DIAGRAMA ELECTRICO c27 c32 Industrial

A-C1 CLR-GA WI RE NAME POS TERM/PLUG GN-16-HV K738-A49 1 180-9340 2 8 T - 8 773 GN-16-HV J 701-A19 3 180-9340 4 8 T - 8 773 FUEL BR-16-HV J 700-A24 5 180-9340 6 8 T - 8 773 I NJ ECTOR 7 8 T - 8 773 HARNESS ( ODD) BR-16-HV K737-A57 8 180-9340 9 8 T - 8 773 A-C3 10 8T-8737 11 8T-8737 12 8T-8737 BU-18 995-A22 13 180-9340 BU-16-HV K739-A58 14 180-9340 PK-18 R746-A26 15 180-9340 16 8T-8737 GN-18 G829-A12 17 180-9340 BR-16-HV T959-A51 18 180-9340 19 8T-8737 20 8T-8737 YL-16-HV T958-A50 21 180-9340 GN-16-HV T961-A55 22 180-9340 23 8T-8737 24 8T-8737 BK E963-A30 25 180-9340 WH-18 G856-A39 26 180-9340 27 8T-8737 GY-18 994-A20 28 180-9340 29 8T-8737 PK-18 G833-A17 30 180-9340 BU-16-HV T960-A54 31 180-9340 32 8T-8737 33 8T-8737 34 8T-8737 WH E964-A29 35 180-9340 YL-18 G857-A40 36 180-9340 37 8T-8737 38 8T-8737 39 8T-8737 PK-18 C991-A 7 4 0 1 8 0 - 9430 PK-18 T746-A1 41 180-9340 PU-16-HV T957-A52 42 180-9340 43 8T-8737 44 8T-8737 45 8T-8737 YL-18 E966-A32 46 180-9340 BU-18 E965-A15 47 180-9340 48 8T-8737 49 8T-8737 WH-16-HV T962-A56 50 180-9340 51 8T-8737 52 8T-8737 53 8T-8737 54 8T-8737 55 8T-8737 BU-18 C967-A25 56 180-9340 GY-18 R747-A14 57 180-9340 GY-16-HV T858-A47 58 180-9340 59 8T-8737 60 8T-8737 61 8T-8737 YL-18 F421-A23 62 180-9340

CONNECTO RTABLE A-C1 CLR-GA WI RE NAME POS TERM/PLUG GN-16-HV K738-A59 1 180-9340 2 8 T - 8377 GN-16-HV J 70 1-A57 3 180-9340 4 8 T - 8377 BR-16-HV J 700-A58 5 180-9340 6 8 T - 8377 7 8 T - 8377 BR-16-HV K737-A56 8 180-9340 9 8 T - 8377 10 8T-8737 11 8T-8737 12 8T-8737 B U - 1 8 9 9 5 - A22 1 3 1 8 0 - 9 3 4 0 BU-16-HV K739-A62 14 180-9340 PK-18 R746-A26 15 180-9340 16 8T-8737 BR-18 G829-A12 17 180-9340 BR-16-HV T959-A51 18 180-9340 19 8T-8737 20 8T-8737 YL-16-HV T958-A50 21 180-9340 GN-16-HV T961-A55 22 180-9340 23 8T-8737 24 8T-8737 BK-18-2 E963-A30 25 180-9340 WH-18 G856-A39 26 180-9340 27 8T-8737 G Y - 1 8 9 9 4 - A02 2 8 1 8 0 - 9 3 4 0 29 8T-8737 PK-18 G833-A17 30 180-9340 BU-16-HV T960-A54 31 180-9340 32 8T-8737 33 8T-8737 34 8T-8737 WH-18-2 E964-A29 35 180-9340 YL-18 G857-A40 36 180-9340 37 8T-8737 38 8T-8737 39 8T-8737 P K - 1 8 C 9 9 1 -7A 4 0 1 8 0 - 9 304 P K - 1 8 T 7 4 6 -1A 4 1 1 8 0 - 9 3 4 0 PU-16-HV T957-A52 42 180-9340 43 8T-8737 44 8T-8737 45 8T-8737 YL-18 E966-A32 46 180-9340 BU-18 E965-A15 47 180-9340 48 8T-8737 49 8T-8737 WH-16-HV T962-A56 50 180-9340 51 8T-8737 52 8T-8737 53 8T-8737 54 8T-8737 55 8T-8737 BU-18 C967-A25 56 180-9340 GY-18 R747-A14 57 180-9340 GY-16-HV T858-A47 58 180-9340 59 8T-8737 60 8T-8737 61 8T-8737 YL-18 F421-A23 62 180-9340 63 8T-8737 64 8T-8737 WH-18 T725-A21 65 180-9340 66 8T-8737 WH-16-HV T859-A41 67 180-9340 OR-16-HV T860-A53 68 180-9340

A-C1 CONTINUED A-C1CONTINUED CLR-GA WI RE NAME POS TERM/PLUG CLR-GA WI RE NAME POS TERM/PLUG 63 8T-8737 Y L - 1-6H V X927-A5 1 1 8 1 8 0 - 9430 64 8T-8737 119 8T-8737 WH-18 T725-A21 65 180-9340 120 8T-8737 66 8T-8737 ACCESSORYTABLE WH-16-HV T859-A41 67 180-9340 Q T Y P ATR N A M E P/N OR-16-HV T860-A53 68 180-9340 1 P L U GA S . 2 2 7 - 4002 69 8T-8737 50m T BU E 5 P - 70 0 2 70 8T-8737 50mm T UEB 1 2 5 - 7786 71 8T-8737 200mm PAINT/PRO 110-3202

