PSNA COLLEGE OF ENGINEERING AND TECHNOLOGY, DINDIGUL DINDIGUL - 624 622 DEPARTMENT OF MECHANICAL ENGINEERING LESSON PLAN Subject Name
PRODUCTION PLANNING AND CONTROL
Branch
Mechanical Engineering
Subject code
ME 1015
Year / Semester
IV yr / VIII Sem(C Section)
Name of the faculty
P.CHITHAMBARANATHAN
Faculty Code
ME 57
INTRODUCTION
Unit - I
Target Hours
9
Text Book: T1 – T1 – Martand Martand Telsang, Telsang, “Industrial “Industrial Engineering and Production Management ”, S.Chand. S.Chand . T2 – T2 – Nair, Nair, N.G., N.G., “Production “Production and Operations Management ”, Tata McGraw-Hill. McGraw -Hill. Sl. No
Period Reqd.
1 2 3
1 1 1
4
1
5 6 7 8 9
1 1 1 1 1
Topics to be Covered
Objectives and benefits of PPC Job, batch and continuous production Product development and design Marketing, functional & operational aspect Durability and aesthetics aspects Profit considerations considerations Standardisation Standardisatio n and specialisation Break even analysis
Economics of new design
WORK STUDY
Unit - II
Ref. Book/Page No.
Actual Date of completion
Remarks
T1/T2 T1/T2 T1/T2 T1 T1/T2 T1/T2 T2 T1/T2 T2 Target Hours
9
Text Book: T1 – T1 – Martand Martand Telsang, Telsang, “Industrial Engineering and Production Management”, S.Chand . T2 – T2 – Nair, Nair, N.G., N.G., “Production “Production and Operations Management ”, Tata McGraw-Hill. McGraw -Hill. Sl. No
Period Reqd.
Topics to be Covered
Ref. Book/Page No.
Work study Critical Analysis
T1/T2 T1/T2
1
Micro motion study Work measurement Techniques of Work measurement Time study Work sampling Synthesis from standard data
T1/T2 T1/T2 T1/T2 T1/T2 T1/T2 T1/T2
1
Pre determined motion time standards
T1/T2
1
1
2
1
3 4 5 6 7
1 1 1 1 1
8 9
Actual Date of completion
Remarks
Unit - III PRODUCT PLANNING AND PROCESS PLANNING
Target Hours
9
Text Book: T1 – Martand Telsang, “Industrial Engineering and Production Management”, S.Chand . T2 – Nair, N.G., “Production and Operations Management ”, Tata McGraw-Hill. Sl. No
Period Reqd.
Topics to be Covered
Ref. Book/Page No.
Product planning Value analysis
T1/T2 T1
1
Process planning and routing Steps in Process planning Batch production Machine capacity Line Balancing
T1/T2 T1/T2 T1/T2 T1/T2 T1/T2
8
1
Process capabilities
T1/T2
9
1
Multi product system
1
1
2
1
3 4 5 6
1 1 1 1
7
Unit - IV PRODUCTION SCHEDULING
Actual Date of completion
Remarks
T2
Target Hours
9
Text Book: T1 – Martand Telsang, “Industrial Engineering and Production Management”, S.Chand . T2 – Nair, N.G., “Production and Operations Management ”, Tata McGraw-Hill. Sl. No
Period Reqd.
Topics to be Covered
Ref. Book/Page No.
Production control system Gantt Charts
T1/T2 T1/T2
1
Line of balance Flow production scheduling Batch production scheduling Material requirement planning Dispatching
T2 T1/T2 T1/T2 T1/T2 T1/T2
8
1
Manufacturing lead time
9
1
Aligning completion times
1 2 3 4 5 6
1 1 1 1 1 1
7
T1 T1/T2
Actual Date of completion
Remarks
Unit - V INVENTORY CONTROL AND TRENDS IN PPC
9
Target Hours
Text Book: T1 – Martand Telsang, “Industrial Engineering and Production Management”, S.Chand . T2 – Nair, N.G., “Production and Operations Management ”, Tata McGraw-Hill. Sl. No
Period Reqd.
1
1
2
1
3 4 5 6 7 8 9
1 1 1 1 1 1 1
Topics to be Covered
Ref. Book/Page No.
Purpose of holding stock Effect of demand
T1/T2 T2
Ordering procedures Two bin system Determination of EOQ ABC Analysis JIT Systems Fundamentals of MRP
T1/T2 T1/T2 T1/T2 T1/T2 T1/T2 T1 T1/T2
Enterprise resource planning
FACULTY IN-CHARGE
Actual Date of completion
Remarks
HOD/MECHANICAL
