Datacard®C D/ D/C C E Series ies Printe inter Illustr ustra a te d Pa rts M a nu a l C D 80 8 0 0 ™ / C D 8 20 2 0 ™ / C E8 4 0 ™ / C E8 7 0 ™ April, 2013
Part No. 527392-001, Rev A
Notice Please do not attempt to operate or repair this equipment without adequate training. Any use, operation, or repair in contravention of this document is at your own risk.
Pro Pro p rietar eta ry Not No tice ic e All drawings and information herein are the property of DataCard Corporation. All unauthorized use and reproduction is prohibited.
Tr Tra dem de ma rk A c knowled nowledgment gments s Datacard is a registered trademark and service mark of DataCard Corporation Corporation in the United States and other countries. Desktop Embosser is a trademark of DataCard Corporation. All other product names are the property of their respective owners.
Datacard Group 11111 Bren Road West Minnetonka, MN 55343-9015 952.933.1223 Fax: 952.933.7971
www.datacard.com © 2013 DataCard Corporation. All rights reserved. Printed in the United States of America. ii
Notice Please do not attempt to operate or repair this equipment without adequate training. Any use, operation, or repair in contravention of this document is at your own risk.
Pro Pro p rietar eta ry Not No tice ic e All drawings and information herein are the property of DataCard Corporation. All unauthorized use and reproduction is prohibited.
Tr Tra dem de ma rk A c knowled nowledgment gments s Datacard is a registered trademark and service mark of DataCard Corporation Corporation in the United States and other countries. Desktop Embosser is a trademark of DataCard Corporation. All other product names are the property of their respective owners.
Datacard Group 11111 Bren Road West Minnetonka, MN 55343-9015 952.933.1223 Fax: 952.933.7971
www.datacard.com © 2013 DataCard Corporation. All rights reserved. Printed in the United States of America. ii
C onte ntents Introd odu uct ctiion ____________________ ___________ __________________ _________________ _________________ __________________ __________________ ________________ _______ 1 Optiion Opt ons s List____ _______ _______ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ _____ _1 C D800 Si Simpl plex ex Printer____ ________ ________ ________ _______ _______ ________ ________ ________ ________ ________ ________ ________ ________ ________ _______ ___ 3 CE/CD Series Duplex Printer ________________________________________________________ 4 C E/ C D Ser eries ies Prin intter w/ Opt Option ional al Mul Multti-C i-Car ard d Hopper Hopper ___ _ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ __ 5 Supplies __________________________________________________________________________ 6 Pow ower er Suppl pply y and and Cords Cords____ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ _______ ___ 7 System Pac ack kagi agin ng____ _______ _______ ________ ________ ________ ________ ________ ________ _______ _______ ________ ________ ________ ________ ________ _______ ___ 7 Cables Cabl es________ _________________ __________________ __________________ __________________ _________________ _________________ __________________ _______________ ______ 8 Standar tanda rd Pri Printer __________________________________________________ _______ ___________________________________________ ____________________ 8 O ptional ptional Multi Multi-H -Hop opper per _____________________________________ ___________________________ 9
C ov over ers s, Singl gle e Hopp Hopper er ____ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ____ 10 Simplex implex Prin Printer ter__________ _____ ___________ ____________ ___________ __________ __________ ___________ ___________ __________ ___________ ____________ ___________ _____ 10 Duplex Duplex Pri Printer nter _____________________________________ _________________________________ 12
Printer As Ass sem embl bly y____ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ______ __ 14 Prin Printer ter Ass Assembly ___________ ______ __________ ___________ ____________ ___________ __________ __________ ___________ ___________ __________ ___________ _________ ___ 16 Prin Printer ter Ass Assembly ___________ ______ __________ ___________ ____________ ___________ __________ __________ ___________ ___________ __________ ___________ _________ ___ 18
Swingar garm m As Ass sem embl bly y ________ ____ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ________ ______ __ 20 Duplex Assembly _________________________________________________________________ 22 C ov over ers s, Optio ion nal Mu Multi-C -Car ard d Hopper Hopper__ _____ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ___ 24 C overs overs, Op tiona tionall Multi Multi-Ca -Ca rd Hopper Hoppe r ______________________________________ ___________ 26
Optiion Opt onal al Mu Multi-H -Hopper opper C om ompon ponen entts ___ ______ ______ _____ _____ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ___ 28 Optional Multi-Hopper Assembly __________________________________________________ 30 O ptional Multi-H Multi-Hop oppe perr Ass Assembly emb ly____________ ______ ___________ __________ ___________ ____________ ___________ __________ __________ _________ ____ 32
Main Mai n Frame Ass Assem embl bly, y, Mu Multi-H -Hopper opper___ ______ ______ _____ _____ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ______ ___ 34 Shuttle Hoist Assembly, Optional Multi-Hopper______________________________________ 36 Shuttl huttle e Hoist Hoist Ass Assembly, Op tiona tionall Multi Multi-Hopp -Hopper er ______________ ________ ___________ __________ __________ ___________ ___________ _____ 38
Upper Hopper As Ass sembl embly, y, Opt Option ional al Mul Multti-H i-Hopper opper ___ _ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ __ 40 Upper Uppe r Hopper Hopp er Ass Assembly, O ptional Multi Multi-H -Hop oppe perr ___________ _____ ___________ __________ __________ ___________ ___________ ______ _ 41
Low ower er Hopper Hopper Ass Assembl embly, y, Option Optional al Mult Multi-H i-Hopper opper__ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ __ 42 Low ower er Hopper Hopper Ass Assembl embly, y, Option Optional al Mult Multi-H i-Hopper opper__ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ ____ __ 43 Lock Option_________ __________________ __________________ __________________ __________________ _________________ _________________ _________________ ________ 44
iii
Lock Option, Optional Multi-Hopper _______________________________________________ 46 Option, Alarm, Multi-Hopper ______________________________________________________ 48 100-Card Tray ____________________________________________________________________ 50 200-Card Tray ____________________________________________________________________ 51 Smart Card Options_______________________________________________________________ 52 Smart C ard Op tions________________________________________ _________________________ 54
Magnetic Stripe Option, ISO (IAT), JIS (NTT) _________________________________________ 56 Option, JIS, Dual Magnetic Stripe __________________________________________________ 58 Option, Enclosures, Dual Magnetic Stripe __________________________________________ 60 Option, Multi-Hopper Enclosure, Dual Magnetic Stripe ______________________________ 62 Functional Block Diagrams ________________________________________________________ 64
iv
Revision Log CD800/CD820/CE820/CE870 Printer Illustrated Parts Manual Revision
Date
A
Ap ril 2013
Description of Changes Initial relea se of comb ined CD/ CE series manua l.