A-C1CONTINUED CLR-GA WI RE NAM E TERM/PLUG WH-18 G828-A11 72 180-9340 73 8T-8737 74 8T-8737 75 8T-8737 76 8T-8737 77 8T-8737 78 8T-8737 79 8T-8737 80 8T-8737 81 8T-8737 82 8T-8737 PU-18 N707-A6 83 180-9340 84 8T-8737 85 8T-8737 86 8T-8737 87 8T-8737 88 8T-8737 89 8T-8737 90 8T-8737 91 8T-8737 CU-SHLD A235-A48 92 180-9340 93 8T-8737 94 8T-8737 95 8T-8737 96 8T-8737 97 8T-8737 98 8T-8737 YL-16-HV T864-A46 99 180-9340 100 8T-8737 101 8T-8737 102 8T-8737 103 8T-8737 BU-16-HV T862-A27 104 180-9340 YL-16-HV X931-A13 105 180-9340 GN-16-HV X928-A8 106 180-9340 GY-16-HV X930-A10 107 180-9340 BU-16-HV X929-A9 108 180-9340 109 8T-8737 110 8T-8737 111 8T-8737 112 8T-8737 113 8T-8737 114 8T-8737 GN-16-HV T863-A18 115 180-9340 GY-16-HV X926-A2 116 180-9340 117 8T-8737

ENGI NE COOLANT TEMPERATURE SENSOR AA -C1 C1 5

A-C13 CLR-GA WI RE NAME POS TERM/PLUG BU-18 C967-A25 1 PK-18 G833-A44 2

180-9340 1 8 0 - 9430

EXTERNAL ENGI NE HARNESS I NTERFACE F-C F-C11

PART NAM E P/N P L U GA S . 1 5 5 - 2 2 6 9

CLR-GA WI RE R NAME POS TERM/PLUG

I NJ ECTOR 1 OR 1 2 F-C F-C33

A-S1 ( G833-PK)

GY-16-HV X926-A2 1 180-9340 YL-16-HV X927-A5 2 180-9340 GN-16-HV X928-A8 3 180-9340

I NTAKE MANI FOLD AI R TEMPERATURE SENSOR AA -C1 C1 3

BU-16-HV X929-A9 4 180-9340 GY-16-HV X930-A10 5 180-9340

GN-16-HV T863-A18 8 180-9340 YL-16-HV T864-A46 9 180-9340

BU-16-HV K739-A16 12 180-9340

A-S2 (G828-WH)

ACCESSORYTABLE PART A NM E P/N P L U GA S . 1 5 5 - 2 2 5 2

1

W E GDE

1 5 5 - 2528

A-C5 CLR-GA WI RE NAME POS TERM/PLUG

WH-18 G828-A38 A 180-9340 GN-18 G829-A37 B 180-9340

YL-18 F421-A23 1 180-9340 PK-18 G833-A45 2 180-9340

PK-18 R746-A26 C 180-9340 ACCESSORYTABLE

WH-18 T725-A21 3 180-9340 PU-18 N707-A6 4 180-9340

P/N

1 P L U GA S . 200mm PAI NT /PRO

YL-16-HV T958-A50 2 180-9340 BR-16-HV T959-A51 3 180-9340

1

WDE G E

GN-18 G829-A31 6 180-9340 P K - 1 8 C 9 9 1 - A 7 7 1 8 0 - 9 304

1 5 5 - 2 267

PK-18

WH-16-HV T962-A56 6 180-9340 GY-16-HV T858-A47 7 180-9340

200mm PAI NT /PRO /PRO 1

QTY 1

PART A NM E P/N P L U GA S . 1 5 5 - 2 2 5 2

200mm

PAI NT/PRO 110-3202

1

W E GDE

110-3202

W E GDE

1 5 5 - 2 295

GROUND

WH E964-A29 2 180-9340 ACCESSORYTABLE Q T Y P A R TN A M E P/N 1 P L U GA S . 1 5 5 - 2629

1

WDE G E

E-M2 ( 229-BK)

1

TERMINATION RESISTOR CONNECTOR E-C4

1 5 5 - 2528

Q TY 1

P A RT N AM E P L GU A S .

I NTAKE MANI FOLD AI R TEMP SENSOR AA -C1 C1 3

P/N 1 5 -5 2 2 96

1 5cm

BO OT TU BE

6 I- 43 47 1 2 5 - 7 78 6

1

WDE G E

1 5 5 2- 2 16

PK-18 C991-A7 7 PK-18 T746-A1 8

CONNECTO RTABLE A-C13 CLR-GA WI RE NAME POS TERM/PLUG BU-18 C967-A25 1 180-9340 P K - 1 8 G 8 3 3 - A44 2 1 8 0 - 9430 ACCESSORYTABLE QTY P A R TN AEM P/N 1 P L U GA S . 1 5 5 -226 9 B OT O W E GDE

1 8 0 - 9430 1 8 0 - 9430

1 8 0 - 9 304

BU-16-HV T960-A54 4 180-9340

P L U GA S .

1 5 5 - 2624

1 1

BO OT W DE G E

6 I- 4 3 74 1 55 - 2529

P/N

GROUND STUD AND E-M1, EM2 TERMINALS

1 8 0 - 9339

1 300m

CA P W RI E

100m

TUBE

GN-18 G829-A4 B

1 1

GN-16-HV K738-A59 11 180-9340 BU-16-HV K739-A61 12 180-9340 ACCESSORYTABLE QTY PART A NM E P/N

BO OT W DE G E

6 I- 4 3 74 3 -E3 3 17

YL-18 E966-A32 2

ACCESSORYTABLE P A R TN AEM

1 1

P L GU A S B OT O

1 5 -5 2 2 96 6 I- 4 43 7

W E D GE

1 5 5 - 2 62 1

113-7027

ECM TERMINATION CONNECTOR RESISTOR E-C1 CONNECTOR E-C4

ECM CONNECTOR A-C1

CONNECTO RTABLE A-C9

BK

CUSTOMER CONNECTOR E-C2

GN-18 G829-A 37 PK-18 R746-A 26

A-S2

QTY 1 1

A-S3

BU-16-HV T960-A9 4 180-9340 YL-16-HV T961-A10 5 180-9340

B C

P L UG A S BO OT

1

W DE G E

YL-16-HV T962-A13 6 180-9340 BU-16-HV T862-A27 7 180-9340

YL

GN BK

3 8 1 - E 4 4 5 6 1 8 0 - 9430

57 8T-8737 GN-18 G955-E45 58 180-9340

K 9 9-0E 1 4 B A 2 3-4E 6 3 C

Harness and Wire Symbols

T UB E

CONNECTO R TABLE E-C5 CLR-GA WI RE NAME POS TERM/PLUG A -

1 2 0 - E 6 7 0 1 8 0 - 9430 ACCESSORYTABLE

QTY

P A R T N AEM P L U GA S . T UB E

160-7689 5 P - 70 0 2

P/N

50mm 1

TUBE E N DEBL L

125-7876 237-0336

Sure-Seal connector: Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

B C

C A P - DSUT T BU E T UEB BO OT

HarnessIdentificationLetter(s): (A, B, C, ..., AA, AB, AC, ...) HarnessConnectorSerializationCode:The "C" stands for"Connector"andthenumberindicateswhich connectorintheharness.(C1,C2,C3,.....)

