Kalmar OPERATOR TRAINING

OPERATOR TRAINING CUSTOMER TRAINING PROGRAM TEREX PORT SOLUTIONS

Foreword

Please contact us! In this brochure, you will find details of the courses available within the Terex Port Solutions (TPS) customer training program. Should you have any further questions about this TPS customer training program or do you want to order one of our trainings, please do not hesitate to contact us.

Alexander Bongart Manager Training Operation Training (PSS 26) Forststraße 16 40597 Düsseldorf, Germany T +49 211 7102-3546 M +49 173 29 27 361 F +49 211 7102-53546 E [email protected]

Deborah Schriegel Training Administration & Coordination Training (PSS 26) Forststraße 16 40597 Düsseldorf, Germany T +49 211 7102-3792 M +49 162 25 96 648 F +49 211 7102-53792 E [email protected]

2

© Terex Port Solutions 2014 Customer training program Terex Port Solutions

Foreword

Making skills work – develop your staff through our training courses Making skills work – true to this motto we support you with high quality training solutions to exploit the full potential of your TPS products and to boost your productivity. We offer you a comprehensive range of training courses that qualify your staff in the safe and efficient operation and maintenance of TPS products and their components. You benefit from our many years of experience. We continuously develop our training courses on the basis of intensive customer interaction and local expertise. With practical work carried out on the products, we ensure that your staff acquires the relevant know-how. We document the participant’s successful completion of the course with our training certificates, which are recognised by the industry. The most important highlights •

Modular, practice-oriented training program

•

German-educated technical trainers

•

Operator trainers with more than 20 years experience in Port of Antwerp

•

State-of-the-art equipment used in training

•

Comprehensive training documentation for each course

•

Training courses held at our training centers in ◦◦

Düsseldorf (Germany)

◦◦

Würzburg/Hamburg (Germany)

◦◦

Antwerp (Belgium)

◦◦

Montceau les Mines (France)

•

Training courses held onsite at your port

•

Renowned Terex Port Solutions training certificate


3

Foreword

Training centre in Düsseldorf, Germany

Highlights: • Highly experienced trainers • State-of-the-art training workplaces with their own PC and the Simatic Manager • Simulators to represent the overall crane control system • Comprehensive training documentation for each course • Renowned Terex Port Solutions training certificate

Training centre in Antwerp, Belgium

Highlights: • Trainers from experience • Two state-of-the-art simulators featuring many operating scenarios that are adapted to Terex® Gottwald mobile harbour cranes • HMK 260 E mobile harbour crane for hands-on training • Renowned Terex Port Solutions training certificate

4


Foreword • Training centre in Montceau les Mines, France

Highlights: • Terex Port Solutions certified trainers • TPS training quality workplace • Terex reach stacker for hands-on training • Technical documentation for training • Renowned Terex Port Solutions training certificate

Training centre in Würzburg/Hamburg, Germany

Highlights: • Well-educated trainers • Terex straddle carrier for hands-on training • Detailed training documentation • Renowned Terex Port Solutions training certificate


5

Contents

Content 1

Mobile harbour crane �� 7

1.1 1.2 1.3 1.4 1.5

Simulator �� 8 Simulator & hands-on �� 10 From zero to hero general cargo/grab �� 12 Upgrade to mobile harbour crane �� 14 Upgrade to automatic container spreader �� 16

2

Automated guided vehicle �� 17

3

Aerial work platform �� 18

4

Forklift performance �� 19

5 Tugmaster �� 20 6

Straddle carrier & sprinter carrier �� 22

7

Reach stacker �� 24

8

Empty container handler �� 26

9

Ship-to-shore crane �� 28

10

Rubber tyred gantry crane �� 30

11 Bulldozer �� 32 12

Compact track loader/skid steer loader �� 34

13

Driver license (for Germany only) �� 35

13.1 13.2 13.3 13.4

Aerial work platform �� 35 Overhead crane �� 36 Forklift �� 37 Automated guided vehicle �� 38

PLEASE NOTICE For all onsite trainings the respective product must be available.

