Maryland Metrics Metric Fastener Technical Information and Data -- Index If you do not have the Proper Proper (minimum (minimum version version 5.0) Acrobat Reader R eader software, then please follow the instructions below the table:
Click for the section 2 page index of our fastener technical data pages PAGE INDEX for FASTENER CATALOG CHAPTER - T
Reference
P age
Weights (mass)
Weights for nuts
T1
Weights Weights for screws: s crews: Hex head M3-M48 Lengths Lengths 5 mm-140 mm
T2
Weights Weights for screws: s crews: Hex head M3-M48 Lengths Lengths 16 mm-200 mm
T3
Weights Weights for screws: s crews: Socket S ocket head M1.6-M42 Lengt L engths hs 3 mm-150 m-150 mm
T4
Weights Weights for screws: s crews: Socket S ocket head M1.6-M42 Lengt L engths hs 160 mm-400 mm
T5
Weights Weights for Machine Machine screws: M1.6-M16 M 1.6-M16 Lengt L engths hs 2 mm-100 mm
T6
Weights Weights for Set S et screws: screws: M1.6-M24 L Lengt engths hs 3 mm-100 mm-100 mm
T7
Weights Weights for threaded rods: M1.6-M42
T7
Weights Weights for washers
T8
Dimensions
- Calculation of screw Dimensions
T10 T1 0
- Guidelines for maximum permissible operation force
T11 T1 1
- Minimum yield loads
T9
- E stimation of screw diameters
VDI 2230
- F atigue atigue strength strength
T12 T1 2 T13 T1 3
Materials: Property classes
- Steel property classes
ISO 898
T14 T1 4
Mating screws and nuts
ISO 898
T14 T1 4
Mechanical properties for bolts, screws and studs
ISO 898
T15 T1 5
Minimum breaking torques for bolts bolts and screws screws
T16 T1 6
Materials Materials for Nuts
T16 T1 6
Materials for bolts, screws and studs
T17 T1 7
Mechanical propert properties ies for nuts according to DIN DI N
T18 T1 8
Mechanical propert properties ies for nuts according to ISO I SO
T18 T1 8
Mechanical propert properties ies for fine thread nut nuts s according according to DIN/ISO DIN/I SO
T19 T1 9
Failure loads for nuts with nom nominal inal height of 0,5 D
T19 T1 9
- S teels for low and high temperature applications (-253 to -10 ° C)
DIN 267/13
T24 T2 4
- S teels for low and high temperature applications (-10 to -300 ° C)
DIN 267/13
T24 T2 4
- S teels for low and high temperature applications (above 300 ° C)
DIN 267/13
T25 T2 5
- S uitable mating materials for bolts and nuts
DIN 267/13
T25 T2 5
- Stainless steels -- Designation system (section 1)
ISO 3506
T26 T2 6
- S tainless steels -- Designation system (section 2)
ISO 3506
T27 T2 7
- Stainless steels
- Stainless Steel grades and property classes Mechanical properties according to DIN-ISO 3506
T28 T2 8
Minimum breaking torques (Mb min)
T29 T2 9
Chemical composition composition
T30 T3 0
Corrosion resistance
T30 T3 0
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 1) Acetic acid thru Barium chloride
T31 T3 1
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 2) Barium hydroxide thru Copper chloride
T32 T3 2
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 3) Copper carbonate thru Hydrazine sulphate
T33 T3 3
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 4) Hydrochloric acid thru milk
T34 T3 4
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 5) Mixed acid thru phenol
T35 T3 5
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 6) Phosphoric acid thru Potassium sulphate
T36 T3 6
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 7) Pyrogallic acid thru sugar solution
T37 T3 7
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 8) Sulphur, dry thru vegetables
T38 T3 8
Table Tables s of chem chemical ical resis esisttance ances s (p (page age 9) Vinegar thru zinc sulphate
T39 T3 9
- Special S pecial materials materials Hastelloy ®Inconel ®Monel ®
T40 T4 0
Nilo ®Nimonic ®Titanium
T40 T4 0
- Brass, kuprodur (copper)
ISO 8839
T42 T4 2
- Aluminum (aluminium)
ISO 8839
T42 T4 2
- P olyamid (nylon ®)
T43 T4 3
Tightening of fasteners
- Coefficien C oefficients ts of friction friction in the the bearing area (bolt or nut) nut) and in the thread thread µ total
T20 T2 0
- Steel screws
T21 T2 1
- Serrat S errated ed and ribbed ribbed screws and nuts
T22 T2 2
- Thread forming screws
DIN 7500
- P re-Loading of high strength structural bolting
DIN 18800
T22 T2 2 A48 A4 8
- Stainless steel screws
T29 T2 9
- Molycote ®lubrication for fasteners (See note: A below)
T41 T4 1
- Screws made of brass, aluminum, and copper
T42 T4 2
- Screws S crews made of polyamid (nylon ®)
T43 T4 3
- Reduced R educed loads for socket cap screw sc rews s with with either low head heights heights or smaller socket openings openings
T23 T2 3
Threads
- Screw threads to DIN standards, overview
T44 T4 4
- Screw S crew threads threads to other other stan s tandard dards, s, overview overview
T50 T5 0
- ISO metric screw threads - basic dimensions
ISO 261
T51 T5 1
-Threads: Limits of size/tolerance for nuts 5H/6H
ISO 965
T52 T5 2
-Threads: Limits of size/tolerance for nuts 5H/6H (continued) + 7H
ISO 965
T53 T5 3
-Threads: Limits of size/tolerance for bolts 6g/6h
ISO 965
T54 T5 4
-Threads: Limits of size/tolerance for bolts 6g/6h (continued) + 8g
ISO 965
T55 T5 5
Tolerances
- Screws and nuts
ISO 4759/1
General tolerances - dimensional dimensional
T56 T5 6
General tolerances - dimensional dimensional (continued) (continued)
T58 T5 8
General tolerances - dimensional dimensional (continued) (continued)
T60 T6 0
General tolerances - dimensional dimensional (continued) (continued)
T62 T6 2
General tolerances - dimensional dimensional (continued) (continued)
T64 T6 4
- Washers - S tandard tolerances and deviations - DIN 7151
ISO 4759/3
T64 T6 4
DIN 7160-61
T66 T6 6
- Slot S lots s (nominal (nominal sizes) and Cross recesses recesses (nominal inal sizes)
T67 T6 7
- Widths across flats, hexagon products
ISO 272
T68 T6 8
- Widths across flats, hexagon products (continued)
ISO 272
T69 T6 9
- Core hole diameters for thread cutting screws
DIN 7513-16
T70 T7 0
- Core hole diameters for thread forming screws
DIN 7500
T70 T7 0
- Application and core hole diameters for tapping screws
DIN 7975
T71 T7 1
- Recommended core hole diameters for tapping screws in metals
DIN 7975
T72 T7 2
- Recommended core hole diameters fo for tapping screws in in metals (c (continued)
DIN 79 7975
T73 T7 3
- Recommended core hole diameters for tapping screws in plastics
DIN 7975
T73 T7 3
- E lectroplated coatings
ISO 4042
T74 T7 4
- E lectroplated coatings - coating metal/alloy
ISO 4042
T74 T7 4
- E lectroplated coatings - chromate treatment performance comparison
ISO 4042
T74 T7 4
Coatings and platings
-C Coatin oating g thickness for external external threads threads
T75 T7 5
- Surface treatment processes - coatings and platings
T76 T7 6
- E lectroplat lectroplated ed high-tensile steel
T77 T7 7
- E lectroplat lectroplated ed sprin s pring g steel
T77 T7 7
Securing against loosening
- Locking of fasteners
T78 T7 8
- Limitations of locking elements
T79 T7 9
- Stat S tatic ic and dynamic dynamic tests of various various locking elements elements
T81 T8 1
- Chem C hemical ical methods ethods for securin s ecuring g against loosening
T82 T8 2
- Kaflok ®(nylon ®- polyamid) patch (See note: A below)
DIN 267/28
T82 T8 2
- Microencapsulation P recote ®(See note: A below)
DIN 267/27
T83 T8 3
- Anerobic adhesives OmniFIT ®(See note: A below)
T84 T8 4
- Anerobic adhesives OmniFIT ®(continued)
T85 T8 5
- Anerobic adhesives OmniFIT ®(continued)
T86 T8 6
- Anerobic adhesives OmniFIT ®(continued)
T87 T8 7
Quality Certificates
- Material tests E N10204
DIN 50049
T88 T8 8
- Quality confirmation
T88 T8 8
- Origin
T88 T8 8
Click for the Master Fastener Catalog Index Page Click for many additional fastener technical data pages Click for additional technical data pages Note: A - We offer this only as a process applied to our fastener products, not as a separate 'for sale' item.
Thes These e dat data a char chartts are are als also o av availa ailab ble for for down ownload loadin ing g as as vie view wable able/p /prrint intable able Acr Acrobat obat PDF file files. s. If you do not have the Proper (minimum version 4.0) Acrobat Reader software, then download the free acrobat reader software from the: [Acrobat download page] Then Then use your our bac back k bu button to ret retu urn to th this pag page. e.
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Maryland Metrics Metric Fastener Technical Information and Data Section 2 Index If you do not have the Proper (minimum version 5.0) Acrobat Reader software, then please follow the instructions below the table:
Click for the section section 1 page index index of our fastener fastener technical technical data pages PAGE INDEX for Section 2 of our FASTENER TECHNICAL DATA CHARTS
Page
STANDARDS CONVERSION
4 -11
Standards conversion DIN–EN–ISO/ISO–EN–DIN
4
Standards types, relations
5
Normative changes to screws
6
Normative changes to nuts
7
Normative changes to nuts
8
Normative changes to nuts
9
Normative changes to bolts and pins
10
Normative changes to threads and tapping screws
11
DIMENSIONS FOR FASTENERS
12 -91
Dimensions for screws and bolts
12
– Hexagon and hexalobular socket head cap screws
12
– Hexagon head screws/bolts
13
– Studs
14
– Set screws/grub screws
15
– Screw plugs/pipe plugs
16
– Screw plugs/pipe plugs
17
– Lubricating nipples
18
– Theft resistant screws/locking screws/locking screws
18
– Other screws with metric thread
19
– Other screws with metric thread
20
– Other screws with metric thread
21
– Other screws with metric thread
22
– Other screws with metric thread
23
– Slotted and cross recessed screws with metric thread
24
– Slotted and cross recessed screws with metric thread
25
– Tapping screws, thread thread rolling screws and thread cutting screws
26
– Tapping screws, thread thread rolling screws and thread cutting screws
27
– Tapping screws, thread thread rolling screws and thread cutting screws
28
– Wood screws/chipboard screws screws
29
– Hooks/special Hooks/special bolts with wood screw thread
30
– Hooks/special Hooks/special bolts with wood screw thread
31
Dimensions for bolts, nuts and accessories for steel constructions
32
– Bolts, nuts and accessories, system HV
32
– Clamping lengths
33
Dimensions for nuts
34
– Hexagon nuts
34
– Locking nuts
38
– Locking nuts
39
– Nuts for T-slots
40
– Welding nuts
41
– Special forms
41
– Special forms
42
– Special forms
44
– Special forms
45
– Special forms
46
– Special forms
47
– Special forms
48
– Turnbuckles
49
– Square nuts
49
Dimensions for washers and rings
50
– Plain washers-round
50
– Plain washers-round
51
– Square washers/taper washers/taper washers
52
– Sealing washer-plain
53
– Retaining lock washers and rings
53
– Retaining lock washers and rings
54
– Retaining lock washers and rings
55
– Retaining lock washers and rings
56
– Retaining lock washers and rings
57
– Retaining lock washers and rings
58
– Retaining lock washers and rings
60
– Retaining lock washers and rings
61
– Retaining lock washers and rings
62
– Retaining lock washers and rings
63
– Retaining lock washers and rings
64
– Retaining lock washers and rings
66
– Retaining lock washers and rings
67
– Retaining lock washers and rings
68
– Adjusting rings
69
– Special forms
70
– Special forms
71
– Special forms
72
Dimensions for pins
73
– Parallel pins/taper pins/grooved pins/grooved pins
73
– Parallel pins/taper pins/grooved pins/grooved pins
74
– Spring-type straight pins
75
– Linch pins/spring pins/spring cottes/split pins
76
– Linch pins/spring pins/spring cottes/split pins
77
Dimensions for handles
78
– Grips
78
– Tommy screws/tomm screws/tommy y nuts
79
– Tommy screws/tomm screws/tommy y nuts
80
Dimensions for brackets, clamps and rope fixings
81
– Stirrup bolts
81
– Hose clamps/pipe clamps
81
– Hose clamps/pipe clamps
83
– Rope clips/thimble clips/thimble ropes/shackles
84
Dimensions for rivets f
85
– Axle holders
86
– Parallel keys
86
– Parallel keys
87
Tolerances for screws, nuts and washers
88
Tolerances for screws, nuts and washers
89
Tolerances for screws, nuts and washers
90
Tolerances, ISO deviations
91
PRODUCT INFORMATION
93 -103
Disc springs
93
Head shapes, drive features and ends of externally threaded fasteners
94
Cable ties and accessories
96
Cable ties and accessories
97
Lifting eye bolts and lifting eye nuts
98
Special materials
99
Wire thread inserts
100
Wire thread inserts
100
Wire thread inserts
101
Self tapping thread inserts
103
STEELWORK FASTENER AND FIXING SYSTEMS -LINDAPTER
104 -106
Steelwork fixings – grider clamps
104
Steelwork fixings – grider clamps
105
Product overview: grider clamps, support fixings, cavity fixings an and flfloor fixings
106
Product overview: grider clamps, support fixings, cavity fixings an and flfloor fixings
107
PLUGS AND ANCHORS
109 -139
Plugs and anchors: Selection and assembly aids
109
Plugs and anchors: Selection and assembly aids
110
Plugs and anchors: Selection and assembly aids
111
Plugs and anchors: Selection and assembly aids
112
FISCHER/UPAT: Plugs and anchors
113
– General fixings
113
– General fixings
114
– High performance steel anchors anchors
115
– High performance steel anchors anchors
116
– High performance steel anchors anchors
117
– High performance steel anchors anchors
118
– High performance steel anchors anchors
119
– High performance steel anchors anchors
120
– High performance steel anchors anchors
121
– High performance steel anchors anchors
122
– High performance steel anchors anchors
123
– High performance steel anchors anchors
124
– Chemical fixings
126
– Chemical fixings
127
– Chemical fixings
128
– Chemical fixings
129
– Chemical fixings
130
– Chemical fixings
131
– Cavity fixings
132
– Cavity fixings
133
– Long-shaft anchors/frame fixings/adjustment fixings/adjustment fixings
134
– Long-shaft anchors/frame fixings/adjustment fixings/adjustment fixings
135
– Long-shaft anchors/frame fixings/adjustment fixings/adjustment fixings
136
– Scaffold fixings
PLUGS AND ANCHORS
139
MULTI-MONTI screw -in -anchors
139
MULTI-MONTI screw -in -anchors
140
MULTI-MONTI screw -in -anchors
141
Blind rivets and accessories
142
Blind rivets and accessories
143
Blind rivets and accessories
144
Blind rivets and accessories
145
Blind rivets and accessories
146
Blind rivets and accessories
147
Blind rivets and accessories
148
Blind rivets and accessories
149
Blind rivets and accessories
150
Blind rivets and accessories
151
BLIND RIVET SYSTEMS
142 -152
Blind rivet nuts and accessories
152
Blind rivet nuts and accessories
153
Blind rivet nuts and accessories
154
Blind rivet nuts and accessories
155
Profile, types, threadability
156
Profile, types, threadability
157
SCREW THREAD
156 -158
Tolerances, thread pitches
158
Tolerances, thread pitches
159
Steel screws, bolts, studs and nuts
160
Steel screws, bolts, studs and nuts
161
Fasteners from corrosion -resistant stainless steel
162
Fasteners from corrosion -resistant stainless steel
163
MECHANICAL PROPERTIES
160 -164
Fasteners from non -ferrous materials
164
Quality inspection
166
Certificates
166
Acceptance inspection inspection according to ISO 3269 INSPECTIONS, ACCEPTANCE TESTINGS, CERTIFICATES
167 166 -168
Test method: Hardness measurement, impact test
168
Test method: Hardness measurement, impact test
169
CORROSION PROTECTION
170 -184
General information, corrosion types, contact corrosion
170
Corrosion protection measures
171
Corrosion resistance
172
Electroplated coatings, maximum layer thicknesses
173
Hot dip galvanized coatings
174
ASSEMBLY SCREWED FASTENINGS FASTENINGS
175-184
General information, tightening methods, friction coefficients
175
General information, tightening methods, friction coefficients
176
Preloads and tightening torque for fasteners of steel
177
Preloads and tightening torque for fasteners of steel
178
Preloads and tightening torque for screwed fastenings with locking elements
179
Assembly instructions, instructions, preloads and tightening torque for high -strength structural bolting (system (system HV)
180
Assembly instructions, instructions, preloads and tightening torque for high -strength structural bolting (system (system HV)
181
Preloads and tightening torque for fasteners from stainless steel
182
General information, measures
186
Form-fitting locking elements and adhesive coatings
187
LOCKING OF SCREWED FASTENINGS Product overview of fo form-fitting locking elements and ad adhesive co coatings DIRECTIVES AND LEGISLATION
186 -188 188 189 -192
EC Directive 2000/53/EC on end -of -life vehicles
189
EC Directive 2002/95/EC on electrical and el electronic equipment (ROHS directive)
189
ZEK 01 -08 PAK
189
HR 4040 – CPSIA
189
EC Directive 76/769/EEC
190
EC Directive EC 2006/122/EC (PFOS)
190
EC Regulation 1907/2006 – Chemicals regulation (REACH)
190
EC Directive 89/106/EEC (Construction products directive)
190
EC Directive 2006/42/EC (Machinery directive)
191
Equipment and Product Safety Act (GPSG)
191
EC Directive 97/23/Ec (Pressure equipment directive)
192
Fastener Quality Act (FQA)
192
