HemoLight Plus Technical Manual
QL 38/08
Table of Contents 1
IMPORTANT INFORMATION ........................................................................................................4 1.1 1.2 1.2.1 1.3 1.4
2
GENERAL EQUIPMENT CHARACTERISTICS ............................................................................6 2.1 2.2 2.3 2.4 2.5 2.6 2.6.1 2.6.2 2.6.3
3
4
About the Technical Manual ...................................................................................................4 Use of the Technical Manual ..................................................................................................4 Complementary Documentation .............................................................................................4 Symbols used in this manual and on the equipment..............................................................5 Addresses...............................................................................................................................5
Electrical Characteristics ........................................................................................................6 Primary Battery .......................................................................................................................6 Dimensions .............................................................................................................................6 Classification...........................................................................................................................6 Environmental Operating Conditions......................................................................................6 Electromagnetic Compatibility ................................................................................................7 Manufacturer’s declaration – electromagnetic emissions.......................................................7 Manufacturer’s declaration – electromagnetic immunity ........................................................7 Recommended separation distances between portable and mobile RF communications equipment and the HemoLight Plus. ..................................................................................9
INITIAL STARTUP........................................................................................................................10 3.1 3.2 3.3 3.4 3.5 3.5.1
The Equipment’s Packaging.................................................................................................10 Attach the Collection Tray.....................................................................................................10 Powering the Equipment On.................................................................................................11 Initial Tests............................................................................................................................12 HemoData NET Start Up ......................................................................................................13 System Requirements ..........................................................................................................13
3.63.5.2 3.6.1 3.6.2 3.7
Installing the HemoData Installing the HemoLight NET Plus ...............................................................................................13 data network .........................................................................14 Installation Requirements .....................................................................................................14 Operational Procedures for the Installation ..........................................................................14 Enabling the network on the HemoData NET ......................................................................16
REPAIRS AND ADJUSTMENTS .................................................................................................18 4.1 4.2 4.3 4.3.1 4.3.2 4.4 4.4.1 4.4.2 4.4.3 4.4.4 4.4.5 4.4.6
Opening the Equipment........................................................................................................18 Equipment’s Main Board.......................................................................................................20 Clamping System..................................................................................................................21 Removing and Installing the Clamp......................................................................................21 Operational Test of the Clamp..............................................................................................21 Weighting System .................................................................................................................22 Removing the Homogenization Unit .....................................................................................22 Installing and Adjusting the Homogenization Unit ................................................................23 Checking the Adjustments on the Homogenization Unit ......................................................23 Removing the Load Cell .......................................................................................................24 Installing the Load Cell .........................................................................................................24 Calibration of the Weighing System .....................................................................................27
4.5 4.5.1 4.6 4.6.1 4.6.2 4.7 4.8 4.8.1 4.9 4.9.1 4.9.2
Power Input Socket and Transformer...................................................................................28 Repairing the Power Input Socket and Transformer ............................................................28 Auto Sense Scanner .............................................................................................................31 Programming the Scanner....................................................................................................31 Testing the Scanner..............................................................................................................32 Simulating a Donation Process ............................................................................................33 The Memory Batteries on the Equipment.............................................................................34 How to change the memory batteries:..................................................................................35 The Equipments Keyboard ...................................................................................................37 Keyboard test........................................................................................................................37 How to replace the keypad ...................................................................................................37
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5
SOFTWARE UPGRADE ON THE HEMOLIGHT PLUS ..............................................................39 5.1 5.1.1 5.2
6
Necessary Materials: ............................................................................................................39 How to obtain the TIGER DOWNLOADER: .........................................................................39 Transferring a new software version to the HemoLight Plus................................................39
ELECTRICAL DIAGRAMS AND CIRCUIT DESCRIPTION OF THE HEMOLIGHT PLUS.........42 6.1 Block Diagram ......................................................................................................................42 6.2 Connector Positions..............................................................................................................43 6.3 PCB 01401V06 .....................................................................................................................44 6.3.1 Layout of the Printed Circuit Board PCB 01401V05.............................................................44 6.3.2 DC Power Supplies...............................................................................................................45 6.3.3 Primary Battery Circuit..........................................................................................................45 6.3.4 Standby Circuit .....................................................................................................................47 6.3.5 Micro-controlled CPU............................................................................................................48 6.3.5.1 Controlling the Keypad and Display Matrix ....................................................................48 6.3.5.2 Driving the Peripherals...................................................................................................48 6.3.5.3 RS232 Serial Interface ...................................................................................................49 6.3.5.4 I2C Serial Interface ........................................................................................................49 6.3.5.5 Analogue Inputs .............................................................................................................50 6.3.6 The Scale Circuit ..................................................................................................................50 6.3.7 The Oscillating Tray Circuit...................................................................................................51 6.3.8 The Clamp Circuit .................................................................................................................51 6.3.9 Electronic Schematics PCB 01401V06 ................................................................................52 6.3.9.1 Electronic Schematics for the Power Supplies, Primary Battery Charger, Standby and Memory Batteries ..............................................................................52 6.3.9.2 Electronic CPU Circuit Schematics................................................................................53 6.3.9.3 Electronic Circuit Schematics for the Tray, Clamp and Scale Circuit ............................54 6.4 PCB 01403V02 .....................................................................................................................55 6.4.1 Operator Interface.................................................................................................................55 6.4.1.1 Keyboard ........................................................................................................................55 6.4.1.2 RS232 Display............................................................................................................................55 6.4.2 Serial Communications Interface..............................................................................55 6.4.3 Printed Circuit Board Layout PCB 01403V02.......................................................................56 6.4.4 Electronic Schematics PCB 01403V02 and PCB 01410V01. ..............................................56 6.5 PCB 01410V01 .....................................................................................................................57 6.6 Indicators Interface ...............................................................................................................57 6.6.1 Printed Circuit Board Layout PCB 01410V01.......................................................................57
7
THE MEMORY CARD READER ..................................................................................................58
8
ELECTRICAL DIAGRAMS AND CIRCUIT DESCRIPTION OF THE MEMORY CARD READER .......................................................................................................................................59 8.1 8.1.1 8.1.2 8.1.3
PCB 01901V1 .......................................................................................................................59 Memory Card Reader Circuit................................................................................................59 Printed Circuit Board Layout PCB 01901V01.......................................................................60 Electronic Schematics PCB 01901V01 ................................................................................61
9
HEMOLIGHT TRANSPORT CASE ..............................................................................................62
10
SAFETY END TESTS...................................................................................................................64
10.1 10.2 10.3 10.4
Leakage Currents Through the Protection Connector..........................................................64 Leakage currents through the cabinet (surface / ground) ....................................................65 Leakage currents through the cabinet (surface / surface)....................................................66 Ground Bound Test ..............................................................................................................67
11
MAINTENANCE CHECKLIST......................................................................................................68
12
REPLACEMENT PARTS, TOOLS AND ACCESSORIES LISTS................................................70
12.1
Fresenius Kabi
List of Replacement Parts only for serial numbers up to 01805108 E-code 000. ................73
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Chapter 1: Important Information
1
Important Information
1.1
About the Technical Manual This manual technically describes the HemoLight Plus equipment, and receives the following code QL-38/08 th 04/2011, indicating that it is in its 8 revision level, dated April 2011. The numbering and corresponding chapters are respectively marked on the headers and footers of the pages. This content may be changed without prior warning and without any legal implications to Fresenius Kabi.
1.2
Use of the Technical Manual This manual was developed to be used by service technicians who have been trained by the manufacturer and have experience in mechanical, electrical and electronic maintenance. The equipment’s usage instructions are to be found in the Users Manual. Adjustments, modifications or repairs to the HemoLight Plus must only be done by trained personnel and that are recommended by the manufacturer. Fresenius Kabi and its distributors will not be held responsible for any unforeseen circumstances if these recommendations are not complied with. Some of the activities described in this technical manual require the use of technical measuring equipment and special tools. When doing maintenance and the equipment is open, do not touch any parts that have power applied to it also protect the internal components as to contact with liquids. If the need arises for the repair or replacement of electronic components, then please observe the use of protection and measures against electrostatic discharges (ESD). Always use the bracelets and/or other anti-static mechanisms.
1.2.1
Complementary Documentation The HemoLight Plus is a part of a blood donation system manufactured by Fresenius Kabi. Its technical manual is complemented by the “Operating Instructions HemoData NET” as well as the “Operating Instructions HemoLight Plus”.
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Chapter 1: Important Information
1.3
Symbols used in this manual and on the equipment When printed in the manual this means important information. When attached to the equipment, this means that the accompanying documents must be consulted. B Type equipment, without parts that are directly applicable to the patient.
IPX0
Equipment unprotected as to the penetration of water.
This symbol indicates areas on the equipment that may cause operator injury due to crushing.
This label is attached internally on the equipment next to the main grounding protection. This equipment may be supplied with a sealed Lead-Acid battery, which must be sent in for recycling after its working life is over. This symbol indicates that the equipment is in conformity with the directive 93/92 of European Community.
This symbol indicates the temperature limits for storage and transportation.
This symbol indicates that the operating instructions should be consulted.