v
Introduction This manual provides parts numbers for ordering replacement parts for the Printer in the Datacard ® CE Series Instant Issuance System. For each assembly, a list of part numbers and descriptions is followed by an illustration to help you identify the item.
Parts in the table without item numbers are not shown in the illustrations.
Options List The CD/CE series printers have the following components as standard (S), optional (OP) or not available (NA). DP= Desktop Printer FII= Financal Instance Issuance S= Standard OP= Option NA= Not Available Y= Yes N= No FK= Field Kit 1 = Available for Printer Only * = Cannot use Touchscreen or Smart Card with USB Connection
CD800
CD820
CE870
CE840
DP
FII
FII
DP
Standalone Printer
S
S
NA
NA
Simplex
S
S
NA
NA
Duplex
S
S
S
S
Printing
S
S
OP
OP
Embosser
NA
NA
S
S
Embosser - 2nd wheel
NA
NA
OP
OP
Indent
NA
NA
S
S
Rear Indent*
NA
NA
S
S
MagStripe
OP
S
S
S
JIS MagStripe
OP
OP
OP
NA
JIS ISO (Dual) MagStripe - Japan Only
NA
NA
OP
NA
S
S
S
S
S
S
S
S
NA
NA
OP
NA
Sales Channel
Data Encryption - D3 board only for SD/CD View
LCD Screen Touch Screen*
CD/ CE Series Printer Parts Manual
1
CD800
CD820
CE870
CE840
Reject Tray
S
S
S
S
Manual Feed
S
S
S
S
Input Hopper (100)
S
S
S
S
Input Hopper (200)
FK
FK
NA
NA
MultiHopper (600)
OP
OP
OP
NA
Output (25)
S
S
S
S
Output (100)
FK - single
FK - single
NA
NA
NA
S
S
S
Tilt Alarm
NA
NA
S - Japan MH
NA
Lock Cable
OP
OP
OP
OP
Locks - Input Hopper, Supply Cover
S - MH
S
S
S
Locks - Reject Tray
S - MH
S
S
S
USB*
S
S
NA
NA
Ethernet
S
S
S
S
DPCL2 - only D3 boards
S
S
S
S
NA
Required
Required
Required
XPS Driver
Y
Y
Y
Y
SDK
Y
Y
1
1
CardWizard
N
Y
Y
N
OpenCard
Y
N
N
N
CPX
N
N
Y
Y
OP
OP
OP
OP
SCM (contact/contactless)
OP
OP
NA
NA
Duali (contact/contactless)
NA
NA
NA
NA
3rd party contactless only
OP
OP
NA
NA
HID pcProx
OP
OP
NA
NA
HID reader only
OP
OP
NA
NA
HID reader/writer
OP
OP
NA
NA
Trays and Hoppers
Output Cover (secure) Locks and Alarms
Software and Drivers
Activation
Smart Card - Single Wire
Duali (contact/contactless) - only D3 boards Smart Card - Loos ely coupl ed
2
CD/C E Series Printer Parts Manual
CD800 Simplex Printer
CD/ CE Series Printer Parts Manual
3
CE/ CD Series Duplex Printer
4
CD/C E Series Printer Parts Manual
CE/ CD Series Printer w/Optional Multi-Card Hopper
CD/ CE Series Printer Parts Manual
5
Supplies Part Number
6
Description
570113-001
CLEANING KIT (10 SLEEVES, 10 C ARDS AND 1 PEN)
507377-001
CLEANING SWAB (5 PAC K)
552141-002
CLEANING C ARD (10 PACK)
569946-001
CLEANING SLEEVE KIT (5 PAC K)
570113-001
CLEANING SLEEVE KIT (10 PAC K)
572880-001
CLEANER SPINDLE
572876-998
RIBBON C ARTRIDGE ASSEMBLY
546504-999
THERMAL PRINTHEAD ASSEMBLY
535000-002
COLOR RIBBON KIT – YMC KT 250 YEILD
535000-003
COLOR RIBBON KIT – YMC KT 500 YEILD
535000-004
COLOR RIBBON KIT – YMCKT 650 YIELD SHORT PANEL
535000-005
COLOR RIBBON KIT – KT 1000 YIELD
535000-006
COLOR RIBBON KIT – YMCKTKT 300 YIELD
535000-007
COLOR RIBBON KIT – YMCKTK 375 YIELD
535000-010
COLOR RIBBON KIT – KTT 750 YIELD
532000-003
MONO CHROM E RIBBON KIT – DARK BLUE 1500 YIELD
532000-004
MONO CHROM E RIBBON KIT – WHITE 1500 YIELD
532000-005
MONO CHROM E RIBBON KIT – RED 1500 YIELD
532000-006
MONO CHROM E RIBBON KIT – SILVER 1500 YIELD
532000-007
