Service Manual FMA2
Version: 12/2014 English
Kverneland Nieuw-Vennep B.V. Hoofdweg 1278 NL-2150 BA Nieuw-Vennep The Nederlands
FlowMaster
English
Deutsch
Français
yellow
gelb
jaune
orange
orange
orange
red
rot
rouge
green
grün
vert
blue
blau
bleu
black
schwarz
noir
brown
braun
brun
white
weiß
blanc
grey
grau
gris
yellow / black
gelb / schwarz
white / black
weiß / schwarz
blanc / noir
grey / red
grau / rot
gris / rouge
white / blue
weiß / blau
blanc / bleu
page 1
jaune / noir
Kverneland Group
FlowMaster Contents CONTENTS ........................................................................................................................................................... 2 1
ELEMENTS OF FLOWMASTER FMA2 ................................................................................................ 4
1.1 FOCUS 2 (NON ISO)........................................................ ........................................................... ................. 4 1.2 TELLUS AND ISOMATCH TELLUS (ISO SYSTEM) ......................................................................................... 6 1.3 SYSTEM OVERVIEW ................................................................................................................................... 8 1.3.1 Focus 2 in combination with ITH (Non Iso) ......................................................... ........................... 8 1.3.2 Iso match in combination with non Iso tractor................................................................................ 9 1.3.3 Iso match in combination with Iso tractor .................................................................................... 10 2
COMPONENTS ........................................................................................................................................ 11
2.1 FOCUS 2. .................................................................................................................................................. 11 2.2 SWITCHBOX ............................................................................................................................................. 13 2.3 ISO MATCH TELLUS ...................................................... ........................................................... ............... 14 2.4 ITH ( ISO TRACTOR HARNAS ) IM POWER (ISOMATCH POWER) ........................................................... ..... 16 2.5 ISO COMMUNICATION CABLE (MACHINE SIDE) ....................................................................................... 21 2.6 MULTI I/O MODULE: FMA BLACK BOX, CPU ........................................................................................ 22 2.7 MULTI I/O CABLE .................................................................................................................................... 23 DIAGNOSTICS PCB: .......................................................................................................... 28 2.8 SPLITTERBOX / DIAGNOSTICS 2.9 SHC-CONNECTION CABLE ; BETWEEN SPLITTERBOX & SHC-BOX ....................................................... ..... 29 2.10 SHC-BOX: SECTIONS -HYDRAULICS -CONTROL: INPUTS ................................................................... 30 2.10.1 Flowsensor ............................................................................................................................... 31 2.10.2 Slope correction sensor (90° black) ......................................................................................... 32 2.10.3 Wheel sensor................................................... ........................................................... ............... 33 2.10.4 Locking cylinder sensor...................................................... ...................................................... 33 2.10.5 180 degree sensor ..................................................... ........................................................... ..... 34 2.10.6 Pressure sensor ........................................................................................................................ 36 2.11 SHC CONNECTIONS OUTPUT ............................................................................................................... 37 2.11.1 Pressure regulator .................................................... ........................................................... ..... 39 2.11.2 position and connections of section cables..................................................... ......................... 40 2.11.3 Position of hydraulic cables ..................................................................................................... 41 2.11.4 Connection cables for hydraulic valve ..................................................................................... 43 2.11.5 Connection cable oil circulation valve ..................................................................................... 44 2.11.6 Total overview Hydraulics & Sections box............................................................................... 45 2.12 CONNECTING SECOND SHC CARD........................................................... ............................................ 46 2.12.1 Extra splitterbox ....................................................... ........................................................... ..... 46 2.12.2 Connections Hydraulics only–box .......................................................... .................................. 47 2.12.3 Connections Sections only-box ..................................................... ............................................ 48 2.13 CONNECTING ERGO DRIVE (NOT BOOMGUIDE)................................................................................... 49 2.14 CONNECTING JOYSTICK ...................................................................................................................... 51 2.14.1 Joystick+Isomatch Tellus ................................................... ...................................................... 51 2.15 CONNECTION ASV (IXCLEAN COMFORT) ........................................................................................... 52 2.15.1 System overview ASV .......................................................... ...................................................... 52 2.15.2 Splittterbox connection ASV ..................................................................................................... 53 2.15.3 ASV inside....................................................... ........................................................... ............... 54 2.15.4 ASV Cables ..................................................... ........................................................... ............... 55 2.15.5 Suction valve motor .................................................................................................................. 60 2.15.6 Suction valve positions on machine ........................................................ .................................. 63 2.16 CONNECTION VMC (IXCLEAN PRO) ........................................................ ............................................ 64 2.16.1 System overview VMC .............................................................................................................. 64 2.16.2 Splittterbox connection VMC ........................................................ ............................................ 65 2.16.3 VMC inside ............................................................................................................................... 66 2.16.4 VMC Cables ............................................................................................................................. 67 2.16.5 Suction/press valve motor ................................................... ...................................................... 72 2.16.6 Suction Valve positions on machine ......................................................................................... 75 2.16.7 Press valve position on the machine....................................................... .................................. 76 2.16.8 Function motors........................................................................................................................ 77
page 2
Kverneland Group
FlowMaster 3
SOFTWARE SCREEN OVERVIEW ...................................................................................................... 78
