FF Installation System Method Statement

CIKARANG POWER STA S TATION TION PROJECT Babelan, Bekasi, Jakarta, Indonesia

No. 001

Method of Statement Installation of Fire Fighting System

01 Rev.

17/11/2015 Date

Issued for Approval

FF

AS

SS

BY

CHK’D

APP’D

APP’D

Description CONTRACTOR

CLIENTS

Metho o" State#ent "or Insta$$ation o" %ire %i&htin& S'ste#

Doc. No Rev. No. Date Page

Contents 1. PURPOSE & SCOPE………………………………………………….................. 2. REFERE!CES………………………………………………………………........ . . "EFI!I#IO!S………………………………………………………………….... ... $. RESPO!SI%II#'..........................................................................................  5. #OOS & E(UIP)E!#S................................................................................ *. SAFE +OR, PROCE"URE……………………………………………………...$ 7. +OR,I!- )E#O"......................................................................................$ . AAR" A!" RIS, )A!A-E)E!#............................................................. . RIS, CO!#ROS..........................................................................................  10. SAFE#'………….……………………………………………………………........

2 PT. Cikarang Listrindo Cikarang Power Station Project, Babelan



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P)rpose * Scope #e purpose of 34s e3od s3a3ee63 4s 3o e6sure 3a3 orre3 a3er4als & e8u4pe63 are used a6d a9reed proedures are 4plee63ed dur469 fa:r4a34o6; 46s3alla34o6; 3es3469 a6d flus469 of f4ref493469 p4p469 spr46ed for 3e 46s3alla34o6 a6d 3es3469 of f4ref493469 p4p469 a6d spr46or<a6 s4p for 46s3alla34o6 >or
+.

Re"erences

2.1 2.2 2. 2.$

,.

!FPA 10; for f4re e?3469u4ser por3a:le. !FPA 1; for 46s3alla34o6 of spr46
De"initions

.1. I#P @ I6spe34o6 & #es3469 Pla6 .2. PPE @ Perso6al Pro3e34ve E8u4pe63 .. SE @ eal3; Safe3= & E6v4ro6e63 .$. )S"S @ )a3er4al Safe3= "a3a See3

-.

Responsii$ities

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Site Mana&er @ Iplee63469 34s f4eld proedure >4346 3e4r o6s3ru34o6 3ea; a6d e6sur469 3a3 perso66el full= opl= S)pervisor @ Ide634f=469 3e4r perso66el >o are re8u4red 3o a6d au3or4ed 3o 46s3all f4ref493469 s=s3e as def46ed 46 34s f4eld proedure. Superv4sor us3 e6sure 3a3 3e4r perso66el are properl= 3ra46ed a6d full= opl= >43 3e 464u re8u4ree63s 4de634f4ed E#p$o'ees @ opl=469 >43 3e re8u4ree63s of 34s f4eld proedure. Eplo=ees sall 46for 3e4r a6a9er/superv4sor of a6= dev4a34o6 fro 34s proedure. HSE Depart#ents @ "evelop a6d a463a46 34s proedure; prov4d469 reoures for e8u4pe63 a6d perso66el 3ra46469; a6d for aud43469 all opera3469 u643s a6d/or depar3e63s for opl4a6e 3o 34s proedure.

/. Too$s * E0)ip#ents • •

#ool:o? "r4ll469 )a46e




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Sp4r43 evel #read469 )a46e & #read Seale63 +eld469 )a46e -roov469 )a46e -r46der Ca46 %lo< P4pe >re6 ard a3 a6d 9loves Safe3= 9lass Fae S4eld -roov469 )a46e Ele3r4 o4s3 Cra6e For
1. Sa"e 2or3 Proce)re • •