1.4
Addresses Manufactured by: FRESENIUS HEMOCARE BRASIL LTDA. Rua Roque Gonzáles, 128. 06855-690 – Jardim Branca Flor Itapecerica da Serra – SP - Brasil CNPJ 49.601.107/0001-84 European Representative: FRESENIUS KABI AG D-61346 Bad Homburg LOCAL SERVICE:
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Chapter 2: General Equipment Characteristics
2
General Equipment Characteristics
2.1
Electrical Characteristics Input Voltage
110-127V~
Input Current 50/60Hz Input Fuses
70mA 2x200mAT
Secondary Fuse (internal)
2.2
220-230V~
140mA 1A F
Primary Battery Brand Panasonic ¹ UNICOBA²
Model PV-BP88
Type Lead-Acid
Voltage 12V
---------
Lead-Acid
12V
Current Capacity 2.3Ah 2.3Ah
¹ Panasonic is the registered trademark of the Matsushita Electric Co. Ltd. ² Provided exclusively by Fresenius
2.3
Dimensions Maximum Values Height Width Depth Weight (without batteries)
2.4
196 mm 270 mm 206 mm 3200g
Classification Type of protection against electrical shock Degree of protection against electrical shock Degree of protection against water penetration Mode of Operation
2.5
Class I Equipment / Equipment Internally Powered TYPE B IPX0 (without protection) Continuous with an intermittent load
Environmental Operating Conditions Operating Temperature Relative Humidity Sea level
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10ºC to 40ºC 30% to 70% Up to 2000m
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Chapter 2: General Equipment Characteristics
2.6
Electromagnetic Compatibility
2.6.1
Manufacturer’s declaration – electromagnetic emissions
The HemoLight Plus is intended for use in the electromagnetic environment specified below. The costumer or the user of the HemoLight Plus should assure that it is use ins such an environment Emissions test
RF emissions CISPR 11 RF emissions CISPR 11 Harmonic emissions IEC 61000-3-2 Harmonic emissions IEC 61000-3-3
2.6.2
Compliance
Electromagnetic environment – guidance The HemoLight Plus uses RF energy only for its internal function. Therefore, it RF emissions are very low and are no likely to cause any interference in nearby electronic equipment.
Group 1
Class A
The HemoLight Plus is suitable for use in all establishments other than domestic and those directly connected to the public low-voltage power supply network that supplies buildings use for domestic purposes.
Not applicable Not applicable
Manufacturer’s declaration – electromagnetic immunity
The HemoLight Plus is intended for use in the electromagnetic environment specified below. The costumer or the user of the HemoLight Plus should assure that it is use ins such an environment Immunity test Electrostatic discharge (ESD) IEC61000-4-2 Electrical fast transient/burst IEC 61000-4-4
Surge IEC61000-4-5
Fresenius Kabi
Immunity test
Immunity test
±6 kV contact
±6 kV contact
±8 kV air
±8 kV air
±2 kV for power supply lines
±2 kV for power supply lines
±1 kV for input/output lines
Not applicable
±1 kV lines(s) to line(s)
0,5kV DM
±2 kV lines(s) to earth
HemoLight Plus
0,5kV CM
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Immunity test Floors should be wood, concrete or ceramic tile. If floors are covered with synthetic material, the relative humidity should be at least 30% Mains power quality should be that of a typical commercial or hospital environment. Mains power quality should be that of a typical commercial or hospital environment. If user requires operation in power lines frequently susceptible to surges, it is recommend that the HemoLight Plus be powered from a stabilized unit or its own battery.
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Chapter 2: General Equipment Characteristics
Voltage dips, short interruptions and voltage variations on power supply input lines IEC 61000-4-11
Power frequency (50/60 Hz) magnetic field
<5% UT (>95% dip in T) for 0,5 cycle
<5% UT (>95% dip in T) for 0,5 cycle
40% UT (60% dip in UT) for 5 cycles
40% UT (60% dip in UT) for 10 cycles
70% UT (30% dip in UT) for 25 cycles
70% UT (30% dip in UT) for 50 cycles
<5% UT (>95% dip in T) for 5s
<5% UT (>95% dip in T) for 5s
3 A/m
50Hz 3 A/m for 3m
IEC 61000-4-8
Mains power quality should be that of a typical commercial or hospital environment. If the user requires continued operation during power interruptions, it is recommended to keep HemoLight Plus to be supplied by its own external battery system.
Power frequency magnetic fields should be at levels characteristic of a typical location commercial or hospital environment. Portable and mobile RF communications equipment should be used no closer to any part of HemoLight Plus, including cables, than the recommended separation distance calculated from the equation applicable to the frequency of the transmitter. Recommended separation distance (d)
Conducted RF IEC61000-4-6 Radiated RF IEC61000-4-3
3 Vrms 150kHz to 80MHz
3V
3V/m 80Mhz to 2,5GHz
3V/m
d
= 1,17√P (150kHz to 80MHz)
d
= 1,17√P (80MHz to 800MHz)
d
= 2,34√P (800MHz to 2,5GHz)
Where P is the maximum output power in watts (W) according to the transmitter manufacturer, and d is the recommended separation distance in meters (m). Field strengths from fixed RF transmitters, as determined by an electromagnetic site a survey , should be less than the compliance level in each frequency range. b
HemoLight Plus may be affected by interference if installed in the vicinity of equipments marked with the following symbol:
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Chapter 2: General Equipment Characteristics
NOTE 1 UT is the a.c. mains voltage prior to application of the test level. NOTE 2 At 80MHz and 800MHz, the higher frequency range applies. NOTE 3 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people. a-
Field strengths from fixed transmitters, such as base stations for radio (cellular/cordless) telephones and land mobile radios, amateur radio, AM and FM radio broadcast cannot be predicted theoretically with accuracy. To asses the electromagnetic environment due to fixed RF transmitters, an electromagnetic site survey should be considered. If the measured field strength in the location in witch the HemoLight Plus is used exceeds the applicable RF compliance level above, the HemoLight Plus should be observed to verify normal operation. If abnormal performance is observed, additional measures may be necessary, such as re-orienting or relocating the HemoLight Plus
b-
Over the frequency range 150kHz to 80Mhz, field strength should be less than 3V/m
2.6.3
Recommended separation distances between portable and mobile RF communications equipment and the HemoLight Plus.
The HemoLight Plus is intended for use in an electromagnetic environment in which radiated RF disturbances are controlled. The costumer or the user of the HemoLight Plus can help prevent electromagnetic interference by maintaining a minimum distance between portable and mobile RF communications equipment (transmitters) and the HemoLight Plus as recommended below, according to the maximum output power of the communications equipment. Separation distance according to frequency of transmitter Rated maximum output (m) power of transmitter 150kHz to 80Mhz 80Mhz to 800Mhz 800Mhz to 2,5GHz (W) d = 1,17√P d = 1,17√P d = 2,34√P 0,01 0,1
0,12 0,37
0,12 0,37
0,24 0,65
1
1,17
1,17
2,34
10
3,70
3,70
7,40
100 11,7 11,7 23,4 For transmitters rated at a maximum output power not listed above, the recommended separation distance d in meters (m) can be estimated using the equation applicable to the frequency of the transmitter, where P is the maximum output power rating of the transmitter in watts (W) according to the transmitter manufacturer. NOTE 1 At 80MHz and 800MHz, the separation distance for the higher frequency range applies NOTE 2 These guidelines may not apply in all situations. Electromagnetic propagation is affected by absorption and reflection from structures, objects and people.
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Chapter 3: Initial Startup
3
Initial Startup The HemoLight Plus must be setup on an appropriate surface. Do not expose the equipment to sunlight. To guarantee that the weighing system operates correctly the HemoLight Plus must be setup on a horizontal surface on which all four of its feet rest. This surface must be firm and free from vibrations. The equipment’s weighing system is equipped with sensitive components, and it is for this reason that it must be handled with the appropriate care. Drops and knocks must be avoided.
3.1
The Equipment’s Packaging The HemoLight Plus is delivered, packed in a protective box. Keep this box for possible future transport. On removing the equipment from the package, check it to see if it was damaged during transport.
3.2
Attach the Collection Tray The collection tray on the HemoLight Plus is detachable. It must be attached to the oscillating base. The guide pins on the bottom of the tray allow it to be attached in only one position.
Do not exert excessive force on the tray when attaching it. Do not try to move the oscillating unit by exerting force on the system.
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Chapter 3: Initial Startup
3.3
Powering the Equipment On At the rear of the equipment there is a power Input Socket. Check in item 4.5 on the procedure to select the correct voltage. Before powering on the HemoLight Plus, make sure that the voltage selector switch at the back of the equipment corresponds to the local mains voltage. Insert the three pole Input Power cable into the machine and then connect it to a mains power outlet socket. To power the equipment on, rock the O/I switch. The green LED will light up, indicating that the equipment is powered on, an audible alarm will sound and the following initial animation will be displayed:
FRESENIUS
KABI
To see the main processor’s software version and its compilation, press any key (with the exception of “RESET”) during the initial animation. One may opt to use the primary battery to run the equipment. In this case, a charged battery must be placed into the available compartment at the bottom that is for this purpose and marked with the following label:
If the battery is connected to the equipment and it is connected to the mains power with the ON/OFF switch in the “ON” position then the battery will be in a charging state. The charger on the HemoLight Plus takes around 10 hours to guarantee a satisfactory standalone charge. With the battery being in the HemoLight Plus compartment and it being disconnected from the mains power supply, the equipment will then be supplied by the battery. The yellow indicator LED (on) on the panel will light up, indicating that the battery is in use. The ON/OFF switch will not power off the equipment when it has a charged battery connected to it.
The HemoLight Plus will automatically enter into the “Stand By” mode after approximately 40 seconds of idle* time. To power the equipment on again press the “RESET” key or reconnect it to the mains power supply. *The HemoLight Plus is considered idle only when the display is alternating between date and time.
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Chapter 3: Initial Startup
The second LED on the panel will indicate the battery’s current condition that is in the compartment. When green the battery is being charged, and when red it means that the battery is discharged. The battery is an accessory and is not supplied with the HemoLight Plus. Only recharge the primary battery on the HemoLight Plus or on the charges designed for this purpose.
3.4
Initial Tests Press the “RESET” switch on the equipment. When the audible alarm ceases and whilst the initial animation is still being displayed, press the keys 6, 8 and 9 one-by-one sequentially and in this order.
The keys that are pressed will not be shown on the display.