3.1 MAIN MENU ............................................................................................................................................ 80 3.2 NOZZLE MENU ........................................................................................................................................ 81 3.3 TANK FILLING MENU ............................................................................................................................... 82 3.4 VALVE OPERATE MENU ........................................................................................................................... 83 3.5 FIELD REGISTRATION MENU ................................................................................................................... 83 3.6 OPERATION MENU ......................................................... ........................................................... ............... 84 3.7 CALIBRATION MENU ............................................................................................................................... 85 3.8 CALIBRATION STEERING MENU ............................................................................................................... 86 3.9 SECTION WIDTH MENU ............................................................................................................................ 87 3.10 VIRTUAL TERMINAL SETTINGS ............................................................................................................ 88 3.11 SERVICE SCREENS: SETTINGS BEHIND PIN CODE ............................................................................... 90 3.12 HYDRAULIC CONFIGURATION ....................................................... ...................................................... 90 3.13 PRESSURE REGULATION ..................................................................................................................... 91 3.14 MACHINE CONFIGURATION ................................................................................................................ 92 3.15 WATER FLOW DIMENSIONS ................................................................................................................ 93 3.16 TERMINAL CONFIGURATION ............................................................................................................... 94 3.17 DIAGNOSIS MENU ............................................................................................................................... 95 3.17.1 Software versions...................................................................................................................... 95 3.17.2 FMA PCB information ............................................................................................................. 95 3.17.3 SHC PCB information .............................................................................................................. 96 4
IXCLEAN BASIC SOFTWARE SOFT WARE INFORMATION (ASV) (A SV) ..................................................... ............... 97
4.1 4.2 4.3 4.4 4.5 5
OPERATIONS SCREENS ............................................................................................................................. 97 ADJUSTMENT &CALIBRATION SCREENS ....................................................... ............................................ 98 TESTING SCREENS .......................................................... ........................................................... ............... 99 CALIBRATING ELECTRONIC LEVEL INDICATOR ...................................................................................... 100 MACHINE TYPE IXTER AND IKARUS (WRONG FUNCTIONING VALVES ) ................................................... 102
IXCLEAN PRO SOFTWARE INFORMATION (VMC) .................................................................... 103
5.1 5.2 5.3 5.4 5.5 5.6
OPERATION SCREENS ............................................................................................................................. 103 SERVICE SCREENS .................................................................................................................................. 105 PIN AUTHORISE ..................................................................................................................................... 106 MACHINE TYPE (WRONG FUNCTIONING VALVES ) ........................................................... ....................... 107 MACHINE TYPE SETTINGS VMC ............................................................................................................ 108 CALIBRATE THE ELECTRICAL LEVEL INDICATOR : .................................................................................. 109
6
STEERING SYSTEM: CALIBRATION OF DRAWBAR OR AXLE ............................................... 110
7
ERGODRIVE .......................................................................................................................................... 111
7.1 7.2
CALIBRATION ERGO DRIVE .................................................................................................................... 111 OPERATING THE ERGODRIVE ................................................................................................................. 112
8
LIFT CYLINDER SWITCH .................................................................................................................. 114
9
CANBUS TERMINATION .................................................................................................................... 115
10
NOTES ..................................................................................................................................................... 117
page 3
Kverneland Group
FlowMaster
1
Elements of Flowmaster FMA2 1.1 Focus 2 (Non Iso)
Tractor
front
back
Extra SHC box. (neccesairly in some machine configurations
Ixclean Comfort (Automatic Suction Valve) Or Ixclean Pro (Valve management management Control)
page 4
Kverneland Group
FlowMaster •
Extra SHC-box/Splitterbox: For sprayers equipped with more then 18 functions (water + hydraulics) there are not enough connection positions on the first SHC PCB (Sections and Hydraulic Control). In that case an extra SHC PCB must be fitted. You connect the 2 boxes with an extra Splitter box
•
Ixclean Comfort (ASV ) This box controls the suction valve of the sprayer. This system is available on Ixter/ikarus S and on the Ixtrack Ixclean Pro System is giving a 100% automatic functioning functioning of the sprayer
•
page 5
Kverneland Group
FlowMaster
1.2 Tellus and Isomatch Isomatch Tellus (Iso (Iso system)
Connection between Iso cable and terminal depending on configuration
Optional a ISO joystick can be added
Extra SHC box. (neccesairly in some machine configurations
Ixclean Comfort (Automatic Suction Valve) Or Ixclean Pro (Valve management management Control) For more info regarding boomguide please check the service manual Boomguid
page 6
Kverneland Group
FlowMaster
•
Extra SHC-box/Splitterbox: For sprayers equipped with more then 18 functions (water + hydraulics) there are not enough connection positions on the first SHC PCB (Sections and Hydraulic Control). In that case an extra SHC PCB must be fitted. You connect the 2 boxes with an extra Splitter box
•
Ixclean Comfort. (ASV ) This box controls the suction valve of the spra yer. This system is available on Ixter/ikarus S and on the Ixtrack Ixclean Pro (VMC) System is giving a 100% automatic functioning functioning of the sprayer sprayer
•
•
ISO Joystick can be added to the system to control the most common used sprayer function
•
Boom control automatic height system can be added to the system
page 7
Kverneland Group
1.3 System overview 1.3.1 Focus 2 in combination with ITH (Non (Non Iso)
ITH MT00000644
Switchbox connection cable: VNB0516878
page 8
Kverneland Group
1.3.2 Iso match in combination with non Iso tractor
MT00001353
VNB0268773
page 9
Kverneland Group
1.3.3 Iso match in combination with Iso tractor
MT00001355 With this cable you can add ISO wheel speed to the sprayer
VNB0268773
MT00001102
For more cable information please also check the mechatronics manual “Most important cables KvG mechatronics”
page 10
Kverneland Group
2 Components 2.1 Focus 2. Softkeys with different function, shown in screen next to key.
Front
Increase (up), Decrease (down), Confirm (OK) value of selected field. Select next (right) or previous (left) field.
Adjust contrast and volume
Change key, switch between main screen and machine screen.
Keys have no function for the sprayer
Connection for CAN Cable
Rear
On/Off switch
Serial Connector for external devices
page 11
Connection for speed cable.
Kverneland Group
Focus-II inside
1 2 3 4 5 6 7
RADAR WHEEL ON C+ 0V C12V
Warning speedsensor connector Pin 7 has a ground symbol but this pin is NOT ground but +12V
page 12
1 2 3 4 5 6 7
RADAR WHEEL ON C+ 0V C12V
Kverneland Group
2.2 Switchbox
Water Functions
Hydraulic switches
Partnumber VNB0056673 VNB0073573 VNB0144573 VNB0147473
Discribtion P +/- switch Section switch Hydraulic switch 3P Hydraulic steering switch
Jumper has to be removed r emoved
The colour of the cables is for indication. In the box itself they are all black page 13
Kverneland Group
2.3 ISO Match Tellus
Red protection
Iso match stop bottom. (Not supported yet by im lem lement
Round rubber hand grip
page 14
Kverneland Group
For more detailed information please check the instruction manual of the Isomatch Tellus
page 15
Kverneland Group
2.4 ITH ( ISO tractor harnas) IM IM power (Isomatch power) power) The ITH is made out of three separate components. The three cables can be ordered as separate spare parts. (see drawing below) ITH
3 1
2
IM Power
3
1
4
page 16
Kverneland Group
1
page 17
Kverneland Group
Relay connections (Not available on spare parts)
page 18
Kverneland Group
2 pos 3 X
5 7 4 6
color / number 1 2 3 4 5 yw yw/ grn
length
pos
funct ion
3 mtr
2 4 3 1 2 4
ON R1 [ ECU_PWR] ECU_PWR] ON R2 [ACT_PWR] TCB_RTN TCB_PW R CAN_H in CA N_L in
A
B
3 mtr
wire 1 en 2 are connected rear view
1 2 3
6 5 4
A X
B
rear view
4
1
3
2
X
3
page 19
Kverneland Group
4
page 20
Kverneland Group
2.5 ISO communication cable (Machine side)
Front view
3 4
2
1 5
