mmsteps.Thecontroller changestheworking point accordingtothesetpoint.
Thecontrollermaintainsthe screedtothesetpoint.
With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.
Sensitivity Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions. Control window Thecontrolwindowis activewhenthe DigiRotarySensorisinoperation.Settingofthe control windowisdescribedinsection4.5oftheseoperatinginstructions.
- Page 33 -
8. Operation of the Laser Receiver LS 250 ItisassumedthattheLS-250andthedigitalcontrolleraremounted,thecablesareconnectedand thedigitalcontrollerhasitsvoltagesupply.Afterswitch-on thecontrollerindicatesthetypeofsensor. If the sensor is being used for the first time, or if the sensor has been changed, the sensor identificationmustbeacknowledgedbypressinganyoneofthepushbuttons. Procedure:Acknowledgementofthesensoridentification 1)
2)
Thecontrollerindentifiesand indicatesthesensor.Both directionarrowsflash.
Ifthesensorisconnected for thefirsttime,or has been changed, it must be acknowledgedby pressing anybutton.
8.1 Working with the LS 250 Procedure: Working with the LS 250 2) 1)
Switchovertomanual mode with the A/M button. The function lamp "AUTO" is off.
Positionthescreedatthe workinglevel.Withthe UP/ DOWN buttons on the controller, or with the operatingpartonthepaver, thestartpositionofthetow pointsaresetup.
3A)
3B)
Settheheightofthelaser receiversothatthelaser beamtouchinthemiddleof therceivingrange.
If the laser beam is not receivedbythereceiver,the receivermustbemovedinto rangetillonoftheLED'sis on.
- Page 34 -
3C)
4)
5)
... must be moved to alowerposition. Switch over to automatic mode with the A/M button. The function lamp "AUTO" ison.
...issetup correctly.
...mustbemovedto ahigherposition. The receiver...
6)
Theindicatedvaluecanbe alteredwithoutaffectingthe working pointvia pushing theSET-buttontogetherwith the UP- orDOWN - button.
7)
PresstheSET-button. Thedisplayindicates"SEt". The measured value and thesetpointarenowsetto zero.
Thecontrollermaintainsthe screedtothesetpoint.
8)
Thesetpointcanbechanged with theUP/DOWNbuttons. Thesetpointat automatic modechangescontinuously in1mmsteps.Thecontroller changestheworking point accordingtothesetpoint.
With the A/M button the controllercanbeswitched back to manual mode. The automatic control of the valveisthenswitchedoff.
Sensitivity Ifthecontrolinautomaticmodeistoosluggishortoounstablethesensitivitysettingshouldbe changedaccordingly.Theprocedureisdescribedinsection4.4oftheseoperatinginstructions. Control window Thecontrol windowis activewhentheDigiRotary Sensorisinoperation.Settingofthecontrol windowisdescribedinsection4.5oftheseoperatinginstructions.
- Page 35 -
9. Maintenance TheMOBA-matichasbeendevelopedforahighlevelofoperatingreliability. Atregularintervalsthesupplycablesshouldbeinspectedforpossibledamageanduncleanliness. Inordertoavoidbadcontactsthethreadsoftheconnectorsandtheconnectorcapsmustbefreeof dirt,grease,asphaltorcement.Onlysuitablecleaningagentsshouldbeused.