PartNumberfor ConnectorPlug

C-C4 AG-C3 130-6795 130-6795

QTY P A R TN A M E P/N 1 RECEPTACLE AS. 9X-1343 1 5 0m 50mm 1

5 P - 70 0 2

GY-18 A307-E25 66 180-9340 YL-14 G969-E20 67 126-1768

1 5 0m

1 2

Deutsch connector: Typical representation of a Deutsch connector. The plug contains all sockets and the receptacle contains all pins. Wire,Cable,or HarnessAssemblyIdentification: IncludesHarnessIdentificationLettersandHarness ConnectorSerializationCodes

1 2 6 - 1677

PK-18 387-E55 40 180-9339 ACCESSORYTABLE E-S4

P/N 174-0502

64 8T-8737 BK-14-GXL 229-E58 65 126-1768

YL-18

E-S3

1 8 0 - 9 304 1 3 3 - 0 996

Q T Y P A R TN A M E 1 P L U GA S .

GN-18 C912-E35 68 180-9340 BK-14-GXL 299-E10 69 126-1768

1 2

PU-18 A742-E9 38 180-9339 WH-18 G967-E54 39 180-9339

ACCESSORYTABLE

TUBE 125-7876 W DE G E 1 5 -5 2 266

PK-18 387-E55 54 180-9340

SENSOR

PU-18

50m

3 E - 33 7 1


OR-14 150-E1 37

CONNECTO R TABLE E-C4

50mm 1

K 9 0-0E 2 5 0 1 8 0 - 9 3 4 0 51 8T-8737

MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an internal switch that places the latch coil circuit open at the time the coil latches.

WH-18 G968-E43 28 180-9339 PU-18 381-E44 29 180-9339

GN-18 E717-E50 35 180-9339 WH-18 E452-E51 36 180-9339

E-S1 CONNECTO R TABLE E-C1 CONT.

62 8T-8737 BK-14-GXL 229-E57 63 126-1768

OR-14 150-E46 52 126-1768 OR-14 150-E47 53 126-1768

CONNECTO R TABLE E-C2 CONT. CLR-GA WI RE NAME POS TERM/PLUG GN-18 F420-E40 25 180-9339 YL-18 120-E41 26 180-9339 WH-18 F716-E42 27 180-9339

OR-14 150-E47 32 126-1767 BU-18 G469-E48 33 180-9339

CLR-GA WI RE NAME POS TERM/PLUG CLR-GA WI RE NAME POS TERM/PLUG Y L K 9 0-0E 1 2 A 1 8 0 - 9 304 OR-14 1 5 0 - E 1 5 5 1 2 6 - 1678

BU-18 A741-E36 59 180-9340 WH-18 G967-E54 60 180-9340

OR-14 150-E16 48 126-1768 WH-18 E452-E51 49 180-9340

P/N

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

GY-18 E716-E49 34 180-9339

BK-14-GXL 229-E59 61 126-1768

A 2 3 4 -5E2 4 2 1 3 3 - 0 9 6 9 43 8T-8737

CUSTOMER CONNECTOR E-C E- C22

GN-18 G955-E45 30 180-9339 OR-14 150-E46 31 126-1767 E-S2

TERMI NATI ON RESI STOR E-C E- C44 , EE-C -C55

39 8T-8737

3 E - 33 7 0 6 I- 4 374

I NTAKE AIR PRESS A-C9

GN-16-HV T863-A18 8 180-9340 YL-16-HV T860-A46 9 180-9340

GN K990-E33 18 180-9339

E-M1 ( 229-BK)

37 8T-8737 38 8T-8737

46 8T-8737 47 8T-8737

1 8 0 - 9339 1 8 0 - 9339


BR-18 T993-E30 15 180-9339 BK A234-E31 16 133-0967 YL K900-E32 17 180-9339

E-S6

OR-18 A743-E38 23 180-9339 RD-18 F404-E39 24 180-9339

WH-18 F716-E42 44 180-9340 WH-18 G968-E43 45 180-9340

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current flows through it. The electromagnet can open or close the switch part of the relay.

B2C1-UP TLD1-UP TWM1-UP SMP1-UP

OR-18 125-E29 14 180-9339

GROUND

BU-18 A741-E36 21 180-9339 PK-16 382-E37 22 180-9339

36 8T-8737

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its resistance changes to give an indication to the gauge of the temperature or pressure.

T

CONNECTO R TABLE E-C2 CONT. CLR-GAWIRENAMEPOS TERM/PLUG YL-18 F424-E28 13 180-9339

OR-18 M904-E34 19 180-9339 GN-18 C912-E35 20 180-9339

GN-18 E717-E50 40 180-9340 OR-18 M904-E34 41 180-9340

CAT SERVICE TOOL CONNECTOR E-C3

CLR-GA WI RE NAME POS TERM/PLUG WH-18 G828-A38 A 180-9339

CONNECTO RTABLE A-C3 CLR-GA WI RE NAME POS TERM/PLUG YL-16-HV T958-A5 2 180-9340 GN-16-HV T959-A8 3 180-9340

Reed Switch: A Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C27 and C32 Industrial Engines and C32 Petroleum Engines Electrical System

8 C- 63 54 5P-9074

21 8T-8737

GN K 9 9-0E 5 3 4 1 8 0 - 9 3 4 0 OR-18 A743-E38 35 180-9340

P/N

SECONDARY ENGI NE SPEED/TI MI NG SENSOR AA -C1 C1 2

GY-16-HV T957-A2 1 180-9340

Ground (Case): This (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the machine.

