OpelArges
Telephone: Fax: UST-IdNr.: Notes
Specified value
Measured value
Vehicle identification identification No. of cylinders
Type 4/DOHC
Capacity (Fiscal)
cc 1364
Compression ratio
:1 10,5
Suitable for unleaded petrol
Yes
Minimum octane rating
RON 91
Ignition system
Make Bosch
Ignition system
Type Motronic ME7.6.1/2
Ignition system
Description Map-DI
Trigger location
Cam / Crankshaft
Fuel system
Make Bosch
Fuel system
Type Motronic ME 7.6.1
Fuel system
Description MFI-s
Air metering
Type Mass
Combined ignition and fuel ECM
Yes
Diagnostic socket
Yes
Ignition system Ignition coil supply voltage
+ with ballast V 12,0
Firing order
1-3-4-2
Tuning and emissions Ignition timing - basic BTDC
°Engine/rpm Not adjustable
Ignition advance checks
°Engine/rpm ECM Controlled
Idle speed
rpm 800±80 Not adjustable
Oil temperature for CO test
°C 80
CO level at idle speed - tailpipe
Vol. % CO 0,5 Max Not adjustable
HC level at idle speed
ppm 100
CO2 level at idle speed
Vol. % CO2 14,5-16
O2 level at idle speed
Vol. % O2 0,1-0,5
Increased idle speed for CO test
rpm 2800-3200
CO content at increased idle speed
Vol. % 0,3
Lambda at increased idle
λ 0,97-1,03
Spark plugs Spark plugs
Original equipment Bosch
Spark plug
Type FQR8LEU2
Electrode gap
mm 0,85-0,95
Spark plugs
Make Bosch
Spark plug
Type FQR8LEU2
Electrode gap
mm 0,85-0,95
Fuel system System pressure
bar 3,6-4,0
Service checks and adjustments Valve clearance -INLET
mm Hydraulic
Valve clearance -EXHAUST
mm Hydraulic
Compression pressure
bar 17,5
Oil pressure
bar/rpm 1,5/730
Manufacturer: Vauxhall/Opel
Model: Astra-G Model: Astra-G 1,4
Engine code: Z14XEP
Output: 66 (90) 5600
© Autodata Limited 2010 Valid forever. 26-May-13
Thermostat opens
°C 92
Lubricants and capacities Engine oil options Ambient temperature range
-30°C —> 40°C
Engine oil grade
SAE 0W/30, 0W/40 Synthetic
Engine oil classification
API/ACEA SJ/A3
Ambient temperature range
-25°C —> 40°C
Engine oil grade
SAE 5W/30, 5W/40 Synthetic
Engine oil classification
API/ACEA SJ/A3
Ambient temperature range
-20°C —> 40°C
Engine oil grade
SAE
Engine oil classification
10W/30, 10W/40 Semisynthetic
API/ACEA SJ/A3
Engine with filter(s)
litres 3,5
Other lubricants and capacities 158
Manual transmission oil grade
SAE
157
Manual transmission
litres
Cooling system - total capacity
litres 6,3 AC= 6,6
Brake fluid
Type DOT 4
Brake fluid
litres 0,5
Power steering fluid
Type Pentosin CHF 202
Power steering fluid
litres 0,7-1,1
Tightening torques Cylinder head instructions Cylinder head Renew bolts Yes Stage 1
Tighten 25 Nm
Stage 2
Tighten 60°
Stage 3
Tighten 60°
Stage 4
Tighten 60°
Other engine tightening torques Main bearings 107
Renew bolts/nuts Yes
Main bearings
Stage 1
Big end bearings 222
Big end bearings
133
Sump bolts
126
Sump drain bolt
108
Flywheel/driveplate
109
Renew bolts/nuts Yes Stage 1
Clutch pressure plate
15 Nm
Crankshaft pulley/damper centre bolt
150 Nm+45°
Camshaft sprocket/gear Camshaft carrier/cap
8 Nm
Camshaft/rocker cover
8 Nm
Inlet manifold to cylinder head
10 Nm
3
Exhaust manifold to cylinder head
15 Nm
3
Exhaust downpipe to manifold
20 Nm
3
Water pump
8 Nm
Spark plugs
25 Nm
Fuel rail
8 Nm
Crankshaft position (CKP) sensor/engine speed (RPM) sensor
8 Nm
Camshaft position (CMP) sensor
6 Nm