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Ce< for all P#+ are approved. Ce< all >oror<. All superv4sors/safe3= superv4sors/e6946eers ave 3o a33e6d 46Bouse 3ra46469. All >ororor<469 a3 e493; 3e >orororr4s3 3o preve63 43 fro dropp469 a3 49 area >e6 >or<469. All ar6ess us3 :e properl= seured do>6 o63o 3e suppor3 ra4l469s. All a3er4als are 3o :e
4. 2or3in& Metho E6sure 3a3 all a3er4als 3o :e used a6d e8u4pe63 3o :e 46s3alled sould :e e469s. All a3er4als a6d e8u4pe63s sall :e 46spe3ed := (ual43= Co63rol "epar3e63 pr4or 3o s4f3469 3o >or< s43e. #e la3es3 rev4s4o6 of 3e Approved sop "ra>469 sould :e ava4la:le a3 3e 46s3alla34o6 area. Proe3 E6946eer / Superv4sor >4ll e6sure 3a3 safe3= re8u4ree63s ave :ee6 opl4ed >43 a6d are 46 plae. Proe3 E6946eer / Superv4sor >4ll or4e63 a6d fa4l4ar4e all 3e >or469s; 3e64al su:433als; 46s3alla34o6 proedures a6d de3a4ls; aep3a6e r43er4a. I6s3all f4re pro3e34o6 s=s3es 46 aorda6e >43 !FPA rul469s; l4s3469s a6d a6ufa3urers reoe6da34o6s. oa3e >ere aess4:le for serv4469 a6d replaee63.




%ire"i&htin& S'ste# Insta$$ation Proce)re 7.1. Fa:r4a34o6 & I6s3alla34o6 of #readed P4pe #e floor/>orere 3e 3read469 a46e 4s plaed >4ll :e pro3e3ed >43 a over of PC see3s 3o avo4d o4l splas o6 3e o6re3e floor. #orou9l= lea6 3e p4pe surfaes >43 dap lo3 a6d le3 dr= 3e surfae. I6 ase; 4f a6= fore496 a3er4als rea46 o6 3e surfae; >4 a66o3 :e lea6ed := dap lo3; 3e6 use a 4ld >4re :rus 3o reove 3e sae. If p4pe surfae 4s o63a46a3ed >43 o4l= a3er4al; 3e6 use a >as469 solve63. Avo4d sra3469 a6d daa9469 3e 9alva64ed surfaes •

P4pe Cu33469@

%ased o6 3e approved sop dra>469s; s8uare u3 p4pes >43 a p4pe u33er  a46e ou63ed or a6ual; 3o 3e e?a3 le693; as re8u4red. For p4pe s4es of 2G a6d :elo>; 3read 3e p4pe e6d us469 3e s3a6dard 3read469 a46e av469 %SP# d4es. #e 3read469 a46e >4ll :e 46spe3ed da4l= :efore s3ar3469 3e >or<. Sale; sla9; d4r3; a6d de:r4s >4ll :e reoved fro 3e p4pe a6d f433469s :efore a46469 proess. #e p4pes >4ll :e u3 3o 3e a3ual re8u4red le693 a6d 3readed fro :o3 s4des. #e p4pe >4ll :e 3apered a6d 3e 3reads >4ll :e lea6ed us469 s3eel :rus a6d f4le. All 3read469 res4duals >4ll :e reoved 3o res3ore full 46s4de d4ae3er. •

