Inter Graph 2008

2008-12-08

Process, Power and Marine Division SmartPlant Enterprise for Owner Operators

Inter-Relationships and Inter-Dependencies between objects across line-of-business systems

Des Op Press: 100psi

Manfr: Weir

BOM: 24X89/P101

Supplier: Simmons

Des Op Press: 150psi

Model: CP-C-4020

Asset no: 24X89

Maint Proc: MM101

Tag: P-101

Purchase Order: U9735

Plant: Texas2

System: 20 – Separation

Spec Document: C056-KIV-1-DS-2001 P&ID Drawing: C056-SA-P-XR-2032-01

is the plant’s configuration What supports the licence and safety …and on What do we need to itneed What we need at the functional location Whatdocumentation did What we buy is so at the functional location What are its capabilities Who did we get itmaintain from What can bewhich obtained to fulfill the © 2007. Intergraph Corporation. All Rights Reserved.

1

2008-12-08

SmartPlant Foundation Capabilities

Document management Document control –

Data management

Workflow management

Configuration management

– – – –

– – – –

Transmittals mgt

–

Engineering Data Warehouse

Revision/Version/State/Validation Automated routing and execution

Integration platform

Structure management Effectivity Project/As-Built (concurrent engineering)

Data capture and validation – – – – – –

Handover Mechanical Completions Construction status visualization Engineering Portal

SPF Loader SPF Model Loader Adaptors (SP and Third Party) Meta Data Adaptor (SP Mapping) Generic Excel Adaptor Generic XML Adaptor

– – – – –

Presentation integration Data integration Application integration Business p process integration g Composite application

© 2007. Intergraph Corporation. All Rights Reserved.

A Lifecycle Information Management and Information Integration Strategy delivered by SPF… an eEngineering Integration Hub Remote Gateway & Supply/Value Chain Collaboration & Data Consumption

Data & Document Management

Authoring & Project Execution

ERP ‘eEngineering Integration Hub’

Maintenance Purchasing Materials HR Project Mgt

Optimization & Asset Care


2

2008-12-08

Engineering data in Project Execution stateful, volatile, temporal & spread across disparate sources & owners Procurement

Requistioning Specifications & Standards

Contracts

Project Portal

Supplier Gateway Shipping pp g

Info Residue for Handover and Future Re Re--Engineering? Time allocation & measurement

Mechanical Equipment Design

Project Management

Progress Management

Cost Controls

Construction Sequencing

Document Control

GA’s and ISO’s

Test & Commissioning

Hazop Process Simulation

Plant 3D Modeling

PFD

Hook up & Installation

Civil & Structural

P&ID

Instrumentation Design

Equipment Lists

HVAC Line Li t Lists Electrical Design

Instrument Data Sheets

Equipment Data Sheets

Automation & Control Design

planning

EDMS

logic

“where time TO market is imperative”

Cabling & Lighting

SLD’s & Schematitcs

connectivity

Engineering, Procurement & Construction

Valve Lists

layout

acquisition

completion


Engineering data in Operations spreads across multiple plant operational systems and time domains Extended Supply Chain

Trading Exchange

ERP

Supply Chain

EDMS Product / plant Lifecycle mgmt

Enterprise

Financials

Procurement Formula Mgt

Batch Mgt

FCP Factory Schedule

Data Historian

Production Unit

SCADA

In Process Testing SPC / Trends

Production Process Machine

Data Capture

Control Logic

Supply Chain

Plant Centric ERP

Product Specs

Specialty Quality Admin

Plant

CRM

Process Planning Optimisation

Process Automation

LIMS

MES

Reliability Monitoring & optimization

Automation

Owner Operator Where time IN market is imperative

Machine Logic

Process Control SPC

Process Mgt

Recipe Work Order Execution

Plant Operations

Production Schedule

Business Process

Supply Chain

Customer

Original diagram source courtesy: AMR Research © 2007. Intergraph Corporation. All Rights Reserved.

3

2008-12-08

Technical Information Timeline The solution domain – handovers become transitions Owner

Engineering Procurement Construction

Operator

I.F.C. Information • EXCHANGE • SHARING • VIEWING

Mech. Comp.

As Built M.C. + X days

I.F.C.

