OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION
Service Handling
Page:
1 / 14
OVF20
Date:
28-Aug-1996
OVF20 Service Handling
Auth Author oriizati zation on Da Date D1 D1:
12-Jun -Jun--19 199 96
Running on PCB:
GBA 26800 H
Software Version:
GAA 30158 AAD
Document Revision: Date 16-Feb-1996 28-Aug-1996
Author G. Priebe G. Priebe
Page 1 - 13 1,5-14
Comment Original Document replace
Copyright 1996, OTIS GmbH Berlin. No part of this document may be copied or reproduced in any form or by any means without the prior written consent of OTIS GmbH.
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
PRODUCT ADMINISTRATION
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2 Service Handling
Page:
2 / 14
OVF20
Date:
28-Aug-1996
Table of Contents 1 Event Logging MCB ΙΙ .................................................................. ................................. ............................................... .............. 3 2 List of Parameters Parameters .............. ...................... ............... .............. ............... ............... .............. ............... ............... .............. ............. ...... 7 3 Shut Down Error Handling Handling .............. ..................... .............. ............... ............... .............. ............... ............... .............. ......... 8 4 Preventive Maintenance......................................................................... Maintenance ............................................................................. .... 9 5 Replacemen Replacementt of Spare Parts ............. ................... ............. ............. ............. ............. ............. ............. ............. .......... ... 10 6 Hints for Parameter Adjustment when Exchanging Spare Parts .......... 13 6.1 Capacitor Board Board ................................................. .......................................................................... .................................................. .............................. ..... 13 6.2 Fan Fan
...... ......... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ...... ..... .. 13
6.3 EEPROM ................................................ ......................................................................... .................................................. ......................................... ................ 13
7 List of Spare Parts .................................................................................... 14
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION
Service Handling
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3 / 14
OVF20
Date:
28-Aug-1996
1 Event Logging MCB ΙΙ Name : Date : Loc . : < Test Test = 2>
________________ ________________ ________________ < Part Part = 4 >
Number of runs : Actual Time / Day
EEP
< Self Self = 3 > EPROM
RAM
EPROM ________________ Version _____30158______ Package Duty ______kW /____V /____A / Remarks:_________________ Remarks:______________________________ _________________________ _________________________ _______________________ __________ _________________________ _____________________________________ _________________________ __________________________ ______________________ _________ _________________________ _____________________________________ _________________________ __________________________ _______________ __ < Test = 2 >
< DataLog = 5 >
Direction - Up tcr up tcr do xxx I S PGN Slip I t Fcomp ( .01% ) _____________ Direction - Down tcr up xxx tcr do I S PGN Slip I t Fcomp ( .01% ) _____________
xxx
xxx
%
%2
Fred ( 0.1% ) _____________ xxx
xxx
%
%2
Fred ( 0.1% ) _____________
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION
Service Handling
Page:
4 / 14
OVF20
Date:
28-Aug-1996
Abs Operat Time ____ : ____ : ___ ___ ___ (time) (days) (years) , , ,
Part:
Abs Cap Board in use Day : ____ Year : ____
Fan in use ____ : ____ : ___ ___ ___ (time) (days) (years)
Abs No. of Runs _________ E2P Write Cycle _________
For „actual“- ( <2> <2> <1>) and „saved ” ( <2> <2> <2>) events Please fill the chart in case of an error. 0 SYS: Warmstart FATAL ERROR
34 not used
68 not used
1 SYS: Shut Down FATAL ERROR
35 not used
69 DRV: PVT Fail FATAL ERROR
2 SYS: DDP FATAL ERROR
36 not used
70 DRV: Speed Msmt ERROR
3 SYS: E2P missing FATAL ERROR
71 DRV: >Speed FATAL ERROR
Information
37 M C: EMERGNCY ST FATAL ERROR 38 M C: Command Lst ERROR
5 SYS: E2P Default Information
39 M C: FR w/o Learn ERROR
73 DRV: Open Loop ERROR
6 SYS: E2P UnvPara WARNING
74 DRV: Rollb Start ERROR 75 DRV: Rollb Stop ERROR
8 SYS: PckgTst Err ERROR
40 M C: WT F SWITCH WARNING 41 M C: MC + SafetyCh FATAL ERROR 42 M C: U/D lost FATAL ERROR
9 SYS: Power Fail FATAL ERROR
43 M C: SafetyChain FATAL ERROR
77 DRV: Phase Down FATAL ERROR
10 SYS: <24V Supply FATAL ERROR
44 M C: Chk SW Sig FATAL ERROR
78 DRV: Over Load FATAL ERROR
4 SYS: E2P written
7 SYS: Inputs Lost ERROR
72 DRV:
76 DRV: Encoder Dir ERROR
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
Part:
4 - AA3
No.:
GBA 26800 H III
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PRODUCT ADMINISTRATION
Service Handling
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5 / 14
OVF20
Date:
28-Aug-1996
11 SYS: <15V Supply FATAL ERROR
45 M C: Chk DBD Sig FATAL ERROR
79 not used
12 SYS: Inv-Relay FATAL ERROR
46 M C: Chk RDY Sig FATAL ERROR
80 not used
13 SYS: Int O_Flow WARNING
47 not used
81 not used
14 SYS: Calc Time WARNING
48 not used
82 not used
15 SYS: 1LS + 2LS ERROR
49 not used
83 not used
16 SYS: ADC Offset ERROR
50 not used
84 not used
17 SYS: HSO Buf Ful ERROR
51 MLS:
85 not used
18 not used
52 MLS:
86 LRN: Learn abort FATAL ERROR
19 not used
53 MLS: Stop in LS WARNING
87 LRN: < Mag Len FATAL ERROR
20 not used
54 MLS: /T <> IP WARNING
88 LRN: > Mag Len FATAL ERROR
21 INV: >Heat Packg FATAL ERROR
55 MLS: Inp Error ERROR
89 LRN: Mag Len Var FATAL ERROR
22 INV: >Volt DC FATAL ERROR
56 MLS: 1LS Ini Dec WARNING
90 LRN:
23 INV: Link Down ERROR
57 MLS: 2LS Ini Dec WARNING
91 LRN: >Floor Dist FATAL ERROR
24 not used ERROR
58 MLS: Event Miss WARNING
92 LRN: Too many LV FATAL ERROR
25 INV: U_DC Meas ERROR
59 MLS: SL Missed FATAL ERROR
93 not used
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION
Service Handling
Page:
6 / 14
OVF20
Date:
28-Aug-1996
26 not used ERROR
60 MLS: LV Missed FATAL ERROR
94 not used
27 INV: >Curr Motor FATAL ERROR
61 MLS: LV lost FATAL ERROR
95 not used
28 INV: Temp meas. ERROR
62 MLS: LV Count Err WARNING
96 not used
29 INV: brake chopp FATAL ERROR
63 MLS: LV Trig Err WARNING
97 not used
30 INV: UDC ELGA ERROR
64 not used
98 not used
31 INV: Err undefnd ERROR
65 not used
99 SYS: Msg Lost INFORMATION
32 not used
66 not used
33 not used
67 not used
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION
Service Handling
Page:
7 / 14
OVF20
Date:
28-Aug-1996
2 List of Parameters Loca Lo cati tion on:: __ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ___ _
SW-v SW-ver ersi sion on:: __ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ __
Name:
Date:
_________________________
--------------------------------------
__________________________
Adjusted Parameters
--------------------------------------------
Contract-Parameter ( <3> <1>) NOM FREQ [0,1Hz] __________ (500) N SYN SYN MOTO MOTOR R [[rp rpm] m] __ ____ ____ ____ ____ __ (150 (1500) 0) ENCODER TRACES __________ (1) DDP [s] __________ (20) ACC PRECTR __________ (6) TOP FLOOR __________ (1)