6


1 Mobile harbour crane

1

Mobile harbour crane

Targets

Concept:

• Acquiring and improving the necessary skills to operate a mobile habour crane in a safe and productive way

Simulator training

• Application of experience gained from simulator training course to practical use • Improved productivity and a safe way of working through onsite instruction on your own harbour cranes

1

Target groups

• Crane drivers with little experience or none

Hands-on training

On-site training

• Experienced crane drivers

Improved container handling:

container EUR h EUR × 50 × 2,000 = 100,000 year h container year


7


1.1

Simulator Number of participants: •

Max. 2 participants

Duration: •

2 weeks

Location: •

Antwerp, Belgium

At the start of the training workshop, we ensure that all participants are informed about all therelevant safety regulations. In addition, the participants are made familiar with the operating manual and the Visumatic® crane control and the visualisation system. Seminar contents: •

•

•

•

Instructions on safety procedures (theoretical) ◦◦

Preface simulator

◦◦

General remarks about mobile cranes

◦◦

General safety instructions

◦◦

Legend for notices, warning and prohibition signs

◦◦

Hosting factors, hand signal and radio communication

◦◦

Emergency stop buttons

◦◦

Smoke detection system

◦◦

Dead man switch

◦◦

Daily inspections

Instructions on how to use the simulator ◦◦

Condition for crane operation

◦◦

Condition for travel operation

◦◦

General operating functions

Instructions on how to use the visualisation ◦◦

Visumatic symbols/selecting language/setting the time

◦◦

Limit switch test/safe load indicator

◦◦

Hook and spreader selection screen

◦◦

Fault messages

Basic operation ◦◦

Travelling, steering, braking

◦◦

Stabiliser, propping, levelling

◦◦

Slewing, hoisting, luffing

◦◦

Practice for driving experience and handling

Continued on next page

8


1 Mobile harbour crane Continued from course program simulator •

•

•

Hook operation ◦◦

Attaching the hook swivel gear

◦◦

Catching the load

◦◦

Hook balance compensation

◦◦

Loading and unloading alongside different types of vessels

Spreader operation ◦◦

Gravity compensation, telescoping

◦◦

Handling of the flippers

◦◦

Locking/unlocking

◦◦


Grab operation if required ◦◦

•


Simulation scenarios ◦◦

Operation during daytime and night

◦◦

Operation in good and bad weather conditions

◦◦

Operation in unusual and emergency situations


9


1.2

Simulator & hands-on Number of participants: •

Max. 2 participants

Duration: •

3 weeks (Simulator Training: 2 weeks, Hands-on Training: 1 week)

Location: •

Antwerp, Belgium

At the start of the training workshop, we ensure that all participants are informed about all the relevant safety regulations. In addition, the participants are made familiar with the operating manual and the Visumatic® crane control and the visualisation system. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance. Seminar contents: •

•

•

•

•

Instructions on safety procedures (theoretical) ◦◦

Preface simulator

◦◦

General remarks about Mobile Crane

◦◦

General safety instructions

◦◦

Legend for notices, warning and prohibition signs

◦◦

Hosting factors, hand signal and radio communication

◦◦

Emergency stop buttons

◦◦

Smoke detection system

◦◦

Dead man switch

◦◦

Daily inspections

Instructions on how to use the simulator (simulator) ◦◦

Condition for crane operation

◦◦

Condition for travel operation

◦◦

General operating functions

Remarks for operation (hands-on) ◦◦

General operating function

◦◦

Requirements for crane operation & travelling

Instructions on how to use the visualisation (simulator/hands-on) ◦◦

Visumatic symbols/selecting language/setting the time

◦◦

Limit switch test/safe load indicator

◦◦

Hook and spreader selection screen

◦◦

Fault messages

Basic operation (simulator/hands on)


10


1 Mobile harbour crane Continued from course program simulator & hands-on

•

•

•

◦◦

Travelling, steering, braking

◦◦

Stabiliser, propping, levelling

◦◦

Slewing, hoisting, luffing

◦◦

Practice for driving experience and handling

Hook operation (simulator/hands-on) ◦◦

Attaching the hook swivel gear

◦◦

Catching the load

◦◦

Hook balance compensation

◦◦


Spreader operation (simulator/hands-on) ◦◦

Gravity compensation, telescoping

◦◦

Handling of the flippers

◦◦

Locking/unlocking

◦◦


Grab operation if required (simulator) ◦◦


•

Lowering and raising the boom for maintenance works (hands-on)

