Excavator Noticeable and Competitive Differences 2008
Excavator Team Peter Robson Senior Product Team Leader Excavators Mike Milostan Product Manager Working Gear Group
Doug Morris Product Marketing Manager PC300 – PC1250
Armando Najera Product Marketing Manager PC120 – PC270 PC138 – PC308
Dan Wojick Product Specialist Cartersville Training and Demo
2008 Excavator Marketing Mission
Winning customers by promoting the noticeable differences that provide the added value in our product.
Listening to your customer needs Explaining “Value” versus “Just Price” Providing “Reasons to believe”
HE Key Value Drivers Key Value Driver
Important
Stability Lift Capacity Productivity Longevity
Key Value Drivers Features and benefits on a machine that directly affect the purchase decision of a machine
Komtrax Operator Comfort Technology Reliability Fuel Consumption Dealer Support Serviceability Technology Hydraulic Power O&O Cost Tier 3 Engine
Important Features and benefits that customers pay attention too, but may or may not directly affect the sale of a machine
Key HE Noticeable Differences Performance
O&O Cost
-New Job Scope -Productivity -Stability
-Fuel -Maintenance
Reliability
Operator Environment
-Technology -Engineering
-Cab -Experience (low noise)
Competitive Strategy
Full Frontal Attack: When a winning difference has clear 20% advantage. Very quick sale. PC200LC-8 Thumb spec Flank Attack: Change the rules of what the customer values based on Komatsu strengths. Requires building customer needs that are dormant or potential by listening and opening up topic discussions. Work with everyone from the operator to final decision maker so that they understand the business value of features and benefits. Defend: When competition releases new model, protect your customers. Study the competition Build Relationships: When customers are very loyal to competition. Establish a foot in the door or establish some type presence with customer.
PC200LC-8
New Features Thumb Spec Package HD Spec Arrangement Std Rearview Camera Competitive Testing Productivity Fuel Consumption Stability Trench Box Lifting Class Leading Features Stability – Thumb Spec Option Operator Comfort – New Cab Design Fuel Efficiency – Best in Class High Pressure In-Line Hydraulic Filters Castings in the work equipment KOMTRAX
PC200LC-8 Thumb Spec Option
If you sell Thumbs: here is how you grow your market share
Thumb Spec Standard Upgrades •Strengthened Revolving Frame improves durability for the additional demands of thumb applications. •Smoothened Boom control improves dynamic stability. •Heavy Duty Arm improves durability and provides increased support for thumb installation. •35% increased Counterweight compared to standard PC200LC8. Counterweight mass is 11,133 lbs.
Options HD revolving frame undercovers Track frame undercovers HKX Proportional Joystick for exact control
Lift Capacity Increase Ratio PC200LC-8 CAT 320D L JD 200C LC PC200LC-8 Thumb Spec
10' 100 80 0
15' 100 103 106
20' 100 102 106
25' MAX' 100 100 100 82 105 0
100
123
124
126
126
*Ground Level Over Side “CS”
Share Growth Opportunity Thumb application Scrap business Demolition
PC200LC-8 Thumb Spec – Design Details
H
F
Increased plate thickness A B C D E F G H
mm mm mm mm mm mm mm mm
PC200LC-8 22 19 28 25 25 8 32 32
Thumb spec 28 25 28 28 28 16 45 45
Increase 27% 32% 0% 12% 12% 100% 41% 41% G
Note !! This in not a big bucket spec, KAC will treat bucket allowed capacities equal to Std PC200LC-8
A
B (R.H)
C
D
E (R.H)
PC200LC-8 Thumb Spec – Lift Capacity Shoe 31.5" 800 mm Arm: 9'7" 2925mm OVER FRONT "CF"
+10 Komatsu CAT DEERE Komatsu GL Komatsu CAT DEERE Komatsu -10 Komatsu CAT DEERE Komatsu
Model PC200LC-8 320 D L 200 C LC
10' 100 77 0
15' 100 75 69
20' 100 75 70
25' 100 93 90
Max 100 58 0
PC200LC-8 Thumb Spec
99
99
102
119
98
PC200LC-8 320 D L 200 C LC
100 66 0
100 90 93
100 100 103
100 98 103
100 56 0
PC200LC-8 Thumb Spec
100
119
119
120
99
PC200LC-8 320 D L 200 C LC
100 79 63
100 87 92
100 99 102
0 0 0
100 63 0
PC200LC-8 Thumb Spec
100
119
119
0
120
Ability to dominate the competition
PC200LC-8 Thumb Spec – Lift Capacity Shoe 31.5" 800 mm Arm: 9'7" 2925mm OVER SIDE "CS"
+10 Komatsu CAT DEERE Komatsu GL Komatsu CAT DEERE Komatsu -10 Komatsu CAT DEERE Komatsu
Model PC200LC-8 320 D L 200 C LC
10' 100 82 0
15' 100 99 92
20' 100 98 106
25' 100 95 106
Max 100 71 0
PC200LC-8 Thumb Spec
105
121
122
124
121
PC200LC-8 320 D L 200 C LC
100 66 0
100 99 106
100 98 106
100 95 105
100 77 0
PC200LC-8 Thumb Spec
100
123
124
126
126
PC200LC-8 320 D L 200 C LC
100 100 92
100 99 106
100 97 105
0 0 0
100 86 0
PC200LC-8 Thumb Spec
122
124
125
0
126
Ability to dominate the competition
Explanation of PC200LC-8 Spec Variations Strengthed Revo frame
Additional Cwt
Heavy Duty Arm
Heavy Duty Boom
Factory Plus 1 piping
Heavy Duty Under covers
Approx retail variance
PC200LC-8 Standard PC200LC-8 Thumb Spec PC200LC-8 HD Spec
$3500
$10000
•Thumb Spec created to dominate size class in general and thumb applications with small increase in retail price over std configuration > Stock units •HD Spec arrangement created to satisfy niche markets where customers require improved longevity and model differentiation from std > Case by Case orders
PC200LC-8 Competitive Testing PC200LC-8 Thumb Spec Cat 320D L Kobelco SK210-8 Volvo EC210C LC Deere 200D LC
PC200LC-8 Competitive Testing – Truck Loading
Komatsu PC200LC-8 Caterpillar 320D L John Deere 200D LC Volvo EC210C LC Kobelco SK210LC-8
Productivity
Efficiency
Consumption
(Cu. Yd. / Hour)
(Cu. Yd. / Gal)
(Gal / Hour)
441 (100%)
73.3 (100%)
6.01 (100%)
437 (99%)
66.8 (91%)
6.54 (109%)
418 (95%)
60.4 (80%)
6.92 (115%)
388 (88%)
60.1 (81%)
6.46 (107%)
391 (89%)
65.6 (90%)
5.96 (99%)
Same level truck loading has a high flow demand Identify fuel consumption as a major advantage against Cat, JD, and Volvo
PC200LC-8 Competitive Testing – Fuel Consumption
Hourly Fuel Consumption (gal) Daily Fuel Consumption (gal) Daily Fuel Cost ($) Annual Fuel Cost ($) Additional Fuel Cost ($)
Komatsu PC200LC-8 6.01 48.1 $ 144.24 $ 45,075
Caterpillar 320D L 6.54 52.3 $ 156.96 $ 49,050 $ 3,975
John Deere 200D LC 6.92 55.4 $ 166.08 $ 51,900 $ 6,825
Volvo EC210C LC 6.46 51.7 $ 155.04 $ 48,450 $ 3,375
8 Hours / Day 2,000 Hours / Year Fuel Price = $3.00 / gallon
Fuel consumption is a key value addition when competing against low price competitors. As the fuel price increases, so will the customer’s savings!