CON SPE [0,01m/s] ENCO EN CODE DER R PU PULS LSES ES 2LV CONTR TYP SLIP LOAD [0,1%fn] FLOORS IN 1LS
___________ (100) ____ __ ____ ____ ____ ___ _ (0) (0) ___________ (0) ___________ (0) ___________ (80) ___________ (1)
Drive-Parameter ( INS SP SPE [0,01m/s] SHR SPE [0,01m/s] CRE SPE [0,01m/s] 2 DEC [0,01m/s ]
<3> <2>) __________ (5 (50) __________ (0) __________ (8) __________ (100)
NOM SP SPE [0,01m/s] REL SPE [0,01m/s] 2 ACC [0,01m/s ) 3 JERK [0,01m/s ]
___________ (1 (100) ___________ (0) ___________ (100) ___________ (133)
Vane-Parameter ( IPU DLY [mm] LV DLY UP [mm] 1LS DLY [mm] SLU DLY [mm]
<3> <3>) __________ (120) __________ (50] __________ (50) __________ (50)
IPD DLY [mm] LV DLY DOWN [m [ mm] 2LS DLY [mm] SLD DLY [mm]
___________ (120) ___________ (50) ___________ (50) ___________ (50)
PREMAG PER [10ms] PRET SLOP DRP BK DLY [10ms] DEMAG PER [10ms]
___________ (5) ___________ (10) ___________ (45) ___________ (5)
N CTR : Ti [10ms] SLIP LIMIT [%fn]
___________ (10) ___________ (22)
Uacc Udc
___________ (1100) ___________ (600)
Start / Stop-Parameter ( <3> <4>) LFT BK DLY [10ms] __________ (0) PRET FREQ [0,1Hz] __________ (2) RMP DWN T2 T2 [10ms] __________ (50) EL HLT PER [10ms] __________ (20) Contro Control-Pa l-Parame rameter ter ( <3> <5> <1>) N CTR : kp [%] __________ (60) N CTR : Td [10ms] __________ (10) Red I1 Limit [%] __________ (195) U/f-Para U/f-Paramete meterr ( <3> <5> <2>) Ustart [0,1%Un] __________ (20) Uslip [0,1%Un] __________ (150)
[0,1%Un] [V]
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION
Service Handling
Page:
8 / 14
OVF20
Date:
28-Aug-1996
3 Shut Down Error Handling Following events course a "Shut Down" (immediate stop) through which in addition to occured error the inverter will block immediately or only after repeated appearance in sequence. Reason
A
B C
D
E F G H I
Temperature Error temperature of heat link larger than 85 °C (error message 30 appears already from 80°C) Voltage Error 24V od. 15V power supply defective Error in Power Part of Package Overload current IGBT Overload current motor Overvoltage input circuit Undervoltage input circuit Error in brake-IGBT Speed Errors Overspeed Underspeed LV-Signal missed Overweight Motor phase missing Motion Commands with coded interface are absent (only CONTR TYPE = 2 or 4) DDP
Error no.
Blocking of inverter after "x"sequences
22
1
10 11
2* 2*
25 27 21 23 29
4 4 2* 6* 4**
71 72 60 78 77 38
4 4 8 4 3 5
2
1
The errors B upto H don't already cause at first appearance the blocking of inverter instead only after repeated appearance. The errors A and I cause blocking immediately. * These errors cause complete switch off of inverter after corresponding number of appearances . ** Faults of „Brake“-IGBT bring a complete switch off of inverter if they occur during stillstand for longer time. By that a overheating of brake resistor should be prevent. In case the inverter had been blocked due to errors B upto H it is possible to compensate the inverter blockage by means of Service Tool. Connect the Service Tool and after push of the following error message will display:
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION First line: SUPPPLY INVERTER SPEED LV OVERLOAD PHASE MCOMM COMMA AND
Part:
Service Handling
Page:
9 / 14
OVF20
Date:
28-Aug-1996
(error B) (error C) (error D) (error E) (error F) (error G) (err error H)
Second Second line: line: clear? clear? ( ( <5>) <5>) Push <5> simultaneous for about 10 sec to cancel the error. The inverter is ready again. Attention! Before starting the drive again the cause for error have to found and eliminated on the other hand the inverter can be distroyed.