Click for the section section 1 page index index of our fastener fastener technical technical data pages These data charts are also available for downloading as viewable/printable Acrobat PDF files. If you do not have the Proper (minimum version 4.0) Acrobat Acrobat Reader software, software, then download the free acrobat acrobat reader reader software from the: [Acrobat download page] Then use your back button to return to this page. Phones: Phones: (800) 638-1830 or (410) 358-3130 are available available Monday-Friday 8:30 AM to 5:30 PM Eastern time. Faxes: Faxes: (800) 872-9329 or (410) 358-3142 & E-mail are available available anytime. Warehouse Warehouse & showroom showroom hours are Monday-Friday 10 AM to 5:30 PM. [ To: Maryland Metrics home page ] [ To: Maryland Metrics Product Guide ] [ e-mail to Maryland Metrics ] Please note that all Trademarks and Tradenames are the property of their respective owners. copyright 2011 maryland metrics -- all rights reserved -- ver gg20gCD R264_tech_data_charts.htm
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 21 211 117 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
Weights in kg / 100 pieces
m d
M
1 1,2 1,4 1,6 1,8 2 2,2 2,5 3 3,5 4 5 6 8 10 12 14 16 18 20 22
0,5 d DIN 439 B ISO 4035
0,0057 0,0067 0,111 0,0136 0,0192 0,0254 0,0327 0,051 0,077 0,148 0,326 0,717 1,020 1,580 2,030 2,920 3,960 5 190
0,8 d DIN 934 ISO 4032 0,0030 0,0054 0,0063 0,0074 0,0094 0,0142 0,0204 0,0276 0,0383 0, 0,0512 0,0808 0,123 0,249 0,534 1,160 1,700 2,490 3,320 4,900 6,380 7 830
Nuts
1d VSM 13 75 756 ISO 4033
0,0178 0,0251 0,0346 0,0480 0,0642 0,101 0,154 0,324 0,658 1,480 2,220 2,950 4,090 6,040 7,590 10 000
DIN 917
DIN 1587
0,0738 0,131 0,220 0,429 0,950 1,930 2,550 3,700 4,810 7,000 9,410 11 900
0,157 0,251 0,466 1,150 2,010 2,830 4,150 5,430 9,500 10,400 12 900
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
Weights in kg / 100 pieces
Hex head screws fully threaded
Weights have been calculated for steel: – Brass screws weigh about 1,08 times these values values – Aluminium screws weigh about 0,35 0,35 times these values – Polyamid screws weigh about 0,15 times times these values
ISO 4017 / DIN 933 L 5 6 8 10 12 14 16 18 20 22 25 28 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140
M3 0,063 0,067 0,076 0,085 0,093 0,102 0,111 0,120 0,129 0,138 0,151 0,164 0,173 0,195 0,217
M4 0,131 0,139 0,154 0,170 0,185 0,201 0,216 0,232 0,247 0,263 0,286 0,309 0,325 0,363 0,402 0,441 0,480 0,518 0,557 0,596 0,635 0,712
M5 0,213 0,225 0,250 0,275 0,299 0,324 0,349 0,374 0,398 0,423 0,460 0,497 0,522 0,584 0,646 0,708 0,770 0,831 0,893 0,955 1,020 1,140 1,260
M6 0,375 0,410 0,445 0,480 0,516 0,551 0,586 0,622 0,657 0,710 0,763 0,798 0,886 0,975 1,060 1,150 1,240 1,330 1,420 1,500 1,680 1,860 2,030
M8
0,880 0,944 1,010 1,070 1,140 1,200 1,260 1,330 1,420 1,520 1,580 1,740 1,900 2,060 2,220 2,380 2,540 2,700 2,860 3,170 3,490 3 ,8 ,810 4,130 4,450 4,770
M 10
M 12
M 14
M 16
M 18
M 20
M 22
M 24
M 27
M 30
M 33
M 36
M 39
M 42
M 45
M 48
1,870 1,970 2,070 2,170 2,270 2,370 2,470 2,620 2,770 2,870 3,120 3,370 3,620 3,870 4,130 4,380 4,630 4,880 5,380 5,880 6 ,3 ,390 6,890 7,390 7,890 7, 8,390
2,820 2,960 3,110 3,250 3,400 3,550 3,760 3,980 4,130 4,490 4,850 5,220 5,580 5,950 6,310 6,670 7,040 7,770 8,490 9 ,2 ,220 9,950 10,70 11,40 11 12,10
4,330 4,530 4,720 4,920 5,120 5,420 5,720 5,920 6,420 6,910 7,410 7,910 8,400 8,900 9,400 9,900 10,90 11,90 1 2, 2,90 13,90 14,90 15,90 15 16,90
6,010 6,280 6,550 6,810 7,210 7,610 7,880 8,550 9,210 9,880 10,50 11,20 11,90 12,50 13,20 14,50 15,90 17,20 18,50 19,90 19 21,20 21 22,50
8,880 9,210 9,540 10,00 10,50 10,90 11,70 12,50 13,13 14,20 15,00 15,80 16,60 17,50 19,10 20,80 2 2, 2,40 24,10 25,70 27,450 29,00
12,10 12,50 13,10 13,70 14,10 15,20 16,20 17,30 18,30 19,30 20,40 21,40 22,50 24,50 26,60 2 8, 8,70 30,80 30 32,90 35,00 37,00
15,30 16,10 16,80 17,40 18,60 19,90 21,20 22,50 23,80 25,00 26,30 27,60 30,20 32,70 3 5, 5,30 37,80 40,40 43,00 43 45,50
20,60 21,50 22,10 23,60 25,10 26,60 28,10 29,60 31,10 32,60 34,10 37,10 40,10 4 3, 3,10 46,10 49,10 52,10 52 55,10
30,10 30,90 32,80 34,70 36,70 38,60 40,50 42,50 44,40 46,40 50,20 54,10 5 8, 8,00 61.80 65,70 69,60 69 73,40
41,30 43,70 46,10 48,40 50,80 53,20 55,60 57,90 60,30 65,00 69,80 7 4, 4,50 79,30 84,00 88,70 88 93,50
55,80 58,70 61,60 64,50 67,40 70,30 73,30 76,20 82,00 87,80 9 3, 3,60 99,50 105,0 111,0 11 117,0
71,00 74,50 77,90 81,30 84,80 88,20 91,70 95,10 102,0 109,0 116,0 123,0 129,0 136,0 13 143,0
93,40 97,50 102,0 106,0 110,0 114,0 118,0 126,0 134,0 142,0 151,0 159,0 167,0 16 175,0
112,0 117,0 121,0 126,0 131,0 135,0 140,0 149,0 159,0 1 68 68,0 178,0 187,0 197,0 19 206,0
142,0 174, 17 4,00 153, 15 3,00 158, 15 8,00 164, 16 4,00 169, 16 9,00 180, 18 0,00 191, 19 1,00 202, 20 2,00 213, 21 3,00 224, 22 4,00 235, 23 5,00 245, 24 5,00
176,00 176, 182, 18 2,00 188, 18 8,00 194, 19 4,00 200, 20 0,00 213, 21 3,00 225, 22 5,00 237, 23 7,00 250, 25 0,00 262, 26 2,00 274, 27 4,00 287, 28 7,00
copyright 1998 Maryland Metrics
T2
L 5 6 8 10 12 14 16 18 20 22 25 28 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140
All rights reserved
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
Weights in kg / 100 pieces
Hex head bolts partially threaded
Weights have been calculated for steel: – Brass bolts weigh about 1,08 times these values – Aluminium bolts weigh about 0,35 times these values – Polyamid (nylon) bolts weigh about 0,15 t imes these values
ISO 4014 / DIN 931 L 16 18 20 22 25
M3 0,116 0,127 0,138 0,149 0,166
M4 0,220 0,240 0,260 0,280 0,309
M5
M6
0,410 0,441 0,488
0,675 0,742
M8
M 10
M 12
M 14
M 16
M 18
M 20
M 22
M 24
M 27
M 30
M 33
M 36
M 39
M 42
M 45
M 48
L 16 18 20 22 25
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
Weights in kg / 100 pieces
Hex head bolts partially threaded
Weights have been calculated for steel: – Brass bolts weigh about 1,08 times these values – Aluminium bolts weigh about 0,35 times these values – Polyamid (nylon) bolts weigh about 0,15 t imes these values
ISO 4014 / DIN 931 L 16 18 20 22 25 28 30 35 40 45 50 55 60 65 70 80 90 100 110 120 130 140 150 160 170 180 190 200
M3 0,116 0,127 0,138 0,149 0,166 0,182 0,193 0,221 0,249 0,277 0,304
M4 0,220 0,240 0,260 0,280 0,309 0,339 0,358 0,408 0,457 0,506 0,556 0,605 0,654 0,704 0,753 0,852
M5
0,410 0,441 0,488 0,534 0,565 0,642 0,719 0,796 0,873 0,950 1,030 1,100 1,180 1,340 1,490 1,640
M6
0,675 0,742 0,808 0,853 0,964 1,070 1,190 1,300 1,410 1,520 1,630 1,740 1,960 2,180 2,410 2,630 2,850 3,040 3,270 3,490
M8
M 10
M 12
M 14
M 16
M 18
M 20
M 22
M 24
M 27
M 30
M 33
M 36
M 39
M 42
M 45
M 48
1,560 1,640 1,840 2,040 2,230 2,430 2,630 2,830 3,020 3,220 3,620 4,010 4,400 4,800 5,190 5,540 5,940 6,330 6,730 7,120 7,520 7,910 8,300
3,220 3,530 3,840 4,150 4,460 4,760 5,070 5,380 6,000 6,610 7,230 7,850 8,460 9,010 9,630 10,20 10,90 11,50 11 12,10 12,70 13,30
5,020 5,460 5,900 6,350 6,790 7,230 7,680 8,570 9,450 10,30 11,20 12,10 12,90 13,80 14,70 15,60 16,50 16 17,30 18,20 19,10
7,640 8,250 8,885 9,460 10,10 10,70 11,90 13,10 14,30 15,50 16,70 17,80 19,00 20,20 21,40 22,60 23,80 25,00 26,20
10,10 10,80 11,60 12,40 13,20 14,00 15,60 17,20 18,70 20,30 21,90 23,30 24,90 26,50 28,10 29,60 31,20 32,80 34,40
14,40 15,40 16,40 17,40 18,40 20,40 22,40 24,40 26,40 28,40 30,20 32,20 34,20 36,20 38,20 40,20 42,20 44,20
19,70 20,90 22,20 23,40 25,90 28,30 30,80 33,30 35,70 38,00 40,40 42,90 45,40 47,80 50,30 52,80 55,20
25,50 26,90 28,40 31,40 34,40 37,40 40,40 43,40 46,10 49,10 52,10 55,00 58,00 61,00 64,00 67,00
33,20 35,00 38,50 42,10 45,60 49,20 52,70 56,00 59,50 63,10 66,60 70,20 73,70 77,30 80,80
47,00 51,50 56,00 60,50 65,00 69,50 73,60 78,10 82,60 87,10 91,50 96,00 101,0 105,0
66,20 71,70 77,30 82,80 88,40 93,40 99,00 105,0 110,0 11 116,0 11 121,0 127,0 132,0
89,40 96,10 103,0 110,0 116,0 122,0 129,0 136,0 13 143,0 14 149,0 156,0 163,0
110,0 118,0 126,0 134,0 141,0 149,0 157,0 165,0 173,0 181,0 189,0 197,0
144,0 154,0 163,0 172,0 181,0 191,0 200,0 209,0 219,0 228,0 237,0
181,0 192,0 202,0 212,0 223,0 234,0 245,0 256,0 267,0 278,0
215,0 227, 22 7,00 239, 23 9,00 251, 25 1,00 264, 26 4,00 276, 27 6,00 289, 28 9,00 301, 30 1,00 314, 31 4,00 326, 32 6,00
265,00 265, 278, 27 8,00 293, 29 3,00 307, 30 7,00 321, 32 1,00 335, 33 5,00 349, 34 9,00 364, 36 4,00 378, 37 8,00
copyright 1998 Maryland Metrics
T3
L 16 18 20 22 25 28 30 35 40 45 50 55 60 65 70 80 90 100 110 1200 12 1300 13 1400 14 1500 15 1600 16 1700 17 1800 18 1900 19 2000 20
All rights reserved
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
Socket head cap screws
L 3 4 5 6 8 10 12
M 1,6 0,009 0,010 0,011 0,012 0,014 0,016 0,018
M2 0,015 0,017 0,019 0,021 0,025 0,029 0,035
M 2,5 0,030 0,034 0,037 0,040 0,046 0,052 0,058
Weights have been calculated for steel
Weights in kg / 100 pieces
M3
M4
M5
M6
0,063 0,067 0,071 0,080 0,088 0,096
0,150 0,165 0,180 0,195
0,270 0,295
0,470 0,507
M8
M 10
M 12
M 14
M 16
M 18
M 20
M 22
M 24
M 27
M 30
M 33
M 36
M 42
L 3 4 5 6 8 10 12
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
Socket head cap screws
L 3 4 5 6 8 10 12 14 16 18 20 22 25 30 35 40 45 50 55 60 65 70 75 80 90 100 110 120 130 140 150
M 1,6 0,009 0,010 0,011 0,012 0,014 0,016 0,018 0,020 0,022
M2 0,015 0,017 0,019 0,021 0,025 0,029 0,035 0,041 0,047
M 2,5 0,030 0,034 0,037 0,040 0,046 0,052 0,058 0,064 0,070 0,076 0,082 0,089 0,097
Weights have been calculated for steel
Weights in kg / 100 pieces
M3 0,063 0,067 0,071 0,080 0,088 0,096 0,105 0,116 0,126 0,136 0,146 0,161 0,186 0,211 0,236 0,261 0,286 0,311 0,336
M4
0,150 0,165 0,180 0,195 0,210 0,225 0,245 0,265 0,285 0,315 0,365 0,415 0,465 0,515 0,565 0,615 0,665 0,715 0,765 0,815 0,865 0,970 1,070
M5
M6
M8
M 10
M 12
M 14
M 16
M 18
M 20
M 22
M 24
M 27
M 30
M 33
M 36
M 42
0,270 0,295 0,320 0,345 0,370 0,401 0,432 0,478 0,555 0,632 0,709 0,786 0,863 0,940 1,02 1,10 1,18 1,25 1,33 1,48 1,64 1,80 1,95
0,470 0,507 0,546 0,575 0,614 0,653 0,692 0,759 0,870 0,99 1,10 1,21 1,32 1, 1,43 1, 1,54 1,65 1,76 1, 1,87 1, 1 ,98 1, 2 ,20 2, 2 ,42 2, 2,64 2,86 3,08 3,30 3,52
1,15 1,21 1,27 1, 1 ,34 1, 1 ,40 1, 1 ,50 1, 1,69 1,89 1, 2 ,09 2, 2 ,29 2, 2,49 2,69 2,89 3,10 3,30 3, 3,50 3, 3 ,70 3, 4 ,10 4, 4 ,50 4, 4,90 5,40 5,70 6,10 6,50
1,99 2,09 2,19 2,29 2,39 2,59 2,79 2, 3,10 3, 3 ,41 3, 3 ,72 3, 4,03 4,34 4,65 4,96 5,27 5, 5,58 5, 5 ,89 5, 6 ,51 6, 7 ,13 7, 7,74 8,36 9,01 9,64 10,27
3,21 3,35 3,57 3,93 3, 4,29 4, 4 ,73 4, 5 ,17 5, 5,61 6,05 6,49 6,93 7,37 7, 7,81 7, 8 ,25 8, 9 ,13 9, 10,00 10,90 11,80 12,50 13,40 14,30
5,3 5,8 6,3 6,9 7,5 8,1 8,7 9,3 9,9 10,5 10 11,1 11 1 2,3 12 13,5 14,7 15,9 16,8 18,0 19,2
7,7 8,4 9,1 9,7 10,6 11,4 12,2 13,0 13,8 14,6 14 1 5,4 15 1 7,0 17 1 8,6 18 20,2 21,8 23,4 25,0 26,6
12,9 13,7 14,7 15,7 16,7 17,7 18,7 18 19,7 19 2 0,7 20 2 2,7 22 2 4,7 24 26,7 28,7 30,7 32,7 34,7
1155,0 1 6,1 16 17,2 18,3 19,5 20,7 22,0 22 23,2 23 2 4,4 24 2 6,9 26 2 9,4 29 31,9 34,4 36,9 39,4 41,9
25,0 26,3 27,6 29,1 30,6 30 32,1 32 3 3,6 33 3 6,6 36 3 9,6 39 42,6 45,6 48,6 51,6 54,6
30,0 31,6 33,0 34,5 36,3 36 38,1 38 3 9,9 39 4 3,5 43 4 7,1 47 50,7 54,3 57,9 61,5 65,5
44,0 44 4466,2 4 8,4 48 5 2,9 52 5 7,4 57 61,9 66,4 70,9 75,4 79,9
6699,0 7 4,5 74 8 0,0 80 85,5 91,0 96,5 102 108
97 11004 111 11 118 125 132 13
123 131 139 147 155 163
200 210 221 232
L 3 4 5 6 8 10 12 14 16 18 20 22 25 30 35 40 45 50 55 60 65 70 75 80 90 100 110 1 20 20 1 30 30 1 40 40 1 50 50
Above dash line: fully threaded copyright 1998 Maryland Metrics
T4
All rights reserved
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA Socket head cap screws
Weights have been calculated for steel
Weights in kg / 100 pieces
ISO 4762 4762 / DIN 912 L 160 170 180 190 200 210 220 230
M 1,6
M2
M 2,5
M3
M4
M5
M6 3,74 3,96 4,18 4,40 4,62
M8 6,90 7,30 7,70 8,10 8,50 9,30 10,10 10 90
M 10 10,90 11,50 12,10 12,70 13,42 14,05 14,68 15 31
M 12 15,2 16,1 17,0 17,9 18,8 19,7 20,6 21 5
M 14 20,4 21,7 24,0 25,2 26,4 27,6 28,9 30 1
M 16 28,2 29,8 31,4 33,0 34,6 36,2 37,8 39 4
M 18 34,7 36,7 38,7 40,7 42,7 44,7 46,7 48 7
M 20 44,4 46,9 49,4 51,9 54,4 56,9 59,4 61 9
M 22 57,6 60,6 63,6 66,6 69,6 72,6 75,6 78 6
M 24 68,7 72,3 75,9 78,5 82,0 86,7 90,3 93 9
M 27 84,4 88,9 93,4 97,9 102,0 106,5 111,0 115 5
M 30 113 119 124 130 135 140 146 151
M 33 139 146 153 160 167 16 174 181 188
M 36 171 179 187 195 203 211 219 227
M 42 242 253 264 275 286 297 308 319
L 160 170 180 190 200 210 220 230
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA Socket head cap screws
Weights have been calculated for steel
Weights in kg / 100 pieces
ISO 4762 4762 / DIN 912 L 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 320 340 350 360 380 400
M 1,6
M2
M 2,5
M3
M4
M5
M6 3,74 3,96 4,18 4,40 4,62
M8 6,90 7,30 7,70 8,10 8,50 9,30 10,10 10,90 11,70 12,30 12,90 13,50 14,20 14,90 15,50
M 10 10,90 11,50 12,10 12,70 13,42 14,05 14,68 15,31 15,94 16,57 17,20 17,83 18,46 19,07 20,50
M 12 15,2 16,1 17,0 17,9 18,8 19,7 20,6 21,5 22,4 23,5 24,2 25,3 26,2 27,1 28,0
M 14 20,4 21,7 24,0 25,2 26,4 27,6 28,9 30,1 31,2 32,3 33,4 34,6 35,9 37,2 38,5
M 16 28,2 29,8 31,4 33,0 34,6 36,2 37,8 39,4 41,0 42,6 44,2 45,8 47,4 49,0 50,6 53,8 57,0 58,6 60,2 63,4 66,6
M 18 34,7 36,7 38,7 40,7 42,7 44,7 46,7 48,7 50,7 52,7 54,7 56,7 58,7 60,7 62,7 66,7 70,7 72,7 74,7 78,7 82,7
M 20 44,4 46,9 49,4 51,9 54,4 56,9 59,4 61,9 64,4 66,9 69,4 71,9 74,4 76,9 79,4 84,5 89,5 92,0 94,5 99,5 104,5
M 22 57,6 60,6 63,6 66,6 69,6 72,6 75,6 78,6 81,6 84,6 87,6 90,6 93,6 96,6 99,6 105,6 108,6 111,6 114,6 120,6 126,6
M 24 68,7 72,3 75,9 78,5 82,0 86,7 90,3 93,9 97,5 101,1 104,7 108,3 111,9 113,5 119,1 126,3 130,0 133,5 137,0 144,7 152,0
M 27 84,4 88,9 93,4 97,9 102,0 106,5 111,0 115,5 120,0 124,5 129,0 133,5 138,0 143,0 147,5 157,0 166,0 170,5 175,0 184,0 193,0
M 30 113 119 124 130 135 140 146 151 157 162 168 173 179 180 190 201 212 217 223 234 245
M 33 139 146 153 160 167 16 174 181 188 195 202 209 216 223 230 237 251 265 272 279 293 307
M 36 171 179 187 195 203 211 219 227 235 243 251 259 267 275 283 299 315 323 331 347 363
M 42 242 253 264 275 286 297 308 319 330 341 352 363 374 385 396 418 440 451 462 484 506
L 160 170 180 190 200 210 220 230 240 250 260 270 280 290 300 320 340 350 360 380 400
Socket head cap screws with low head (DIN 7984, DIN 6912) weigh about 0,7-0,9 times these values. T5
copyright 1998 Maryland Metrics
All rights reserved
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA Weights in kg / 100 pieces
Slotted machine screws
Weights have been calculated for steel: – Brass screws weigh about 1,08 times the se values
– Aluminium screws weigh about 0,35 0 ,35 times these values DIN 84, DIN 85 L 2 3 4 5 6 8 10
M 1,6 0,007 0,00 0, 0088 0,009 0,010 0,011 0,014 0 016
M2
M 2,5
M3
M4
0,0166 0,01 0, 017 0, 019 0, 021 0, 025 0,0 ,0229
0,0277 0,02 0,030 0,033 0,036 0,042 0 048
0,0477 0,04 0 , 0 51 0 , 0 56 0 , 0 60 0 , 0 69 0,0 ,0778
0,102 0,109 0,117 0,133 0 147
M5
0, 206 0, 220 0 255
M6
0, 35 0 39
DIN 963, DIN 964 M8
0 78
M 10
M 1, 6 0,004 0,00 0, 0055 0,006 0,008 0,009 0,01 0, 0111 0 01 3
M2 0,0100 0,01 0,011 0,013 0,015 0,01 0, 0199 0 023
– Polyamid (nylon) screws weigh about 0 ,15 times these values
M 2, 5
M3
0,0177 0,01 0,020 0,029 0,023 0,0335 0,026 0,0379 0,03 0, 0322 0,0 ,046 4677 0,0 ,0338 0,0 ,05555
M4
M5
0,0676 0,0754 0,07 54 0,12 0,1211 0,09 0, 0911 0, 0,14 1455 0,1 ,1006 0 170
M6
M8
0,2199 0,21 0,2 ,2554
0,5 ,500
M 10
M 12
M 16
L 2 3 4 5 6 8 10
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA Weights in kg / 100 pieces
Slotted machine screws
Weights have been calculated for steel: – Brass screws weigh about 1,08 times the se values
– Aluminium screws weigh about 0,35 0 ,35 times these values DIN 84, DIN 85 L 2 3 4 5 6 8 10 12 (14) 16 (18) 20 (22) 25 (28) 30 35 40 45 50 55 60 70 80 90 100
M 1,6 0,007 0,00 0, 0088 0,009 0,010 0,011 0,014 0,016 0,01 0, 0188 0,020 0,023 0,
M2
M 2,5
M3
0,0166 0,01 0, 017 0, 019 0, 021 0, 025 0,0 ,0229 0,03 0, 0322 0, 036 0, 040 0, 044 0, 047 0, 051
0,0277 0,02 0,030 0,033 0,036 0,042 0,048 0,05 0, 0544 0,060 0,066 0,072 0 ,0 ,078 0.084 0. 0,09 0, 0933 0,102 0,111 0,120 0,129 0,138
0,0477 0,04 0 , 0 51 0 , 0 56 0 , 0 60 0 , 0 69 0,0 ,0778 0,08 0, 0866 0, 093 0, 104 0,113 0 ,1 ,122 0,131 0, 0,14 0, 1444 0 , 1 57 0 , 1 66 0 , 1 88 0 , 2 10 0 , 2 32 0,254 0 , 2 76 0 , 2 98
DIN 7985, DIN 965, DIN 966
M4
0,102 0,109 0,117 0,133 0,147 0,163 0,179 0,195 0,210 0 ,2 ,225 0,240 0,264 0,287 0,302 0,349 0,380 0,417 0,457 0,471 0,490 0,566 0,642 0,718
M5
0, 206 0, 220 0, 255 0 , 280 0, 0, 30 5 0, 3 30 0, 35 4 0 ,3 ,378 0, 402 0, 440 0, 467 0, 502 0, 562 0, 625 0, 688 0, 750 0, 810 0, 875 1, 000 1, 130 1, 255 1, 380
M6
0, 35 0, 39 0, 42 0, 46 0, 49 0 , 53 0, 0, 56 0, 60 0,65 0, 0, 7 1 0, 7 4 0, 8 2 0,92 0, 1,00 1, 09 1,17 1,26 1, 43 1,60 1,77 1, 94
DIN 963, DIN 964 M8
0,78 0,84 0,91 0,97 1,04 1,10 1,17 1,26 1,36 1 ,42 1, 1,58 1,74 1,89 2,06 2, 2,21 2,36 2,70 3,01 3,33 3,65
M 10
M 1, 6 0,004 0,00 0, 0055 0,006 0,008 0,009 0,01 0, 0111 0,013
1,46 1,56 1,66 1,76 1,86 1,96 2,11 2,26 2 ,36 2, 2,61 2,86 3,11 3,36 3, 3,61 3,86 4,36 4,86 5,35 5,85
M2 0,0100 0,01 0,011 0,013 0,015 0,01 0, 0199 0,023 0,026 0,030 0,034 0,038 0,04 0, 0422
– Polyamid (nylon) screws weigh about 0 ,15 times these values
M 2, 5
M3
M4
0,0177 0,01 0,020 0,029 0,023 0,0335 0,0676 0,026 0,0379 0, 0,07 0754 54 0,03 0, 0322 0,0 ,046 4677 0, 0,09 0911 0,0 ,0338 0,0 ,05555 0,1 ,1006 0 , 0 44 0, 064 3 0, 12 2 0, 0,050 0, 0,0731 0, 0,137 0,056 0,082 0,153 0,062 0,0908 0,1 ,1668 0,06 0, 0688 0, 0,09 0996 96 0,184 0,074 0,108 0,199 0,083 0,122 0,222 0,092 0,135 0,246 0,098 0,144 0,261 0,166 0,3 ,3000 0,188 0,338 0,210 0,376 0,232 0,414 0,254 0,452 0,276 0,490 0,5 ,5666 0, 642 0 , 7 18
M5
M6
M8
M 10
M 12
M 16
0,1211 0,12 0,14 0, 1455 0,170 0 ,195 0, 0,219 0,244 0,269 0,294 0,318 0,355 0,393 0,416 0,465 0,540 0,602 0,665 0,728 0,791 0,917 1,043 1,169 1,295