P4pe Ho463469@

#e o463 opou6d >4ll :e appl4ed o6 3e ale por34o6 of 3e 3read for f433469 asse:l=. #e :ra6es >4ll :e e43er asse:led a3 3e fa:r4a34o6 >or4ll :e a69ed 3o 3e proper level a6d >4ll :e o66e3ed 3o 3e rossBa46. P4pe >or< >4ll :e pro3e3ed fro fore496 a33ers. 7.2. Fa:r4a34o6 & I6s3alla34o6 of -rooved P4pe #e Floor >ere 3e 9roov469 a46e 4s plaed >4ll :e pro3e3ed >43 a over of PC see3s 3o avo4d o4l splas por34o6 o6 3e o6re3e floor. Roller of 3e 9roov469 a46e >4ll :e eear a6d 3ear :efore s3ar3469 3e 9roov469 >or<. -rooved f433469 4s appl4a:le for p4pe s4es of 2G a6d a:ove. P4pes >4ll :e 46spe3ed 3o e6sure pla46 e6ds. J!O %eveled e6dsK. #e O" of 3e 9roove >4ll :e easured. #e O" of 3e 9roove sould :e >4346 3e a6ufa3urer reoe6ded ra69e. %efore asse:l=; 3e 9rooved o463s >4ll :e lea6ed fro a6= dus3; de:r4s; e3 #e :ra6es >4ll :e asse:led a3 3e fa:r4a34o6 sop or o6 spo3 as per s43e re8u4ree63s; All 3e ope6 e6ds >4ll :e plu99ed af3er ople3469 3e >or<. 7.. Fa:r4a34o6 of P4pe a3 oa34o6 of )ea64al #ee #e p4pe >4ll :e ar



#e p4pe >4ll :e oled dr4lled 3o 3e su43a:le s4e of 3e :ra6 a6d 46 aorda6e 3o 3e a6ufa3urerDs reoe6da34o6s. #e ole >4ll :e f4led 3o e6sure sof3 surfae. 7.$. I6s3alla34o6 / a69469 of FF P4p469 s=s3e o6 S43e Cople3e 3e ar<469 of 3e rou3es of 3e p4pe >or< := follo>469 3e approved sop dra>469s; o:46ed serv4es dra>469s a6d s43e oord46a34o6 >43 o3er serv4es :ased o6 94ve6 a6d f46al :e6ar4ll :e dr4lled aord469 3o 3e re8u4red suppor3 spa469 as so>6 o6 3e approved sop dra>469s. )10 A6ors >4ll :e used 3o suppor3 $G a6d :elo> p4pes >4le )12 A6ors >4ll :e used 3o suppor3 *Gp4pes a6d a:ove; as reoe6ded := !FPA. #read rods of 3e appropr4a3e s4e sall :e u3 a6d f4?ed := us469 :ol3s; 6u3s a6d >asers. Approved 3=pe of p4pe suppor3 / a69er >4ll :e a33aed 3o 3e 3readed rods; 6u3s a6d >asers >4ll :e 46s3alled as >ell. P4p469 >4ll :e 46s3alled so 3a3 s=s3e a6 :e dra46ed. +ere p4p469 a66o3 :e full= dra46ed; 64pple a6d ap >4ll :e 46s3alled for