4 Preventive Maintenance The preventive replacement of spare parts, such as capacitor board, fan and EEPROM, is supported by the Service Tool. Maintenance menu: < M > < 2 > < 8 > Status = 1
Set = 2
1 Shows time of use of the package, package, capacitor board, fan and EEPROM 2 Allows to change the the time of use of the spare parts Be careful when usingg this feature ! feature ! (see chapter 4)
Test =2 Maint = 8 Status = 1 Status = 1
Set = 2
Abs Operat Time hh:mm:ss dddyy
Displays the absoulte operating time
↓
< GO ON > ↓
Abs No. of Runs 00000000 ↓
< GO ON > ↓
0000000 =absolute number of runs
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION hh: hh: mm: ss: ss: ddd:: ddd yy:
Part:
numbe num berr of hou ourrs number number of of minute minutes s numb mber er of s sec eco ond nds s number number of days days number of of ye years
Service Handling
Page:
10 / 14
OVF20
Date:
28-Aug-1996
↓
Cap Board in use Day: ddd Year: yy
Displays the time of use of the capacitor board
↓
< GO ON > ↓
Fan in use hh:mm:ss dddyy
Displays the time of use of the fan
↓
< GO ON > ↓
xxxxx : number of EEPROM write cycles
E2P Write Cycle xxxxx
5 Replacement of Spare Spare Parts The OVF20 package requires preventive maintenance. The components that should be preventatively replaced have the following proposed life times: • Capa Capaci cito torr boa board rd:: 8 yea years rs • Fan: 20000 hours 65500 write cycles • EEPROM:
When the end of life time of a spare part is comin up, then the Service Tool displays several instructions. After pressing <2><8> one or more messages will appear: <2><8>
CHANGE „SPAREPART“ Day: ddd ↓
< GO ON >
“SPAREPART”:CAP “SPAREPART”:CAP BOARD E2P FAN ddd: days of of th the sp spare pa part’s rest lifetime
↓
Status = 1
Set = 2
When the lifetime of a spare part has ended, one or more messages will appear:
<2> <8>
CHANGE „SPAREPART“ lifetime exceed ↓
< GO ON >
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
Part:
4 - AA3
No.:
GBA 26800 H III
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PRODUCT ADMINISTRATION
Service Handling
Page:
11 / 14
OVF20
Date:
28-Aug-1996
↓
Status = 1
Set = 2
After replacing a spare part, the time of use in the maintenance service menu has to be changed. Caution! These parameters should normally not be changed. These parameters have to be written only if either the capacitor board, fan or EEPROM has been replaced. Parameters can’t be changed when the car is running. <2><8> Status = 1
Set = 2
<2>→
!! SENSITIVE !! !! PARAMETERS !! ↓
< GO ON > ↓
hh : hours mm : minutes ss : seconds ddd : days yy : years
New System Time? hh:mm:ss dddyy
New package time of use
↓
< GO ON > ↓
New No. of Runs? xxxxxx
New absolute number of runs
↓
< GO ON > ↓
New CB Time? Day: Day: ddd Year: Year: yy
New capacitor board time of use (0 for a new CB)
↓
< GO ON > ↓
New Fan Time? Day: Da y: dd ddd d Year Year:: yy
New fan time of use (0 for a new fan)
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
PRODUCT ADMINISTRATION
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2 Service Handling
Page:
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OVF20
Date:
28-Aug-1996
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
PRODUCT ADMINISTRATION
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2 Service Handling
Page:
13 / 14
OVF20
Date:
28-Aug-1996
6 Hints for Parameter Parameter Adjustment when Exchanging Spare Spare Parts 6.1 Capacitor Board 1. Replace the capacitor board 2. Press <2><8><2><2><8><2>... until “New CB Time?” appears. 3. If the capacitor board is a “new” part (never used before) then set “Day” and “Year” to zero (press “0” 5 times”). If the capacitor board is not a “new” part, then enter the amount of days and years that it has already been running. 4. Press . 5. Press <2><8><1> The new used-lifetime of the capacitor board is now shown in the maintenance status menu.