0,2199 0,21 0,2 ,2554 0 , 289 0, 0, 325 0, 360 0,3 ,3995 0, 43 1 0, 466 0, 519 0, 57 2 0 , 60 8 0,6 ,6996 0, 78 4 0, 87 3 0, 96 1 1 , 0 49 1 , 1 37 1,3 ,3113 1, 48 9 1, 665 1, 841
0,5 ,500 0, 56 0, 63 0, 69 0,7 ,755 0, 82 0, 88 0,97 0, 1. 07 1 , 14 1,3 ,300 1, 46 1, 62 1, 78 1, 94 2, 10 2,4 ,422 2, 74 3, 06 3, 38
0,95 1,06 1,16 1,26 1,36 1,46 1, 1,61 1,76 1 ,86 1, 2,11 2,36 2,61 2,86 2, 3,11 3,37 3,80 4,39 4, 9 5,41
2,08 2,22 2, 4 4 2, 6 6 2, 8 1 3, 1 7 3, 5 3 3 , 90 4. 2 6 4, 6 2 4, 9 8 5, 1 7 6,444 6,4 7, 7 1 8, 9 8
4, 7 5, 1 5, 4 6, 1 6, 7 7, 4 8, 1 8, 7 9, 4 10,8 12,1 13,4 14,8
L 2 3 4 5 6 8 10 12 (14) 16 (18) 20 (22) 25 (28) 30 35 40 45 50 55 60 70 80 90 100
Cross recessed sc screws rews weigh about 1,10 times these values copyright 1998 Maryland Metrics
T6
All rights reserved
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA Weights in kg / 100 pieces
Set screws
Weights have been calculated for steel: – Brass screws weigh about 1,08 times these values
ISO 4026-4029 / DIN 913–DIN 916 4766, 7434-6 / DIN 417, DIN 438, DIN 551, DIN 553 553 L 3 4 5 6 8 10 12
M 1,6 0,0029 0,0037 0,0046 0,0056
M2 0,0044 0,0059 0,0074 0,0089 0,0119 0,0148
M 2,5 0,0075 0,01 0,0125 0,015 0,0199 0,0249
M3 0,010 0,014 0,018 0,022 0,031 0,040 0 049
ISO
– Aluminium screws weigh about 0,35 times these values – Polyamid (nylon) screws weigh about 0,15 times these values
M4
M5
M6
M8
M 10
0,022 0,030 0,038 0,053 0,068 0 083
0,056 0,080 0,104 0 128
0,111 0,146 0 181
0,189 0,252 0 315
0,378 0 478
M 12
M 14
M 16
M 18
M 20
M 22
M 24
M 27
M 30
M 33
M 36
M 42
L 3 4 5 6 8 10 12
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA Weights in kg / 100 pieces
Set screws
Weights have been calculated for steel: – Brass screws weigh about 1,08 times these values
ISO 4026-4029 / DIN 913–DIN 916 4766, 7434-6 / DIN 417, DIN 438, DIN 551, DIN 553 553 L 3 4 5 6 8 10 12 16 18 20 22 25 30 35 40 45 50 55 60 70 80 90 100
M 1,6 0,0029 0,0037 0,0046 0,0056
M2 0,0044 0,0059 0,0074 0,0089 0,0119 0,0148
M 2,5 0,0075 0,01 0,0125 0,015 0,0199 0,0249
M3 0,010 0,014 0,018 0,022 0,031 0,040 0,049 0,067 0,076 0,085 0,094
M4 0,022 0,030 0,038 0,053 0,068 0,083 0,113 0,128 0,143 0,158
M5
0,056 0,080 0,104 0,128 0,176 0,200 0,224 0,248 0,284
ISO
– Aluminium screws weigh about 0,35 times these values – Polyamid (nylon) screws weigh about 0,15 times these values
M6
M8
M 10
M 12
M 14
M 16
M 18
M 20
M 22
M 24
0,111 0,146 0,181 0,251 0,286 0,321 0,356 0,409 0,497 0,585
0,189 0,252 0,315 0,441 0,504 0,567 0,630 0,726 0,885 1,040 1,200 1,360 1,520 1,680 1,840 2,160 2,480 2,780 3,10
0,378 0,478 0,678 0,777 0,876 0,975 1,120 1,370 1,620 1,870 2,120 2,370 2,620 2,870 3.,370 3,870 4,370 4,870
0,96 1,10 1,24 1,38 1,60 1,96 2,32 2,68 3,04 3,40 3,76 4,12 4,84 5,56 6,28 7,00
1,56 1,76 1,96 2,25 2,55 3,15 3,65 4,13 4,64 5,16 5,70 6,73 7,76 8,80 9,82
2,15 2,47 2,80 3,46 4,11 4,77 5,43 6,09 6,75 7,41 8,67 10,00 11,27 12,57
2,75 3,12 3,55 4,42 5,22 6,00 6,87 7,68 8,55 9,35 10,93 12,60 14,20 15,85
4,26 5,29 6,32 7,35 8,38 9,41 10,40 11,47 13,53 15,60 17,65 19,71
5,15 6,40 7,45 8,73 10,02 11,30 12,60 13,85 16,42 19,00 12,60 24,11
7,2 8,7 10,2 11,7 13,2 14,7 16,2 19,2 22,2 25,2 28,2
M 27
M 30
M 33
M 36
M 42
L 3 4 5 6 8 10 12 16 18 20 22 25 30 35 40 45 50 55 60 70 80 90 100
Threaded Threa ded rods DIN 975
Weights in kg / 100 pieces L
M 1,6
M2
M 2,5
M3
M4
M5
1000
1,2
1,87
3
4,4
7,8
12,4
M6 17,7
M8
M 10
31,9
50
M 12 72,5
M 14 97
M 16
M 18
M 20
M 22
133
165 16
208
254
M 24
M 27
M 30
M 33
300
385
475
590
copyright 1998 Maryland Metrics
T7
M 36
M42
L
690
940
1000
All rights reserved
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Wei eig ght hts s in in kg kg / 100 pie iece ces s
Washers
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Wei eig ght hts s in in kg kg / 100 pie iece ces s
d 1,6 1,8 2 2,2 2,5 3 3,5 4 5 6 8 10 12 14 16 18 20 22 24 27 30
DIN 125 0,002 0,003 0,004 0,009 0,010 0,012 0,015 0,030 0,044 0,114 0,214 0,408 0,627 0,86 1,13 1,47 1,72 1,84 3,23 4,23 5,36
DIN 9021
0,025 0,034 0,052 0,077 0,194 0,279 0,684 1,22 2,65 3,33 4,09 6,74 7,82
Washers
DIN 127
DIN 128
0,003 0,005 0,005 0,011 0,012 0,018 0,036 0,083 0,160 0,253 0,382 0,601 0,891 0,973 1,52 1,65 2,62 2,87 4,43
0,003 0,005 0,009 0,010 0,015 0,03 0,07 0,13 0,21 0,32 0,48 0,70 0,78 1,22 1,33 2,15 2,37 4,25
DIN 434
DIN 6916
0,95 0,88 1,83
0,703
3,41
1,46
5,7 8,25 1,28 11,9
1,96 2,43 3,06 5,02 6,32
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Calculation of screw dimensions For the calculation of screw dimensions, yield stress is the most important factor, assuming sufficient nut strength or thread engagement is provided. It is the basis for calculating the highest load not causing plastic deformation of the fastener. When yield stress is exceeded, the fastener will extend more and more and finally break under the increasing load. The highest operating force must neither equal nor surpass the relevant yield load (load at yield stress and at Rp 0.2 respectivel respectively: y: see page T9), but must remain within an adequate safety limit below this factor. For simple static joints, operating force is permitted to reach approx. 90% of the yield load. When safety issues arise, or the load becomes dynamic, operating force must be a smaller portion of the yield load. The selection of the most suitable property class for bolted joints depends on the force to be transferred and on the designed dimensions. As a rule of thumb, property class 8.8 is to be selected unless special requirements need to be met. Property class 8.8 is not subject to any limiting conditions conditions as a result of electrolytic plating. Note the following with regard to relevant fields of application: - For lightweight construction, small given joint sizes are to be used to avoid extra weight, so the highest possible property classes with high mechanical properties should be selected. - The higher the selected property class, the higher the pressure on the bearing surface under screw head and nut. Check material specifications for maximum bearing stresses. - The possibility of brittle fracture, especially in case of unforeseen overstressing - or in case of a catastrophe - grows with increasing mechanical properties. This may be compensated to a certain extent by specific designing of the structura structurall parts and by favorable fastening conditions - i.e. longer clamping length or reduced shank diameters. - With increasing mechanical mechanical properties, properties, consider using a plating plating or coating without embrittling effect. - Different conditions, such as low-temperature ductility, heat resistance or corrosion resistance have special requirements. Fasteners made of steel according to standardized pro-
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Guidelines for maximum permissible operation force Type of force
Permissible operating force in % of the yield load
Property class
3. 6 – 6. 6
4. 8 – 8. 8 10. 9 – 14. 9
Constant tensile force Safety limit against fracture: 2 85%
62%
55%
24%
18%
16%
Repeated tensile shocks Safety limit against fracture: 2 Notch factor of thread: K = 3,5
Constantly alternating (dynamic) tensile force (rotating parts, over 10 000 changes of load) Safety limit against fracture: 2 Notch factor of thread: Kw = 3 Fatigue strength under bending stress = 55% of the tensile strength
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Minimum yield load at yield stress (property classes 3.6 - 6.8) and at Rp 0.2 at (stress at permanent set limit of 0.2% for property classes 8.8 - 12.9) respectively. Dimension (with pitch P)
c o a r s e p i t c h
f i n e p i t c h
M 4 x 0,7 M 5 x 0,8 M 6x1 M 8 x 1,25 M 10 x 1, 5 M 12 x 1, 75 M 14 x 2 M 16 x 2 M 18 x 2, 5 M 20 x 2, 5 M 22 x 2, 5 M 24 x 3 M 27 x 3 M 30 x 3, 5 M 33 x 3, 5 M 36 x 4, 0 M 8x1 M 10 x 1 M 10 x 1, 25 M 12 x 1, 25 M 12 x 1,5 M 14 x 1, 5 M 16 x 1, 5 M 18 x 1, 5 M 20 x 1, 5 M 22 x 1, 5 M 24 x 2 M 27 x 2 M 30 x 2 M 33 x 2 M 36 x 3
Nominal thread stress area AS (mm2) 8,78 14,2 20, 1 36, 6 58, 0 84, 3 115 157 192 245 303 353 459 561 694 817 39, 2 64,5 61, 2 92, 1 88, 1 125 167 216 272 333 384 496 621 761 865
Minor thread stress area A3 (mm2) 7,75 12,69 17,89 32,84 52,3 76,25 104,7 144,1 175,1 225,2 281,5 324,3 427,1 519,0 647,2 759,3 36,03 60,45 56,29 86,03 81,07 116,1 157,5 205,1 259,0 319,2 364,9 473,2 596,0 732,8 820,4
3.6 [N] 1 700 2 700 3 900 7 000 11 000 16 000 22 000 30 000 37 000 47 000 58 000 67 000 87 000 107 000 132 000 155 000 7 500 12 500 12 000 17 500 17 000 24 000 32 000 41 000 52 000 63 000 73 000 94 000 118 000 145 000 165 000
4. 6 [N] 2 100 3 400 4 900 8 800 14 000 20 500 28 000 38 000 46 000 59 000 73 000 85 000 110 000 135 000 167 000 196 000 9 400 15 500 15 000 22 000 21 500 30 000 40 000 52 000 65 000 80 000 92 000 119 000 149 000 183 000 208 000
4.8 [N] 3 000 4 900 6 900 12 500 20 000 29 000 39 000 54 000 65 000 84 000 103 000 120 000 156 000 191 000 236 000 278 00 13 500 22 000 21 000 32 000 30 000 43 000 57 000 74 000 93 000 113 000 131 000 169 000 211 000 259 000 294 000
Yield load for property classes 5.6 5. 8 6.8 [N] [N] [N] 2 700 3 700 4 200 4 300 6 000 6 900 6 100 8 500 9 700 11 000 15 500 18 000 17500 24 500 28 000 25 500 36 000 41 000 35 000 49 000 55 000 47 000 66 000 76 000 58 000 81 000 92 000 74 000 103 000 118 000 91 000 127 000 146 000 106 000 148 000 170 000 138 000 193 000 221 000 169 000 236 000 270 000 208 000 292 000 333 000 245 000 343 000 392 000 12 000 16 500 19 000 19 500 27 000 31 000 18 500 26 000 29 500 28 000 39 000 45 000 26 500 37 000 42 000 38 500 53 000 60 000 50 000 70 000 80 000 65 000 91 000 104 000 82 000 114 000 131 000 100 000 140 000 160 000 115 000 161 000 185 000 149 000 209 000 238 000 187 000 261 000 298 000 229 000 320 000 365 000 260 000 364 000 416 000
8.8 [N] 5 700 9 100 13 000 23 500 37 500 54 000 74 000 101 000 127 000 162 000 200 000 233 000 303 000 370 000 459 000 540 000 25 000 41 000 39 000 59 000 57 000 80 000 107 000 143 000 180 000 220 000 254 000 328 000 410 000 502 000 571 000
copyright 1998 Maryland Metrics
T9
10. 9 [N] 8 300 13 500 19 000 35 000 55 000 79 000 108 000 148 000 181 000 231 000 285 000 332 000 432 000 528 000 653 000 768 000 37 000 61 000 58 000 87 000 83 000 118 000 157 000 203 000 256 000 313 000 361 000 467 000 584 000 716 000 814 000
All rights reserved
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Estimation of screw diameters
(according to VDI* 2230)
The following procedure enables an estimation of screw diameter depending on the operating force at temperature of 20°C (15° - 25°C) and on tightening method. The result has to be double checked by either exact calculation or testing the joint.
12.9 [N] 9 700 16 000 22 000 40 000 64 000 93 000 127 000 173 000 211 000 270 000 334 000 389 000 505 000 618 000 764 000 899 000 43 000 71 000 68 000 102 000 97 000 138 000 184 000 238 000 299 000 367 000 423 000 546 000 684 000 838 000 952 000
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Estimation of screw diameters
(according to VDI* 2230)
The following procedure enables an estimation of screw diameter depending on the operating force at temperature of 20°C (15° - 25°C) and on tightening method. The result has to be double checked by either exact calculation or testing the joint. Special conditions as mentioned e.g. on page T 10, are not taken into consideration for this estimation. 1
Force in N
2
3
4
Nominal diameter in mm Property class 12.9
250 400 630 1 000 1 600 2 500 4 000 6 300 10 000 16 000 25 000 40 000 63 000 100 000 160 000 250 000 400 000 630 000
A Choo Choose se the next higher higher force force value to operating force F A, Q acting on the bolted joint.
10.9
8 .8
B Th Thee requ require iredd minim minimum um preloa preloadd force force F M min is found by proceeding from this force with: l 4 steps for static or dynamic transverse shear force,
or 3 3 4 4 5 6 8 10 12 16 20 24 30 36
3 3 4 5 6 8 10 12 14 16 20 27 36
3 4 5 5 8 8 10 14 16 20 24 30
Example: A joint is dynamically and eccentrically loaded by the axial force F A = 5800 N. A screw with property class 8.8 is to
l 2 steps for dynamic and eccentric axial force,
or
l 1 step for either dynamic and concentric or static and eccentric axial force,
or
l 0 step for static and concentric axial force.
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Fatigue strength In the first loaded thread of a screw there is a strong notch effect. Dynamic stress (may it be from axial , bending or torque load) reduces the capacity of a threaded fasteners to a fraction of the strength under static conditions. Independent from value of the static load and independent from the property class of the screw, the fatigue strength of threaded fasteners is between ± 40 and ± 70 N/mm2. Thread heat treated after threading (eh)
Fatigue strength (N/mm2) ± Q Aeh < 0,75
threaded after heat treating ± Q Aet < (et)
(
Range (standard value only)
180
Fv
+ 52 d
)
(2 F ) · QAeh 0,2
Preload depending no
0,2F0,2 < Fv < 0,8F0,2 yes
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Property classes The symbol for the property classes of bolts, screws and studs consists of two numbers separated by a point. The first number, when multiplied by one hundred, indicates the nominal tensile strength in newtons per square millimeter. The second figure, multiplied by ten, states the ratio between the lower yield stress and the nominal tensile strength (yield stress ratio) as a percentage. The multiplication of these two figures will give one tenth of the yield stress in newtons per square millimeter. Example of a screw in property class 5.8 Nominal tensile strength 5 ¥ 100 = 500 N/mm2 (MPa) Yield stress ratio 8 ¥ 10 = 80% Yield stress 80% of 500 500 = 400 N/mm N/mm2 (MPa)
For nuts, the main characteristic property is the thread stripping strength (proof stress). The property classes of nuts are designated by a figure to indicate the maximum appropriate property class of bolts with which they may be mated. Thus, nut property class is the same as the first figure of the bolt designation.
Internationally, mechanical stress is expressed in newtons per square area, in bolting N/mm 2. US practice is to use the term megapascal (MPa), which correspond to N/mm2. Ex. 500 /mm2 = 500 MPa In this cataloque the term N/mm2 is used only.
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[email protected] TECHNICAL INFORMATION and DATA Mechanical properties of bolts, screws, and studs according DIN-ISO 898, part 1 Property (at 20 °C)
3.6
4.6
4.8
Property class 5.8 6.8
5.6
12.9
600
1000
1200
nominal
30 0
Rm4), 5), N/mm2
min. min. max. ma x.
330 33 0 95
400 420 500 520 120 130 155 160 220 (250 at the screw end)
600 190 250
800 250 320 3 20
830 255 335
900 290 360 36 0
1040 320 380 38 0
1220 385 435
min. max. ma x.
90
114 124 147 152 209 (238 at the screw end)
181 238
238 304 3 04
242 318
276 342 34 2
304 361 36 1
366 414
min. HRB min. HRC max. HRB max. HRC
52 –
67 71 79 82 – – – – 95,0 (99,5 at the screw end) – – 18 0 240 320 300 400
89 – 99,5
– 22 – 32
– 32 – 39
– 39 – 44
480
–
–
–
190 19 0
480
– 640
– 640
– 720
– 900
– 1080
640 0,91
660 0,91
720 0,90
940 0,88
1100 0,88
HV, F $ 98 N Brinell hardness HB, F = 30 D2 Rockwell hardness HR Surface hardness, HV 0,3 Lower yield stress, R el 7), N/mm2
Stress at 0,2% non-proportional elongation, Rp 0,2, in N/mm 2 Stress ratio Stress under proof load S p Elongation after fracture, A Reduction of area after fracture Strength under wedge loading 5) Impact strength, J Head soundness
nominal min. nominal min. Sp / ReL or Sp / Rp 0,2 N/mm2 min. % min. %
min.
Minimum height of non-decarburized non-decarburized thread zone, E Maximum depth of mm complete decarburization, G 1
240
500
10.9
Tensile strength,
Vickers hardness hardness
400
8.8 1) 9.8 3) "d > M 16 M 16 2) 800 800 900
340
300
420
– – 0,94
0,94
0,91
0,93
0,90
0,92
– – 23 28 – – 34 37 see foot note 6) – –
180 18 0 225 225 310 280 380 440 580 600 650 650 830 970 25 22 – 20 – – 12 12 10 9 8 – 52 52 48 48 44 The values for full size bolts and screws (not studs) shall not be smaller than the minimum values for tensile strength. – 25 – 30 30 25 20 15 no fracture fracture – –
1
2
/2 H 1
/3 H 1
3
/4 H 1
0,015
) For bolts of property class 8.8 in diameters diameters d 16 mm, there is an increased risk of nut stripping stripping in the case of of inadvertent over-tightening over-tightening
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[email protected] TECHNICAL INFORMATION and DATA Minimum breaking torques (M ) B min for bolts and screws of property classes according DIN-ISO 898/1 Thread diameter
Pitch P mm
Minimum breaking torque MB min for property class Nm
5.8
8.8
10.9
12.9
M 1
0,25
0 ,0 2 2
0,033
0,040
0,045
M 1,2
0,25
0 ,0 5
0,075
0,092
0,10
M 1,4
0 ,3
0 ,0 8
0,12
0,14
0 ,1 6
M 1,6
0,35
0,11
0,16
0,20
0,22
M 2
0 ,4
0,25
0,37
0,45
0 ,5 0
M 2,5
0,45
0 ,5 5
0,82
1,0
1 ,1
M 3
0 ,5
1 ,0
1,5
1,9
2 ,1
M 3,5
0 ,6
1 ,6
2,4
3,0
3 ,3
M 4
0 ,7
2 ,4
3,6
4,4
4 ,9
M 5
0 ,8
5 ,1
7,6
9,3
10
M 6
1
8 ,7
13
16
17
M 8
1,25
22
33
40
44
–
25
38
46
52
1,5
44
66
81
90
M 8
×
1
M 10 M 10
×
1
–
56
84
102
114
M 10
×
1,25
–
50
75
91
102
Materials for nuts
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[email protected] TECHNICAL INFORMATION and DATA Materials for bolts, screws and studs Property class
Materials and treatment
Chemical composition limits (check analysis) % C
3.61) 4.61) 4.81) 5.61)
9.8
10,9 4)
10.9 5)
12.9 5), 6)
B9) max.
min.
max.
