NORMA TECNICA DATA
TITOLO INGLESE
CEN/TR 15135:2005
01/06/2005
Welding - Design and non-destructive testing of welds TESTO DELLA NORMA
CLASSIFICAZIONE ARGOMENTO
CEN/TC 121 - SALDATURA
STATO VALIDITA'
IN VIGORE
LINGUA
Inglese
PAGINE
20
PREZZO NON SOCI
46,50
PREZZO SOCI
46,50
E' vietato l'uso in rete del singolo documento e la sua riproduzione. E' autor izzata la stampa per uso interno.
Documento contenuto nel prodotto PED edizione 2007. E' vietato l'uso in rete del singolo documento e la sua riproduzione. E' autor izzata la stampa per uso interno.
CEN/TR 15135
TECHNICAL REPORT RAPPORT TECHNIQUE TECHNISCHER BERICHT
June 2005
ICS 25.160.40
English version
Welding - Design and non-destructive testing of welds Soudage - Conception et essais non destructifs des assemblages soudés
Schweißen - Gestaltung von Schweißnähten und ihre zerstörungsfreie Prüfung
This Technical Report was approved by CEN on 15 May 2005. It has been drawn up by the Technical Committee CEN/TC 121. CEN members are the national standards bodies of Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and United Kingdom.
EUROPEAN COMMITTEE FOR STANDARDIZATION COMITÉ EUROPÉEN DE NORMALISATION EUROPÄISCHES KOMITEE FÜR NORMUNG
Management Centre: rue de Stassart, 36
B-1050 Brussels
CEN/TR 15135:2005 (E)
Contents
Page
Foreword ..........................................................................................................................................................3 1
Scope ...................................................................................................................................................4
2
General ................................................................................................................................................4
3
Evaluation of a design for non-destructive testing ..........................................................................4
Bibliography...................................................................................................................................................20
2
CEN/TR 15135:2005 (E)
Foreword This Technical Report (CEN/TR 15135:2005) has been prepared by Technical Committee CEN/TC 121 “Welding”, the secretariat of which is held by DIN. According to the CEN/CENELEC Internal Regulations, the national standards organizations of the following countries are bound to announce this Technical Report: Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Poland, Portugal, Slovakia, Slovenia, Spain, Sweden, Switzerland and the United Kingdom.
3
CEN/TR 15135:2005 (E)
1
Scope
This Technical Report is an information document and provides guidance for design and evaluation of various joint types and geometrical configurations concerning the accessibility or ability of the weld to be examined with non-destructive testing methods.
2
General
The application of non-destructive testing is highly dependent on the geometrical conditions (among others) of the component, the configuration and accessibility of the joint. This is particularly true for volumetric methods, radiographic and ultrasonic testing. The methods for surface testing visual, magnetic particle, penetrant and eddy current are primarily dependent on the surface conditions and accessibility. There are a very wide range of geometrical conditions. This Technical Report shows examples for general non-destructive evaluation of welded joints in Table 1. More specific examples for the evaluation of different weld types representing various applications are shown in Table 2. The examples are intended to give guidance when planning for non-destructive testing during design and fabrication. The examples in this Technical Report can be used for specifying non-destructive methods in accordance with EN 12062.
3
Evaluation of a design for non-destructive testing
The following tables show the suitability of the non-destructive testing methods for different types of joint configuration. Each serial number starts with a joint configuration, showing: a) the least acceptable configuration for testing; b) a better joint configuration for testing; c) the best configuration; d) more modifications. The letters following the serial number define the different test methods:
visual testing
VT;
ultrasonic testing
UT;
radiographic testing
RT;
magnetic particle testing
MT;
penetrant testing
PT.
4
CEN/TR 15135:2005 (E)
The following conventions are also used:
+
implies that the method is applicable and that the results will satisfy ordinary requirements;
(+) implies that the method has a limited application. The method should be supplemented with another method;
-
implies that the method cannot be used or that the results are not sufficient.
It should be noted that in ultrasonic testing the direction of the sound beam, and in radiography the direction of the radiation beam relative to the anticipated imperfections, is very important. The metallurgical structure of a material, its thickness, surface finish and geometry can have a significant affect on the non-destructive test method.
5
CEN/TR 15135:2005 (E)
Table 1 — General evaluation of welded joints Serial no.
Example
NDT method
Remarks
VT
UT
RT
MT
PT
1a
+
-
(+)
+
+
1b
+
(+)
+
+
+
1c
+
+
+
+
+
1d
+
+
+
+
+
2a
+
+
+
+
+
2b
+
+
+
+
+
3a
+
(+)
(+)
+
+
3b
+
+
(+)
+
+
+
(+)
(+)
+
+
4a
(to be continued)
6
CEN/TR 15135:2005 (E)
Table 1 (concluded ) Serial no.
4b
Example
NDT method
Remarks
VT
UT
RT
MT
PT
+
+
+
+
+
+
+
+
+
+
5a
7
CEN/TR 15135:2005 (E)
Table 2 — Evaluation of specific examples of welded joints Serial no.