6.2 Fan 1. Replace the fan. 2. Press <2><8><2>... until “New Fan Time?” appears. 3. If the fan is a “new” part (never used before) then set “Day” and “Year” to zero ( press “0” 5 times”). If the fan is not a “new” part, then enter the amount amount of days and years that it has already been running. 4. Press . 5. Press <2><8><1> The new used-lifetime of the fan is now shown in the maintenance status menu.
6.3 EEPROM 1. Press <2><8><1> 2. Press and note the following values:
3. 4. 5.
6.
- Abs Operat Time - Abs No. of Runs - Cap Board in use - Fan in use Replace the EEPROM after switching off. Press <2><8><2> Press and enter the noted values (from step 2) into the Service Tool: New S Sy ystem Ti Time? <- Ab Abs Op Operat Ti Time New No. of Runs? <- Abs No. of Runs (fill in the higher denominations denominations with zeroes) New CB Time? <- Cap Board in use New Fan Time? <- Fan in use (only the number of days and years is required) Press <2><8><1>
The new parameters are now shown in the maintenance status menu.
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
Part:
4 - AA3
No.:
GBA 26800 H III
Vin Vintage age: 01 / 2
PRODUCT ADMINISTRATION
Service Handling
Page:
14 / 14
OVF20
Date:
28-Aug-1996
7 List of Spare Parts Package OVF20-
Voltage 220 V without APD with APD
Power 3 kW 5 kW 9 kW 15 kW
Filters
GBA 21150... ... EL10 ... FL10 ... GL10 open
... E10 ... F10 ... G10 open
APD Voltage 220V Voltage 480V
Power 3 kW 5 kW 9 kW 15 kW
CHF
GAA 657... ... A10 ... A20 ... G10 open
Voltage 220V
Power 3 kW 5 kW 9 kW 15 kW
... A10 ... B10 ... C10 ... D10
Value
... AL10 ... BL10 ... CL10 ... DL10
APDL Voltage 220V Voltage 480V GAA 605... ... L10 ... L10 open open
... A10 ... A10 ... A20 GBA 657 A30
Voltage 480V
... L10 ... L10 ... L10 open
Value
GO...GAA 234 open open open open
... R20 ... S20 ... T20 ... AL10
Spare Part on MCB ΙΙ
Spare Part No.
MCB ΙΙ EPROM EEPROM
GBA 26800 H1 GAA 30158 AAD1 GO 616 BP6
Capacitor Board CB
Voltage 220V
Power 3 kW 5 kW 9 kW 15 kW
Voltage 480 V without APD with APD
GBA 26800... ... S10 ... S10 ... AG10 open
Voltage 480V
... R10 ... R10 ... K10 ... N10
6,5 A / 19,5 mH 10,0 A / 9,0 mH 16,0 A / 5,0 mH 26,0 A / 2,9 mH
OTIS
FIELD COMPONENT MANUAL
European and Transcontinental Transcontinental Operations
PRODUCT ADMINISTRATION Main Relays Inverter Relay INV Charge Relay CHRG
Fan Power 3 kW 5 kW 9 kW 15 kW
Resistor Box Power 3 kW 5 kW 9 kW 15 kW
Part:
4 - AA3
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GBA 26800 H III
Vin Vintage age: 01 / 2 Service Handling
Page:
15 / 14
OVF20
Date:
28-Aug-1996
GAA 638 ... ... AG7 ... R2
Voltage 220V GAA 713... ----------... A2 open
Voltage 220V GAA 9673... ... GV 21 ... GV 22 ... GV 23 open
Voltage 480V -----... A1 ... A3 ... A2
Voltage 480V ... GV 4 ... GV 2 ... GV 6 ... GV 20
