UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Page: 1 of 15
Rev. A
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT NO. P7512 CONTRACT NO. : CT750 UZ110110 PETROFAC JOB NO.: PE-103
INSPECTION AND TEST PLAN FOR FABRICATION & INSTLLATION OF PIPE SUPPORTS
SUBCON. Document. No.
P7512-04-001-PI-ITP-0002
SUBCON. No.
SUBCON. NAME
SUBCONTRACT SUBCONTRACT TITLE
Installation & Erection Works for all
STR, Mechanical & Piping Works for all
Islands
Islands
P1358-ITP-006
REVIEW CODE Legend: 1. Approved; Approved;
1
Document Rev.
A
4
3
2
5
2. Approved With Comments; 3. Reviewed With Comments, Correct & Re-Submit; Re-Submit;
4. Information Information Only, Review Review Not Not Required; Required; 5. Rejected Rejected Name:
Signature:
Date:
By Jefry.George at 11:27 am, Jun 17, 2015
A
2-Jun-2015
Issued For Review
AHS
SK
SH PROJ.
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Rev. A
Page: 2 of 15
TABULATION OF REVISED SECTIONS / PAGES Revision
Page / Section
Description
TABULATION OF HOLDS Page / Section
Description
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Rev. A
Page: 2 of 15
TABULATION OF REVISED SECTIONS / PAGES Revision
Page / Section
Description
TABULATION OF HOLDS Page / Section
Description
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Rev. A
Page: 3 of 15
TABLE OF CONTENTS
1. LIST OF VERIFYING DOCUMENTS ………………………………………………………………… 5 2. DEFINITIONS …………………………………………………………................................................. 6 3. ABBREVIATIONS …………………………………………………………...........................................6 4. REFERENCES DOCUMENTS ………………………………………………………….......................7
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
1.
Rev. A
Page: 4 of 15
LIST OF VERIFYING DOCUMENTS
AUH/QA&QC/FRM-66
Welding Procedure Specification (WPS)
AUH/QA&QC/FRM-67
Procedure Qualification Record (PQR)
AUH/QA&QC/FRM-72
Welder Qualification Test Summary
AUH/QA&QC/FRM-68
Welder Performance Qualification Record
AUH/STORES/FRM-09
Material Inspection Report - Descon Material
AUH/STORES/FRM-33
Material Inspection Report - Customer Material
AUH/QA&QC/FRM-98
Layout & Cutting Inspection Report
AUH/QAQC/FRM-78
DAILY WELDING INSPECTION REPORT
AUH/QA&QC/FRM-52
Magnetic Particle Examination Report
AUH/QA&QC/FRM-53
Dye Penetrant Examination Report
1358/QA&QC/FRM/026
Final Dimension & Orientation Inspection
1358/QA&QC/FRM/027
Fabrication Completion Certificate / Release For Erection
1358/QA&QC/FRM/004
Construction Punch List
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
2.
Rev. A
Page: 5 of 15
DEFINITIONS
PROJECT
:
UZ 750 Upper Zakum Islands Surface Facilities (EPC - 2)
COMPANY
:
Zakum Development Company (ZADCO)
CONTRACTOR
:
Petrofac Emirates & DSME
SUB-CONTRACTOR
:
Descon Engineering
3.
ABBREVATIONS
IFC
:
Issued for Construction
DC
:
Dimension Control
DPT
:
Dye Penetrant Test
GA
:
General Arrangement
MIR
:
Material Inspection Report
IFC
:
Issued For Construction
ITP
:
Inspection and Test Plan
MOM
:
Minutes of Meeting
MTC
:
Material Test Certificate
MPI
:
Magnetic Particle Inspection
NCR
:
Non Conformance Report
NDT
:
Non Destructive Testing
PO
:
Purchase Order
QA
:
Quality Assurance
QC
:
Quality Control
TPIA
:
Third Party Inspection Agency
WPQT :
Welder Performance Qualification Test
WPQR :
Welder Performance Qualification Record
WPS
Welding Procedure Specification
:
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
4.
Rev. A
Page: 6 of 15
REFERENCE DOCUMENTS
The following documents are used as source of reference and may be read in conjunction with the procedure. CONTRACTOR: P7512-TS-2000-Q-0019
Specification for Welding and Non destructive Examination
P7512-TS-2000-S-0001
Specification for Structural Steel (Onshore)
P7512-TS-2000-Y-0003
Coating and Lining Specification
P7512-PB-2000-Q-0007
Inspection and Testing Management Procedure
P7512-PB-2000-G-0023
Preservation Procedure
P7512-PB-2000-G-0170
Material Receiving Procedure
P7512-PB-2000-G-0173
Material Storage and Control Procedure
P7512-PB-2000-Q-0005
Material Traceability Procedure
Z0-TS-P-04010
Piping Specification
P7512-TS-2000-P-0004
Piping Material Specification
P7512-TS-2000-P-0003
Pipe Support Specification
DESCON: P7512-04-001-QC-PLN-0001
Project Quality Plan
P7512-04-001-ST-QCP-0001
Installation Of Steel Structure
P7512-04-001-QC-QCP-0009
Receiving Inspection Procedure
P7512-04-001-QC-QCP-0003
Non Conforming Item Control Procedure
P7512-04-001-PI-QCP-0010
Identification And Traceability Of Material
P7512-04-001-WM-QCP-0002
Welding Repair Procedure
P7512-04-001-WM-QCP-0003
Welder Qualification And Control Procedure
P7512-04-001-QC-QCP-0015
Dye Penetrant Testing Procedure
P7512-04-001-QC-QCP-0016
Magnetic Particles Testing Procedure
P7512-04-001-PI-QCP-0011
QCP For Installation of Piping
P7512-04-001-QC-QCP-0010
Weld consumable handling and storage procedure
P7512-04-001-QC-QCP-0011
WPS Qualification Procedure
P7512-04-001-QC-QCP-0014
Visual Inspection Procedure
P7512-04-001-QC-QCP-0020
Preservati
Procedure
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Rev. A
Page: 7 of 15
CODES & STANDARDS: AWS D1.1 Edition 2010
Structural welding code
BS EN 10204
Metallic Products- Types of Inspection Documents
BS EN 287-1
Qualification test of Welders - Fusion Welding
ASME B31.3 & ASME Sec. IX will be applicable for Support to pressure part (Pipe/fitting) Fit-up/Welding
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Page: 8 of 15
Rev. A
Document No: P7512-04-001-PI-ITP-0002
Revision: A
Date: 2-Jun-2015
Project Title: UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT - EPC2 Project / Order No: PE-103
Sub-order / Sub-contract No: CT750 UZ110110
Activity / Item Covered: ITP For Fabrication & Installation of Pipe Supports
Requisition No: TBA Tag No(s):
TBA
Subcontractor / Contractor name: PETROFAC EMIRATES AND DSME Sub-Subcontractor / Sub-Contractor name: DESCON ENGINEERING (*) QC SURVEILLANCE POINTS
Subcontractor / Contractor QA/QC Manager: Mr. Saket Kumar QC Responsible on the implementation of this ITP: Mr. Saket Kumar
H
: Hold Point
W
: Witness Inspection
S
: Operation Surveillance
A
: Approval Required
R
: Review of Documentation
EXECUTION STEP: Fabrication & Instllation of Pipe Supports
Item
Quality Control
Responsible
Reference
Activity
Person
document
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
SURVEILLANCE POINTS (*)
ance DESCON
PED
TPIA
ZADCO
1
Sub-Contract Review Project Manger / Site Manager
Sub Contract / ITP
Prior to subcontract acknowledgement
Subcontract comply with project specification
Subcontract document
Subcontract acknowledgeme nt
H
H
N/A
R
2
Kick off meeting
Sub Contract / Project Spec.