9 6 7 8
page 21
Kverneland Group
2.6 Multi I/O Module: FMA black box, CPU
sealing multi I/O module cover facial sealing
cover sealing multi I/O module extrusion profile
pcb multi I/O C
page 22
Kverneland Group
2.7 Multi I/O cable The multy IO cable is the main cable between the Multy Mult y IO and the machine. There are 2 different multy IO cables: 1) MT00001710 = mounted on on iXter sprayers sprayers 2) MT00001730 = mounted on iXtrack and Ikarus S sprayers Depending the configuration the cable can change. The connection to the multy IO is i s always the same. MT00001730 (iXtrack/Ikarus S)
page 23
Kverneland Group
Postion on Multy IO Connector
47 23 25 1 62 38 48 24 Postion on Multy IO Connector
46 16 31 32 33 34 70 47 53 Postion on Multy IO Connector
45 18 27 28 29 30 69 47 51 Postion on Multy IO Connector
66 42 19
Colour
Postion on connector Power and Can cables Red 2,5mm Black 2.5mm Yellow Green Red Black White Blue Colour or Postion on Cable number connector Suction Valve (depending on configuration) 10 10 12 12 5 5 4 4 3 3 2 2 9 9 11 11 1 1 Colour or Postion on Cable number connector Press Valve (depending on configuration) 10 10 12 12 5 5 4 4 3 3 2 2 9 9 11 11 1 1 Colour or Postion on Cable number connector Drain (depending on configuration) Brown A Black B Blue C
page 24
function
ACT_PWR (12V) ACT_GRN (Ground) CAN_H_ext CAN_L_ext ECU_PWR (12V) ECU_GND (Ground) CAN_H_int CAN_L_int function
Direction Act_gnd (Motor -) Sig Sig Sig Sig Direction Act_pwr (Motor 12V) Switch _grn function
Direction Act_gnd (Motor -) Sig Sig Sig Sig Direction Act_pwr (Motor 12V) Switch _grn function
12V Signal Ground
Kverneland Group
Postion on Multy IO Connector
65 41 17
Postion on Multy IO Connector
47 40 22
Colour or Postion on Cable number connector Tank cleaner (depending on configuration) Brown A Black B Blue C
function
Colour or Postion on Cable number connector Main valve (Standard) Brown 1 Green/yellow 2 Blue Ground
function
12V Signal Ground
12V Signal Ground
Postion on Multy IO Colour or Postion on function Connector Cable number connector Steering valve connector 1 (left) (Depending on configuration) 68 1 1 12V 21 2 2 Ground
Postion on Multy IO Colour or Postion on function Connector Cable number connector Steering valve connector 2 (right) (Depending on configuration) 67 1 1 12V 20 2 2 Ground
Postion on Multy IO Connector
61 37 14
Postion on Multy IO Connector
60 36 13
Colour or Postion on Cable number connector Drawbar angle 1 (Depending on configuration) Brown A black B Blue C
function
Colour or Postion on Cable number connector Drawbar angle 2 (Depending on configuration) Brown A black B Blue C
function
page 25
5V/12V Signal Ground
5V/12V Signal Ground
Kverneland Group
MT00001710 (iXter)
page 26
Kverneland Group
Postion on Multy IO Connector
46 19 31 32 33 34 70 47* 53 21 27 28 29 30 45 51 69 47* 65 41 17 47* 44 16 47* 43 15 47* 40 22 47 23 25 1 62 38 48 24
Colour
Function
Suction valve 10 Direction 12 Act_gnd (Motor -) 5 Sig 4 Sig 3 Sig 2 Sig 9 Direction 11 Act_pwr (Motor 12V) 1 Switch _grn Pressure valve 12 Act_gnd (Motor -) 5 Sig 4 Sig 3 Sig 2 Sig 10 Direction 1 Switch_grn 9 Direction 11 Act_pwr (Motor 12V) Tank cleaner valve Brown 12 V. Yellow/green Sig Blue Ground Extra pressure pressure valve auto fronttank Brown 12 V. Yellow/green Sig Blue Ground Extra suction valve valve auto fronttank Brown 12 V. Yellow/green Sig Blue Ground Main valve 1 12V 2 Signal Green/Yellow Ground Power and CAN communication Red 2,5mm ACT_PWR (12V) Black 2.5mm ACT_GRN (Ground) Yellow CAN_H_ext Green CAN_L_ext Red ECU_PWR (12V) Black ECU_GND (Ground) White CAN_H_int Blue CAN_L_int
page 27
Position on connector
10 12 5 4 3 2 9 11 1 12 5 4 3 2 10 1 9 11 A B C A B C A B C 1 2 Ground
Kverneland Group
2.8 Splitterbox/diagnostics PCB: Or VMC
page 28
Kverneland Group
2.9 SHC-connection cable; between splitterbox splitterbox & SHCSHCbox The SHC Connection cable provides power and communication to the Section & Hydraulics H ydraulics 2 PCB at the rear of the machine. The thick red & black wires (6mm ) provide the electrical 2 power for the hydraulic valves and section motors. The thin red & black wires (2,5mm ) provide power to the PCB itself. The green & yellow wires are data communications wires, guiding the information signals between controlbox and SHC-box. (see picture SHC input connections)
Red 6 mm²
Red 6 mm²
Black 6 mm2
Black 6 mm2
Red 2.5 mm2
Red 2.5 mm2
Black 2.5 mm²
Black 2.5 mm²
Yellow 1mm²
Yellow 1mm²
Green 1 mm²
Green 1 mm²
ISO connection cable Colour Red (6mm²) Red (2,5mm²) Green Yellow Black (6mm²) Black (2,5 mm²)
Contact on SHC PCB +PWR +pwr CAN+ CAN-PWR -pwr
page 29
Kverneland Group
2.10 SHC-box: Sections-Hydraulics-Con Sections-Hydraulics-Control: trol: INPUTS The SHC-PCB controls the sensor inputs and water and hydraulic outputs on the sprayer. The connection positions are depending on the machine configuration. Assigning the machine configuration to the PCB is done via settings in the controlbox
b
b
b
b
gy
b
sensor slope correction
flow sensor l/min
25A
Power LED green (flashes)
black red
n e e r g
e n t w e i u h o r l w b B
n w o r b
e u l b / n e n t e w i e h r o r w g b
red k
black n k e w c u a l o l r b b b
yellow green
d c a y e l e r b r / n G e / u y w w l o e l o b r l r g e b y
n n t e i w e h o e r r b g w
speed sensor on wheel ring trailed
locking cylinder sensor
page 30
Kverneland Group
2.10.1
Flowsensor
Most of the sprayers are equipped with a flow sensor. The flowmeter measures the amount of spraying liquid. Therefore it is assembled between the regulator and the section valves.
The sensor is connected to the DIG2 position on the (S ections) SHC PCB. The number of pulses per liter can be set in the calibration menu.
Flow sensor Colour Brown White Green
Contact: DIG 2 + (12V) signal -
Beginning of 2015 an new generation flowmeter is introduced. The wiring and connection place is stayed the same. < 2014 model
>2015 model
page 31
Kverneland Group
Under some circumstances the flow meter is not turning anymore due to the fact that t he flow is out of the reach of the flowmeter. < 2014 model Size ¾” 1” 1½”
Flow range L/min 7-70 10-150 35-350
> 2015 model Size 801 802
Flow range L/min (3) 5-225 (3) 5-225 (5) 10-495 (5) 10-495
2.10.2
Slope correction corre ction sensor (90° black)
The sensor is assembled between the booms lifting frame and middle frame: by operating the hydraulic slope correction function the sensor measures the changed angle between both frames. This value is used for the slope indicator in the main screen and for the automatic middle position of the boom. Connection is on the ANA2 position on the (hydraulics) SHC.
Slope correction sensor Colour Brown
Contact: ANA2 Contact: ANA2 + (5V)
White Green
signal -
By pressing the
button the boom is set to the middle position. Calibration of
middle position by pressing :
page 32
Kverneland Group
2.10.3
Wheel sensor
With the inductive sensor and a wheel ring the driving speed is measured. On trailed sprayers this sensor is connected to the DIG1 on the (Sections) SHC PCB.
speed sensor Colour Brown Black Blue
Contact + (12V) signal -
2.10.4
Locking cylinder sensor
The magnetic locking sensor shows via the light li ght above the switch on the controlbox when the locking is opened.
Locking sensor Colour Brown Grey
Contact + (12V) signal
AUTO
page 33
Kverneland Group
Check the locking sensor signal
The locking sensor only reacts on a magnetic field. It is very important that you check the signal with a magnet and not with just j ust a metal plate. Step 1. Go to your control box test screen and check the LED. Step 2. Check if the sensor is reacting on a magnet
AUTO
When there is no magnet in front the LED should burn
M A G N E T
AUTO
When there is a magnet in front the LED should go out
2.10.5
180 degree sensor
The 180 degree sensor comes in 2 different voltages (5 V and 12 V). Sprayers produced before 11-2014 has an an 5 V sensor machines produced produced after 11-2014 has an 12 V sensor. sensor.
5 volt 180 degree potential meter
12 volt 180 degree potential meter
The 180 degree sensors are used on the t he following places:
Function Level indicator sensor Steering sensors Ergodrive sensor
Connected to ASV/VMC pilotbox FMA module SHC PCB
page 34
Machine type iXter iXtrack/Ikarus S iXtrack
Number of sensors sensors 1 2 1
Kverneland Group
An 5 V. sensor cannot always be changed by an 12 V sensor (and other way around). ASV/VMC pilotboxSame part number can be used for 12V and 5 V sensor. There is an 5 V connection place and an 12 V connection place inside the ASV/VMC pilotbox
SHC PCB Same part number can be used for 12V and 5 V sensor. Jumper setting on the SHC PCB decides if the PCB is 5V or 12 V “ready”. Connection place of the sensor on the SHC PCB stays the same:
FMA module For the FMA module there are different part numbers for modules compatible with 5 V sensors and compatible with 12 V sensors. An sticker on top of the box indicate for what the sensor the box is ready. FMA module for 12V sensor
FMA module for 5V sensor
page 35
Kverneland Group
2.10.6
Pressure sensor
In some cases sprayers are equipped with a pressure sensor instead of a flow meter The pressure sensor must be connected to the SHC-PCB at position ANA 1. The locking LED must than be connected to the DIG 2 (flow sensor connection) Attention:
Check the position of the jumper on the PCB!