10. Connection diagram, technical specification and alarm indications 10.1 Pin connections A=-Batt. B=+Batt(11...30VDC) C=Output UP D=Output DOWN E=NC F=NC G=digital Input"sideofmachine" H=+ CAN I=- CAN J=digital Input "externvalvedisconnection"
Onthe controller To the machine 10polecable socket
A=+Vcc(11...30V) B=Send C=GND D=Receive E=Adr.1 F=Adr./Rec.2 G=Screen
Onthe controller To the sensor 7 pole case socket
Interconnection cable 6m (04-02-00240) tothesensor(7polecablesocket)
tothecontroller(7polecableplug)
A B C D E F G
A B C D E F G
- Page 36 -
10.2Technicalspecification 10.2.1DigitalController Nominal voltage: Operatingvoltagerange:
24V DC 11V to 30V DC
Currentconsumption: Allowablevoltageripple:
<300mA(withoutvalvecurrent) +/- 10%
Ambienttemperaturerange: Storagetemperaturerange: Wrongpolarityprotection:
-10to +70°C -25to +80°C builtin
Shortcircuitprotectionofsensoroutputs: EMIprotection:
builtin builtin
Enclosureprotection: Switchedoutputs:
IP 54 ON/OFF NPN maximum 3.0 A / 24V DC
Overvoltageprotection: Switchingfrequency: Shockresistance:
builtin 0.5 bis 3.0 Hz PWM 10 bis 55 Hz 0.35 mm amplitude
Mounting: Allowableleadlength tothesensor:
Plugin 20m screened
10.2.2 Digi Slope Sensor Nominal voltage: Operatingvoltagerange:
24V DC 11V to 30V DC
Currentconsumption: Allowablevoltageripple:
< 25mA +/- 10%
Measurement range: Internalresolution: Linearityinthe range0%to10%:
+/-25% 0,05% +/-0,1%
Stabilityofthezeropoint: 0,1% Cross axis error: less than 1% up to max. 10% of theangle Temperaturecoefficientofthezeropoint: Temperaturecoefficientofthegain: Timeconstant:
0,005% / °C 0,1% / °C 0,3sec
measuringrate: Ambienttemperaturerange:
25msec -10to +70°C
Storagetemperaturerange:
-25to +80°C
- Page 37 -
Wrongpolarityprotection: Enclosureprotection:
builtin IP 54
Shockresistance: Vibrationresistance: Mounting:
15g, 15ms 10 to 55 Hz, 0.35mm amplitude screw mounting
Allowableleadlength tothesensor:
20m screened
10.2.3 Sonic Ski Nominal voltage:
24V DC
Operatingvoltagerange: Currentconsumption:
11V to 30V DC < 100mA
Allowablevoltageripple: Measuring range:
+/- 10% 20cm to 100cm
Internalresolution: Reproduceability: Ultrasonicnominalfrequency:
0.5mm +/-1mm 200kHz
Transmission pulserate: Ambienttemperaturerange:
25msec -10to +70°C
Storagetemperaturerange: Wrongpolarityprotection: EMIprotection:
-25to +80°C builtin builtin
Enclosureprotection: Shockresistance:
IP 54 10 to 55 Hz, 0.35mm amplitude
Vibrationresistance: Mounting:
10 to 55 Hz clamp mounting
Allowableleadlength tothesensor:
20m screened
10.2.4 Digi Rotary Sensor Nominal voltage:
24V DC
Operatingvoltagerange: Currentconsumption: Allowablevoltageripple:
11V to 30V DC < 25mA +/- 10%
Measuring range: Internalresolution:
+/-30° 0.1°
Reproduceability:
+/-0.2°
- Page 38 -
Transmissionpulserate: Ambienttemperaturerange:
25msec -10to +70°C
Storagetemperaturerange: Wrongpolarityprotection: EMIprotection:
-25to +80°C builtin builtin
Enclosureprotection: Shockresistance:
IP 54 10 to 55 Hz, 0.35mm amplitude
Vibrationresistance: Mounting: Allowableleadlength tothesensor:
10 to 55 Hz clamp mounting 20m screened
10.2.5 LS 250 Nominal voltage: Operatingvoltagerange: Currentconsumption:
24V DC 11V to 30V DC max 100mA
Allowablevoltageripple: Measurement window:
+/- 10% 250 mm
Resolution: Ambienttemperaturerange: Storagetemperaturerange:
+/-1mm -25to +70°C -40to +85°C
Wrongpolarityprotection: EMIprotection:
builtin builtin
Enclosureprotection: Shockresistance:
IP 54 10 to 55 Hz, 0.35mm amplitude
Vibrationresistance: Mounting: Allowableleadlength tothesensor:
10 to 55 Hz clamp mounting 20m, screened
- Page 39 -
10.3Faultindications
Faultindication
Fault diagnosis
Controlleroutput
no SEn
Controller does not
Outputs inhibited in
Connectsensor.
recogniseasensor.
automatic mode.