Prior to contract starts
Sub Contract / Project Spec.
Subcontract document
MOM
H
H
N/A
H
3
Document Approval, FEDC Engineer Fabrication / Erection drawings & Bill of Material
Z0-TS-P04010, P7512-TS2000-S-0001, P7512-TS2000-Q-0019
Prior to start of Fabrication / Erection
Issued as IFC drawings
P7512-04-001GM-PRC-0003
GA / IFC Drawings
H
A
N/A
A
Project Manger / Site Manager
P1358- ITP-006 Rev A
Accept Comment (s)
Status
Page 8 of 15
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
Quality Control
Responsible
Reference
Activity
Person
document
Page: 9 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
SURVEILLANCE POINTS (*)
ance DESCON
PED
TPIA
ZADCO
4
Pipe Support Fabrication & Installation / NDT / Welding Procedures etc.
QC Engineer P7512-TSNDT Inspector, 2000-Q-0019, elding Engineer P7512-TS2000-Y-0003
Prior to start of fabrication
Approved Approved Procedures shall Procedures be minimum Code-2
pproved Procedure
H
A
N/A
A
5
Welding Procedure Specification (WPS), Weld repair method statement
elding Engineer P7512-TS2000-S-0001,
Prior to start of fabrication
Approved WPS P7512-04-001shall be minimum QC-QCP-0011, Code-2 P7512-04-001WM-QCP-0002
pproved WPS, Procedure
H
H
W/A
A
H
W
W/A
A
6
Welder / Welding Operator Qualification. 1 – New
P7512-TS2000-Q-0019 AWS D1.1 ASME Sec. IX ASME Sec. V
elding Engineer P7512-TS2000-S-0001, P7512-TS2000-Q-0019 AWS D1.1
WPS Register
WPQT
Qualification of P7512-04-001welders and WM-QCP-0003 welding operators shall be in accordance with AWS D1.1 or BS
pproved PQR Reports UH/QA&QC/F RM-68
Accept Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
Quality Control
Responsible
Reference
Activity
Person
document
Page: 9 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
SURVEILLANCE POINTS (*)
ance DESCON
PED
TPIA
ZADCO
4
Pipe Support Fabrication & Installation / NDT / Welding Procedures etc.
QC Engineer P7512-TSNDT Inspector, 2000-Q-0019, elding Engineer P7512-TS2000-Y-0003
Prior to start of fabrication
Approved Approved Procedures shall Procedures be minimum Code-2
pproved Procedure
H
A
N/A
A
5
Welding Procedure Specification (WPS), Weld repair method statement
elding Engineer P7512-TS2000-S-0001,
Prior to start of fabrication
Approved WPS P7512-04-001shall be minimum QC-QCP-0011, Code-2 P7512-04-001WM-QCP-0002
pproved WPS, Procedure
H
H
W/A
A
H
W
W/A
A
H
R
W/A
R
6
Welder / Welding Operator Qualification.
P7512-TS2000-Q-0019 AWS D1.1 ASME Sec. IX ASME Sec. V
elding Engineer P7512-TS2000-S-0001,
2 - Existing
Comment (s)
Status
WPS Register
WPQT
Qualification of P7512-04-001welders and WM-QCP-0003 welding operators shall be in accordance with AWS D1.1 or BS EN 287-1
P7512-TS2000-Q-0019 AWS D1.1 ASME Sec. IX ASME Sec. V
1 – New
Accept
P1358- ITP-006 Rev A
pproved PQR Reports UH/QA&QC/F RM-68
Page 9 of 15
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
7
Quality Control
Responsible
Reference
Activity
Person
document
Certification of Personnel: Welders, Welding Operators NDT Operators
Welding Inspectors
elding Engineer P7512-TS2000-S-0001, I/C NDE P7512-TS2000-Q-0019, P7512-TS2000-Y-0003
Page: 10 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
Prior to start of fabrication
Welder/ Welding Operators shall be qualified as per AWS D1.1 or BS EN 287 and list shall be approved by the Contractor 2. NDT Operators shall be ASNT qualified certificates or Equivalent 3. Welding Inspectors shall be Certified to CSWIP 3.1 or AWS-CWI
P7512-04-001GM-PRC-0002
elder approved list, UH/QA&QC/F RM-72 NDE Operator Certificate, elding Inspector Certificates,
SURVEILLANCE POINTS (*)
Accept ance
DESCON
H
PED
A
TPIA
N/A
ZADCO
A
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
7
Quality Control
Responsible
Reference
Activity
Person
document
Certification of Personnel: Welders, Welding Operators
elding Engineer P7512-TS2000-S-0001, I/C NDE P7512-TS2000-Q-0019,
NDT Operators
Page: 10 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
Prior to start of fabrication
Welder/ Welding Operators shall be qualified as per AWS D1.1 or BS EN 287 and list shall be approved by the Contractor
P7512-TS2000-Y-0003
Welding Inspectors
P7512-04-001GM-PRC-0002
elder approved list, UH/QA&QC/F RM-72
SURVEILLANCE POINTS (*)
Accept ance
DESCON
H
PED
A
TPIA
N/A
ZADCO
Comment (s)
Status
A
NDE Operator Certificate, elding Inspector Certificates,
2. NDT Operators shall be ASNT qualified certificates or Equivalent 3. Welding Inspectors shall be Certified to CSWIP 3.1 or AWS-CWI
P1358- ITP-006 Rev A
Page 10 of 15
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
8
Quality Control
Responsible
Reference
Activity
Person
document
Material Receiving & QC Engineer Inspection of Pipe Supports
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
P7512-PB100% 2000-Q-0007 & P7512-PBMaterial 2000-Q-0005
identification, Surface/ Physical condition, MTC etc.