PC200LC-8 Competitive Testing – Trenching
Komatsu PC200LC-8 Caterpillar 320D L John Deere 200D LC Volvo EC210C LC Kobelco SK210LC-8
Productivity
Efficiency
Consumption
(Cu. Yd. / Hour)
(Cu. Yd. / Gal)
(Gal / Hour)
204 (100%)
31.1 (100%)
6.57 (100%)
184 (90%)
28.5 (92%)
6.46 (98%)
175 (86%)
25.0 (80%)
6.99 (106%)
180 (88%)
27.5 (88%)
6.55 (100%)
175 (86%)
27.5 (88%)
6.37 (97%)
Trenching is a high pressure demand application Continue to attack John Deere fuel consumption Highlight fuel efficiency against the competition in trenching applications
PC200LC-8 Competitive Testing – Trench Box Handling
Trench Box 8’ x 20’ Approximately 11,000 lbs
PC200LC-8 Competitive Testing – Trench Box Handling
$$$ Place Your Wager $$$
Customer Demo Large Contractor – Trench Box Handling PC200LC-8 Thumb Spec
Cat 320D L
Customer Demo Large Contractor – Trench Box Handling Deere 200D LC
Volvo EC210C LC
PC200LC-8
Machine Performance
Operator Environment
Operator Evaluation Operator Seat Comfort Cab Monitor Panel Operator Visibility Cab Noise Level Joysticks and Controls Overall Cab Comfort Average Rating
Komatsu PC200LC-8 5.0 5.0 5.0 5.0 5.0 5.0 5.0
Cat 320D L 4.0 2.0 3.0 4.0 4.0 4.0 3.5
John Deere Volvo Kobelco 200D LC EC210C LC SK210LC-8 2.0 2.0 2.0 2.0 3.0 2.0 3.0 4.0 2.0 2.0 4.0 2.0 4.0 2.0 2.0 3.0 3.0 2.0 2.7 3.0 2.0
Digging Power Swing Speed and Control Machine Stability Hydraulic Smotthness Hydraulic Resonsiveness Average Rating
Komatsu PC200LC-8 5 5 5 5 5 5.0
Cat 320D L 4 4 4 4 4 4.0
John Deere Volvo Kobelco 200D LC EC210C LC SK210LC-8 3 2 2 4 3 2 3 3.5 2 2 3 2 3 3 2 3.0 2.9 2.0
PC200LC-8 Operator Comments Komatsu PC200LC-8 Thumb Spec
Unbelievably quiet Smooth Multi-function
Cat 320D L
Small monitor panel Good performer
JD 200D LC
Hard to read monitor panel Noise level is terrible Not very stable Joysticks and control are ok
Volvo EC210C LC
Bucket curl is weak. No digging power Joysticks are fat with too many buttons Uncomfortable seat
Kobelco SK210-8
Difficult to operate and be productive
PC200LC-8 Operator Comfort – Noise Levels Normal Operation Condition Front High Idle Front Stall Left High Idle Left Stall Rear High Idle Rear Stall Right High Idle Right Stall Average Ratio
Komatsu PC200LC-8 68.0 69.5 73.7 74.9 71.5 76.7 71.1 75.0 72.6 100
Max Fan Speed Caterpillar 320D L 64.1 68.3 68.5 72.0 67.2 72.0 67.0 71.6 68.8 95
John Deere 200D LC 65.5 68.6 70.8 72.4 70.6 76.5 70.9 73.8 71.1 98
Volvo EC210C 64.7 66.5 70.5 71.5 68.1 72.6 68.1 71.3 69.2 95
Kobelco SK210 LC 70.3 71.9 77.8 78.5 73.4 76.1 73.6 74.7 74.5 103
Caterpillar 320D L 70.7 71.3 76.4 78.8 73.4 74.3 74.0 74.0 74.1 102
Cat, JD, and Volvo use variable speed cooling fans • Decrease noise level • Decrease fuel consumption When the fan engages, noise levels can increase up to 5% Fuel consumption can also increase up to 5% when the fan engages
John Deere 200D LC 72.2 74.0 86.0 86.0 77.9 81.5 75.2 79.2 79.0 109
Volvo EC210C LC 71.6 72.6 80.2 80.8 77.4 78.5 74.2 76.2 76.4 105
PC200LC-8
Breaker operation mode, single action circuit
Improved Attachment Mode
Attachment mode for double action circuit
(1)
(2)
(3)
Working mode selector switch
PC200LC-8 Smart Engineering – Control Valves
JD 200D
Kob. SK210-8
Cat 320D
Volvo EC210C LC
PC200LC-8
Excavator Komtrax Reports 5 Years Service Includes
Location SMR Utilization Load Factors An Equipment Managers Dream!
Excavator Komtrax Reports
Excavator Komtrax Reports Utilization = Actual Work Hours (82.6) Work Hours (124.0) Utilization = 67% Idle Time (41.3) = 33%
Digging Hours
12.8 Hours
Hoist Hours
13.3 Hours
Travel Hours
16.5 Hours
Excavator Komtrax Reports Work Modes Customer mainly uses P Mode (86.2%) Fuel Consumption 544.1 gallons 124.0 Hours = 4.4 gph
Load Map Customer is in light or very light work conditions 90% of the time
How can a customer use this information to improve utilization, lower fuel consumption, lower operating cost?