Pressure sensor Used on Sprayers equipped with an pressure sensor
Colour Brown
Contact + (12V)
Black blue
signal -
See connection instructions below:
normal jmper position 5V
brown green
white green
white
brown
jumpe jum pe r p os iti on for fo r pressure sensor "Huba" 12V yellow grey
P
blue black brown
Machines with one SHC-box: sens sensor or lock lockin in AUTO
page 36
k c a l b
b row n
b lu e
white green
black brown
Kverneland Group
2.11 SHC connections output
+= blue -= Brown. When connected as acpected pressure regulator is turning wrong way
Main valve is comming directly from the FMA multy IO
Pressure regulator
Agitator valve
page 37
Hydraulic out. Kverneland Group OUT18, OUT17, OUT16 , OUT15 Ect.
page 38
Kverneland Group
2.11.1
Connector on valve Pin 1 Pin 2 Pin 3 Ground
Wire colour Brown Green/Yellow No blue
Pressure regulator
Function Positive (+) Signal No function Negative (-)
For the cable to the pressure regulator valve the green/yellow wire has to be cutted off. This 2 way valve has only 12V and Ground Pressure regulator open (maximum return flow)
main valve on
page 39
Agitation on
Kverneland Group
2.11.2 position and connections of section cables
middle section
L3
R1
R2
L2
L1
M
R1
c e a l u l b b
e r
u l b / e n t i e h e r w
w o r b
R3
R3 + –
o l l e
R2
– S + – S + – S + – S + – S out 3 out 5 out 7 out 9 out
+
permanent plus → permanent minus
– S out
→
+
– S out
+
– S out
+
out 4 out 6 out 8 out out out out out + – + – + – + – + – + – + – + –
S → signal (minus)
S → – M
L1
L2
S → -
L3
page 40
Kverneland Group
Connection of hydraulic cables
S → signal
On all the systems connected to the SHC card the signal is switching to ground.
S → –
–
oil circulation
Blue S
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
out 3
out 5
out 7
out 9
out11
out13
out15
out17
out 4
out 6
out 8
out1
out12
out14
out16
out18
+
–
+
–
+
–
+
–
+
–
+
–
+
–
+
–
Black S Brown +
Oil circulation
3
1 2
+ 12V
brown Connection cable
blue -
boom up / down
page 42
S (signal)
Kverneland Group
2.11.4
Connection cables for hydraulic valve
The hydraulic cable connects the hydraulic valves to the SHC PCB.
brown - 1 blue - 2
+ 12V brown - 1 S (signal)
blue - 2
Hydraulic cable Pos. Colour 1 Brown 2 Blue
page 43
Contact + (12V) signal
Kverneland Group
2.11.5
Connection cable oil circulation valve
The oil circulation valve has two functions: • Opening and closing of the oil circulation valve • Changing the direction of the oil flow: Left / Right valve (example folding IN or OUT) The oil circulation cable is always connected to the 2 slots after the last hydraulic function on the SHC PCB. The brown cable is connected to the continuous PLUS, the other 2 signal cables are connected to first following 2 empty SIGNAL slots. Two diodes in the black oil circulation connector prevent electric shortcut to the Left / Rigth valve
Oil circulation cable Colour Brown
Contact + (12V)
Black Blue
Signal 1 Signal 2
page 44
Kverneland Group
2.11.6 Total overview Hydraulics & Sections box
page 45
Kverneland Group
2.12 Connecting second SHC card 2.12.1 •
• • •
Extra splitterbox
nd
The splitterbox together with a 2 SHC box is fitted on a machine when: o There are more then 18 functions needed o A steering system is fitted (boom-in sensor) When later extra functions are added, added, splitterbox + SHC can be ordered as set. With 2 SHC boxes, water and hydraulic functions will be separated and get their own box PCB has POWER test LED To SHC box 1
t n o r f x o b r e t t i l p s o t e l b a C C H S
to SHC-box 2
page 46
Kverneland Group
2.12.2
page 47
Connections Hydraulics only–box
Kverneland Group
2.12.3
page 48
Connections Sections only-box
Kverneland Group
2.13 Connecting Ergo drive (Not Boomguide) • •
Ergodrive: headland management function, activated by the Spray ON/OFF switch. Ergodrive sensor is fixated on the pivot point of the parallelogram and connected to the hydraulics SHC-pcb on the right side: connection ANA-1 (2 SHC-boxes needed!!)
page 49
Kverneland Group
Ergo drive sensor
The sensor is a blue 180° sensor.
Ergo drive sensor sensor Colour Brown
Contact: ANA2 Contact: ANA2 + (5V or 12V)
White Green
signal -
•
Fixation on the pivot point: point: length of the arms must be equal 1-2 1-2 & 3-4, 1-4 & 2-3
Fixation at HSA and HSS-big booms:
HBWP middleframe:
HSS middleframe:
page 50
Kverneland Group
2.14 Connecting Joystick The Joystick must be seen as an separate ISO implement. This means that it can only work on an Tellus or ISO match tellus (Not Focus2)
2.14.1
page 51
Joystick+Isomatch Tellus
Kverneland Group
2.15 Connection ASV (Ixclean Comfort) •
The ASV system is a system which controls with an electronically suction valve the sprayer. The press valve is still manually.