9
Material Certification
QC Engineer
P7512-PBMTC for every 2000-Q-0007 & applicable heat P7512-PBnumber 2000-Q-0005
P7512-04-001ST-QCP-0001,
IMIR , MTC, Delivery Note
P7512-04-001PI-QCP-0011
UH/STORES/ FRM-09,
2 - All the material P7512-04-001should have Heat QC-QCP-0009 number or Batch number.
UH/STORES/ FRM-33
MTC/Project Spec./P.O
P7512-04-001PI-QCP-0010,
IMIR , MTC, Delivery Note
MTC shall be as per EN10204
P7512-04-001ST-QCP-0001
1 - Free from defects/ damages, distortion
P7512-04-001QC-QCP-0009
10
Raw Material QC Engineer Inspection Prior to Blasting and painting
Page: 11 of 15
Rev. A
P7512-PB100% Visual 2000-Q-0007 & Inspection P7512-PB2000-Q-0005
IMIR No. shall be hard punched or tagged with Aluminum strip
P7512-04-001PI-QCP-0010, P7512-04-001-
SURVEILLANCE POINTS (*)
ance DESCON
PED
TPIA
ZADCO
H
W
N/A
S
H
A
N/A
R
H
S
N/A
S
UH/STORES/ FRM-09, UH/STORES/ FRM-33
1358/QA&QC/F RM/026
Accept Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
8
Quality Control
Responsible
Reference
Activity
Person
document
Material Receiving & QC Engineer Inspection of Pipe Supports
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
ance
Procedure
Record
Status
frequency
P7512-PB100% 2000-Q-0007 & P7512-PBMaterial 2000-Q-0005
identification, Surface/ Physical condition, MTC etc.
9
Material Certification
QC Engineer
P7512-PBMTC for every 2000-Q-0007 & applicable heat P7512-PBnumber 2000-Q-0005
P7512-04-001ST-QCP-0001,
IMIR , MTC, Delivery Note
P7512-04-001PI-QCP-0011
UH/STORES/ FRM-09,
2 - All the material P7512-04-001should have Heat QC-QCP-0009 number or Batch number.
UH/STORES/ FRM-33
MTC/Project Spec./P.O
P7512-04-001PI-QCP-0010,
IMIR , MTC, Delivery Note
MTC shall be as per EN10204
P7512-04-001ST-QCP-0001
1 - Free from defects/ damages, distortion
P7512-04-001QC-QCP-0009
10
Raw Material QC Engineer Inspection Prior to Blasting and painting
Page: 11 of 15
Rev. A
P7512-PB100% Visual 2000-Q-0007 & Inspection P7512-PB2000-Q-0005
IMIR No. shall be hard punched or tagged with Aluminum strip
P7512-04-001PI-QCP-0010,
SURVEILLANCE POINTS (*)
DESCON
PED
TPIA
ZADCO
H
W
N/A
S
H
A
N/A
R
H
S
N/A
S
Accept Comment (s)
UH/STORES/ FRM-09, UH/STORES/ FRM-33
1358/QA&QC/F RM/026
P7512-04-001ST-QCP-0001 P7512-04-001QC-QCP-0009
P1358- ITP-006 Rev A
Page 11 of 15
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
11
Quality Control
Responsible
Reference
Activity
Person
document
Material Traceability and Identification
QC Engineer
Page: 12 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
P7512-PB100% Visual 2000-Q-0007 & Inspection P7512-PB2000-Q-0005
IMIR No., Heat P7512-04-001No., Drawing No., PI-QCP-0010, Part No. shall be hard punched on every part/item.
UH/QA&QC/F RM-98
Material Storage and Preservation
Store In charge
100% P7512-PB2000-G-0173 & P7512-PB2000-G-0023
In line with material storage and control, Preservation Procedure
P7512-04-001QC-QCP-0020,
Inspection Record
13
Check of Layout & Marking
QC Engineer
IFC Drawing P7512-TS2000-S-0001
P7512-04-001ST-QCP-0001
pproved Drawing
100%
As per IFC Drawing Deviations within tolerance limit
Random Inspection
Manufacturer recommendation
P7512-04-001QC-QCP-0010
14
Welding Store In charge Consumable Control and Welding
P7512-TS2000-Q-0019
P7512-04-001PI-QCP-0011
PED
TPIA
ZADCO
H
S/R *
N/A
S
H
S
N/A
S
N/A
S
H
S
H
S
UH/QA&QC/F RM-98
Baking Record, Consumable
Accept ance
DESCON
Physical erification
12
Squatness & Flatness.
SURVEILLANCE POINTS (*)
N/A
S
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
11
Quality Control
Responsible
Reference
Activity
Person
document
Material Traceability and Identification
QC Engineer
Page: 12 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
P7512-PB100% Visual 2000-Q-0007 & Inspection P7512-PB2000-Q-0005
IMIR No., Heat P7512-04-001No., Drawing No., PI-QCP-0010, Part No. shall be hard punched on every part/item.
UH/QA&QC/F RM-98
Material Storage and Preservation
Store In charge
100% P7512-PB2000-G-0173 & P7512-PB2000-G-0023
In line with material storage and control, Preservation Procedure
P7512-04-001QC-QCP-0020,
Inspection Record
13
Check of Layout & Marking
QC Engineer
IFC Drawing P7512-TS2000-S-0001
As per IFC Drawing Deviations within tolerance limit
P7512-04-001ST-QCP-0001
pproved Drawing
100%
14
Welding Store In charge Consumable Control and Welding Engineer
P7512-TS2000-Q-0019
P7512-04-001PI-QCP-0011
P7512-04-001Manufacturer recommendation QC-QCP-0010 and Project Spec.
Random Inspection
P1358- ITP-006 Rev A
Accept ance
DESCON
PED
TPIA
ZADCO
H
S/R *
N/A
H
S
N/A
S
N/A
S
Comment (s)
Status
S
Physical erification
12
Squatness & Flatness.