The following screen will be seen:
Press ENTER twice and the equipment will sequentially carry out the following processes: • • •
Activate the clamp system for three full consecutive cycles. Move the oscillating tray for approximately 3 seconds. Activate the alarm systems for approximately 3 seconds.
The following tray will be displayed:
Press ENTER and then the system will start to alternate the display between Date and Time.
The system configuration procedure is available in the equipment user’s manual, and this one must be consulted whenever necessary.
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Chapter 3: Initial Startup
3.5
HemoData NET Start Up
3.5.1
System Requirements Standard IBM-PC with a Pentium 133Mhz processor or better 16 Mb of RAM memory SVGA Color Monitor Serial port with an available DB9 connector CD-ROM 2X Unit Minimum space on the hard drive of approximately 50 MB available to install the program. This space must be increased in accordance with the number of collections. Operational System: Windows 9x/Me/NT/2000/XP
3.5.2
Installing the HemoData NET Depending on the operational system version that you are using, it may be necessary to consult a network administrator to allow the installation for the new software on the workstation. • •
• •
Insert the CD containing the HemoData NET installation in the PC’S CD-ROM drive; If the installation does not start automatically, then access the CD unit via the Windows Explorer and execute the SETUP.EXE program. Confirm the installation steps until it is finalized Restart the PC
The following directory structure will be generated:
To execute the program, use the icon that was created in the desktop area or do the following Start/Programs/HemoData NET/HemoData NET
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Chapter 3: Initial Startup
3.6
Installing the HemoLight Plus data network
3.6.1
Installation Requirements • •
• •
RS485 Converter, including power supply and data cables. To use the Smart Card Memory, use the Memory Card Reader RS232 to RS485 Converter (part number 81053). Y cables (One unit for each HemoLight on the network). Network Cables (One unit for each HemoLight on the network).
The HemoData NET network must be installed by technical personnel that are authorized by Fresenius Kabi.
3.6.2
Operational Procedures for the Installation The necessary cables must be made from 4x26AWG flat cable (telephone standard). The connectors must be of the RJ11 6/4 type. A pair of clamping pliers specifically for this operation will be necessary. The following figure shows the wire positions.
It is important that the parallelisms of the colors are complied with. Make sure that a certain wire color always occupies the position on the connectors.
Up to 32 pieces of equipment may be installed on one self same network. The maximum distance between 2 mixers may not be more than 30 meters. The total sum length of all cables on the network may not exceed 1000 meters.
All mixers used in the making up of the network must have their network module enabled. Incase a mixer is not enabled; the following procedure must be adopted: • Press the RESET key whilst the equipment is powered on and when the buzzer stops and whilst the initial animation is still being displayed, sequentially punch in the following characters 2, 8, 3 and 9. • The system will request a release code. The correct code must be punched in to confirm the network module’s release (the code is furnished by Fresenius Kabi) All equipment belonging to the network must receive a control ID (network number). Please follow the following instructions:
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Chapter 3: Initial Startup
•
• •
Access the configurations routine. To access the Configuration Routine on the System it is necessary after pressing the RESET key during the initial animation that the keys 1, 2, 3, 4 are sequentially pressed (one-by-one) and in this order. When the mixer requests DATE / Time? Press NO. Then the display will request the network number. Input a number between 1 and 32 using the numeric keypad on the mixer. The last keys pressed will be considered, that is, an incorrect value may be corrected "n" number of times until the ENTER key is pressed.
The input number will be used by the PC to acknowledge the mixer during communications. This number may not be repeated on one self same network. If a number is repeated by accident then the PC will not acknowledge either one of the pieces of equipment.
The RS485 data converter cable must be connected to an available serial port. An USB/Serial adapter may be used in case there are no available serial ports.
The power supply must be connected to a power mains socket.
All equipment must be connected to the network via the data and “Y” cables.
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Chapter 3: Initial Startup
3.7
Enabling the network on the HemoData NET Start the HemoData NET. To execute a program use the icon on the desktop or do the following Start/Programs/HemoData NET/HemoData NET.
Login into the system by clicking on the MASTER button.
Input access code 123 and confirm with the OK button.
Access the Configuration/Groups menu
Input a name for the group of mixers and confirm with the OK button.
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Chapter 3: Initial Startup
Access the Configuration/Mixer on Network menu.
Select a group that ahs been setup beforehand in the selection box “Select Group”. Select a mixer in the available mixers column and click on the Add button. The selected mixer must be one that ahs been numbered beforehand. The number will indicate the mixer’s ID on the network.
Input the mixer’s serial number into the field and confirm with OK. Repeat the last two aforementioned steps for all mixers on the network.
For help in operating the HemoData NET access the Help option on the system or consult the “Operating Instructions HemoData NET”.
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Chapter 4: Repairs and Adjustments
4
Repairs and Adjustments
4.1
Opening the Equipment
Pull and remove the detachable tray (1). Loosen screw (2) and the fastening washer (3) from the oscillating base (5). Pull and remove the oscillating base (5). It is not necessary to remove the bearing (4). Remove the lower screws from (7) the housing (6).
Remove the housing’s screws on the bottom.
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Chapter 4: Repairs and Adjustments
Release the clips that hold the upper and lower parts of the housing together. To do this, insert a flat screw driver into the recesses located on the sides of the housing, and carrying out the movement as shown in the picture on the side.
Lift the upper part of the housing until it is no longer possible to see the tip of the clamp (2). Then tilt the upper section of the housing as shown in the figure.
Remove the flat cable (1) from its connector on the main board.
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Chapter 4: Repairs and Adjustments
4.2
Equipment’s Main Board The equipment’s main board holds the equipment’s digital identification belonging to it. If the need arises for it to be replaced then this identity must be input into the board. Proceed in the following manner: •
Press the “RESET” switch on the equipment. Whilst the initial animation is being displayed, sequentially press the following keys one-by-one 0, 6, 1, 7 and in this order, remembering that the keys pressed will not be shown on the display.
•
The following screen will be displayed, where “XXXX” is the default identification value.
•
After a few seconds the display will request:
•
Press ENTER and then the equipment will request the new serial number. This number must be obtained from the technical label on the equipment, being that only the 4 middle digits must be used.
For the serial number shown on the image on the side , the digits to be used would be:
9587
•
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Press ENTER, confirm, and then the system will start to alternate with Date and Time on the display. The new serial number will be recorded on the main board.
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Chapter 4: Repairs and Adjustments
4.3
Clamping System
4.3.1
Removing and Installing the Clamp
The clamp is mounted to the bottom of the equipment by means of 3 screws on its base. The cables attached to the connector in the illustration are responsible for controlling the clamp’s activation. During replacement, be aware that the chamfered surface on the base of the clamp faces the transformer. This guarantees the correct positioning of the clamp.
4.3.2
Operational Test of the Clamp Necessary equipment: • 1 x 20 ml disposable syringe, • 1 pressure gauge with a scale of up to 2 Bar, Opening and Closing. Carry out the “INITIAL TEST” procedures in accordance with item 3.4 in this manual.
Closing Effectiveness.
Setup a system as shown in the figure on the side.
Power the equipment on. Place the clamp on a section of the tube immediately after the pressure gauge. Start a new donation procedure. The clamp should close when the display shows “PUNCTURE AND ENTER”. When this happens exert pressure on the syringe until the pressure gauge gives a reading of 1 BAR (kgf/cm²). To check if the clamp is “sealing” the pipe completely insert the end of the pipe into a container with water, and at the moment that the syringe is pressed there must be no bubbles inside the container. Fresenius Kabi
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Chapter 4: Repairs and Adjustments
4.4
Weighting System The weighing system is made up of the homogenization unit and the load cell.
4.4.1
Removing the Homogenization Unit
Completely loosen the two Allen screws that fasten the oscillating system onto the load cell.
Carefully cut the cable ties that hold the wires on the bottom of the equipment so as not to damage the insulation on the wires.
The unit is then loose and may be removed.
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Chapter 4: Repairs and Adjustments
4.4.2
Installing and Adjusting the Homogenization Unit Necessary equipment: • Keypad with a Display to adjust the HemoLight Plus (Part number 070187003). • Ruler. • Torque wrench
Make sure by visually checking that no part of the movement unit touches the protection of the load cell. Attach the the homogenization to of the6.5 load cell, by tightening screws with aunit force Nm. So that the front face of the driving init remains parallel to the front face of the load cell.
4.4.3
Checking the Adjustments on the Homogenization Unit Necessary equipment: • •
A set of standard weights that may be combined to make up loads of 500g and 1000g. Keypad with a Display to adjust the HemoLight Plus (Part number 070187003).
Mount the oscillating base and collection tray onto the homogenizing unit. Access the equipment’s scale module by pressing the SCALE key. Make sure that the equipment is calibrated (please see item 4.4.6). Wait for the scale to zero. Place a calibrated weight piece of 500g on the tray, first in the center and then on the 4 corners, checking the display reading for each condition, this must correspond to the standard weight with a maximum deviation of 2g on all 5 test points. Repeat with the 1000g, being that the maximum deviation may not be more than 3g on all 5 test points.
If some anomaly is detected then the system must be adjusted again.
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Still with the equipment open carry out the “INITIAL TEST” procedures according to item 3.4 in this manual.
To finalize remove the collection tray and oscillating base and then fasten the wires with plastic cable ties to the bottom of the equipment to the positions where there are the appropriate mounts.
4.4.4
Removing the Load Cell It is necessary for the homogenization unit to have already been removed before starting this procedure
Remove the screws from the load cell supporting plate with an open ended spanner of 10 mm (or a socket spanner).
Remove the load cell connector from the main board. Remove the base plate from the bottom of the equipment.
Loosen the load cell from its base with a 4 mm Allen key. Do not hold the unit by its load cell.