dra46a9e. P4p469 >4ll dra46 3o 9rade or 3o a4r 9ap se>er reep3or. #e :ra6 l46es >4ll :e a69ed 3o 3e proper level a6d >4ll :e o66e3ed 3o 3e ross a46. +ere p4p469 4s e:edded or pass469 3rou9 aso6r= or o6re3e; sleeves >4ll :e prov4ded as per spe4f4a34o6 os3l= of -I a3er4al. Clea6 463er6all= 3e p4pes dur469 o6s3ru34o6 a6d 46s3alla34o6. Prov4de leara6e for aess 3o valves. A6ors; e?pa6s4o6 o463s; s>469 o463s a6d/or e?pa6s4o6 loops sall :e prov4ded so 3a3 p4p469 a= e?pa6d a6d o63ra3 >43ou3 daa9e 3o 43self; e8u4pe63 or 3e :u4ld469. E?pa6s4o6 / Co63ra34o6 o463s >4ll :e prov4ded >erever 4s appl4a:le as per 3e approved sop dra>469s. 7.5. I6s3alla34o6 of Feed a46s / +e3 S3a6d P4pes P4p469 sall 9e6erall= :e ru6 parallel 3o >alls a6d :eas. Coord46a3e >43 o3er 3rades :efore f46al4469 3e loa34o6 of a6= p4p469 3o avo4d 463erfer469 >43 3e4r >or<. Care sall :e e?er4se 46 3e 46s3alla34o6 of 3e p4p469 so 3a3 3e s=s3e >4ll dra46 := 9rav43=; :a< 3rou9 :ra6es. I6s3all a ople3e o:46ed f4re s3a6d p4pe a6d spr4643 all p4p469; valves; a69ers; s496s; valves; 3es3s; e3.; as per approved sop dra>469s. Fur64s a6d 46s3all all dra46 p4p469; flus469; a6d o66e34o6s; dra46 plu9s; dra46 valves; e3.; a3 dra46 po463s a6d all lo> po463s. Seal all valves; 6o3 prov4ded >43 3aper s>43es; 46 ope6 pos434o6 := approved ea6s. Flus469 o66e34o6 sall :e as per !FPA 1. 7.*. I6s3alla34o6 of Spr464ll :e do6e af3er p4pe >or< flus469 4s ople3ed. Appl= 3e P#FE 3ape o6l= 3o 3e ale por34o6 of 3e spr46re6 prov4ded := 3e a6ufa3ure; a6d 46 su a >a= 3a3 3e ars are parallel 3o 3e :ra6 p4pe. )a463a46 a leara6e of 1G :e3>ee6 3e defle3or of upr493 spr46469. E6sure 3a3 valves are loa3ed a3 a6 aess4:le loa34o6. E6sure 3a3 3e arro> of 3e >a3er flo> de3e3or s>43 po463s 3o 3e d4re34o6 of 3e >a3er flo>. E6sure 3a3 superv4sor= :u33erfl= valves are prov4ded >43 3aper o643or s>43. E6sure 3a3 3e s493 9lass of 3e 3es3 / dra46 valve 4s free of daa9e. E6sure 3a3 3es3 / dra46 valves are prov4ded as so>6 o6 3e dra>469s.




