Corolla AE101 Technical Data

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Specified value

Measured value

Vehicle identification No. of cylinders

Type 4/DOHC

Capacity (Fiscal)

cc 1587

Compression ratio

:1 9,5

Yes

Suitable for unleaded petrol Minimum octane rating

RON 95

Ignition system

Type ESA Description Map-i

Ignition system

Distributor

Trigger location Fuel system

Make Toyota

Fuel system

Type TCCS

Fuel system

Description MFI-i

Air metering

Type MAP

Combined ignition and fuel ECM

Yes

Diagnostic socket

Yes

Ignition system Make Denso

Ignition coil

+ with ballast V 11,0

Ignition coil supply voltage Primary resistance

Ohm 1,11-1,75

Secondary resistance

Ohm 9000-15700

1-3-4-2

Firing order

Make Toyota

Distributor (ECM) Distributor (ECM)

No. IIA

Contact breaker gap/trigger air gap

mm 0,2-0,4

Tuning and emissions 12

Tuning conditions Ignition timing - basic BTDC

°Engine/rpm 10/750

Ignition advance checks

°Engine/rpm ECM Controlled

Idle speed

rpm 750±50 Not adjustable

Idle speed - alternative

rpm AT=800±50 Not adjustable °C 80

Oil temperature for CO test

Vol. % CO 0,5 Max Not adjustable

CO level at idle speed - tailpipe

ppm 100

HC level at idle speed

Vol. % CO2 14,5-16

CO2 level at idle speed

Vol. % O2 0,1-0,5

O2 level at idle speed

rpm 2400-2600

Increased idle speed for CO test

Vol. % 0,3

CO content at increased idle speed

λ 0,98-1,02

Lambda at increased idle

Spark plugs Original equipment NGK

Spark plugs

Type BKR6EYA

Spark plug

mm 0,8

Electrode gap Spark plugs

Make NGK

Spark plug

Type BKR6EYA

Manufacturer: Toyota

Model: Corolla (92-97) 1,6

Engine code: 4A-FE

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97

© Autodata Limited 2010 Valid forever. 17/1/2015 V8.500-

mm 0,8

Electrode gap

Fuel system System pressure

bar 2,7-3,1

Regulated pressure with vacuum

bar 2,1-2,6 Ohm/°C 250-400/80

Engine coolant temperature (ECT) sensor Crankshaft position (CKP) sensor/engine speed (RPM) sensor

Ohm 140-180

Injector

Ohm 13,8

Idle air control (IAC) valve/idle speed c ontrol (ISC) actuator

Ohm 30-33

Lambda sensor (Oxygen) heater

Ohm 5,0-6,3

Service checks and adjustments Valve clearance -INLET

mm 0,15-0,25 cold

Valve clearance -EXHAUST

mm 0,25-0,35 cold

Compression pressure

bar 9,81-13,2

Oil pressure

bar/rpm 2,45-4,9/3000

Radiator cap

bar 0,74-1,03 °C 80-84

Thermostat opens

mm 11,5-13,5

Drive belt tension - alternator/PAS/AC

Lubricants and capacities Engine oil options -29°C —> 10°C

Ambient temperature range

SAE 5W/30

Engine oil grade

API/ACEA SJ/A1, A3

Engine oil classification

-18°C —> 38°C


SAE 10W/30

Engine oil grade

API/ACEA SJ/A1, A3


-12°C —> 38°C


SAE 15W/40

Engine oil grade

API/ACEA SJ/A2


-7°C —> 38°C


SAE 20W/50

Engine oil grade

API/ACEA SJ/A2


litres 3,3

Engine with filter(s)

Other lubricants and capacities Manual transmission oil grade

SAE 75W/90

Manual transmission

litres 2,6

Automatic transmission fluid

Type Dexron II

Automatic transmission (drain & refill)

litres 3,1

Cooling system - total capacity

litres 5,4 AT=5,3

Brake fluid

Type DOT 3

Power steering fluid

Type Dexron II

Power steering fluid

litres 0,8

Tightening torques 17

Cylinder head instructions

Cylinder head Renew bolts No Stage 1

Tighten 29 Nm

Stage 2

Tighten 90°

Stage 3

Tighten 90°

Other engine tightening torques Renew bolts/nuts No

Main bearings Main bearings

Stage 1 30 Nm

Main bearings

Stage 2 60 Nm Renew bolts/nuts No

Big end bearings

Stage 1 29 Nm

Big end bearings



Engine code: 4A-FE

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97


Stage 2 90°

Big end bearings Oil pump to cylinder block

8 Nm

Sump bolts

8 Nm

Sump drain bolt

25 Nm

Flywheel/driveplate

78 Nm/64 Nm

Clutch pressure plate

19 Nm

Crankshaft pulley/damper centre bolt

118 Nm

Camshaft sprocket/gear

59 Nm

Camshaft carrier/cap

13 Nm

Camshaft/rocker cover

6 Nm

Inlet manifold to cylinder head

19 Nm

Exhaust manifold to cylinder head

47 Nm

Spark plugs

18 Nm

Chassis tightening torques Front hub

216 Nm

Rear hub

123 Nm

Steering track rod end

49 Nm

Brake disc to hub

Front 80 Nm

Brake caliper to carrier

Front 34 Nm

Brake caliper carrier to hub

Front 88 Nm

ABS sensor

Front 8 Nm

ABS sensor

Rear 8 Nm

103 Nm

Road wheels

Starting and charging V/RC(Ah) 12/80 (50)

Battery Starter motor

Make Denso

Starter motor

Type 1,0 kW

Minimum starting voltage

V 11,5

Maximum cranking amps

A 135-165 Make Nippon Denso

Alternator/Regulator

A/V/rpm 30/13,5/2000

Alternator output at engine speed

Type IC

Voltage regulator

V 13,5-15,1

Regulated voltage

Brake disc and drum dimensions 124

Minimum disc thickness - ventilated

Front

Disc runout

Front 0,09 mm

Maximum drum diameter

Rear 201 mm

Minimum pad thickness

Front 1 mm

Minimum shoe thickness

Rear 1 mm No. of notches 5-8

Parking brake travel

Air conditioning No. of AC service connectors

2

Air conditioning restrictor type

Expansion valve

114

Air conditioning refrigerant

115

Air conditioning refrigerant quantity

116

Air conditioning oil

112

Air conditioning oil quantity

Type R12 grams 750±50 Type Dens Oil 7 cm³

Autodata Note 12 Ignition timing Bridge terminals T and E1 of check connector Fig. 64012. Autodata Note 17 Cylinder head bolts Manufacturer: Toyota


Engine code: 4A-FE

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97


Bolts on inlet side are 90 mm long. Bolts on exhaust side are 108 mm long. Autodata Note 124 Minimum disc thickness PE54 caliper = 20 mm PD51 caliper = 17 mm. Autodata Note 114 Refrigerant type 1994→ = R134a. Autodata Note 115 Refrigerant quantity 1994→ = 650-750 grams. Autodata Note 116 Oil type 1994→ = Dens Oil 9. Autodata Note 112 Oil type Refer to underbonnet label.

64012



Engine code: 4A-FE

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97


Cylinder layout

Timing mark

Tightening sequence



Engine code: 4A-FE

Output: 84 (114) 6000

Tuned for: R-Cat

Year: 1992-97


Corolla AE101 Technical Data

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