MONOCHROME RIBBON KIT – GOLD 1500 YIELD
532000-008
MONO CHROM E RIBBON KIT – GREEN 1500 YIELD
532000-009
MONO CHROM E RIBBON KIT – SC RATCH OFF 1500 YIELD
532000-052
MONOCHROME RIBBON KIT – BLAC K HQ 500 YIELD (C D800 ONLY)
533000-053
MONOCHROME RIBBON KIT – BLAC K HQ 1500 YIELD
532000-054
MONO CHROM E RIBBON KIT – METALLIC SILVER 1500 YIELD
532000-055
MONOCHROME RIBBON KIT – METALLIC GOLD 1500 YIELD
597640-001
STICKlCARD (100 C ARDS)
CD/C E Series Printer Parts Manual
Power Supply and Cords Part Number
Description
810499-001
POWER SUPPLY – 72W, 24 Vd c, 3A, AC CORD NOT INCLUDED
804517-003
POWER CORD, US/NA, 10A, 125VAC
552141-002
INTERNATIONAL PO WER CORD, 10A, EUROPE (AUSTRIA, BELGIUM, FINLAND, FRANCE, GERMANY, NETHERLANDS, NORWAY, SWEDEN)
809440-003
INTERNATIONAL PO WER CORD, 10A, UK
809440-004
INTERNATIONAL PO WER CORD, 10A, DENMARK
809440-005
INTERNATIONAL PO WER CORD, 10A, INDIA, SOUTH AFRICA
809440-007
INTERNATIONAL PO WER CORD, 10A, ITALY, NO RTH AFRICA
809440-008
INTERNATIONAL PO WER CORD, 10A, SWISS
809440-009
INTERNATIONAL PO WER CORD, 10A, ITALY, CHINA
809440-010
INTERNATIONAL PO WER CORD, 10A, AUSTRALIA, NEW ZEALAND,FIJ I,
809440-011
INTERNATIONAL PO WER CORD, 10A, ISRAEL
809440-012
INTERNATIONAL PO WER CORD, 10A, BRAZIL
809445-001
INTERNATIONAL PO WER CORD, 7A, 125V, J APAN
System Packaging Part Number
Description
503680-001
C ARTON ASSEMBLY (SINGLE HOPPER UNIT)
505137-011
C ARTON ASSEMBLY (SINGLE MULTI-HOPPER UNIT)
CD/ CE Series Printer Parts Manual
7
Cables Standard Printer Part Number
Description
Connection
Quantity
574154-001
TPH Cable Assemb ly
Printhead to Print Engine PWB
1
535644-001
Sensor Encoder C able Assembly
RFID Board to Print Engine PWB
1
535644-001
Sensor Encoder C able Assembly
Ma gnetic Encoder to Print Engine PWB
1
809519-001
6FT USB Cable Assembly (with Ferrite)
Printer USB to PC USB.
1
809561-005
Ferrite Bea d
Ferrite bea d installs around Printhead Fan and Ribbon M otor cab les.
1
8
CD/C E Series Printer Parts Manual
Optional Multi-Hopper Part Number
Description
C ABLE ASSEMBLY, 505241-001 TOUC HSC REEN POWER
809766-003
C ABLE ASSY, USB 2.0 HI SPEED, MINI 5P MALE TO USB
810058-003
C ABLE, FLAT FLEX, 0.020 C/ C , 36 CO ND, 7.87 IN LONG , S/S CONTAC TS
810058-004
C ABLE, FLAT FLEX, 0.020 C/ C , 36 CO ND, 8.86 IN LONG, O/S CONTACTS
503016-001
C ABLE ASSY, DUPLEX OPTION
Option
Connections
Connector J 39 on Main Control Boa rd to Touchscreen connec tor J 15 on Touchscreen Board.
Quantity
1
Touchscreen
USB Mini- B connector J 44 on Main Control Board to USB2A on Touchscreen Board.
1
Multi-Hopper
Connector J 9 on MultiHopper Board to connec tor J 1 on Elevator Board.
1
Multi-Hopper
Connector J 8 on Elevator Board to connector J 8 on Shuttle Board.
1
Duplex Lock
Connector J 29 on Main Control Boa rd to connec tor J 1 on Duplex Board. Connector J 38 on Main Control Boa rd to co nnec tor J 1 on Loc k Board. Connector J 32 on Main Control Boa rd to connec tor J 14 on MultiHopper Control Boa rd.
2
503720-001
C ABLE ASSY, 50PIN, INTERFAC E
504467-001
C ABLE ASSY, ALARM, MH6
535644-001
C ABLE ASSY, RFID ENCO DER OPTION
Print
Connector J 6 on Ma in Control Boa rd.
1
574154-001
C ABLE ASSY, THERMAL PRINTHEAD O PTION
Print
Connector J 6 on Main Control Boa rd.