4.4.5
Installing the Load Cell Necessary materials: • • • •
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Feeler gauge of 0.3mm and 0.6 mm. Feeler gauge of 0,45 mm and 1.1 mm. Locking fluid for the screws. Torque wrench
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Mount the load cell as shown on the figure on the side. Try to correctly position the load cell. The arrow that is stamped on its body indicates the end that must remain free and the displacement direction.
The gap between the load cell sides and the protection sides must be checked before the screws are fully tightened. Between the load cell sides and the protection it must be possible to pass the 0.3mm feeler gauge, but the 0.6 mm feeler gauge must be able to pass.
The gap at the bottom of the load cell must be checked, to do this use the 0.45 and 1.1mm feeler gauges. The feeler gauge of 0.45 mm must be able to slip between the cell and the plate, but the 1.1 mm must not be able to slip between the cell and the plate.
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After the gaps have been checked on the sides and bottom of the load cell, then the screws must be tightened with a force of 10 Nm. For this purpose use the torque wrench.
It is possible to check if any part of the protection is touching the load cell. For this the offset value must be checked with only the load cell fixed on the base, and check it again with protection kit mounted. The read value can’t different. To check, press the REST key and when the alarms stops, press the following keys: PAUSE, CHECK, CLEAR and STOP.
Do not hold the unit by the load cell.
Install the load cell supporting base into the equipment. Do not forget to include the star washers when assembling.
The wires for the grounding system (green/yellow) coming from the transformer and the power mains input must be duly fastened to the screw as shown in the illustration. The star washer is positioned between the metallic plate and the wire terminals.
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4.4.6
Calibration of the Weighing System Necessary equipment: • •
Set of weight that may be combined to furnish loads of 500g and 1000g. Keypad with Display to adjust the HemoLight Plus in case the option is taken to calibrate the equipment whilst it is open (Part number 070187003). The calibration routine may be carried out with the equipment opened or closed. If the option taken to carryopen, out the process withisthe equipment then it will be necessary to use the auxiliary display and the equipment must be checked after it is installed in its housing. Power the equipment ON. Press the SCALE key. Wait for the zero process to finish. When the display shows 0 g, place a calibrated weight piece of 500g on the center of the tray. If the net value on the display’s readout is greater than 2g than the real value, then the calibration potentiometer must be adjusted until the correct value is achieved. Remove the weight piece from the tray and press ENTER then wait for the display to show DATE and TIME. Press the SCALE key. Wait for the zero process to finish.
Again place the weight piece onto the tray and check if the adjustment was effective. Repeat this step as many times as is necessary to obtain the ideal response.
When the value on the display converges to the standard weight value (with a variation of ± 2 g), check the system’s behavior with the weight piece placed at the 4 corners of the tray. Replace the standard weight piece with one of 1000 g, checking the readout at the center and at all 4 corners. For this position on the scale the variation may not exceed 3 g.
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4.5
Power Input Socket and Transformer The standard AC input configuration is that of 230 V. In the drawing the ON / OFF switch (1) is shown, three pole cable socket (2) and fuses (3). Before powering on the HemoLight Plus make sure that the voltage selector switch at the rear of the equipment corresponds to the local mains power supply.
To select between the voltages and/or replace fuses, remove the fuse holder cover (5) and the fuse holder (4). Turn the fuse holder so that the chosen voltage is shown in the fuse holder window (6) To switch between the voltages and/or replace fuses, remove the fuse holder cover (5) and the fuse holder (4). Turn the fuse holder so that the chosen voltage is shown in the fuse holder window (6). 4.5.1
Repairing the Power Input Socket and Transformer In case it becomes necessary to replace the Power Input Socket and/or Transformer, these must be removed from the equipment’s base. It is necessary to first remove the homogenization unit of each load cell. (Please see items 4.4.1 and 4.4.4). The secondary wires from the transformer must be removed from the main board. The transformer has one no load output rated at 14 ± 1.25 VAC (RMS) when supplied with the rated voltage. To check this condition a Multimeter must be employed to meter between the output wires (white).
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In case of replacement the transformer must be prepared by soldering the thermostat (outer most gray wire) in series with the zero tap primary coil on the transformer
d e R
(outermost red wire). Ensuring that the wire join faces the transformer, and as close as possible. Protect the join with heat shrink sleeving; (use the figure on the side as a reference).
k c la B
y ra G
The primary wires that are left over (red, black and gray) must be threaded through the leatherette sleeving.
h it w s e ri We e y r fr a d m n o m c e 0 6 S 1
e h t g irn e id s n o c (
r) to c e n n o c
g n i v e e l S e tt e r e h t a e L
The grounding wire must be soldered to the incoming power terminal, which is a common to the housing as well. The solder joint must be made perpendicularly to the terminal and being threaded through its hole so that it is possible to fit the wire the wire in the groove at the bottom of the plastic on the equipment. The secondary wires on the transformer (white) must be cut so that they will have 150 mm free. The caps on the insulated spade terminals must be removed and threaded through each wire. The spade terminals must be soldered at the ends of the wires and the insulating covers then slipped over for protection. The suppression capacitors must be soldered to the power supply socket according to the following instructions:
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Through Hole
Drill one 3 mm and1 hole of 1.3 mm in the power socket. The 1.3 mm hole must be made in such a manner that it becomes an extension of the hole in the metallic terminal. It must also be a through hole going right through the socket.
st
Attach the 1 capacitor according to the illustration. The legs must be fed through both holes to the soldered contacts on the socket.
nd
st
Bring the 2 capacitor next to the 1 one using a plastic cable tie as shown here on the side;
Figure 1
After the capacitors have been placed together they must be soldered to the terminals. The legs of the capacitors must receive the “jumpers” and be soldered according to the illustration on the right. The leg on the left hand side must be extended so that the “jumper” itself makes a link between terminals 5 and 6 of the power supply socket.
Figure 2
The primary wires are soldered to the Power Input according to the table on the side, as follows. All solder joints are made with the wire going through orifice and wrapping around the metallic terminal. Pieces of heat shrink must protect the solder joints.
Wire Black Red Gray
Power Input 4 5 7
Green-Yellow
The Power / Transformer Input unit must be placed at the bottom of the equipment as shown in the illustration on the side. Note that the wires are placed in defined positions.
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4.6
Auto Sense Scanner
4.6.1
Programming the Scanner Connect the Scanner to the equipment’s rear panel (DB9). Power on the HemoLight Plus. Use the scanner to read all of the codes in the table below (follow the numeric sequence). Audible tones will be emitted after each reading that is successfully completed.
These configurations will operate with the Auto Sense Scanner model as sold byonly HemoCare.
Reset to Defaults
Serial Output Mode
Serial Baud Rate 2400
LED Power Enable Safe Mode
Single Scan no Trigger
Code 39 Enable
Code 128 Enable
Code 128 ISBT Enable
Codabar Enable
Interleaved 2of5 Enable
CodaBar Star/Stop Chars Enable
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4.6.2
Testing the Scanner Power on the HemoLight Plus and whilst the equipment is displaying DATE and TIME, press the ENTER key. When the equipment asks for the OPERATOR, read the 1st barcode from the table below and wait for the next field to be requested. Press RESET. Whilst the equipment is displaying DATE and TIME, press the ENTER key twice. The value displayed must coincide with the value show in the third column of the table. Repeat the same procedure for all other bar codes.
Code 39
TEST8052
Code 128
Fresenius HemoCare
Code 128 ISBT
=B30010100019102
CodaBar
A40156B
Interleaved 2of5
12345670
To eliminate the probability of a reading error from the scanner it is recommended that barcodes that have a checksum be used. The checksum is a digit on the barcode; this digit is a function of the value of the code. Thus there is a relationship between the value of the checksum and the barcode, and if there is a failure in the reading then the scanner will not transmit the value to the mixer, repeating the reading until there is a correct relationship. E.g. of barcodes that have a checksum: CODE 128, CODE ISBT 128, CODABAR.
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4.7
Simulating a Donation Process The purpose of the following test is to check the operation of the HemoLight Plus during a donation. Necessary equipment: • Dual Bag System containing 500 ml of liquid. Procedure: Transfer all of the liquid to one of the bags and pinch
•
the tube to prevent a new transfer. Power the equipment on. Place the empty bag on the tray.
• •
• •
•
Press ENTER. Place the tube in the clamp.
Input random data as to the equipment’s requests, with the exception of the value of the volume that must be defined as 450ml.
T he data requested at the beginning of the collection and the activation standards of the alarms depend directly on the equipment configuration. Please consult the operation manual to obtain further information. • • • • • •
• • •
•
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Once the volume has been confirmed the equipment will request the puncturing and a new ENTER. Suspend the full bag at approximately 40 cm in relation to the oscillating tray. Press ENTER to release the donation. The clamp will open and the tray will start its movement. Follow up on the donation progress until the display gives a reading of approximately 100ml; At this point block the flow between the bags. After a few moments (according to the configurations) the low flow alarm should sound and the display must warn on the “LOW FLOW”. Release the flow. The alarm should be silenced. Wait for the end of the donation. On reaching the volume the display will indicate “END OF COLLECTION” and the audible and visual alarms will be active. Press RESET.
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4.8
The Memory Batteries on the Equipment To retain all of the collection data during the time that the HemoLight Plus remains disconnected from mains power and without its primary battery connected, it is necessary for internal memory batteries. The memory power supply unit on the HemoLight Plus is made up of 3 AA alkaline batteries of 1.5V each, set in a compartment on the bottom of the HemoLight Plus. It is recommended that the batteries be removed from the equipment under long periods of inactivity. Under these conditions the equipment must be reconfigured when it returns to normal usage.
When the memory batteries on the HemoLight Plus become weak the display on the equipment will display the following message:
MEMO BATTERY LOW These must then be changed immediately with the equipment still powered on so as to retain its data. I The batteries life expectancy may vary and is influenced by a number of factors, some of these are: Battery type (alkaline or common). Temperature. Length of time that the HemoLight Plus remains powered on. Whilst the HemoLight Plus remains powered on, either to mains or to the primary battery, the batteries will not be used, the batteries will only come into operation when the equipment is completely powered off. Therefore the longer that the HemoLight Plus remains powered on the longer the batteries will last. It is possible that after a long period of inactivity, when powered on, the HemoLight Plus will indicate that the batteries must be changed.