–
0,20
0,05
0,06
0,003
–
0,55
0,05
0,06
0,003
Carbon steel
5.81) 6.81) 8.82)
S max.
P max.
Carbon steel with additives (e. g. Boron or Mn or Cr), quenched and tempered or Carbon steel quenched and tempered Carbon steel with additives (e.g. Boron or Mn or Cr), quenched and tempered or Carbon steel quenched and tempered
– 0,153)
0,55
0,05
0,06
0,003
–
0,55
0,05
0,06
0,003
0,153)
0,40
0,035
0,035
0,253)
0,55
0,035
0,035
0,153)
0,35
0,035
0,035
0,253)
0,55
0,035
0,035
Carbon steel with additives (e. g. Boron or Mn or Cr), quenched and tempered
0,153)
0,35
0,035
0,035
Carbon steel quenched and tempered or Carbon steel with additives (e. g. Boron or Mn or Cr), quenched and tempered or Alloy steel quenched and tempered7)
0,253)
0,55
0,035
0,035
0,203)
0,55
0,035
0,035
Alloy steel quenched and tempered7)
Tempering temperature °C min.
0,003
425
0,003
425
0,003
340
425 0,203)
0,55
0,035
0,035
0,003
0,283)
0,50
0,035
0,035
0,003
380
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[email protected] TECHNICAL INFORMATION and DATA Mechanical properties for nuts according DIN (only valid for DIN 934/DIN 985) DIN 267/part 4 Mechanical properties
Property class 4
5
6
8
10
12
Nominal proof load stress
N/mm2
400
500
600
800
1000
1200
Vickers hardness … HV 5
max.
302
302
302
302
353
353
Brinell hardness … HB 30
max.
290
290
290
290
335
335
Rockwell hardness … HRC
max.
30
30
30
30
36
36
Mechanical properties for nuts according ISO (for all other DIN-ISO-nuts) ISO 898/part 2 Property class Nominal size (thread diameter) mm over
to
04 Stress under proof load Sp N/mm2
05
HV
Stress under proof load Sp
min. max.
N/mm2
Vickers hardness
5
HV
Stress under proof load Sp
min. max.
N/mm2
Vickers hardness
–
4
520
4
7
580
7
10
10
16
16
39
39
100
380
–
188
302
500
272
353
– Property class
590
6 Vickers hardness HV 1) min. max.
Stress under proof load Sp N/mm2
Vickers hardness HV 1) min. max.
600 670
130 302
610
680
150 302
700
630
146
720
170
–
128
–
142
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[email protected] TECHNICAL INFORMATION and DATA Mechanical properties for fine thread nuts according DIN-ISO ISO 898/part 6 Property class Nominal size (thread diameter)
04 Stress under proof load
mm
05 Vickers hardness
Stress under proof load
HV 30
over
to
7
10
10
16
16
33
33
39
Sp N/mm2
380
min. max.
188
302
5 Vickers hardness
Stress under proof load
HV 30 Sp N/mm2
500
min. max.
272
353
6
Sp N/mm2
Vickers hardness HV 30 1) min. max.
690
175
720
190
Stress under proof load
Vickers hardness HV 30 1) min. max.
Sp N/mm2 770
302
188
780
302
870
233
920 Property class
Nominal size (thread diameter mm over to 7
10
10
16
16
33
33
39
8 Stress under proof load Sp N/mm2 9551) 8902) 10301) 10901)
10
12
Stress Vickers hardness under Vickers hardness HV 30 proof HV 30 load 1) + 2) 1) + 2) Sp min. max. N/mm2 min. max. 11001) 1 2 1 2 2) 2951) 2502) 353 250 ) 195 ) 353 ) 302 ) 1055 11101) 10552) 2951)
3531)
1) Nuts style 1 (ISO 8673/DIN 971 part 1) < 0,8 d nuts 2) Nuts style 2 (ISO 8674/DIN 971 part 2) < 1,0 d nuts
10802)
2602)
353
Stress under proof load Sp N/mm2
Vickers hardness HV 30 2) min. max.
1200
295
353
–
–
–
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Steels for low and high temperature applications Temperatures from –253 to –1 –10 0 °C Material Designation
Material number
26 CrMo 4
1.7219
12 Ni 19
1.5680
X 12 CrNi 18 9
1.6900
X 10 CrNiTi 18 10
according to
Symbol
Guideline for lower standard limit of temperature in continuous operation2)
KA
– 65 °C
KB
– 140 °C
KC
– 253 °C
1.6903
KD
– 253 °C
X 5 CrNi 18 9
1.4301
A21)
– 196 °C
X 5 CrNi 19 11
1.4303
A21)
– 196 °C
X 10 CrNiTi 18 9
1.4541
A21)
– 196 °C
X 5 CrNiMo 18 10
1.4401
A41)
– 60 °C
X 10 CrNiMoTi 18 10
1.4571
A41)
– 60 °C
steel-iron standard 680
ISO 3506/part 1 resp. AD-W 10
1)If there is space enough on the fastener, fastener, it has to be marked with the property class additionally to the steel grade A2 and A4: e.g. A2-70 (see ISO 3506/part 1). If a specific steel is required the fastener has to be marked with the standard standard number number or the designation. designation. This is valid also for fasteners larger than M 39 . 2)Refer to the DIN worksheet W 10 and the steel-iron-standard 680.
Temperatures from –10 to +300 °C Hot yield-point (as information only, not subject to acceptance inspection) Temperature 20 °C
100 °C
200 °C
250 °C
300 °C
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[email protected] TECHNICAL INFORMATION and DATA Temperatures above +300 °C according DIN 17 240 Designation
Material number
Symbol
Guideline for upper standard limit of temperature in continuous operation (acc. DIN 17 240)
C 35 N2)
1.0501
Y
+ 350 °C3)
Ck 35
1.1181
YK
+ 350 °C3)
Cq 35
1.1172
YQ
+ 350 °C3)
24 CrMo 5
1.7258
G
+ 400 °C4)
21 CrMoV 5 7
1.7709
GA
+ 540 °C3)
40 CrMoV 4 7
1.7711
GB
+ 540 °C 3)
X 22 CrMoV 12 1
1.4923
V6)
+ 580 °C3)
X 19 CrMoVNbN 11 1
1.4913
VW
+ 580 °C3)
X 8 CrNiMoBNb 16 16
1.4986
S
+ 650 °C3)
X 5 NiCrTi 26 15 5)
1.4980
SD
+ 700 °C3)
NiCr 20 TiAl
2.4952
SB
+ 700 °C3)
2) Not Not for for sc scre rews ws or bo bolt lts s 3) For nuts the upper limit of temperature in continuous operation may be 50°C higher. higher. 4) For nuts of steel steel 24 CrMo5 there is no indication indication in DIN 17240 17240 for use at even higher higher temperature. temperature. But, based on the strength of the material and on practical practical experience, this this temperature limit limit may be exceeded according to DIN 17240 section 1.1 (edition July 1976). Indications are given in DIN 2507, part 2. 5) Not mention mentioned ed in DIN 17240 17240 (aero-spa (aero-space ce material material number number 1.4944) 1.4944).. 6) Symb Symbol ol VH for steel steel X 22 CrMoV 12 1 with with highe higherr strength strength (yiel (yield d stress stress R 700 0 N/ N/mm mm2) than ^ 70 p 02 according DIN 17 240.
Suitable mating materials for bolts and nuts Materials B ol t
Nut
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[email protected] TECHNICAL INFORMATION and DATA
Stainless steel Designation system
Steel group
Steel grade
Austenitic
Martensitic
A1 A22) A31) A42) A51)
C1
Ferritic
C4 (C3*)
C5
F1
Property class screws, nuts type 1 low nuts
50 0 25
70 035
80 04 0
50 025
set screws, pins tapping screws
1 2H 2 0H
2 1H 25H
30H
20H s o ft
s o ft
c o ld highworked ssttrength
70 035
110 055
50 025
70 035
30H
25H
40H
hardened and tempered
soft
80 040
hardened hardened an d and tempered tempered
45 020
60 0 30
20 H
2 5H
s o ft
c o ld worked
1)Stabilized by titanium, niobium or tantalum to reduce risk of inter-granular corrosion 2) Low carbon stainless steels with carbon content content not exceeding 0,03% may additionally be marked with an L. Example: Example: A4L - 80 *) For tapping tapping screws screws grade C3 is used.
Ferritic steel group
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[email protected] TECHNICAL INFORMATION and DATA Austenitic steel group Chromium-nickel steels which are made resistant to corrosion by the self-generated chromium oxide. If the chromium oxide film is damaged, it will restore itself as long as there is oxygen in the enviroment. However, if access of oxygen is hampered by unfavorable designs or contamination, corrosion will occur. All austenitic stainless steel fasteners are normally non-magnetic; after cold working some magnetic properties may be evident particularly for A2. When there is a risk of inter-granular corrosion, steel grades A3 and A5 (=stabilized steels) or A2L and A4L (=low carbon steel) are recommended. Common stainless grades are: l A2-70 / A4-80 for bolts, screws, studs and nuts l A1-50 for machined pins, slotted set screws, specials A1: Steel type, e.g.: 1.4305 1.4300 Chromium-nickel-steels specially designed for machining. Due to the elevated content of sulphur, the steels within this grade have lower resistance to corrosion than corresponding steels with normal content of sulphur. Weldability is possible but not good. A2: Steel type, e.g.: 1.4301 1.4303 1.4306** (= A2L) 1.431 1.4311 1 (= A2L) Chromium-nickel steels most frequently used (stainless steel). steel). They are suitable for kitchen equipments and apparatus for the chemical industry. Steels within this grade are not suitable for use in non-oxidizing acid and agents with chloride content, i. e. swimming pools and sea water. Good weldability. A3: Steel type, e.g.: 1.4541 1.4550 Stabilized “stainless steels” with properties similar to A2. A4: Steel type, e.g.: 1.4401 1.4435** (= A4L) 1.4436 1.4406** (= A4L) 1.4429** (= A4L) Acid proof steel. steel. Chromium-nickel steels which are molybdenum alloyed and give a considerably better resistance to corrosion than A1, A2 and A3. A4 is used to a great extent by the cellulose industry as this steel grade is developed for boiling sulfuric acid (thus given the name “acid proof”) and is to a certain extent also suitable in an environment with chloride content. A4 is also frequently used by the food processing industry and by the marine industry. Good weldability. A5: Steel type, e.g.: 1.4571 1.4580 Stabilized “acid proof steels” with properties similar to A4. Other types: Steel type e.g.: 1.4439 1.4539 1.4529 1.4565 1.4426 Austenitic stainless steels with particular resistance to chloride induced stress corrosion. The risk of failure of bolts, screws and studs due to chloride induced stress
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[email protected] TECHNICAL INFORMATION and DATA
Stainless steel grades Mechanical properties according DIN-ISO 3506 Steel group
Steel grade
Property class
Diameter range
Bolts
Tensile strength s t u n w o l
Austenitic
A1 A 2, A 4 A 3, A 5
C1 Martensitic
C3 C 4
Ferritic
F 13)
504) 704) 804) 1004) 12 H 21 H 504) 704) 1104) 804) 504) 70 454) 60
025 035 040
025 055 040 035 020 030
M 395) < M 24 5) < M 245) < M 16 5) < M 24 5) < M 24 5) <
Rm1) N/mm2 min. 500 700 800 1000
500 700 1100 800 500 700 450 600
Stress 0, 0,2% Elongation permanent after strain fracture Rp 0,21) N/mm2 min. 210 450 600 750
250 410 820 640 250 410 250 410
AL2) mm min. 0,6 d 0,4 d 0,3 d 0,25 d
0,2 d 0,2 d 0,2 d 0,2 d 0,2 d 0,2 d 0,2 d 0,2 d
Nuts
Bolts and nuts
Stress un under proof load
Hardness
Sp N/mm2 500 700 800 1000
500 700 1100 800 500 700 450 600
s t u n w o l
HV min. max.
250 350 400
250 350 550 400 350 200 300
125 200 210 – 155 220 220 330 350 440 240 340 155 220 220 330 135 220 180 285
1) The tensile stress is calculated on the thread stress area. 2) To be determined on the actual screw length and not on a prepared test piece. d = nominal diameter. 3) For grade F 1 diameter M 24 is maximum. 4) Not in the standard: A4 - 100 in production quantity upon request. 5) For fasteners with nominal thread diameters d > 24 mm the mechanical properties shall be agreed upon between user and manufacturer.
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[email protected] TECHNICAL INFORMATION and DATA Coefficients of friction for the bearing area (bolt or nut) and the thread m total Nut A2 or A4
Bolt: cold formed A2/A4 rolled thread
plain
type of joint
plain or slighly lubricated
MoS2 lubricated
hard
0,20 (to 0,30)
0,10 (to 0,14)
soft
0,30 (to 0,50)
0,16 (to 0,20)
Preload Fv and tightening torque Ma for screws and nuts with bearing surfaces according to ISO 4762/4014, 4017, resp. 4032/DIN 912, 931, 933 resp. 934 m
Thread diameter
Preload
tot. = 0,10 Tightening torque
Fv in N
m
Preload
A2-50 A4-50
A2-70 A4-70
A2-80 A4-80
MA in Nm A2-50 A4-50
M4 M5 M6 M8 M10*
1400 2260 3200 5900 9400
3000 4800 6800 12500 20000
4000 6500 9100 16800 26700
0,8 1,6 2,7 6,6 13
M12* M14* M16 M18 M20
13600 18700 25800 32200 41300
29200 40000 55200 69000 88600
38900 53400 73600 91800 118000 11
23 36 56 80 112
49 77 120 175 240
M22** M24 M27 M30
51800 59700 78400 95500
109000 A) 128000 A) – –
– – – –
150 195 285 400
315 A) 412 A) – –
M8 x1 M10 x1,25* M12 x1,25* M12 x1,5* M14 x1,5*
6400 10000 15300 14400 20700
13800 21500 32800 31000 44300
M16 x1,5 M18 x1,5 M20 x1,5 M22 x1 x1,5** M24 x 2
28000 37400 47300 58400 66600
M27 x 2 M30 x 2
86600 109000
18400 28700 43700 41300 45900
60000 80200 80000 11007000 100000 1350000 122000 A) – A) 140000 – – –
– –
7,2 14 25 24 39
tot. = 0,20 ( m thr = 0,25, m hd = 0,16) Tightening torque
Fv in N
MA in Nm A2-50 A2-70 A4-50 A4-70
A2-70 A4-70
A2-80 A4-80
A2-50 A4-50
A2-70 A4-70
A2-80 A4-80
1,7 3,4 5,8 14 28
2,3 4,5 7,8 19 36
1110 1790 2560 4720 7520
1700 2700 5500 10200 16800
3200 5100 7500 13500 13 21400 21
10900 15000 20500 26000 33200
23400 32100 44000 55600 71100
3311200 42800 58600 74100 94800
35 55 86 124 12 173 17
75 119 189 265 373
– – – –
238 297 443 605
495 A) 641 A) – –
65 103 160 230 320 – – – –
41500 88000 A) 48000 102000 A) 63100 – 76900 –
15 30 53 51 84
21 39 70 68 113
5150 8100 12300 11700 16600
1144700 23000 35300 33200 47600
11 22 38 37 61
60 90 125 165 210
126 190 265 351 A) 446 A)
170 255 350 – –
22700 48200 64300 30400 65200 86800 38300 82000 109100 10 47200 100000 A) – A) 54000 11 115000 5000 –
300 430
– –
70000 88600
– –
11000 17300 26400 24910 35700
1,2 2,4 4,1 10 21
– –
– –
2,6 5,1 8,7 22 43
A2-80 A4-80 3,5 6,8 12 29 57 99 157 249 351 497 – – – –
24 46 82 78 130
31 60 108 104 173
91 1 41 14 200 265 330
195 303 421 556 A) 709 A)
259 400 562 – –
486 681
– –
– –
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[email protected] TECHNICAL INFORMATION and DATA
Stainless steel grades Chemical composition
Group
Austenitic
Martensitic
Ferritic AusteniticFerritic
Chemical composition, mass content % 1) P S Cr Mo7) Ni
Grade
C
Si
Mn
A1
0,12
1,0
6,5
0,200
0,15–0,35
16–19
0,7
A2
0,1
1,0
2,0
0,0500 0,05
0,03
15–20
A3
0,08
1,0
2,0
0,045
0,03
A4
0,08
1,0
2,0
0,045
A5
0,08
1,0
2,0
C1
0,09–0,15
1,0
C3
0,17–0,25
C4 F1 FA14)
Cu
Notes
5–10
1,75–2,25
–
8–19
4
2) 8) 13) 6) 9) 12)
17–19
–
9–12
1
0,03
16–18,5
2–3
10–15
1
0,045
0,03
16–18,5
2–3
10,5–14
1
1,0
0,0500 0,05
0,03
11,5–14
–
1
–
1,0
1,0
0,0400 0,04
0,03
16–18
–
1,5–2,5
–
0,08–0,15
1,0
1,5
0,060
0,15–0,35
12–14
0,6
1
–
0,12
1,0
1,0
0,0400 0,04
0,03
15–18
–
1
–
2) 5) 6) 10) 11)
0,03
1,7
1,5
–
–
18–19
2–2,7
4,5–5
–
N = 0,07
0,03
1,0
2,0
–
–
21–23
2,5–3
5–5,5
–
N = 0,14
3) 4) 8) 5) 12) 3) 4) 5) 5)
01) Values are maximum unless otherwise indicated. 02) Sulphur may be replaced by selenium. 03) Must contain titanium > 5 x C up to 0,8% maximum for stabilization, or4). 04) Must contain niobium (columbium) and/or tantalum > 10 x C up to 1% maximum for stabilization, or 3). 05) At the option of the manufacturer the carbon content may be higher where required to obtain the specified mechanical properties at larger diameters, but shall not exceed 0,12% for austenitic steels. 06) Molybdenum may also be present at the option of the manufacturer. 07) If for some applications a maximum molybdenum content is essential, this must be stated. 08) If the nickel content is below 8%, the minimum manganese content must be 5%. 09) If the chromium content is below 17%, the minimum nickel content should be 12%. 10) May contain titanium > 5 x C up to 0,8% maximum. 11) May contain niobium (columbium) and/or tantalum > 10 x C up to 1,0% maximum. 12) For austenitic stainless steels having a maximum carbon content of 0,03%, nitrogen may be present to a maximum of 0,22%. 13) There is no minimum limit to the copper content providing that the nickel content is greater than 8%. 14) For information only, will most probably be included in the future.