PC138USLC-8
Exclusive New Standard Features Work Area Rear View Camera System High Pressure In-Line Filters Additional 500kg Counterweight increasing lift capacity 10% Komtrax Exclusive Machine Upgrades Larger and Strengthened; Contoured Cab SAA4D95LE-5 Tier 3 Engine with High Pressure Common Rail Injection System Multi-Function Widescreen Monitor Panel Improvements Optional 8’6” wide blade now covers 24” shoes New double flow pump improves swing acceleration and steering performance Advantages Over PC120LC-6 5-10% more overall lift capacity 8% higher max digging height 12% higher max dumping height 72 dB(A) in cab noise level 27% shorter tail swing radius
Customer Drivers Stability
Comfort Komatsu Delivers! Reliability
Technology
PC138USLC-8 Competitive Highlights – Lift Capacity
Stability
600 mm Shoes 8’2” Arm
Radius
Over Front
+10' Komatsu Komatsu Caterpillar John Deere Kobelco
GL Komatsu Komatsu Caterpillar John Deere Kobelco
-10' Komatsu Komatsu Caterpillar John Deere Kobelco
Model
15'
20'
PC138USLC-2 PC138USLC-8 314C LCR 135C RTS 135SR LC PC138USLC-2 PC138USLC-8 314C LCR 135C RTS 135SR LC PC138USLC-2 PC138USLC-8 314C LCR 135C RTS 135SR LC
100 112 107 93 87
100 110 100 89 90
+10' Komatsu
100 107 97 85 97
100 122 109 96 110
GL Komatsu
100 110 84 93 105
Radius
Over Side
Komatsu Caterpillar John Deere Kobelco Komatsu Caterpillar John Deere Kobelco
-10' Komatsu Komatsu Caterpillar John Deere Kobelco
Model
15'
20'
PC138USLC-2 PC138USLC-8 314C LCR 135C RTS 135SR LC PC138USLC-2 PC138USLC-8 314C LCR 135C RTS 135SR LC PC138USLC-2 PC138USLC-8 314C LCR 135C RTS 135SR LC
100 104 96 94 101
100 105 96 93 104
100 109 99 95 104
100 108 96 92 100
100 110 100 95 102
PC138USLC-8 Competitive Highlights – Lift Capacity vs. Conventional Models
Stability
600 mm Shoes 8’2” Arm
Radius
Over Front
Model
15'
20'
PC138USLC-8 PC120LC-6 Komatsu Caterpillar 312C LC John Deere 120C L EC140B Volvo CX130 Case PC138USLC-8 GL Komatsu PC120LC-6 Komatsu Caterpillar 312C LC John Deere 120C L EC140B Volvo CX130 Case
100 90 86 76 80 86
100 92 91 78 86 70
100 92 91 77 90 68
100 92 90 76 88 68
PC138USLC-8 PC120LC-6 Komatsu Caterpillar 312C LC John Deere 120C L EC140B Volvo CX130 Case
100 99 97 82 98 73
+10' Komatsu
-10' Komatsu
Radius
Over Side
Model
15'
20'
PC138USLC-8 PC120LC-6 Komatsu Caterpillar 312C LC John Deere 120C L EC140B Volvo CX130 Case PC138USLC-8 GL Komatsu PC120LC-6 Komatsu Caterpillar 312C LC John Deere 120C L EC140B Volvo CX130 Case
100 95 101 90 94 84
100 94 100 87 91
100 95 100 86 93 81
100 93 100 84 90 80
PC138USLC-8 PC120LC-6 Komatsu Caterpillar 312C LC John Deere 120C L EC140B Volvo CX130 Case
100 94 100 85 95 81
+10' Komatsu
-10' Komatsu
PC138USLC-8 Exclusive New Features Class leading Contour Operator Cab
Comfort
John Deere utilize a conventional cab that restricts the machines ability PC138 Cab is 10% larger with full contour cab ability with easiest access Cats noise level is the highest with very low operator comfort
PC138USLC-8 Improvements
Try This With The Competition
Play Movie
PC138USLC-8 Improvements Play Movie
Try This With The Competition
PC138USLC-8 Exclusive New Features – High Pressure In-Line Filters
Cat > difficult to get to components and hoses JD > You cannot even get in the door and they claim good serviceability
Top View Down Unique to Komatsu in this size class 100 micron Additional hydraulic system protection
Reliability
PC138USLC-8 Exclusive New Features Rearview Monitoring System (standard)
Cat > has no monitor panel
Technology
PC138USLC-8 Only machine in this size class to have a rear camera
Hitachi just upgraded the 135 series – Tier 3, new monitor panel. JD has not introduced
THIS IS AN OPERATOR CONVIENANCE FEATURE “ SELL IT CORRECTLY”
PC138USLC-8 Improvements Optional blade and roadliner track pads make the PC138USLC-8 a very versatile machine in various applications.
Blade now covers 24” Shoes
Customer Value Drivers Decision Maker
Value Driver
Owner
Operator
Maintenance
Comments
Stability Performance Comfort Reliability Operating Cost (Fuel Consumption)
Technology
Emerging Increasing Fuel Price Emerging Young Operators
PC138USLC-8 Selling Roadblocks Roadblock
Battering Ram
Perceives Conventional Excavator lift capacity and stability is better
Show customer weight of PC138 is heavier and indeed that a look at the lift charts will show 5% over side advantage.
Competition has price advantage
Once the competition has set a vision of low price, it is hard to change. Work with the customer’s vision. Flank with the machine technology and cab.
Cramped to service the machine
Ask customer what they plan to work on? With electronic engine you don’t mess with the injection pump anymore.
Looks – New machine buyers are familiar with conventional style
Show the camera on the counterweight. Show how the cab is designed to give a PC200 cab feel.
*Results from KAC E-Mail Survey
PC228USLC-3 Competitive Highlights •
Superior lifting capacity vs. the competition over the front up to 20’ from swing center
•
Up to 10% more production during truck loading vs. the competition
•
14% faster combined cycle times vs. the competition
•
7% less fuel burned than the competition
•
Confined Space Working Ability! Class Leading Features
•
Komtrax
•
Generous use of castings in work equipment
•
Optional Blade
PC228USLC-3 Competitive Highlights Over Front
Radius Model
+10'
Komatsu Caterpillar Deere Kobelco
GL
Komatsu Caterpillar Deere Kobelco
PC228USLC-3 321C LCR 225C LC 235SR LC PC228USLC-3 321C LCR 225C LC 235SR LC
15' 100 96 92 104 100 84 80 90
20' 100 93 85 103 100 94 89 100
Over Side
Radius Model
+10'
Komatsu Caterpillar Deere Kobelco
GL
Komatsu Caterpillar Deere Kobelco
PC228USLC-3 321C LCR 225C LC 235SR LC PC228USLC-3 321C LCR 225C LC 235SR LC
800 mm Shoes 9’6” Arm
Be Prepared to Flank The Kobelco
Volvo has introduced the EC235C into this market
15' 100 92 88 104 100 98 105 126
20' 100 100 92 122 100 100 104 99
PC228USLC-3 Competitive Highlights
Model
Total Cycle
Cycle Time Breakdown
PC228USLC-3
11.61
Truck Loading
CAT 321CLCR
12.29
JD 225CLC RTS
12.53
KOBELCO 235SRLC
13.20
14.00 12.00 10.00 8.00
3.23
2.82
2.19
1.94
6.00 4.00 2.00
4.21
4.34 2.52
2.66
3.04
2.96
2.12
2.06
4.38
4.58
3.66
2.94
0.00 PC228USLC-3
Load
321CLCR
Swing
225CLC
Dump
14% advantage over Kobelco!
235SRLC
Return
The above chart shows the cycle time for each operating segment. The advanced CLSS hydraulic system of the PC228USLC-3 provides for superior hydraulic flow management and efficiency
PC228USLC-3 Competitive Highlights Truck Loading Test
Komatsu PC228USLC-3
Productivity
Efficiency
Consumption
(Cu. Yd. / Hour)
(Cu. Yd. / Gal)
(Gal / Hour)
503 (100%) 75.4 (100%) 6.66 (100%)
Caterpillar 321C LCR
478 (95%)
66.8 (89%)
7.14 (107%)
John Deere 225C LC
464 (92%)
70.2 (93%)
6.99 (105%)
Kobelco 235SR LC
450 (90%)
71.2 (95%)
6.31 (95%)
PC228USLC-3 Confined Space Working Ability
Our philosophy is “ If the counterweight will clear so must the rest of the machine” The PC228USLC-3 will make your customers more profitable and increase their job scope.
Due to superior design concept of the PC228USLC-3 loading a dump truck that has to stop within inches of the counterweight is not an issue at all.