Checkcableconnections,
Action
changeifnecessary. Change sensor.
Son out SLo out
Measured value of the
Outputs inhibited in
corresponding sensor
automatic mode.
Pot out LAS out
outsidetheallowablerange.
Son dEF SLo dEF
Controller detects a
Outputs inhibited in
defectivesensor.
automatic mode.
Check sensorsetting or checkitsdirection. Change sensor.
Checkcableconnections, changeifnecessary. Change sensor.
Err2
Data loss of the battery
Outputs inhibited in
backed up memory.
automatic mode.
Acknowledge an alarm withanybutton. Setworkingposition again (zeroandsetpoint).
Err3
Data loss of the battery
Outputs inhibited in
Err4 Err5
independently stored
automatic mode.
Acknowledge the alarm indicationbypressungany button.Themachine para-
parameter.
meterswillbesettotheir basicvalues.Ifnecessary setupagain. Setworkingpositionagain (zeropoint andsetpoint).
- Page 40 -
10.4Sensitivitytables Table 1
Table 2
Sonic-Ski / LS250
Only rotation sensor
Sensitifity Deadband Propband SE db (mm) Pb (mm)
Sensitifity Deadband Propband SE db (mm) Pb (mm)
1 2
3.8 3.6
18.0 16.0
1 2
3.0 2.8
18.0 16.0
3 4
3.4
14.0
2.6
14.0
3.2
12.0
3 4
2.4
12.0
5 6
3.0 3.0
10.0 8.0
5 6
2.0 2.0
10.0 8.0
7 8 9
2.4 1.8
6.0 5.0
1.4 0.8
6.0 5.0
1.6
4.0
7 8 9
0.6
4.0
10
1.6
3.0
10
0.4
3.0
Table 3 Laserreceiver 5 cannel Sensitifity SE
1 2
Table 4 Slope sensor
Valve output (%)
1 2 4
Sensitifity Deadband Propband SE db (%) Pb (%)
= min. pulse
1 2
0.18 0.16
1.60 1.40
6 8
3 4 5
0.14 0.12 0.10
1.20 1.00 0.80
6 7
10 15
6 7
0.08 0.04
0.60 0.50
8 9 10
20 25 100 = black & withe
8 9 10
0.02 0.02 0.02
0.40 0.30 0.20
3 4 5
- Page 41 -
11. Spare parts Digitaler-Regler / Digital-Controller
Sonic-Ski
1
Digi-Slope
1 2
Digi-Rotary
1
LS-250
2 3 4
1 5
1
3
Verbindungskabel 6m / Conn. Cable 6m
1 2
2 3
DigitalerRegler /DigtalController Pos. Bestell-Nr./Order-no. 01 04-02-02540
Bezeichnung KabelRegler/Maschine 3m
Description CableController/Machine3m
Verbindungskabel 6m Regler/Sensor / Connecting Cable 6m Controller/Sensor Pos. 01 02 03
Bestell-Nr./Order-no. 02-15-01230 02-15-01320 01-03-00165
Bezeichnung Kabeldose7pol. Kabelstecker7pol. Tülle
Description Cableconn.7polefemale Cable conn.7pole male Spout
Bezeichnung Gehäusedeckel DichtungfürGehäusedeckel StaubkappefürGerätestecker7pol. Gerätestecker7pol.mitKabel Dichtungfür Gerätestecker7pol.
Description Housingtop Gasketforhousingtop Dustcapforconn.7pole Connector7polewithcable Gasketforconn.7pole
Digi-Slope Pos. 01a 01b 02a 02b 02c
Bestell-Nr./Order-no. 01-17-01751 01-11-00250 01-04-00080 03-06-00450 01-11-00161
- Page 42 -
Digi-Rotary Pos. 01 02a 02b 02c 03 04 05a 05b 05c 05d -
Bestell-Nr./Order-no. 01-17-00920 01-04-00080 02-15-01160 01-11-00161 01-17-00950 01-17-01030 03-02-00295 01-17-00860 01-17-00870 01-17-00880 04-05-00080 04-05-00100 04-05-00070
Bezeichnung Aufnahmezapfen StaubkappefürGerätestecker7pol. Gerätestecker7pol. Dichtungfür Gerätestecker7pol. AchsefürDigiRotary LagerschalemitLager SensorPot.mitHalterung RiemenradfürPotentiometer Riemenrad für Achse Zahnriemen Tastrohr8" Tastski Tastarm
Description Centeringpivot Dustcapforconn.7pole Connector7pole male Gasketforconn.7pole ShaftforDigiRotary Bearingshellandbearing Sensorpotentiometerwithholder Beltwheelforpotentiometer Beltwheelforaxle Toothedbelt SensingTube 8" SensingSki Sensing Arm
Bezeichnung StaubkappefürGerätestecker7pol.