SURVEILLANCE POINTS (*)
H
S
H
S
UH/QA&QC/F RM-98
Baking Record, Consumable Issue & return record
N/A
S
Page 12 of 15
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
15
Quality Control
Responsible
Reference
Activity
Person
document
Dimensional check of Welding Fit up
Page: 13 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
elding Engineer Approved WPS Daily Random Inspection
Inspection during welding to be addressed
Welding parameter shall be as per approved WPS
P7512-04-001ST-QCP-0001
UH/QA&QC/F RM-78
SURVEILLANCE POINTS (*)
Accept ance
DESCON
PED
TPIA
ZADCO
H
S
N/A
S
H
W
N/A
S
Comment (s)
Status
P7512-04-001QC-QCP-0014 P7512-04-001PI-QCP-0011
16
Visual Inspection of Production welds a) b) c)
17
As per AWS D1.1 P7512-04-001ST-QCP-0001 Table 6.1
Primary Steel Secondary Steel Tertiary Steel
NDT inspection a) b) c)
QC Engineer / P7512-TS100% Visual elding Engineer 2000-Q-0019 & Inspection AWS D1.1
UT MPI DPT
P7512-04-001PI-QCP-0011 P7512-04-001QC-QCP-0014
NDT Engineer / Operator
P7512-TS2000-Q-0019
P7512-TS-2000-Q- As per approved 0019 NDT procedure and Project spec. Table 4 P7512-TS-2000or Q-0019 Table 4 P7512-05-003-QCPLN-0003
P7512-04-001QC-QCP-0015 P7512-04-001QC-QCP-0016 P7512-04-001QC-QCP-0017
eld Visual Inspection Report
H
S
N/A
S
UH/QA&QC/F RM-78
S
S
N/A
S
NDT Reports
H
W
N/A
S
H
W
N/A
S
H
W
N/A
S
Above 38mm thickness NDT to be carried out on bevel edges (MPI on bevel+ UT 150mm from bevel)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
15
Quality Control
Responsible
Reference
Activity
Person
document
Dimensional check of Welding Fit up
Page: 13 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
elding Engineer Approved WPS Daily Random Inspection
Welding parameter shall be as per approved WPS
Inspection during welding to be addressed
P7512-04-001ST-QCP-0001
UH/QA&QC/F RM-78
SURVEILLANCE POINTS (*)
Accept ance
DESCON
PED
TPIA
ZADCO
H
S
N/A
S
H
W
N/A
S
Comment (s)
Status
P7512-04-001QC-QCP-0014 P7512-04-001PI-QCP-0011
16
Visual Inspection of Production welds a) b) c)
17
P7512-04-001PI-QCP-0011
Primary Steel Secondary Steel Tertiary Steel
NDT inspection a) b) c)
As per AWS D1.1 P7512-04-001ST-QCP-0001 Table 6.1
QC Engineer / P7512-TS100% Visual elding Engineer 2000-Q-0019 & Inspection AWS D1.1
UT MPI DPT
P7512-04-001QC-QCP-0014 NDT Engineer / Operator
P7512-TS2000-Q-0019
P7512-TS-2000-Q- As per approved 0019 NDT procedure and Project spec. Table 4 P7512-TS-2000or Q-0019 Table 4 P7512-05-003-QCPLN-0003
P1358- ITP-006 Rev A
P7512-04-001QC-QCP-0015
eld Visual Inspection Report
H
S
N/A
S
UH/QA&QC/F RM-78
S
S
N/A
S
NDT Reports
H
W
N/A
S
H
W
N/A
S
H
W
N/A
S
P7512-04-001QC-QCP-0016
Above 38mm thickness NDT to be carried out on bevel edges (MPI on bevel+ UT 150mm from bevel) with compressio n probe) as per project spec.
P7512-04-001QC-QCP-0017
Page 13 of 15
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
18
19
Quality Control
Responsible
Reference
Activity
Person
document
Weld Repair, if any
Final Dimensional Checks & Release for Painting
elding Engineer,
P7512-TS2000-Q-0019,
QC Engineer
Repair method statement
Erection Supervisor,
IFC Drawing
QC Engineer
Page: 14 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
As applicable
100%
P7512-TS2000-S-0001,
Defect free, As P7512-04-001per approved WM-QCP-0002 NDT procedure and Project spec.
As per IFC Drawing and Project spec.
P7512-04-001PI-QCP-0011
P7512-04-001ST-QCP-0001
P7512-TS2000-Q-0019,
Repair Form
SURVEILLANCE POINTS (*)
ance DESCON
PED
TPIA
H
W
N/A
ZADCO
W-
Primar y SSecon dary
UH/QA&QC/F RM-78
1358/QA&QC/F RM/027
H
W
NA
S/R
NA
S
What is this document? not listed in deliverable re ister
P7512-TS2000-Y-0003 20
21
Blasting, painting, Galvanization & Final Inspection Installation Checks
Refer ITP For Surface Preparation & Painting Erection Supervisor, Surveyor, QC Engineer
IFC Drawing P7512-TS2000-S-0001,
Check elevation, alignment, Positioning, plumpness etc. 100%
As per IFC Drawing and Project spec.
P7512-04-001PI-QCP-0011
P7512-04-001ST-QCP-0001
1358/QA&QC/F RM/004
Accept
H
W
Status
Comment (s)
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
18
19
Quality Control
Responsible
Reference
Activity
Person
document
Weld Repair, if any
Final Dimensional Checks & Release for Painting
elding Engineer,
P7512-TS2000-Q-0019,
QC Engineer
Repair method statement
Erection Supervisor,
IFC Drawing
QC Engineer
Page: 14 of 15
Rev. A
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
As applicable
Defect free, As P7512-04-001per approved WM-QCP-0002 NDT procedure and Project spec.
100%
As per IFC Drawing and Project spec.
P7512-TS2000-S-0001,
P7512-04-001PI-QCP-0011
P7512-04-001ST-QCP-0001
P7512-TS2000-Q-0019,
Repair Form
SURVEILLANCE POINTS (*)
ance DESCON
PED
TPIA
H
W
N/A
ZADCO
Comment (s)
Status
W-
Primar y SSecon dary
UH/QA&QC/F RM-78
1358/QA&QC/F RM/027
Accept
H
W
NA
S/R
NA
S
What is this document? not listed in deliverable re ister
P7512-TS2000-Y-0003 20
21
Blasting, painting, Galvanization & Final Inspection Installation Checks
Refer ITP For Surface Preparation & Painting Erection Supervisor, Surveyor, QC Engineer
IFC Drawing
Check elevation, alignment, Positioning, plumpness etc. 100%
P7512-TS2000-S-0001,
As per IFC Drawing and Project spec.