2.15.1
System overview ASV
ASV (Automatic Suction Valve)
page 52
Kverneland Group
2.15.2
page 53
Splittterbox connection ASV
Kverneland Group
2.15.3
ASV inside
Important Please check the jumper positions: Mounted jumper placed Trailed jumper removed
12V
page 54
Kverneland Group
2.15.4
ASV Cables
The potentio meter for the level indicator is connected by a separate cable
Connector A B C
Wire Brown Green /Yellow Blue
Sensor cable Ixtrack 2011
Connector
Wire
1
Brown
2
Green /Yellow
4
Blue
page 55
Kverneland Group
Ixter &Ikarus S
Connector A B C
Connector number 1 2 3 4 5 6
Cable number
colour
1 2 3 4 5 6
black black black black black Cut away
page 56
Wire Brown Green /Yellow Blue
Connector number 7 8 9 10 11 12
Cable number 7 8 9 10 11 12
colour Cut away Cut away black black black black
Kverneland Group
Phoenix/Explorer 2009/2010
Brown White Green
Colour sensor side Brown White Green
Brown Blue Black
Colour after shrink hose connector Brown Blue Black
page 57
Function + (12V) signal
Kverneland Group
Ixtrack 2011
Brown White Green
Colour sensor brown white green
Brown Blue Black
Colour connector brown blue black
page 58
Connector pin 1 2 4
Function + signal
Kverneland Group
Ixtrack 2012
Connector A B C
page 59
Wire Brown Green /Yellow Blue
Kverneland Group
2.15.5
Suction valve motor
The ASV suction valve is due to different valve positions not t he same on an Ixter or trailed machine. The difference is the switch plate in combination of the position of the micro switches. The electronically diagram and connections are the same
Ixter. Swich plate
Trailed switch plate
page 60
Kverneland Group
The switch plate inside both valves changed after 6-2014 Switch plate before 6-2014
Switch plate 6-2014
Deutsch connector valve Green pos 1 Pink pos 2 Brown pos White pos 4 Grey pos 5 Red pos 9 The connector position are on the front side of the connector
Yellow pos Brown pos Brown pos
Small PCB inside valve 7,5 A Fuse
Red
Black Red
Yellow
White
page 61
Kverneland Group
Wire diagram switch plate before 6-2014
Green White 0° Grey 90° Pink 180° Brown 270°
Wire diagram switch plate after 6-2014
Green
White 0°
Brown 270° Note. This micro switch is placed Note. This higher at an iXter suction valve
Grey 90°
Pink 180°
page 62
Kverneland Group
2.15.6
2.15.6.1
Suction valve positions on machine
Trailed machines. Ikarus S and Ixtrack
Main tank
No function Clean water tank
Suction hose connector
2.15.6.2
Mounted Ixter
Clean water tank
Suction hose connector
Main tank
Drain function
page 63
When the function drain is selected the red Arrow on the valve is between the main tank and the drain Kverneland Group
2.16 Connection VMC (Ixclean pro) The VMC system is a system which is automaticly controlling the suction and press valve of the sprayer. Also the accessories are controlled by b y the VMC system s ystem
2.16.1
ASV (Automatic Suction Valve)
System overview VMC
Connector is fitted but has no function
page 64
Kverneland Group
2.16.2
Splittterbox connection VMC Connection to VMC
page 65
Kverneland Group
2.16.3
VMC inside
Important Please check the jumper positions. Mounted,jumper palced Trailed,jumper removed
12V
page 66
Kverneland Group
2.16.4
VMC Cables
The potentio meter for the level indicator is connected by a separate cable
Connector A B C
Wire Brown Green /Yellow Blue
Sensor cable Ixtrack 2011
Connector
Wire
1
Brown
2
Green /Yellow
4
Blue
page 67
Kverneland Group
Connector A B C
Wire Brown Green /Yellow Blue
The valve cable is connected to the VMC box but this connector has no function!
page 68
Kverneland Group
Phoenix/Explorer Version 2008/2009
Brown White Green
Colour sensor side Brown White Green
Brown Blue Black
Colour after shrink hose connector Brown Blue Black
page 69
Function + (12V) signal
Kverneland Group
Ixtrack 2011
Brown White Green
Colour sensor brown white green
Brown Blue Black
Colour connector brown blue black
page 70
Connector pin 1 2 4
Function + signal
Kverneland Group
Ixtrack 2012
Connector A B C
page 71
Wire Brown Green /Yellow Blue
Kverneland Group
2.16.5
Suction/press valve motor
The VMC suction valve is due to different valve positions not the same on an Ixter or trailed machine. The difference is the switch plate in combination of the position of the micro switches. The electronically diagram and connections are the same. Also the electronically diagram is the same on a suction motor and a press press motor.
Ixter. Swich plate
Trailed switch plate
page 72
Kverneland Group
The switch plate inside both valves changed after 6-2014 Switch plate before 6-2014
Switch plate 6-2014
Deutsch connector valve Green pos 1 Pink pos 2 Brown pos White pos 4 Grey pos 5 Red pos 9 The connector position are on the front side of the connector
Yellow pos Brown pos Brown pos
Small PCB inside valve 7,5 A Fuse
Red
Black Red
Yellow
White
page 73
Kverneland Group
Wire diagram switch plate before 6-2014
Green White 0° Grey 90° Pink 180° Brown 270°
Wire diagram switch plate after 6-2014
Green
White 0°
Brown 270°
Grey 90°
Pink 180°
page 74
Kverneland Group
2.16.6
2.16.6.1
Suction Valve positions on machine
Trailed machines. Ikarus S and Ixtrack
Main tank
No function Clean water tank
Suction hose connector
2.16.6.2
Mounted Ixter
Clean water tank
Suction hose connector
Main tank
Drain function
page 75
When the function drain is selected the red Arrow on the valve is between the main tank and the drain Kverneland Group
2.16.7 Press valve position on the machine
On the Ixter/Ixtrack and Ikarus S the press valve position is the same.
Filling
High press agitation
Spraying
Accessories
page 76
Kverneland Group
2.16.8
Connector A B C
Function motors
Wire Brown Green /Yellow White
page 77
Kverneland Group
3 Software screen overview
page 78
Kverneland Group
page 79
Kverneland Group
3.1 Main Menu Color screens are only on Tellus control control boxes. Focus2 co control ntrol boxes have the same lay-out in black & white. Main screen 1:
•
•
• •
•
Remaining hectares till 100 hectare Above 100 Hectares no comma
Pointer steering system Calibration in menu CALIBRATION STEER
Boom height indicator ERGODRIVE
•
Screen lock deactivate all functions from switchbox and lock touch screen. Screenlock will be activated after starting up and above 15 km/h driving speed with booms folded in
Main screen 2:
With a pressure sensor this the measured value (flow indication is calculated)
With a flow sensor this is the t he measured l/min (pressure indication is calculated from the flow.
page 80
Kverneland Group
3.2 Nozzle Menu • • •
•
•
• •
L/ha Simulation speed Droplet size Nozzle selection and nozzle recommendation C% = density/ viscosity adjustment flowmeter Q/s = anticipation regulation “standard nozzle data” when no nozzle is selected: fill in info from your nozzle supplier
Changes in nozzle screen
If the customer uses a nozzle which is not in the nozzle list. The customer can select nozzle A/B/C/D/E
The figures for the unknown nozzles A/B/C/D/E can be adjusted here. (Incl the alarm value) The small circled figures are showing the supported droplet
page 81
Kverneland Group
3.3 Tank filling Menu Fill main tank from external source: • ENTER to fill in the tankvolume • With AUTOSET also the valves will turn in the right position. •
C++/C—button has 2 functions for filling with a flowsensor 1 Tanklevel adjusting by 10L per push 2 Quick adjsuting by 100L when keeping pushed
Fill main tank from clean water tank: When equipped with a levelindicator the amount from the clean water tank will be added to the main tank when this diluting function is used
Fill the main tank with high pressure cleaning function
page 82
Kverneland Group
3.4 Valve operate Menu In this screen the different function from the Ixclean pro can be operated. • •
•
•
• •
High press agitator Filling sprayline with chemicals (Enfo) Clean spraylines with clean water (Enfo) Cleaning nozzle on (sucking out of main tank and press to cleaning nozzles. Tank cleaning Ixclean pro (complete cleaning program)
3.5 Field Registration Menu
•
Activated by ENTER
•
Cleared by C
•
40 different fields
Note This field registration Not visable when task controling is activated)
page 83
Kverneland Group
3.6
Operation Menu • • •
•
• •
•
•
•
Ergo drive drop and lift distance. (Not boomguide) Value is not visavble when boomguide is not active on sprayer
•
Delay time for steering in combination with ergodrive. Ergo drive connection to ergo drive
•
page 84
Over under dosing setting Tankvolume Tank niveau alarm (Agitation is now switch off below this value) Remaining distance in hectare of distance Speed input Alarm switched on or of. (Droplet alarm separate switchable) Q+/- SC marked means that the pressure regulator will go back in a save mode when GPS has switch off the main valve. 5 seconds sim-speed after switching on main valve
•
Disconnecting second pump for spraying low volumes.