•

Simulation scenarios (simulator) ◦◦

Operation during daytime and night

◦◦

Operation in good and bad weather conditions

◦◦

Operation in unusual and emergency situations


11


1.3

From zero to hero general cargo/grab Number of participants: •

Max. 2 participants

Duration: •

4 weeks

Location: •

On site

At the start of the training workshop, we ensure that all participants are informed about all the relevant safety regulations. In addition, participants are made familiar with the operating manual and the Visumatic® crane control and visualisation system. The practical part of the course involves travelling the crane and coordinating hand movements and the eye for controlling hoisting, slewing and luffing operations. Particular emphasis is placed on keeping the load under control. In the practical exercises, normal, unusual and emergency situations are simulated. A further training module focuses on the particular features of cargo handling with the hook and spreader. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance. Seminar contents: •

•

•

•

Lifting gear and use of lifting gear ◦◦

Shackle between hoist and cargo

◦◦

Supervision of actions

◦◦

Maintenance lifting gear/use of lifting gear

◦◦

Calculating the S.W.L.

International signals ◦◦

Warning signals

◦◦

General moves and signals

◦◦

Vertical/horizontal movement

◦◦

Danger

◦◦

Radio communication

Driving and placing of the crane ◦◦

Driving and crab steering

◦◦

Easy manoeuvring through bottlenecks

◦◦

Placing the crane in the best position (hatch) to work on a vessel

◦◦

Stabilizer pads and beams of the crane

◦◦

Parking the crane (off work, power cable)

Pre use check up


12


1 Mobile harbour crane Continued from course program from zero to hero general cargo/grab •

•

Safety procedure crane driver ◦◦

Storm warning

◦◦

Transport of people

◦◦

Load diagram

◦◦

Visibility

◦◦

Communication with technical staff

◦◦

Portside and star board

◦◦

Related tasks

◦◦

Basic knowledge of ship structure

Operating of the crane ◦◦

Rotation of the crane

◦◦

Combining the movements/beam movements

◦◦

Following of pre-determined route with an empty hook

◦◦

Approaching of cargo on a correct and safe way

◦◦

Hoisting and lowering of cargo

◦◦

Placing of cargo on trailers or mafis

◦◦

Loading and unloading cargo in and out of a hatch

◦◦

Operating and rotating an empty grab

◦◦

Loading and unloading of bulk

◦◦

Problem solving


13


1.4

Upgrade to mobile harbour crane Number of participants: •

Max. 2 participants

Duration: •

2 weeks

Location: •

On site

At the start of the training workshop, we ensure that all trainees are informed about all therelevant safety regulations. In addition, the trainees are made familiar with the operating manual and the crane control and visualisation system Visumatic®. The practical part of the course involves travelling the crane and coordinating hand movements and the eye for controlling hoisting, slewing and luffing operations. Particular emphasis is placed on keeping the load under control. In the practical exercises, normal, unusual and emergency situations are simulated. A further training module focuses on the particular features of cargo handling with the hook and spreader. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance. Seminar contents: •

•

•


Storm warning

◦◦

Transport of people

◦◦

Load diagram

◦◦

Visibility

◦◦


◦◦


◦◦

Related tasks

◦◦

Basic knowledge of ship structure (cells, gliders, bay’s)

◦◦

Technical safety procedures

◦◦

Working methods

Pre use check up ◦◦

General daily check up (tour of the crane)

◦◦

Safety path of the crane

◦◦

Engine room

◦◦

Lights, horn, communication systems etc.

◦◦

Testing all movements before starting to work

◦◦


Driving and placing of the crane


14


1 Mobile harbour crane Continued from course program upgrade to mobile harbour crane

•

◦◦

Driving

◦◦

Crab steering (optional)

◦◦

Easy maneuvering through bottlenecks

◦◦

Placing the crane

◦◦

Stabilizer pads and beams of the crane

◦◦


Operating of the crane ◦◦

Rotation and movements

◦◦

Operating and rotating the spreader

◦◦

Working with telescopic spreader/twin spreader

◦◦

Operating flippers and flipper arm

◦◦

Approaching of the containers on a correct and safe way

◦◦

Hoisting and lowering containers

◦◦

Placing of the containers on trailers or mafis

◦◦

Loading and unloading containers from a deck/in a hold

◦◦

Handling hatch covers

◦◦

Attachments over-height

◦◦

Problem solving

◦◦

Risk detection and safety


15


1.5

Upgrade to automatic container spreader Number of participants: •

Max. 2 participants

Duration: •

1 week

Location: •

On site

The objective of the training is to require the necessary knowledge and skills to work with the automatic container spreader in a safe and efficient manner. During all practical sessions the participants learn handy hints and tricks from the experienced trainer resulting in increased handling performance. Seminar contents: •