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4.8.1
How to change the memory batteries: Materials necessary to effect the change. • •
A Phillips screw driver. Three new batteries.
Before inserting the batteries carefully check to see that there are no signs of leakage, discoloring, deforming or any other anomaly. The change batteries done or with the HemoLight powered on,ofeither with must mainsbepower primary battery, ifPlus the equipment is not powered on then the memory’s data and its configuration are lost. When changing batteries always use new batteries of the same brand, never mix them. If only one or two batteries are changed then there may be the risk of leakage or explosion and the batteries life expectancy will be shortened. Do not use batteries without the insulating protection or with its protection damaged, as it may leak liquid, start a fire or cause harm. Even if they have been purchased in this condition do not use it. Carefully insert the batteries as described in this manual. Never insert the batteries with its polarity +/- inverted. Never force the batteries into the compartment. Do not insert anything else into the battery compartment other than the batteries.
Power the equipment on. If its power is supplied via the primary battery, then this must be inserted and if the equipment does not power on automatically the RESET key must be pressed. After the opening animation is displayed press the SCALE key.
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Turn the equipment to gain access to the battery compartment. On turning the HemoLight Plus do not support the equipment on its tray, neither drag or lift the equipment using the tray. With a Phillips screwdriver remove the screws and open the battery compartment.
Remove the exhausted batteries and insert the new ones, paying careful attention to the batteries polarity, the position that the batteries must be inserted is shown in the holder. If there is some question as to polarity, the spring in the holder is where the negative terminal of the battery is placed.
The screws that removed bethe used to close the compartment, take were care so as not towill loose screws.
Close the battery compartment using the Phillips screws. Do not excessively tighten the screws, only sufficiently to close the battery compartment without play.
Place the equipment back in its srcinal position and press the RESET key, if its power is supplied by the primary battery.
The discarded batteries must be recycled. Look for information at the refuse collection services in your town to get to know the procedures.
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4.9
The Equipments Keyboard
4.9.1
Keyboard test Before proceeding to change the keyboard it is recommended that its operation be checked. To do this it will be necessary to work all of the keys, one at a time. The keyboard test must be carried out whenever maintenance is done on the HemoLight Plus.
4.9.2
How to replace the keypad •
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Open the equipment and remove the flat cable that connects the CPU board to the display board.
•
Release the flat cable from the keyboard’s socket.
•
Remove the keyboard by pulling on one of its ends.
•
After removing the keyboard the recessed surface must be cleaned so that there are no adhesive residues left behind on the cover
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•
Insert the new keyboard, passing the flat cable through the slot in the cover.
•
The keyboard must be fitted into the cover’s recess.
•
Insert the flat cable into the display board’s socket.
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Chapter 5: Software Upgrade on the HemoLight Plus
5
Software Upgrade on the HemoLight Plus The HemoLight Plus allows for its software to be updated without the need to change its microcontroller. This process consists of transferring a new version of the software from the PC to the HemoLight Plus. To carry out this transfer it will be necessary to use a program called “TIGER DOWNLOADER”, this program is available at the following site, http://www.wilketechnology.com/, and is free.
5.1
Necessary Materials: •
Serial crossover DB-9F/DB-9F cable
5.1.1
5.2
•
Personal computer
•
New version of the HemoLight Plus Software, this software has the following extension “.TGU”.
•
Software to make the transfer TIGER DOWNLOADER.
How to obtain the TIGER DOWNLOADER: •
Access the site: http://www.wilketechnology.com/. On the initial page access the “downloads” tab ( ), which is at the top of the screen.
•
Click on “BASIC-Tiger™ Lite-Version/Downloader”, within this select the “Downloader, self-install-exe”, this is the software that must be copied and installed on the PC.
Transferring a new software version to the HemoLight Plus
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•
Open the HemoLight Plus housing gaining access to its main board.
•
Place jumpers JP1, JP2 and JP3 on the Main Board to the PC Mode side.
•
Reset the HemoLight Plus.
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•
Connect the Scanner’s input serial cable to the PC’s serial port.
•
Start the tiger downloader software.
•
To select the software that is to be recorded onto the HemoLight Plus click on the
•
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button.
Select the software and click on Open
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•
The download will start automatically.
•
When the recording progress bar disappears then the recording has been completed.
•
Return the jumpers to the initial position.
•
Remove the crossover cable and close the housing. The mixer must be reset.
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6
Electrical Diagrams and Circuit Description of the HemoLight Plus
6.1
Block Diagram
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6.2
Connector Positions Indicator Board: CN1 – Display board connector auxiliary/display board. Display Board; CN1 – Connector RJ11 (network). CN2 – Connector DB9 (Scanner). CN3 board– Connector board CPU/ display CN4 – Connector board display/auxiliary display board. CN5 – Audible alarm connector CN6 – Display. CN7 – Membrane keypad connector. CPU Board: (FS1 E FS2) – Power input AC ± 12V. CN1 – Connector board CPU/display board. CN2 – Primary Battery (BAT1). CN3 – Connector board CPU/ display board (Version same as or before 01303V02). CN4 – Memory batteries (Bat 2). CN5 – Homogenization motor unit. CN6 – Clamp. TP1 – Test point 1 (output of the 7812, U9). TP2 – Test point 2 (output of the 7805, U10). TP3 – Test point 3 (output of the 7809, U11). TP4 – Test point 4 (output of the 7805, U12). TP5 – Test point 5 (output of the 7805, U13). TP6 – Test point 6 (output of the 7809, 4). TP7 – Test point 7 (output of the REF 02, U8).
TP8 – Test point 8 (V BAT). TP9 – Test point 9 (display contrast). TP10 – Test point 10 (A/D CONVERTER INPUT). TP11 – Test point 11 (output 7660 - 9VDC). TP12 – Test point 12 (power supply battery). TP13 – Test point 13 (power supply V+). JP1 – Jumper (disables the network when it is set between the Mode and PC pins). JP2 – Jumper (Enables the equipment to receive a new software version when it is set between the Mode and PC pins). JP3 – Jumper (disables the buzzer when it is set between the Mode and PC pins). JP4 – Jumper (board compatibility, when removed from the CPU board compatible with the previous display board model). JP5 – Jumper (prevents the equipment going into standby when it is set between the Mode and PC pins).
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6.3
PCB 01401V06
6.3.1
Layout of the Printed Circuit Board PCB 01401V05
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6.3.2
DC Power Supplies The HemoLight Plus has stabilized DC power supplies assembled with linear regulators of the 78XX family (with the exception of the primary battery charging regulator and the A/D reference converters). The rectifying of the incoming voltage is done by bridge rectifier BR1.
6.3.3
Regulator
Supplied Circuit
U14 (7809) U10 (7805) U12 (7805) U11 (7809) U13 (7805) U9 (7812) U17 (L200) U8 (REF 02 SMD)
Scale Digital Circuits Scanner Motors Motor Relays General Relay Battery Charger A/D Reference Converters
Primary Battery Circuit The HemoLight Plus is able to operate with power coming from a rechargeable lead-acid battery. When fully charged it is able to work under standalone for approximately 3 hours of effective collecting (approximately 15 complete procedures). The battery compartment is accessible from the side of the equipment. There is only one way to connect and it is impossible to invert the polarity. If a battery is connected to the equipment and the equipment itself is connected to a mains outlet with the ON / OFF switch in the “ON” position, then the battery will be charged. The charger on the HemoLight Plus takes around 10 hours to fully charge. The primary battery is connected in parallel to bridge rectifier BR1. Diodes D11, D87 and D8 prevent the battery supplying current to source or even to its charging circuit.
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Charge the battery before using it for the first time and then immediately charge it again after use. Never fully discharge the battery. Remove it from the compartment whenever the equipment is to remain inactive for a long period of time. (The equipment on standby continues to consume battery power). Do not continue to use the equipment if it indicates that battery charge level is low. The HemoLight Plus functions will be compromised. The batteries have a limit to their charge/discharge cycles. If they do not fully recover their capacity, then their working life is at an end. In this instance it must be replaced with a new one. Recharge the battery only with the HemoLight Plus charger or charges specifically for this purpose. Do not try to disassemble the battery. The sulfuric acid may cause injury to the skin and other parts of the body. Do not incinerate. The discarded batteries must be recycled. Look for information with the local refuse collection services in your town to know how to proceed.
The charging circuit is built with a L200C (U17) regulator mounted so as to supply a controlled voltage and current to the battery when it is being charged. The regulator limits the maximum charging voltage to 14.5 Volts and limits the circulating current to 200mA. The switching between the battery and mains power is done automatically. In the absence of an external power source the supply of the circuits will be taken over by the battery. Whenever the equipment is being supplied by the battery, the yellow indicator LED 4 will light up. A comparator circuit is built with an operational amplifier (U16 port D). In the absence of an external power source the comparator’s output is set to zero volt, guaranteeing that the yellow LED lights up. LED LD1 on the indicators board is a bicolor LED which turns green when the battery is being charged and red when the battery is discharged. The comparator built with U15 monitors the current circulating through the charging circuit. If there is a current circulating, pin 6 of U15 will be high. Under this condition the bicolor LED will be green indicating that the battery is being charged. If the battery is removed or if the mains power is removed then the output of U15 (pin 6) will be low thus preventing LD1 turning green. The battery’s charging condition is digitally checked from an A/D converter. The input to the A/D converter (pin 39 U2) is connected to resistor R40. The voltage across R40 represents 1/3 of the battery’s voltage. Whenever the battery’s voltage is less than the critical (11.7 V) value the processor will notify the
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operator that the battery must be changed, by presenting a message on the display. Pin 10 on U2 will go high causing LD1 to turn red. The current version of the CPU board is compatible with the previous display board version, but to be able to use it, it will be necessary to remove jumper JP4, and use the auxiliary display Board Cable (234985018). NOTE: The ON / OFF switch does not power the equipment off when there is a battery connected.