P7512-04-001PI-QCP-0011
1358/QA&QC/F RM/004
H
W
P7512-04-001ST-QCP-0001
P7512-TS2000-Q-0019, P7512-TS2000-Y-0003 P1358- ITP-006 Rev A
Page 14 of 15
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
22
Quality Control
Responsible
Reference
Activity
Person
document
Outstanding Work List (Punch point), if any
Erection Supervisor, QC Engineer
Page: 15 of 15
Rev. A
IFC Drawing
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
100%
P7512-TS2000-S-0001,
Pending activity shall be carried out as per Punch list
P7512-04-001PI-QCP-0011
P7512-04-001ST-QCP-0001
Punch List
SURVEILLANCE POINTS (*)
ance DESCON
PED
TPIA
ZADCO
H
H
N/A
H
These activities covered in Piping & Structural ITPs
P7512-TS2000-Y-0003 23
System Walkthrough Erection (As per Piping Supervisor, System) QC Engineer
IFC Drawings, Approved Procedures
100%
As per Project Specification
24
Final Documentation/ QC Engineer Dossier Document Controller
Project Spec., Final Insp & Certification Package
100%
Project Spec., Project Spec., Final Inspection & Final Inspection & Certification Package
Title
APPROVED BY
Name
Title
Comment (s)
Status
1358/QA&QC/F RM/004
P7512-TS2000-Q-0019,
PREPARED BY
Accept
--
Punch List
H
A
N/A
A
Complete QA/QC Dossier
H
A
N/A
A
CERTIFIED COMPLETED
Name
Title
Name
COMPLETION ENDORSEMENT
Title
Name
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT – EPC2 PROJECT No. P7512 ITP FOR FABRICATION & INSTALLATION OF PIPE SUPPORTS Doc. No. P7512-04-001-PI-ITP-0002
Item
22
Quality Control
Responsible
Reference
Activity
Person
document
Outstanding Work List (Punch point), if any
Erection Supervisor,
IFC Drawing
Characteristics to
Acceptance
Subcontractor /
Verifying
be verified/
Criteria
Contractor QC
document/
Procedure
Record
frequency
100%
Pending activity shall be carried out as per Punch list
P7512-TS2000-S-0001,
QC Engineer
Page: 15 of 15
Rev. A
P7512-04-001PI-QCP-0011
P7512-04-001ST-QCP-0001
SURVEILLANCE POINTS (*)
Accept ance
DESCON
PED
TPIA
ZADCO
H
H
N/A
H
Punch List
Comment (s)
Status
1358/QA&QC/F RM/004
P7512-TS2000-Q-0019,
These activities covered in Piping & Structural ITPs
P7512-TS2000-Y-0003 23
System Walkthrough Erection (As per Piping Supervisor, System) QC Engineer
IFC Drawings, Approved Procedures
100%
As per Project Specification
24
Final Documentation/ QC Engineer Dossier Document Controller
Project Spec., Final Insp & Certification Package
100%
Project Spec., Project Spec., Final Inspection & Final Inspection & Certification Package
PREPARED BY
--
APPROVED BY
Punch List
H
A
N/A
A
Complete QA/QC Dossier
H
A
N/A
A
CERTIFIED COMPLETED
COMPLETION ENDORSEMENT
Title
Name
Title
Name
Title
Name
Title
Name
Signature
Date
Signature
Date
Signature
Date
Signature
Date
P1358- ITP-006 Rev A
Page 15 of 15
Doc. No.:AUH/QA&QC/FRM-66
DESCON ENGINEERING ABU DHABI Rev. No.: 00 WELDING PROCEDURE SPECIFICATION 1-Jul-06 Date: (WPS) 1 of 2 Sheet:
PORJECT NAME:
PROJECT #:
OWNER :
CUSTOMER:
CONTRACTOR:
Welding Procedure Specification No.
Revision No.
Date
Supporting PQR No(s).
Revision No.
Date
Welding Process (es)
Type (s) (Automatic, Manual, Machine or Semi-Auto)
ASME SEC IX
APPLICABLE CODE :
API - 1104
AWS D1.1
OTHER
JOINTS Joint Design
As per Attached Sketch "A"
Backing (Yes) Backing Material (Type)
1.6 ±
(Refer to both backing and retainers.)
Metal
Nonfusing Metal
Nonmetallic
Other
3.2 ± .5
Sketch - "A" BASE METALS P.No.
Group No. OR
to P.No.
Group No.
Doc. No.:AUH/QA&QC/FRM-66
DESCON ENGINEERING ABU DHABI Rev. No.: 00 WELDING PROCEDURE SPECIFICATION 1-Jul-06 Date: (WPS) 1 of 2 Sheet:
PORJECT NAME:
PROJECT #:
OWNER :
CUSTOMER:
CONTRACTOR:
Welding Procedure Specification No.
Revision No.
Date
Supporting PQR No(s).
Revision No.
Date
Welding Process (es)
Type (s) (Automatic, Manual, Machine or Semi-Auto)
ASME SEC IX
APPLICABLE CODE :
API - 1104
AWS D1.1
OTHER
JOINTS Joint Design
As per Attached Sketch "A"
Backing (Yes) Backing Material (Type)
1.6 ±
(Refer to both backing and retainers.)
Metal
Nonfusing Metal
Nonmetallic
Other
3.2 ± .5
Sketch - "A" BASE METALS P.No.
Group No.
to P.No.
Group No.
OR Specification type and grade to specification type and grade OR Chem. Analysis and Mech. Prop. to Chem. Analysis and Mech. Prop. Thickness Range : Base Metal :
Groove
Fillet
Pipe Dia Range:
Groove
Fillet
Other: Single Pass Thickness:
FILLER METALS Spec. No. (SFA) AWS No. (Class) F. No. A. No. Size of Filler Metals Deposited Weld Metal: Thickness Range : Groove Fillet Electrode-Flux (Class) Flux Trade Name Filler Metal Product Form Consumable Insert Other Not e:
No S in gl e P as s W il l b e > 1 3 m m
Root
Filling / Capping
DESCON ENGINEERING ABU DHABI WELDING PROCEDURE SPECIFICATION (WPS)
Doc. No.:
AUH/QA&QC/FRM-66
Rev. No.:
00 1-Jul-06 2 of 2
Date: Sheet:
WPS No. POSITIONS
Rev.