•

16


Storm warning

◦◦

Transport of people

◦◦

Load diagram

◦◦

Visibility

◦◦


◦◦


◦◦

Related tasks

◦◦


◦◦


◦◦

Working methods

Operating of the crane with automatic container spreader ◦◦

Rotation of the crane with spreader

◦◦

Combining the movements with spreader

◦◦

Beam movements with spreader

◦◦

Operating and rotating the spreader

◦◦

Working with telescopic spreader

◦◦

Operating flippers and flipper arm

◦◦

Approaching of the containers on a correct and safe way

◦◦


◦◦

Placing of the containers on trailers or mafis

◦◦

Loading and unloading containers from a deck/in a hatch

◦◦


◦◦

Attachments over-height

◦◦

Working with twin-spreader

◦◦

Problem solving


2 Automated guided vehicle

2

Automated guided vehicle Number of participants: •

Max. 6 participants

Duration: •

1,5 days

Location: •

On site

Requirements: •

For the AGV operator training an AGV and a driving area must be available

The aim of the training is to require the necessary knowledge and skills to operate the AGV in a safe way. Seminar contents: •

•

Safety instructions ◦◦

Possible hazards caused by automated systems

◦◦

Site specific hazards

◦◦

Communication with the control center

◦◦

Safe handling of batteries (optional)

Operation ◦◦

Remote control operation

◦◦

Behaviour during operation

◦◦

Restart the vehicle in automatic mode

◦◦

Recover the vehicle

◦◦

Recover the vehicle out of the rack (optional)

◦◦

Functions of the control panel

◦◦

Status LED´s


17

3 Aerial work platform

3

Aerial work platform Number of participants: •

Max. 6 participants

Duration: •

2 days

Location: •

Düsseldorf

•

On site

The objective of the training is to require the necessary knowledge and skills to work with the aerial work platform in a safe and efficient manner. Seminar contents: •

•

18

Theory ◦◦

Check up

◦◦

Technical explanation

◦◦

Safety symbols

◦◦

Personal safety

◦◦

Stability-working with the load diagram

Practice ◦◦

Preventive check up

◦◦

Start procedure

◦◦

Driving position

◦◦

Brake test

◦◦

Controlling the environment

◦◦

Safe driving height

◦◦

Load diagram

◦◦

Driving exercises


4 Forklift performance

4

Forklift performance Number of participants: •

Max. 4 participants

Duration: •

2 days

Location: •

On site

The aim of the training is to require the necessary knowledge and skills to operate a forklift in a safe and productive way. Seminar contents: •

•

Theory ◦◦

Daily maintenance

◦◦


◦◦

Check up of the forklift

◦◦

Check up of the instruments

◦◦

Safety symbols

◦◦

Personal safety

◦◦


Practice ◦◦

Preventive check up

◦◦

Start procedure

◦◦

Driving position

◦◦

Brake test

◦◦

Controling the environment

◦◦

Safe driving height

◦◦

Load diagram

◦◦

Combining driving and use of leavers

◦◦

Picking up, transporting, stacking and lowering cargo

◦◦

Approaching cargo and ideal work method

◦◦

Parking procedure


19

5 Tugmaster

5

Tugmaster Number of participants: •

Max. 2 participants

Duration: •

2 days

Location: •

On site

The objective of the training is to require the necessary knowledge and skills to work with the tugmaster in a safe and efficient manner. Seminar contents: •

