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Sub. Code/Name: IE6605 – PRODUCTION PLANNING AND CONTROL
Year/Sem: I/III
U!"#$I %I!#rodu"o!' Par#$( %)6 mar*+'
1. What What do you understand by production planning and control? Discuss its main elements. (16) 2. Enumerates the activities involved in the production planning and control function under the onvenient points. (16) !. E"plain different types of production systems. Differentiate bet#een them. (16) $. E"plain the functional and operational aspects of product design. (16) %. E"plain in detail the production aspects of product design. (16) 6. Write brief note on the follo#ing) &tandardi'ation ii) &implification iii) &peciali'ation iv) Diversification . What are the proect considerations for a firm? E"plain #ith reference to **.
Sub. Code/Name: IE6605 – PRODUCTION PLANNING AND CONTROL
Year/Sem: I/III
U!"# –II %,or* +#ud-' Par#$( %)6 mar*+'
1. E"plain briefly the various steps involved in conducting the #or+ study. (16) 2. &tate and e"plain in brief the steps involved in conducting the method study procedure. (16) !. ,riefly e"plain the various techni-ues of #or+ measurement. (16) $. Define time study. ist do#n the various steps in conducting a stop#atch time study. (16) %. E"plain the follo#ing terms a) Wor+ sampling (6) b) &ynthetic data (6) c) */0& ($) 6. What are the different ecording 0echni-ues? Discuss #ith neat s+etches.
Sub. Code/Name: IE6605 – PRODUCTION PLANNING AND CONTROL
Year/Sem: I/III
U!"#$III %Produ a!!"! a!d ro&e++ a!!"!' Par#$( %)6 mar*+' 1. What is value analysis? Describe the basic steps involved in the value analysis. (16) 2. E"plain the importance of process planning #ith reference to production control. Discuss the activities in process planning (16) !. ompare and contrast the manual process planning #ith **. (16) $. What is meant by machine loading? lso enumerate the various methods to the cycle time to a minimum. (16) %. What do you mean by machine balancing? lso e"plain the effect of balancing on number of machines re-uired #ith an illustration. (16) 6. Write short notes on analysis of process capacities in a multiproduct system (16) . i)Derive an e"pression to determine the Economic ,atch si'e(E,3) in ,atch production 4ndustries. ii) product is sold at a rate of $55 pieces a day and is manufactured at the rate of 2555 pieces a day.
0he setup costs of the machines are s.%555 and the storage costs are found to be s.5.51% per unit per day. abour charges are s.125 materials s.75and overheads s.165 per piece. 4f the interest charges are 1!8 find the minimum cost batch si'e and the costs of the production run..ssume !55 #or+ing days in a year.
U!"#$I %Produ"o! +&1edu"!'
Sub. Code/Name: IE6605 – PRODUCTION PLANNING AND CONTROL
Year/Sem: I/III
Par#$( %)6 mar*+' 1. E"plain the procedure by #hich scheduling 2 obs in m machines can be done #ith suitable e"ample (16) 2. Write short notes on9 a) ggregate run:out method of batch scheduling. (7) b) ine of balance method (7) !. Discuss the concepts inputs characteristics #or+ing outputs and benefits of /*. (16) $. What are the functions of dispatching? E"plain the various documents raised (16) %. What is progressing? E"plain its function? lso #rite short notes on ;recording progresses<. (16) 6. E"plain the importance of process planning #ith reference to production control. Discuss the
activities in process planning (16) . Write short notes on the follo#ing. i) /achine loading ii) *riority rules for scheduling iii) E"pediting iv) Dispatching 7. ollins heating company has four central heating installations to design #ithin an 7:#ee+ period($5 hours per #ee+).0hey also have four capable designer each of #hom has been as+ed to estimate ho# long it #ould ta+e to do each ob. 0he #or+ operations scheduler has compiled the estimates sho#n in table. (i) =se assignment linear programming method to determine ho# the obs should be assigned so as to minimise the #or+ time. (ii)ssuming the estimates are correct can the obs be completed #ithin the 7:#ee+ period #ithout planning for overtime? (16) Designers >ours to complete the ob 1 2 ! $ 155 1$5 275 5 , 1!5 165 255 65 75 1!5 !55 5 D 1%5 115 2%5 %5
Sub. Code/Name: IE6605 – PRODUCTION PLANNING AND CONTROL
Year/Sem: I/III
Par#$( %)6 mar*+' 1. What do you understand by inventory control? E"plain the purpose of maintaining inventory in any production =nit. (16) 2. What is E@3? Derive the e"pression for E@3 #hen the demand of the item is uniform the production rate is 4nfinite and no stoc+:outs are allo#ed. (16) !. a) E"plain the terms9 lead time stoc+ out buffer stoc+ inventory carrying cost. (7) b) Distinguish bet#een in:process inventory safety stoc+ inventory and seasonal inventory (7) $. Describe the fi"ed period -uantity inventory model? lso compare and contrast *:system #ith 3:system (16) %. What is selective control of inventory and e"plain various selective control techni-ues. (16) 6. What is , analysis? E"plain its significance in the inventory control #ith suitable e"ample. (16) .. 0he local distributor for a national tyre company e"pects to sell appro"imately 655 steel belted radial tyres of a certain si'e and tread design ne"t year. nnual carrying cost is s.165 per tyre and ordering cost is s.%5.0he distributor operates 277 days a year. (i) What is the Economic ordering 3uantity (E@3)? (ii) >o# many times per year the store reorder? (iii) What is the length of an ordering cycle? (iv) What is the total annual cost if the E@3 -uantity is ordered? (16) 7. 0he manager of an automobile repair shop hopes to achieve a better allocation of inventory control efforts by adopting an :,: approach to inventory control. Aiven the monthly usages in the follo#ing table classify the items in , and categories according to rupee usage. (16) 4tem $521 $52 $566 6%55 275 $5%5 67%5 !515 $$55 =suage =nit cost
%5 1$555
!55 125
$5 555
1%5 255
15 15255
75 1$55
2555 1%5
. E"plain #ith bloc+ diagram the basic elements of B40 manufacturing system.(16) 15. E"plain the steps in implementation of an E* system. 11. Write brief note on the follo#ing. i) /*:44 ii) computeri'ed **