Description Dust capfor Conn.7pole male
Bezeichnung StaubkappefürGerätestecker7pol. StaubkappefürGerätestecker7pol.Bajonet Spannstift Abstandshülse Kettenglied Feder Hebel
Description DustcapforConn.7pole DustcapforConn.7polebajonett Lockingpin Spacer Chainlink Spring Leffer
Sonic-Ski Pos. Bestell-Nr./Order-no. 01 01-04-00080
LS 250 Pos. 01a 01b 02a 02b 02c 02d 03
Bestell-Nr./Order-no. 01-04-00080 02-15-01324 01-01-01026 01-17-00452 01-17-00530 01-01-01031 04-05-00047
- Page 43 -
12. Structure of menue Swit ch on voltage
Data record faulty ?
No
Yes
Starti ng message "1888"
Erro r message e. g. "Err / 2"
So ftware versi on and i dentifi er "3.26 / 024"
X
(2. ..5)
X
T
T
1 sec.
4 sec.
Sen sor message e. g. "Son / 1"
X
T 2 sec.
Working
Operator
Z eropoint and setpoint setting ; Cylinder r aise / lower Multiplexb connected
No
Yes JA Automatic mode on / of f Mult ipl ex ev al uation "S_S / " (single / multiple) Sensor adjust ment Sensi tivity "SE / 6" (1-10)
Swit ch over reference stringline/ground
Con trol win dow " / 6.0"
T 5 sec.
X
any key
T
F our seconds time-invar iant
4 sec.
- Page 44 -
( 2.0cm-20.0cm / OFF or 0. 8inch-8. 0inch / OFF or 0. 06Ft-0.66Ft / OFF)
Pr ess keys "Automatic/ Manual" an "Ret urn" simult aneous
13. Declaration of conformace
Declaration of conformance to ISO/EC Guide 22 and EN 45014 standards
Name of manufacturer:
MOBA Mobile Automation
Address of manufacture:
MOBA Mobile Automation Vor den Eichen 4 D-65604 Elz
The manufacturer declares that the products: Product types:
MOBA-matic
System
Model numbers of the components which were tested in a typical system: Digital Controller 04-25-10013 Sonic-Ski 04-20-10010 (Test report 909) --- Digi Rotary 04-20-40010 (Test report 909) --- Digi Slope 04-20-20010 Laserempfänger LS-250 04-60-11010 are designed and manufactured to meet the following standards: Saftey:
DIN VDE 411, part 1, 0001/10.73
EMC:
EN 55011 - DIN VDE 0875 T11 (1992), class B ENV 50140 - DIN VDE 847 T3 (1993) criterion A ENV 50140 - DIN VDE 847 (1993), IEC 65A/77B (Sec) 145/110 criterion A EN61000-4-2 (1995), IEC 1000-4-2 (1995), VDE0847 part 4-2 criterion B ENV50141 (1993), E IEC 1000-4-6, E DIN VDE 0843 T6:12/93 EN61000-4-4:1995, IEC 1000-4-4:1995, VDE 0847 part 4-4 criterion B
Performance criteria according to EN 50082 T/2
Additional information: The products meet the EMC-requirements of 89/336/EEC. The products were tested in typical configurations. It is not permitted to take the appliances into service if it is not clarified, that the machine in which this shall be installed is conform to the Council Directive.