•

General ◦◦

Understanding of the function

◦◦

Daily check-up

◦◦

Driving check-up

◦◦

Stability, load, determining the center of gravity

◦◦

Handling of the vehicle

◦◦

Safe and efficient driving

◦◦

Coping with risks

◦◦

Eye contact

◦◦

Terminal safety regulations

◦◦

Anticipating slopes

◦◦

Departure on slopes

Tour of the vehicle ◦◦

Stepping in/out

◦◦

Control panel

◦◦

Engine and turbo

◦◦

Breaks

◦◦

5th wheel

◦◦

Lights

◦◦

Harp lock


20


5 Tugmaster Continued from course program tugmaster •

•

•

Driving the vehicle (unloaded) ◦◦

Preventive control

◦◦

Gearbox program

◦◦

Loading/unloading

◦◦

Cornering

◦◦

Control environment

◦◦

Risk control

Working with the vehicle (loaded) ◦◦

Check up chassis

◦◦

Check up 5th wheel

◦◦

Hooking up procedure

◦◦

Hydraulic pump

◦◦

Safety procedure 5th wheel

◦◦

Driving forward/backwards

◦◦

Parking dockshelter

◦◦

Risks

◦◦

Unhooking procedure

Practice ◦◦

Working with the tugmaster


21

6 Straddle carrier & sprinter carrier

6

Straddle carrier & sprinter carrier Number of participants: •

Max. 2 participants

Duration: •

12 days

Location: •

On site

The objective of the training is to require the necessary knowledge and skills to work with the straddle carrier & sprinter carrier in a safe and efficient manner. Seminar contents: •

•

•

General ◦◦

Understanding of the functions

◦◦

Daily check-up

◦◦

Driving check-up

◦◦

Stability, load, determining the center of gravity

◦◦

Handling of the vehicle

◦◦

Safe and efficient driving

◦◦

Coping with risks

◦◦

Eye contact

◦◦

Terminal safety regulations

◦◦

Rules of courtesy

Tour of the vehicle ◦◦

Control below, left and right side

◦◦

Accessing the vehicle

◦◦

Engine and turbo

◦◦

Breaks

◦◦

Cooling system

◦◦

Lights

Driving the straddle carrier & sprinter carrier (unloaded) ◦◦

Preventive control

◦◦

Test all movements

◦◦

Test spreader 20’, 40’, twin

◦◦

Gearbox program

◦◦

Control environment

◦◦

Risk control


22


6 Straddle carrier & sprinter carrier Continued from course program straddle carrier & sprinter carrier Seminar contents (Part2): •

•

Working with the straddle carrier & sprinter carrier (unloaded) ◦◦

Approaching the container

◦◦

Driving parallel over the container

◦◦

Spreader position

◦◦

Spreader on top of container

◦◦

Hooking containers

◦◦

Driving height

◦◦

Control environment

◦◦

Positioning of the container

◦◦

To center the spreader

◦◦

Driving height after unloading container

Working with the straddle carrier & sprinter carrier below crane ◦◦

•

•

According to the terminal procedures

Practice ◦◦

Working 1 high

◦◦

Working 2 high

◦◦

Working 3 high

◦◦

Overheigth, overwidth, overlength

Practice with twin spreader ◦◦

Positioning 20’ containers

◦◦

Terminal guidelines for twin


23

7 Reach stacker

7

Reach stacker Number of participants: •

Max. 3 participants

Duration: •

3 days

Location: •

On site

The scope of the training is to provide the necessary knowledge to handle and operate the reach stacker in order to handle and move containers in a safe and productive way. Seminar contents: •

•

•

•

General ◦◦

Reach stacker technical knowledge

◦◦

Reach stacker daily maintenance – pre use check up

◦◦

To hoist and lower containers in a safe way

◦◦

Special technique to load and stack containers 4 to 5 high

◦◦

Stability, load and centre location

◦◦


Theoretical initiation ◦◦

Getting acquainted with the inside of the reach stacker

◦◦

Pre use check up

◦◦

The controls panel

◦◦

Symbols (safety and driving symbols)

◦◦

Engine and turbo

◦◦

Hydraulic system

Practical initiation ◦◦

How to operate the reach stacker

◦◦

The controls panel

◦◦

Safety instructions reach stacker

Working with the reach stacker ◦◦

Driving the reach stacker

◦◦

How to approach the container

◦◦

Positioning the spreader

◦◦

Anticipating underground in order to absorb the reach stackers movements

◦◦

How to turn and move in a tire-saving way


24


7 Reach stacker Continued from course program reach stacker •

•

•

Pick up, lift and lower containers ◦◦

Positioning of container in view of stability

◦◦

Safe driving – safety level visibility

◦◦

How to stack containers one high

Positioning containers two and three high ◦◦

Positioning spreader in view of corner pockets (twist locks)