7.7. I6s3alla34o6 of Ca:46e3s; ose Reel alves a6d F4re E?3469u4sers Pr4or 3o 3e 46s3alla34o6 3e Proe3 E6946eer / Forea6 >4ll read; u6ders3a6d a6d s3r43l= follo> 3e a6ufa3urerDs 46s3ru34o6s. E?a46e 3e loa34o6 of 3e ose reel a:46e3s a6d e6sure 3a3 ope6469 4s suff44e63 for f4?469 all e8u4pe63 a6d 3e ou63469 e493 of 3e ose valve a6d ose ra469s a6d 3o 3e re8u4ree63s of 4v4l defe6se. ose reel; ose valves a6d f4re e?3469u4sers are of approved 3=pe a6d ave 3e orre3 ra3469. #e a:46e3 J>43ou3 3e e8u4pe63K >4ll :e 46s3alled >ere appl4a:le. %ra6es 3o 3e ose ra< JreelK / ose valve >4ll :e fa:r4a3ed a6d 46s3alled o6 s43e 3o e6sure a3ual e63r= po463 3o 3e a:46e3. oa34o6 of P4pe sleeves sall :e as per approved dra>469s. ose reel & valve >4ll :e 46s3alled as per 3e a6ufa3urerDs 46s3ru34o6s a3 3e orre3 ou63469 e493. ,eep f4re e?3469u4ser 46s4de 3e a:46e3 alo69 >43 3e ose ra<. E6sure 3a3 3e 3op of 3e >all ou63ed e?3469u4ser do 6o3 e?eed fro 3e levels as per approved dra>469 a6d spe4f4a34o6. Su3 off valve >4ll :e 46s3alled 46 3e p4p469 3o 3e :rea469 46le3. %ree469 46le3 >4ll :e loa3ed a3 o6sp4uous loa34o6. 7.. =dros3a34 #es3469 of P4pe +or< )a469 of area 463e6ded for =dros3a34 pressure 3es3469. I6d4a3e o6 3e dra>469 3e loa34o6 of ve63/dra46 valve; plu99ed o66e34o6s a6d >a3er pressure pup o66e34o6. )a436ess 34469 a6d pressure dura34o6 are a9reed := 3e l4e63/o6sul3a63. Plae safe3= >ar6469s a3 all po463s >ere perso66el a= pass 3rou9 >4346 3e v44643= of 3es3469. )aor< sall :e =dros3a34all= 3es3ed for 6o3 less 3a6 2 ours a3 15 :ars Jor 1.5 34es 3e >or<469K pressure >43ou3 lea<. P=s4all= e< a6d e6sure 3a3 all p4pes u6der9o469 3es3 4s s3ro69l= suppor3ed a6d add434o6 of p4pe >or< >4ll 6o3 463rodue u6due s3ress o6 a6= suppor3. )aoror<. #e dra46 po463 >4ll :e plu99ed a6d 3e 49es3 po463 of 3e s=s3e >4ll :e o6s4dered as 3e >a3er suppl= po463 for pressure 3es3469. #e sele3ed suppl= po463 >4ll :e prov4ded >43 a6 4sola34o6 valve; al4:ra3ed pressure 9au9e a6d a6ual >a3er pup. F4ll 3e p4pe >43 >a3er a6d o66e3 3e 3es3 pup 3o 3e p4pe >or< a3 3e f4ll469 loa34o6; :leed all a4r fro 3e p4pe >or<. Co66e3 a al4:ra3ed a6d approved pressure 9au9e a6d f4? a6 4sola34o6 valve us3 :elo> 3e pressure 9au9e. Appl= pressure 9raduall= u634l 43 reaes 3e 3es3 pressure. #e 3es3 pressure >4ll :e as per a9reed 3ers a6d as per C4v4l "efe6se re8u4ree63s. old 3e p4p469 u6der pressure for dura34o6 of 2 ours a6d o:serve for a6= leas a s3ead= read469 af3er 2 oursL 6o34f= 3e l4e63/o6sul3a63 a6d 9e3 3e 3es3 >436essed := 3e o6sul3469 e6946eer. 7.. F4ref493469 P4pes Flus469 Flus469 of 3e s=s3e >4ll :e af3er suessful ople34o6 of 3e pressure 3es3469. #4s >4ll :e do6e dur469 3e se34o6al 46s3alla34o6s of 3e s=s3e a6d af3er 3e ople34o6 of 3e >ole >or< asse:l=. E6ou9 dra46469 po463s >4ll :e lef3 for 34s purpose. #ese po463s >4ll :e 3e lo>es3 po463 of 3e area/o6e a6d 3e >a3er suppl= po463. #e >a3er >4ll :e puped 463o 3e >a3er suppl= po463 us469 3e e?4s3469 f4re pups a6d 3e lo>es3 po463s >4ll :e o66e3ed 3o 3e 6eares3 dra46a9e fa4l43= v4a ose. #e p4pe 6e3>or< >4ll :e flused 3o e6sure 3a3 3e p4pes are lear fro de:r4s a6d o3er res4dual a3er4als. Flus469 >4ll :e o6346ued u634l lear >a3er a3 3e dra46a9e s4de 4s o:served. .0. PreBCo4ss4o6469 a6d Co4ss4o6469 Ceole p4pe >or< s=s3e. All au3oa34 o63rols a6d safe3= dev4es sall :e 46spe3ed a6d eor< 4s 3o :e arr4ed ou3 46 3e e634re