I.F.D.

transitions

concept

FEED

design

engineering procure construct commission startup operate maintain optimize

= volume and quality of eng data required to develop the asset = volume and quality of eng data required to operate the asset


Focus for application integration

Application Integration automates the management of the data overlaps, in other words enforces consistency of shared data.

Intervention by company policy or Content Mgr to determine ownership of shared data – reduction of collisions and duplication.

Focus for data integration © 2007. Intergraph Corporation. All Rights Reserved.

4

2008-12-08

SmartPlant Enterprise for Owner Operators

Common, role based W b Portal Web P t l

Managing Change ERP DCS/ Project Execution

SPI

SPEL

SPPID

I-sketch

Reliability

Automation

Content Management

Safety

Dynamic Design Basis


SmartPlant Enterprise for Owner Operators Complete Life-cycle Conceptual Design

Detail Design

Procurement

Solution: Capital Project Execution • Management of Change (Projects) • Interface Management • Risk Management • Non-conformities/Waivers g • Fabrication Records Management • Technical Queries • Completion/Start-up

Solution: Core 2007 • PBS and Tag Management 2007• Document Management • Plant Data Loading & QC 2007

Construction

Completion Start-up Start up

Operations

Solution: Operating Plant • Brownfield data capture and transformation • Greenfield data transformation • Plant Information Browser 2007 • Management of Change (Operations) 2007 • Engineering assistant for Maintenance • Engineering assistant for Reliability • Engineering assistant for Safety • DCS Change Management • Intelligent Manuals • Plant Optimization Assistant •On Plant Engineering & Design 2007 •Vendor Data Capture • Inspections & Audits Assistant • Conceptual Engineering 2007 © 2007. Intergraph Corporation. All Rights Reserved.

5

2008-12-08

Data QA through ‘application integration’ others

SP-EL

Marian SP-3D SPF EDW SP-PID SP-I

EP design concept

CM engineer

procure

construct commission startup

FEED

operate maintain optimize Handover of FEED information to EP

OWNER SP-I

Remote e ote view

Handover of project information to operator

Remote view

OPERATOR SP-I

SPF EDW Analysis & simul

ERP

SPF EDW SP-PID

SP-PID Contract Award

CMMS

Plant Handover

Construction


Data QA through simultaneous ‘data integration’ by EPC SP-EL ‘Traditional’ EPCM Execution

SP-3D

others

SP-I

SP-PID

Marian

Exception reports Continuous Data Aggregation

EP design concept

SPF EDW

CM engineer

procure


FEED


OWNER SP-I

Remote e ote view

Remote view


OPERATOR SP-I

SPF EDW Analysis & simul

ERP

SPF EDW SP-PID


Construction

CMMS

Plant Handover © 2007. Intergraph Corporation. All Rights Reserved.

6

2008-12-08

Data QA through simultaneous ‘data integration’ by OO SP-EL ‘Traditional’ EPCM Execution

SP-3D

Exception Reports

others

SP-I

Marian

Continuous Staged Handovers

EP design

SP-PID

CM engineer

procure


concept FEED


OWNER SP-I SPF EDW Analysis & simul


OPERATOR SP-I SPF EDW

Continuous validation / aggregation / consolidation SP-PID


Construction

ERP

CMMS

Plant Handover © 2007. Intergraph Corporation. All Rights Reserved.

Process, Power and Marine Division SmartPlant Foundation Functional Capabilities

7

2008-12-08

Information Access “Find what you need by what you know” Doc. / Asset Number Doc. / Asset Type Revision etc.

QBE QBR QBC Navigation


Document & File Management CheckIn/Out Ch kI /O Revision/Version Approve/Signoff Revision status tracked Reference file support – Compound/Composite


8

2008-12-08

Transmittals

Controlling Organisation

Formalised document release mechanism

Document Controller

– With external organisations – Within local departments

Record receipt of information Create Incoming Transmittal and set to Issued

Document review dates and tracking Responses formally recorded Email notification of activities Transmittal Matrix – External Matrix – Internal Matrix

Assign work within organisation. Create Internal Transmittals (1) Issue Internal Transmittals Recipients complete the work and respond. Responses collated. Complete Internal Transmittals

Prepare response to Contractor Create Outgoing Transmittal (2) Issue Outgoing Transmittal Record response made to original request from contractor. Complete Incoming Transmittal rk

Record responses by contractor. Complete Outgoing Transmittal


Document Viewing and Markup – SmartPlant Markup Plus 160+ formats – ACAD, ACAD M/ M/station i

No source native application required Pan, zoom, magnify Print to scale, watermarks, stamps Mark Mark-ups ups are separate layers with own security controls Multiple redline layers per file © 2007. Intergraph Corporation. All Rights Reserved.