The disposed batteries must be recycled. Look for information from your local refuse collection services to see how to proceed
6.3.4
Standby Circuit With the intuition of increasing the standalone time of the HemoLight Plus, it will automatically enter the “Standby” mode after being idle* for 20 seconds. This process is controlled by the CPU that carries out the powering off process through a relay (K4) with reversible contacts and a double holding coil, the equipment’s general relay. This relay does not need to remain energized after switching. Each of its coils must be energized individually when necessary. When the SET coil receives a voltage pulse the relay closes a contact that will be opened again when the RESET coil receives a pulse. The CPU detects the absence of an external power source through the resistor bridge made up of R30, R41 and R36. When this happens and if the equipment is idle then the controlling software triggers a timer. If the trigger reaches the programmed time, then processor U2, Tiny Tiger, will signal the relay with a high from its pin 11 (Standby). This signal is transferred via operational amplifier U16 PIN 8, polarizing transistor Q4 activating the RESET coil on the relay. The HemoLight Plus is then powered off at this point. There are two possibilities for powering the equipment on again. The first, via reconnection to mains power, which will switch the general relay through transistor Q3. The second possibility is by pressing the RESET switch on the equipment, which will switch the general relay through transistor Q2.
*The HemoLight Plus is considered idle only when the display is alternating between date and time.
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6.3.5
Micro-controlled CPU The HemoLight Plus is a micro-controlled homogenizer. Its operation is managed through software. All of the CPU’s integrated circuits use TTL technology. Power Supply = 5Vcc (U10). The CPU is made up of 4 different circuits: • • •
Keypad and Display Matrix Driving Peripherals Serial Interface
•
Analogue Inputs 6.3.5.1
Controlling the Keypad and Display Matrix Pins 1, 2, 3, 4, 5, 6, 7, 8, 20, 31, 32, and 33 of the Tiny Tiger micro-controller are used to control the display and keyboard matrix of the HemoLight Plus. Tiny Tiger Pin Outs 1 to 8 20 31 32 33 14 15 16
Function Data bus Keypad sound Enabling the Keypad Enabling the Display Reading or Writing Operation on the Display Driving the oscillating tray Driving the Clamp Alarm LED
17
Buzzer
To make up the keypad matrix three integrated circuits are used: Demux TTL Decoder 74LS138 (U5), D Octal TTL Flip Flop 74LS373 (U1) and Octal TTL Transceiver 74LS245 (U7). Whenever a key is pressed a line is shorted out with a column of the keypad matrix generating a binary code interpreted by the Tiny Tiger data bus. The keypad sound is generated by pin 20 of the Tiny Tiger. This pin is always high (5Vcc) keeping transistor Q1 constantly saturated. When the keypad sound is enabled and a key is pressed then pin 20 goes low 0 Volt, causing the transistor to enter into the cut off region and activating the buzzer. The display’s contrast is adjusted by potentiometer R5. 6.3.5.2
Driving the Peripherals The following are considered as peripherals, oscillating base circuit, clamp and alarms. Pin 14 when high (5Vcc) starts the tray movement. Pin 15 when high opens the clamp, and analogically, the same pin when low closes the clamp. Pins 16 and 17 when high respectively enable the red LED alarm and buzzer. The red LED and buzzer are connected to the logical inverter 74LS04 (U4) output ports. This configuration allows for a
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
slightly higher current level than which is supplied by the microcontroller’s pin. The Oscillating Tray and Clamp circuits will be detailed later 6.3.5.3
RS232 Serial Interface The HemoLight Plus has two serial ports. One of them is used by the Scanner to obtain the data from reading a barcode. The other is used to exchange data with a PC (RS485) when the HemoData NET network module is installed.
Tiny Tiger Pin Outs 23 24 26 27 28
Function RS485 TX RS485 RX Scanner TX Scanner LX RS485 Control Pin
The scanner communicates with the HemoLight Plus at a transmission rate of 2400 Baud. Pins 26 and 27 of the Tiny Tiger are connected to a DC-DC converter Max232 (U3). This configuration allows for data with different logic levels other than 5Vcc to be read without the serial port being damaged. (A direct connection to a PC is possible). Pins 23, 24 and 28 of the Tiny Tiger module are connected to a RS485 Transceiver 75176 (U6). The output of the 75176 is made up of a differential pair. In configurations of this type it is possible to build a network where all of the equipment that is powered on is identified. Pin 28 of the Tiny Tiger defines the communications direction: High (5Vcc) – HemoLight Plus transmitting Low (0Vcc) – HemoLight Plus receiving data For it to work on the network it is necessary to implement a HemoData NET module. The HemoData NET module is made up of a PC (MASTER) and up to 32 HemoLight Plus (SLAVES) all of them connected to the same differential pair (network). When the network is inactive all of the HemoLight Plus will be in a listening condition. (Pin 28 low). Once the PC sends a piece of information, the addressed HemoLight Plus enters into a transmission condition (Pin 28 high). The network protocol is controlled via software. The initial information is sent as 9 Bits and always comes from the PC. Connector RJ11 – 2 active routes – RS485 Interface Transmission rate 38400 Baud 6.3.5.4
I2C Serial Interface The HemoLight Plus records the data on the Smart Card Memory through the socket located on the CPU board. Communications between the two is done through the I2C protocol, in which the HemoLight Plus is the master and the Smart Card Memory is the slave. Pin 18 of the Tiny Tiger is the SDA data pin and pin 13 is the SCL clock.
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
For a piece of data to be recorded it will be necessary for the master to send a start signal, after this signal has been sent the address will follow, and if the data is recorded or read, the data will follow in sequence. Whenever a piece of data is recorded or read the slave confirms the operation, and then a new operation may be carried out. So that the data is valid it will be necessary for the SCL signal to be high. Pin 19 of the Tiny Tiger, when low will delete the data from the Smart Memory Card Memory. 6.3.5.5
Analogue Inputs The HemoLight Plus uses three analogue inputs to obtain external data. Analogue channel 0 is pin 37 of the Tiny Tiger. It is a 12 bit A/D converter used to obtain the amplified signal from the load cell. The voltage value across this pin will be proportional to the weight placed over the load cell. Please consult item 6.3.6 for information on this circuit. Analogue channel 1 is pin 40 of the Tiny Tiger (U1). It is also a 12 bit analogue converter used to obtain the voltage on the batteries of the HemoLight Plus. This signal is used to check the charge condition of the memory batteries. This circuit is assembled in the following manner: The voltage signal for the batteries goes through a voltage (buffer) made up of a LM324 (U18). This configuration affords impedance matching thus preventing that the memory’s batteries discharge across the A/D converter when the equipment is powered off. The input of the third logic channel is pin 39 of the Tiny Tiger (U1). This channel monitors the primary battery voltage, please consult item 6.3.3.
6.3.6
The Scale Circuit The Scale’s Circuit is made up of the load cell, amplification circuit, and A/D pre-converter filter. The load cell is of the “single point” type, 350 Ω for up to 5Kg. To increase its sensitivity this capacity is reduced by the by the amplifier circuit to 1kg. The entire scale circuit is supplied with 9Vcc (U21). The amplifier circuit is an instrumentation amplifier built up of 3 op. amps OP07 (U23, U25, U26). The converter 7660 (U24) generates a signal of - 9 V so that is able V andto- obtain 9 V). a symmetrical power supply for amplification (+ 9 The amplifier’s gain is changed through potentiometer R53. This potentiometer is used to calibrate the scale and is accessible to the equipment user. After amplification the signal passes through a high pass filter. This filter is made up of an Op Amp LM324 (U18) a capacitor (C38) and a resistor (R52). At the input to the filter there is a 5V6 Zener diode. It is used to limit the output of the amplification stage to this value.
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6.3.7
The Oscillating Tray Circuit The tray movement is carried out by a 9Vcc motor. Whenever instructed by the Tiny Tiger, the optocoupler U21 will cause relay K2 to close thus placing the motor into operation. The optocoupler is used to isolate logical circuits (control) of the motor circuit.
6.3.8
The Clamp Circuit The clamp circuit basically constitutes of a 9Vcc motor and 3 logic ports, with two of them being “AND” 74LS08 gates and one "NOR” 74LS04. The operating logic is as follows: The clamp has two end of travel switches. Whenever one of them is activated a 0V signal is transmitted to one of the “AND” gates. A high signal from pin 15 (Clamp) from the Tiny Tiger causes pin 3 of the 74LS08 (U19) to go high causing the optocoupler U20 to close the relay, thus starting the clamp opening movement. When the clamp reaches its maximum opening, then the end of travel switch will be activated causing the logic of the “AND” gate to return to 0V at the output and interrupting the motor’s operation in this direction. The motor will make the closing movement when pin 15 on the Tiny Tiger is at 0V. This signal undergoes an inversion at the “NOR” 74LS04 (U4) gate causing the same effect as previously mentioned on the gate. Note that on the circuit, that for each condition, the 9Vcc voltage across the motor is inverted causing the motor to take up both rotation directions.
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6.3.9
Electronic Schematics PCB 01401V06 6.3.9.1
Fresenius Kabi
Electronic Schematics for the Power Supplies, Primary Battery Charger, Standby and Memory Batteries
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6.3.9.2
Fresenius Kabi
Electronic CPU Circuit Schematics
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6.3.9.3
Electronic Circuit Schematics for the Tray, Clamp and Scale Circuit
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6.4
PCB 01403V02
6.4.1
Operator Interface 6.4.1.1
Keyboard The keypad on the HemoLight Plus is of the Membrane type. The equipment has a matrix of 24 keys being that only 17 of them are being used. The keypad matrix is made up of 3 columns and 8 lines.