◦◦

Order of maneuvering (safety height before side movement or rotation)

Positioning containers four and five high – extra handling ◦◦

Anticipating changed stability of vehicle

◦◦

Anticipating underground before stacking five high

◦◦

Operating the joy stick (alternated handling commands)

◦◦

Anticipating the monkey in the box effect (uneven loaded cargo effect)


25

8 Empty container handler

8

Empty container handler Number of participants: •

Max. 2 participants

Duration: •

5 days

Location: •

On site

The scope of the training is to provide the necessary knowledge to handle and operate the empty container handler (ECH) in order to handle and move empty containers in a safe and productive way. Seminar contents: •

•

•

General ◦◦

ECH technical knowledge

◦◦

ECH daily maintenance – pre use check up

◦◦

Stacking containers in a safe way

◦◦

Stacking 2 containers in 1 move

◦◦

Stacking empty containers 6 and 7 high

◦◦

Using the safety clamps

◦◦

Stability of the ECH

◦◦


◦◦

Safety regulation of the terminal

Theory ◦◦

Pre check up

◦◦

Introduction of the control cab of the ECH

◦◦

Symbols and controls

◦◦

Engine and turbo

◦◦

Hydraulic system

Practical initiation ◦◦

How to operate the ECH

◦◦

Control panel

◦◦

Brake test

◦◦

Safety instructions

◦◦

Combination driving and operating joystick


26


8 Empty container handler Continued from course program empty container handler •

•

•

•

•

Working with the ECH ◦◦

Driving with the ECH

◦◦

Approaching a container

◦◦

Use of safety clamps

◦◦

Hoisting an empty container

◦◦

Center the spreader

◦◦

Anticipating with the driving surface to absorb ECH movements

◦◦

Driving and turning in a tire-saving way

Lifting and lowering empty containers ◦◦

Positioning of container in view of stability

◦◦

Safe driving – safety level visibility

◦◦

How to stack containers one high

Stacking empty containers 2 and 3 high ◦◦

Positioning spreader in view of corner pockets

◦◦

Order of maneuvering (safety height before side movement or rotation)

Stacking containers 4 and 5 high ◦◦


◦◦

Anticipating underground before stacking five high

◦◦


Stacking empty containers 6 and 7 high ◦◦


◦◦

Anticipating underground before stacking 7 high

◦◦



27

9 Ship-to-shore crane

9

Ship-to-shore crane Number of participants: •

Max. 2 participants

Duration: •

4 weeks

Location: •

On site

The scope of the training is to provide the necessary knowledge and skill to handle and operate a ship-to-shore crane in order to load and unload ships in a safe and productive way. Seminar contents: •

•

•

General ◦◦

Lifting gear and use of lifting gear

◦◦

International signals

◦◦

Safety procedure crane driver

◦◦

Operating of the crane

◦◦

Use of container spreader

◦◦


◦◦

Pre use check up

◦◦


◦◦


Tour of the crane ◦◦

Safety path of the crane

◦◦

Engine room

◦◦

Lights

◦◦

Rails

Lifting gear and use of lifting gear ◦◦

Shackle between hoist and cargo

◦◦

Supervision of actions

◦◦

Maintenance lifting gear

◦◦

Calculating the S.W.L.


28


9 Ship-to-shore crane Continued from course program ship-to-shore crane •

•

•

Description of the function of crane operator check up crane ◦◦

Storm warning

◦◦

People transport

◦◦

Load diagram

◦◦

Visibility

◦◦

Communication

◦◦


◦◦

Related tasks ship-to-shore crane training

International signals (communication) ◦◦

Eye contact

◦◦

Warning signals

◦◦

General moves and signals

◦◦

Vertical movement

◦◦

Horizontal movement

◦◦

Danger

Practice ◦◦

Driving with the crane

◦◦

Positioning the crane

◦◦

Combining the movements

◦◦

Use of container spreader

◦◦


◦◦


◦◦

Loading and unloading of containers on a vessel


29

10 Rubber tyred gantry crane

10

Rubber tyred gantry crane Number of participants: •

Max. 2 participants

Duration: •

1 week

Location: •

On site

The scope of the training is to provide the necessary knowledge and skill to handle and operate a rubber tyred gantry crane (RTG) in order to load and unload containers in a safe and productive way. Seminar contents: •