PC228USLC-3 Confined Space Working Ability
For the competition , watch out for those “ Want to be a Tight tail swing “
How can you make any money if you can’t put the dirt in the truck
A Punch the competition cannot recover from John Deere / Linkbelt/ Kobelco/ Case
PC160LC-7E0 What you need to understand about this size class •Some customers think it should do more but all machines in this size class are tailored to the below 40,000lb tag trailers. •This is the driver of this size class and this size trailer is 80% of the tag a long trailers •Solid Komatsu product •Includes all key features benefits •Castings •High pressure in-line filters
PC160LC-7E0
Next model change to -8
Transportation Requirements CAT 315CL
PC160LC-7E0
16,710
16,740
lb
36,846
36,912
with Thumb kg lb & Q/C
17,407 38,382
17,437 38,448
Ope. Weight kg with 600mm Shoe STD Arm
Tag Trailers = 2 major types 1. 40,000lb capacity 2. 50,000lb capacity
PC160LC-8 EOPS Cab 16,940 +200 37,353 +441 17,637 38,889
Lift Capacity
PC160 315C 160C LC
Overfront Overside 15' 20' 25' 15' 20' 25' 100 100 100 100 100 100 101 101 100 101 101 100 92 94 93 98 99 100
70% of market demand Retail cost $17,200 30% of market Retail cost $26,000
Market Share
PC160 Size Class Final Deliveries
Ka Mkt % Share
FY2004 379 3630 10.4%
FY2005 432 4367 9.9%
FY2006 398 3848 10.3%
Price Increase History
Model
Jan. '05 Mar. '05 May. '05 Jan. '06
PC160LC
100
315CL
100
160C LC
100
1.00% 4.0%
Jan. '07
Total
1.00%
0%
2.00%
2.00%
1.5%
7.50%
3.63%
0%
3.63%
PC220LC-8
Competitive Highlights 11-18% more ft/hr 14-25% better fuel efficiency (ft/gal)
4-11% more yd3/hr with 9-13% better fuel efficiency (yd3/gal)
Up to 10% better than the competition in productivity testing
Up to 12% faster in a consistent truck loading application
Volvo Engineering
High Pressure In-Line Filters
PC220LC-8 Competitive Highlights Trenching Test
Productivity
Efficiency
Consumption
(Feet / Hour)
(Feet / Gal)
(Gal / Hour)
Komatsu PC220LC-8
267 (100%)
36.6 (100%)
7.3 (100%)
Caterpillar 324D L
234 (88%)
28.9 (79%)
8.1 (111%)
John Deere 240D LC
237 (89%)
31.6 (86%)
7.5 (102%)
Volvo EC240B LC
219 (82%)
27.4 (75%)
9.0 (109%)
All Tier 3 Engines *Power Max creates a difference
PC220LC-8 Competitive Highlights Truck Loading Test
Productivity
Efficiency
Consumption
(Cu. Yd. / Hour)
(Cu. Yd. / Gal)
(Gal / Hour)
Komatsu PC220LC-8
568 (100%)
75.19 (100%)
7.55 (100%)
Caterpillar 324D L
547 (96%)
66.38 (88%)
8.24 (109%)
John Deere 240D LC
516 (91%)
68.53 (91%)
7.53 (100%)
Volvo EC240B LC
507 (89%)
65.17 (87%)
7.78 (103%)
PC220LC-8 Competitive Highlights Cycle Time Breakdown – Truck Loading 16.0 14.0 Time (Seconds)
12.0
2.93
10.0 8.0 6.0
2.96
3.43
3.24
1.93
1.95
2.03
2.17
4.35
4.5
4.59
4.52
3.31
3.59
3.73
4.11
PC220LC-8 12.52 Sec
324D L 13.00 Sec
240D LC 13.78 Sec
EC240B LC 14.04 Sec
4.0 2.0 0.0
Return Dump Swing Load
PC220LC-8 Competitive Highlights – Lift Capacity
Radius
Over Front
+10' Komatsu Caterpillar Deere Volvo
GL Komatsu Caterpillar Deere Volvo
Radius
Over Side
Model
15'
20'
25'
PC220LC-8 324D L 240D LC EC240B LC
100 108 103 95
100 106 102 94
100 103 98 93
+10' Komatsu
PC220LC-8 324D L 240D LC EC240B LC
100 103 98 95
100 100 99 92
100 105 101 98
GL Komatsu
Model Caterpillar Deere Volvo Caterpillar Deere Volvo
15'
20'
25'
PC220LC-8 324D L 240D LC EC240B LC
100 105 104 98
100 100 100 105
100 103 101 111
PC220LC-8 324D L 240D LC EC240B LC
100 103 100 116
100 100 98 109
100 103 100 110
800 mm Shoes 10’0” Arm
*Be prepared to flank the CAT with fuel consumption Volvo shows impressive over the side , but is extremely weak over the front Reference the trenching test. You need the mix between front and side to be a solid performer
PC220LC-8 Volvo EC240C LC Control Valve Engineering
PC220LC-8 Notice the straight layout of hoses entering the control valve. Komatsu is smart engineered.
EC240C LC If you had to find a leak, how long would it take you? Notice all of the additional fittings and piping that has high repair time and expense.
PC220LC-8 High Pressure In-Line Filters
A unique feature to Komatsu conventional excavators •A level off additional system protection above a beyond that of just return filters •100 micron screens •Prevents down stream contamination •Komatsu hydraulic pumps are reliable and durable the issue is not here. •Statistically it’s an operator, application or maintenance error that causes a pump failure on a Komatsu excavator. •High pressure in-line filters are on standby should that situation arise, resulting is less downtime and resultant damage.
KOMATSU
PC270LC-8
Strike the Competition Cat 325D Market Map 3 Flanks to attack the 325D Marketing News Competitive Highlights Trenching Test Truck Loading Test Work Equipment – CASTINGS!!
Operator Comfort New cab design with high back seat and console mounted armrests
Komatsu Harmony All major components designed and manufactured by Komatsu
PC270LC-8 Strike the Competition
Legend Legend Blue Blue == PC270 PC270 Yellow Yellow == CAT CAT 325 325
PC270LC-8 Strike the Competition – 3 Flank Attacks 1) Better lift capacity and stability
2) Productivity
Overfront 15' 20' 25' Komatsu 100* 100 100 PC270LC-8 Komatsu PC270LC-8 HD CWT. 100* 105 106 CAT 107* 102 102* 325 D L
3) Fuel Consumption
Overside 15' 20' 25' 100 100 100 108 108 108 104 104 104
One unit is now at Cartersville available for your customers to put it to the test.