6.4.1.2
Display The display is of the LCD type with 2 lines/8 columns, being that two of the lines are placed to one side generating an effect of a single line with 16 positions. Display Pins 1 2 3 4 5 6 7 to 14 15 and 16
6.4.2
Function GND 5Vcc Contrast control Display reading or writing operation GND Display Enable Data bus N/C
RS232 Serial Communications Interface RS232 Scanner Input: DB9 Connector Pin on the DB9 Connector 3
Function RX
2
TX
5
GND
1
5Vcc RS485 Communications Input: RJ11 Connector
2 active paths Transmission Rate 38400 Baud
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6.4.3
Printed Circuit Board Layout PCB 01403V02.
6.4.4
Electronic Schematics PCB 01403V02 and PCB 01410V01.
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Chapter 6: Electrical Diagrams and Circuit Description of the HemoLight Plus
6.5
PCB 01410V01
6.6
Indicators Interface The visual indicators are mounted with LED’s. LED3, green, indicates that the equipment is powered on, and is always active when the I/O switch on the equipment is in the ON position. LED2, red, is the visual alarm for the equipment. Please consult item 6.3.3.2 and item 6.3.9. There is also a yellow LED4 and one bicolor LED1 that alternates between the colors green and red. Whenever the battery is supplying power to the equipment, then the yellow indicator will light up. The bicolor LED takes on the green color when the battery is being charged and red when it is discharged. Please consult items 6.4.4, 6.3.9 and 6.3.9.2.
6.6.1
Printed Circuit Board Layout PCB 01410V01
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Chapter 7: The Memory Card Reader
7
The Memory Card Reader The Memory Card Reader is made up of:
1.
A power supply input, 9 V DC 50 mA.
2.
RS232 serial input.
3.
RS485 serial output.
4.
Input for the Smart Card Memory. Please check the insertion position on the Smart Card Memory label.
It has the following Indicator LEDS:
1. 2. 3.
Green indicates that the Memory Card Reader is powered on. Blue, indicates that the Smart Card Memory has been inserted into the Memory Card Reader. Red indicates that the data from the Smart Card Memory is being transferred to a PC.
To open the Memory Card Reader, on the bottom must be loosened.
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Chapter 8: Electrical Diagrams and a Circuit Description of the Memory Card Reader
8
Electrical Diagrams and Circuit Description of the Memory Card Reader
8.1
PCB 01901V1
8.1.1
Memory Card Reader Circuit It may be used as a converter to use the HemoLight Plus in a network or as a Memory Smart Card reader, transferring the data from the card to the PC. The Memory Card Reader has a RS 485 to RS 232 converter and a RS 485 to I2C converter. For the data on a card to reach the PC it must first be read using the I2C protocol. The data is read using a PIC 16F628 (U6) microprocessor, through pins 8 (SCL) clock signal and pin 9 (SDA) data. Pin 8 on the PIC is connected to pin 3 of the Smart Card Memory socket and pin 9 on the PIC is connected to pin 6 of the socket. The PIC is connected to a RS 485 Transceiver 751769 (U5), pin 7 on the PIC is connected to pin 1 of the 75176 and pin 6 of the PIC is connected to pin 4 of the 75176. And so they are connected in parallel to the RS 485 network. The conversion from RS485 to RS232 takes place through Transceiver 751769 (U4), which is connected to a DC-DC Max232(U3) converter, pin 1 of the 75176 (RX) is connected to pin 11 of the MAX232 and pin 4 of the 75176 (TX) is connected to pin 9 of the MAX232. The converters are bidirectional.
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Chapter 8: Electrical Diagrams and a Circuit Description of the Memory Card Reader
8.1.2
Printed Circuit Board Layout PCB 01901V01
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Chapter 8: Electrical Diagrams and a Circuit Description of the Memory Card Reader
8.1.3
Electronic Schematics PCB 01901V01 D B 9 -F
E R
5 9 4 8 3 7 2 6 1
D T R
T X
3 2 1
R X
1 0 u F / 5 0 V
M A X 2 3 2
C N 1
D C P O W
C N 2
8
1 3
7
1 4
R 2 IN
R 1 IN
T 2 O U T
T 1 O U T
+
1 0 u F /5 0 V
C 1 0
C 5
+
6
2
V -
V +
1 C 0 1 0 n F
V I
U 3 DN G
L U M 1 7 8 0 5
V O 1 2 3 4
8 7 6 5
51
CCV
DNG
9
R 2 O U T
R 1 O U T
T 2 IN
T 1 IN
C 2 -
C 2 +
C 1 -
C 1 +
9
1 2
1 0
1 1
5
4
3
1
1 0
1 0 u F /5 0 V
NC SDA CL
+
C 1 1
1 0 u F /5 0 V
+
+ V 61
1 0 0 n F
C 4
1 C 0 0 2 n F V C C
+
C 6
4 C 7 3 0 u F / 2 5 V
V C C
NC SCL
G N D
1 C 0 n 1 F 2
RST VCC
S N 7 5 1 7 6
4
3 2
T X
R R / D E /
DNG
5
1 R X CCV
-
+
4 3 2 1 R J 1 1
1 0 0 n F
C 7 V C C
8
6
B U S 4 8 5
4 R K 7 8
-
U 4
2 R K 1 2
+ 7
+
G L R D E 1 E N 3 m m
V C C 4 R K 2 7
-
7
S N 7 5 1 7 6
6
-
+
DN G
C N 3
U 5
C 8 V C
8
R R / D E / 3 2
T X
4
C
R X
1
V C C
+
4 R K 3 7
4 C 7 1 u 3 F / 2 5 V
0 1 9 0 1 V 0 1
1 0 0 n F
CCV
5
T D R
5
P IC 1 6 F 6 2 8
7
6
4 3 2 1 1 1 8 7
R X
I N T
R R R R R A A A A A 4 3 2 1 0
SS V
U 6
1 0 0 n F
T C P X C G P M 1 8 9 1 0
3 3 0 R
R P P R B B G A 5 C D 7
R A 6 1 5
1 1 1 1 1 2 3 6
R 7
C 9 V C C
DDV 41
2 X 0 M 1 H z
V C C B Q C 1 3 3 7
4 R K 9 7
4 R K 1 7 0
Y L E D L 2 L O W 3 m m
2 R K 2 4
V C C K Y E A C R D
S C L
D A S
B L L D U 3 E 3 m m
4 R 7 5 K
V C C 1 R 0 K 6
S M A R T C A R D
Fresenius Kabi
C 1 9 8 7 6 5 4 3 2 1 N 0 4
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Chapter 9: HemoLight Transport Case
9
HemoLight Transport Case The transport case was designed to protect the equipment from eventual shocks during transport. But, it is important to consider that even transported in this manner the HemoLight Plus is still a piece of equipment with very sensitive measuring devices, which are subject to damage if poorly handled. The mixer must also be handled with the appropriate care even when housed in the transport case. Drops and knocks must be avoided. The transport case was designed to transport the HemoLight Plus and its accessories (scanner and battery), do not transport any foreign object inside the case. If the Smart Card Memory is being used, do not close the case with the card inserted in the HemoLight Plus.
The transport case does not need preventive maintenance. To clean it, use a soft cloth dampened with 70% alcohol.
•
To open the case the four catches on the sides must be unlocked.
•
•
The lower bed of the case has niches to hold the Scanner, battery and cables. A movable locking piece guarantees that the accessories remain in their place even if there is sudden rough movement. The bed is supported on a “shock absorber”, which absorbs part of the vertical impacts.
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Chapter 9: HemoLight Transport Case
•
•
Fresenius Kabi
•
The case’s cover has an internal backing, when closed this backing holds the HemoLight Plus to the lower bed, preventing the mixer from shifting position during its transportation.
•
The transport case may also be used as a collection table. To do this the cover must be placed with the opening facing upwards and the lower bed must then be placed on top of the cover.
The HemoLight Plus when placed in the transport case will sit between the four corner pieces on the lower bed. The front part of the HemoLight Plus must face the scanner’s “head”.
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Chapter 10: Safety End Tests
10
Safety End Tests
10.1
Leakage Currents Through the Protection Connector
NORM OF REFERENCE
IEC60601-1
STANDARDS
For a normal condition I ≤ 500µA For other conditions I ≤ 1000µA
Fresenius Kabi
HemoLight Plus
QL-38/08
METHOD OF ANALYSIS The equipment must be tested according to the figure below. DM is the measurement device and will indicate the value of the leakage current. All the combinations of the keys S1 and S2 must be tested. A condition is considered a normal one when S1 and S2 not inverted. Measurement Situations S1 closed and S2 normal S1 closed and S2 inverted S1 open and S2 normal S1 open and S2 inverted
04/2011
Page 64 of 77
Chapter 10: Safety End Tests
10.2
Leakage currents through the cabinet (surface / ground)
NORM OF REFERENCE
IEC60601-1
STANDARDS
For a normal condition I ≤ 100µA For other conditions I ≤ 500µA
Fresenius Kabi
HemoLight Plus
METHOD OF ANALYSIS The equipment must be tested according to the figure below. DM is the measurement device and will indicate the value of the leakage current. All combinations of the keys S1, S2 and S3 must be tested. A condition is considered a normal one when S1 and S3 are closed and S2 not inverted. The measurement point is shown at the detail
QL-38/08
Measurement Situations S1 closed S2 normal S1 closed S2 normal S1 closed S2 inverted S1 closed S2 inverted S1 open S2 normal S1 open S2 normal S1 open S2 inverted S1 open S2 inverted
04/2011
S3 closed S3 open S3 closed S3 open S3 closed S3 open S3 closed S3 open
Page 65 of 77
Chapter 10: Safety End Tests
10.3
Leakage currents through the cabinet (surface / surface)
NORM OF REFERENCE
STANDARDS
METHOD OF ANALYSIS The equipment must be tested according to the figure below. DM is the measurement device and will indicate the value of the leakage current. All combinations of the keys S1, S2 and S3 must be tested. A condition is considered a normal one when S1 and S3 are closed and S2 not inverted. The measurement point is shown at the detail below.
