PRÁCTICA N0 8 TECNOLOGÍAS DE PROCESAMIENTO AGROINDUSTRIAL I (FRUVER Y CEREALES)
JOHAN ALEXANDER ALBERNIA DELGADO: _____________________________ F!"#$ C%&': 00**+0,-. EL/IN ENRIUE BOLIVAR 1ULETA: 1ULETA: ___________________________________ _____________________________ ______ F!"#$ C%&': +-022,2.+0 FABIO FABIO ESTEBAN HERRERA ROCHA: _______________________________ ___ F!"#$ C%&': 0-.8*.20 LUIS ÁNGEL RODRIGUE1 BOLA3OS: __________________________________ F!"#$ C%&': +-0+*02-20
UNIVERSIDAD POPULAR DEL CESAR FACULTAD DE INGENIERÍAS Y TECNOLOGÍAS INGENIERIA AGROINDUSTRIAL VALLEDUPAR CESAR 20.
FABRICACI4N DE SALSA DE TOMATE
JOHAN ALEXANDER ALBERNIA DELGADO EL/IN ENRIUE BOLIVAR 1ULETA FABIO FABIO ESTEBAN HERRERA ROCHA LUIS ANGEL RODRIGUE1 BOLA3OS
I56!"7
DOCENTE: ING$ O9#& M!#7
UNIVERSIDAD POPULAR DEL CESAR FACULTAD DE INGENIERÍAS Y TECNOLOGÍAS INGENIERIA AGROINDUSTRIAL AGROINDUSTRIAL VALLEDUPAR CESAR 20.
INTRODUCCI4N L# ## &7 ;"#;7 7 <5 =!&<>; ?<7 7 @;757 =! 7#=!#>%5 =#!># &7 #'<# >5;75&# 75 # =<=# &7 ;"#;7 #&>%5 &7 # 7=7># 5#'!7$ L# ## '<#!&# # =!=7&#&7 !'#5=;># &7 ;"#;7 75 7 =!>7 7 =<7&7 #'!7'#! #>#! =#!# &#! <5 #@! &<>7 7=7#5;7 =#!# '!#! "#! >5;75>#$ A<5?<7 7 ;"#;7 7# !'5#! &7 A"!># # ;!# &7 # ## &7 ;"#;7 #>7 75 I;## &5&7 7!# <5 =!&<>; @> =#!# # 7#@!#>%5 &7 < ;!#&>5#7 =#;#$ P;7!!"75;7 7;# ## 6<7 =!&<>&# &7 "#57!# 5&<;!# 75 8,- 75 7;#& <5& #>75& &7 7# <5 5'!7&75;7 @> =#!# #>"=##! 5 =#;# 5 # "#!# &7 # >"&# !=&#$
OBJETIVO GENERAL P!&<>! ## &7 ;"#;7 &7 @<75# >#&#& ><"=75& >5 !7?<; 7;#@7>& =#!# < 6#@!>#>%5 75 # 7'#>%5 5#>5# '75;7 5 &7K#! &7 #& '<; &7 >5<"&! ># OBJETIVOS ESPECÍFICOS
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D7;7!"5#! >; &7 =!&<>>%5 &7 # ## &7 ;"#;7
MARCO TE4RICO
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
IMPLEMENTOS
INSUMOS • • • • • • • • • • • • • • • •
T"#;7 !K A>#! C#57# C# &7 ! B75#; S!@#; Á>& #>;> P"75;%5 !K S# AK C7@# L#;5#
MATERIALES • • • •
M#!";# B##5# D7=<=#&!# T57 &7 =#;7%5
EUIPOS • •
• •
B#&7 =;> C<>#!# &7 "#&7!# E5#7 &7 &! C<>
F<75;7: 7#@!#>%5 =!=# (20.)