BR-16 G488-E26 11 180-9339 BU-18 F426-E27 12 180-9339

19 8T-8737 20 8T-8737

32 8T-8737 33 8T-8737

1 8 0 - 9 304

QTY

1

180-9339 126-1767

BK-18 A274-E24 9 180-9339 GY-18 A307-E25 10 180-9339

18 8T-8737

YL-18 F424-E28 30 180-9340 GN-18 T936-E18 31 180-9340

CONNECTO RTABLE A-C12 CLR-GA WI RE NAME POS TERM/PLUG B U - 1 8 E 9 6 5 - A 1 5 1 1 8 0 - 9 304

ENGI NE OI L PRESS SEN SOR AA -C7 C7

4 5

E-S8

26 8T-8737 27 8T-8737

1 8 0 - 9339

QTY P A R TN A M E P/N 1 RECEP TACLE AS 3E-3370

G971-E19 G969-E20

24 8T-8737 25 8T-8737

Socket

Pin

L-C12 3E-5179

AG-C4 111-7898

PartNumberFor ConnectorRecepticle

1

325-AG135 PK-14

1 2-61 7 7 1 5 P - 70 0 2 152- 7 8 7 6 6 -I 4 43 8

5A Fuse (5 Amps)

Receptacle PinorSocket Number

SingleWire Connector

9X-1123

Component PartNumber

E-S5

Plug Harnessidentificationcode: Thisexampleindicateswire 135inharness"AG".

-

200-L32 BK-14

2 CircuitIdentification Number

Ground Connection

ACCESSORYTABLE Q T Y P A R TN A M E P/N

WireGauge

WireColor

1 RECEPTACLE AS. 134-2540

© 2007 Caterpillar All Rights Reserved

Printed in U.S.A.

GROUND STUD AND E-M1, EM2 TERMINALS


BR-16-HV J 700-A58 10 180-9340 GN-16-HV J 701-A57 11 180-9340 BU-16-HV K739-A60 12 180-9340 ACCESSORYTABLE

GN-18 G829-A 35 GY-18 R747-A 14

P A R TN AEM P/N P L U GA S . 1 5 5 - 2 2 5 2

1

B OT O

1 1 -55 6 47

1

W DE G E

1 5 -52 2 85

ATMOSPHERIC PRESS SEN SOR AA -C8 C8

QTY

CONNECTO RTABLE A-C1CONTINUED CONNECTO RTABLE A-C1CONTINUED CLR-GA WI RE NAME POS TERM/PLUG CLR-GA WI RE NAME POS TERM/PLUG 8 9 8 T - 8 773 109 8T-8737 9 0 8 T - 8 773 110 8T-8737 9 1 8 T - 8 773 111 8T-8737 CU-SHLD A235-A48 92 133-0969 112 8T-8737 9 3 8 T - 8 773 113 8T-8737 9 4 8 T - 8 773 114 8T-8737 9 5 8 T - 8 773 GN-16-HV T863-A18 115 180-9340 9 6 8 T - 8 773 GY-16-HV T957-A2 116 180-9340 9 7 8 T - 8 773 117 8T-8737 9 8 8 T - 8 773 YL-16-HV T958-A5 118 180-9340 YL-16-HV T860-A46 99 180-9340 119 8T-8737 100 8T-8737 120 8T-8737 ACCESSORYTABLE 101 8T-8737 Q T Y P A R T N A M E P/N 102 8T-8737 1 P L U GA S . 2 6 4 - 5 7 3 2 103 8T-8737 BU-16-HV T862-A27 104 180-9340 1 B OT O 6 I- 4 43 8 YL-16-HV T962-A13 105 180-9340 1dm TU BE 5 P - 0 7 20 GN-16-HV T959-A8 106 180-9340 5cm TU BE 1 2 5 - 7 78 6 YL-16-HV T961-A10 107 180-9340 1 S T R A P -ACB L E 6 K - 0 8 0 6 BU-16-HV T960-A9 108 180-9340 1 E N DEBL L 2 1 1 -860 7

B C

1 8 0 - 9339 1 8 0 - 9339

ACCESSORYTABLE PRAT N A M E

1 RECEPTACLE AS. 1 1

BO OT W DE G E

ELECTRONI C CONTROL MODULE E-C1

P/N 3E-3370

6 I- 4 3 74 3 E - 3 3 17


COOLANT TEMP SENSOR CLR-GA WI RE NAME POS TERM/PLUG AA -C1 C1 5 BU-18 995-A22 1 1 8 0 - 9430 PK-18 G833-A 4 3 2 1 8 0 - 9430 ACCESSORYTABLE

A-S4

TI MI NG CALI BRATI ON PROBE AA -C1 C1 7 CONNECTO RTABLE A-C17 CLR-GA WI RE NAME POS TERM/PLUG WH-18 G856-A39 1 180-9340 Y L - 1 8 G 8 5 7 - A04

2

1 8 0 - 9430

QTY


1

P L U GA S .

1 5 5 - 2629

1 1

B OT O W DE G E

6 I- 4 3 74 1 5 - 2621

ELECTRONI C CONTROLMODULE A-C1

QTY 1

PRAT N A M E P L U GA S .

1 1

P/N 1 5 5 - 2629

BO OT

6 I- 4 3 74

W DE G E

1 5 -5 2 62 1

THESE SENSORS ARE LOCATED UNDER THE AFTERCOOLER. SEE THE ILLUSTRATION FOR THE SMP S/N PREFIX BELOW.

CONNECTO RTABLE A-C18 CLR-GA WI RE NAME POS TERM/PLUG 1 2

P/N

8 T - 8 773 8 T - 8 773

FUEL INJECTOR HARNESS INTERFACE CONNECTOR A-C3

ACCESSORYTABLE Q T Y PRAT N A M E 1 RECEPTACLE AS.