9

2008-12-08

Configuration management

Manage inter-related data structures – – – – –

Plant hierarchy (PBS) Project hierarchy (PAB) Work Breakdown (WBS) Effectivity Management …


Data Capture

SPF Loader SmartPlant Adaptors – SmartPlant tools – Generic Excel – Generic XML

SPF Model Loader – PDS – PDMS


10

2008-12-08

Revision Control Stores All revision and intermediate versions Comparison including Graphic Configured Revision scheme

Change Notification Push : e-Mail Subscription Pull : To-Do List


Workflow Graphical process definition Electronic routing (e-mail) and approval Capture checks and user inputs along the way SignOff/Approval Progress tracking Expediting and workload balancing Full audit history retained


11

2008-12-08

SmartPlant Foundation v2008 Progress – – – – –

Configurable hierarchy Configurable workpacks with production steps & milestones Progress documents (or any object) Rollup of progress at every level in hierarchy Re-planning mode allows viewing of changes before acceptance p

P Progress



12

2008-12-08

Viewing Progress


Auditability who changed g what,, why y and when?

Stores all the data “forever” “Turn the clock back” - e.g. to look at what revisions were current at an earlier point in time


13

2008-12-08

Security

Secure, managed environment Audited Fully configurable Drag and drop admin interface User access control by: – OBJECT type – User groups – ….

Synchronised user and user group with NT/2000 Domain Biometric and keycard authentication is supported © 2007. Intergraph Corporation. All Rights Reserved.

Virtual Documents / Datasheets • Content

modeled in SP Schema

• Data stored and available for other application usage • Standardized format for exchange with suppliers

• Working with FIATECH ADI/WIP (Advancing Deployment of ISO15926 – Work In Progress reference data library) and POSC/Caesar IDS (Intelligent Data Sheets) projects to drive standards


14

2008-12-08

Example


Value to the businesss

Tiers of Integration ‘Integrated Composite Applet Implementation’ ‘Business Process’ Integration ‘Application’ Integration ‘Data’ Integration ‘Presentation’ Integration Æ Effort to Deploy


15

2008-12-08

Tiers of Integration

Value to the businesss

Overarching MOC, Concurrent Eng Workflow and Integrated tools Management of Change through common hub Configuration Management Application integration Through common hub Point-2-Point integration Digital Dashboard Data handover platform Project Portal

Æ Effort to Deploy


A Lifecycle Information Management and Information Integration Strategy delivered by SPF… an eEngineering Integration Hub

Collaboration & Data Consumption

Data & Document Management

‘eEngineering Integration Hub’


16

2008-12-08

MARINE

Adaptor

Adaptor

Process Simulation

Adaptor

Adaptor

Adaptor

Adaptor

Adaptor

3D/ Detailed Design

Process/ 2D Schematics

Materials Manageme nt

Application Integration

Engineering Data Management

Workflow

BIZtalk Applicattions

Adaptor

Adaptor

Plant Visualization

Integration & Info Management Document Management

3rd party Applica ations

Web Viewer

PDS

Aspen Zyq qad

The Best of Both: Product and Integration

Change Management

• Repository for documents & data • Document & Data Workflow Management • Authorizations • History / Versioning / Revision Control


Integration Technologies Multiple Ways In and Out for Data… App App

• Support ETL

App App

App

CICO SP App

API ODBC

• Support Linking

SPF Loader

Web Services

Export / Transform / Load

SPF Model Loader

URL / URI - hyperlinking

Reports

SP Adaptor / SP Loader

Exports MS Biztalk App

SAP Xi


Generic Excel Adaptor XML over https ftps xfer

SAP

Desktop client (.net)

