Itp Line Pipe

KBR

NO. 1 2

3

%

INSPECTION ACTIVITY Level 1 Level 2 Level 3 Selected Level of Inspection > H

H

H

R R R R R R R R R R R R R R R R R R

R R R R R R R R R R R R R R R R R R

R R R R R R R R R R R R R R R R R R

STEEL STEEL PROD PRODCIN CING G "MEL "MELTING TING # CONT CONTIN INO OS S CAST CASTING ING$$ Verif! Verif! .lectric 2rnace or 3asic 45!'en 2rnace Steel Prodcin' &et)od Verif! Verif! 6illed / -eo5idi7ed Practice "Si and/or Al +ontent( Verif! 2ine 8rain Practice "AS#& No9 : or 2iner( Verif! Verif! Vac$ -e'assed or Ar'on Stirred "#)ic0ness Above ;<$$( Verif! Verif! +alci$ #reat$ent "Slfide%Inclsion S)ape +ontrol( Verif! Verif! +ontinos +astin' Slab Prodction Verif! Hot Scarfin' of Slabs "#o Reveal Sb%Srface -efects( Verif! +)e$ical Anal!sis

W W W W W W W W

SW/R SW/R SW/R SW/R R SW/R SW/R R

R R R R R R R R

PLATE PRO PRODCTION Rollin' of Slabs into Plate Heat #reat$ent of Plate "If Applicable( S)earin' / &ac)inin' .d'es of Plate ltrasonic .5a$ination of S)eared .d'es ltrasonic .5a$ination of .ntire Plate

W W W W W

SW/R SW/R SW/R SW/R SW/R

N/A R N/A R R

PREPRE-IN INSP SPEC ECTI TION ON MEET MEETIN ING G DOC DOCME MENT NTA ATION TION REVI REVIE! E! Vendor Qalit! Plan "#o "#o be sb$itted prior to Pre%Inspection &eetin'( &anfactrin' Sc)edle &anfactrin' Procedre Specification &aterial Sbstittion Re*ests +)e$ical +o$position of Steel +)e$ical , P)!sical Properties of W eldin' &aterial &aterial #est Reports N-. Procedres N-. Personnel Qalifications Weldin' Procedres "WPSs , PQRs( Welder Perfor$ance Qalifications Weldabilit! -ata  Acceptance #est #est Procedre Heat #reat$ent Procedre #raceabilit! #raceabilit! Procedre &ar0in' / Identification Procedre H!drostatic #est Procedre Pac0in'1 S)ippin'1 Handlin' , Stora'e Procedre &anfactrers -ata Report

Note:

H = Hold Point W = Witness Point SW = Spot Witness R = Review

KBR

NO. &

'

)

*

INSPECTION ACTIVITY Level 1 Level 2 Level 3 Selected Level of Inspection > PIPE MANFACTRE Verif! Prodction Specification Level as PSL% "API ?L( Verif! Weldin' Process as -SAW Verif! 2sed 2l5 for SAW Verif! Acceptable &ositre +ontrol of SAW 2l5 Verif! +orrect Weldin' +ons$ables &onitor Prodction 2or$in' , 2it%p &onitor Prodction Weldin' &onitor +old .5pansion &onitor .nd Preparation

W/R W W W W SW SW SW SW

SW/R SW/R SW/R SW/R SW/R SW/R SW SW/R SW

R R R R R N/A N/A N/A N/A

H H H H H H H H

H H H H H H H H

W W W W W W W W

INITIAL TESTING +)e$ical Anal!sis +arbon .*ivalent #ensile #ests "3ase &aterial( #ensile #ests "Weld -eposit( 2lattenin' #ests &aniplation #est 2or SWA Weld -eposits I$pact #ests "3ase &aterial( I$pact #ests "weld -eposit( -rop Wei')t #ear #est

W/R W R W/R W/R W/R W R W/R W/R W/R

SW/R SW R SW/R SW/R SW/R SW R SW/R SW/R SW/R

SW/R SW R SW/R SW/R SW/R SW R SW/R SW/R SW/R

PRODCTION TESTING +)e$ical Anal!sis #ensile #est "3ase &aterial , Weld -eposit( 2lattenin' #est 8ided 3end #est Hardness #est I$pact #est "3ase &aterial( -rop Wei')t #ear #est &acro .tc) to Verif! 4t%of%Line Weld 3ead