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[email protected] TECHNICAL INFORMATION and DATA Table of Resistance Material Nr. Corrosive Agent
Concentration
Acetic acid
L
10 % CH3 COOH
50 %
Acetic acid
100 %
Acetic acid
10 % & 50 % + hydrogen peroxide CH3 COOH + H2O2
Acetic anhydride
(CH3 CO)2 O CH3 COCH3
Acetone
Acetyl Chloride CH3 COCI Acetylic acid HOOC.C6H4.OCOCH3 Acid-salt mixtures: H NO3 fuming + 10 % potassium nitrate H NO3 fuming + 10% aluminium nitrate 10 % H2 SO4 + 10 % copper sulphate 10 % H2 SO4 + 2 % ferric-lll-sulphate Aluminium Al Aluminium acetate (CH3 COO)3 Aluminium ammonium sulphate Al (NH4) (SO4)2, 12H2O Aluminium chloride Al CI3, 6H2O Aluminium nitrate Aluminium sulphate
Al (No3)3, 9H2O Al2 (SO4)3, 18H2O
all concentrated -
x
molten saturated saturated 5% 25 % 10 %
x x
saturated Ammonia Ammonium bifluoride Ammonium bicarbonate Ammonium chloride
NH3 NH4 HF2 NH4 HCO3 (sal-ammoniac) NH4 CI
with copper and zinc chlorides
cold saturated 10 % 25 % 50 % saturated saturated cold saturated
x
Temperature
C 4021 4104
C+F 4016 4510 4057
20°C boiling 20°C boiling 20°C boiling 20°C 50°C 90°C 20°C boiling 20°C boiling boiling 20°C boiling
2 2 3 1 3 1 2 3 0 2 1 2 2 0 -
0 2 1 2 0 2 0 0 1 0 1 0 1 1 0 -
A2 4301 4306 4541 430 305 5 4540 0 0 0 1 0 1 0 0 0 0 0 0 0 1 0 1
boiling boiling boiling 750°C 20°C boiling 20°C boiling 50°C 20°C 20°C 20°C boiling 20°C boiling 20°C 20°C boiling boiling boiling 20°C boiling boiling
2 3 3 0 2 3 2 3 0 3 0 1 1 3
1 2 3 0 0 0 1 2 2 3 0 3 0 0 1 0 3
1 0 2 3 0 0 0 3 2 3 0 0 1 1 2 0 0 0 0 1 2 0 2 3
A4 div. 4401 4449° 4404 4577^ 4436 4506+ 457 571 1 453 4539 9* 4435 0 0 0 0 0 1 0° 0 0 0 0 0 0 0 0 0 1 1 0 1 3 0 0 0 2 1 2 0 0 0 0 1 0 0 0 0 1 1 0 1 3
0+° 0+ 2+
0+
1+ 1+
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[email protected] TECHNICAL INFORMATION and DATA Corrisive Agent
Concentration
Barium hydroxide
saturated saturated any -
Barium nitrate Beer Benzine (Gasoline) Benzoic acid Blood Boric acid Brandy
Ba (OH)2 Ba (NO3)2
C6 H6 C6 H5 COOH
H3 BO3
Brine
Bromine water
Buttermilk Butyric acid Cadmium Cd Calcium sulphate Calcium sulphite Camphor Carbon dioxide Carbon disulphide Carbon tetrachloride
al l concentrated al l concentrated -
Bromine Br
C3 H7 COOH Ca SO4 Ca SO3 C10 H16 O = carbonic acid C O2 C S2 C Cl4 = tetrachloromethane
Carbonate of ammonia NH4 HCO3 + NH4 CO2 NH2 Carnallite KCl, MgCl2, 6 H2O Cheese Chlorbenzene C5 H5 Cl Chloric acid HCIO3 Chloride of lime Ca (C (CIO IO))2, CaO, 2H2O bleaching solution Chlorine gas Cl gas in dry state
Chlorosulphonate acid
x
-
x
0,03 % 0,3 % 1,0 % 100 %
x x x
saturated cold saturated dry humid water-free cold saturated cold saturated
x
dry dry humid 2,5g Cl/l -
in humid state Chloroform
L
x x
x water-free
CH Cl3 HSO Cl
10 % t t d
x
Temperature
C
C+F
A2
A4
20°C boiling boiling 20°C 70°C 20°C or. boiling 20°C boiling 20°C 20°C boiling 20 °C boiling 20°C boiling 20 °C boiling 20°C 20°C 20°C 20°C
0 0 0 0 1 3 3 1
0 0 0 0 0 0 0 1 0 3 3 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 2 3 3 0 1 3 0
0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 3 3 0 1 3 0
20°C boiling molten 20°C 20°C 20°C hot hot 20°C 20°C boiling 20°C boiling 20°C boiling 20°C 20°C boiling 20°C 20°C 20°C 20°C 20°C 20°C 100°C 20°C boiling 20°C 20°C
2 0 0 1 0 0 0 0 0 2 3 2 3 3 3 3 0 3 3 0 0 3 3
0 2 0 0 1 0 0 0 0 0 2 3 1 2 3 3 3 0 3 3 0 0 3 3
0 1 2 0 0 0 0 0 0 0 0 0 0 1 0 0 0 3 0 1 1 0 3 3 0 0 3 0
0 0 2 0 0 0 0 0 0 0 0 0 0 1 0 0 0 3 0 1 0 0 3 3 0 0 3 0
div.
0°
0° 0°
1° 0°
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Corrosive Agent
Copper carbonate Copper-ll-cyanide Copper-ll-nitrate
Concentration
2 CuCO3, Cu (OH)2 Cu (CN)2 Cu (NO3)2, 3 H2O
Copper-ll-sulphate
Creosote Cresol Crude oil Curing solution Dichloroethane Dichloroethylene Diethyl ether Disulphur dichloride Drainage water Drainage water Dye bath
Cu SO4, 5 H2O = blue vitriol + 3 % H2 SO4
CH3 C6 H4 OH CH2 Cl . CH2Cl CHCl : CHCl (C2 H5)2 .0 S2 Cl2 = acidic water alkaline or neutral organic acid
weak sulphuric acid or organic + sulphuric acid (H2SO4 below 1%) strong sulphuric acid or organic + sulphuric acid (H2SO4 above 1 %) Ethyl alcohol C2 H5 OH (alcohol) Ethyl chloride C2 H5 Cl 2 Ethyl glycol CH OH-CH2OH Fatty acid = oleic acid C17 H33 COOH Fatty acid Ferric-lll-chloride Ferric-lll-nitrate Ferro-gallic ink Ferrous-ll-sulphate Ferric-lll-sulphate Fluorosilicic acid (= sand acid)
+ traces H2 SO4 Fe Cl3 Fe (NO3)3, 9 H2O Fe (SO4), 7 H2O Fe2 (SO4)3 H2 Si F6
L
hot saturated 50 % all concentrated
x water-free water-free acidic -
all concentrated water-free commercial grade 30 at
30 % 50 % all concentrated 10 % 10 % vapours
x x x
Temperature
20°C boiling 20° C boiling 20°C and boiling 20°C boiling 20°C boiling 20°C 20°C 20°C boiling boiling 20°C boiling 20°C 20°C 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling boiling 20°C 150°C 180°C 235°C 300°C hot 20°C 50°C 20°C 20°C 20°C boiling 100°C
C 4021 4104
C+F 4016 4510 4057
0 3 0 0 0
0 2 0 0 0
0 2 1 2 0 0 1 0 0 1 2 1 1 0 0 0 2 0 2 3 3 3 3 0 1 0 1 3
0 2 1 1 0 0 0 0 0 1 2 0 1 0 0 0 1 0 2 2 3 3 3 0 0 0 1 2
A2 A4 div. 4301 4401 4449° 4306 4404 4577^ 4541 4436 4506+ 430 305 5 457 571 1 4540 4435 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 1 1 0 0 0 0 0 1 1 2 2 3 3 0 0 0 0 1
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 1 2 3 0 0 0 0 1
4539* 45
0+°
0+^
0°
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[email protected] TECHNICAL INFORMATION and DATA Corrosive Agent Hydrochloric acid
H Cl
Hydrocyanic acid Hydrofluoric acid Hydrogen chloride
HCN H2F2 H Cl
Hydrogen fluoride
HF
Hydrogen peroxide Hydrogen sulphide
H2 O2
Hydroxylamine sulphate Iodine
dry H2 S (NH2 OH)2 H2 SO4
Iodine, tincture of Iodoform Iron phosphate Lactic acid
CHJ3 (by the bonderizing process) CH3 CHOH COOH
Concentration 0,5% 40 % -
L x
x x x x
gaseous form dry <4
10 % dry humid vapours
x x
1,5 % 10 % 80 % concentrated
Lead 3 Pb Lead acetate = sugar of lead Pb (CH3 COO)2, 3H2O Lead nitrate Pb (NO3)2 Lemon juice Linseed oil + 3 % H2 SO4 Liqueur Lysoform Lysol Magnesium carbonate Mg CO3 Magnesium chloride Mg Cl2, 6 H2O Magnesium sulphate = Epsom salts Mg SO4, 7 H2O Maleic acid (CH CO OH)2
molten all concentrated 10 % 30 % concentrated 50 %
x
Temperature 20°C boiling 20°C 20°C 20°C 50°C 100°C 400°C 100°C
C 3 3 3 3 3 3 3 3
C+F 2 3 0 3 2 2 3 3 3
A2 1 3 0 3 1 1 2 3 1
A4 div. 1 0°+^* 3 0 3 1 1 1 3 1
20°C 20°C 100°C <400°C 20°C boiling 20°C 20°C 20°C 20°C 60°C 98°C 20°C boiling 20°C boiling 20°C boling 20°C boiling 400°C 600°C 20°C boiling 20°C 20°C 20°C 200°C boiling boiling 20°C 20°C 20°C 20°C boiling 100°C
0 0 0 2 0 2 2 0 0 1 1 1 3 1 3 1 3 1 1 0 0 0 0 0 2 2 2 0
0 0 0 2 0 2 2 0 0 0 0 1 1 3 1 2 1 2 0 0 0 0 0 0 0 0 1 1 1 0
0 0 0 0 0 0 0 1 1 0 0 0 0 0 0 2 0 2 0 2 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0 1 0 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
0°
0+ 0+ 0+
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[email protected] TECHNICAL INFORMATION and DATA Corrosive Agent
Concentration
Mixed acid (nitrating acids)
Monochloroacetic acid Mustard Nickel chloride Nickel nitrate Nickel sulphate Nitric acid
CH2 Cl COO H Ni Cl2, 6 H2O Ni (NO3)2, 6 H2O Ni SO4, 7 H2O H NO3
50 % H2SO4 + 50 % HNO3 75 % H2SO4 + 25 % HNO3 20 % H2SO4 + 15 % HNO3 70 % H2SO4 + 10 % HNO3 30 % H2SO4 +5% HNO3 15 % H2SO4 +5% HNO3 2 % H2SO4 +1% HNO3 50 % 7% 10 % 25 % 37 % 50 % 66 %
Nitrous acid Nitrous acid 60° Nitrous vitreol content 4 5 %
H NO2
99 % (Hoko) concentrated -
L
x x x
Temperature
C 4021 4104
C+F 4016 4510
A2 A4 4301 4401 4306 4404
4057
4541 4436 4506+ 430 43 05 45 457 71 45 4539* 4540 4435 0 0 1 1 2 2 1 0 1 1 3 3 0 0 1 0
50°C 90°C 120°C 50 % 90°C 157°C 50°C 80°C
3 3 3 3 3 3 3 3
2 3 3 2 3 3 3 3
50°C 90°C 168°C 90°C 110°C
3 3 3 3 3
3 3 3 3 3
0 1 3 0 1
0 0 3 0 0
134°C
3
3
1
1
boiling
3
3
2
0
20°C 20°C 20°C 20°C 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C 20°C 75°C
3 2 0 -
3 0 -
3 0 1 0 0
3 0 1 0 0
0 1 0 1 0 2 0 2 0 2 0 3 2 3 0
0 0 0 1 0 1 0 1 0 1 0 2 1 3 0
0 0 0 0 0 0 0 0 0 1 0 0 1 2 0 0
0 0 0 0 0 0 0 0 0 1 0 1 2 2 0 0 1
div. 4449° 4577^
1+
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[email protected] TECHNICAL INFORMATION and DATA Corrosive Agent Phosphoric acid (pure)
Concentration 1% H3 PO4
L
10 % 45 % 60 % 70 % 80 % concentrated
Phosphorous pentoxide
P2 O5
Photographic developer Photographic fixer Picric acid C6 H2 (NO2)3 OH Potassium acetate CH3 COO K Potassium aluminium sulphate = alum KAL (SO4)2, 12 H2O Potassium bichromate Potassium bifluoride Potassium bisulphate
K2 Cr2 O7 KHF2
Potassium chloride Potassium chloride Potassium chrome alum Potassium cyanate Potassium cyanide Potassium cyanoferrate (lll)
cold saturated 2% 5% 15 % -
Potassium bisulphite
Potassium bromide Potassium chlorate Potassium carbonate
x
25 %
K H S O4
Potassium bitartrate
dry or humid all concentrated 10 % hot saturated
Ca H2 (SO3)2 = sulphite lye = tartar K H C4 H4 O6 K Br K Cl O3 K2 CO3 = potash Ca Cl2, 6 H2O K Cl = chrome alum KCr (SO4)2, 12 H2O KOCN KCN K [Fe (CN) ]
20 at hot saturated hot saturated -
x
cold saturated
x
hot saturated 5% hot saturated
x
Temperature 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C
C 1 2 2 2 3 2 3 2 3 2 3 2 3 -
C+F 0 1 1 2 2 2 2 3 2 3 2 3 2 3 -
A2 0 0 0 0 0 2 0 2 0 2 1 3 1 3 1
A4 0 0 0 0 0 1 0 1 0 2 0 2 0 3 0
20°C 20°C 20°C molten 20°C boiling 20°C boiling 20°C boiling 20°C 90°C 20°C 90°C 90°C 20°C boiling 200°C cold boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C boiling 20°C 20°C 20°C boiling
1 3 1 2 2 3 0 3 3 2 3 3 0 1 1 3 2 3 0 0 0 0
0 3 0 0 2 2 3 0 2 2 2 3 3 0 0 0 0 0 1 2 3 0 0 0 0
0 1 0 0 0 1 0 3 0 0 0 3 1 3 3 0 2 3 0 2 0 0 0 0 0 1 0 0 0 3 0 0 0 0
0 0 0 0 0 0 0 2 0 0 0 2 0 2 2 0 0 0 0 1 0 0 0 0 0 1 0 0 0 3 0 0 0 0
div.
1+0* 1+0* 1+0* 1+*
1+
0+ 0+^ 1+
0+
0° 0° 0+ 1+
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[email protected] TECHNICAL INFORMATION and DATA Corrosive Agent
Pyrogallic acid Quinine sulphate Salicyclic acid Sauerkraut pickle Silver bromide Silver chloride Silver nitrate Spinning bath (viscous bath) Soap Sodium acetate Sodium bicarbonate Sodium bisulphate Sodium bisulphite Sodium bromide Sodium carbonate
Concentration
= pyrogallol C6 H3 (OH)3 HO C6 H4 COOH Ag Br Ag Cl Ag No3 H2 SO4 H2 SO4 CH3 COO Na, 3 H2O Na H CO3 Na H SO4, H2O Na H SO3 Na B r Na2 CO3, 10 H2O
Sodium chlorate Sodium chloride
Na Cl O3 Na Cl = table salt
Sodium chlorite Sodium fluoride Sodium hydrogenphosphate Sodium hydroxide
Na Cl O2 Na F Na2 HPO4, 12 H2O
L
al l concentrated 10 % fused mass up to 10 % ovet 10 % saturated jede 10 % 50 % 20 % 10 % cold saturated fused mass 30 %
x
cold saturated
x
x x x
x x
hot saturated 5% 5% 25 %
= caustic soda
Sodium hypochlorite
Na O H Na Cl O = bleach
Sodium nitrate Na NO3 = sodium salpeter Sodium nitrite Na NO2 Sodium p-toluensulphonchloramine = chloramine-T CH3 C6 H4 SO2 NCINa, 3 H2O S O O
50 % fused mass 5 % fused mass hot saturated -
x
Temperature
C
C+F
A2
4021 4104
4016 4510 4057
4301 4306 4541 4305
20°C
-
0
20°C 20°C 20°C boiling 250°C 70°C 70°C 20°C boiling 20°C boiling boiling 80°C boiling boiling 900°C 20°C and boiling 20°C 100°C 100°C 20°C boiling 20°C boiling
0 0 3 3 3 0 0 0 0 0 3 -
0 0 0 3 0 2 3 3 0 0 0 0 0 3 -
0 0 2 0 3 0 0 2 3 0 0 0 1 0 0 0 3 0
0 0 1 0 3 0 0 1 3 0 0 0 0 0 0 0 3 0
1 2 3 -
0 0 2 0
0 1 1 2 3 0
0 0 1 2 2 0 0
20°C boiling boiling 320°C 20°C boiling 20°C boiling 360°C boiling 20°C and boiling
0 2 3 3 3 3 0 0 0 -
0 2 2 3 2 3 0 0 0 0 -
0 1 2 3 1 1 0 0 0 0 1
0 1 2 3 1 1 0 0 0 0 0
C
A4
div.
4401 44 4449° 4404 4577^ 4436 4506+ 4571 4539*
4540 4435 0 0
0+^ 1+^
0°
0° 1° 2°
0+ 1+ 3+ 0° 1°
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[email protected] TECHNICAL INFORMATION and DATA Corrosive Agent Sulphur dry
Concentration molten simmering 1%
Sulphur wet Sulphuric acid H2 SO4
2,5 %
5%
7,5 %
10 %
20 %
40 %
60 %
80 %
98 % concentrated
Sulphurous acid H2 S O3
Sulphurous Gas
SO2 humid, free of SO3
Superphosphate Ca (H2 PO4)2 + Ca So4 + 3 % H2 SO4 Tannic acid
saturated 4at 5 - 8 at 10 - 20 at -
5% = tannin 10 % 50 %
L
Temperature 130°C 445°C 20°C 20°C 70°C boiling 20°C 70°C boiling 20°C 70°C boiling 20°C 70°C boiling 20°C 70°C boiling 20°C 70°C boiling 20°C 70°C boiling 20°C 70°C boiling 20°C 70°C boiling 20°C 70°C 150°C boiling 20°C 135°C 160°C 180° -200°C up to100°C >100°C >300°C 900°C 20°C
C 0 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 2 3 3 3 3 3 3 3 3 3 3 -
C+F 0 3 1 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 0 2 3 3 2 2 3 3 2 3 3 3 -
A2 0 2 1 1 1 1 1 1 2 1 1 3 1 1 2 2 2 3 1 2 3 1 2 3 3 3 3 1 3 3 0 2 2 3 0 1 2 2 0 1 1 3 0
A4 0 2 0 0 0 1 0 0 2 0 1 2 0 1 2 1 2 2 1 2 3 1 2 3 2 3 3 1 2 3 0 2 2 3 0 0 1 1 0 0 1 2 0
20°C boiling 20°C boiling 20°C
0 1 0 1 0
0 0 0 0 0
0 0 0 0 0
0 0 0 0 0
div.
0+*
0+* 0+* 1+ 0* 1+ 0+ 1+0* 1+ 0+ 1+0* 1+ 0+ 1+0* 2+ 0+ 1+0* 0+* 1+* 0 1+*
0+ 1+
0+ 0+
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[email protected] TECHNICAL INFORMATION and DATA Corrosive Agent
Concentration
Vinegar
L
= wine vinegar
Washing powder Waste water (acid-free) Waste water (with traces of sulphuric acid) Water tap water Waterglass (sodium silicate)
-
Water vapour Water vapour with SO2 Water vapour with CO2 Wine
-
(red wine, white wine)
Xylol C6 H4 (CH3)2
Zink Zn Zink chloride
molten -
Zn Cl2 Zink cyanide da dampened with water Zink sulphate
Zn (CN)2 Zn SO4, 7 H 2O
Alcohol A l um Ammonium alum Antichlor Aspirin Bleach Bleach Bleaching solution Bonderizing solution Borax Carbolic acid Caustic potash Caustic soda Chloramine- T Chloride of lime Chloroacetic acid Chrome alum Cynide of potash Developer Epsom salts
= = = = = = = = = = = = = = = = = = =
cold saturated hot saturated
me m ethyl and ethyl alcohol potassium aluminium sulphate aluminium ammonium sulphate sodium thiosulphate so acetylic acid sodium hypochloride so sodium hypochlorite and / chlorite chloride of lime iron phosphate sodium tetraborate phenol potassium hydroxide sodium hydroxide so sodium p-toluensulphonchloramine calcium chloride mono- and trichloroacetic acid potassium chrome alum potassium cyanide photographic developer magnesi m s lphate
x
Temperature
C 4021 4104
20°C boiling to 40°C to 40°C 20°C 20°C boiling 400°C 20°C hot 20°C boiling 500°C 20°C 45°C boiling 20°C 20°C boiling boiling Slaked lime Soda Spirits of wine Sugar of lead Steam Sublimate Sulphite lye Sulphur (II) chloride Sulphur dioxide Tannic Tartar Tetrachloromethane Trisodium Wine vinegar Yellow prussiate of potash
C+F 4016 4510
A2 A4 div. 4301 4401 4449° 4306 4404 4577^
4057
4541 4436 4506+ 430 305 5 4571 571 453 4539 9* 4540 4435 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0
0 2 1 2 0 0 0 0 2 2 0
0 1 0 0 2 0 0 0 0 2 0
3 1 3 1 2
3 1 3 1 2 = = = = = = = = = = = = = = =
3 0 2 3 0 0 0 0
3 0 1 2 0 0 0 0
1° 1°
calcium hydroxide sodium carbonate ethyl alcohol lead acetate water vapour mercury-II-chloride calcium bisulphite sulphur dichloride su sulphurous acid (gas) su tannic acid potassium bitartrate carbon tetrachloride sodium phosphate tert. vinega vi potassium ferrocyanide (II)
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Special materials High-perf High -performance, ormance, corrosion and hea heatt resistan resistantt alloys Consult the steel manufacturer for particular applications! Range Rang e of app applic licat ation ion and special properties
Alloy Monel 40 0 K-500
Is especially resistant to hydrochloric and hydrofluoric acids in the unaerated condition. It is 2.4360 successfully utilized in the production of salt. The alloy has good resistance to cavitation and erosion 2.4375 in sea water and brackish water at high flow rates. The alloy is highly corrosion resistant to chlorinated solvents, glass etchants, sulphuric and other acids and almost all alkalis. It is not susceptible susceptibl e to stress-corrosion stress-corr osion cracking. crackin g. It can be used in oxidizi oxidizing ng atmospheres up to 550°C and a little higher in reducing atmospheres. atmospheres. Usable for formed and forged fasteners.
Titanium 99,8% 99,7% 99,6% 99,5%
Alloy used where strength/weight ratio is of prime importance (43 percent lighter than stainless 3.7025 steel). Good fatigue resistance, high corrosion resistance in chemical processing equipment, 3.7035 especially in oxidizing environments. Sea water resistant.
3.7055 3.7065
Hastelloy B B-2 2.4617
Hastelloy C C-4 C-22 C-276
Especially useful for equipment handling hydrogen chloride gas, aluminium chloride catalysts, hydrochloric acid, sulphuric acid, (in the absence of oxidizing contaminants), acetic and phosphoric acids. The alloy all oy can be used in oxizing oxizi ng atmospheres up to 530°C 530°C and in reducing atmospheres or under vacuum vacuu m at temperatures above 815°C. 815°C. It is resistant to grain-boundary grain-bou ndary carbide formation and therefore does not normally require a post-weld heat-treatment. Not recommend for use in strongly oxidizing environments, mineral acids or copper-chloride; see Hastelloy C.