•

•

General ◦◦

Safety procedure RTG driver

◦◦

Operating the RTG

◦◦


◦◦

Pre use check up

◦◦


◦◦

Daily inspections and maintenance

Tour of the RTG ◦◦

Safety path of the RTG

◦◦

Construction

◦◦

Engine room

◦◦

Control panel

◦◦

Controls

◦◦

Safety doors

◦◦

Chair

◦◦

PLC-control

◦◦

DGPS (assisted autosteering)

◦◦

Communication system

◦◦

Camera’s

◦◦

Wind speed indicator

◦◦

Anti-collision

◦◦

Remote control (if applied)

◦◦

Lights

Safety of the RTG operator (depending on type RTG)


30


10 Rubber tyred gantry crane Continued from course program rubber tyred gantry crane •

•

Working with the RTG ◦◦

Start the engine

◦◦

Selecting driving direction and steering

◦◦

Modus carrousel drive

◦◦

Modus park wheels

◦◦

Operating/securing cat

◦◦

Anchor cables

Operating RTG ◦◦

Daily check up

◦◦

Starting engine

◦◦

Breaking test

◦◦

Control environment

◦◦

Check up cables

◦◦

Check up spreader (20’, 30’, 40’, twin)

◦◦

Checking extendable twin

◦◦

Driving trolley

◦◦

Driving RTG

◦◦

Operating hoisting system

◦◦

Operating flippers

◦◦

Hoisting containers

◦◦

Transporting containers

◦◦

Stacking containers (up to 5 high)

◦◦

Swing control (with and without anti swing device)

◦◦

Securing trolley position

◦◦

Emergency stop

◦◦

PLC malfunction

◦◦

Combination of movements

◦◦

Loading containers on train and truck

◦◦

Parking collision free

◦◦

Engine off and securing trolley

◦◦

Hooking up to external electrical system

◦◦

Anchoring RTG


31

11 Bulldozer

11

Bulldozer Number of participants: •

Max. 2 participants

Duration: •

3 days

Location: •

On site

The objective of the training is to provide the necessary knowledge and skills to operate bulldozers safely and with improved productivity. Seminar contents: •

•

•

•

General ◦◦

Equipment and the engine

◦◦

Working conditions

◦◦

Risks that go with the equipment and the manipulation

◦◦

Safety and regulations

◦◦

Practical exercises and manoeuvres

◦◦

Evaluation of the candidate

Equipment and engine ◦◦

Hydraulic system

◦◦

Starting procedure

◦◦

Dashboard icons

Working conditions ◦◦

Preparations

◦◦

Warming-up

◦◦

Overview

Risks that go with the equipment and the manipulation ◦◦

Analysis of the environment

◦◦

Persons and vehicles around

◦◦

Type of cargo

◦◦

General working conditions


32


11 Bulldozer Continued from course program bulldozer •

•

Safety and regulations ◦◦

General safety conditions

◦◦

Stopping procedure

◦◦

Specific safety conditions

◦◦

International and local regulations

◦◦

Points of attentions

Operate the bulldozer safely and with high productivity ◦◦

Different hands-on exercises

◦◦

Operation in “real-world”

◦◦

Extreme challenging situations


33

12 Compact track loader/skid steer loader

12

Compact track loader/skid steer loader Number of participants: •

Max. 2 participants

Duration: •

3 days

Location: •

On site

The objective of the training is to provide the necessary knowledge and skills to operate compact track loaders/skid steer loaders safely and with improved productivity. Seminar contents: •

•

•

•

•

•

34

General ◦◦

Equipment and the engine

◦◦

Working conditions

◦◦

Risks that go with the equipment and the manipulation

◦◦

Safety and regulations

◦◦

Practical exercises and manoeuvres

◦◦

Evaluation of the candidate

Equipment and engine ◦◦

Hydraulic system

◦◦

Starting procedure

◦◦

Dashboard icons

Working conditions ◦◦

Preparations

◦◦

Warming-up

◦◦

Overview

Risks that go with the equipment and the manipulation ◦◦

Analysis of the environment

◦◦

Persons and vehicles around

◦◦

Type of cargo

Safety and regulations ◦◦

General safety conditions/points of attentions

◦◦

Stopping procedure

◦◦

Specific safety conditions

◦◦

International and local regulations

Operate the compact track loader/skid steer loader safely and with high productivity ◦◦

