SCORPIO REFRESH LHD m-HAWK MIGRATION ELECTRICAL SERVICE MANUAL REVISION-0
DATE: 31-10-2009
CONTROLLERS / FUSE / RELAY BOX LOCATIONS - SCORPIO EXPORT-Mhawk FUSES & RELAY BOXES 1 2 3 4 5
ECUs
ENGINE COMPARTMENT FUSE BOX MAIN FUSE/RELAY BOX AUX FUSE/RELAY BOX HAZARD CONTROLLER ENGINE CONTROLLER
5
6 7 8 9 10
TIMMER RELAY CENTRAL DOOR LOCKING STARTER RELAY IMMOBILISER CONTROL UNIT MIL UNIT
6 12 15 14 A 3 F
13 10 11 7
8 EF
1
9 M 2 F 4
ECUs & RELAYS 11 DMD UNIT 12 WIPER RELAY 13 4WD ECU 14 BLOWER RELAY 15 DEMISTER RELAY
MF
MAIN FUSE / RELAY BOX-SCORPIO EXPORT Mhawk E IV LOCATION – BELOW STEERING WHEEL MAIN FUSE / RELAY BOX - FUSES / CIRCUITS / RATINGS-SCORPIO EXPORT mHawk E IV FUSE No
FUSE RATING
COLOUR
1
20A
YELLOW
2
10A
RED
3
20A
YELLOW
4
30A
GREEN
5
5A
ORANGE
6
10A
RED
7
5A
ORANGE
8
15A
BLUE
CIRCUIT
FUSE No
FUSE RATING
COLOUR
CIRCUIT
4WD ECU (Not used)
12
15A
BLUE
FRONT WIPER MOTOR
INTERIOR LAMP
13
15A
BLUE
AC
FUEL LID / DRIVER POWER WINDOW
14
15A
BLUE
CONDENSER FAN
15
5A
ORANGE
TPMS BATTERY (Not Used)
16
15A
BLUE
PARK LAMP / REAR FOG LAMP
17
20A
YELLOW
DIAGNOSTICS/ ICU
18
10A
RED
REAR DE-FOGGER
19
5A
ORANGE
ABS IGN. AIRBAG IGN.
ACC SUPPLY ORVM AUTO TRANSMISSION (Not Used) ECU K-28 TURN / REV.
9
5A
ORANGE
CENTRAL DOOR LOCKING (CDL-2)
20
5A
ORANGE
10
20A
YELLOW
CENTRAL DOOR LOCKING (CDL-1)
21
40A
GREEN
POWER WINDOW
11
10A
RED
REAR WIPER
22
40A
GREEN
A/C BLOWER
23
10A
RED
AUDIO KEY IN
20A 1
10A 2
20A 3
30A 4
5A 5
10A 6
5A 7
15A 8
5A 9
20A 10
FUEL LID OPENER RELAY
20 A 40A 21
40A 22
FUSE PULLER
(BLACK)
5A 23
AC COMP RELAY
20 A 5A 20
5A 19
10A 18
20A 17
15A 16
5A 15
15A 14
15A 13
15A 12
10A 11
(YELLOW)
AF
AUX. FUSE / RELAY BOX-SCORPIO EXPORT Mhawk E IV LOCATION
MAIN RELAY CRDe
– BEHIND GLOVE BOX/BLOWER MOTOR
DEMISTER TIMER RELAY
30 A 10A 1 15A 2
WIPER INTERMITTENT RELAY
BLOWER RELAY
CONDENSOR FAN RELAY
40 A
40 A
15A 3 15A 4 10A 5 10A 6
AUX. FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS FUSE No 1 2 3 4 5 6
FUSE RATING
COLOUR
CIRCUIT
10A
RED
CRDe ECU SUPPLY- K01
15A
RED
15A
BLUE
15A
BLUE
CLUSTER LAMPS CRDe ECU SUPPLY - K05 EGR / BRAKE SWITCH
10A
BLUE
COPRESSOR RELAY/ AC ON RELAY
10A
RED
HFM SENSOR
EF
ENGINE COMPARTMENT FUSE / RELAY BOX- SCORPIO EXPORT- Mhawk E IV LOCATION – FRONT LEFT FENDER
60A 2
60A 1
60A 3
30A 4
100A 12
5
6
15A 7
15A 8
15A 9
15A 10
HEAD LAMP HIGH BEAM RELAY
HORN RELAY
20 A
20 A
HEAD LAMP LOW BEAM RELAY
FRONT FOG LAMP RELAY
20 A
11
20 A
ENGINE COMPARTMENT FUSE/RELAY BOX - FUSES/CIRCUITS/RATINGS FUSE No
FUSE RATING
COLOUR
CIRCUIT
FUSE No
FUSE RATING
COLOUR