Generic XML Adaptor Web client

XML .asp applet


17

2008-12-08

Structured content Import/Export e.g. according to ISO15926 Business DataSet Excel or XML format

Populate Instance with Data Characterized D S DataSet Definition

SmartPlant Mapping Content Definition & Mapping Process Characterize content as schema entities •SPF (Interfaces, relations, properties) •15926 WIP (Pt7 Templates, Pt4 Ref ID’s) Update Schema

Save / Import Publish Data Excel or XML adaptor 15926 WIP www.infowebml.ws/ (referencedata.owl)

SP-Schema Editor

SP Generic Excel Adapter SP Generic XML Adapter

Simple Exchange Format

ISO 15926 RDF/OWL Facade


SP Enterprise – Engineering & Schematics – Logical plant design and engineering – – – –


Process Control system Collaboration & Data Consumption Power distribution Safety Data & Document Management

Deliverables… Remote Gateway &

Process & Instrumentation Diagrams Supply/Value Chain Line List Single Line diagrams Instrument Index List Instrument Data Sheets Process Data Sheets Calculations Sheets Maintenance Purchasing Installation Drawings Materials ERP Material Take Off’s HR Cable Schedules Project Mgt Gland Take Off’s Panel Schedules Termination Drawings Loop Drawings I/O Mapping Reports Optimization & Dimensional Data Sheets Asset Care Calibration Reports Process Safety & Hazop Study © 2007. Intergraph Corporation. All Rights Reserved.

18

2008-12-08

SP Enterprise – 3D & Visualization – Physical plant design


– Optimization of plant layout, Piping, Equipment, Structural, Electrical, HVAC, Hangers & Collaboration & Supports Data Consumption – Proposal development – Space mgt Data & Document – Design re-use Management ‘eEngineering Integration Hub’ – Automated drawings and reports – Global Workshare – 3D viewing and walkthroughs

3DSupply/Value models Chain I t f Interference detection d t ti Layouts General Arrangements & sections Isometrics/Spool drawings Material Take-Off Maintenance Purchasing Pipe, cable, HVAC routing Materials ERP Constructability & Maintainability HR visualization Project Mgt Operations p Training g

I-Sketch

Optimization & Asset Care


SP Enterprise – Materials & Project Controls – Materials for Plant Construction


Estimating & Budgeting Cost Management Reference data management Collaboration & Links Engineering with Procurement Data Consumption • Rule based quantification – Procurement and Logistics Data & • Procurement Document • Management Sub-Contracts & Fabrication ‘eEngineering Integration Hub’ • Expediting, Inspection & Logistics – Construction • Inventory Management • Forecasting and Construction Planning – – – –

Materials

Material Status report, Supply/Value ChainSurplus / Shortages Milestones Shortages, (planned/Actual/forecast) Pipe Specs, Valve Specs, Bill of Materials, Commodity usage, Requisition Project Supplier List, Supplier Maintenance Performance, Bid Evaluation Analysis, Purchasing Purchase Orders, Change Orders, Frame Materials ERP Agreements, Packing Lists, Expediting HR Reports, Fabrication status Project Mgt g report, p , Over / Short & Material Receiving Damage report, Physical Count Sheets, Material Issue ticket, Material Transfer Vouchers, Material based construction planning Optimization & Asset Care


19

2008-12-08

Zyqad • PFDs • Equipment Data Sheets • Equipment Lists • Stream Data Sheets

P&IDs

• P&IDs • ReportsÂ

PFDs Equipment Data Sheets Equipment Lists (published as Equip Data Sheets) Stream Data Sheets (published as Equip Data Sheets) P&IDs

SmartPlant P&ID

Electrical Consumer Lists

P&IDs

• Browsers Â • DDPs • Instrumentation Requiring P Power S Supply l • Electrical Tag Signal List • Instrument Indexes • Instrument Process Data Sheets Â • Instrument Spec Sheets Â • Select Wiring Reports Â • Enhanced SmartLoop Reports Â

Equipment Lists (published as Equipment Data Sheets) --Instrument Master Lists (published as Instrument Indexes) --Title Block Issue Info