Elz, March 14th, 1999
Dipl.-Ing. Markus Wendel Quality manager
- Page 45 -
14. Short instructions MOBA-matic Basically adjustment has always to be carried out in manual mode! Function lamp off
Operation: Grade sensor (Operating instructions page 27 to 34) 1)
2)
3) Sensor
Position the screed at the start thickness of layer. Adjust the tow points, according to your paver, at ca. 1,5 X thickness of layer.
4)
Position the sensor.
Press UP/DOWN button simultaneously. Stringlineor groundmodewillbeadjusted at the Sonic-Ski.
Function lamp on Switch over to automatic mode with the A/M button. MOBA-matic keeps the screed on grade.
Press the SET-button.
The setpoint can be changed by pressing the UP or DOWN button.
Stringline Ground
Operation: Slope sensor (Operating instructions page page 25 to 26) 1)
Position the screed at the start thickness of layer. Adjust the tow points, according to your paver, at ca. 1,5 X thickness of layer.
2)
The MOBA-matic controller indicates the actual slope of the screed in %. Indicated slope is not correct? Set up measured value has to be carried out (pls. see operating instructions page 25, point 5.1).
3)
4)
Press the SET-button.
Function lamp on Switch over to automatic modus. The MOBA-matic keeps the screed on slope.
The setpoint for automatic mode will be set the same as the actual slope of the screed.
Sensitivity setting (Operating instructions page23): 1) 2) 3)
Press A/M and SET- button simultaneously.
The display alternates between the sign "SE" and the entered value.
The setpoint can be changed by pressing the UP or DOWN button.
4)
By pressing the correspondingUP/DOWNbuttonthe value is changed. (Example: setting to the value 6)
A switch-back to working mode is made by pressing the A/M button. If the button is not pressed the controller switches back itself.
Switch off the automatic mode with the A/M button. Function lamp off
- Page 46 -
MOBA-matic Parameter settings -englishVersion 3.26-120
MOBA Mobile Automation GmbH Vor den Eichen 4 D - 65604 Elz Tel.: 06431/9577-0 Fax.: 06431/9577-77 Date: 08/00
MOBA-Matic V 3.26-024
CONTENTS:
1. General information ............................................................................... 3
2. Operator menue ..................................................................................... 4 2.1 Invocation and characteristic features ........................................... 4 2.2 Structogram .................................................................................... 5 2.3 Description of parameters .............................................................. 6
3. Standard parameter menue .................................................................... 7 3.1 Invocation and characteristic features ........................................... 7 3.2 Structogram .................................................................................... 9 3.3 Description of parameters ............................................................ 10
4. Extended parameter menue ................................................................. 11 4.1 Invocation and characteristic features ......................................... 11 4.2 Structogram .................................................................................. 13 4.3 Description of parameters ............................................................ 15 4.4 Extended operator menue ............................................................ 17 4.4.1 Structogram........................................................................ 17 4.4.2 Description of parameters.................................................. 17
-2-
MOBA-Matic V 3.26-024
1. General information General information
1. General information
All parameters have been factory preset to default values at the house of MOBA. With these defaults a sufficient operation of the paver is ensured. Nevertheless it is recommended to optimize each system by adjusting its parameters depending on the specific conditions of the machine.
The parameter settings can be done in manual mode as well as in automatic mode. So the user has got the possibility to optimize his system while working.
If any key is pressed while the starting message is indicated, the software version appears on the display for about 4 seconds.
In this manual we will not separately deal with the working menue of the MOBA-matic. For informations and instructions concerning the working menue please see the operating instruction.
-3-
MOBA-Matic V 3.26-024
2. Operator menue 2.1 Invocation and characteristic features
2. Operator menue
2.1 Invocation and characteristic features
The operator menue can be called up from the working menue only.
The call up of the first parameter is done by pressing the A/M key and the ENTER key at the same time. With this key combination also the switch over from one parameter to the next is done.
By pressing the UP key or the DOWN key parameter values are set or function modes are switched over.
The operator menue can be left any time by pressing the A/M key.
If no further key is pressed within 5 seconds after a
T
parameter is called up the controller automatically switches back to the working menue.
-4-
MOBA-Matic V 3.26-024
2. Operator menue 2.2 Structogram
2.2 Structogram
Switch on voltage
Data record faulty ?
