3408 3412

3408 & 3412 Engines Tool List Caterpillar Service Technology Group BASIC TOOL GROUPS

4C-3502

September 2002

En ine Re air Indicator Kit

Used to check check eneral eneral en ine conditio condition n Engines:

All engines

• See T&SPG (NENG2500) for content of tool group

CAT Dealer

CYLINDER BLOCK & LINER

Recommended

6V-7840

Tool As. - Deck Checkin

Measures how much the cylinder block top surface has been machined Engines:

All engines (except 3500 & 3600)

CAT Dealer

Essential

5P-4175

Counterborin Tool

Reconditions cylinder block liner counterbores Engines:

CAT Dealer

All 3300, 3400 Diesel & 3500 Diesel

Recommended

8S-3140

Tool G . - Counterborin

Used for resurfaci resurfacin n c linder linder block block counterbo counterbores res Engines:

3300, 3406, 3408/12

CAT Dealer

Essential

8T-0455

Tool G . - Liner Pro ection

Measur Measures es c linder linder liner liner ro ectio ection n and and counte counterbo rbore re de th Engines:

C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

CAT Dealer

Essential

9U-7993

De th Ga e As.

Measures depth of liner counterbore seat Engines:

C-9, All 3300, 3176/96, C10/12, All 3400

CAT Dealer

Essential

4C-6325

Hone - Flex

Flexible Flexible hone for breakin breakin Engines:

CAT Dealer

Caterpillar: Confidential Green Last Modified: Modified: 09/09/2002

laze laze off c linder linder wall

All 3400, C-15/16

Essential

Page 1 of 27

3408 & 3412 Engines Engines - Tool List CYLINDER BLOCK & LINER

4C-6345

Brush - C linder Washin

Used to to clean clean c linder linder bores after after honin honin Engines:

All 3400, C-15/16

CAT Dealer

Essential

2P-8260

Installer G . - C linder Liner

Pushes cylinder liner into cylinder block Engines:

C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

CAT Dealer

Essential

1U-6317 Prov Provid ides es su Engines:

Brid e ort ort brid brid e for for c lind linder er line linerr ulle uller r

All 3400, C-15/16

• Used with 6V-9448 Cylinder Pack Puller

CAT Dealer

Essential

1U-6319

Socket

Used with c linder linder ack uller uller to allow allow use of im act un Engines:

All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

CAT Dealer

Essential

5P-8665

Puller - C linder Liner

Removes cylinder liner from cylinder block Engines:

All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

CAT Dealer

Essential

6V-9448

Puller - C linder Pack

Removes & installs cylinder pack (rubber plug type, 5.4"- 5.7" dia. bore) Engines:

CAT Dealer

PISTON, RINGS & CONNECTING ROD

3400, C-15/16

Recommended

139-9039

Sna Rin Pliers

Used Used to remov remove e and re lace lace iston iston in retain retainer er rin s not havin havin holes holes Engines:

CAT Dealer

5P2050

3400, C-15/16

Essential

C66570T1

Checkin Fixture - Con Rod

Used to measure pin bore misalignment misalignment and rod distortion Engines:

CAT Dealer

Caterpillar: Confidential Green Last Modified: Modified: 09/09/2002

All engines except 3600

Recommended

Page 2 of 27

3408 & 3412 Engines - Tool List PISTON, RINGS & CONNECTING ROD

5P-8639

Press G .

Used to remove and install connectin rod in bearin s Engines:


• Requires hydraulic tools and engine specific tooling - see T&SPG for details • Reference: SMHS7295 Special Instruction CAT Dealer

Essential

5P-8649

Ada ter - Pin Bushin

Used to remove and install connecting rod pin bearings Engines:

3176/96, C-10/12, 3400, 3500 (with 6 degree connecting rod)

• Used with 5P-8639 Press Gp.

CAT Dealer

Essential

5P-8651

S acer

Used to remove and install connectin rod in bearin s Engines:

3176/96, C-10/12, 3400

• Used with 5P-8639 Press Gp.