CIRCUIT
1
60A
YELLOW
MAXI FUSE 1
7
15A
BLUE
FRONT FOG
2
60A
YELLOW
MAXI FUSE 2
8
15A
BLUE
HEADLAMP - HIGH
3
60A
YELLOW
GLOW PLUG / ABS
9
15A
BLUE
HEADLAMP - LOW
4
30A
PINK
CRDe ECU SUPPLY
10
15A
BLUE
HORN/HAZARD
100A
BLUE
CHARGING SYSTEM
5
11
6
12
WIRING HARNESS LAYOUT- SCORPIO EXPORT Mhawk HARNESS No 1 2 3 4 5 6 7 8 9 10 11 12 13
DESCRIPTION INSTRUMENT PANEL (IP) ENGINE ROOM ENGINE FLOOR DOOR - FRONT RIGHT DOOR - FRONT LEFT DOOR - REAR RIGHT DOOR - REAR LEFT DOOR - BACK DOOR ROOF CENTRAL CONSOLE CARGO ( FOR SC/DC ) 4WD CONTROLLER(OPTIONAL)
5
7
4 13
1
10 11 9
3
2
12
6
8
GROUND LOCATION CHART GROUND No
LOCATION
E0
CRDe ECU (K02, K04, K06), TEMPERATURE GAUGE, FUEL GAUGE, STARTER RELAY, VEHICLE SPEED SENSOR, WATER IN FUEL SENSOR, HEADLAMP RELAY, IMMOBILIZER CONTROL UNIT
ON BATTERY NEGATIVE POST
E1
BATTERY NEGATIVE TERMINAL TO BODY & ABS
FRONT WHEEL HOUSE PANEL RIGHT
E2
AUDIO EARTH
A-PILLAR LEFT
E3
TURN LEFT, SIDE MARKER LEFT , HEADLAMP/LEVELLING MOTOR - LEFT, FRONT WASHER MOTOR, HORN, CONDENSOR FAN, A/C PRESURE SWITCH, SIREN
FRONT WHEEL HOUSE PANEL LEFT
E4
FRONT FOG LAMP, PARK LEFT/RIGHT, TURN RIGHT, SIDE MARKER RIGHT , HEADLAMP/LEVELLING MOTOR - RIGHT, FRONT WIPER MOTOR, TAIL LAMP LEFT, FLWI
FRONT WHEEL HOUSE PANEL RIGHT
E5
CIGAR LIGHTER, DEMISTER RELAY, DLC,WIPER RELAY, FOG LAMP RELAY,BLOWER RELAY, CONDENSOR FAN RELAY,INETRIOR LAMP- FRONT/REAR, A-PILLAR LEFT ILLUMINATION, HAZARD CONTROLLER, HAZARD SWITCH, COMBINATION SWITCH, VMS RESET SWITCH, HEAD LAMP LEVELLING SWITCH,
E6
DEMISTER, REAR FOG LAMP, REGISTRATION PLATE, TAIL LAMP RIGHT, CHSML, STOP LAMPS, REAR WIPER, REAR WASHER, REVERSE LAMP, TURN REAR D- PILLAR LEFT LEFT/RIGHT
E7
HVAC
A-PILLAR RIGHT
E8
CRDe ECU,
A-PILLAR RIGHT
E9
DRIVER DOOR LOCK, FOLLOW ME HOME CONTROLLER,POWER WINDOW, SECURITY SYSTEM, CENTRAL DOOR LOCKING, SEAT BELT SWITCH, MIL UNIT, TANK UNIT, DMD UNIT, ROOF LAMP
BELOW CENTRE CONSOLE
BATTERY NEGATIVE TERMINAL TO ENGINE
STARTER MOTOR TOP BOLT
E10
E0
E7,E8
E1
E4
E10 E9 E3 E6 E2,E5
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL YR
EXPLANATION WIRE WITH COLOUR OF WIRE
Y-R
Y- BASE COLOUR ; R - TRACER COLOUR (Refer colour chart for colour codes)
WIRES - NOT JOINED
WIRES - JOINED
SHILEDED WIRE
TWISTED WIRE
>>
CONNECTOR
IC12/17
IC12 - CONNECTOR NO 17 - PIN NO IN CONNECTOR 12
EARTH / GROUND
GROUND ON COMPONENT POWER SOURCE - BATTERY POWER SOURCE - DC POWER SOURCE - AC 10 A
FUSE WITH RATING & DIRECTION OF FLOW COIL / INDUCTOR
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL
EXPLANATION RESISTANCE/RESISTOR