W/R W/R W/R W/R W/R W R W/R W/R

SW/R SW/R SW/R SW/R SW/R SW R SW/R SW/R

R R R R R R R R

MANFACTRING PROCEDRE (ALIFICATION TEST #estin' as Re*ired b! API%?L "PSL%( Radio'rap)ic .5a$ination of Welded Sea$ Wet &a'netic Particle .5a$ination of Welded Sea$  All Weld &etal #ensile #ests I$pact #estin' of 3ase &aterial "? Sets( I$pact #estin' of Weld -eposit , HA@ "? Sets( I$pact #estin' of Weld -eposit , HA@ "#ranisition +rves( Hardness #estin' of Weld -eposit , HA@

Note:

H = Hold Point W = Witness Point SW = Spot Witness R = Review

KBR

NO. +

1

11

12

INSPECTION ACTIVITY Level 1 Level 2 Level 3 Selected Level of Inspection > INSPECTION OF PIPE " , &-1 R/0o I04e5t6o0$ #raceabilit! 4tside / Inside -ia$eter  4t%of%Rondness Wall #)ic0ness Wei')t Len't) Strai')tness -ents 4ffset of Plates .d'es 4t%of%Line Weld 3ead ".tc) , Inspect Weld @one of  Pipes Per S)ift( Hei')t of Weld Reinforce$ent Hard Spots +rac0s , Lea0s La$inations  Arc 3rns nderst S)arp%.d'ed I$perfections &a'netis$ Pipe .nds / 3evel Preparation FABRICATION OF 7OINTERS 2it%p of Pipe Sections &onitor Prodction Weldin' Visal , -i$ensional Inspection Radio'rap)ic .5a$ination "Review All Radio'rap)s( PRESSRE TESTING +alibration of #est 8a'e +alibration of Pressre +)art H!drostatic #est

W W W W W W W W W W W W W W W W W W W

SW/R SW/R SW/R SW/R R SW/R SW/R SW/R SW/R SW/R SW/R SW/R SW R SW/R SW/R SW/R SW/R SW/R SW/R

SW/R SW/R SW/R SW/R R SW/R SW/R SW/R SW/R SW/R SW/R SW/R SW R SW/R SW/R SW/R SW/R SW/R SW/R

W SW W R

SW SW SW R

N/A N/A SW R R

R R W

R R SW R

R R SW R

W W W W R

SW R SW/R SW/R SW/R R

R SW/R SW/R SW/R R

NONDESTRCTIVE E8AMINATION "A9te Co4let6o0 o9 E; 4/06o0 # <=o

ltrasonic .5a$ination of Reference Standard / Pipe ltrasonic .5a$ination of Weld Sea$ ltrasonic .5a$ination of Pipe .nds Wet 2lorescent &a'netic Particle .5a$inationof Pipe .nds , Weld .nd 3evel Radio'rap)ic .5a$ination of Repair Welds , Weld Start / Stop Areas

Note:

H = Hold Point W = Witness Point SW = Spot Witness R = Review

KBR

NO. 13

INSPECTION ACTIVITY Level 1 Level 2 Level 3 Selected Level of Inspection > MARKING> TAGGING # S
+leanin'1 -r! 4t , Srface Preparation Preservation1 &ar0in'1 3ar +odin' , #a''in' Rond%p Spiders / 3racin' .nd S)ippin' Protection Qantitative +)ec0 S)ippin' Preparation , Protection 1%

COMMENTS B If discrepancies are detected drin' rando$ sa$plin'1 additional inspection s)all be condcted to verif! co$pliance9 If a discrepanc! e5ists between t)is doc$ent and t)e applicable prc)ase order1 t)e infor$ation listed on t)e prc)ase order s)all ta0e precedent9

Note:

H = Hold Point W = Witness Point SW = Spot Witness R = Review

W

SW

SW

W

SW/R

SW/R

W

SW

SW

W

SW

SW

W

SW

SW

W

SW

SW

KBR

Level %

N/A

R R R R R R R N/A N/A R R N/A R R R R R R

R R R R R R R R

N/A R N/A R R

Note:

H = Hold Point W = Witness Point SW = Spot Witness R = Review

KBR

Level %

R R R R R N/A N/A N/A N/A

R R R R R R R R

R R R R R R R R R

R R R R R R R R

Note:

H = Hold Point W = Witness Point SW = Spot Witness R = Review

KBR

Level %

SW/R SW/R SW/R SW/R SW/R SW/R SW/R SW/R SW/R SW/R SW/R SW/R SW R SW/R SW/R SW/R SW/R SW/R SW/R

N/A N/A SW R R

R R R

R R R R R

Note:

H = Hold Point W = Witness Point SW = Spot Witness R = Review

KBR

Level %

SW SW SW SW SW SW

Note:

H = Hold Point W = Witness Point SW = Spot Witness R = Review