CAT Dealer

Essential

200-3914

Com ressor - Piston Rin

Piston rin com ressor heav dut clam shell t Engines:

NEW

e - 5.7" bore

C-18, C-30

CAT Dealer

Essential

5P-3526

C79340T1

Piston Rin Com ressor

Piston ring compressor (clam shell type, 5.4" bore) Engines:

All 3400, C-15

CAT Dealer

Essential

7M-3978

C79340T1

Piston Rin Ex ander

Used to remove and install piston rings ( 5.4" bore) Engines:

3400, C-15

CAT Dealer

Essential

132-4389

Piston Rin Groove Ga e

Measures iston rin Engines:

CAT Dealer

roove for iston reuseabilit

3406E, C-15, G3400, 3408E / 3412E with 1 pc. Steel piston

Recommended

4C-8169

Gau e - Piston Rin Groove

Checks piston top ring groove for piston reuseability Engines:

3400 (with one piece aluminum piston)

•Order 4C-8173 foam insert, 6V-3073 case & NEEG2639 for storage

CAT Dealer

Caterpillar: Confidential Green Last Modified: 09/09/2002

Essential

Page 3 of 27

3408 & 3412 Engines - Tool List PISTON, RINGS & CONNECTING ROD

1U-6431

Ga e G .

Checks iston rin

rooves to determine iston reusabilit

Engines:

3300, 3400, 3500 (see T&SPG for applications)

CAT Dealer

Essential

5P-3519

Gau e - Piston Rin Groove

Checks top and intermediate ring grooves to determine piston reusability Engines:

3208, 3300, 3400 (diesel)

CAT Dealer

Essential

CRANKSHAFT, MAIN 193-0233 Installer BEARINGS & Used to install PTO shaft oil seal FLYWHEEL Engines: 3408/12 (with RPTO)

PTO Seal

• Used with 160-8181 Seal

CAT Dealer

Essential

2P-5518

Bearin R & I Tool

Used to remove and install u Engines:

er main bearin

3100, 3200, All 3300, 3176/96, C-9, C-10/12, All 3400, C-15/16

CAT Dealer

Essential

8B-7561

Ste Plate

Used to remove front crankshaft pulley, gear & camshaft drive gear Engines:

3208, 3400, 3500, G3600

CAT Dealer

Essential

5P-1733

C09408T1

Locator As.

Used to install front and rear crankshaft oil seals Engines:

All 3400

CAT Dealer

Essential

5P-1737

Bolt - Crankshaft Seal Installer

Used to install front and rear crankshaft oil seals Engines:

3400

• Three required

CAT Dealer

Essential

5P-7301

Locator As.

Used to install rear gear train seals Engines:

3400, C15/16 (with RPTO)

• Requires (2) 5P-7309 Bolts & (2) 5p-7310 Bolts

CAT Dealer


Essential

Page 4 of 27

3408 & 3412 Engines - Tool List CRANKSHAFT, MAIN 5P-7309 Bolt BEARINGS & Used to installl rear ear train oil seal FLYWHEEL Engines: All 3400 C-15/16 (withRPTO) • Two required

CAT Dealer

Essential

5P-7310

Bolt

Used to installl rear gear train oil seal Engines:

All 3400, C-15/16 (with RPTO)

• Two required

CAT Dealer

Essential

5P-7312

Distorter

Used to remove crankshaft wear sleeves Engines:

3064/66, 3100, 3200, 3300, 3400, C-15/16

• Part of 5p-7318 Wear Sleeve Distorter Gp.

CAT Dealer

Essential

5P-7314

Distorter Rin

Used to remove crankshaft wear sleeve Engines:

3400, C-15/16

• Part of 5p-7318 Wear Sleeve Distorter Gp.

CAT Dealer

Essential

6V-2086

Installer

Installs front crankshaft oil seal (silicon seal) Engines:

All 3400, C-15/16

CAT Dealer

Essential

6V-2087

Installer

Used to install rear crankshaft & gear train oil seal (silicon seal) Engines:

3400, C-15/16

CAT Dealer

Essential

6V-6142

Installer

Used to install front crankshaft oil seal h drod namic seal Engines:

3400, C-15/16

CAT Dealer

Essential

6V-6143

Installer

Used to install rear crankshaft oil seal (hydrodynamic seal) Engines:

CAT Dealer


3400, C-15/16

Essential

Page 5 of 27

3408 & 3412 Engines - Tool List CRANKSHAFT, MAIN 8T-2683 Installer BEARINGS & Used to install rear ear train oil seal h drod namic seal FLYWHEEL Engines: 3400, C-15/16

CAT Dealer

Essential

9S-8858

Nut As.

Used to install crankshaft seal and wear sleeve Engines:


• Part of 1U-7598 Rear Seal Installer Gp.