Engine coolant temperature (ECT) sensor
18 Nm
Lambda sensor (Oxygen)
40 Nm
Knock sensor (KS)
20 Nm
Engine oil pressure switch
20 Nm
Oil filter
15 Nm
Chassis tightening torques 219
Front hub
Manufacturer: Vauxhall/Opel
Model: Astra-G 1,4
Engine code: Z14XEP
Output: 66 (90) 5600
© Autodata Limited 2010 Valid forever. 26-May-13
3
Front hub - wheel bearing housing bolts
90 Nm+30°+15°
3
Rear hub - wheel bearing housing bolts
50 Nm+30°+15°
Steering wheel
20 Nm
Steering track rod end
50 Nm
214 3
377
Brake disc to hub
Front 7 Nm
Brake caliper to carrier
Front 25 Nm
Brake caliper carrier to hub
Front 100 Nm
Brake disc to hub
Rear 7 Nm
Brake caliper to carrier
Rear 25 Nm
Brake caliper carrier to hub
Rear 100 Nm
Road wheels
110 Nm
Starting and charging Battery
V/RC(Ah) 12 (44)
Brake disc and drum dimensions Minimum disc thickness - solid
Front 8 mm
Minimum disc thickness - ventilated
Front 21 mm
Minimum disc thickness
Rear 8 mm
Disc thickness variation
Front 0,010 mm
Disc thickness variation
Rear 0,010 mm
Disc runout
Front 0,11 mm
Disc runout
Rear 0,13 mm
Maximum drum diameter
Rear 231 mm
Minimum pad thickness
Front 2 mm
Minimum pad thickness
Rear 2 mm
Minimum shoe thickness
Rear 1 mm
Air conditioning No. of AC service connectors
2
Air conditioning restrictor type
Expansion valve
Air conditioning refrigerant
Type R134a
Air conditioning refrigerant quantity
grams 600
Air conditioning oil
Type Dens Oil 8
Air conditioning oil quantity
cm³ 150
Air conditioning oil viscosity
ISO 46
Autodata Note 158 Gearbox oil type F13/23/35 = Opel No. 93 165 290 F17 = Opel No. 90 540 998 Autodata Note 157 Gearbox capacity F13 + F17 = 1,6 litres F18 = 1,8 litres F23 = 1,75 litres. Autodata Note 107 Main bearings M8 Use new bolts and tighten in the following stages: 1) 25 Nm 2) 60° M6 Use new bolts and tighten in the following stages: 1) 10 Nm 2) 60°. Manufacturer: Vauxhall/Opel
Model: Astra-G 1,4
Engine code: Z14XEP
Output: 66 (90) 5600
© Autodata Limited 2010 Valid forever. 26-May-13
Autodata Note 222 Big end bearings M6 Use new bolts and tighten as follows: 1) 10 Nm 2) 60° 3) 15° M6.5 Use new bolts and tighten as follows: 1) 13 Nm 2) 60° 3) 15°. Autodata Note 133 Sump bolts Sump to cylinder block = 10 Nm Sump to transmission = 40 Nm. Autodata Note 126 Sump drain bolt Torx bolt = 10-15 Nm Hexagonal bolt = 45-55 Nm. Autodata Note 108 Flywheel Use new bolts and tighten in the following stages: 1) 35 Nm 2) 30°. Autodata Note 109 Camshaft sprocket Use new bolts and tighten in the following stages: 1) 50 Nm 2) 60°. Autodata Note 3 Use new nuts/bolts.
Autodata Note 219 Front hub Use new nut and tighten as follows: 1) 120 Nm 2) Slacken off 3) 20 Nm + 80° 4) If necessary, turn nut further to align split pin. Autodata Note 214 Use new nuts/bolts. Apply locking fluid.
Autodata Note 377
Manufacturer: Vauxhall/Opel
Model: Astra-G 1,4
Engine code: Z14XEP
Output: 66 (90) 5600
© Autodata Limited 2010 Valid forever. 26-May-13
Road wheels Lightly coat conical seat of bolt and mating surfaces between wheel centre hole and hub (use grease). Do NOT lubricate bolt thread.
Cylinder layout
Tightening sequence
Manufacturer: Vauxhall/Opel
Model: Astra-G 1,4
Engine code: Z14XEP
Output: 66 (90) 5600
© Autodata Limited 2010 Valid forever. 26-May-13