The most versatile nickel-chromium-molybdenum nickel-chromium-molybdenum alloy available today, today, with improved resistance to 2.4610 both uniform and localized corrosion as well as a variety of mixed industrial chemicals. Also exhibits 2.4602 superior weldability. weldability. Outstanding corrosion corrosion resistance in chemical processing equipment, especially especially 2.4819 in strongly oxidizing environments, hot contaminated mineral acids, solvents, chlorine and chlorinecontaminated media media (organic and inorganic), inorganic), dry hypochlorite (chlorine (chlorine dioxide), formic acid, acetic acid, acetic anhydride, sea water and salt solutions. Outstanding resistance in chemical processes containing Fe +++ and Cu++ chlorides. Even after exposure to temperatures in the range of 650 1040°C, the alloy retains high ductility duct ility and corrosion corros ion resistance. resistanc e. It is resistant to the precipitation precipi tation of grain boundary carbides and can thus be put into service without the need for a post-weld heat treatment. Some applications: cellophane manufacturing, nuclear fuel reprocessing, chlorine
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Bras Br ass, s, Al Alum umin iniu ium, m, Kup uprod rodur ur (c (cop oppe per) r) Mechanical properties according DIN / ISO 8839 Material
Nominal thread diameter
Tensile strength
R m
mm Symbol
Designation
over
Stress at permanent set limit R
Perc rce entage elongation after fracture A
N/mm2
p 0,2 N/mm2
5 %
min. 160
min. 14
to
–
39
min. 240
– 6 – 6 – 12 –
6 39 6 39 12 39 39
440 370 440 370 470 400 590
340 250 340 250 340 200 540
11 19 11 19 22 33 12
CuZn40MnPb
6
39
440
180
18
CU7
CuAl10Ni5Fe4
12
39
640
270
15
AL1
AIMg3
AL2
AIMg5
AL3
AISi1MgMn
AL4
AlCuMgSi
AL5
AIZnMgCu0,5
– 10 – 14 – 6 – 10 –
10 20 14 36 6 39 10 39 39
270 250 310 280 320 310 420 380 460
230 180 205 200 250 260 290 260 380
3 4 6 6 7 10 6 10 7
AL6
AIZn5,5MgCu
–
39
510
440
7
TI1
TI 99,8
–
20
290
180
30
TI2
TiAI6V4
–
39
890
820
10
CU1
E-Cu57/Cu-ETP
CU2
CUZn37
CU3
CuZn39Pb3
CU4
CuSn6
CU5
CuNi1,5 Si
CU6
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Polyamid 66 (nylon®) Mechanical properties (dry) Yield strength N/mm2 (MPa) Elongation % Bending stress max. Elasticity module N/mm 2 Moisture absorption %
Dry 85 N/mm2 30–60% 130 –135 N/mm2 2600–2900 N/mm2 3,4–3,8%
Humid 60 N/mm2 120 –280% – 1700–2000 N/mm2 –
Thermal properties (dry) Smelting temperature Heat resistance briefly, max. Heat resistance continuously
Dry 250 –255 °C 150-170 °C 80 –100 °C
Humid –
Chemical properties: Chemical Resistant against: Acetone, Ammonia 10%, Brandy, Butter, Citric acid 10%, Diesel, Formaldehyde, Fruit juice, Gasoline, Glycerine 90%, hydrogen peroxide, Ink, Mercury, Mercury, Methanol, Milk acid 10%, Mineral oil, Petroleum, Potassium hydoxide 50%, Potassium nitrate 10%, Soap solution 1%, Sodium carbonate 10%, Sodium chloride (salt), Sodium hydroxide 10%, Vaseline, Vegetable oils, Wax, Wine
–
Not resistant against: Acetic acid, Boric acid, Chlorine gas, Chlorine water, Chloroform, Chromium trioxide, Formic acid, Hydrochloric acid, Nitric acid, Ozone, Perchloric acid, Phenol, Phosporic acid, Sulphuric acid, Hot water
Tolerances Tolerances for polyamid (nylon ®) fasteners correspond about to those of steel fasteners multiplied by 2. Tightening torques MA [Nm] (as guideline only) Nominal diameter
M3
M4
M5
M6
M8
M10
M12
M16
Screws Nuts
0,1 0,1
0,2 0,3
0,5 0,6
1,5 1,5
2,5 3,0
3 4
4 6
8 12
Fastening in plastics
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Tightening of fasteners see prescription page T 24 below Preload FV and tightening torque Ma for screws and nuts with bearing surfaces according to ISO 4762, 4014, 4017 resp. 4032 / DIN 912, 931, 933 resp. 934 90% of the yield strength is utilized by preload and torque stress mges.
T hr ead diameter
= 0,08
mges.
= 0,10
P r el oa d
Tightening torque
Preload
T ighteni ng tor uqe
FV [ N ]
M A [Nm]
FV [ N ]
M A [Nm]
8.8
10.9
12.9
8.8
10 . 9
12.9
8.8
10.9
12.9
8.8
1 0. 0
12.9
M4 M5 M6
4 350 7 150 10 100
6 150 10 100 14 200
7 400 12 100 17 000
2,1 4,2 7,0
2, 9 6, 0 10
3,5 7,1 12
4 200 6 900 9 750
5 900 9 700 13 700
7 100 11 600 16 400
2,4 4,9 8,0
3 ,3 7 ,0 12
4, 0 8, 0 14
[M 7] M8 [M 9]
14 800 18 500 24 700
20 700 26 100 34 700
24 900 31 300 41 600
12 17 25
16 24 35
20 29 43
14 400 17 900 23 800
20 200 25 100 33 400
24 200 30 200 40 100
13 20 29
19 28 41
23 34 49
M 10 * M 12 * M 14 *
29 500 43 000 59 000
41 400 60 500 82 500
49 700 72 500 99 000
34 60 95
48 84 135
58 100 160
28 400 41 500 56 500
40 000 58 500 80 000
48 000 70 000 96 000
40 69 110 110
56 98 155
67 115 185
M 16 M 18 M 20
81 000 98 500 12 7 000
114 000 138 000 178 000
137 000 166 000 214 000
145 200 285
205 285 400
245 340 480
78 500 95 000 122 000
110 000 1 34 000 1 72 000
132 000 160 000 206 000
170 235 330
240 330 465
285 395 560
M 22 ** M 24 M 27
158 000 183 000 239 000
222 000 257 000 337 000
266 000 308 000 404 000
380 490 720
530 690 1 000
640 830 1 200
152 000 176 000 232 000
214 000 248 000 3 26 000
257 000 298 000 391 0 00
445 445 570 570 840
620 800 1 200
750 960 1 400
M 30 M 33 M 36
292 000 363 000 426 000
410 000 533 000 620 000
493 000 612 000 710 000
980 1 330 1 710
1 400 1 950 2 500
1 650 2 200 2 900
282 000 351 000 412 000
3 97 000 5 16 000 6 05 000
476 0 00 593 0 00 690 0 00
1 150 1 560 2 000
1 600 2 290 2 900
1 950 2 600 3 400
M 39 M 42
510 000 58 0 000
750 000 860 000
860 000 980 000
2 190 2 700
3 200 4 000
3 700 4 600
490 000 560 000
7 20 000 8 30 000
830 0 00 950 000
2 600 3 200
3 800 4 700
4 400 5 400
M 8x1 M 10 x 1,25 * M 12 x 1,25 *
20 200 31 600 48 200
28 400 44 400 68 000
34 100 53 300 81 500
18 36 64
26 51 91
31 61 110
19 500 30 500 46 600
27 000 42 900 65 500
33 000 51 500 78 500
22 42 76
30 59 105
36 71 130
M 12 x 1,5 *
45 400
64 000
76 500
62
87
105
43 900
62 000
74 000
72
100
120
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Tightening of fasteners For good functioning of the fasteners, the preload (clamping force) obtained by tightening is of significance. As a principle, fasteners are to be tightened until their lower yield stress value is reached. However, since tightening causes friction and adds additional stress on the fastener, the effective preload is lower than the yield strength. Suitable tightening torques and the resulting preload are shown in the following charts. Friction, however, has a strong influence on these figures. For normal applications (plain, slightly lubricated), start with friction coefficient 0,12 for your calculations. In other cases, refer to the following table to find the friction coefficient range. mtotal = 0,12 Values for high-strength structural bolting are found on page A 53, for stainless steel fasteners see page T 29. Coefficients of friction in the bearing area (bolt or nut) and in the thread mtotal Nut Nut l tapped threads, plain or phosphated l electroplatin electroplating g (zinc in the thread , 4 mm) l nut face according to ISO 4032 / DIN 934 zinc plated plain or phosphated, slightly lubricated
plain
MoS2 lubricated
0,12–(0,18)
0,06–(0,12)
0,12–(0,18)
0,06–(0,12)
Bolt l formed or cut
zinc plated, dacrometized
l bearing surface according to l ISO 4014, 4017, 4762 l DIN 931, 933, 912
black or phosphated with PLUS*)
0,14–(0,20)
zinc plated with PLUS*)
0,14–(0,20)
hot-dip galvanized
0,16–(0,25)
0,12–(0,20)
0,08–(0,12)
*) PLUS coating = the thread is coated with an adhesive as locking feature. Addition: m-values m-values only apply to PLUS-coatings and onmiFIT adhesives. For all other adhesives, especially anaerobic adhesives, use mtotal = 0,20–(0,30) (please consult the manufacturer).
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90% of the yield strength is utilized by preload and torque stress µ T hr ead diameter
tot.
= 0,125
µ tot.
= 0,14
P reload
Tightening torque
Preload
Ti ghtening torque
F V [ N]
M A [Nm]
FV [ N ]
M A [Nm]
8.8
10.9
12.9
8.8
10 . 9
12.9
8.8
10.9
12.9
8.8
1 0. 0
12.9
4 000 6 550 9 250
5 650 9 200 13 000
6 750 11 100 15 600
2,7 5,5 9,5
3, 8 8, 0 13
4,6 9,5 16
3 900 6 350 9 000
5 450 8 950 12 600
6 550 10 700 15 100
2,9 6,0 10
4,1 8,5 14
4, 9 10 17
[M 7] M8 [M 9]
13 600 17 000 22 600
19 100 23 900 31 900
22 900 28 700 38 200
15 23 34
22 32 47
26 39 57
13 200 16 500 22 000
18 500 23 200 30 900
22 200 27 900 37 100
16 25 36
23 35 51
28 41 61
M 10 * M 12 * M 14 *
27 100 39 500 54 000
38 000 55 500 76 000
45 700 66 700 91 300
46 80 125
64 110 180
77 135 215
26 200 38 300 52 500
36 900 54 000 74 000
44 300 64 500 88 500
49 86 135
69 120 190
83 145 230
M 16 M 18 M 20
75 000 90 500 117 000
105 000 127 000 164 000
126 000 153 000 197 000
195 270 385
275 390 540
330 455 650
73 000 88 000 114 000
102 000 124 000 160 000
123 000 148 000 192 000
210 290 410
295 405 580
355 485 690
M 2 2 ** M 24 M 27
145 000 169 000 221 000
205 000 237 000 311 000
245 000 284 000 374 000
510 660 980
720 930 1 400
870 1 100 1 650
141 000 164 000 215 000
199 000 230 000 302 000
239 000 276 000 363 000
550 710 1 050
780 1 000 1 500
930 1 200 1 800
M 30 M 33 M 36
269 000 335 000 394 000
379 000 493 000 578 000
454 000 566 000 665 000
1 350 1 810 2 320
1 850 2 700 3 400
2 250 3 100 3 900
262 000 326 000 382 000
368 000 479 000 562 000
442 000 550 000 646 000
1 450 1 950 2 500
2 000 2 900 3 700
2 400 3 300 4 200
M 39 M 42
470 000 540 000
690 000 790 000
790 000 910 000
3 000 3 700
4 400 5 500
5 100 6 300
460 000 520 000
670 000 7 70 000
770 000 880 000
3 200 4 000
4 800 5 900
5 500 6 800
M 8x1 M 10 x 1,25 * M 12 x 1,25 *
18 600 29 100 44 600
26 200 40 900 62 500
31 500 49 100 75 000
25 49 88
35 68 125
42 82 150
18 100 28 300 43 300
25 500 39 800 61 000
30 600 47 700 73 000
27 52 95
38 73 135
45 88 160
M 12 x 1,5 * M 14 x 1,5 * M 16 x 1,5
41 900 60 500 81 500
59 000 85 000 114 000
70 500 102 000 137 000
83 140 210
115 195 295
140 235 350
40 700 58 500 79 000
57 000 82 500 111 000
68 500 99 000 133 000
90 150 225
125 210 315
150 250 380
M 18 x 1,5 M 20 x 1,5 M 22 x 1,5 **
106 000 134 000 165 000
149 000 189 000 232 000
179 000 226 000 279 000
305 425 570
425 600 800
510 720 960
103 000 130 000 161 000
145 000 183 000 226 000
174 000 220 000 271 000
325 460 610
460 640 880
550 770 1 050
M 24 x 2 M 27 x 2 M 30 x 2
188 000 245 000 308 000
265 000 344 000 433 000
318 000 413 000 520 000
720 1 050 1 450
1 000 1 500 2 050
1 200 1 800 2 500
183 000 238 000 300 000
257 000 335 000 422 000
309 000 402 000 506 000
780 1 150 1 600
1 100 1 600 2 250
1 300 1 950 2 700
M 33 x 2 M 36 x 3 M 42 x 3
379 000 425 000 590 000
557 000 624 000 870 000
640 000 710 000 1 000 000
1 990 2 460 4 000
2 900 3 600 5 900
3 400 4 200 6 700
369 000 413 000 580 000
542 000 607 000 850 000
623 000 690 000 980 000
2 150 2 700 4 300
3 200 3 900 6 300
3 600 4 500 7 300
M4 M5 M6
µ T hr ead diameter
M4 M5 M6 [M 7] M8
tot.
= 0,16
µ tot.
= 0,20
P reload
Tightening torque
Preload
Ti ghtening torque
F V [ N]
M A [Nm]
FV [ N ]
M A [Nm]
8.8
10.9
12.9
8.8
10 . 9
12.9
8.8
10.9
12.9
8.8
1 0. 0
12.9
3 700 6 100 8 600
5 200 8 600 12 100
6 250 10 300 14 500
3,1 6,5 11
4, 4 9, 0 15
5,0 11 18
3 400 5 600 7 900
4 800 7 900 11 100
5 750 9 450 13 300
3,5 7,0 12
4,9 10 17
6 12 20
12 600 15 800
17 800 22 300
21 300 26 700
18 26
25 37
30 45
11 600 14 500
16 300 20 500
19 600 24 500
20 30
28 40
34 50
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Preload FV and tightening torque M a for screws and nuts with special torque or bearing surfaces Values for plain or zinc plated fasteners as supplied. Serrated screws and nuts M5
M6
M8
M 10
M 12
M 14
M 16
Property class
Clamped material
Tightening torque M A [Nm]
Screws 8.8 (90)
Steel
9
16
34
58
97
155
215
Cast iron
7
13
28
49
83
130
195
38 300
52 500
73 000
Nuts 8
Preload FV [N] [N] 6350
9000
16 500
26 200
Tightening torque M A [Nm] Screws 10.9 (100)
Steel: Rm 500–1000 [N/mm2]
12
21
44
75
120
185
280
Cast iron
9,5
16
36
64
105
170
260
54 000
74 000
102 000
Nuts 10
Preload FV [N] [N] 9000
12 600
23 200
37 000
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Thread forming screws M2
M3
M4
M5
M6
M8
M 10
20
39
10
24
48
max. forming torque MF [Nm] Screws according DIN 7500 case hardened
Steel (sufficient sheet metal thickness assumed)
0,3
1
2,4
4,7
8
Tightening torque M A [Nm] 0,4
1,2
2,8
5,7 Preload FV [N]
900
2 100
3 900
6 400
9 100
16 800
26 700
M3
M4
M5
M6
M8
M 10
M 12
Oval head screws with pressed-on washer (K748)
Tightening torque M A [Nm]
M ARY YL LA N D M M E T RIC S P.O.Box 261 Owings Owing s Mills, MD 21117 USA (410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
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Pre-Loading of high-strength structural bolts Complete sets are only to be used. Hot dip galvanized nuts supplied by us are treated and ready for assembly (coated with molykote). An additional lubrication of screws, nuts or washers is not permissible, since it alters the preload values and leads to failures in assembly. The preload is generally applied by tightening the nut. For this purpose, torque wrenches, impact screwdrivers or similar devices may be used. Tightening via the bolt head requires a free turning shank, so that no additional frictional resistance is developed.
Torque wrench When tightening with a torque wrench, the necessary pre-loading force is provided by applicating a measured torque. The wrench used must be properly adjustable or allow a reliable reading of the required torque. The maximum discrepancy allowed for adjusting and reading should be +0.1 Ma. Testing is to be done before the torque wrench is used and also during use at least every six months.
Impact screwdriver When tightening with impact screwdrivers the necessary preload force is provided by impulses. The screwdriver is to be adjusted to the prescribed preload by tests with suitable equipment (e.g. tensometer) on at least three screws intended for use in the assembly.
Angle of rotation Pre-loading the screws by the angle of rotation method is done by an alignment (“snug”) tightening and then adding a further rotation through the angle ϕ.
M A R Y L A N D M E T R IC IC S P.O.Box 261 Owings Mills, MD 21117 USA (410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA Method of tightening
Bolt diameter
Necessary preload Pv in the bolt
Torque wrench
Impact Screwdriver
Tightening torque Ma
Preload Pv
to be applied Bolt lubricated with MoS2 (hot dip galvanized)
Necessary alignment torque
Clamping range
Angle of rotation
Rotation
1)
Mav 1)
lk
O
kN 060
Nm 010
mm
1)
U 1)
110 175
050
0–50
180°
1/2
100
51–100
240°
4/6
200
101–240
270° 3)
3/4 3)
to be applied
Bolt slightly oiled
Angle of rotation method
Nm 2)
M 12
kN 050
0100
Nm 0120
M 16 M 20
100 160
0250 0450
0350 0600
M 22
190
0650
0900
210
M 24 M 27
220 290
0800 1250
1100 1650
240 320
M 30 M 36
350 510
1650 2850
2200 3800
390 560
1) Independent of lubrication of the thread or the surfaces of nut and bolt. 2) For tightening from the head, please ask for data. 3) For bolts M 12–M 22 with clamping range of 171–240 mm, an angle of rotation = 360° or U = 1 is to be applied. Important: Important:
Tightening Tightening torques torques for hot dip galvaniz galvanized ed bolts bolts differ from those those for plain. plain. See table table above. above.
copyright 1999 maryland metrics
A 49
all rights reserved
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[email protected] TECHNICAL INFORMATION and DATA We offer this only as a process applied to our fastener products, not as a separate item. Bolt lubrication
MOLYKOTE ® For high-tensile bolted connections, connections, the most important criterion for effectiveness is the preload. Using torque controlled tightening, friction in the thread and under the bearing face directly influences the attained preload. Bolt lubrication aims to reduce and stabilize friction and minimize the scatter between fastened joints. Additionally,, it will improve the ability to loosen the bolts even after long term operation. In view of the many different Additionally
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[email protected] TECHNICAL INFORMATION and DATA We offer this only as a process applied to our fastener products, not as a separate item. Bolt lubrication
MOLYKOTE ® For high-tensile bolted connections, connections, the most important criterion for effectiveness is the preload. Using torque controlled tightening, friction in the thread and under the bearing face directly influences the attained preload. Bolt lubrication aims to reduce and stabilize friction and minimize the scatter between fastened joints. Additionally,, it will improve the ability to loosen the bolts even after long term operation. In view of the many different Additionally materials for bolts and nuts and the environmental influences, it is understandable that there can not be a single, multi-purpose lubricant. However, However, for common use the plain, slightly oiled surface or zinc plating gives sufficient temporary protection against corrosion and a favourable coefficient of friction. For stainless steel or hot dip galvanized fasteners, for high temperature or critical applications as far as corrosion or preload are concerned, an additional lubrication leads to better performance and higher security of the bolted joints. Low coefficient of friction, high preload l Low variation of friction, equal preload l Additional protection against corrosion
Dry fasteners, clean handling l Assured loosening even after years of operation
l
l
Application
Service temperature – 030 °C to + 125 °C
+ 125 °C to + 300 °C
+ 300 °C to + 600 °C
+ 0600 °C to + 1100 °C
+ 1100 °C to + 1400 °C
l
Low coeffi coefficien cientt of fri friction ction
D G-Rapid plus HSC plus G-Rapid plus D 321R 1000 1000 7405
HSC plus
P 37
l
Low vari variati ation on of fri friction ction
1000 7405
P 37
P 37
l
Protection from cold welding (galling) (gall ing) of of auste austeniti nitic c stainless stainless fassteners during assembly
D D 321R
Protection from seizure of hot dip galvanized bolted connections
G-Rapid plus D 321R D 3484
l l
l l l
1000 P 37
P 37
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Reduced load Socket cap screws with low heads For socket cap screws with low heads, with shallow or small sockets, the critical cross section may be underneath the socket and not in the thread. It is recommended not to use such screws in applications where high loads and full preloading are required. Property class 10.9 is used to reduce wear in the socket, it is not to get high-strength application fasteners. Such screws should be tightened by nuts, the socket should be used to prevent rotation of the screws only. In case the screws has to be tightened by the socket, reduced tightening torques should be used. Recommended maximum tightening torques Ma max (Nm) for low head screws or screws with small sockets. steel
ISO 7379 12.9
M 3 M 4 M 5
Æ6
M 6 M 8 M 10 M 12 M 14 M 16
DIN 7984 8.8
DIN 6912 8.8
4, 6
1,0 2 ,3 4,3
2, 3 5,3
Æ8 Æ 10 Æ 12
9, 5 22,0 45,5
7, 5 13, 5 34,5 34 ,5
9,3 19,3 36,3 36 ,3
Æ 16
100,5
Æ 20
200,5
52,5 52,5 80,5 110,5 110 ,5
60,3 60,3 90,3 90 ,3 155,3 155 ,3
M 20 M 24
210,5 350,5
280,3 280,3 440,3 440 ,3
stainless steel
A2 / A4 70
A2 / A4 70
K 323 10.9
ISO 7380 10.9
DIN 7991 10.9
DIN 913–916 45 H
1, 8 5,8
0 ,9 1 ,7 3 ,7
1, 0 2,0 5,0
0, 6 1,5 3,5
6,8 13,8 13 ,8 22,8 22 ,8
8,7 13,7 13 ,7 30,7 30 ,7
8,0 16,0 16 ,0 37,0 37 ,0
6,0 14,0 14 ,0 26,0 26 ,0
60,7 60 ,7
65,0 65,0 100,0 100 ,0 110 10,0 ,0
50,0 50,0 55,0 55 ,0 110 10,0 ,0
165,0 165,0 400,0 400 ,0
210,0 210,0 350,0 350 ,0
A2 / A4 70
A2 / A4 70
105,7 105 ,7
A2 / A4 70
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Screw threads, overview Screw threads to DIN standards
Name M ISO-metric thread (60° thread angle)
M ISO-metric thread with interference fit (60° thread angle)
M Metric thread with large clearance (60° thread angle) EG M ISO-metric thread, internal thread for adopting threaded
Designation/ example M 0.8
Nominal diameter
Standard
Application
M 30
0.3 to 0.9 mm 1 to 68 mm
DIN 14, part 1 to part 4 DIN 13, part 1 ISO 68 ISO 261/262 ISO 724/965
Watches and fine work General engineering (coarse thread)
M 20 x 1 M 30 x 2 – LH1) DIN 6630 – M 64 x 4 LN 9163 – M 30 x 2 – 4H5H M 10 Sn 4 M 10 Sk 6
1 to 1000 mm 64 and 76 mm 1.4 to 355 mm 3 to 150 mm
DIN 13, part 2 to part 11 DIN 6630
General engineering (fine thread) Packaging; external thread for barrels Aviation and aerospace
LN 9163
Tap end of studs
not tight
DIN 13 part 51 M 10 Sn 4 tight DIN 2510 – M 36
3 to 150 mm 12 to 180 mm
(draft at present) DIN 2510 part 2
DIN 8140 – EG M 20
2 to 52 mm
DIN 8140 part 2 (draft
tight Bolted connections with reduced shank
Internal thread for adoption of threaded wire inserts
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[email protected] TECHNICAL INFORMATION and DATA Screws threads to other standards Name
Identification UNM UN UNC
UNF UNEF UNS UNR UNRC
Unified threads
US thread (old)
Withworth threads
B.A. threads
Parallel pipe threads
UNRF UNREF UNRS
1)