Example
NDT method
1a
Remarks
VT
UT
RT
MT
PT
+
+
(+)
+
+
More suitable for examination than 1a 1b
+
+
+
+
+
2a
+
-
-
+
+
2b
+
+
+
+
+
3a
1
+
+
-
+
+
3b
2
+
+
+
+
+
More suitable for examination than 3b 3c
+
+
+
+
+
(to be continued)
8
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
1
-
+
-
+
(+)
2
-
+
-
+
(+)
Accessibility is restricted to one side
4a
1
-
+
-
+
(+)
2
-
+
-
+
(+)
3
-
+
-
+
(+)
1
-
+
(+)
+
+
2
+
(+)
(+)
+
+
Accessibility is restricted to one side
4b
5a
(to be continued)
9
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
Example
Welded joint
Remarks
VT
UT
RT
MT
PT
+
+
+
+
+
1
+
+
(+)
+
+
2a
+
+
+
+
+
5b
6a
NDT method
2b
(+)
+
+ *)
(+)
(+)
Variant 2a: accessible from all surfaces Variant 2b: not accessible from internal surfaces *) for double wall radiography take thickness into consideration
1
+
+
+
+
+
2
+
(+)
(+)
+
+
3
+
+
(+)
+
+
1
+
+
+
+
+
Variant a: accessible from all surfaces
2a
+
+
+
+
+
Variant b: not accessible from internal surfaces
2b
+
+
+*)
+
+
*) for double wall radiography take thickness into consideration (to be continued)
6b
6c
10
To be carried out prior to weld n° 3
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
1
+
-
(+)
+
+
2
+
-
(+)
+
+
1
+
-
(+)
+
+
2
+
(+)
(+)
+
+
+
-
(+)
+
+
RT needs access from both side
7a
RT needs access from both side
7b
8a
More suitable for welding than 8a 8b
+
+
+
+
+
1
+
+
+
+
+
2
+
+
(+)
+
+
9a
(to be continued)
11
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
9b
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
1
+
+
+
+
+
2
+
+
+
+
+
3
+
+
+
+
+
1
+
-*)
(+)
+
+
10a
Prior to welding of reinforcement ring 2
3
+
-*)
(+)
+
+
*) accessible from internal surface
+
-
(+)
+
+
10b
+
-*)
(+)
+
+
*) accessible from internal surface
11a
+
+*)
(+) *)
+
+
*) accessible from internal surface
(to be continued)
12
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
11b
+
+
+
+
+
12
+
+
+
+
+
13a
+
+
-
+
+
+
+
(+)
+
+
1a
13b
1b
+
+
-
(+)
(+)
2
+
+
+*)
+
(+)
1
+
(+)
(+)
+
+
2a
+
(+)
(+)
+
+
2b
-
(+)
-
-
-
3
+
+
-
+
+
Prior to welding weld 2 After welding weld 2 *) for double wall radiography take thickness into consideration
14a 2a: prior to welding weld n°3
2b: after welding weld n°3
(to be continued)
13
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
1
+
+
+
+
+
2a
+
+
+
+
+
14b
2b
(+)
+
+*)
(+)
(+)
2a: prior to welding weld n°3 2b: after welding weld n°3 *) double wall radiography
3
+
+
+*)
+
+
1
+
(+)
(+)
+
+
2
+
-
-
+
+
+
+
(+)
+
(+)
+
+
+
+
+
1: prior to welding weld n°2
15
16a
16b
(to be continued)
14
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
Example
Welded joint
17a
NDT method
Remarks
VT
UT
RT
MT
PT
+
+*)
(+)
+
+
+
+
+
+
+
+
+
(+)
+
+
*) more favourable prior to drilling
17b
1a
1a: prior to welding of support plate
18a
1b
+
+*)
(+) *)
+
+
2
+
-
(+)
+
+
1
+
+
(+)
+
+
2
+
-
(+)
+
+
1b: after to welding of support plate
*) restricted in the area of support plate
18b
(to be continued)
15
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
19a
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
1
+
+
(+)
+
+
2
+
-
+
+
3
+
+
(+)
+
+
1
+
+
+
+
+
2
+
+
(+)
+
+
3
+
+
+
+
+
1
+
(+)
(+)
+
+
2
+
-
-
+
+
+
+
+
+
+
19b
20a
20b
(to be continued)
16
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
1
+
-
-
+
+
2
+
(+)
-
+
+
1
+
+
+
+
+
2
+
+
+
+
+
22a
+
-
-
+
+
22b
+
(+)
+
+
+
21a
21b
(to be continued)
17
CEN/TR 15135:2005 (E)
Table 2 (continued ) Serial no.
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
23a
+
(+)
(+)
+
+
23b
+
+
+
+
+
24a
+
+
(+)
+
+
24b
+
+
(+)
+
+
25a
+
+
(+)
+
+
25b
+
+
+
+
+ (to be continued)
18
CEN/TR 15135:2005 (E)
Table 2 (concluded ) Serial no.
26a
26b
Example
Welded joint
NDT method
Remarks
VT
UT
RT
MT
PT
1
+
(+)
(+)
+
+
2
+
+
(+)
+
+
+
+
+
+
+
19
CEN/TR 15135:2005 (E)
Bibliography
EN 12062, Non-destructive examination of welds — General rules for metallic materials
20