1
CD/ CE Series Printer Parts Manual
Multi-Hopper
Alarm
1
1
9
Covers, Single Hopper Simplex Printer Item
10
Part Number Description
Quantity
1
572876-998
Ribbon Cartridge Assembly
1
2
504789-002
Ribbon Cartridge Lid
1
3
504790-002
Swing arm Lid
1
5
504323-001
Simplex Short Enclosure (Includes Enclosure Flap)
1
6
537497-002
Modular Main Enclosure
1
7
503163-002
Simplex Option Base
1
8
505226-001
Main Module Base Assembly
1
9
803349-201
Enclosure Base Foot (Adhesive)
4
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
11
Duplex Printer Item
12
Part Number Description
Quantity
1
504789-002
LID, C ARTRIDGE, RIBBON, GRAY
1
2
504790-002
LID, SWING ARM, GRAY
1
3
506226-001
BASE ASSY, MAIN
1
4
506464-001
LABEL, USB, RUI
1
5
537497-002
ENCLOSURE, MODULAR, MAIN (NO N LOC KING PRINTER)
1
5
504839-999
FRU, C OVER, PUNC HED (LOCKING PRINTER, INC LUDES ITEM 7)
7
803122-020
GROMMET, 1.620D .875ID .50T .12 GROOVE
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
13
Printer Assembly Item
14
Part Number Description
Quantity
2
505542-001
GUIDE, C ARD
1
10
505560-001
SPRING ,BAC K-UP
2
11
551471-001
SPRING , C ARD GUIDE
1
19
572760-001
SHAFT, C AM
1
21
572762-001
C AM / GEAR
1
22
572763-001
GEAR,IDLER, C AM
1
23
572764-001
BRKT, BAC K-UP, ROLLER
2
27
572768-001
ROLLER, TOP C LEANER
1
28
572770-001
ROLLER, BAC K-UP
1
33
572888-001
SPRING ,TORSION,SWINGARM
1
38
810450-001
DAMPER, ROTARY, C CW, 500 GF-CM
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
15
Printer Assembly Item
16
Part Number Description
Quantity
3
505560-001
SPRING ,BAC K-UP
3
6
537494-001
ROLLER ASSY, PLATEN, C D
1
7
542820-001
PLATE,ROLLER,PLATEN
1
9
544482-001
PULLEY, DRIVE, FLANGED, 35T
2
10
544584-001
PULLEY, IDLER
5
13
554202-001
BELT,TIMING , STPD, 2MM P, 334T, 6MM W
1
17
572761-001
C AM
1
23
572764-001
BRKT, BAC K-UP, ROLLER
3
24
572765-001
ROLLER, DRIVE, CLEANING
1
25
572766-001
DRIVE ASSY, REGISTRATION
1
26
572767-001
ROLLER, DRIVE
1
29
572772-001
TENSIONER, BELT
1
30
572773-001
SLIDE, C AM
2
34
574459-001
PLATE,BELT
1
51
568093-001
SPRING , BELTTENSIONER
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
17
Printer Assembly Item
Part Number Description
Quantity
1
504228-001
TRANSPO RT ASSY
1
12
552143-002
BRUSH, STATIC , ADHESIVE (NOT SHOWN)
2
14
566406-001
PWA, RFID ANTENNA,
1
15
566751-001
PHO TOCELL ASSY, WIDE SLOT
3
16
566752-001
PHO TOCELL ASSY, REFLECTIVE
1
18
569419-001
ROLLER, G ATE
1
31
572786-001
MOTOR ASSY, TRANSPORT
1
32
572789-001
DRIVE ASSY, C AM
1
37
809428-206
SC REW, PH TORX, SEMS, M3X6
4
50
PICK BELOW
FRU, PWA, PRINT ENGINE DRIVE – PICK BELOW
1
CD800 PRINTENGINE DRIVES 506346-994
FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT – SIMPLEX - OPENC ARD
506346-995
FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT - SIMPLEX
506346-996
FRU, PWA, PRINT ENGINE DRIVE, CD800, J IS - DUPLEX
506346-998
FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT – DUPLEX - OPENC ARD
506346-999
FRU, PWA, PRINT ENGINE DRIVE, CD800, IAT - DUPLEX CD820 PRINTENGINE DRIVES
505225-993
FRU, PWA, PRINT ENGINE DRIVE, CD820, IAT - SIMPLEX
505225-996
FRU, PWA, PRINT ENGINE DRIVE, CD820, IAT - DUPLEX
505225-991
FRU, PWA, PRINT ENGINE DRIVE, CD820, J IS - DUPLEX CE840 PRINTENGINE DRIVES
507556-998
FRU, PWA, PRINT ENGINE DRIVE, CE840, NO PRINTHEAD
507556-999
FRU, PWA, PRINT ENGINE DRIVE, CE840, PRINTHEAD CE870 PRINTENGINE DRIVES
18
505225-989
FRU, PWA, PRINT ENGINE DRIVE, C E870, J IS
505225-990
FRU, PWA, PRINT ENGINE DRIVE, C E870, J IS - DUPLEX
505225-992