•
Setting for starguide 2 and 3. This has to be ticked on when a starguide is connected
Kverneland Group
3.7 Calibration Menu
•
• • •
•
•
Speed pulses/100m, adjust or drive 100m (only when implement is selected) Flowmeter calibration: pulses/litre Slpe correction sensor Correction height for spraying height (Only visable when ergo drive is fitted) Height of spray nozzle with horizontal parallelogram arms. Only visable when ergodrive is fitted TARE . By selecting tank
•
page 85
When the pressure sensor is selected behind the pin code. Automatically the calibration screen will change to pressure sensor
Kverneland Group
3.8 Calibration steering Menu Extra screen for steering parameters: Gain Left Curve. Gain Right Curve DEAD ZONE for middle position DEAD ZONE for track following DELTA D; steering delay distance For drawbar steering ALWAYS on 0,00 = direct steering reaction
Parameter settings: • Center • Limit
•
Gain
Put steering in exact middle position then select CENTER & press OK Setting the maximum steering angle: steer manual till maximum (limited by tank or frame) then select & LIMIT Reaction of the steering to the tractor angle sensor: Standard value: Left & Right equal (higher value is less reaction) Wheel steering Explorer, Phoenix Ikarus with drawbar steering Phoenix with drawbar steering
0.70 ≈ + 0.05 ≈ -0.05 ≈
•
Dead Zone
Middle position ≈ 4 (“small DZ” ) AUTO track following ≈ 10 (“big DZ”)
•
Delta D
Delay Distance: after this the steering will start Drawbar steering = 0,00 ALWAYS ALWAYS Wheel steering ≈ 0,50 m
page 86
Kverneland Group
3.9 Section width Menu •
Set working width per section
•
Select Boarder nozzles YES/NO: don’t forget SHC connections! Additional working width(only for verge nozzle) Extra hose length to the border/verge nozzle for cleaning function. Setting the number of sections must be done in the Machine the Machine Con Con i ura uratio tions Menu behind the
•
•
•
page 87
Kverneland Group
3.10 Virtual terminal settings •
Settings responsible for changing the machine from the bottom screen to the to screen.
•
Entering screen licence key for sprayer. TC is task controller Storring field registration internally or externally. (If this field is marked there will be no field registration visable) Varribale application rate Section control
• •
• •
•
•
•
•
•
page 88
TC FNI-Task controller function instance.
Choose mounted or trailed machine. (For now always mounted because trailed is not supported) Ai= distance from antenne till middle of the machine. (Sprayer always 0) Bi Distance boom till the connection point of tractor Latency time (on/off)+/- 1 sec (delay time of the valves and water.)
Kverneland Group
Software information and ISObus certificate
page 89
Kverneland Group
3.11 Service Screens: Settings behind PIN Code Without filling in a PIN Code the next screens can be used as information, but the setting can not be changed PIN code = 88
3.12 Hydraulic Hydraulic Configuration •
• •
•
Settings: • Hydraulics •
Steering:
•
Step Man lim
•
• • • • •
On start (A) On stop (B) Off start (C) Off stop (D) Centersp
When no steering is selected, also those settings are hidden. See also SHC box Man lim = lim = Maximum, manual, steering angle with folded in boom, depends on track width. Centerspeed: Centerspeed: steering speed to Middle position in range between big and small Dead zones.
Depends on Machine configuration Only activate the functions which are really on the machine!! Filter = Filter = % of the actual Sensor value used as steering signal: Standard ≈ 80 (100 = direct reaction/40 = very slow reaction) 2 Drawbar steering Phoenix 150 track = 25% Drawbar steering Phoenix 180, Ikarus <170 track = 60% Drawbar steering Ikarus & Phoenix >180 track = 100% Wheel steering Explorer, Phoenix = 100%,
Drawbar 33 55 55 33 35
Wheel 33 45 45 45 40
12 V = 100%
B C A
0V= 0%
page 90
Step 2 %
D
TIME
Kverneland Group
3.13 Pressure Regulation •
Settings for Pressure sensor (if selected) Min count: 102 = 0 bar Max count: 922 = 22 bar
•
Settings for regulator:
•
Regulation delay after after switching on/off sections or main valve: 1 sec Filter: % of incoming signal used for calculation: higher value = less filter Alarm delay = 2 sec Low flow alarm is warning when the flow meter meter is stan standin din still still
•
• •
Default values: 0.8 No reg P Zone1 6 T On1 50 T Off1 150
No regulation in the range of 0.8% around desired value (volume or pressure) regulation range between P1 & No reg with following parameters: time (ms) to activate the pressure valve time the valve is not activated, or waiting, for result of T On1
P Zone2 T On2 T Off2
13 50 100
regulation between P1 & P2 time to activate the pressure valve time the valve is not activated, or waiting, for result of T On2
Rev D
0.3
extra activation time to compensate the change of a valve direction
• •
When zones are set too small or the T-On times too big (T-Off small): small): pressure becomes unstable When zones are set too big or the T-Off times times too big (T-ON small): small): pressure regulation too slow
desired l/ha or pressure
Regulation signal T On2
TOff2
T On1
T Off1
13% P2
6% P1
0.8% -08% -6% -13%
page 91
Kverneland Group
3.14 Machine Machine Configuration
Sections Nozzlewidth MinBoomHeight MaxBoomHeight Tanksize
Number of sections valves distance between nozzles (normal = 0.50m) minimum boom height for ERGODRIVE (cm) maximum boom height fro ERGODRIVE (cm) Maximum tank volume
Valve type Circulation
type of section valves (2-Way or 3-Way) This one has to be activated when machine is equipped with air nozzle shut off Elektrical valves = AUTOSET On/off switching of section valves, together with the main switch: YES ERGODRIVE: default OFF, activate if assembled
Smc electric MVS ED LVL
LVL ParLenght Vlm Bho Flowschema CFP MVI
Clean time C Clean time M
Level indication in main tank: • None = none • Level = electrical level indicator • Pulse = Fill flowmeter Filter for electrical levelindicator (2%) length of parallelogram arm (mm), for calibration of ED (OFF) Boomheight overshoot: ED filter value for lifting and lowering of the boom 2004 OFF(Fill clean watertank with pump: not allowed & possible) 300 = Volume of clean water tank Main Valve Invertor Phoenix/Explorer Off Ixter/IkarusS/Ixtrack ON Air nozzle shut off machine (Ixflow) produced till 11-2012 OFF Air nozzle shut off machine (Ixflow) from 2013 ON Is the time that the tank cleaner will be actice in ixclean pro Is the time that the chemical inductor clean function is active and that the high press agitation is active.
page 92
Kverneland Group
3.15 Water Flow Dimensions
All hose length & diameters depend on machine configuration VPD Diameter hose suction valve - pump SFC Suction filter Correction PC Pump Correction
VPL Length of hose suction suction valve – pump
PVD Diameter hose pump/ pressure valve VRD Diameter hose pressure valve- regulator
PVL Length hose pump - pressure valve VRL Length hose press valve - regulator
RSD PFC SC SHD SD
RSL Regulator – Section valves hose length
Regulator – Section valves hose diameter Pressure filter correction Sectionvalve correction Section hose diameter Sprayline diameter
CC No function CVD No function SCD No function
CVL No function
FRD
FRL
Diameter suction hose from fronttank
Pump capacity.
Length suction hose from fronttank
This has to be filled in correctly the has influence on the time related function of the ixclean pro. When a machine is equipped with 500L separate you must fill in 250L. This setting has to do with the pump on the regulator.
page 93
Kverneland Group
3.16 Terminal Configuration
page 94
•
Check VT storage ON After updating software always disactivate and activate again to make sure the new software is loaded in correctly.
•
Other settings are for the terminal and should not be changed.