PROCEDIMIENTO PARA LA PRODUCCI4N DE SALSA DE TOMATE
RMP SELECCIÓN LAVADO ESCALDADO DESPULPADO ESTANDARIZAC IÓN HOMOGENIZAC IÓN CONCENTRACI ÓN ENVASADO ESTERILIZACIÓ N CHOQUE TÉRMICO DESCRIPCI4N DEL PROCEDIMIENTO PARA PRODUCIR SALSA DE TOMATE
•
SELECCI4N: S7 77>>5#5 ;"#;7 "#&"=7;#"75;7 !K >5 # =<=# 6!"7 5 '5 &7 =&!7&<"@!7$ P#!# # 7#@!#>%5 &7
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## 5 5;7!7# 7 ;#"# 5 # 6!"# =7! 7 >!$ LAVADO: L ;"#;7 7 ##5 >5 #'<# >!#&#$ U5 @<75 ##& #7'%5 &7 # <>7&#& !7; &7 =7;>&# ">!!'#5"
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<=7!6>#7$ ESCALDADO: L ;"#;7 7 <"7!'75 75 #'<# "=# 7 >#75;#5 # +0+. C &%5 ;757 >" =!=%;: &7;!<! # 75"# !7=5#@7 &7 # =!&&# &7 >! !7&<>! # >#!'# &7 ">!!'#5" =!775;7 #@#5&#! ;"#;7 =#!# 6#>;#! # 7;!#>>%5
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&7 # =<=#$ DESPULPADO: S7 #>7 >5 <5 &7=<=#&! <5# ><#&!#$ E5 7
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7'<5& ># # =<=# 7 &7@7 >#! =#!# 7=#!#! # >>#!# 7"#$ FORMULACI4N: S7 &7;7!"5# # >#5;&#& &7 =!&<>; &7 #><7!& >5 # >#5;&#& &7 =<=# @;75&# 75 7 =!>7 &7 &7=<=#& 7 '<#"75;7 7
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>#><# # >#5;&#& &7 #&; !7?<7!&#$ HOMOGENI1ACI4N: S7 #&>5#5 >#&# <5 &7 5'!7&75;7 75 # "#!";# # < &7@& ;7"= &7 6!"# #&7><#&# @#K >5;#5;7
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#';#>%5$ CONCENTRACI4N: L# =<=# 7 >>5# =! <5 ;7"= &7 *0 # . "5<; # <5# ;7"=7!#;5;#5;7"75;7$ E ;7"= &7 >>>%5 7;#! &7;7!"5#& =! # >5>75;!#>%5 65# ?<7 7 &777 =! '757!# 75;!7 2. *0 B!$ E5 7;# =#!;7 7 #'!7'# # 75 <5# =!=!>%5 &7 2Q >5 !7#>%5 # =7 &7 # =<=# 7 &7>! # 00 /'$ &7 =#;# 7#@!#&# 7 &7@75 &7 #'!7'#! 2 /'$ &7 #$ T#"@5 =<7&75
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#'!7'#!7 >5&"75; ;#7 >" #K !'#5 #@##>#$ ENVASADO: E 75##& 7 #>7 75 6!#> @;7# &7 &! ?<7 #5 & =!7#"75;7 7;7!#&$ L# ## 7 >!!7# # <5# ;7"=7!#; 5 75#! 7?<#75;7 # 0Q &7 <"75 &7 75#7$ P!
;" 7 =575 # ;#=# 5 >7!!#! >"=7;#"75;7 =7! ?<7 ;#"=> •
?<7&75 <7;#$ ESTERILI1ACI4N: S7 #>7 =#!# 7"5#! ">!!'#5" ?<7 =<&7!#5 #@7! @!7& # # ;7"=7!#;7 # '#!#5;#! # &# ; &7 =!&<>;$ E =#;77 >#75;#5& 75#7 # +. C =! 0 "5<; >5;#& # =#!;! &7 ?<7 7 #'<# >"75# # 7!!$ A
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65##! 7 ;!#;#"75; 7 ;7!"5# &7 >7!!#! # ;#=#$ CHOUE TRMICO: 5"7&#;#"75;7 &7=< ?<7 75#7 5 7;7!#& 7 # #'!7'#5& #'<# " 6!# =#!# =!>#! <5 >?<7 ;!"> '757!#! #>$
PROTOCOLO