P/N 3E-3364

FUEL PRESSURE SENSOR R-C3

INTAKE MANIFOLD AIR TEMPERA TURE SENSOR A-C13 TURBO OUTLET (BOOST) PRESSURE SENSOR A-C9

INTAKE MANIFOLD TIMING INJECTOR TURE FUEL CALIBRATION AIR TEMPERA HARNESS INTERFACE SENSOR PROBE CONNECTORS CONNECTOR A-C13 A-C3 & A-C5 A-C17

WARNI NG LAMP

START RELAY

DI AGNOSTIC LAMP

TIMING CALIBRATION PROBE CONNECTOR A-C17 ECM CONNECTOR A-C1 OR P2

FUEL TEMPERATURE SENSOR R-C2

ECM CONNECTOR E-C1 OR H-C1 OR P1 FUEL INJECTOR HARNESS INTERFACE CONNECTOR A-C5

SECONDARY ENGINE SPEED/TIMING SENSOR (CAM GEAR SENSOR) ATMOSPHER IC A-C12 PRESSURE SENSOR A-C8 ENGINE COOLANT TEMPERATURE SENSOR A-C15

HARN ESS 286- 9021 CONNECTO R LOCATI ONS, SPLI CE LOCATI ONS & CONN ECTOR TABLES

ENGINE COOLANT TEMPERATURE SENSOR A-C15 ATMOSPHER IC PRESSURE SENSOR A-C8

OR-18 167-E23 8

PART NAM E P/N R E C E PA TC L E 8 T - 8 7 3 6 T UB E 5 P - 70 0 2 TUBE 125-7876

PU-18 A742-E9 22 180-9340 GY-18 E716-E49 23 180-9340

6 I - 4 3 74 515 - 2 216

G Y - 1 8 9 9 4 - A 2 0 C 1 8 0 - 9339 ACCESSORYTABLE

OR-16-HV T860-A53 9 180-9340 BR-16-HV K737-A56 10 180-9340

TURBO OUTLET (BOOST) PRESSURE SENSOR A-C9

E-S9

BR-16 G488-E26 16 180-9340 17 8T-8737

ECM CONNECTOR E-C1

CUSTOMER CONNECTOR E-C2

ACCESSORYTABLE P A R TN A M E

1


GY-16-HV T858-A47 7 180-9340 WH-16-HV 859-A41 T 8 180-9340

CONNECTO RTABLE A-C1CONTINUED CLR-GA WI RE N AMEPOS TERM/PLUG 6 9 8 T - 8 773 7 0 8 T - 8 773 7 1 8 T - 8 773 WH-18 G828-A11 72 180-9340 7 3 8 T - 8 773 7 4 8 T - 8 773 7 5 8 T - 8 773 7 6 8 T - 8 773 7 7 8 T - 8 773 7 8 8 T - 8 773 7 9 8 T - 8 773 8 0 8 T - 8 773 8 1 8 T - 8 773 8 2 8 T - 8 773 PU-18 N 7 0-7A 6 8 3 1 8 0 - 9430 8 4 8 T - 8 773 8 5 8 T - 8 773 8 6 8 T - 8 773 8 7 8 T - 8 773 8 8 8 T - 8 773