Instrument Indexes

SmartLoop Reports (View Files)

SmartPlant Instrumentation

Cable Schedule Reports

• • • •

BOM Data (piping & equipment)

View/Attach Documents Published by Any Tool

3D Model & Data Iso Drawings Â Ortho Drawings Â Reports Â

- LEGEND -

MARIAN

• Design Review Files • Iso Drawings Â • Ortho Drawings Â • Reports Â

Model Data Filtered for Cable Schedule Data

SmartPlant 3D

Title Block Issue Info

PDS

• Drawings Â

SmartPlant Electrical

Schematics (View Files)

Foundation

SmartSketch

Cable Schedule Reports Electrical Signal I/O Lists Excel Reports Instruments & Cabinets Requiring Power Supply • Schematics Â • Single-Line Diagrams Â

Instrumentation Requiring Electrical Power Dimensional Data Sheets (DDPs)

• Equipment Lists Instrument • Instrument Process Process Data Sheets Data Sheets • Instrument Master Lists • PBS SmartPlant

Title Block Issue Info

• • • •

Electrical Tag Signal Lists/Electrical Signal I/O Lists

Data Transfer Among Tools

(published and retrieved through SPF)

• Requisitions Â • Purchase Orders Â

Published Document Types View Files – No Data Published

Â

NOTE: This diagram represents default, out-of-the-box data exchange. Configuration allows additional documents and data to be published and retrieved.


SmartPlant P&ID – SmartPlant Instrumentation SmartPlant P&ID

P&ID Drawing

SmartPlant Foundation

P&ID Drawing

SmartPlant Instrumentation

Retrieved: Equipment Equipment Tag

Details:

Piping NPD

Valid line types are primary, secondary, and connect to process (no other signal lines supported) Lines need a line number & fluid code

Pressure Rating Line Number Piping Materials Class Schedule/Thickness

Inline/Offline Instruments

Inline instrument types retrieved are flow, pressure, control, temperature, level

Construction Status Instrument Class Instrument Tag

Offline instruments retrieved according to Process Function (recorder, transmitter, converter, etc.) Association of instruments to lines or equipment supported

Location Piping Materials Class

Instrument Control System Functions Construction Status Description Instrument Type Modifier

Loop association maintained

Instrument Tag Loop Tag Suffix Measured Variable Code Instrument Tag Prefix Instrument Tag Sequence No Instrument Tag Suffix

Instrument Loops Loop Tag


20

2008-12-08

Think big Start small Scale fast

Set the vision - th the b business i d drivers i - prioritised issues - the size of the problem - the potential solution - the ROI

Scale fast - Build on successes - Maintain momentum - Review vision as you go

Define Starting Point - Logical first step - Measurements of success - Do not underestimate impact on people © 2007. Intergraph Corporation. All Rights Reserved.

Implementation Project Management

Proven Methodology

Assess

Proposal

Quality

Contract

Consistency Experience

Requirement Spec

Define

Spec. Approval Design Spec

Design

Spec. Approval System

Build

Acceptance

Step Deliverable

Production System

Deliver

System Signoff

Exit Criteria Maintain © 2007. Intergraph Corporation. All Rights Reserved.

21

2008-12-08

SPF – Rapid increase in customers

Clie ents Worldwide

SPF Growth 160 140 120 100 80 60 40 20 0

`

2000

2001

2002

2003

2004

2005

2006

2007 to date


ACWA Services Ltd. AEBA (Afval Energie Bedrijf Amsterdam) AECL (Atomic Energy of Canada, Limited) AF Process AB Air Liquide Air Products AIPM (American Israeli Paper Mills Group) Alcoa Alstom ECS Alstom ITC Alstom Artesys International Atomenergoproekt Australian Magnesium Operations Banvell Associates BASF y Bay-Inelectra Bayer Tech Bechtel Bibb and Associates BP, Gulf of Mexico BP, Corporation BP, Petronas Acetyls Burns and McDonnell Burns & Roe CDI Celanese Ltd. Chematur Chemoprojekt ChevronTexaco (UK) Chinergy Co. Chiyoda CIA Petroquimica Do Sul CNRL (Canadian National Resources) Clough Codelco ConocoPhillips Conosistent SW Construtora Queiroz Galvao CTCI Daelim Industrial Co. Ltd Dalian FKAB Marine Degussa Deltak DPS (Bristol) Ltd Doosan Heavy Industries The Dow Chemical Company Dung Quat Refinery Eastman Chemicals ECI Ecomecatronica ENI SPA Divisione Eon Engineering GMBH Eskom Holdings Limited Exxon Mobil