CAT Dealer

Essential

1P-4000

Tool G - Line Borin

Used to bore semi-finished bearin ca s Engines:

3100, 3200, All 3400, All 3500

• Reference: SMHS7607 Special Instruction, SEBF4500 Engine Component and Reconditioning Guide, SMHS7607 Special Instructions CAT Dealer

Recommended

203-6594

Re air Kit - Thread

Used to re air main bearin ca bolt holes Engines:

1

2

All 3400, C-15/16

3

• This kit is not serviced - see T&SPG (NENG2500) for content • Reference: SEBF8387 Main Bearing Bolt Hole Repair 4

CAT Dealer

CAMSHAFT & TIMING GEARS

Recommended

8B-7548

C79877T1

Push - Puller

Removes front crankshaft pulley and camshaft drive gear Engines:

3208, All 3300, All 3400, All 3500, All 3600

• Item #3

CAT Dealer

Essential

8S-2241

I & R G . - Camshaft Bearin

Removes and installs camshaft bearings Engines:

All engines (except 3600)

CAT Dealer

Essential

6V-4869

Ada ter

Used to remove and install camshaft bearin s Engines:

All 3400 (except 3406E & C-15/16)

• Used with 8S-2241 I & R Gp. - Camshaft Bearing

CAT Dealer

Essential

6V-6174

Plu

Used to remove and install camshaft bearings Engines:

3400 (except 3406E & C-15/16)

• Used with 8S-2241 I & R Gp. - Camshaft Bearing

CAT Dealer


Essential

Page 6 of 27

3408 & 3412 Engines - Tool List CYLINDER HEAD, VALVES & CAM FOLLOWERS

111-5051

In ector Wrench

Used to remove and install stainless steel in ector sleeves Engines:

3408/12E (HEUI)

CAT Dealer

Essential

131-3921

C66948T1

3

Puller G .

1

Used to remove carbon-fouled injectors from cylinder head Engines:

2

4

3408/12 (HEUI) 6 5

CAT Dealer

Recommended

164-5924

C66947T1

Ga e - In ector Bore

Checks in ector sleeves for carbon ackin in the ti area Engines:

3412 HEUI

• Reference: REHS0116 Special Instruction

CAT Dealer

Essential

164-5927

Brush - Tube

Cleans carbon ackin in the in ector sleeve ti area Engines:

3412 HEUI

• Reference: REHS0116 Special Instruction

CAT Dealer

Essential

165-4638

Guide - Manifold

Aligns and retains exhaust manifold during assembly Engines:

All 3400, C-15/16

• Four required

CAT Dealer

Recommended

166-7441

C79318T1

Tool G . - Valve Seat Extractor

Used to remove valve seat inserts Engines:


• Reference: SMHS7935 Special Instruction

CAT Dealer

Essential

194-2062

Tool G .

Used to set valve lash Engines:

3408/12E, G3500

CAT Dealer

Essential

1P-7451

Honin G - Valve Guide

Provides precise method of sizing grooved valve guides Engines:

CAT Dealer


All 3300, All 3400

Recommended

Page 7 of 27


1U-9347

Valve S rin Com ressor G .

Used to remove and install valve s rin s on en ine Engines:

CAT Dealer

All 3400

Recommended

5P-0127

Socket

5/16" Deep Well Socket Used to remove and install glow plugs Engines:

CAT Dealer

3200, 3306, 3400

Recommended

5P-2396

Bushin

Used to remove and install valve uides Engines:

3400

• Item #2

CAT Dealer

Recommended

5P-2406

Driver - Dowel 3400

Used to install valve train brid e dowels to correct hei ht Engines:

CAT Dealer

3400

Recommended

5P-3536

Gau e G - Valve Guide

Measures valve guides for size, taper, and roundness Engines:

CAT Dealer

3100, 3200, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

Recommended

5P-7275

Installer - Glow Plu Wire

Installs glow plug wire on glow plug Engines:

CAT Dealer

Recommended

5P-7333

Re air Tool G . - Brid e Dowel

Re airs c linder heads with loose brid e dowels Engines:

CAT Dealer

3400

Recommended

5P-7433

Tool G . - Cam Follower

Used for removal and installation of valve lifters Engines:

CAT Dealer


3046, 3406B/C, 3408/12

Essential

Page 8 of 27


5S-0276

Wrench - Glow Plu

Removes and installs low lu s 3/8 inch hex Engines:

CAT Dealer

Recommended

5S-1322

Inserter - Valve Kee er

Used to remove and install valve keeper Engines:

CAT Dealer

3046/64/66, All 3100, 3200, All 3300, All 3400

Recommended

6V-0087

Gau e - Valve Stem

Measures valve stem wear Engines:

3100,3200, All 3300, All 3400, All 3500

CAT Dealer

Essential

6V-2032

Ada ter

Used to mount brush on bench or edestal rinder Engines:

All engines

• Used with 6V-2033 Brush • Two required CAT Dealer

Recommended

6V-2033

Brush

Cleans and polishes engine valve stems Engines:

All engines

• Requires (2) 6V-2032 Adapters

CAT Dealer

Recommended

6V-3049

Remover - Glow Plu Wire

Removes glow plug lead assemblies Engines:

CAT Dealer

3400 (pre-chamber engines)

Recommended

8S-2263

Tester - Valve S rin

Tests coil s rin s for rint conformance 159 k max. test force Engines:

CAT Dealer


Recommended

9U-6895

Driver - Value Guide

Used to remove and install value guides Engines:

3126B/E, C-9, All 3300, All 3400, C-15/16

• Part of 9U-7530 3406E Engine Tool Kit

CAT Dealer


Recommended

C79226T1

Page 9 of 27


5P-0942

Extractor

Used to remove brid e dowels from c linder head 11,13 mm .438 inch Engines:

3176/96, C-10/12, 3400, C-15/16, All 3500

• Used with 5P-0944 Dowel Puller Gp.

CAT Dealer

Essential

5P-0944

Puller G . - Dowel

Used to pull 0.375" diameter dowels Engines:

All 3400, All 3500

CAT Dealer

Essential

6V-7068

Gau e

Used to check valve uide wear limits Engines:

3300, 3400, 3508/12

•See T&SPG for application

CAT Dealer

Essential

5P-0961

Wrench - Fuel Valve Ada ter

Used to remove and install direct in ection fuel nozzle ada ters Engines:

3400

CAT Dealer

Essential

5S-1330

Com ressor - Valve S rin

Used to remove and install valve springs (off engine) Engines:


CAT Dealer

Essential

6V-9050

Tool Grou - Stud Removal

Used to remove broken exhaust manifold studs Engines:

3200, All 3300, All 3400, C-15/16

• Also available: 188-3922 Exhaust Stud and Bolt Removal Tool Gp. for metrix threads

CAT Dealer

FUEL SYSTEM TEST

Essential

1U-8857

Tube - Extension

Used to collect s ra from nozzle tester Engines:

3000, 3200, 3300, 3400 (P&L fuel system)

• Item #2; Alternative tool: FT1384 Extention Tube • Used with 8S-2270 Fuel Collector, and 5P-4150 or 8S-2242 Nozzle Tester CAT Dealer

Essential

1U-9578

Re air Kit

Used to disassemble and assemble nozzle tester group Engines:

3000, 3200, 3300, 3400 (with P&L fuel system)

• Used on 5P-4150 Nozzle Tester Gp.

CAT Dealer


Recommended

Page 10 of 27

3408 & 3412 Engines - Tool List FUEL SYSTEM TEST

5P-4150

Tester G - Nozzle

Used to test fuel in ection nozzles Engines:

3000, 3200, 3300, 3400 (P&L fuel system)

CAT Dealer

Essential

6V-2170

Tube As.

Used to connects nozzle to nozzle tester Engines:

3000, 3300 (P&L fuel system)

• Used with 8N-7001 Fuel Nozzle

CAT Dealer

Essential

8S-2270

Collector - Fuel

Used to collect s ra from nozzle tester Engines:

3000, 3200, 3300, 3400 (P&L fuel system)

• Used with 5P-4150 Nozzle Tester Gp.

CAT Dealer

Essential

6V-6068

Calibration Fluid 19 L

Used in fuel in ection test benches, o testers and nozzle testers Engines:

All engines

• See T&SPG (NENG2500) for other available container sizes

CAT Dealer

FUEL SYSTEM REPAIR & ADJUST

Essential

134-2570

Wrench - S anner

Used to remove and install 7W-2315 Fuel Injection Nozzle Retainer Engines:

3406B, 3406C, 3408/12 (P&L fuel system)

CAT Dealer

Essential

1U-9725

C54981T1

Wrench

Used to remove and replace nozzle adapters Engines:

3400

CAT Dealer

Essential

4C-8180

Timin Tool G .