POST WELD HEAT TREATMENT
Position(s) of Groove
Temperature Range
Welding Progression :
Uphill
Downhill
Time Range
Position(s) of Fillet
Heating Rate GAS
Percentage Composition
PREHEAT
Preheat Temp Min.
Gas (es)
Interpass Temp.
Shielding
Preheat Maintenance
Trailing
(Preheating with Fuelgas Torch)
Backing
(Mixture)
Flow Rate
ELECTRICAL CHARACTERISTICS
Current AC or DC
Polarity
Amps (Range)
Volts (Range)
Tungsten electrode Size and T ype (Pure Tungsten, 2% Thoriated, etc.)
Mode of Metal Transfer for GMAW (Spray arc, short circuiting arc, etc.)
Electrode Wire feed speed range
PULSING CURRENT:
TECHNIQUE String or W eave bead Max. W eave Width: Orifice or Gas Cup Size Initial and Interpass Cleaning (Brushing, Grinding etc.)
Method of Back Gouging Oscillation Multiple or Single Pass (per side) Multiple or Single Electrodes Travel Speed (Range) Peening Close to Out Chamber Other
Weld Layer (s)
COMPLETED BY
Filler Metal Class
Volt Range
Travel Speed Range (cm / min)
~
~
~
~
~
~
~
~
~
~
~
~
~
~
~
Current
Process Dia.
Type Polar.
Amp. Range
Others
DESCON
TPIA (If Applicable)
PED
ZADCO
Prepared By
Approved By
Approved By
Approved By
Position Signature Name Date
Descon Engineering
DESCON ENGINEERING ABU DHABI PROCEDURE QUALIFICATION RECORD (PQR)
Doc. No.: AUH/QA&QC/FRM-67 Rev. No.: 00 Date: Sheet:
1-Jul-06 1 of 2
CONTRACTOR: Procedure Qualification Record No.
Revision No.
Welding Procedure Specification No.
Revision No.
Welding Process (es) Types (Manual, Automatic, Semi. Auto) JOINTS
75°
4 3 2
7.11 mm
1
1 3.50 mm
Groove Design of Test Coupon (For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process used.)
BASE METALS
POST WELD HEAT TREATMENT
Material Spec.
Temperature
Type of Grade
Time
P.No.
to P.No.
Others
Thickness of Test Coupon Diameter of Test Coupon Other GAS Percent Composition Gas (es) Shielding Trailing FILLER METALS
Root & Hot
Fill ing / C apping
Ba cking
SFA Specification AWS Classificati on
ELECTRICAL CHARACTERISTICS
Filler Metal F.No.
Current
Weld Metal Analysis A.No.
Polarity
Size of Filler Metal
Amps
Other
Volts Tungsten Electrode Size
Deposited Weld Metal Thk.
Other
POSITION
TECHNIQUE
Position of Groove
Travel Speed
Weld Progression (Uphill, downhill) Other
String or Weave Bead Oscillation Multipass or Single Pass (per side) Single or Multiple Electrodes
PREHEAT O
Preheat Temp.( C) O
Interpass Temp.( C) Other
Other
(Mixture)
Flow Rate
Doc. No.: AUH/QA&QC/FRM-67
DESCON ENGINEERING ABU DHABI PROCEDURE QUALIFICATION RECORD (PQR)
PQR No. :
Rev. No.: 00 Date: Sheet:
1-Jul-06 2 of 2
Revision No. :
Tensile Test Specimen No.
Dimension (mm)
Type
Area mm2
Tensile Strength
UTL (KN)
2
(N / mm )
Type of Failure and Location
Guided-Bend Tests Specimen No.
Type
Result
Specimen No.
Type
Result
Toughness Test Specimen No.
Notch Location
Test Temp. (°C)
Notch Type
Average Impact Strength (Jouls)
Comments
Macro - Results : Acceptable - Report No…………………….. Other Tests Type of Test :
Deposit Analysis Other
Welder's Name
Stamp No.:
Tests conducted by
Laboratory Test No.
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the requirements of Section IX of the ASME Code
COMPLETED BY Position Signature Name Date
DESCON
TPIA (If Applicable)
PED
ZADCO
Prepared By
Approved By
Approved By
Approved By
Doc. No.:AUH/QA&QC/FRM-72
DESCON ENGINEERING ABU DHABI WELDER QUALIFICATION TEST SUMMARY
Rev.: 00 Date: Jul 01, 2006 Page: 1 of 1
Project No: SR No.
STAMP NO
Project Title NAME
WPS
Material
Process (GTW/SMAW)
PROCESS
PREPARED BY (DESCON)
Dia
Thick
P No.
Classification GATW
Classification SMAW
F No.
Qualified F.No
DESCON QC
QA&QC
POSITION
F. No. GTAW
F. No. SMAW
Group Range
Dia Range
Thickness Range
Test Date
PED
TPIA / ZADCO
LINDE
ELIXIER
NAME :
DATE :
SIGNATURE
DESCON Engineering
Doc. No.:
DESCON ENGINEERING, ABU DHABI WELDER PERFORMANCE QUALIFICATION RECORD
AUH/QA&QC/FRM-68
Rev. No.:
01
Date:
Jul 01, 2006
Sheet:
1 of 1
Project : Customer :
Company :
Customer Project No. :
Descon Project No. :
WPS No. :
Test Date :
Welder Name :
Stamp No. :
Employee No. : Record Actual values used in qualification
Variable
Welding Process
:
Process Type
(QW - 350 and QW - 360)
:
Direct / Remote Visual Control
(QW - 350)
:
Automatic Voltage Control
:
Automatic Joint Tracking
:
Backing
(QW-402)
(Metal , Weld Metal, Flux, etc.)
:
Base Metal
(QW-403)
ASME P-No.