8 T - 8377

14 8T-8737 BU-18 G469-E48 15 180-9340

TOP VIEW

QTY


GN-16-HV T961-A55 5 180-9340 WH-16-HV 962-A56 T 6 180-9340

QTY 1

BR-18 T993-E30 3

O R - 1 8 1 6 7 - E 2 3 4 1 8 0 - 9 304 BK-18 A274-E24 5 180-9340

CONNECTO RTABLE A-C5 CLR-GA WI RE NAME POS TERM/PLUG PU-16-HV T957-A52 1 180-9340

1 5 -5 2 2 85

1 8 0 - 9339 1 8 0 - 9339

H

E-S7

RD-18 F404-E39 28 180-9340 GN-18 F420-E40 29 180-9340

YL-16-HV T958-A50 2 180-9340 BR-16-HV T959-A51 3 180-9340

155-2252 1 1 5 - 65 7 4

8T-8737 1 8 0 - 9 304

12 8T-8737 13 8T-8737

WH-18 G828-A28 5 180-9340 GN-18 G829-A31 6 180-9340

1 1

W DE G E

BR-18 892-E21 6 GN-18 893-E22 7

P K - 1 6 3 8 2 - E 3 7 1 0 1 8 0 - 9 304 BR-16 G971-E19 11 180-9340

WH-18 T725-A21 3 180-9340 PU-18 N707-A6 4 1 8 0 - 9430

1 180-9340 2 1 8 0 - 9 304

ACCESSORYTABLE

P L U GA S . B OT O

BR-16 YL-14

1 8 0 - 9339 1 8 0 - 9339

B U - 1 8 F 4 2 6 - E 2 7 6 1 8 0 - 9 304 GN-18 M909-E17 7 180-9340

FUEL HARNESS A-C6

CONNECTO RTABLE A-C6 CLR-GA WI RE NAME POS TERM/PLUG YL-18 F421-A23 1 180-9340 PK-18 G833-A45 2 180-9340

CONNECTO RTABLE A-C11 CLR-GA WI RE NAM E POS TERM/PLUG

FUEL I NJ ECTOR HARNESS ( EVEN) A-C5

1

1 8 0 - 9339 1 8 0 - 9339

G N K 9 9-0E 1 3 F Y L K 9 0-0E 1 1 G

G N - 1 8 8 9 3 - E 3 8 1 8 0 - 9 304 BR-18 892-E4 9 180-9340

B K - 1 82- E 9 6 3 - A 30 W -H1 8 - 2 E 9 6 4 -2A9

1 1

GN-18 893-E8 D BR-18 892-E7 E

QTY 1 50m 50mm

1 5 5 - 2 216

OR-18 125-E29 2

Ground (Wired): This (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

GN-18 M909-E17 2 180-9339 GN-18 T936-E18 3 180-9339

J 8 T - 8377 ACCESSORYTABLE

1 2 5 - 7 867 110-3202

CONNECTO R TABLE E-C1 CLR-GAWIRE NAMEPOSTERM/PLUG

ELECTRONIC CONTROL MODULE(ECM) A-C1

CONNECTO R TABLE E-C2

BK-14-GXL 229-E56 B 126-1767 B K A 2 3-4E 6 2 C 1 3 3 - 0697

CLR-GAWIRE NAMEPOSTERM/PLUG B K E 9 6 3 -3A0 1 1 8 0 - 9430

50mm TUBE 200mm PAI NT /PRO /PRO

A-S1

FUEL I NJ ECTOR HARNESS ( ODD) AA -C3 C3

FUEL HARNESS AA -C6 C6

CONN ECTOR & SPLI CE LOCATI ONS & CONN ECTOR TABLES FOR HARNESS 238-8295

PRI MARY ENGI NE SPEED /TI MI NG SENSOR A-C11

Circuit Breaker Symbol

Flow Symbol

Switch (Normally Closed): A Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be disconnected from the component. CONNECTO R TABLE E-C3

CLR-GA WI RE NAME POS TERM/PLUG CLR-GA WI RE NAME POS TERM/PLUG YL-18 120-E15 A 1 8 0 - 9339 OR-14 150-E16 1 1 2 6 - 1677

CAT SERVI CE TOOL E-C E- C33

A-C11

P/N 1 5 5 - 2 246

TI MI NG CALI BRATI ON PROBE A-C17

BR-16-HV K737-A57 10 180-9340 GN-16-HV K738-A49 11 180-9340 BU-16-HV K739-A42 12 180-9340 ACCESSORYTABLE

Level Symbol

Switch (Normally Open): A Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has screw terminals and a wire can be disconnected from it.

PRI MARY ENGI NE SPEED/TI MI NG SENSOR A-C11

T746-A1 8 180-9340 ACCESSORYTABLE

Q T Y P A R TN AEM 1 P L U GA S .

WH-16-HV T859-A41 8 180-9340 OR-16-HV T860-A53 9 180-9340

Temperature Symbol

Fuse Fuse - A component in an electrical circuit that will open the circuit if too much current flows through it.

WH-18 G828-A28 5 180-9340

1 5 5 - 2627 110-3202

A-S4 ( K739-BU)

BU-16-HV T960-A54 4 180-9340 GN-16-HV T961-A55 5 180-9340

T

Pressure Symbol

SECONDARY ENGI NE SPEED/TI MI NG SENSOR AA -C1 C1 2

Q T Y P A R TN A M E

BOOST PRESSURE SEN SORA A--C C99

PU-16-HV T957-A52 1 180-9340

I NJ ECTOR 1 1 OR 2 F-C F-C77

A-C9 A-C6 CLR-GAWIRE NAMEPOSTERM/PLUG CLR-GAWIRE NAMEPOSTERM/PLUG

FUEL I NJ ECTOR HARNESS( EVEN) AA -C5 C5

PAI NT/PRO 110-3202

I NJ ECTOR 9 OR 4 F-C F-C66



Symbols and Definitions

A-S3 ( G829-GN)

BR-16-HV J 700-A24 10 180-9340 GN-16-HV J 701-A19 11 180-9340

I NJ ECTOR 3 OR 1 0 F-C F-C33

ENGI NE OI L PRESSURE SENSOR A-C7

ATMOSPHERIC PRESSURE SENSOR A-C8

YL-16-HV X931-A13 6 180-9340 BU-16-HV T862-A27 7 180-9340

200mm

Symbols

200mm P AI NT/PRO 110-3202 1 WDE G E 1 5 5 -226 1

A-C3 CLR-GA WI RE NAME POS TERM/PLUG

QTY 1

Harness And Wire Electrical Schematic Symbols

KENR5072-02 February 2007

A-C8

ACCESSORYTABLE QTY 1

TERMI NATI ON RESI STOR C-C20 SERVI CE TOOL C-C6

J UMPER HARNESS INTERFACE C- C1

ELECTRONIC CONTROL MODULE (ECM)

CONTROLMODULE C- C7

MAI NTENANCE CLEAR SWI TCH C- C1 9

HI /LO I DLE SWI TCH C-C18 ENGINEOIL PRESSURE SENSOR A-C7

DI ODE C-C13

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANK GEAR SENSOR) A-C11

MAI NTENANCE DUE LAMP

FUEL JUMPER HARNESS INTERFACE CONNECTOR A-C6

CONNECTO RTABLE G-C5

CONNECTO RTABLE G-C2

RIGHT FRONT VIEW (ENGINE SERIAL NUMBER PREFIX B2C

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANK GEAR SENSOR) A-C11 ENGINE OIL PRESSURE SENSOR A-C7

CLR-GA WI RENAME

POS 1

BU-18 GN-18

N 7 8-2G 5 N 7 8-3G 6

2 3

180-9340 180-9340

W -H1 8 BU-18

N784-G7 N 7 8-5G 8

4 5

180-9340 180-9340

LEFT FRONT VIEW (ENGINE SERIAL NUMBER PREFIXES TLD , TWM)

TERM/PLUG 8 T - 8 773

FUEL PRESSURE G-C2 G- C2

CLR-GA WI RENAME

POS

BU-18

N 7 8-2G 1 1

2

8 T - 8 773 180-9340

GN-18 W -H1 8

N 7 8-3G 1 0 N784-G9

3 4

180-9340 180-9340

BU-18

N 7 8-5G 2 0

5

180-9340 8 T - 8 773

1

6

TERM/PLUG

6 ACCESSORYTABLE

8 T - 8 773

Q TY 1

P A RT N AM E P L GU _ A S.

P/N 1 5 -5 2 72 3

Q TY 1

P A RT N AM E P L GU _ A S.