$ R7&<>! # =<=# =! >#75;#"75; #;# @;757! # >5>75;!#>%5 &7 # .B!$ 2$ P>#! #&>5#! # "7># &7 #K >7@# # # =<=#$ *$ M7>#! 7 #>#! >5 7 CMC$ $ A&>5#! # "7># &7 CMC #>#! # # =<=# 7#=!#!$ .$ C>>%5 &7 # 7=7>7 (;" ## >#57#) >5 # ;7!>7!# =#!;7 &7 >&$ -$ F;!#! # "7># #5;7!!$ ,$ A&>5#! 7 ?<& 6;!#& &7 =!&<>;$ 8$ A&>5#! 7 !7; &7 >& # =!&<>;$ +$ A&>5#! 7 #K #> &77#$ R7#! 7 B! PH$ 0$E5##! 75 >#75;7 7;7!#! &7 0 . "5<; # ;7"=7!#;
CONTROLES
S7 &7@75 <#! ";& 7'; &7 ;"#;7$ V#! ">!!'#5" (" 7#&;7!#) ?<7 =<7&75 !7<;#! 75 # =!&&# &7 >#&#& 75 =!&<>; =;75>#"75;7 =7'! 5 &7;!<& =! 7 >#! &7#"75;$
L ;7"= &7 =!>7#"75; 5 &7;7!"5#& >75;6>#"75;7$ V#! 6#>;!7 56<75>#5 # &%5 &7 =!>7#"75; # # ?<7 &7@75 "7;7!7 =!&<>; 75##& 75 >##$ P! ;#5; 7 7;!7"#&#"75;7 "=!;#5;7 7'<! <5# !7>7;# =!@#&# =#!# 75##! ;"#;7 =!&<>; &7 ;"#;7 (;#7 >" # ## =#!# 7=#'<7;)$ C<#?<7! >#"@ 75 # >#5;&#& ;= &7 5'!7&75;7 75 7 ";& &7 =!7=#!#>%5 =<7&7 56<75>#! # >5&>57 &7 =!>7#"75; 57>7#!# =#!# '#!#5;#! # 7'7;# &7 ## &7 ;"#;7 =<7&7 >#"@#! # #>&7 7 >>7! &7 " =<7&7 >#"@#! # >5;75># &75&#&
ALMACENAMIENTO
A"#>757 6!#> 75 <5 <'#! 6!7> >$ E >5;#>; >5 >#! < 7#&# !7&<>7 # >#&#& &# ;$ P#!# @;757! # "7K! >#&#& #! 5<;!; >5<"# #"75; &75;! &7 <5 #$
CALCULOS PARA LA PRODUCCI4N DE SALSA DE TOMATE
F!<;# 5># $.+ /' S7"# >#>#!# $.. /' P<=# 0$0 /'
Q &7 6!<;# ,0 0
B! 6!<;# *
0
B! &7 # ## &7 ;"#;7 2
•
DETERMINACI4N DE LA CANTIDAD DE PRODUCTO 10.04 Kg
5.02 Kg
•
50 100
100 70
5.02 Kgde rendimiento
=
7.17 Kg de
=
producto
DETERMINACI4N DE LA CANTIDAD DE ADITIVOS PARA PRODUCIR SALSA DE TOMATE 7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
0.8 100
0.057 Kg de sal
=
0.11
4 100
0.007887 Kg de tomillo
=
100
0.28 Kg de
=
0.12 100
25 100
100
0.008604 Kg delaurel
=
10.04 Kg
−
0.11
pimenton rojo
9 100
0.88 Kg deazúcar
=
0.0078 Kg de clavo
=
7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
7.17 Kg
0.12 100
0.5 100
0.0358 Kg de ajo
=
3 100
0.2151 Kg de cebolla
=
6 100
0.4302 Kgde almidón
=
0.8 100
0.0086 Kg de canela
=
0.057 Kg de CMC
=
1 1000
11 100
0.0071 Kgde
=
0.7887 Kg deácido acetico
=
150 1000000
0.3 100
pectina
0.00107 Kg de sorbato
=
y benzoato
0.02151 Kgde aji basco
=
/' &7 #'<# ,$, (0$0.,0$*02 0$2. 0$0*.8 0$000, 0$000, 0$00, 0$0., 0$0 0$88 0$28) /' &7 #'<# $ 8* /'
BALANCE DE MATERIA EN LA PRODUCCI4N DE SALSA DE TOMATE
•
BALANCE DE MATERIA EN LA DESPULPADORA
M M2 M 6!<;# $.+ /'
DESPULPADORA
M*
M2 7"# >#>#!# $.. /' M* =<=# M M2 $.+ /' $.. /' 0$0 /' •
BALANCE DE MATERIA EN LA MARMITA M0 M M2
M MARMITA
M2 M* M
M.