Kverneland Group
3.17 Diagnosis Menu 3.17.1
Software versions
•
Menu with all PCB’s on the machine (INT = internal i nternal bus) and their active software versions
•
This is on the machine, so no controlbox software visible, only Switchbox
•
When a certain PCB is assembled on the machine but not visible, it can indicate a power or communication problem: check cables and connections
•
Possibly it is an empty PCB: without software: check with a Flashtool the software and communication: re-flash if necessary. Software versions: • FMA_R = Flowmaster Rau (black box on right hand side)
3.17.2
•
Also possible with FMA-2 software in combination with Focus-2 or Tellus
•
SWB = Switchbox PCB
•
SHC-box = Sections hydraulics
FMA PCB information
PCB ID Identifications nummer PCB ECU-POWER Power supply ACT-PWR Actuator Power 5V-OUT 5Volt Output (e.g. steer sensors) 12V-OUT 12Volt Output (e.g. motors, regulators, valves) Steer F Front sensor value Steer R Rear sensor value Season counter added, Reset to 0 with clear
page 95
Kverneland Group
3.17.3
SHC PCB information
•
SHC diagnose screens: Water & Hydraulic are separated
•
Also when there is only 1 SHC box on the machine, both screens are visible
• • • •
•
• •
• •
• •
SHC water PCB Press = signal pressure sensor
•
ANA2: o 1 SHC = signal slope correction sensor o 2 SHC’s = no connection
•
Wheel = signal Wheel sensor DIG2 = signal position for flowsensor (or locking sensor if a pressore sensor is fitted)
•
page 96
SHC Software version PCB identification “hydrau” = hydraulics PCB Present current for 5V outputs like sensors Present current for Actuatorpower, like hydraulic and water valves Height = value boomheight sensor Hill = value slope correction sensor Fold= signal boom-in boom-in sensor sensor (0/1) Lock = signal locking sensor (0/1)
Kverneland Group
4 Ixclean basic software information (ASV) 4.1
Operations screens
Fill tank filling by an external hose
Drain function. This function is only visible on the Ixter sprayer.
Filling by sprayer pump
Clean water tank will be pumped in main tank t ank
Suction filter cleaning function
Exit
Additional information The drain function is only visible with the Ixter sprayer. The setting responsible for this is the parameter machine type. (this setting is only visible with the flash tool. This setting is in the controlbox linked to the tank size.< 2000L the setting goes automatically to Ixter. When tank size chosen > 2000 L automatic machine type goes to Ikarus S
page 97
Kverneland Group
4.2
Adjustment &calibration screens
AUTO
1300 Hold for 2 sec
Ltr
Loudness key
100
•
Volume keys
Loudness Alarm
80
•
Alarm signal volume
Alarm start LvL
75%
•
At how many % alarm is comming up
Fill step size
Fill step size 5
•
Scale
•
•
No electronic valve connected to system (only level indicator Suction valve connected to ASV
•
language setting
Disconnected
ASV valve
Connected Nederlands German
Language
French Etc.
Calibration
See instruction on next pages ASV 1.02 2009-1-3
Software info
Exit
AUTO
1300 Ltr
page 98
•
Calibrate system
•
Software version
•
End of screens auto matic back to main screen
Kverneland Group
4.3
Testing screens
AUTO
Hold for 2 sec
1300 Ltr
Test LCD
Buzzer Test
46
•
Test screen (Only mechatronics use)
•
Testing buzzer
•
Testing valve function. On Ikarus S not the correct valve position is chooses
•
Sensor counts
Valve Test
Level sensor
399
•
AUTO
Exit
1300 Ltr
page 99
End of screens auto matic back to main screen
Kverneland Group
4.4
Calibrating electronic level indicator
For a good calibration process please follow up the steps one by one. Step 1. Calibrate your spray flow meters in a correct and precise way. (look in your instruction manual for more detailed information. Step 2. Fill up the tank with clean water. The tank has to be filled with the Normal tanksize+100 liter (Ixter)+40Liter( Ikarus S). Make sure the float in the tank is not touching the top of the tank . (Special attention with Ikarus S) To fill the tank with a not calibrated machine can only be done in the filter cl eaning position.
Step 3. Go to screen
Calibration
Step 4 Press the
Button and the screen
Step 5 Press the
Button and the screen
Start
Start Sprayer
will appear.
will pop-up
Step 6 Switch off the agitation system. (This is to prevent movements in the t ank when the tank is almost empty Step 7 Open the main valve on the FMC control box. Step 8 Check if the liters on the ASV screen starts to run. Step 9. Look inside the tank and switch of the main valve when the float i s touching the bottom. (Advice take the box in your hand on the sprayer or ask an extra person) Step 10 After switching of the main valve the following message will appear
Cal. Completed
Step 11. Confirm with the OK bottom
page 100
Kverneland Group
Extra added function. When during the process something is gowning wrong. Push the
bottom.
The calibration function has now stopped (sprayer is still spraying) Switch the main valve and the control control box and after 5 second second start it up again. The previous calibration value is now still inside the box. And calibration steps can be activated again.
page 101
Kverneland Group
4.5 Machine type type Ixter and Ikarus (Wrong functioning valves) The ASV box can be used on both mounted and trailed t railed sprayers. In the parameter list there are 2 settings setti ngs responsible for the difference in machine type.
Parameter 25. Parameter 25 is responsible for the filter value of the level indicator. For a potentiometer the value is 15% (Default) When the system is fitted on a Ixtrack the sensor is a level indicator. To let this t his sensor work in a good way the filter has to be adjusted at 2%. This value can only be changed with a flash tool!! Parameter 26. This setting is responsible for which machine type is selected. This parameter is changing automaticly by the tank size. < 2400L Ixter= machine type 0 >2400L trailed = machine type 1 Parameter 27 This parameter is responsible for the signal of the potentiometer. This means for an ASV on an Ikarus S this value has to be filled in as reversed This value can only be changed with a flash tool!!
page 102
Kverneland Group
5 Ixclean pro software information (VMC) 5.1 Operation screens Spray Off
Main screen, FMA controlbox is also in main screen
Fill with pump
Fill the main tank with the pump, through a suction hose
Chem inductor (Extern Filling)
Water is circulating over venture: from main tank, back into main tank
Turbo agitation
Agitating activated
Dilute
Water from cleanwater tank into main tank.
Clean water will be pumped thought the mixtank. (time is adjustable Cleaning chem. induc with Clean Time 1) Clean Filter
Filter can be disassembled without water coming out from the main tank
Free drain
This function is only visable on a Ixter (Machine type 2)
Drain Chem. Tank
Empty the main main tank over the pump pump to an external external connection.
Drain Wat. Tank
Empty the clean water tank over the pump to an external connection
Rinse nozzles on
In this function the cleaning nozzles will be switched on for an endless time. (Suction out of chemical tank can be used for soaking the tank)
Tank rinsing Valve to tank cleaner nozzles opened High press agitator active for adjustable time (Clean time 1) Filling hose for fixed time Regulator for fixed time Tank cleaning nozzles for adjustable time (Cleaning time 2) Outside cleaning
The suction valve will go to clean water for an endless time.
Filling+agitation
The sprayer will be filled over the high press agitator. After reaching the adjusted level. Automatily the tank cleaner will be switched on. (Function can be used for soaking the tank)
Ixclean
The complete system will be cleaned automatically. (For more information about the steps see next pages)
Prime system Priming: fill the spray lines with chemicals: water from main tank Rinse system
Rinsing: clean the spray lines with clean water: from clean water tank
Spray-Off
Back in main screen: valves ready for spraying
page 103
Kverneland Group
Menu
SPRAY OFF ( position) FILL WITH PUMP (st !itrs) HM I*+UTOR (n,!ss) TUR-O AITATIO* (n,!ss) +ILUT (n,!ss) LA* HM. I*+U (n,!ss) LA* FILTR (n,!ss) FR +RAI* (n,!ss) +RAI* HM TA*4 (n,!ss) +RAI* WAT. TA*4 (n,!ss) RI*S *O55L O* (n,!ss) TA*4 RI*SI* (st program) OUTSI+ LA*I* (n,!ss) FILLI*6AITATIO* (st !itrs) I3LA* (st program) PRIM SYSTM (st program) RI*S SYTM (st program)
Position suction valve
Position pressure valve
2. main tank
2. Spraying
". #t. s$%tion 2. main tank 2. main tank 0. %!an 1atr tank 2. main tank ". #t. s$%tion &. ,rain (on!y i3tr) 2. main tank 0. %!an 1atr tank 2. main tank 0. %!an 1atr tank 0. %!an 1atr tank ". #t. s$%tion 7 2. main tank 0. %!an 1atr
&. 'i!! tank 2. 'i!! tank ". /ig/ prss agitation &. 'i!! tank 2. 'i!! tank 0. %!an tank (option) 0. %!an tank (option) 0. %!an tank 0. %!an tank 0. %!an tank (option) " /ig/ prss agitation 7 2. spraying (n'o prim) 2. spraying
page 104
Kverneland Group
5.2 Service screens To enter the service menu push simultaneously:
+
Buzzer On/Off
Buzzer for bottoms
Pin Authoris.