No
Yes
Starting message "1888"
Error message e.g. "Err / 2"
Software version and identifier "3.26 / 024"
X
(2...5)
X
T
T
1 sec.
4 sec.
Sensor message e.g. "Son / 1"
X
T 2 sec.
Working
Operator
Zeropoint and setpoint setting; Cylinder raise / lower Multiplexb connected
No
Yes JA Automatic mode on / off Multiplex evaluation "S_S / " (single / multiple) Sensor adjustment Sensitivity "SE / 6" (1-10)
Switch over reference stringline/ground
Control window " / 6.0"
T 5 sec.
X
any key
T
Four seconds time-invariant
4 sec.
-5-
( 2.0cm-20.0cm / OFF or 0.8inch-8.0inch / OFF or 0.06Ft-0.66Ft / OFF)
Press keys "Automatic/Manual" an "Return" simultaneous
MOBA-Matic V 3.26-024
2. Operator menue 2.3 Description of parameters
2.3 Description of parameters
Parameter
Sign
Multiplex evaluation
S_S
Sensitivity
SE
Control window
Default
Range
Description Only active if a multiplexbox connected. = only the middle sensor is evaluated; = all 3 sensors are evaluated;
6
3.0
is
1 - 10 or An increase of this value means that 1.0 - 10.0 for the controlling happens faster and it is Prop and Servo; tried to get a closer result to the adjusted setpoint. 2.0 - 20.0cm; 0.8 - 8.0inch; 0.06 - 0.66Ft; or OFF;
The automatic control of the valves is switched off and the sign of the control window is indicated, if a deviation appears bigger than the value set here. This parameter can be deactivated by increasing the value until „OFF“ is indicated.
-6-
MOBA-Matic V 3.26-024
3. Standard parameter menue 3.1 Invocation and characteristic features
3. Standard parameter menue
3.1 Invocation and characteristic features
The standard parameter menue can be called up from the working menue only.
Therefore: First switch over to the operator menue by pressing the A/M key and the ENTER key at the same time.
Hold on the ENTER key for 3 seconds until „PA“ is
Hold on for 3 seconds
indicated.
Within the next 3 seconds the key sequence: 1) – ENTER key
1
2) – DOWN key
2
3) – UP key
3
has to be pressed.
The operator menue can be left any time by pressing the A/M key.
-7-
MOBA-Matic V 3.26-024
3. Standard parameter menue 3.1 Invocation and characteristic features
The switch over from one parameter to the next is done by pressing the ENTER key.
By pressing the UP key or the DOWN key parameter values are set or function modes are switched over.
If the controller is at the standard parameter menue and the UP key and the ENTER key are pressed at the same time until the display indicates „PA“/“StA“, all parameters are set to their default values. M o b a
M o b a
The controlling of the valves with the adjusted pulses or currents can be tested immediately at the standard parameter menue. (Procedure see structogram 3.2)
-8-
MOBA-Matic V 3.26-024
3. Standard parameter menue 3.2 Structogram
3.2 Structogram
WORKING MENUE
K Standard parameter menue Key combination Sampling frequency of valves "FrE / 2.0"
K
:
1.) Keys
(0.5 Hz - 8.0 Hz) 2.) Key
until M o b a
Min. pulse valve raise* " _P / 50"
3.) Key sequence
(5 msec - 250 msec)
Min. pulse valve lower* " _P / 50" (5 msec - 250 msec)
Unit of distance (Grade sensors) "CAL / CEn" (CEn / inch / Ft) If you are working at a parameter marked with * you have the following additional function:
Cross slope resolution "rES / 0.02" (0,1% / 0,05% / 0,02%)
If the keys
* The alternating controlling of the valves with the adjusted pulses can be activated and deactivated by pressing both arrow keys "UP" and "DOWN" at the same time (only in manual mode).
are pressed simultaneous until the display indicates M o b a
(at the parameter menue), all parameters are set to their default values.
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M o b a
MOBA-Matic V 3.26-024
3. Standard parameter menue 3.3 Description of parameters
3.3 Description of parameters
Parameter
Sign
Default
Sampling frequency of valves
FrE
2.0
0.5 - 8.0Hz;
Frequency for the valve drive within the Propband.