PC270LC-8 Competitive Highlights Trenching Test Mode: Power Bucket: 48” Time: 15 Mins Depth: 10’
Productivity
Efficiency
Consumption
(Feet / Hour)
(Feet / Gal)
(Gal / Hour)
Komatsu PC270LC-8
216 (100%)
26.8 (100%)
8.07 (100%)
Caterpillar 325D L
196 (91%)
22.2 (83%)
8.82 (109%)
John Deere 270D LC
192 (89%)
24.5 (91%)
7.84 (97%)
JD 270D LC has slightly better fuel consumption, but significantly less productivity Highlight Fuel Efficiency to the customer, they will move more dirt / gallon of fuel The PC270LC has a significant advantage against the 325D in trenching applications
PC270LC-8 Competitive Highlights Truck Loading
Productivity
Efficiency
Consumption
(Cu. Yd. / Hour)
(Cu. Yd. / Gal)
(Gal / Hour)
Komatsu PC270LC-8
520 (100%)
66.50 (100%)
7.8 (100%)
Caterpillar 325D L
523 (101%)
60.00 (90%)
8.7 (111%)
John Deere 270D LC
479 (92%)
62.00 (93%)
7.7 (99%)
Cat 325D productivity is equal to the PC270LC-8, but fuel consumption is much higher Another scenario to highlight the fuel savings and efficiency with the Komatsu machine
PC270LC-8 Competitive Highlights Truck Loading Cycle Time Breakdown 18.0 16.0
Time (Seconds)
14.0 12.0 10.0
3.38
2.12
2.28
2.35
5.03
5
4.94
3.9
4.31
4.54
PC270LC-8 14.54 Sec
325D L 14.97 Sec
8.0 6.0
3.76
3.49
4.0 2.0 0.0 270D LC 15.59 Sec
Return Dump Swing Load
PC270LC-8 Competitive Highlights – Work Equipment CASTINGS Versatile and economical Can accommodate extremely complex shapes Seamless, one-piece component with uniform toughness and strength
FABRICATION Limited in design and shape Box section design requires more welds and can often be difficult to weld Not uniform, construction of structures from various materials
PC270LC-8 Competitive Highlights – Work Equipment Boom Foot
Boom Tip
One Piece Castings
Fabricated with cast inserts
Fabricated with cast inserts
PC270LC-8 Competitive Highlights – Work Equipment Arm Tip
Cast Tip
Fabricated Tip
Cast Tip
Cast Link
Single piece fabricated link
2 Dog bone links
PC270LC-8 Operator Comfort – Noise Level Cab Closed – dB(A) Komatsu PC270LC-8
64.8
Caterpillar 325D L
68.0
John Deere 270D LC
70.7
Will rival today's luxury automobiles!!
Customer Demo Large Contractor – Trench Box Handling PC270LC-8 PDC
Cat 325D L
Customer Demo Large Contractor – Trench Box Handling Volvo EC290B LC
Customer did not attempt to lift box with the Deere 270D LC
PC308USLC-3E0 Design Concept •
Create the largest machine that can work within a 12 ft lane width
•
Combine the features and components of the PC228USLC, PC300LC, and the 270LC
Class Leading Features •
Komtrax is standard
•
Generous use of castings in the work equipment - reliability
•
Slip resistant plates for improved foot traction during maintenance
•
Dash 7 style multi-color monitor panel
PC308USLC-3E0 Common Components PC270LC Size Class Work Equipment
High Strength Castings
PC228USLC-3 Style Cab Quiet, Comfortable, Easily Accessible
PC270LC Tier 3 Engine, Hydraulics, and Swing Motor
Slip Resistant Plates
17,946 lb Counterweight
Dash 7 Monitor Panel PC300LC Track Frame Assembly PC300LC Swing Bearing
PC308USLC-3E0 - Excellent Stability Overall Track Width (850 mm Shoes)
Model Caterpillar
GL Komatsu Caterpillar
GL Komatsu Caterpillar 850 mm Shoes 10'0" Arm
11’4”
Cat 328D LCR
11’3”
20'
25'
PC308USLC-3 328D LCR
100 109
100 105
100 102
PC308USLC-3 328D LCR
100 100
100* 103
100* 110*
Radius Model
Caterpillar
PC300LC-8
15'
Over Side
+10' Komatsu
11’9”
Radius
Over Front
+10' Komatsu
PC308USLC-3
15'
20'
25'
PC308USLC-3 328D LCR
100 100*
100* 98*
100* 98*
PC308USLC-3 328D LCR
100* 98*
100* 98*
100* 97*
4.4%
PC300LC-8 The PC300LC-8 Flagship Model has the productivity, reliability, and technological features that make it UNRIVALED in its class. Competitive Highlights Only machine to not tip during competitive over front lift test 4% - 6% productivity advantage in truck loading 7% - 13% lower fuel consumption Walkaround Highlights
Cab Structures – Where’s the beef? Hydraulics New Model Upgrades and Advantages New cab design – unrivaled comfort and control New monitor panel with improved attachment flow control Rearview camera Level 3 Komtrax
PC300LC-8 Competitive Highlights Over Front Lift Capacity Ratios at Ground Level 20'
25'
30'
Komatsu
PC300LC-8
100
100
100
Caterpillar
330D L
101
97**
97**
John Deere
350D LC
106
104*
95*
PC300LC only machine not to tip in over the front lift test
This stability will make the machine feel very powerful to operators
Lift capacity is very close between all models
Ratios at 10' Above Ground Level 20'
25'
30'
Komatsu
PC300LC-8
100
100
100
Caterpillar
330D L
96
94
97**
John Deere
350D LC
103
102*
103*
* Tip ** Small Tip, then Stops
800 mm Shoes 10’6” Arm
PC300LC-8 Competitive Highlights Over Side Lift Capacity Ratios at Ground Level 20'
25'
30'
Komatsu
PC300LC-8
100*
100*
100*
Caterpillar
330D L
95*
95*
95*
John Deere
350D LC
93*
96*
95*
Surveys have shown that stability is a key customer value driver in this size class
20'
25'
30'
Slight lift advantage at ground level
Lift capacity is very close between all models at 10’ above ground
Ratios at 10' Above Ground Level
Komatsu
PC300LC-8
100
100*
100*
Caterpillar
330D L
95
95*
95*
John Deere
350D LC
103
102*
103*
* Tip ** Small Tip, then Stops 800 mm Shoes 10’6” Arm
PC300LC-8 Competitive Highlights Truck Loading Test
Productivity (Yd / Hour)
Efficiency (Yd / Gal)
Consumption (Gal / Hour)
Komatsu PC300LC-7E0/-8
664 (100%)
65.7 (100%)
10.11 (100%)
Caterpillar 330D L
639 (96%)
56.2 (85%)
11.38 (113%)
John Deere 350D LC
626 (94%)
57.9 (88%)
10.82 (107%)
• 4% - 6% advantage in productivity – NOTICEBLE DIFFERENCE • 7% - 13% advantage in fuel consumption – NOTICEABLE DIFFERENCE • The customer will move 12% - 15% more dirt per gallon of fuel burned!!!!
PC300LC-8 New Model Upgrades
New Rigid Cab Design
High Back Seat Komtrax Level 3 Console Mounted Armrests
7” LCD Monitor Panel
Effortless Attachment Flow Control
Rearview Monitoring System
Same Reliability and Productivity as the Dash 7E0!!
Customer Demo Large Contractor – Trench Box Handling PC300LC-8
Cat 330D L
Customer Demo Large Contractor – Trench Box Handling Deere 350D LC
Volvo EC330B LC
PC300HD-8 The PC300HD-8 utilizes the same technological features as the LC, but the 22% increase in Lift Capacity gives a “Noticeable Difference” in performance
The Winning Difference Exceptional over side lift capacity and stability with up to 27% advantage over competitive models Superior performance in long arm applications Short arm maximizes truck loading application
Replacing the Competition PC300HD Survey Results and Feedback
New Model Upgrades Same Dash 8 Upgrades as the PC300LC-8!!