UNC 2) UNF UNEF UNJ UNJC UNJF UNJEF NC NF NEF NS 8 N; 12 N; 16 N BSW
BSF B.A. NPSC NPSM NPSL Dryseal NPSF Dryseal NPSI G3) Rp4) NPT
Designation/example 0.80 UNM
1 / –20 UNC–2A 4 or 0.250 –20 UNC–2A
Standard ASA B 1.10 –1985 ANSI B 1.1 – 1982
Origin USA USA
B.S. 1580: Part 1 & 2 1962 CSA B 1.1 – 1949 ISO 263; 725; 5864
Great Britain Canada
7 / -20 UNRF–2A 14 or 0.4375–20 UNRF–2A
ANSI B 1.1 – 1982
USA
6(0.138)–32 UN UNC–2A
B.S. 1580: Pa Part 3: 3: 19 1965
Great Br Britain
0,250–28 UNJF–3A
B. S. 4084: 1978
12–32 NEF
ANSI B 1.1–1960 replaced by ANSI B 1.1–1982
1 / in.–20 B.S.W. 4
B.S. 84: 1956
11 B.A.
B.S. 93: 1951
1 / –27 NPSC 8
ANSI/ASME B 1.20.1–1983
NPSH 1 / –27 NPSF 8
Great Britain
USA
Great Britain
USA
G 11 / 4 Rp 1 / 2
ANSI B 1.20.3–1976 (R 1982) B.S. 2779: 1973 B.S. 21:1973
3 / –18 NPT 8
ANSI/ASME
Great Britain
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ISO metric screw threads Basic dimensions
Table 3 Pitch P
Thread height h 3
Pitch H 1
P
Thread height h 3
H 1
0, 25 0, 3 0, 35
0,153 0,184 0,215
0,135 0,162 0,189
1,25 1, 5 1,75
0,767 0,920 1,074
0,677 0,812 0,947
0, 4 0, 45 0, 5
0,245 0,276 0,307
0,217 0,244 0,271
2 2, 5 3
1,227 1,534 1,840
1,083 1,353 1,624
0, 6 0, 7 0, 75
0,368 0,429 0,460
0,325 0,379 0,406
3, 5 4 4, 5
2,147 2,454 2,760
1,894 2,165 2,436
0, 8 1
0,491 0,613
0,433 0,541
5 5, 5 6
3,067 3,374 3,681
2,706 2,977 3,248
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Tolerance for fasteners Tolerance for product grades Feature
Notes A
B
C
Internal thread (nuts)
6H
6H
7H
External thread (screws)
6g
6g
8g
Thread length
For electroplated coatings and hot dip galvanizing, see relevant product and coating standards.
P = pit pitch ch of thre thread ad
b
+ 2 P 0
b
+ 2 P 0
b
+ 2 P 0
Tolerance + 2 P only for such bolts where l s and l g are not fixed in the product standard.
Stud + 2 P 0 b js16 1 b
Nominal length
Type C
js 15 js 16 for slotted and cross recessed screws with length . 50 mm
+ 2 P 0 js17 7 b 1 js1 b
js 17
+ 2 P 0 js17 7 b 1 js1 b
l < 150 : js 17 l . 150 : 2 js 17
*) Only stud end of studs.
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Tolerance for product grades Feature
Notes A
B
C
Bearing area
Flange bolts see product standards
w min. = s min. – IT 16 for width across flats , 21 mm d
w min. = 0,95 s min. for width across flats ^ 21 mm d
w max. = s actual
d
thread diameter
c
max.
min.
0,4 0,5 0,6 0,8 1
0,15 0,15 0,15 0,2 0,3
3 and 4 5 and 6 8 to 14 16 to 36 over 36
Height of nuts ^ .
M 12 : h14
M 12 .
%
M 18 : h15
h17
M 18 : h16
Other features d e m
h14
h15
h16
h14
h15
h17
n
H14
H14
H15
Prevailing torque type nuts see product standards
Tolerance for product grades Feature
Notes A
B
C
s
tolerance
Width across flats tolerance
s
30 . 30
%
h13 h14
. 30
%
18
h14 h15 h16 h17 h17
18 % 60 . 60 % 180 180 % 30 . 180 .
Width across corners min. ^ 1,13 s min. e min. ^ 1,12 s min. for flanged bolts and screws and other cold forged heads without trimming operation e
Head height tolerance
k
Head diameter
Head height
js14 js14
js15 js15
h13 *)
h14 **)
M 5 : h13 . M 5 : h14
%
h14
Head diameter
h14 h14
10 ^ 10
1
js16 js17
,
–
) For flang flanged ed hexag hexagon on bolts and screws k is defined only as a maximum.
*)
± IT 13 for knurled heads **) ± IT 14 for for knur knurle led d heads
– – Tapping screws are product grade B
Head height
M 5 : h13 . M 5 : h14
%
1
h14
–
)
For flflat he head screws k is definied only as a maximum.
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Tolerance t Feature
for product grades A
B
C
Tolerance t based on dimension
Coaxiality: head to shank / thread
Notes
Tapping screws are product grade A
2 IT 13
2 IT 14
2 IT 15
s
2 IT 13
2 IT 14
2 IT 15
d
2 IT 13
2 IT 14
2 IT 15
*) The datu datum m feature feature must not be partly shank partly thread. If necessary the datum feature d should be displaced at sufficient distance (max. 3P ) from the head of the screw (to avoid thread run-out X).
k
Coaxiality: shank to thread
d
*)
See above
**)) Or le ** leng ngth th of th the e GO-gange of tolerance class 6h 2 IT 13
2 IT 14
–
d
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Tolerance t Feature
for product grades
Tolerance t based on dimension
A
B
C
2 IT 13
2 IT 14
2 IT 15
d
2 IT 13
2 IT 14
2 IT 15
d
Notes
Symmetry: splint hole to shank
Symmetry: slot to minor diameter
Tolerance t **) Feature
for product grades A
B
Notes C
Perpendicularity: bearing face to shank / thread
d
1,6
0,05
2 –
2,5 3
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Tolerance t Feature
for product grades A
Notes
B
C
Parallelism
0,017 × k’
0,035 × k’ for k’ and m’ see product standards
0,017 × m’
0,035 × m’
Straightness d % 8
.
8
t =
0,002 l + 0,05
t =
–
0,002 l + 0,05
–
d t =
% 8
.
8
– –
2 (0,002 l’ + 0,05) t = 2 (0,0025 l’ + 0,05)
*) Strai Straightn ghtness ess tole tole-rance is applicable only for l’ .
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Standard tolerances and deviations
copyright 1998 Maryland Metrics
T 66
All rights reserved
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Slots (nominal sizes)
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Slots (nominal sizes) Metric screws
Æ
M M M M M M M M M M M M M
1 1,2 (1,4) 1,6 (1,8) 2 2,5 (2,3) 3 3,5 4 5 6 8 10 12
DIN DIN DIN DIN
84 85 963 964
0,25 0,3 0,4 0,5 0,6 0,8 1 1,2 1,2 1,6 2 2,5 3
DIN DIN DIN DIN DIN
Wood screws 4 17 427 438 551 553
0,2 0,2 0,25 0,25 0,4 0,4 0,5 0,6 0,8 1 1,2 1,6 2
SN 213328
0,6 0,8 1 1,2
Æ
DIN 95 DIN 96 DIN 97
1,6 2 2,5 3 3,5 4 4,5 5 5,5 6 7 8 10
0,4 0,5 0,6 0,8 0,8 1 1 1,2 1,2 1,6 2 2 2,5
Cross recesses (nominal sizes)
Tapping screws
Æ
DIN 7971 DIN 7972 DIN 7973
2,2 2,9 3,5 3,9 4,2 4,8 5,5 6,3
0,6 0,8 1 1 1,2 1,2 1,6 1,6
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Widths across flats, hexagon products Hexagon flanged products
Hexagon products
Æ
M M M M M M M M M M M M
1,6 2 2,5 3 3,5 4 5 6 7 8 10 12
DIN
ISO
DIN
ISO
DIN
DIN
558 601 931 933 934 960 961 7990 7968 571
4018 4016 4014 4017 4032 8765 8676
6914 6915 7999
7412 7414
5 61
heavy < M10
16 18
22
heavy
ISO 4162 EN 1662 EN 1665
781) 782) 783) 781)
nuts ISO 4161 EN 1661 EN 1663 EN 1664 DIN 6923 DIN 6926 DIN 6927
3,2 4 5 5,5 6 7 8 10 11 13 17 19
normal
normal > M10
6921 (EN (EN (EN (EN
DIN – ISO – EN
21
8
8 10 10
10 13 17
13 15 16
7 8
8 10 10
10 13 15 (EN 16) 13 15 (EN 16) 18
MARYLAND M E T R I C S
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Hexagon sockets (widths across flats) ø
DIN 912 ISO 4762 DIN 6912
1,3 1,5 1,5 2 2,5 3 4 5 6 8 10 12 14 14 17
M 22 22
M M M M M M M
M M M M M M M M M M M M M M M
1,4 1,6 2 2,5 3 4 5 6 8 10 12 14 16 18 20 24 27 30 33 36 42 48
DIN 7984
DIN 7991
DIN 913 914/5/6 ISO 4026 4027/8/9
2 2,5 3 4 5 7 8 10 12 12 14
1,5 2 2,5 3 4 5 6 8 10 10 12 12
0,7 0,7 0,9 1,3 1,5 2 2,5 3 4 5 6 6 8 10 10
17
14
14
12
19 19 22 24 27 32 36
17
14
12
ISO 7379 ISO 7380
2 2,5 3 4 5 6 8
3 4 5 6 8
K 323
2 3 3 4 5
10
10 12
Hexlobular sockets (TORX®) (nominal sizes) Metric screws
Wood screws
Tapping screws
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
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[email protected] TECHNICAL INFORMATION and DATA Recommended core hole diameter d (H11) for thread cutting screws DIN 7513/16 Thread nominal diameter
M 2 ,5
M3
M4
M5
M6
M8
Core hole diameter tolerance H 11
2 ,2
2 ,7
3 ,6
4 ,5
5 ,5
7 ,4
Recommended core hole diameter d (H11) for thread forming screws DIN 7500 (TAPTITE ® ) in materials of hardness up to HB 150 Material thickness
Thread, nominal diameter / nut, sheet material M2
M 2 ,5
M3
M 3, 5
M4
St = steel M5
M6
St, Al, Cu St, Al, Cu St, Al, Cu St, Al, Cu St, Al Al, Cu St, Al, Cu St, Al, Cu
2 mm < 3 mm 4 mm < 5 mm < < 6 mm < 7 mm 8 mm < < 10 mm < 12 mm < 15 mm > 15 mm <
1)
1,80 1,85
2,25 2,30 2,30 2,30 2,35
2,70 2,75 2,75 2,75 2,75
3,20 3,20 3,20 3,25 3,30 3,30 3,30
3,60 3,601 3,65 3,65 3,651 3,70 3,70 3,75
4,50 4,50 4,55 4,60 4,60 4,65 4,65 4,65 4,70
Al = a l u mi n i um
5,40 5,45 5,45 5,451 5,50 5,501 5,55 5,55 5,60
Cu = brass/copper
M8
M 10
St
Al, Cu
St
Al
Cu
7,25 7,25 7.30 7,40 7,40 7,50 7,50 7,50 7,50 7,55 7,60
7,25 7,25 7,30 7,30 7,30 7,40 7,40 7,40 7,50 7,50 7,55
9,20 9,30 7,30 9,30 9,30 9,40 9,40 9,50 9,50 9,50
9,15 9,15 9,20 9,20 9,20 9,30 9,30 9,40 9,40 9,50
9,15 9,15 9,25 9,25 9,30 9,30 9,30 9,40 9,40 9,50
for steel: drill or punch core hole diameter 0,05 mm larger
MARYLAND M E T R I C S
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Application and core hole diameter for tapping screws The following are some guidelines for the use of tapping screws. The types of screw joint illustrated are given as examples. Form C (replacing obsolete form B) tapping screws with cone ends (also known as gimlet points) are most commonly used. This is especially the case when several sheets are being joined, where allowance allowance has to be made for misalignment of the holes. Form F (replacing obsolete form BZ) tapping screws with flat ends are generally only preferred where the screw end lies free and in the case of Form C there would be danger of injury from the point. For simple screw joints, i.e. those in which the tapping screw cuts its own nut thread, the combined thickness of the metal sheets to be screwed together must be larger than the screw pitch. If the total thickness of the sheet metal is smaller, it is advisable to pierce or extrude the core holes. This allows the necessary tightening to be secured. Otherwise the use of selflocking nuts (also known as spring nuts or speed nuts) is recommended. Often, however, the pressed-hole screw joints are advantageous – especially in mass production. Using a special tool the pressed-hole is punched, slit, and formed spirally conforming to the thread pitch of the corresponding tapping screw. It can be either punched into the sheet metal to be screwed itself, or also into a special sheet metal – similar to a lock nuts. Pressed-hole screw joints are generally only recommended for low-carbon steel sheets. There are circumstances where heat-treated steels or non-ferrous metals will require a special construction of pressed-holes.
MARYLAND M E T R I C S
P.O.Box 261
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Recommended core hole diameters for tapping screws in metals Experience with the core hole diameters as set out in the following table has shown that they are also suitable for most kinds of protective coating, e.g. galvanized plating as specified by DIN 267 / part 9 or ISO 4042. The core hole sizes are given as recommendations which have resulted from the practice by manufacturers and users. It may however be advisable, in certain cases – particularly in mass production – to confirm the core hole diameters by suitable tests. Core hole diameter1) Tapping screw thread acc. to DIN 7970 Nominal diameter
No. acc. to ISO
2 ,2
2
2 ,9
4
3 ,5
6
Thickness of sheet metal
more than
up to
0,56 0,75 0,88 1,13 1,38 0,56 0,63 0,75 0,88 1,25 1,38 1,75 0,56 0,75 1 1,25 1,38 1,75 25
0,56 0,75 0,88 1,13 1,38 1,5 0,56 0,63 0,75 0,88 1,25 1,38 1,75 2,5 0,56 0,75 0,88 1,25 1,38 1,75 2,5 3
pierced or extruded
steel, nickel, br a s s, c o p p e r a n d m onel sheet s 2 ,2 2,5 2,5 2,5 2 ,8 2,8 2,8 -
aluminium sh e e ts 2, 2 2, 2 2, 2 2,2 2, 8 2, 8 2,8 -
drilled or punched
steel, ni nickel b r a ss , co p p e r a n d m onel sheet s 1,6 1,7 1,8 1,8 5 1,8 5 1, 9 2, 2 2 ,2 5 2 ,2 5 2 ,4 2,4 2,4 2,5 2, 6 2, 6 2 ,7 2 ,7 2 ,8 2 ,8 2,9 3 32
aluminium sh e e ts 1,6 1,6 1 ,6 1 ,7 1,8 2 ,2 2,2 2 ,2 2,2 2,25 2,4 2,6 5 2 ,6 5 2 ,6 5 2,75 2 ,8 5 3
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[email protected] TECHNICAL INFORMATION and DATA Core hole diameter1) Tapping screw thread acc. to DIN 7970 Nominal diameter
No. acc. to ISO
4 ,8
10
5 ,5
12
6 ,3
14
Thickness of sheet metal
more than
up to
0 ,5 0 ,7 5 1 ,1 3 1 ,3 8 1 ,7 5 2 ,5 3 3 ,5 4 4 ,7 5 1 ,1 3 1 ,3 8 1 ,5 1 ,7 5 2 ,2 5 3 3 ,5 4 4 ,7 5 1 ,3 8 1 ,7 5 2 3 4 4 ,7 5 5 1 ,3 8 1 ,7 5 2
0 ,5 0 ,75 1, 13 1, 38 1, 75 2 ,5 3 3 ,5 4 4 ,7 5 10 1 ,13 1, 38 1, 5 1 ,75 2, 25 3 3 ,5 4 4 ,7 5 10 1 ,38 1, 75 2 3 4 4 ,7 5 5 10 1 ,38 1, 75 2 3
pierced or extruded
steel, nickel, br a s s, c o p p e r a n d m o n e l sh e e t s 4 4 4 4 4,7 4,7 5,3 -
aluminium s h e e ts 4 4 4 -
drilled or punched
steel, ni nickel b ra ss , co p p e r a n d m o n e l s h e e ts 3,7 3,7 3,9 3,9 4 4,1 4,3 4,4 4,4 4,2 4,3 4,3 4 ,5 4,6 4,7 5 5 5,1 4,9 5 5,2 5 ,3 5 ,8 5,9 6,4 6,5 6,7 68
aluminium sh e e t s 3,7 3,7 3 ,7 3,8 3,8 3,9 3,9 4 4 ,2 4,1 4,1 4,2 4 ,4 4,6 4 ,6 4 ,8 4,8 4 ,9 5 5 5 ,2 5 ,3 5,4 5 ,6 5 ,8 6 ,5 6,5 67
MARYLAND M E T R I C S
P.O.Box 261
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Electroplated coatings Electro zinc plating and chromating is the most frequently required coating, since it has proven to be excellent with respect to corrosion resistance and appearance (this process is also called “galvanizing (European terminology only - however in North America, it should not be confused with hot dip galvanizing)” or ”promatizing”, corresponding to zinc-blue-chromated process group B). In vehicle constructions and piping, zinc-plated, yellow-dichromated fasteners are being used more and more because of of their higher resistance resistance to corrosion. We keep an extensive range range of zinc plated products on stock. Unplated parts that are in stock can normally be electroplated within 1 - 2 weeks.