46s3alla34o6 pr4or 3o 3e 4ssua6e of ople34o6 er34f4a3e. E6sure 3a3 all appara3us are >or<469 as per spe4f4a34o6. E6sure 3a3 all 46s3rue63s/e3ers are orre3l= al4:ra3ed >43 er34f4a3es a6d are aura3e. E6sure 3a3 all serv4es are 3es3ed a6d o63rol s=s3es are fu634o6469 orre3l= a6d are properl= se3; se8ue6ed or 463erlo43 3e pro9ra a9reed >43 3e o6sul3a63. Pr4or 3o 3e 4ssua6e of Cer34f4a3e of Cople34o6; 3es3s sall :e arr4ed ou3 >e6ever re8u4red := 3e au3or434es av469 ur4sd434o6 over 3e sa4d perfora6e 3es3s.

5. Ha6ar * Ris3 Mana&e#ent #e 3=pes of aards 3a3 a= :e asso4a3ed >43 F4ref493469 s=s3es 46s3alla34o6s are@ •

)a6ual a6dl469

•

aards fro a46er=

•

•

E6v4ro6e63al aards; e.9. ea3; dus3; dr= e6v4ro6e63s; sl4ps; 3r4ps a6d falls fro sl4pper= surfaes or fro e493. Fall469 o:e3 po3e634al

7. Ris3 Contro$ R4s< o63rol 4s 3e proess of de3er46469 a6d 4plee63469 appropr4a3e easures 3o o63rol 3e r4se6 pla66469 3o el446a3e 3e r4s< of f4ref493469 46s3alla34o6 s=s3e. Ad464s3ra34ve Co63rols@ •

•

•

"oue63ed proedure for f4ref493469 46s3alla34o6 s=s3e Appl= Per43 #o +or< S496s pos3ed 3o 46d4a3ed all aards. I6 add434o6; >ar6469 s496s us3 :e d4spla=ed dur469 3e per4od of >or<.

PPE@ •

•

Safe3= ar6esses; l46es a6d la6=ards us3 opl= >43 all 464u re8u4ree63s s3a6dard. #e 6eed for safe3= e=e>ear; resp4ra3or= pro3e34o6; a6d 9loves us3 :e de3er46ed pr4or 34s <46d of >or<. PPE us3 :e f43 for purpose; a463a46ed a6d people ope3e63 46 43s use.




(8. Sa"et' •

Safe3= Ce4ll :e ade pr4or 3o oe6ee63 of >or< 46 order 3o e6sure 3a3 a3er4als a6d e8u4pe63 are 46 safe >or<469 order 46 aorda6e >43 proe3 a6d s43e re9ula34o6s. E6sure 3a3 all 3e aess ea6sBsaffold469; s3epladders are of 9ood 8ual43= a6d s3re693. "o 6o3 use >ea< or :roa=s use ard a3s a3 3e o6s3ru34o6 pre4ses. +ear a6d 9loves >e6ever >or<469 a3 s43e; >ear fae s4eld of ade8ua3e v4s4:4l43=; >e6ever us469 9as 3ores; 9r46ders; u33469 a46es; or do469 4pp469; dr4ll469 e3.. "o 6o3 use 9o99les >43 s3ared 9lasses or of poor v4s4:4l43=. Safe3= soes us3 :e >or6 al>a=s. +ear full :od= ar6ess >e6 >or<469 a3 e493s e?eed469 2 a6d seure 3o a s3ro69 :u4ld469 or o3er s3ru3ure.

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)a3er4al 4f3469 4f3469 of a6= a3er4al or e8u4pe63 sould :e do6e o6l= := ea6s of a46/ele3r4 o4s3s appropr4a3el= suppor3ed. Avo4d s3a6d469 r493 :elo> 3o 43es :e469 ra4sed. Al>a=s use proper sl469s or o3er approved ed4a for :46d469 3e 43e :e469 l4f3ed. E6sure ade8ua3e l493469 a6d ve634la34o6 >e6ever >or<469 46 o6f46ed spaes. Carr=ou3 >ore6 free e63ra6e a6d e?43 fro a6d 3o 3e area 4s e6sured a6d e63r=/e?43 4s o6346uall= a66ed dur469 3e >ole >or<469 per4od. Appl4a34o6 of pa463s; pr4ers; 3466ers var64ses e3. sould :e arr4ed ou3 a3 ve634la3ed plaes o6l=.


FF Installation System Method Statement

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