Min. pulse of valve raise
_P
40
5 - 250msec;
Shortest time that is to be used for the drive of the valve raise, when the deviation is within Propband = defines the lowest possible cylinder speed.
Min. pulse of valve lower
_P
64
5 - 250msec;
Shortest time that is to be used for the drive of the valve lower, when the deviation is within Propband = defines the lowest possible cylinder speed.
Unit of distance
CAL
Range
CEn
Description
Physical unit for all distance measurements: CEn = Centimeter; inch = Inch; Ft = Feet;
Cross slope resolution
rES
0.02
Displayed resolution of the cross slope: 0.1 = 1/10%; 0.05 = 5/100%; 0.02 = 2/100%;
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MOBA-Matic V 3.26-024
4. Extended parameter menue 4.1 Invocation and characteristic features
4. Extended parameter menue
4.1 Invocation and characteristic features
The extended parameter menue can be called up from the working menue only.
Therefore: First switch over to the operator menue by pressing the A/M key and the ENTER key at the same time.
Hold on the ENTER key for 3 seconds until „PA“ is indicated.
1
Within the next 3 seconds the key sequence: 1) - ENTER key
2
2) - DOWN key
3
3) - UP key has to be pressed.
Now hold the ENTER key pressed for about 5 seconds.
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MOBA-Matic V 3.26-024
4. Extended parameter menue 4.1 Invocation and characteristic features
The operator menue can be left any time by pressing the A/M key.
The switch over from one parameter to the next is done by pressing the ENTER key.
By pressing the UP key or the DOWN key parameter values are set or function modes are switched over.
If the controller is at the extended parameter menue and the UP key and the ENTER key are pressed at the same time until the display indicates „PA“/“StA“, all parameters are set to their default values. M o b a
The controlling of the valves with the adjusted pulses or currents can be tested immediately at the extended parameter menue. (Procedure see structogram 4.2)
If the sensitivity mode is deactivated at the extended parameter menue, the operator menue changes. (See section 4.4 of these instructions)
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M o b a
MOBA-Matic V 3.26-024
4. Extended parameter menue 4.2 Structogram
4.2 Structogram
WORKING MENUE
K Extended parameter menue key combination
Sensitivity mode SE "SES / on"
K
:
1.) keys
(on / OFF)
2.) key
Sampling frequency of valves "FrE / 2.0"
until M o b a
3.) key sequence
(1.0 Hz - 8.0 Hz)
4.) key
for more than 5 Sec.
Min. pulse valve raise* " _P / 50" (5 msec - 250 msec)
Min. pulse valve lower* " _P / 50" (5 msec - 250 msec)
Delta max pulse* "d_P / 80" (0 msec - 100 msec)
Unit of distance (Grade sensors "CAL / CEn" (CEn / inch / Ft)
B
A
Max. pulse valve raise or lower = Min. pulse valve raise or lower + Delta max pulse
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MOBA-Matic V 3.26-024
4. Extended parameter menue 4.2 Structogram
A
B
Slope resolution "rES / 0.02" (0,1% / 0,05% / 0,02%)
Low-pass filter limit frequency "FGF / 1.0" (0,4 Hz - 10,0 Hz)
This parameter is factory preset to default values. It has to be set for each type of sensor separate and will be automatically reloaded when another type of sensor is chosen.
CAN-Ski Adressmode "S.Ad / 8" (8 / 4)
Cycle time CAN-Message "CYC / 0,10" (0,01sec-10,0sec / OFF)
Sensor identifier** "Son / "
If the keys
are pressed simultaneous until the display indicates M o b a
M o b a
(at the parameter menue), all parameters are set to their default values.
If you are working at a parameter marked with * or ** you have the following additional functions: * By pressing both arrow keys ("UP" and "DOWN") at the same time (only in manual mode) the alternating controlling of the valves with the adjusted pulses or currents can be activated and deactivated. ** By pressing both arrow keys ("UP" and "DOWN") at the same time the measured value of each sonic of the Sonic-Ski sensor will be indicated separatly. These values are without compensation of running time and correspond to 1 mm.