P/N 1 5 -5 2 72 3

1

WE DG E

1 5 2- 26 3

1

WE DG E

1 5 2- 26 3

INTAKEMANIFOLD AIR TEMPERA TURE SENSOR A-C13 TURBOOUTLET (BOOST) PRESSURE SENSOR A-C9

CONNECTOR A-C1 OR P2 ELECTRONIC CONTROL MODULE (ECM) CONNECTO RE-C1OR P1 FUEL FILTER DIFFERENTIAL PRESSURE SWITCH M-C2 OR R-C2

ENGINE COOLANT TEMPERATURE ATMOSPHER IC SENSOR A-C15 PRESSURE SENSOR A-C8

SERVICETOOL CONNECTOR E-C3 OR J63

CUSTOMER CONNECTOR E-C2ORJ61

ENGI NE OI L PRESSURE G-C3 G- C3

1 BU-18

SECONDARY ENGINE SPEED/TIMING SENSOR (CAM GEAR SENSOR) A-C12

N 7 8 2 - G31

8 T - 8377 1 8 0 - 9430

2

GN-18 N 7 8 3 - G41 W -H1 8 N 7 8 4G-1 5

3 4

1 8 0 - 9430 1 8 0 - 9430

BU-18

5

1 8 0 - 9430 8 T - 8377

N 7 8 5 - G61

6 P A RT N AM E P L UG _ A S.

P/N 1 5 -52 2 37

1

W E D GE

1 5 -52 2 36

DT

C O NENC TRO TBAL E

G-C1

CLR-GA WIRE NAM E

POS

BU-18

2

8 T - 8377 180-9340

1 N 782-G1 N 783-G2

3

180-9340

W -H1 8 BU-18

N 7 8 4 - 3G N 785-G4

4 5

1 8 0 - 9430 180-9340

6

1 1

ACCESSORYTABLE P A RT N AM E P L UG _ A S. W E D GE

G-S2 N783-GN

TERM/PLUG

GN-18

Q TY

FUEL JUMPER HARNESS INTERFACE CONNECTOR A-C6

G-S4 N785-BU

CLR-GA WIRE NAM E

POS 1

TERM/PLUG 8 T - 8377

BU-18 GN-18

N 7 8 2 - G12 N 7 8 3 - G22

2 3

1 8 0 - 9430 1 8 0 - 9430

W -H1 8

N 7 8 4G-2 3

4

1 8 0 - 9430

BU-18

N 7 8 5 - G42

5

1 8 0 - 9430 8 T - 8377

6

G-S3 N784-WH Q TY 1 1

G-S1 N782-BU

8 T - 8377 P/N

ENGI NE CONTROL MODULE H- C1

ACCESSORYTABLE

DT

P A RT N AM E P L UG _ A S.

P/N 1 5 -52 2 37

W E D GE

1 5 -52 2 36

C O NENC T R O TBAL E

CLR-GA WIRE NAM E

POS 1

7N8 2 - G91

GN-18

7N8 3 - G81

3

1 8 0 - 9430

W-H1 8 N 7 8 4G-1 7 B U - 1 8 7N8 5 - G21

4 5

2

1 8 0 - 9430 1 8 0 - 9430

6

1 5 -52 2 36 Q TY 1 1

ACCESSORYTABLE P A RT N AM E P L UG _ A S. W E D GE

INLET AIR SHUTOFF SOLENOIDS

FUEL PRIMING PUMP AX-C2 FUEL PRESSURE SENSOR P-C3

FUEL TEMPERATURE

RIGHT REAR VIEW (ENGINE SERIAL NUMBER PREFIXES TLD, TWM)

RIGHT FRONT VIEW (ENGINE SERIAL NUMBER PREFIX SMP)

PRIMARY ENGINE SPEED/TIMING SENSOR (CRANK GEAR SENSOR) A-C11

CONTROLMODULE G-C1 G- C1

LEFT FRONT VIEW (ENGINE SERIAL NUMBER PREFIX SMP)

HARN ESS 248- 0471

TACHOMETER G-C6 G- C6

Q TY

12 13

8 T - 8 773 8 T - 8 773

14 15

8 T - 8 773 8 T - 8 773

16 17

8 T - 8 773 8 T - 8 773

18 19

8 T - 8 773 8 T - 8 773

20

8 T - 8 773

21 22

8 T - 8 773 8 T - 8 773

23 24

8 T - 8 773 8 T - 8 773

25

8 T - 8 773

26 27

8 T - 8 773 8 T - 8 773

1

POS 1

TERM/PLUG 8 N - 1 524

ACCESSORYTABLE P A RT N A ME

1 2 7 - 5846

TERM/PLUG

36 37

8 T - 8377 8 T - 8377

180-9340

38

8 T - 8377

39 40 41

8 T - 8377 8 T - 8377 8 T - 8377

42

8 T - 8377

GN-16

K 9 9-0H 7

8 T - 8 773 8 T - 8 773

34

W -H1 8

180-9340

35

F716-H9

OR-18

1 5 0 - 2H3

YL-16

K 9 0-0H 1 1

TERM/PLUG 8 T - 8 773 8 T - 8 773

H-S7 150-OR

48 180-9340 49 8 T - 8 773 50

1 5 0 - 1H2

51 8 T - 8 773 52 180-9340

1 5 0 - 1H3

53

BK-18

2 2 9 - 1H4

63 180-9340 64 8 T - 8377

62

8 T - 8 773 8 T - 8 773

2 2 9 - 1H9

65

1 2 0 - 2H2

68 8 T - 8377 69 8 T - 8377 70 180-9340

66 67

56 180-9340 57 8 T - 8 773

180-9340 8 T - 8377 8 T - 8377

ACCESSORYTABLE Q TY 1

P AT R N AM E P L UG _ SA.