FRU, PWA, PRINT ENGINE DRIVE, C E870, J IS
505225-995
FRU, PWA, PRINT ENGINE DRIVE, C E870, RUI – NO PRINTHEAD – IAT - DUPLEX
505225-997
FRU, PWA, PRINT ENGINE DRIVE, C E870, J IS - DUPLEX
505225-998
FRU, PWA, PRINT ENGINE DRIVE, C E870, NO PRINTHEAD – J IS - DUPLEX
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
19
Swingarm Assembly Item
20
Part Number Description
Quantity
1
504229-001
SWING ARM ASSY
1
2
535859-001
MOTOR, PIC K/RIBBON
1
3
538862-001
FAN, 35X 35X6
1
4
589060-001
GEAR, RIBBON DRIVE
1
5
810421-008
SC REW, PH TORX, SEMS W/ LOC K WASHER & FLAT WASHER, M 2X8
2
6
546504-999
THERMAL PRINTHEAD ASSEMBLY
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
21
Duplex Assembly Item
22
Part Number Description
Quantity
1
538693-001
FRAM E ASSY,OPTION (Includes Items 1a – 1d)
1
1a
554279-002
DUPLEX DRIVE ROLLER
2
1b
538272-001
BAC KUP IDLER ROLLER SPRING
2
1c
800257-060
DOWEL PIN
2
1d
538271-001
BAC KUP IDLER ROLLER
2
2
571703-001
PWA, FLIPPER CONTROL
1
3
538617-001
MOTOR ASSY, DUPLEX
2
4
566751-001
PHO TOCELL ASSY, WIDE SLOT
1
5
807407-021
STANDOFF, WIRE ROUTING , .44X.39
7
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
23
Covers, Optional Multi-Card Hopper Item
24
Part Number Description
Quantity
1
504789-002
LID, C ARTRIDGE, RIBBON, GRAY
1
2
504790-002
LID, SWING ARM, GRAY
1
3
504792-002
FLAP, ENCLOSURE, OPTION, GRAY
1
4
505303-001
DOOR, ENCLOSURE, MH6
1
5
505305-001
ENC LOSURE, MULTIHOPPER, FRONT
1
7
505425-001
STRAP, HOPPER DO OR
1
8
505497-001
BASE ASSY (INC LUDES QTY. 6 OF ITEM 11a)
1
8a
806794-003
BUMPER, RUBBER SELF RIVET .20H
6
10
537008-003
TRAY ASSY, BRONZE
1
12
803111-176
SPRING , EXT, .500 OD, 2.750 L, .049 W, MW
1
14
806850-608
SC REW, PH TORX, TF M4-1.79 X 8
4
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
25
C overs, Optional Multi-Card Hopper Item
26
Part Number Description
Quantity
4
505303-001
DOOR, MAIN ENCLOSURE
1
6
505308-001
ENCLOSURE, MAIN, MULTIHOPPER
1
9
506057-001
BRAC KET, DAMPER MOUNTING, DOOR
2
13
806800-408
SC REW, PH, TORX M4X8
4
15
806850-616
SC REW, PH TORX, TF M4-1.79X16
4
16
808625-010
AC TUATOR, PROX SENSOR
1
17
810450-002
DAMPER, ROTARY, CW, 1500 GF-CM
1
18
810450-003
DAMPER, ROTARY, C CW, 1500 GF-CM
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
27
Optional Multi-Hopper Components Item
28
Part Number Description
Quantity
1
504785-014
BEZEL, FRONT, BLANK
1
3
504236-002
BEZEL, OUTPUT, BLANK
1
4
543057-001
DISPLAY ASSY
1
5
504254-001
FLAP, OUTPUT
1
7
505695-001
TOUCH SCREEN ASSEMBLY (INC LUDES ITEMS 7A – 7D)
1
7A
505390-001
COVER, TOUCH SCREEN
1
7B
504327-001
DISPLAY ASSEMBLY, 4.3 LCD
1
7D
505389-001
MOUNT, TOUCH SC REEN, WITH GASKET
1
8
505139-001
TRAY, EXCEPTION C ARD
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
29
Optional Multi-Hopper Assembly Item
30
Part Number Description
Quantity
3
505191-001
BRKT, GUIDE, Y-DRIVE
1
5
505431-001
HOPPER ASSY, LOWER, MH6
3
6
505126-001
HOPPER ASSY, UPPER, MH6
3
CD/C E Series Printer Parts Manual
C D/ C E Series eries Printer Printer Par Pa rts M a nual
31
O p tio tio nal na l Mul M ulti ti-H -Ho o p p er As A ssembl emb ly Item
32
Part Number Number Descr Description
Quant uantit ity y
1
504810 504810-001 -001
C O VER, SLAVE LAV E PWA PWA
1
2
507186 507186-001 -001
M AIN FRA FRAM E ASSY, M H6
1
4
504578-001 504578-001
C LAM LAM P, BELT BELT
1
10
811012-002 811012-002
LINEAR LINEAR G UDE ASSY, 27MM 27MM W,325MM W,325M M RAIL, RAIL, 1LLZSLIDER SLIDER W/T W/ THD MT M TG
1
11
503489-001 503489-001
ROLLE RO LLER, R, TRANSPO RANSPO RT