:
Thickness (mm)
:
Diameter (")
Filler Metal
(QW-404)
groove
:
fillet
:
SFA Specification
:
Classification
:
Qualification Range
Renew Date
REMARKS
Doc. No.:
DESCON ENGINEERING, ABU DHABI WELDER PERFORMANCE QUALIFICATION RECORD
AUH/QA&QC/FRM-68
Rev. No.:
01
Date:
Jul 01, 2006
Sheet:
1 of 1
Project : Customer :
Company :
Customer Project No. :
Descon Project No. :
WPS No. :
Test Date :
Welder Name :
Stamp No. :
Employee No. : Record Actual values used in qualification
Variable
Welding Process
Qualification Range
:
Process Type
(QW - 350 and QW - 360)
:
Direct / Remote Visual Control
(QW - 350)
:
Automatic Voltage Control
:
Automatic Joint Tracking
:
Backing
(QW-402)
(Metal , Weld Metal, Flux, etc.)
:
Base Metal
(QW-403)
ASME P-No.
:
Thickness (mm)
:
Diameter (")
Filler Metal
(QW-404)
groove
:
fillet
:
SFA Specification
:
Classification
:
F-No.
:
Consumable Insert
:
Weld Deposit Thickness
Groove (mm)
:
Fillet
:
Welding Position (QW-405)
:
Progression
(Uphill/Downhill)
Backing Gas
:
(QW-408)
:
Electrical Charac. (QW-409)
Current
:
Polarity
:
Transfer mode
:
Visual Examination
(QW-302.4)
:
Radiographic Test Results
(QW-302.4 and QW-305)
:
Accepted Report No. _________ Dated __________
(for alternative qualification of groove welds by Radiography) Guided Bend Tests
(QW-160)
Type
Number
N/A
N/A
Result N/A
Fillet Weld Test (QW-303-2) Welding Test Conduction by :
DESCON Engineering, Abu Dhabi
Mechanical Tests Conducted by :
N/A
Laboratory Test No. :
N/A
We certify that the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of section IX of the ASME Code. COMPLETED BY
Position Signature Name Date
DESCON
TPIA (If Applicable)
PED
ZADCO
Prepared By
Approved By
Approved By
Approved By
Doc.No AUH/STORES/FRM-09 REV: 00 Date: Jul, 01.2006 Page: 1 OF 1
MATERIAL INSPECTION REPORT DESCON MATERIAL
Project: Page: 01 OF 01 Indent No:
Date:
P. O No:
MIR No:
D. C No:
Date:
Supplier:
Supplier Registration No: INSPECTION STANDARD / SPECIFICATION
Inspection Technique Required: Dimensional:
Visual:
Mill Certificate:
Lab Test Certificates:
INFORMATION BY STORE Sr.
Item Description / Item code
No.
UNIT
Quantity Rec.
ACCEPTED
TEST STANDARDS LS
Acc.
Rej.
REJECTED
AQL RSB No.of %
%
L/P
Requi red
Inspecti on
Specification
Status
Inspected by:
Comments:
_____________ __
I/C QA&QC/E&P/Admin: __________ SM/ PM Date:
DISTRIBUTION:-
Legend:
1.
Site Store
Lot Size = L.S
2.
(In case of Reje ction only) :-
Acceptable Quality Level (%) = AQL % Random Sample Batch % = RSB % No. of Lots or Pcs = No. of L/P
:PURCHASE DEPTT
Descon Engineering
_____________ __ _______________
Doc.No. AUH/STORES/FRM-33 REV: 00 Date: Jul 01, 2006 Page: 1 OF 1
MATERIAL INSPECTION REPORT CUSTOMER MATERIAL
MIR NO. CUSTOMER ______________________________________________________
PROJECT _________________
DELIVERY NOTICE NO. ____________________________________________
CMIV NO. __________________
PACKAGE NO. ___________________________________________________
PACKING LIST NO: ____________
PURCHASE ORDER NO. ___________________________________________
SHIPMENT NO: ________________
QTY. & TYPE OF PACKAGES :
PHYSICAL CONDITION OF PACKAGE: SLIGHTLY DAMAGED
OK
S. NO
DESCRIPTION
UNIT
QTY. AS PER P/L
BADLY DAMAGED
QTY. RCVD. QTY. SHORT
QTY. EXCESS.
MATERIAL IS CERTIFIED TO BE OK IN A LL RESPECTS FOR USE.
MATERIAL IS NOT ACCEPTABL E FOR FOLLOWING REASONS
INSPECTED BY: DESCON REPRESENTATIVE:
CUSTOMER'S REPRESENTATIVE:
_____________________ SIGNATURE & DATE
_____________________ SIGNATURE & DATE
DISTRIBUTION:
*
WHITE COPY ………………………. CUSTOMER
*
BLUE COPY ……………………. DESCON STORE
QTY. DMGD.
Doc. No. : AUH/QA&QC/FRM-78
DESCON ENGINEERING
Rev. : 00 Date : Jul 01, 2006
DAILY WELDING INSPECTION REPORT
Page : 1 of 1 Project no.
Project NAME:
Report No. :
Sr.
Area
ISO / Line No. /
Heat no.& Ident # Pipe/Line Class
No.
Spool no.
Weld Type
Weld No.
Drawings No.
Dia
Thick
WPS No.
Item # 1
Item # 2 Item # 1
PREPARED BY
DESCON QA&QC
Item # 2
FIT-UP Visual Insp Result
Welder ID Insp Date
R/H
PED
Visual Welding Insp.
F/C
TPIA / ZADCO
NAME :
DATE :
SIGNATURE
Doc. No.: AUH/QA&QC/FRM-52
DESCON ENGINEERING ABU DHABI
Rev.:
00
MAGNETIC PARTICLE EXAMINATION REPORT
Date:
July 1, 2006
Page:
1 of 1
Project No.:
Customer:
Drawing No.:
Rev.:
Ref. Code:
Acceptance Standard:
Test Equipment :
Current Type:
Contrast Paint:
Magnetic Ink:
Report No.: Component: Material Description: Technique:
Powder / Wet
Magnetic Equipment
Brand:
Test Temp. °C:
Extend of Examination % Age.: Weld No.
Part No.
Stamp No. (i) R
FC
Weld
Weld
Dia.
Thick.
Location of discontinuity
Accepted /
rejected
Remarks
Doc. No.: AUH/QA&QC/FRM-52
DESCON ENGINEERING ABU DHABI
Rev.:
00
MAGNETIC PARTICLE EXAMINATION REPORT
Date:
July 1, 2006
Page:
1 of 1
Project No.:
Customer:
Drawing No.:
Rev.:
Ref. Code:
Acceptance Standard:
Test Equipment :
Current Type:
Contrast Paint:
Magnetic Ink:
Report No.: Component: Material Description: Technique:
Powder / Wet
Magnetic Equipment
Brand:
Test Temp. °C:
Extend of Examination % Age.: Weld No.