M-
M,
M P<=# 0$0 /' M2 S# 0$0., /' M* AK 0$0*.8 /' M. C7@# 0$2.2 /' M- A"&%5 0$*02 /' M, CMC 0$0., /' M8 P7>;5# 0$00, /' M+ S!@#; @75#; 0$002 /' M0 A>#! 0$88 /' M P"75;%5 0$28 /' M2 A'<# $8* /'
M8 M+
M
M* ## &7 ;"#;7 (M M2M*MM.M-M,M8M+M0M) M2 M* ,$, /' &7 ## &7 ;"#;7
COSTOS DE PRODUCCI4N DE SALSA DE TOMATE
INSUMO
CANTIDAD (/')
PRECIO UNITARIO (W/')
T"#;7
$.+
2.$8,
28000
A>#!
0$88
2080
+0+$-8
B75#;
0$000,
*,000
*+$.+
S!@#;
0$000,
2000
2$8
C#57#
0$008-
200000
,20
COSTO (W)
C# &7 !
0$00,8
200000
.-0
Á>& #>7;>
0$,88,
200
8+2$88
L#
0$008-0
200000
,20$8
S#
0$0.,
000
.,
CMC
0$0.,
+000
08*
P7>;5#
0$00,
*,.00
2--$2.
AK
0$0*.8
*200
$.-
T"
0$00,88,
200000
.,,$
C7@#
0$2.
*.00
,.2$8.
P"75;5
0$28
2800
,8
TOTAL
0+0$**8
COSTO TOTAL W 0+0$**8 COSTO POR UNIDAD W 2*8$,- <5&#& ANÁLISIS DE RESULTADOS
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E ;"#;7 7 <5# !;## ?<7 7 &7;7!!# >5 "<># 6#>&#& =! ?<7 >57!# >" # ## &7 ;"#;7 =7!";75 ##!'#! 76>75;7"75;7 # &# ; &7 7;# !;## &7 #"=# <;#>%5 75 ";=7 =!7=#!#>57 ><5#!# 75 ;& 7 "<5&$ I'<#"75;7 # 6#>&#& >" &67!75;7 ">!!'#5" =#;%'75 =<7&75 7'#! # 7;7 #"75; 7'7 ?<7 7 =!>7#"75; 7 #'# 75 %=;"# >5&>57 #5;#!# &7 # "#57!# " #&7><#&# =@7 >5 # 65#&#& &7 7;#! 767>; =7!K<&>#7 75 # #<& &7 >5<"&!7$
L# ## &7 ;"#;7 7 <5 =!&<>; <;#& &7&7 # " @># =!7=#!#>57 >#7!# #;# # " "=!;#5;7 =!7=#!#>57 '#;!5%"># 75 !7;## ;!#>75&75># &7 7;7 #"75; 7'7 ?<7 < >#&#& 7# =!=!>5# # 7$
L " "=!;#5;7 &7 ## &7 ;"#;7 7 ?<7 7 <5# &7 # >57!#! ?<7 " '<#!&# # =!=7&#&7 !'#5=;># &7 =!&<>; !767K#& ;& 7; 75 # 75!"7 ";<&7 75;!7 # >#!#>;7!;># &7 =!&<>; >"=7;#"75;7 5;7'! # ## &7 ;"#;7 7#@!#&# # =#!;! &7 $
CONCLUSIONES
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S7 '!% >"=!75&7! #=>#! >!!7>;#"75;7 >#&# <5# &7 # 7;#=# 57>7#!# =#!# =!&<>! ## &7 ;"#;7 &7 @<75# >#&#& 75 ;& #=7>; 7> ?<7 7 !767K# 75 7 =!&<>; 65#$
•
S7 7;"#!5 #&7><#&#"75;7 >; &7 =!&<>>%5 &7 # ## &7 ;"#;7 @##& 75 # >#5;&#& &7 5<" 57>7#! =#!# < 7#@!#>%5 7 #! &7 "" 75 7 "7!>#& 5#>5#$
BIBLIOGRAFÍA
•
FAO$ ($6$)$ S## &7 ;"#;7$ F># ;>5># *$
BIBLIOTECA VIRTUAL
•
;;=:999$<;!#&$>"&><"75;##;"#;708080,$=&6
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;;=:999$"5'!#6#$>";!#@#K0##&7;"#;7##&7 ;"#;72$;"