Different hands-on exercises

◦◦

Operation in “real-world”

◦◦

Extreme challenging situations


13 Driver license (for Germany only)

13

Driver license (for Germany only)

13.1

Aerial work platform Number of participants: •

Max. 6 participants

Duration: •

2 days

Location: •

Düsseldorf, Germany

•

On site

The objective of the training is to require the necessary knowledge and skills to work with the aerial work platform in a safe and efficient manner. Seminar contents: •

•

•

Theory ◦◦

Check up

◦◦


◦◦

Safety symbols

◦◦

Personal safety

◦◦


Practice ◦◦

Preventive check up

◦◦

Start procedure

◦◦

Driving position

◦◦

Brake test

◦◦


◦◦

Safe driving height

◦◦

Load diagram

◦◦

Driving exercises

Test ◦◦

Theory test

◦◦

Practical examination


35


13.2

Overhead crane Number of participants: •

Max. 6 participants

Duration: •

2 days

Location: •


•

On site

The aim of the training is to require the necessary knowledge and skills to operate a overhead crane in a safe and productive way. Seminar contents: •

•

•

36

Theory ◦◦


◦◦

Load symbols

◦◦

Personal Safety

◦◦

Safety symbols

◦◦

Check up

◦◦


◦◦

Load handling

◦◦

Attach the load

Practice ◦◦

Preventive check up

◦◦

Start procedure

◦◦


◦◦

Driving exercises

Test ◦◦

Theory test

◦◦




13.3

Forklift Number of participants: •

Max. 6 participants

Duration: •

2 days

Location: •


•

Onsite

The aim of the training is to require the necessary knowledge and skills to operate a forklift in a safe and productive way. Seminar contents: •

•

•

Theory ◦◦

Daily maintenance

◦◦


◦◦

Check up of the forklift

◦◦

Check up of the instruments

◦◦

Safety symbols

◦◦

Personal safety

◦◦


Practice ◦◦

Preventive check up

◦◦

Start procedure

◦◦

Driving position

◦◦

Brake test

◦◦

Controling the environment

◦◦

Safe driving height

◦◦

Load diagram

◦◦

Combining driving and use of leavers

◦◦

Picking up, transporting, stacking and lowering cargo

◦◦

Approaching cargo and ideal work method

◦◦

Parking procedure

Test ◦◦

Theory test

◦◦



37


13.4

Automated guided vehicle Number of participants: •

Max. 6 participants

Duration: •

1,5 days

Location: •

On site

Requirements: •

Forklift driver license

NOTICE If you do not own a forklift driver license we provide a combined 3-day training. Seminar contents: •

•

•

Safety instructions ◦◦

Safety symbols

◦◦

Personal safety

◦◦

Check up

◦◦

Safe handling of batteries (optional)

Operation ◦◦

Remote control operation

◦◦


◦◦

Recover the vehicle (theoretical)

◦◦

Functions of the control panel

◦◦

Status LED´s

Test ◦◦

38



13 Driver license (for Germany only) Notes


39

Customer training program Terex Port Solutions - Version 07.14 Subject to change without notice

www.terexportsolutions.com Effective date: August, 2013. Product specifications and prices are subject to change without notice or obligation. The photographs and/or drawings in this document are for illustrative purposes only. Refer to the appropriate Operator’s Manual for instructions on the proper use of this equipment. Failure to follow the appropriate Operator’s Manual when using our equipment or otherwise failure to act responsibly may result in serious injury or death. The only warranty applicable to our equipment is the standard written warranty applicable to the particular product and sale and Terex Port Solutions makes no other warranty, express or implied. Products and services listed may be trademarks, service marks or trade-names of Terex Corporation and/or its subsidiaries in the USA and other countries. All rights are reserved. Terex is a registered trademark of Terex Corporation in the USA and many other countries. © 2014 Terex Corporation.

Kalmar OPERATOR TRAINING

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