PC300HD FD’s 78
80 70
FD Units
60 50 40 30
22 15
20 10 0 2004
2005
2006
PC300HD-8 The Winning Difference Over Side Lift Capacity and Stability Model
900 mm Shoes
+10'
Komatsu Caterpillar Deere Komatsu
GL
Komatsu Caterpillar Deere Komatsu
* Tip
PC300LC-8 330D L 350D LC PC300HD-8 PC300LC-8 330D L 350D LC PC300HD-8
Radius 20' 100 95 96* 103 100* 95* 93* 118
25' 100* 95* 95* 115 100* 95* 96* 120
30' 100* 95* 95* 121* 100* 95* 95* 122*
* Small Tip, the Stops
10’6” Arm
Stability advantage increases with distance from the machine PC300HD-8 only experienced tip at 30’ distance while competitors experienced tip at all distances over the side Ideal scenario for long arm applications Stability is this machine’s Sustainable Competitive Advantage that the competition can’t match
PC300HD-8 The Winning Difference Trenching Performance
Efficiency (Ft / Gal)
Fuel Consumption (Gal / Hour)
Komatsu
PC300HD-8
308 (100%)
29.1 (100%)
10.6 (100%)
Caterpillar
330D L
248 (80%)
21.6 (74%)
11.5 (108%)
260 (84%)
23.3 (80%)
11.1 (105%)
John Deere 350D LC
Productivity (Ft / Hour)
In addition to stability, promote the trenching capability of the HD as well as the LC Superior productivity and low fuel consumption make this machine up to 26% more fuel efficient than the competition One touch Power Max feature allows Komatsu excavators to tear through tough, virgin ground unlike the competition – PROMOTE THIS FEATURE AND THE NOTICEABLE DIFFERENCE IN PERFORMANCE
PC300HD-8 The Winning Difference
Truck Loading Performance Productivity (Ft / Hour)
Efficiency (Ft / Gal)
Fuel Consumption (Gal / Hour)
Komatsu
PC300HD-8
653 (100%)
63.4 (100%)
10.29 (100%)
Caterpillar
330D L
639 (98%)
56.2 (89%)
11.38 (111%)
626 (96%)
57.9 (91%)
10.82 (105%)
John Deere 350D LC
Productivity is very close between these models, but promote the fuel consumption and fuel efficiency in addition to the stability
Help the customer understand the cost savings with lower fuel consumption
PC300HD-8 The Winning Difference Fuel Consumption Example – Truck Loading
Productivity (Ft / Hour)
Efficiency (Ft / Gal)
Fuel Consumption (Gal / Hour)
Komatsu
PC300HD-8
653 (100%)
63.4 (100%)
10.29 (100%)
Caterpillar
330D L
639 (98%)
56.2 (89%)
11.38 (111%)
626 (96%)
57.9 (91%)
10.82 (105%)
John Deere 350D LC
What does 5% and 11% less fuel consumption mean to a customer’s bottom line? Diesel Price = $2.50 / gallon
Komatsu PC300HD-8
Caterpillar 330D L
John Deere 350D LC
Hourly Fuel Consumption (gal)
10.29
11.38
10.82
Daily Fuel Consumption (gal)
82.32
91.04
86.56
Daily Fuel Cost ($)
$
205.80
$
227.60
$
216.40
Annual Fuel Cost ($)
$
64,313
$
71,125
$
67,625
$
6,813
$
3,313
Additional Fuel Cost ($) 8 Hours / Day 2,500 Hours / Year
As the fuel price increases, so will the customer’s savings! Fuel savings alone can justify the PC300HD premium
PC300HD-8 Replacing the Competition A survey was completed consisting of 22 machines Out of these units, 59% of these machines replaced a competitive model of some kind in virtually all applications Residential & Commercial Land Development Utility Demolition / Debris Handling Material Handling Railroad Repair / Derailing Oilfield Services / Pipeline Road Building / Repair Alliance Environmental - Demolition Replaced 2 Cat 330s Was 100% Cat before buying two PC300HDs - Penetrate New Customers with the HD Muschlitz Excavating – Land Development Replaced John Deere 350D Gave reference to another customer for the PC300HD – Expand Current Customer Base with the HD Extreme Excavating – Land Development First experienced the HD at Field Days, then made the decision to go with it – Compete in Demos and use the Cartersville Demo Site
PC400LC-8
Exclusive New Standard Features New Dash 8 Cab Design
High Back Seat Console Mounted Arm Rests
Large 7” LCD Monitor Panel Rearview Monitoring System Improved Attachment Flow Control Komtrax Level 3 Functionality Machine Highlights Optional Variable Gauge Undercarriage Improves Lift Capacity and Stability by 10% over the Fixed Gauge
Competitive Highlights Competitive Testing John Deere 450D LC Comparison
Komatsu Harmony Komatsu vs. John Deere
PC400LC-8 Exclusive New Features Large 7” LCD Screen Simple and user friendly Superior attachment flow control Climate controls
PC400LC-8
345C L
450D LC
PC400LC-8 Exclusive New Features Rearview Monitoring System (standard) Counterweight mounted Optional 2 camera system available View feeds into the 7” monitor panel Robust camera design Does not protrude past the counterweight
PC400LC-8 Machine Highlights Variable Track Gauge Undercarriage Increases machine operating weight Wider track width when extended Improves lift capacity and stability up to 10% Compliant with transportation regulations
Which Undercarriage is the VTG?
Variable Gauge
Fixed Gauge
PC400LC-8 Machine Highlights Fixed Gauge Stability (Over Side) Face up to 13% disadvantage against the 450D LC
Model PC400LC-7EO +10 Komatsu John Deere 450D LC Caterpillar 345C L Volvo EC460B LC PC400LC-7EO GL Komatsu John Deere 450D LC Caterpillar 345C L Volvo EC460B LC
Gauge Fixed VTG Fixed Fixed Fixed VTG Fixed Fixed
15' 100* 108 100 99 100* 91 98* 107*
20' 100* 113* 99* 103* 100* 113* 97* 105*
25' 100* 113* 97* 102* 100* 113* 95* 104*
30' 100* 113* 95* 101* 100* 112* 93* 102*
900 mm Shoes 13’1” Arm
Variable Gauge Stability (Over Side) Only 4 – 5% disadvantage against the 450D LC Not noticeable with stability
Model PC400LC-7EO +10 Komatsu John Deere 450D LC Caterpillar 345C L Volvo EC460B LC PC400LC-7EO GL Komatsu John Deere 450D LC Caterpillar 345C L Volvo EC460B LC
Gauge VTG VTG Fixed Fixed VTG VTG Fixed Fixed
15' 100* 105 97 96 100* 82 89* 97*
20' 100* 105* 91* 95* 100* 104* 88* 96*
25' 100* 104* 89* 94* 100* 103* 87* 95*
900 mm Shoes 13’1” Arm
30' 100* 103* 87* 93* 100* 102* 85* 93*
PC400LC-8 Competitive Highlights Trenching Test
Productivity (Feet / 20 min)
Efficiency (Feet / Gal)
Consumption (Gal / Hour)
Komatsu PC400LC-7E0/-8
140 (100%)
32.1 (100%)
13.1 (100%)
Caterpillar 345C L
100 (71%)
21.1 (66%)
14.2 (109%)
Volvo 460B LC
136 (97%)
34.3 (106%)
11.9 (91%)