Part No.
Stamp No. (i) R
FC
Weld
Weld
Dia.
Thick.
Location of discontinuity
Accepted /
(i) R FC
Root Filling Capping PREPARED BY
PED
DESCON QA&QC
TPIA / ZADCO
NAME:
NAME:
NAME:
NAME:
DATE:
DATE:
DATE:
DATE:
SIGNATURE:
SIGNATURE:
SIGNATURE:
SIGNATURE:
DESCON Engineering
rejected
Doc. No. :
DESCON ENGINEERING ABU DHABI DYE PENETRANT EXAMINATION REPORT Project No.:
Customer:
Drawing No.:
Rev.
Ref. Code:
Procedure No.: Expiry dt./Batch #
Cleaner
Make
Make
Developer
Make
Make
Stamp No. (i) R FC
00
Date :
July 1, 2006
Page :
1 of 1
Component:
Make
Part No.
Rev. :
Report No.:
Penetrant
Weld No.
AUH/QA&QC/FRM-53
Material Description: Test Temp. °C:
Extend of Examination:
Weld Dia.
Weld Test Result
Remarks
Thick
(i) R FC
Root Filling Capping
PREPARED BY
DESCON QA&QC
NAME DATE SIGN. DESCON Engineering
PED
TPIA / ZADCO
Doc. No. : AUH/QA&QC/FRM-139
Project No.:
DESCON ENGINEERING ABU DHABI
Rev. :
00
SURFACE PREPARATION AND COATING INSPECTION REPORT
Date :
Jul 01, 2006
Page :
1 of 1
Customer:
Report No.:
Date:
Acceptance Standard (Surface Preparation): Acceptance Standard (Painting):
Drawing No./Item No./Line No.: Coating System Code:
Surface Temp.
Coating System Surface Preparation : Item Position Inside
Outside
Temperature and Humidity Levels
Grind welds smooth
Remove oil,grease,dust,grit etc.
DESCON
Surface Preparation Completed:
Yes
No
Blast Cleaning Date
CUSTOMER
Sign. & Date:
Coating : Intermediate
Primer st
1
2
nd
st
1
Top Coat st
nd
1
2
Coat Material Colour Required D.F.T(m) Actual D.F.T. (m) Inspected By Date/Signed Coating Fault Description Code Re-Inspected Date/Signed Coating Fault Description Code. 1. Duration Between Coats too long 2. Insufficient DFT 3. Pin Hole and Blemishes Paint Validity Remarks:
4. Mechanical Damage 5. Weld Damage 6. Others Batch No.
Lot No.
PED
DESCON
TPIA / ZADCO
NAME:
NAME:
NAME:
DATE:
DATE:
DATE:
SIGNATURE:
SIGNATURE:
SIGNATURE:
Descon Engineering
2
nd
Doc. No:1358/QA&QC/FRM/004 Rev: 00 Date: 26-May-2015 Page: 1 of 1
CONSTRUCTION PUNCH LIST Project No.
1358
Discipline :
UPPER ZAKUM 750 ISLANDS SURFACE FACILITIES PROJECT - EPC2
Title
Package No. (Equipment / Test)
Service :
Date Punch Items Verified By
Item No.
Drawing Number / Equipment No.
Category
Description
A & B
Raised By
Action By
Completed By
DESCON QC Sig / Date
PETROFAC Sig / Date
TPIA / ZADCO Sig / Date
Legend.:
"A" Item to be repaired, completed or corrected prior to pressure testing. "B" Item that can be completed after hydro / pneumatic testing "C" Item that can be closed after box up. (Touch up / insulation). DISTRIBUTION:
Doc No: 1358/QA&QC/FRM/026
DESCON ENGINEERING Final Dimention & Orientation Inspection
Rev : 00 Date : 02/Jun/2015 Page : 1 of 1
Contractor: DESCON ENGINEERING
Project No.:
Report No.:
Project Title:
Report Date :
Company:
Package No:
Sr. No.
Drawing No. / Line No.
Rev. No.
Spool No. Part No.
Dimention Checked
Orientation Checked
Remarks
Doc No: 1358/QA&QC/FRM/026
DESCON ENGINEERING
Rev : 00
Final Dimention & Orientation Inspection
Date : 02/Jun/2015 Page : 1 of 1
Contractor: DESCON ENGINEERING
Project No.:
Report No.:
Project Title:
Report Date :
Company:
Package No:
Sr. No.
Drawing No. / Line No.
Rev. No.
Spool No. Part No.
Dimention Checked
Orientation Checked
REMARKS:
DESCON
PED
TPIA / ZADCO
NAME :
NAME :
NAME :
DATE :
DATE :
DATE :
SIGN. :
SIGN. :
SIGN. :
Remarks
DESCON ENGINEERING FABRICATION COMPLETION CERTIFICATE / RELEASE FOR ERECTION
PROJECT:
Doc No. /Rev/Date: 1358/QA&QC/FRM/027/00/02‐Jun‐2015 DRAWING NO.
Revision
N/A
APPROVED
NOT APPROVED
SIZE / THK. / IDENTIFICATION
COLOR CODE
ATTACHED
PMI
SUMMARY
TRACEABILITY
WELDING & WELDER`S STAMPS
VISUAL EXAMINATION
RT
PT
MT
ATTACHED
UT
SUMMARY
PMI
PWHT
HARDNESS TEST
SUMMARY
CHECK LIST 1
REINFORCEMENT / SUPPORT PAD
AS PER
AS PER
‐
‐
‐
‐
PAINTING
. . . 5
REMARKS
PNEUMATIC TEST
. 4
VISUAL EXAMINATION
PAINTING COLOR
THICKNESS
FLANGE INTERNAL GRINDING
DIMENSIONAL CHECK
ORIENTATION CHECK
INTERNAL CLEANING
MARKING OF SPOOL
FLANGE / OPENING PROTECTION
FINAL INSPECTION
. . . . . .
‐
INSPECTION INSPECTION RESULTS APPROVED
NOT APPROVED
DESCON QA/QC NAME SIGN DATE
DATE
WELDING / NDE / PWHT
. . . . . . . . . . 3
REPORT / FORMAT
REPORT No.
CORRECT MATERIAL
. . . . 2
SPOOL / PART NUMBER
REMARKS:
WITH REMARKS
PED
TPIA / ZADCO