1
12
806850-410 806850-410
SC REW, PH TO RX, TF M 3-1.34 X 10
1
13
806850-610 806850-610
SC REW, PH TO RX, TF M 4-1.79 X 10
2
14
806800-408 806800-408
SC REW, PH, TO RX M 4X8
6
C D/C D/ C E Series eries Printer Printer Par Pa rts M a nual nua l
C D/ C E Series eries Printer Printer Par Pa rts M a nual
33
Main Frame Assembly, Multi-Hopper Item
34
Part Number Description
Quantity
1
504281-001
HOOK, HOPPER MTG
9
2
504504-001
PHO TOCELL ASSY, WIDE SLOT, 9 IN
2
3
504576-001
FRAM E, MAIN
1
4
504582-001
HOOK, HOPPER MTG, BOTTOM LEFT
3
5
504583-001
TENSIONER, X-Y DRIVE
1
6
504661-001
PWA, MULTI-HOPPER, MAIN
1
7
504695-001
MOTOR ASSY, X-Y, MH6
1
8
505221-001
SWITC H ASSY , PROX, INTERLOC K
1
9
505424-001
SHAFT, PULLEY
1
10
506116-001
BRKT, INTLK, NO N-M AGNETIC
1
11
803072-213
SPRING , C OMP .24OD 1.00L .026W MW
2
12
803116-052
BRG, BRONZE .1875ID .252OD .625W
1
13
806769-073
BELT, TIMING , GT2, 2MM P, 372T, 6MM W
1
14
806850-410
SC REW, PH TORX, TF M3-1.34 X 10
4
15
806850-610
SC REW, PH TORX, TF M4-1.79 X 10
2
16
809428-208
SC REW, PH TORX, SEMS, M3X8
4
18
811011-001
PULLEY, TIMING , GT2, 2MMP, 28G
1
19
811012-001
LINEAR GUDE ASSY, 27MMW,325MM RAIL, 2STD SLIDERS W/THD MTG
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
35
Shuttle Hoist Assembly, Optional Multi-Hopper Item
36
Part Number Description
Quantity
1
806769-072
BELT, TIMING , GT2, 2MM P, 285T, 6MM W
1
2
803116-052
BRG, BRONZE .1875ID .252OD .625W
2
3
552143-002
BRUSH, STATIC , ADHESIVE
1
4
810058-004
C ABLE, FLAT FLEX, 0.020 C/ C , 36 C OND, 8.86 IN LONG, O/S C ONTAC TS
1
9
504581-001
FRAME, X-DRIVE
1
10
504579-001
FRAME, Y-DRIVE
1
12
811012-003
LINEAR GUDE ASSY, 17MMW,230MM RAIL, 2STD SLIDERS W/THD MTG
1
14
504695-001
MOTOR ASSY, X-Y, MH6
1
15
566751-001
PHO TOCELL ASSY, WIDE SLOT
1
16
504506-001
PHO TOCELL ASSY, WIDE SLOT, 20 IN
1
17
811011-001
PULLEY, TIMING , GT2, 2MMP, 28G
2
18
504662-001
PWA, MULTI-HOPPER, AUX
1
22
809428-206
SC REW, PH TORX, SEMS, M3X8
2
23
806850-410
SC REW, PH TORX, TF M3-1.34 X 10
4
24
505424-001
SHAFT, PULLEY
1
25
505424-002
SHAFT, PULLEY
1
26
803072-118
SPRING , C OMP, .180 OD .750 L, .022W, MW
2
27
504583-001
TENSIONER, X-Y DRIVE
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
37
Shuttle Hoist Assembly, Optional Multi-Hopper Item
38
Part Number Description
Quantity
3
552143-002
BRUSH, STATIC , ADHESIVE
2
5
504578-001
CLAMP, BELT
1
6
504810-001
COVER, AUX PWA
1
7
504811-001
FRAM E, SHUTTLE, LEFT
1
8
504812-001
FRAM E, SHUTTLE, RIGHT
1
11
504585-001
GEAR, IDLER, SHUTTLE DRIVE
1
12
811012-003
LINEAR GUDE ASSY, 17MMW,230MM RAIL, 2STD SLIDERS
1
13
538617-001
MOTOR ASSY, DUPLEX
1
15
566751-001
PHO TOCELL ASSY, WIDE SLOT
2
18
504662-001
PWA, MULTI-HOPPER, AUX
1
19
554279-002
ROLLER, DUPLEX DRIVE
2
20
557582-002
ROLLER, PRESSURE
2
21
503489-001
ROLLER, TRANSPO RT
1
22
809428-208
SC REW, PH TORX, SEMS, M3X8
3
23
806850-410
SC REW, PH TORX, TF M3-1.34 X 10
3
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
39
Upper Hopper Assembly, Optional Multi-Hopper Item
40
Part Number Description
Quantity
5
505533-001
DIVERTER, EXTENDED
1
11
504645-001
MOUNT, HOPPER, TOP
1
12
505128-001
PHOTOCELL ASSY, RIGHT ANG LE, 18 IN
1
13
809010-004
RING, RTNG , METRIC, E-RING , 4.0MM
1
CD/C E Series Printer Parts Manual
Upper Hopper Assembly, Optional Multi-Hopper Item
Part Number Description
Quantity
1
543759-001
BLOC K, PIC K, ASSY
1
2
572871-999
CRANKSHAFT, PIC KER
1
6
504660-001
FRAME, INPUT HOPPER
1
7
572868-001
GATE ASSY, PIC K
1
9
589060-001
GEAR, RIBBON DRIVE