Coating metal/alloy Designation symbol
Elements
Symbol
A B C D E F G H J K L N P Q R
Zinc Cadmium2) Copper Brass Nickel Nickel-chromium1) Copper-nickel Copper-nickel-chromium1) Tin Copper-tin (Bronze) Silver Copper-silver Zinc-nickel Zinc-cobalt Zinc-iron
1)Thickness of chromium approximately 0,3 mm 2)Use of cadmium is restricted or prohibited in certain countries
Chromate treatment and corrosion protection performance Chromate treatment
Typical color
Corrosion resistance
Zn Cd Cu CuZn Ni NiCr CuNi CuNiCr Sn CuSn Ag CuAg ZnNi ZnCo ZnFe
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[email protected] TECHNICAL INFORMATION and DATA Coating thickness for parts with external threads General purpose tolerance for screw threads Tolerance deviation g Pitch
Nominal thread diameter1)
P
Fundamental deviation
2)
Ao
Tolerance deviation f
Coating thickness max. in the thread 3)
All nominal lengths
Tolerance for
Special purpose tolerance for screw threads Fundamental deviation
2)
Nominal length, l Ao
Tolerance deviation ax
Tolerance deviation e
Coating thickness max. in the thread 3)
All Nominal lengths
hot dip galvanizing
Fundamental deviation
Nominal length, l Ao
2)
Coating thickness max. in the thread
All nominal lengths
Coating thickness max. in the thread 2)
3)
Nominal length, l
Fundamental deviation
All nominal lengths
Ao
I < 5d
5d < l < 10d 10 d < l < 15d
I < 5d
mm
mm
mm
mm
mm
mm
mm
mm
– 18
3
3
3
3
1,4
– 18
3
3
3
3
1,6 (1,8)
– 19
3
3
3
3
– 34
8
8
5
5
– 19
3
3
3
3
– 34
8
8
5
5
I < 5d
5d < l < 10d 10 d < l < 15d
M
mm
0, 25
1; 1,2
0, 3 0, 35 0, 4
2
0, 45
2,5 (2,2)
– 20
5
5
3
3
– 35
8
8
5
5
0, 5
3
– 20
5
5
3
3
– 36
8
8
5
0, 6
3,5
– 21
5
5
3
3
– 36
8
8
0,7
4
– 22
5
5
3
3
– 38
8
8
0, 75
4,5
– 22
5
5
3
3
– 38
8
8
5
5
– 56
12
12
10
8
0, 8
5
– 24
5
5
3
3
– 38
8
8
5
5
– 60
15
15
12
10
1
mm
5d < l < 10d 10 d < l < 15d
mm
mm
mm
mm
mm
mm
5
– 50
12
12
10
5
5
– 53
12
12
10
8
5
5
– 56
12
12
10
8
mm
mm
8
6 (7)
– 26
5
5
3
3
– 40
10
10
8
5
– 60
15
15
12
10
– 29 0
70
1,25
8
– 20
5
5
5
3
– 42
10
10
8
5
– 63
15
15
12
10
– 2 95
70
1, 5
10
– 32
8
8
5
5
– 45
10
10
8
5
– 67
15
15
12
10
– 30 0
75
1,75
12
– 34
8
8
5
5
– 48
12
12
8
8
– 71
15
15
12
10
– 310
75
16 (14)
– 38
8
8
5
5
– 52
12
12
10
8
– 71
15
15
12
10
– 31 5
75
20 (18; 22)
– 42
10
10
8
5
– 58
12
12
10
8
– 80
20
20
15
12
– 315
80
24 (27)
– 48
12
12
8
8
– 63
15
15
12
10
– 85
20
20
15
12
– 335
80
2 2, 5 3 3,5
30 (33)
– 53
12
12
10
8
– 70
15
15
12
10
– 90
20
20
15
15
– 34 5
85
4
36 (39)
– 60
15
15
12
10
– 75
15
15
15
12
– 95
20
20
15
15
– 355
85
4,5
42 (45)
– 63
15
15
12
10
– 80
20
20
15
12
– 1 00
25
25
20
15
5
48 (52)
– 71
15
15
12
10
– 85
20
20
15
12
– 10 6
25
25
20
15
5,5
56 (60)
– 75
15
15
15
12
– 90
20
20
15
15
– 112
25
25
20
15
6 64 – 80 20 20 15 12 – 95 20 20 15 15 1)Information for coarse pitch threads is given for convenience only. The determining characteristic is the thread pitch. 2)Maximum values of nominal coating thickness if local thickness measurement is agreed. 3)Maximum values of nominal coating thickness if batch average thickness measurement is agreed.
– 118
25
25
20
15
copyright 1998 Maryland Metrics
T 75
All rights reserved
MARYLAND M E T R I C S
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Surface treatment processes Coatings and Platings Process
Description
MARYLAND M E T R I C S
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Surface treatment processes Coatings and Platings Process Hot-dip galvanizing
Phosphating
Black oxidizing Burnishing
Thermal post-treatment2) (baking)
Dacromet
Mechanical (zinc) plating
Description Products are immersed in molten zinc with a temperature of about 440-470° 440-4 70°C. Coating thicknes th icknesses ses 40-80my 40-80m y. Dull and rough roug h finish. Spotting may occur within a fairly short time. Very high protection against corrosion. Distant protection even if coating partially is lacking. Only slight protection against corrosion. Good undercoat for painting. Grey to grey-black appearance. Improved protection against corrosion by subsequent lubricating. Chemical process, pro cess, bath temperature temp erature approx. approx . 140°C. For decorative purposes, only slightly corrosion-resistant. Similar process as black oxidizing, however, various shades of colour may be obtained: light, medium, dark, or according to customer’s sample. All steel components with high tensile strength (over 1000N/mm2) may be subject to embrittlement (hydrogen (hydrogen embrittlement) due to absorption of hydrogen during pickling or electrolytic treatment. The beneficial effect of a Thermal post-treatment (below annealing temperature) after electroplating is the removal of hydrogen hydrogen by effusion effusion and / or the irreversible irreversible trapping of hydrogen in the steel. With the present state of technical knowledge this process offers good practical results for fasteners smaller than M14. With increasing coating thickness the difficulty of removing hydrogen increases. Thermal post-treatment follows immediately after the electrolytic treatment. Excellent, non-electrolytic coating process for high-tensile components. The possibility of hydrogen embrittlement is excluded, if the process is carried out correctly. Resistance to corrosion is roughly the same as for electroplating of the same thickness. Chemo-mechanical plating process. The degreased parts are placed in a cladding drum with a special mixture of glass pellets and zinc powder. The glass pellets serve as a carrier for the zinc
MARYLAND M E T R I C S
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Electroplated high-tensile steel, electroplated spring steel Risk of failure due to hydrogen embrittlement Steel fasteners - with a hardness of 320 HV HV and more (property (property class 10.9 and higher/spring higher/spring steel) or which have been surface hardened - which have been chemically and/or electrochemically electrochemically treated and and have therefore therefore absorbed hydrogen - which are are under tensile stress stress may be subject to the mechanism of hydrogen embrittlement. Appropriate precautions (choice of raw material, cleaning in inhibited acid only or by sandblasting, plating in high cathodic efficient solutions, baking after plating in accordance with ISO 4042) can help to reduce the risk of hydrogen embrittlement. Based on the technical know-how of our suppliers and our own experience, we supply fasteners of property classes 10.9 and higher, as well as fasteners made of spring steel in electroplated and baked condition. According to the present state of the art, the risk of hydrogen induced embrittlement is very low, however, it cannot be totally excluded. All parts can also be supplied dacrometized or mechanically plated. The risk of hydrogen embrittlement is completely eliminated by these processes. As the user of the fasteners, only you fully know the applications and the pertaining risks. And only you are in a position to establish a cost-effectiveness analysis for the chosen type of plating (lowprice electroplating and baking with a calculated risk or high-price special plating without risk) . Be sure to give us the relevant instructions when placing your order. We also stock certain items and sizes dacrometized or mechanically plated.
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Locking of fasteners When bolted joints are put under dynamic stress, they may become loose unless they are properly secured. A distinction is made between two types of fastener locking. a) Securing Securing against against loss of of clamping clamping load load (setting (setting)) With axially stressed, preloaded screws, setting occurs (i.e. smoothing (= local plastic deformation) of the surfaces in the parting planes, compensation of excessive surface pressure) and leads to a loss of clamping load. A drop in preload increases the dynamic portion of the load in the screw and can cause fatigue failure. b) Securing Securing against against rotation rotation (unscrew (unscrewing/lo ing/loosenin osening) g) If a relative movement between the tightened parts is able to occur as a result of high lateral force (or insufficient preload due to loss of clamping load, faulty assembly, or incorrect dimensioning), it releases the self-locking in the thread and the friction in the head or nut section and the fastener will loosen by itself. This can, in fact, result in a total loosening (falling apart) of the bolted joint.
Precaution against loss of clamping load
Effects
Setting partially compensated by tightening
Setting partially compensated during tightening
Increa Inc rease se cla clampi mping/ ng/dia diamet meter er rat ratio, io, len length gth = 4 x diame diameter ter
Greaterr elas Greate elastic ticity ity,, more more spa space ce for for com compen pensat sation ion of setting
Reduce Redu ce su surf rfac acee rou rough ghne ness, ss, cl clea eann sep separ arat atin ingg sea seams ms,, minimize the number of parting planes
Less Le ss po poss ssib ibililititie iess for for lo loss ss th thro roug ughh set settiting ng (e (emb mbed eddi ding ng))
Use flange products
Larger bearing surface prevents exceeding the max imum permissible surface pressure
Use spring elements with sufficient rigidity
Compensation of setting (too soft spring elements have no effect, rather they merely increase the number of separating seams and setting possibilities!)
Re-tighten after initial operating time
Compensates setting
Precaution against unscrewing
Effects
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[email protected] TECHNICAL INFORMATION and DATA Locking elements
Limitations of: Elements against loss of clamping load
Used with fasteners of property class 4.8
5.8
6.8
Used with fasteners of property class
Elements against rotating
8.8
6.8
<
10.9 12.9
DIN 982 DIN 985 DIN 986
2–3
3–4 –
–
–
Prevailing torque nuts all metallic DIN 980 V/ M
2–3
3–4 –
–
2–3
–
Castle nuts
–
–
–
e. g. DIN 935 p. ex. DIN 935
2–3
–
–
–
2
–
–
–
DIN 93
2–3
–
–
–
Conical spring washers SN 212745
2
2
2–3
–
Wire as locking means
3
–
–
–
Curved spring lock washers
DIN 128 A
2
2
2–3
–
Microencapsulated screws «Precote®»
1
1
1
1
Waved spring lock washers
DIN 128 B d) 2–3
3
–
–
Anaerobic adhesives «OmniFIT»
1
1
1
1
Polyamid patch coated screws and nuts «Kaflok®»
2
3
–
–
Helicall spr Helica spring ing loc lockk washers
DIN 127 A a) DIN 127 B a) a) 2
2–3
–
–
High collar spring lock washers
DIN 7980 b) 2
2–3
2–3
2
2
Curved spring washers DIN 137 A c) 3 Waved spring washers
Double coil spring lock washers (Thackeray washers) DIN 137 B
Conical spring washers DIN 6796
2
2
2
3
Disc springs
3
3
2–3
2–3
DIN 2093
Elements against loss of clamping load and against rotating
Used with fasteners of property class <
Serrated lock washers
DIN 6798 A/J/V/DD
6.8
2–3
Prevailing torque nuts with polyamid insert
8.8
Tab washers
Elements against loosening
8.8 10.9 12.9 –
–
–
Used with fasteners of property class <
Prevailing to torque nu nuts with polyamid insert
DIN 98 982 DIN 985
6.8 8.8
10.9 12.9
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[email protected] TECHNICAL INFORMATION and DATA Static and dynamic tests of various locking elements chart key: regular hex bolts DIN 931 931-8.8 -8.8 / hex nuts DIN 934-8 with locking element Frequency: Amplitude in idle motion 100% Fv:
omniFIT® PRECOTE®
DURLOK® Serrated screws and serrated nuts
M 10
×
35
12,5 Hz ± 1,0 mm 25 kN
Anaerobic adhesives have excellent locking features after final curing. In the test the loss of preload was less than 15% even after 75000 cycles.
Serrated or ribbed screws and nuts are very good locking elements. They can be re-used and do not have a limit regarding reasonable temperatures. At sufficient hardness of the connected parts, the loss on preload was less than 20% after 50000 cycles.
MARYLAND M E T R I C S
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Securing against loosening Kaflok® Nylon-polyamid patch for securing and sealing Kaflok® is a highly elastic nylon® coating with is sprayed onto a part of the thread and firmly adheres to it. When the thread is engaged, the nylon patch (or ring) generates high pressure against the thread flanks of the mating part. The result is a secured joint which can be loosened at any time again. Fasteners with a nylon patch do not only secure in a preset position or under preload, but in any position. Therefore Kaflok® is often used with adjusting screws. Advantages: q Good locking element against loosening (falling apart) q No cure time required, load can be applied immediately q Can be re-used several times q Secures at any position q The locking feature is an integrated part of the fastener q Cost savings in assembly; coated parts can easily be assembled automatically q No limit to storage time for coated parts q Kaflok®-ring coated parts have good sealing properties against liquids and gases q Corresponds to DIN 267 / part 28 Temperature range: Dimensions - diameter: length: Chemical resistance against: Colors: Coefficient of friction in the thread for patch coating (=standard) for ring coating
– 50 °C to + 90 °C (heat resistance resistance briefly: max. +120 °C) M 3 to M 68 5 mm to 200 mm alcohol, gasoline, oil, most diluting agents blue (or other colors at our option) 0,10–0,14 = 0,12–0,15
mthr = mthr
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 21 211 117 USA
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Securing against loosening Microencapsulation Microencapsulat ion is a bonding pre-coating for threaded parts (M3 and larger). The coating Microencapsulation contains two separated microencapsulated components of a modified acrylate system. Varnish functions as carrier for the micro capsules. When the coated thread is tightened, the micro capsules in the layer are broken and the components are mixed together. The mixture hardens rapidly and fully secures the joint against unscrewing, even at the greatest dynamic lateral forces or vibration. Microencapsulat ion is today regarded as one the most effective methods of securing screws Microencapsulation in large series. Advantages: q The locking feature is an integrated part of the fasteners. q Major cost savings in assembly; coated parts can easily be assembled automatically. q Effective sealing of thread (possibility of through-boring instead of blind hole). q Outstanding results with both low and high tension screw connections. q Good resistance to chemical influences. q No damage to surface. q Coated parts can be stored for up to three years before assembly. q Corresponds to DIN 267 / part 27
Product
Color code
Torques MLB /MA
Coefficient of friction in the thread m thr
Functional strength after h
Temperature range for application
Precote® 30* 30*
yellow
< 1,1
0,14–0,16
3h
– 60 °C to +120 °C
Precote® 80* 80*
red
> 1,1
0,26–0,28
3h
– 60 °C to +180 °C
Precote® 85*
b l ue
> 1,1
0,16–0,18
6h
– 50 °C to +150 °C
Precote® 100* 100*
green
> 1,3
0,12–0,15
6h
– 50 °C to +120 °C
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 21 211 117 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA We offer this only as a process applied to our fastener products, not as a separate item.
omniFIT ® -anaerobic adhesives omniFIT Diacrylate adhesives are solvent-free, single component anaerobic reactive adhesives. They polymerize when deprived of atmospheric oxygen and under the catalytic effect of metals to a high molecular, networked plastic with strength properties at differing levels.
LOCKING of Threads
RETAINING of mating Parts
SEALING of Surfaces
Threaded connections of all kinds subjected to transverse and axial loads can be locked against vibration and shock. The locking medium adheres to the surfaces firmly and simultaneously seals the thread gap. It maintains on-torque, prevents loosening and protects against corrosion. As the surface contact is complete, loading is distributed over the whole engaged length, thus preventing material fatique.
omniFIT can be relied upon to retain mating parts, e.g. pulleys or couplings on shafts, antifriction bearings or bushes in housings. A change can be made from fixed seating to slip seating with an extended tolerance range. Wedges, adjusting springs, pins and the like can be eliminated. It is suitable for strengthening of press and shrink fittings. It increases static friction by up to 3 times. It prevents fretting
For sealing pipe joints and flanges. omniFIT has good resistance to chemicals and is thus suitable as a special sealant. In additional to reliable sealing it is vibration and shock resistant. Hence it is possible, for example, to have any desired angle for connecting pieces. Its high pressure resistance coupled with non-setting and nonflowing properties offer special advantages for sealing flanges
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 211 21117 17 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA We offer this only as a process applied to our fastener products, not as a separate item.
omniFIT ® -anaerob -anaerobic ic adhesives: varieties omniFIT 15
yellow
(very low strength)
This low strength compound is particularly suitable for adjusting screws which are subject to vibration and connections with very coarse threads which must continue to be dismantled easily. Used with very small screws in eyeglass frames and cable clamps.
omniFIT 50
blue
(low strength)
Can be used to lock screws in positions of difficult access which must be removable without much expenditure of strength. For sealing large pipe threads up to 2“. For sealing around sensors, locking and sealing of parts subjects to wear. Use in screwed joints for oil, water and gas.
omniFIT 100
r ed
(medium strength)
Rapid hardening, hence preferred for production line bonding with short sequence times. Examples of use: Retaining of sliding bushes, sealing at plugs at cut off points in hydraulic, pneumatic systems. Universal screws locking compounds. For threads up to M 24 and thread engagement till 2 times the diameter.
omniFIT 100 special Reduced coefficient of friction. Is specially suitable as locking device for high-tensile bolted connections.
omniFIT 200
green
(high strength)
Product line with the shortest curing times. Loosening is possible only if heated. Examples of use: Retaining of shafts and bushes. Reinforcement or replacement of longitudinal and transverse press fits. Screwed joints in frame construction. Preferred screw locking compound in the automotive industry.
M ARY YL A N D M MET TR RI C CS P.O.Box 261 Owings Mills, MD 21117 USA (410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA Product Summary omniFIT®
We offer this only as a process applied to our fastener products, not as a separate item. P r o d uc t
Colour co d e
S t r e ngt h cat ego ry
Curing pr o per t i e s
Vi scos it y [ m Pa . s ]
Gap sui ted ( m a xi m um ) [mm]
S h e ar [ N / m m2 ] ( M Pa )
To r q u e s MLB / M A
MLB [ MN ]
À
Á
15 M
yellow
v er y l o w st r e ng t h
r ap id h ar den i ng
700
0 –0 , 15 ( 0 , 25 )
4, 5
0, 9 – 1 , 0
Â
Ã
5
M LW max
Fu n c t i o n a l st r engt h [ h]
F i nal c ur i ng t ime aft er [ h]
Temper atur e r a ng e f o r appli cation
Ä
Å
< M LB
<3
8
– 60 ° C t o + 8 0 °C
6
50 M
b l ue
l o w st r en gt h
r ap id h ar den i ng
700
0 –0 , 15 ( 0 , 25 )
11, 0
1, 0– 1 , 1
12
< M LB
<3
100 M
red
medi um str ength
r ap id h ar den i ng
700
0 –0 , 15 ( 0 , 25 )
20, 0
1, 1– 1 , 3
17
< M LB
<3
6
150 M
g r ee n
hi gh st reng th
nor mal har denin g
1100
0 –0 , 02 ( 0, 3 )
31, 0
> 1, 3
28
> M LB
<6
24
30
ø pr e ss fi t s 0 –0 , 05 ( 0, 1 )
30, 0
10
> M LB
<3
6
700
0 –0 , 15 ( 0 , 25 )
34, 0
28
> M LB
<3
6
150
ø pr e ss fi t s 0 –0 , 05 ( 0, 1 )
36, 0
43
⊥
M LB
<3
8
0 –0 , 15 ( 0 , 25 )
40, 0
47
⊥
M LB
<3
8
400
0 –0 , 1 ( 0 , 2 )
28, 0
32
⊥
M LB
<3
8
700
0 –0 , 15 ( 0 , 25 )
30, 0
35
⊥
M LB
<3
8
7, 0
> 1, 1
8
< M LB
<6
24
0,05–0, 25 (0, 4)
20, 0
> 1, 3
20
< MLB
<1
6
12, 0
> 1, 1
10
< M LB
<2
6
20, 0
1,1 –1 , 3
20
⊥
M LB
<3
8
20, 0
1,1 –1 , 3
22
⊥
M LB
< 12
72
30, 0
> 1, 3
35
⊥
M LB
<1
6
200 LL
g r ee n
hi gh st reng th
r ap id h ar den i ng
200 M 230 L
violet 230 M 220 M
violet
222 M
high strength and temperature resistant very high strength and temperature resistant
r api d h ar den i ng 700 rapid hardening
FD 10
g r ee n
l o w st r en gt h
nor mal har denin g
t hi xo t r op i c
FD 20
v i o l et
hi gh st reng th
r ap id h ar den i ng
t hi xo t r op i c
FD 30
o r an ge
l o w st r en gt h
r ap id h ar den i ng
t hi xo t r op i c
seal 50 H
b l ue
medi um str ength
r ap id h ar den i ng
t hi xo t r op i c
seal 54 H
w hi t e
medi um str ength
sl ow h ar de n i n g
t hi xo t r op i c
seal 58 H
b l ue
hi gh st reng th
very rapid hardening
t hi xo t r op i c
0,05–0, 25 (0, 4)
– 6 0 °C to + 1 50 °C
> 1,3
> 1, 3
> 1,3
– 6 0 ° C t o + 2 0 0 °C
– 6 0 °C to + 2 20 °C
– 6 0 ° C t o + 1 8 0 °C
– 60 °C to + 150 °C – 60 °C t o + 180 °C
copyright 1999 maryland metrics all rights reserved
M A R YL A N N D M E T R IC S S P.O.Box 261 Owings Mills, MD 21117 USA (410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
Explanations to the product summary on page T 86
T 86
M A R YL A N N D M E T R IC S S P.O.Box 261 Owings Mills, MD 21117 USA (410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
Explanations to the product summary on page T 86
À Viscosity measured with Rotary
Viscometer at 20° C in accordance with DIN 54 453.
à MLB is defined as the reading obtained at the
first relative movement between nut and bolt thread per DIN 54 454 measured without preload.
MARYLAND M E T R I C S
P.O.Box 261
Owings Mills, MD 21 211 117 USA
(410)358-3130 (800)638-1830 Faxes: (410)358-3142 (800)872-9329 http://mdmetric.com
[email protected] TECHNICAL INFORMATION and DATA
CERTIFICATES EN 10204 (formerly DIN 50 049) a) General Certificates may be required as proof of quality, as a guarantee or for certifying the origin of the goods. Issuing a certificate can be quite time- and money-consuming, since it may require extensive technical and administrative efforts. The costs of a certificate are openly stated as a separate item on your invoice. It is always much more complicated and more expensive, sometimes even impossible in the desired form, to issue a certificate at a later time . We therefore recommend to clearly indicate requirements for certificates with your request/order. Besides the costs, a certificate may also have an influence on the delivery time. Items in stock do not necessarily have the requested certificates, so that special production or waiting for the next lot may be necessary. Content and extent of the certificates is generally determined by the customer. In particular, for the frequently requested certificates for material tests in accordance with EN 10 204 it only is determined: - who has to test the product (i.e. plant inspector), - which products have to be tested (i.e. samples of the delivery lot). It is not stated: - what has to be tested, - how many test runs are to be made. Lacking given requirements, we assume that the mechanical properties (obtained by the tensile test) and the chemical analysis of one sample product are required. We recommend that the customer give us pertinent information, such as for example on required tests according to the specifications of certain associations (i.e. AD worksheets, SVTI rules, TRD standards) or according to property standards (i.e. DIN, ISO), to clearly specify the contents of the certificate. b)
Documents for material tests in accordance with EN 10 204 (DIN 50 049)
b2) Documents issued by the manufacturing plant* 21
Certificate of compliance /Werkbesc /Werkbescheinigung/Attesta heinigung/Attestation tion de conformité
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