Expansive Customer List

Fertilizantes Nitrogenados Florida Power & Light Fluor UK Fluor AMEC JV Foster Wheeler GE Power Systems Gipronickel OAO Glaxo SmithKline Glow Grenland Group GS Engineering Haldor Topsoe Hatch Heineken Technical Services Hitachi Ltd Huntsman Petrochemicals Ltd HyunDai Engineering Co., Ltd IDO HUTNY INCO Australia Industrias Del Hierr Instituto Mexicano del Petroleo International Starch Inst Ishikawajima-Harima Heavy Industries Co., Ltd. (IHI) Jacobs Engineering JGC Corp Jubail United Petrochemical Co Korea Hydro Nuclear KPN Royal Dutch Telecom (KPN Operations) LG Engineering & Construction Corp. Linde Lng Sdn Bhd Lyondell Chemical Company MHI (MCEC) Mitsui Babcock Energy MLNG Mochovce Nuclear Power Plant Project Murray & Roberts National Grid Elec Tran Neste Jacobs Oy Nexen Petroleum (The Buzzard Project) New Zealand Steel NOVA Noving Novaky Spol OASO Rosneft Oil Co. Parsons I&T, Savannah River Site, USA PBMR Petronas Penapisan PEC-TECH Engineering & Consulting Petrobras America Inc. Petrobras (Petrolio Brasileiro Refac) Petrofac Engineering Power Engineers Powerlink Praxair Inc Proctor & Gamble Profertil

Przedsiebiorsto PTT Chem Public Co. Quip S/A Ravensthorpe JV Rayong Olefins Co. Rintekno OY Rosenergoatom Russian Engineering Company SABIC Samsung Sargent & Lundy Sarlux S.r.l Sarstroy (Starstrov ??) Sasol Shared Services Saudi Aramco Saudi Chevron Phillips Selas Fluid Sevmorneftegaz Shanghai SECCO Petro Shaw Stone & Webster Shell Exploration & Production Shell Todd Oil Services (STOS) Siemens Power Generation Sincor Singapore Refinery Company Slovenske Elektrarny Snamprogetti SPA Societe Fives Cail Solvay Indupa Statoil Corporate Stork GLT Swecomex Syncrude Corporate Tate & Lyle Process Technology Techint Thai Polythene Toto Corp. Toyo TPC Partnership The Unnamed Pharma Client TAV (TRENO ALTA VELOCITA) TVO (Teollisuuden Voima Oy) UHDE GMBH United Group Resources VETCO AIBEL ( was ABB Offshore Systems AS) Washington Group International Western Mining Corp. Worley Parsons Zakum Development Westinghouse Nuclear, Monroeville, PA, USA


22

2008-12-08

SPF enhancements Four areas of advancement – – – –

Infrastructure Core capabilities Integration Applets


SPF v2008

Infrastructure – – – – – –

New Server .Net Upgrade utilities for BO to custom SO SO. Single client • Admin task consolidation API’s • Client and Server – documented and stable I18N • Full heterogeneous except data IE7, Vista

Applets –

Datasheets • Integration with SP Tool data

Integration – – – – –

Data Isolation Integration with 2007 SP Tools SQL/Server 2005 for Application Integration SPF Authoring Excel retrieve

Core capabilities – – –

– – – –

Web Portal • Initial QVP web parts Configuration management Enhanced subscriptions • Against classes as well as objects • Supports rules, conditions, events Archive/Purge • Using Transmittals engine Re-Classification of objects • Excluding object history Single Loader mechanism Progress management


23

2008-12-08

when h it’s it’ nott just j t a technology t h l problem bl * Aligning the people, process and technology of the enterprise.

* It is never just a technology problem © 2007. Intergraph Corporation. All Rights Reserved.

24

Inter Graph 2008

Recommend Documents