1
10
505224-001
MOTOR, PIC K, UPPER
1
14
810421-008
SC REW, PH TORX, SEMS W/ LOCK WASHER & FLAT WASHER, M 2X8
2
15
553949-001
SPRING , G ATE
1
CD/ CE Series Printer Parts Manual
41
Lower Hopper Assembly, Optional Multi-Hopper Item
42
Part Number Description
Quantity
1
505533-001
DIVERTER, EXTENDED
1
2
572864-001
HOPPER ASSEMBLY
1
3
504580-001
MOUNT, HOPPER-TO-HOPPER
1
4
504655-001
PHOTOCELL ASSY., RIGHT ANG LE
1
CD/C E Series Printer Parts Manual
Lower Hopper Assembly, Optional Multi-Hopper Item
Part Number Description
Quantity
1
543759-001
BLOC K, PIC K, ASSEMBLY
1
2
572871-999
CRANKSHAFT, PIC KER
1
3
553949-001
SPING , GATE
1
4
504660-001
FRAM E, HOPPER
1
5
572868-001
GATE ASSEMBLY, PIC K
1
9
535859-001
MOTOR, PIC K/RIBBON
1
10
589060-001
GEAR, RIBBON DRIVE
1
11
810421-008
SC REW, PH TORX, SEMS W/ LOC K WASHER & FLAT WASHER, M 2X8
2
CD/ CE Series Printer Parts Manual
43
Lock Option Item
44
Part Number Description
Quantity
2
503338-001
ROD, REJ ECT TRAY, LOC K
1
3
504562-001
LATC H, INPUT HOPPER, LOCK
1
4
504563-001
BRAC KET, INPUT HOPPER, LOC K
1
5
504565-001
GEAR, ECCENTRIC , LOCK
1
6
504567-001
LATC H, SWING ARM, LOC K
1
7
504568-001
PAWL, LOC K
1
8
504765-001
SPRING , TORSION, LOC K
2
9
504853-001
ROD, HOPPER, LOC K
1
10
504882-001
SPRING, C OMPRESSION, LOC K
1
11
507064-001
BRAC KET, TRANSPO RT, LOCK, NO NC ONDUC TIVE
1
12
538617-001
MOTOR ASSY, DUPLEX
1
13
566751-001
PHO TOCELL ASSY, WIDE SLOT
1
14
566752-001
PHO TOCELL ASSY, REFLECTIVE
1
15
571703-001
PWA, FLIPPER CONTROL
1
16
806850-410
SC REW, PH TORX, TF M3-1.34 X 10
3
17
811004-001
LOC K, KEY, TUBULAR, KEYED ALIKE, 90 DEG C CW
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
45
Lock Option, Optional Multi-Hopper Item
46
Part Number Description
Quantity
2
504565-001
GEAR, ECCENTRIC , LOC K
1
3
507064-001
BRAC KET, TRANSPO RT, LOCK, NO NC ONDUC TIVE
1
4
504567-001
LATCH, SWING ARM, LOC K
1
5
504764-001
PAWL, MH, LOC K
3
6
504765-001
SPRING , TORSION, LOC K
3
7
504882-001
SPRING, C OMPRESSION, LOC K
1
8
504883-001
C ABLE, HOPPER LOCK
1
9
505128-001
PHOTOCELL (NO T SHOWN)
1
10
505203-001
PAWL, LOC K, LONG
1
11
538617-001
MOTOR ASSY, DUPLEX
1
12
566751-001
PHO TOCELL ASSY, WIDE SLOT
1
13
571703-001
PWA, FLIPPER CONTROL
1
14
806850-408
SC REW, PH TORX, TF M3-1.34X8
2
15
806850-410
SC REW, PH TORX, TF M3-1.34 X 10
3
16
811004-001
LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG C CW
1
17
811015-508
SC REW, SEMS, PLASTITE, PAN HD TORX, METRIC, M3.121.27 X 8
2
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
47
Option, Alarm, Multi-Hopper Item
48
Part Number Description
Quantity
1
505065-003
PWA, MAGNASPHERE SENSOR
3
2
506286-001
FILLER, TILT SENSOR
1
3
506434-001
BODY, TILT ALARM
1
4
507504-001
BALL, 440C SST, ANNEALED, 0.500DIA
1
5
806850-410
SC REW, PH TORX, TF M3-1.34 X 10
1
6
809716-001
MAGNET, DISC, NEODYM IUM, 0.250 DIA, .125 THICK
2
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
49
100-Card Tray Item
50
Part Number Description
1
504800-001
3
N/ A
4
Quantity
100 Card Input Assemb ly (Includes C over and Lid)
1
See Error! Reference source not found..
1
543057-001
Interfac e Panel with LCD
1
5
504784-002
25 C ard Output C over
1
6
504785-011
Front Bezel, CD800 (Blank)
1
CD/C E Series Printer Parts Manual
200-Card Tray This input tray is available only as a field option for end user installation. Item
Part Number Description
1
504805-002
3
N/ A
4
Quantity
200 Card Input Lid Assemb ly (Includes C over and Lid)
1
See Error! Reference source not found..