IEC60601-1
For a normal condition I ≤ 100µA For other conditions I ≤ 500µA
Fresenius Kabi
HemoLight Plus
Measurement Situations S1 closed S2 normal S1 closed S2 normal S1 closed S2 inverted S1 closed S2 inverted S1 open S2 normal S1 open S2 normal S1 open S2 inverted S1 open S2 inverted
QL-38/08
04/2011
S3 closed S3 open S3 closed S3 open S3 closed S3 open S3 closed S3 open
Page 66 of 77
Chapter 10: Safety End Tests
10.4
Ground Bound Test
NORM OF REFERENCE
IEC60601-1
STANDARDS
METHOD OF ANALYSIS A 25 A current from a current supply with 60Hz frequency and with 6V open-circuit voltage must be put through the protection ground terminal on each metallic part available. The circuit and the measurement points are shown in figure below. The difference of voltage between the described parts is measured, and the impedance is calculated with basis on the current and
Z ≤ 0,1Ω
voltage. To run this test, the On / Off switch of the equipment must be at the On position.
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Page 67 of 77
Chapter 11: Maintenance Checklist
11
Maintenance Checklist
Component / Evaluated Characteristic
Nº
Description
1
Outside of the Housing
1.1
General Cleanliness
1.2
Tray
1.3
Electrical Power Input
s i h t n i m e It
Housing and Tray clean, without blood or other fluid residues Mounting pins intact / adequate fitting Power cable and connection ON / OFF Switch
Use sponge or clothe dampened with a a soft neutral detergent. To disinfect use an alcohol solution of a 70%. 3.2
2 4.5
Fuses
1.4
Membrane Keypad
All keys responding / without locking up
1.5
Labels
Legible and without signs of coming loose
2
Inside of the Housing
2.1
General Cleanliness
2.2
2.3
2.4
3
3.1
4.9
Inside of the housing free from dust and other residues Internal wires and cables Condition of the wires without any signs of and cables. breakage or loss of insulation Internal cable Connections in the 6.2 connections correct positions Oscillating and clamping Fastening of the internal systems as well as components boards in the correct positions. Operation Via AC Adapter and Battery
Operation of the power supply circuits
Equipment operating efficiently when supplied with power from a battery or AC mains
3.3 4.5 6.3.3
Visually Inspect
Visually Inspect
Visually Inspect
Visually Inspect
Visually Inspect
Visually Inspect
Connect the primary battery to the equipment; Keep the equipment supplied with mains power and check if the Power-ON (Green LED) indicator lights up, and if the battery in use (yellow LED) remains OFF;
Keep the equipment supplied with power from the battery and wait for approximately 20 seconds. The equipment should enter into STANDBY mode, being completely powered off;
HemoLight Plus
QL-38/08
04/2011
Visually Inspect the cable. There may be no signs of breakage or loss of insulation Check the switch operation According to the specifications mentioned in item 2.1 Subject the equipment to conditions where all of the keys are employed. Example – Simulate a donation According to item 7.1 user manual
Rock the I/O switch to the OFF position and see if the yellow LED lights up;
Fresenius Kabi
d e ir a p e R
d e k c e h C
l Method a u n a M
Page 68 of 77
Chapter 11: Maintenance Checklist
4
Peripherals
4.1
Homogenization Unit
4.2
Audible and Visual Alarm
4.3
Clamping System
Tray movement is unhindered and without any sections catching against the housing LED’s and Buzzer operational Opening and closing movement
Press the RESET key and check if the equipment powers on again.
Wait again for 20 seconds for the equipment to power off, then rock the mains (I/O) power switch to the ON position and see if it comes on again.
4.4
6.4
Carry out the initial test routines as described in no item 3.4 in this manual.
According to the definition in item 4.3.2 in this manual
According to item 4.4.6 in this manual
4.3
5
Clamp Occlusion (closing effectiveness) Weighing System
5.1
Calibration
6
Scanner (Optional) Operational reading of Correct reading 4.6 According to item 4.6.1 in this manual the bar codes Data Communications (Only on equipment with an active network module) 3.5 Using the HemoData NET management Response to 3.6 software carry out a standard programming and Operation 3.7 configuration on the equipment under Configuration via PC 6.3.9.2 test. 6.4.2 Operational Test Operability of the Equipment behavior homogenization, clamp 4.7 According to item 4.7 in this manual during a donation and alarm systems. Safety End Tests
4.4
6.1 7
7.1
8 8.1 9
9.1
9.2
9.3
9.4
Occlusion at 1BAR
Deviation not more than 2g when calibrated at the 4.4 center of the scale 6.3.6 (500 g) 6.3.9
Leakage Currents Through the Protection Connector
Normal Condition
Leakage Currents Through the cabinet (surface / ground)
Normal Condition
Leakage Currents Through the cabinet (surface / surface
Normal Condition
Ground Bound
Fresenius Kabi
4.3.2
I ____µA According to item 10.1 in this manual
Other Conditions (the greatest value)
Other Conditions (the greatest value)
I ____µA I ____µA According to item 10.2 in this manual
I ____µA
10
I ____µA According to item 10.3 in this
Other Conditions (the greatest value) Impedance of the Protection Ground
HemoLight Plus
QL-38/08
04/2011
manual
I ____µA
According to item 10.4 in this manual
Z____Ω
Page 69 of 77
Chapter 12: Replacement Parts, Tools and Accessories Lists
12
Replacement Parts, Tools and Accessories Lists
Position
Code
01
234985003
02 03 04
234985036 234985048 234985006
Fresenius Kabi
Description HemoLight Plus Assembled Tray Tray + Support + Oscillating unit base HemoLight Plus Assembled Cover on Indicator Board HemoLight Plus Mounted Display Board
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Chapter 12: Replacement Parts, Tools and Accessories Lists
Position 01 02 03 04 05 06 07 08 09 09
Code 234985013 234985155 234985014 234985189 234985064 234985187 234985060 234985191 234985192 234985193
Fresenius Kabi
Description HemoLight Plus RJ11 Connector HemoLight Plus DB9 Connector HemoLight Plus Buzzer Connector Upper Label Membrane Keyboard Cut Hand Label (crushing) Primary Battery Indication Label Power Input Label HemoLight Plus Technical Label/ Injected Housing Europe HemoLight Plus Technical Label/ Injected Housing USA (81050)
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Page 71 of 77
Chapter 12: Replacement Parts, Tools and Accessories Lists
Position 01 02 03 04
Code 234985088 234985010 234985040 234985089
Description “Groove Free” Driving Unit Load Cell with Connector Load Cell “U” Protection System Inverted Logic Clamp Unit
Position 01 02 03 04 05
Code 234985045 234985016 234985061 234985037 234985103
Description HemoLight Plus Main Board HemoLight Plus Power Supply Input (w/ transformer) Battery Compartment Label HemoLight Plus Mounted Bottom Rubber Feet
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Page 72 of 77
Chapter 12: Replacement Parts, Tools and Accessories Lists
12.1
List of Replacement Parts only for serial numbers up to 01805108 E-code 000.
Position 01 02
Code 234985044 234985023
Fresenius Kabi
Description Auxiliary Panel Board HemoLight Plus Assembled Cover (UL94 V0)
HemoLight Plus
QL-38/08
04/2011
Page 73 of 77
Chapter 12: Replacement Parts, Tools and Accessories Lists
Position 01 02
Code 234985067 234985063
Description Upper Label Membrane Keyboard
Position 01
Code 234985024
Description HemoLight Plus Assembled Base
Fresenius Kabi
HemoLight Plus
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04/2011
Page 74 of 77
Chapter 12: Replacement Parts, Tools and Accessories Lists
Illustrative Drawing
Code
Description
234985186
Primary Battery Cable
234985018
Auxiliary display board cable Only for serial numbers up to 01805108 E-code 000.
234985038
Display board cable for indicators.
234985017
Flat Cable 40 Way
HemoLight Plus Assembled Network Board 234985020 Only for serial numbers up to 01805108 E-code 000.
HemoLight Plus Assembled Scale Board 234985021 Only for serial numbers up to 01805108 E-code 000.
234985049
Miniature Fuse 200 mAT 5 x 20 mm
234985050
Miniature Fuse 1AF 5x20 mm
234985152
Self Adhesive Fastener REKLIP RK1
234985153
234988003
Fresenius Kabi
HemoLight Plus
QL-38/08
04/2011
Self Adhesive Fastener REI01SP
RS 485 Network Cable
Page 75 of 77
Chapter 12: Replacement Parts, Tools and Accessories Lists
Illustrative Drawing
Code
234985147
Medical Grade Standard Power Cable
234985150
Continental Europe Power Cable
234985151
Power Cable
070187003
Keypad with Display for adjustments
81053
Fresenius Kabi
HemoLight Plus
QL-38/08
Description
04/2011
Memory Card Reader + RS232 To RS 485 Converter (Made up of a converter, power supply, RS485 cable and a RS232 cable)
Page 76 of 77
Chapter 12: Replacement Parts, Tools and Accessories Lists
070188004 T Distributor
070187007
81043
Serial crossover upgrade softwarecable to
AKKU-Battery
Clamp Unit 234985086
Fresenius Kabi
HemoLight Plus
QL-38/08
Only for serial numbers up to 01805108 E-code 000.
070188006
Memory SmartCard For HemoLight Plus
070188005
HemoLight Transport Case
04/2011
Page 77 of 77