Pincode to reach calibration menu’s (For more info see next page)
Language
set language NL/D/EN/Fr
Factory setting
After confirming the “Are you sure” The box goes back to factory setting)
Cleaning time 2
Adjustable time for the cleaning nozzles in the tank = Cleantime C in FMA sprayer screen
Cleaning time 1
Adjustable time for the high press agaitation and mixtank cleaning time = Cleantime M in FMA sprayer screen
Count delay
No function
Warning level
to set a % of fill volume as warning
Max water level
No function
Water fill level
No function
Max Chem level
Maximum tank volume. (see also FMA adjustment)
Chem fill level
Normal chemical fill level (See also FMA adjustment)
Buzzer Volume
adjust volume
Warning Buzzer
Alarms switched on/off
page 105
Kverneland Group
5.3 Pin Authorise After entering the pin code the functions behind are visible. Please notice that this can have influence on the sprayer functions.
To enter the service menu push simultaneously
Pin Authoris.
+
Pincode to reach calibration menu’s Enter pincode 5 and press
Press the arrow up bottom
to get access to the screens
CFP
NO function
Tank calibration
calibrate the electrical level indicator, (See next page)
Filter Level
filter for the levelindicator: ≈ 2%
page 106
Kverneland Group
5.4 Machine type (Wrong functioning valves) For a good functioning of the ixclean pro the system needs to know how the water s ystem of the sprayer is. This has to be changed with valve type. Setting. This setting can be found in the Parameterlist of the FMA
Parameter 180 (In FMA list) This parameter is responsible for the water schedule. 0= previous explorer en phoenix 1= Ikarus S Ixtrack 2= ixter This setting can only be changed with the Flashtool!!
page 107
Kverneland Group
5.5 Machine type settings VMC In the VMC parameter list are a view settings which are influencing the working of the machine. (These settings can only be changed with the t he Flash tool)
Parameter 113 This parameter is working in a master/slave releation with parameter 180 in the FMA. Changing only the VMC parameter 113 will not change the working of the machine. (After restart it takes over the t he FMA valve type again) Parameter 114 If the machine is an Ikarus S with a potentiometer the reversed sensor setting has to be changed from 0 to 1. Ixter 0 Ikarus S With 180° potentiometer 1 Ikarus S With level stick sensor 0 Ixtrack 0 This setting can only be changed with the Flashtool!!
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5.6 Calibrate the electrical level indicator: Step 1 Check first the pulses of the spray flowmeter or pressure sensor, Re-calibrate if necessary! (Very important!!!) Step 2 Fill up the tank till til l the maximum. (please notice that the levelindicator ball must be free from the top of the tank. t ank. (When this is not possible fill the tank in the function clean filter) Step 3 Go to the PINCODE Menu of the VMC: press
+
Step 4 Go to the screen Pin Authorise and enter the pincode PINCODE = 5 Confirm the code with OK. Step 5. Press the arrow up bottom
and go to the sreen Tank calibration.
Step 6 Push the
the screen
Step 7 Press
and the following information will appear
OK to start
will appear.
L0000/A0977/E000
(Note: by pushing START: the old values are deleted!) Step 8 Open the main valve and Spray the tank empty in this mode = In the VMC screen you can follow the measurements points. Step 9 At the exact moment moment the tank is empty (Float is touching the bottom) Switch of the main valve (When you wait too long, also the complete volume in all the hoses is counted! And the 0 point will change a bit.) Step 10 Press at the
button
Electrical levelindicator is callibrated
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6 Steering system: calibration of drawbar or axle 1) Put machine, drawbar/ wheels, and tractor manually in a straight line When the system is not reacting, select the LIMIT in the steering calibration menu and you should always be able to operate in manual mode. AUTO AUTO
Manual
2) Check parallelogram of sensor arms -
Arms and drawbar should be in a 90° angle Arm opposite to the outcoming cable
3) Calibrate sensors in the middle position: select CENTER & press OK 4) Set the DEAD ZONES to default (10 4) 5) Set the GAIN to default (= reaction between front & rear sensor) 6) Set the LIMIT and check the MANUAL LIMIT NOTE: the LIMIT is a value left and right from the middle position: recalibrating the middle position can also shift the LIMIT! 7) Check the hydraulic speed: about 25L/min from tractor, then set the restrictor on the valve, till the steering speed in manual mode is correct (too (t oo quick makes it too nervous) 8) Drive in a curve to adjust the GAIN (= track following, depends on tractor) Higher value = less steering 9) Adjust the DEAD ZONES when necessary When zones are too big, the steering is less accurate, but: Big zone: too small nervous in AUTO Small zone too small nervous in MIDDLE position
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7 Ergodrive With ergo drive the heigt of the t he sprayboom is measured by a sensor on the parallelogram.
7.1 Calibration ergo drive 1) Flash all the necessary software in the t he machine 2) Activate the Ergodrive (ED) behind de Pincode in i n screen “Machine configurations”.
3) Adjust the “minimum” and “maximum boom height” This prevents that the hydraulic lift cylinder stays activated when the cylinder is completely in or out. This can easily be done by looking to the minimum and maximum values in the sprayer main screen when the boom is up or down: MinBoomHeight: lowest boom position in cm (mostly 50 cm) MaxBoomHeight: highest technical boom position in cm
4) Adjust Par Length:
length of parallelogram arm over pivot points in mm
5) Adjust Bho (Boom height overshoot): overshoot): default “5” (HSA 36m: default “10”) Increase Increase when boom is overreacting
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6) Put the parallelogram in a horizontal position and measure the nozzle height 7) Go to screen Calibration, fill in the nozzle height in mm (1) (keep parallelogram still horizontal!) and press the calibration button(3) An correction factor (3) can be entere if the boom is not at the correct height (different tyres/deep spray tracks/etc.)
7.2 Operating the Ergodrive See Ergodrive Operators manual for detailed descriptions
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Main Spraying menu:
Actual nozzle height Ergodrive activation
Ergodrive symbols: •
When not activated:
•
When activated:
Lowering
Spray ON
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Lifting
Lifted
Kverneland Group
8 Lift cylinder switch • • •
•
•
•
Electrical switch for limiting the lift cylinders in transport position. Used on HSA 36m, HBWP and Explorer Airplus The folded in boom activates the switch when lowering to the boom supports. The switch should be adjusted in that way that the boom is well carried by the supports and not too low on the rear mudguards When not activated, the 2 electrical valves on the bottom of t he lift cylinders are open. When activated, the switch cuts the circuit, the valves close and the boomlift is locked for tr ansport The switch cable is connected in the front Splitterbox o ACT PWR = 12V Brown (+) o ACT GND = Blue (-) In the black valve connectors on both lift cylinders is a 1N4007 diode fitted
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9 CANbus termination
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10 Notes
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