The Volvo EC460B LC has slightly less production, but burns less fuel We’ve seen that the Volvo Tier 3 engine on the PC200LC size class is not as fuel efficient as the Tier 2 – Make sure the customer is evaluating the correct model Use key strengths to flank competitive weaknesses: • Technology – monitor panel • Operator Comfort – new cab design • Attachment flow control • VTG Stability advantage
PC400LC-8 Competitive Highlights Truck Loading Test
Productivity (Yd / Hour)
Efficiency (Yd / Gal)
Consumption (Gal / Hour)
Komatsu PC400LC-7E0/-8
809 (100%)
71.3 (100%)
11.4 (100%)
Caterpillar 345C L
760 (94%)
59.8 (84%)
12.7 (112%)
Volvo 460B LC
790 (98%)
78.1 (110%)
10.1 (89%)
The PC400LC is the most productive machine Flank Cat 345C L with production and fuel efficiency – major strength Use the same key strengths to flank competitive weaknesses against Volvo
PC400LC-8 Competitive Highlights – John Deere 450D LC Trenching Test Item Model Komatsu PC400LC-8 John Deere 450D LC
Production (ft/hour) 238 (100%) 171 (72%)
Fuel Efficiency (ft/gal) 18.03 (100%) 14.11 (78%)
Fuel Consumption (gal/hour) 13.2 (100%) 12.1 (92%)
Production (yd3/hour) 744 (100%) 649 (87%)
Fuel Efficiency (yd3/gal) 58.47 (100%) 55.57 (95%)
Fuel Consumption (gal/hour) 12.73 (100%) 11.67 (92%)
Truck Loading Test Item Model Komatsu PC400LC-8 John Deere 450D LC
PC400LC-8 Competitive Highlights – 450DLC SIZE PERCEPTION – 5 POINTS Fabricated Work Equipment Black Work Equipment • Makes the work equipment look physically bigger • Differentiates work equipment from the rest of the machine
• Not as much casting content • Requires large boom foot, tip and arm tip • Boom and arm are physically bigger than the PC400 because they have to be
• Also done by Volvo
Ladder • Adds height and gives machine a bigger feeling
3 Top Rollers vs. 2 • Carries flat across the top of the track, not sloped • Looks very similar to a PC600 or PC800 • Makes the track look physically bigger
Catwalk – Not a deck guard! • Adds width and gives machine a bigger feeling • PC400LC pump room accessible from ground level
PC400LC-8 Komatsu Harmony – ALL MODELS All major components are exclusively designed and manufactured by Komatsu Reliability = KEY CUSTOMER VALUE DRIVER Even the Castings! Hydraulic Cylinders Valves Engine Hydraulic Pumps
Truly a Komatsu Machine
PC400LC-8 Komatsu Harmony – ALL MODELS All major components are exclusively designed and manufactured by Komatsu Reliability = KEY CUSTOMER VALUE DRIVER John Deere 450D LC Hitachi Built Machine – Painted JD Colors Isuzu Engine Who services the engine. JD or Isuzu???? Make sure you check.
Customer Demo Large Contractor – Trench Box Handling PC400LC-8
Cat 345C L
Customer Demo Large Contractor – Trench Box Handling Deere 450D LC
Volvo EC460B LC
PC600LC-8
Competitive Highlights Machine weight comparison Transportation advantage Lift capacity Boom and arm castings
PC600LC-8 Competitive Highlights – Machine Weight Excavator Machine Weights (lbs) Manufacturer
Model
Complete Machine (A)
Bucket (B)
Arm (C )
Boom (D)
Counterweight (E)
PC600LC-8
132,280
5,356
7,165
11,023
29,762
John Deere
650D LC
152,190
7,273
7,980
14,440
24,471
Caterpillar
365C L
149,540
5,390
7,900
14,100
20,500
Komatsu
• The PC600 LC-8 is 17,260 – 19,910 lb lighter than the competition and still has superior lifting capacity, speed, and stability.
• This weight difference allows the PC600LC-8 to be transported from site to site with less difficulty than the competition.
• The simplicity of transportation of this machine has been a key advantage for those customers who require frequent machine relocation.
PC600LC-8 Competitive Highlights – Trailer Load Study Trailer Load Capacities Number of Axles
8 Axle
11 Axle
13 Axle
GVW (lbs)
150,000
175,000
225,000
Trailer Weight (lbs)
55,000
60,000
65,000
Load Capacity (lbs)
95,000
115,000
160,000
PC600LC-8 Transportation Study – PC600LC-8
Machine
Counterweight
+
78,974 lb
29,762 lb
Boom
+
11,023 lb
Arm
+
7,165 lb
Bucket
+
5,356 lb
Cumulative Total Machine Weight 78,974 lb
108,736 lb
119,756 lb
126,924 lb
132,280 lb
Base Machine & Boom
A market survey showed that many customers only had to remove the bucket and arm to move on an 11 axle trailer.
8 Axle Trailer – 95,000 lb Load Limitation
11 Axle Trailer – 115,000 lb Load Limitation
13 Axle Trailer – 160,000 lb Load Limitation Note: The weights illustrated above may vary based on the selected specification.
PC600LC-8 Transportation Study – JD 650D LC
Machine
98,026 lb + 24,471 lb Cumulative Total Machine Weight 98,026 lb
Boom
Counterweight
122,497 lb
8 Axle Trailer 95,000 lb Load Limitation
+
14,440 lb 136,937 lb
Arm
+
7,980 lb
Bucket
+
144,917 lb
7,273 lb 152,190 lb
In order to transport on an 11 axle trailer, the bucket, arm, and boom must be removed on the JD 650D LC.
11 Axle Trailer – 115,000 lb Load Limitation
13 Axle Trailer – 160,000 lb Load Limitation Note: The weights illustrated above may vary based on the selected specification.
PC600LC-8 Transportation Study – Cat 365C LC
Machine
Counterweight
101,650 lb 20,500 lb + Cumulative Total Machine Weight 101,650 lb
122,150 lb
Boom
+
Arm
14,100 lb 136,250 lb
8 Axle Trailer 95,000 lb Load Limitation
+
7,900 lb
Bucket
+
144,150 lb
5,390 lb 149,540 lb
In order to transport on an 11 axle trailer, the bucket, arm, and boom must be removed on the Cat 365C L.
11 Axle Trailer – 115,000 lb Load Limitation
13 Axle Trailer – 160,000 lb Load Limitation
Note: The weights illustrated above may vary based on the selected specification.
PC600LC-8 Lift Capacity – Over Side OVER SIDE "CS"
+10
Komatsu John Deere Caterpillar
Model PC600LC-8 650D LC 365C L
GL
Komatsu John Deere Caterpillar
PC600LC-8 650D LC 365C L
Komatsu John Deere Caterpillar
PC600LC-8 650D LC 365C L
-10
Manufacturer Model Arm Size Shoe Size
Komatsu PC600LC-8 11'6" 900 mm
John Deere 650D LC 11'10" 900 mm
10'
100 70
Caterpillar 365C L 11'10" 900 mm
15'
20' 100 101 101
25' 100 99 100
30' 100 99 100
100 70
100 98 99
100 99 100
100 97 98
100 90 69
100 98 99
100 98 100
100 95 98
PC600LC-8 Boom and Arm Castings Komatsu continues to utilize castings throughout the boom and arm in all the high load areas subject to impact and torsional twisting. Large castings have much greater ability to distribute working loads evenly in these critical areas over the plate welded designs of competitive units.