VARIABLE RESISTOR/RHEOSTAT
POTENTIOMETER
SWITCH - PUSH TO MAKE
SWITCH - TOGGLE
SWITCH - PUSH TO BREAK SWITCH - ON/OFF CAPACITOR VARIABLE CAPACITOR LAMP INDICATOR LAMP
MOTOR
DIODE
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL
EXPLANATION ZENNER DIODE
LIGHT EMITTING DIODE (LED)
TRANSISTOR (NPN)
TRANSISTOR (PNP)
30 85
30 85
30 85
30 85
3 0 85
8 7 8 6
4-POINT, NO (NORMALLY OPEN) RELAY
8 7 86
4-POINT, NC (NORMALLY CLOSED) RELAY
8 7 86
4-POINT, NO (NORMALLY OPEN) RELAY WITH DE-SPIKING DIODE
8 7 86
8 7 87 a 86
4-POINT, NC (NORMALLY CLOSED) RELAY WITH DE-SPIKING DIODE
5 POINT RELAY (CHANGE OVER RELAY)
ELECTRICAL SYMBOLS USED IN WIRING DIAGRAM SYMBOL 30 85
EXPLANATION 8 7 87 a 8 6
5 POINT RELAY (CHANGE OVER RELAY) WITH DE-SPIKING DIODE
SOLENOID
WIRE COLOUR CODES WIRE COLOUR
WIRE CODE
B BL/L G Gr O P R Sb/S V W Y Br
BLACK BLUE GREEN GRAY ORANGE PINK RED SKY BLUE VIOLET WHITE YELLOW BROWN
INTER-CONNECTORS - LOCATIONS/PINS/VIEWS DESCRIPTION
LOCATION
IC No
PINS
M/F
IP to FLOOR
A-PILLAR RIGHT
1
20
F
IP to FLOOR
A-PILLAR RIGHT
2
21
F
IP to FLOOR
A-PILLAR RIGHT
3
34
F
IP to ENGINE ROOM
A-PILLAR RIGHT
4
20
M
IP to ENGINE ROOM
A-PILLAR RIGHT
5
5+2
M
IP to ENGINE ROOM
A-PILLAR RIGHT
6
6
M
IP to HVAC
BEHIND CENTER BEZEL
7
5+2
F
FLOOR to DRIVER DOOR
A-PILLER RIGHT
8
8
M
FLOOR to CODRIVER DOOR
A-PILLER LEFT
9
8
M
IP to ENGINE
A-PILLAR LEFT
10
20
M
IP to ENGINE
A-PILLAR LEFT
11
21
M
CONNECTOR VIEW
DRIVER DOOR TO ORVM
INSIDE DOOR
12
16
F
FLOOR to ROOF A-PILLAR WIRING( Only RIGHT for SUV)
13
6
F
FLOOR to DRIVER DOOR
A-PILLAR RIGHT
14
10
M
FLOOR to REAR B-PILLAR DOOR RH RIGHT
15
8
M
FLOOR to TRANSFER CASE
BELOW DRIVER SEAT
16
8
F
FLOOR to CONSOLE
BELOW CONSOLE
17
12+2
F
FLOOR to CODRIVER
A-PILLAR LEFT
18
8
M
FLOOR to BACK D-PILLAR DOOR (SUV) RIGHT
19
13
M
FLOOR to BACK D-PILLAR DOOR RIGHT
20
2
F
FLOOR to CHASIS( Only for SUV)
21
2
F
FLOOR to REAR B-PILLAR DOOR LH LEFT
22
6
M
ROOF to HM STOP LAMP
REAR ROOF PANEL
23
2
F
ABS to Rear sensor pig tail
Near to FUEL TANK
24
2
F
NEAR FUEL TANK
ENGINE ROOM to ABS
WHEEL HOUSE PANEL -LEFT
25
6
M
ABS to Engine
WHEEL HOUSE PANEL RIGHT
26
1
F
clockspring to steering switches
Steering wheel
27
8
F
FLOOR to Park sensor
D-PILLAR LEFT
28
13
M
CHASIS to CARGO(ONLY FOR SC/DC)
AT TAIL LAMP LEFT
29
8
F
FLOOR to CHASIS( Only for SC/DC)
BELLOW FLOOR
30
12
F
31
14
F
FLOOR TO A-PILLAR ROOF WIRING RIGHT (Only for SC/DC)
IP to AIRBAG
BELLOW CENTER BEZEL
32
4
M
IC AIRBAG IP TO FLOOR
BELLOW CONSOLE
33
4
F
34
2
F
35
2
M
FUEL METERING PIGTAIL AUDIO CONTROL
BEHIND AUDIO