2

S TR AP

1

E ND B E LL

9W - 0 48 4

P/N 1 6 -0 7 86 9 3 S- 2 90 3 2 3 -7 0 3 6

893-H1 8 9 -2H 2 K 9 0 0 - 2H8

H-S1 229-BK

5

101-H31

6

CONNECTO RTABLE H-C6 WRI E NM AE P O S T E R M / P LGU K 9 0-0H 2 7 K 9 09 - 2H 9

A B

K 9 9 0 - 3H0

9

G955-H15 101-H34

10 11

1

WE DG E

1 3 3- 0 79 5

1 8 0 - 9430 9W-0844

RD-14

101-H37

12

9W-0844

120-H22

13

180-9340

INSTRUMENT PANEL HARNESS I NTERFACE H- C2 CLR-GA

WIRE NA ME

POS

BU-18 W -H1 8

F426-H3 F 7 1 6 -9H

TERMI NATI ON RESI STOR H- C6

TERM/PLUG

14 15

180-9340 180-9340

G 9 6 7 - 1H6

16

180-9340

RD-14 RD-14

101-H38 101-H33

17 18

9W-0844 9W-0844

RD-18 GN-18

F404-H4 F420-H5

19 20

1 8 0 - 9 304 180-9340

F424-H6

21

180-9340

229-H21 101-H35

22 23

9 W -804 4 9W-0844

229-H32

24

9 W -804 4

BK-14

3 S- 02 39

9W -0844 8 T - 8377 8 T - 8377 180-9340

YL-18

BK-14 RD-14

8 T - 8377 P/N 133-0973

S T R A P

9W-0844 9W -0844

GN-16 GN-18 RD-14

YL-18

180-9339 1 8 -0 9 3 93 C

P AR TN A ME R E C E PA TC L EA_ S .

1

4

CONNECTO RTABLE HC2CONTINUED

ACCESSORYTABLE Q YT 1

1 8 0 - 9430 1 8 0 - 9 43 0 180-9340

150-H24 101-H36

W -H1 8

YL-16 G N1- 6

1 2 3

OR-14 RD-14 RD-14

H-S2 K900-YL H-S3 K990-GN

CLR-GA

CONNECTO RTABLE H-C2 WIRE NA ME POS TERM/PLUG

GN-18 B R -81 YL-16

7 8

8T-8737

BK-18

180-9340

1 5 5- 2 62 1

1 8 0 - 9430 180-9340

YL-18

1 8 0 - 9430

OR-18 OR-18

54 55

60 61

BK-18

8 T - 8377

H-S8 229-BK

8 T - 8377

W-H1 8 G 9 6 7 - H 1 6 B K - 1 8 2 2 9 - 1H7 2 2 9 - 1H8

P/N 1 5 - 22 69

W E DG E

H-S6 101-RD

43 8 T - 8377 44 180-9340 45

8 T - 8 773

POS TERM/PLUG 58 1 8 0 - 9430 59

POS 46

P AR TN A ME P L GU _A .S

1

H-S5 101-RD

CONNECTO RTABLE H-C1CONTINUED CLR-GA WI RE AME N G N - 1 8 G 9 5-5H 1 5

P/N

P O S T E R M / P LGU 1 9W - 0 48 4

2 2 -9 H 23 2 ACCESSORYTABLE

Q YT 1

CLR-GA

POS

180-9340 180-9340

32 33

WRI E NM AE 1 0 -1 H 13

B K1- 4

CONNECTO RTABLE H-C1CONTINUED CLR-GA WI RENAME

28

8 T - 8 773

1 2 -75 4 58 CONNECTO RTABLE H-C5

CLR-GA R D 1- 4

BATTERY H- C5

29 30 31

TERM/PLUG 8 N - 1 534 P/N

P L GU _ A S.

STARTERMOTOR H-C3

P/N

RECEPT A C L_EA S .

STARTERMOTOR H-C4

F 4 0 4 -4H

8 T - 8377

47

FUEL HARNESS CONNECTOR A-C6

8 T - 8 773 8 T - 8 773

POS 1

ACCESSORYTABLE P A RT N A ME

1

CONNECTO RTABLE H-C4 CLR-GA WI RENAME RD-10 1 0-1H 1 0

180-9340 180-9340

10 11

F 4 2 0 -5H F 4 2 4 -6H

CONNECTO RTABLE H-C1CONTINUED

ECM CONNECTOR A-C1 OR P2

Q TY

GN-18 YL-18

1 5 -52 2 37 1 5 -52 2 36

CLR-GA WI RE NAME

ELECTRONIC CONTROL MODULE (ECM)

180-9340 8 T - 8 773

CLR-GA WI RE AME N RD-10 1 0-1H 2 0

RD-18

TERM/PLUG

BU-18

1 5 -52 2 37

8 T - 8 773

7 8 9

G-C6 8 T - 8377 1 8 0 - 9430

5 6

8 9 3 -1H 8 9 2 -2H

CONNECTO RTABLEG- C4

ACCESSORYTABLE Q TY 1

8 T - 8 773 8 T - 8 773

F 462- H 3

CONNECTO RTABLEG- C3 CLR-GA WIRE NAM E POS TERM/PLUG

ENGINE OIL PRESSURE SENSOR A-C7

8 T - 8 773 8 T - 8 773

3 4

GN-18 BR-18

CONNECTO RTABLE H-C3

H-C1 TERM/PLUG

1 2

BU-18

ENGI NE COOLANT TEMPERATURE G-C4 G- C4

FUEL TEMPERATURE SENSOR M-C3 OR R-C3

SECONDARY ENGINE SPEED/TIMING SENSOR (CAM GEAR SENSOR) A-C12

VOLTMETER G-C5 G- C5

FUEL INJECTOR HARNESS INTERFACE CONNECTORS A-C3 AND AC5

FUEL PRESSURE SENSOR M-C4 OR R-C4 ENGINE OIL PRESSURE SENSOR (OLD LOCATION) A-C7

P 0 3

ACCESSORYTABLE

AMP CONNECT OR OR TABLE CLR-GA WI RE AME N POS

ECM CONNECTOR E-C1 OR H-C1 OR P1

2 0 2 7 0 5 R N E e , K g a

m i D (

START RELAY CONNECTOR C- C5

LEFT REAR VIEW (ENGINE SERIAL NUMBER PREFIX B2C

) s e h c n i 8 2 x s e h c n i 9 3 : s n o i s n e

Q TY 1

ACCESSORYTABLE P A RT N A ME P LU G_ A S.

P/N 7 X- 6 22 2

HARN ESS 291- 5534 CONNECTO R & SPLI CE LOCATI ONS & CONNECTOR TABLES

DIAGRAMA ELECTRICO c27 c32 Industrial

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