Boom tip
Boom foot
Arm tip
Designed and built with Durability and Reliability as the main objective
PC800LC-8 Machine Highlights •
High Pressure In-Line Filters
•
Arm quick return valve
•
Productivity
•
Hydraulically driven, variable speed, reversible cooling fan
•
Working Modes
Competitive Highlights •
Cycle Time Analysis
•
Lift Capacity Comparison
PC800LC-8 High Pressure In-Line Filters…. What do they do? High Pressure In-Line Filters •
100 micron filters located on the control valve inlet
•
Provides an additional level of hydraulic system protection
•
Minimizes hydraulic system damage in the unlikely event that a pump failure occurs
Standard on all conventional excavator models Not available on the PC228USLC-3 and PC308USLC-3 Not Available on the JD 850D LC and Cat 385C L
PC800LC-8
Who can name this feature? Arm Quick Return Valve •
•
Fuel Efficiency •
Reduction of hydraulic loss through quick return circuit
•
Improved efficiency lowers fuel consumption
Productivity •
Quick return circuit allows faster arm dumping speed
PC800LC-8 Arm Quick Return Arm Quick Return Valve vs. Competition Model Item Arm dumping speed Bucket dumping speed
sec sec
Komatsu PC800/850-8R 3.7 3.4
Komatsu PC750/800-7 4.1 3.7
Hitachi ZX850/870H-3 INA INA
CAT 385C INA INA
.7 Seconds Faster
What can 0.7 seconds mean to productivity? A simple truck loading example…… Cycle Time (sec)
22.0
21.3 .7 sec
Passes Truck (#) Spot Time (sec) 3 Bucket Size (yd ) Efficiency (min / hr) Hourly Productivity (yd / hr)
4 15 6.0 50 175
4 15 6.0 50 180
Hours / Day Daily Productivity (yd / day)
8 1,398
8 1,437
300 419,417
300 431,138
Days / Year Annual Production (yd)
5 yd / hr 39 yd / day 11,720 yd / yr
PC800LC-8 Cooling Fan What’s unique about the PC800LC-8 cooling fan? Hydraulically Driven / Variable Speed •
Electronically controlled, variable speed
•
Fan speed changes according to coolant temp, hydraulic oil temp, and ambient temp
•
Efficient use of engine horsepower, reduces parasitic fuel consumption
•
Low noise at low ambient temperature (approx 3 dB reduction)
•
Reversible to clean cooling unit
•
Also standard on the PC600LC-8
And what about the competition? Model Item
Fan type
Komatsu Komatsu PC800/850-8R PC750/800-7 Electroniccontrolled, Engine direct hydraulic drive fan drive, variablespeed fan
Hitachi CAT ZX850/870H-3 385C ElectronicElectroniccontrolled, controlled, hydraulic drive, hydraulic drive, variable-speed variable-speed fan fan
PC800LC-8 Cooling Fan Play Movie
Play Movie
PC800LC-8 Working Modes Power Mode •
Maximum Power, Fast Cycle Times, Maximum Production
Economy Mode •
Good Cycle Times
•
Lower Fuel Consumption
•
4 Selectable Levels
Heavy Lift Mode •
Boom Lifting Force Increased by 10%
Swing Priority Mode •
For more efficient truck loading at 180 degrees
PC800LC-8 Working Modes What is Two Boom Mode Setting? What are the modes? Smooth Mode: While gathering blasted rocks with the arm, lifting of machine front is prevented and shock due to machine falling is reduced. As a result, gathering material with arm is executed smoothly. Power Mode: Boom down force is maximized, for ditch digging and box digging operation in hard ground. Also standard on the PC300LC/HD, PC400LC, PC600LC-8
PC800LC-8 Working Modes What is Shockless Boom Control? The PC800LC-8 features a shockless boom control (double-check slow return valve) which automatically reduces the amount of vibration present when operating the boom. Operator fatigue is reduced. Also standard on the PC600LC-8
PC800LC-8 Cycle Time Analysis Cycle time testing completed at Cartersville Demo Site CYCLE TIME BREAKDOWN SUMMARY 25.00
20.00
6.15 5.51 3.52
15.00
3.53
10.00
5.68
6.39
5.00 6.86
7.62
PC800LC-8
JD 850D LC
0.00
Load Time
Swing Time
Dump Time
Return Time
Excavator Model
PC800LC-8
JD850D LC
Average Total Cycle Time (min)
1.43
1.70
Ratio
1.00
1.19
PC800LC-8 Over Front Lift Capacity Radius Model +10'
GL
Komatsu Deere Caterpillar Case
PC800LC-8 850D LC 385C L CX800
Komatsu
PC800LC-8 850D LC 385C L CX800 PC800LC-8 850D LC 385C L CX800
Deere Caterpillar Case
-10'
Komatsu Deere Caterpillar Case
* Tip
20' 100* 113* 102* 100* 104* 95* 100* 108* 97* 88*
25' 100* 109* 112* 100* 111* 106* 100* 111* 98*
30' 100* 108* 110* 99* 100* 110* 105* 95* 100* 112* 97* 89*
Max 100* 50* 102* 100* 47* 101 100* 58* 97*
PC800LC-8 Over Side Lift Capacity Radius Model +10'
Komatsu Deere Caterpillar Case
GL
-10'
* Tip
Komatsu Deere Caterpillar Case Komatsu Deere Caterpillar Case
PC800LC-8 850D LC 385C L CX800 PC800LC-8 850D LC 385C L CX800 PC800LC-8 850D LC 385C L CX800
20' 100* 97 81 100 93 82 100 107 95 83
25' 100 103 92 0 100 104 92 100 105 93 0
30' 100 104 90 78 100 104 89 77 100 104 90 79
Max 100 0 55 86 100 60 84 100 0 71 87
Ownership and Operating Cost Calculation Program
O&O Cost Calculator • Designed to provide a rough estimate of equipment costs for general applications by using default values • 1 Simple Page – Input and Output • Extranet Based • Covers the entire CE product offering • D31 – D275 • GD555 – GD675 • HD325 – HD605 / HM300 – HM400 • PC138 – PC1250 • WA150 – WA700
• Default information is provided, but it is highly recommended for the user to input the accurate details for each specific deal
O&O Cost Calculator
O&O Cost Calculator Inputs Model Selection – Select any Komatsu CE model using a pull down menu – will change default values Operating Condition – Select light, medium, or heavy depending on the application. This will change the default values for: Residual value Fuel consumption Tire / track life Repair cost per hour
Purchase Price – Default value for every model, but user should adjust for each deal – should include tires and tracks Tire / Track Price – Default value for every model, but should be specific for each deal. Significant portion of operating cost
O&O Cost Calculator Inputs Depreciation Period – Defines the period of time that the selected model will be depreciated over – Straight Line Annual Operating Hours – Should reflect the customer’s actual application Residual Value – Default value for every model, but user should use historical information or contact Komatsu Re-Marketing for additional information Interest Rate – Refers to the interest to finance the investment. Whether the investment is covered by customer’s own fund or covered by debt, the interest will be an equal amount. User needs to input annual interest rate (%) Insurance per Year – Default is based on the annual residual value of the machine - Input as ($/yr)
O&O Cost Calculator Inputs Fuel Consumption – Default value based on model and operating condition. You can use Komtrax to input actual customer fuel consumption Fuel Cost –User input Tire or Track Life – Default value, but input actual cost. This will determine the hourly operating cost for tires or tracks Pm Cost per Hour – Includes greasing, oil, filters, check/inspect/clean and includes a labor rate of $70 per hour. Should be adjusted to reflect customer’s maintenance practices Repair Cost per Hour – should be based on data accumulated in the past. If such data are not available, the default provides costs from general application ($/hr) Operator Cost per Hour – User input
O&O Cost Calculator Inputs
Green question mark will bring up explanation or additional information
Machine specs can also be accessed from this page
O&O Cost Calculator Output