1
543057-001
Interfac e Panel with LCD
1
5
504784-002
25 C ard Output C over
1
6
504785-011
Front Bezel, CD800 (Blank)
1
CD/ CE Series Printer Parts Manual
51
Smart Card Options Item Part Number Description
52
Quantity
1
805798-001
DOUBLE-SIDED FOAM TAPE
1
2
588345-001
SMART C ARD BASE LID
1
4
541756-001
C ABLE ASSEMBLY, SMART C ARD OPTION TO MAIN BOARD
1
5
535349-001
CONTAC T SMART C ARD MOUNT
1
6
588304-001
SMART C ARD C ARD GUIDE
1
7
574318-001
OPTION INTERFAC E PWA ASSEMBLY
1
8
566751-001
WIDE SLOT PHOTOCELL (SMART C ARD REGISTRATION)
1
9
552143-002
ADHESIVE STATIC BRUSH
1
10
588296-001
SMART C ARD BASE
1
11
569419-001
GATE ROLLER
1
12
503396-001
SMART C ARD STATION SPRING
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
53
Smart Card Options Item Part Number Description
Quantity
Dual Contact/Contactless Smart Card Only: 1
805798-001
DOUBLE-SIDED FOAM TAPE
1
2
588345-001
SMART C ARD BASE LID
1
3
566348-001
SMART C ARD C ONTAC T BLOCK BO ARD
1
---
503185-001
C ABLE ASSEMBLY, DUAL SMART C ARD
1
14
807759-011
STANDOFF
2
15
504313-999
DUAL SMART C ARD READER
1
iClass or PC Prox Card Reader/Writer Only 1
805798-001
DOUBLE-SIDED FOAM TAPE
1
2
588345-001
SMART C ARD BASE LID
1
16
810040-001 810040-002
ICLASS READ/ WRITE BOARD, USB ICLASS READ ONLY BOARD, USB
1
810280-001
PCPROX C ARD READER
Duali Single Wire Smart Card Only
54
1
805798-001
DOUBLE-SIDED FOAM TAPE
2
3
566348-001
SMART C ARD C ONTAC T BLOCK BO ARD
1
17
810726-001
DUALI SING LE WIRE DUAL SMART C ARD READER
1
18
504328-001
USB HOSTBOARD
1
19
807519-102
SPAC ER, MINI PUSH-IN
2
20
810129-102
STANDOFF, MINI
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
55
Magnetic Stripe Option, ISO (IAT), J IS (NTT) Item
56
Part Number Description
Quantity
1
543346-001
BAC KUP SPRING
1
2
538849-001
ENCODER MOUNTING BRAC KET
1
3
806850-410
TORX SCREW
1
4
809413-001
OPTICAL ENCODER
1
5
809429-108
PHILLIPS SC REW
2
6
538819-001
MAGSTRIPE ENCODER C ABLE ASSEMBLY
1
7
807519-104
STANDOFF
2
8
569585-001
MAGNETIC STRIPE BOARD
1
9
543829-001 543830-001
READ/WRITE MS HEAD 3-TRAC K GIMBAL ISO READ/WRITE MS 1-TRAC K GIMBAL J IS
1
10
538891-001
MAGSTRIPE ROCKER ASSEMBLY
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
57
Option, J IS, Dual Magnetic Stripe Item
58
Part Number Description
Quantity
1
506623-001
FRAM E, MAG
1
2
506459-001
DRIVE ASSY, MAG
2
3
506807-001
MOTOR ASSY, TRANSPO RT, DUAL MAG
1
4
506624-001
GUIDE, C ARD
1
5
543830-001
HEAD,MS,READ/ WRITE,J IS,GIMBAL
1
6
566752-001
PHO TOCELL ASSY, REFLECTIVE
2
7
506627-001
ROC KER ASSY, MAG
1
8
506730-001
ROC KER ASSY, INPUT
1
9
811127-001
ENCODER, OPTICAL, 1024 C PR, 3/16 SHAFT
1
10
806769-074
BELT, TIMING , GT2, 2MM P, 137T, 6MM W
1
11
507626-001
SPRING , ROC KER ARM
4
12
507625-001
SPRING , C ARD GUIDE
2
13
803072-216
SPRING , C OMP, .480 OD 0.880 L, .035W, MW
1
14
552143-002
BRUSH, STATIC , ADHESIVE
2
15
506490-002
PWA, MAG STRIPE, J IS 5 V ENCODER
1
16
574154-001
C ABLE ASSY, TPH
1
17
809428-206
SC REW, PH TORX, SEMS, M3X6
2
18
504226-001
CLIP, WIRE RETAINING
1
19
507738-001
C ABLE ASSY, 5V MAG ENCODER
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
59
Option, Enclosures, Dual Magnetic Stripe Item
60
Part Number Description
Quantity
7a
506182-001
BASE ASSY, MODULAR, LONG
1
7b
506884-001
ENCLOSURE ASSY, MODULAR, LONG, CD, DUAL MAG
1
7c
507369-001
ENCLOSURE, SING LE HOPPER, J IS
1
7d
811004-002
LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG C CW, W/1/4 OFFSETC AM
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
61
Option, Multi-Hopper Enclosure, Dual Magnetic Stripe Item
62
Part Number Description
Quantity
1
506963-001
ENCLOSURE, MAIN, MH6, DUAL MAG
1
2
507370-001
ENCLOSURE, MULTI HOPPER, J IS
1
3
507490-001
BASE ASSY, MH6, DUAL MAG
1
4
811004-002
LOCK, KEY, TUBULAR, KEYED ALIKE, 90 DEG C CW, W/1/4 OFFSET C AM
1
CD/C E Series Printer Parts Manual
CD/ CE Series Printer Parts Manual
63
Functional Block Diagrams Main C ontrol Board
64
CD/C E Series Printer Parts Manual
Main Control Board Options
CD/ CE Series Printer Parts Manual
65
Multi-Card Hopper Boards
66
CD/C E Series Printer Parts Manual
Duplex Board
Lock Option Board
CD/ CE Series Printer Parts Manual
67
Duali Single Wire Smart Card Board
68
CD/C E Series Printer Parts Manual
Basic Smart Card
CD/ CE Series Printer Parts Manual
69