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MOBA-Matic V 3.26-024
4. Extended parameter menue 4.3 Descrition of parameters
4.3 Descriptionof parameters
Parameter
Sign
Default
Range
Description
Sensitivity SE
SES
on
Sampling frequency of valves
FrE
2.0
0.5 - 8.0Hz;
Parameter only for On/Off valves Frequency for the valve drive within Propband.
Min. pulse of valve raise
_P
40
5 - 250msec;
Shortest time that is to be used for the drive of the valve raise, when the deviation is within Propband = defines the lowest possible cylinder speed.
Min. pulse of valve lower
_P
64
5 - 250msec;
Shortest time that is to be used for the drive of the valve lower, when the deviation is within Propband = defines the lowest possible cylinder speed.
Delta max pulse
d_P
80
0 - 100msec
The sum of Min. pulse raise or lower and the time that is set here results in the Max. pulse (highest allowed cylinder speed) for the valve drive within Propband. The pulse-times between Min. and Max. are interpolated over the range of the Propband.
Unit of distance
CAL
CEn
Physical unit for all distance measurements: CEn = Centimeter; inch = Inch; Ft = Feet;
Slope resolution
rES
0.02
Displayed resolution of the cross slope: 0.1 = 1/10% 0.05 = 5/100% 0.02 = 2/100%
Enables to activate or deactivate the parameter >Sensitivity< of the operator menue. on = Sensitivity setting from prestored values; OFF = Deadband and Propband can be set directly - operator menue has changed.
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MOBA-Matic V 3.26-024
4. Extended parameter menue 4.3 Description of parameters
Parameter
Sign
Default
Low-pass filter limit frequency
FGF
1.0
CAN-Ski Adressmode
S.Ad
8
Range 0.4 - 10.0Hz
Description Low-pass filter of 2 nd order; Value has to be set for each type of sensor seperate and will be automatically reloaded when another type of sensor is chosen. 8 (new adressing) = 2 MOBA-matic controllers with 4 sensors each can operate in one CAN-network; 4 (old adressing) = only in order to ensure the downward compatibility to old Ski models and old Big-Ski junctionboxes.
Cycle time CAN-Message
CYC
0,10
0,01 - 10,0sec or OFF
Sensor identifier
Time interval that is used by the MOBA-matic to send the controlrelevant parameters (Actual value, setpoint etc.) onto the CAN-bus. The current connected type of sensor is detected. If the Sonic-Ski sensor is connected the distance of each sensorhead can be checked separately.
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MOBA-Matic V 3.26-024
4. Extended parameter menue 4.4 Extended operator menue
4.4 Extended operator menue
If the Sensitivity mode SE was deactivated at the extended parameter menue, the parameter Sensitivity of the operator menue is replaced by the parameters Deadband and Propband. The operator has got the opportunity to set these two values directly. 4.4.1 Structogram
Sensitivity mode SE
OFF
on Deadband "db / 0.2 or 0.04" Sensitivity "SE / 6"
(0.0cm-2.0cm for Grade or 0.00%-2.00% for Slope ) (1-10) Propband "Pb / 1.0 or 1.0" (0.0cm-10.0cm for Grade or 0.0%-10.0% for Slope )
4.4.2 Description of parameters
Parameter
Sign
Default
Range
Description
Deadband
db
0.2 or 0.04
0.0-2.0cm for Range around the operating point in grade sensors; which no valve drive is done. Comparable with an accuracy tolerance. 0.00-2.00% for the slope sensor;
Propband
Pb
1.0 or 1.0
0.0-10.0cm for grade sensors; 0.0-10.0% for the slope sensor;
Range above and underneath the Deadband where a defined valve drive, depending on the deviation to the operating point, is done. The shortest pulse is set as Min. pulse or Min. current, the longest one is made up of Min. pulse + Delta max. pulse or is set as Max. current. The pulse-times between Min. and Max. are interpolated over the range of the Propband.
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The warranty statement is provided within the manual kit shipped with the machine.
Ref. No. VOE21A1004233 CPN 80854896 Printed in Sweden Volvo, Hameln
English CST
Ref. No. VOE21A1004233 CPN 80854896 Printed in Sweden 2008-05 Volvo, Hameln
English CST