Used to set fuel in ection um to en ine timin Engines:

3408C/12C (high performance marine engines)

• Not serviced as group - see T&SPG (NENG2500) for consist

CAT Dealer

Recommended

5P-0144

Socket

Used for removal and installation of fuel lines Engines:

CAT Dealer


3200, 3300, 3400 (P&L fuel syst em engines)

Essential

Page 11 of 27

3408 & 3412 Engines - Tool List FUEL SYSTEM REPAIR & ADJUST

5P-2391

Driver - Seal

Used for assembl of fuel transfer um Engines:

3400

CAT Dealer

Essential

5P-2392

Driver - Seal

Used for assembly of fuel transfer pump Engines:

3400

CAT Dealer

Essential

5P-3013

Ta - S ecial

Used to recondition dama ed fuel um retainer threads 1 3/8-12 NF Engines:

3300, 3400

CAT Dealer

Essential

5P-5195

Wrench - Fuel Line

Used to ti hten inside fuel line nuts on throu h-head connectors Engines:

3306, 3400 (P&L fuel system engines)

CAT Dealer

Essential

5P-6217

Fixture

Used to install tanged fuel rack bearings Engines:

3300, 3408/12 (diesel)

CAT Dealer

Essential

5P-6218

Driver - Bearin

Used to install tanged fuel rack bearings Engines:

3300, 3408/12 (diesel)

CAT Dealer

Essential

5P-6229

Extractor

Used to remove fuel nozzle ada ter bod Engines:

3400 (DI & PC engines)

CAT Dealer

Essential

6V-0022

Tool G . - Governor S rin Guide

Used to replace worn governor spring guides Engines:

CAT Dealer


All 3300, All 3400

Essential

Page 12 of 27


6V-2112

Timin Pin

Used to set fuel um in ection timin Engines:

3400 (P&L fuel system)

CAT Dealer

Essential

6V-4089

Reamer As.

Removes carbon deposits from cylinder head bore for pencil nozzles Engines:

3200, 3300, 3400 (P&L fuel system)

CAT Dealer

Essential

6V-4180

Tool G . - Off-En Lifter Settin

Ad usts lifter settin off-en ine Engines:

3406/08/12 (compact & forged body fuel systems)

• See T&SPG (NENG2500) for additional tools required

CAT Dealer

Essential

6V-4186

Timin Pin

Used to set fuel um in ection timin Engines:

3300, 3400 (P&L fuel system)

CAT Dealer

Essential

6V-4979

Seal Tool - Carbon Sto

Installs carbon dam on fuel nozzle Engines:

3200, 3300, 3400 (P&L)

• Part of 8S-2245 Cleaning Tool Gp.

CAT Dealer

Essential

6V-6070

Tool G .

Checks and adjusts rack and fuel ratio control linkage Engines:

3300, 3400 (NSFS)

CAT Dealer

Essential

6V-6169

Installer - Check Valve

Used to install check valves in fuel transfer um s Engines:

3204, 3300B, 3400B

CAT Dealer

Essential

6V-7025

Guide

Used to install seal onto direct injection capsule valve adapter Engines:

3400

• Replaces canceled 5P-4755 Guide

CAT Dealer


Recommended

Page 13 of 27


6V-7050

Com ressor G .

Com resses fuel in ection um lifter s rin s for P&B removal Engines:

3400

CAT Dealer

Essential

6V-7870

Fixture G .

Used to disassemble and assemble plunger and barrel assembly Engines:

3300, 3400

CAT Dealer

Essential

6V-9128

Tool G . - Rack Position

Sets or checks rack osition durin normal en ine o eration Engines:

3200, 3300, 3400

CAT Dealer

Essential

8T-5246

Indicator G . - En ine Timin

Used to determine iston to dead center and fuel in ection um timin Engines:

3200, 3300, 3400

• Replaces canceled 3S-2954 Indicator Group

CAT Dealer

Recommended

8T-9173

Rack Ad ustin Tool

Holds rack adjusting screw while tightening locknut Engines:

3200, 3300, 3400

• Replaces 5P-7335 Rack Adjusting Tool

CAT Dealer

Essential

9S-1743

Wrench - Ferrule Nut 3/4" x 1"

Used to remove and install fuel injection lines Engines:

3200, 3300, 3400 (P&L fuel systems)

CAT Dealer

Essential

9S-8100

Tool G . - Fuel Transfer Pum

Used to disassemble and assemble fuel transfer um Engines:

3200, 3300, 3408

CAT Dealer

Essential

9U-5127

Tool G . - 3408/12 PEEC

Used to test and adjust fuel pump timing Engines:

CAT Dealer


3408/12 (PEEC)

Essential

Page 14 of 27


9U-5219

Tool G . - 3406 PEEC En ines

Used to set clearance between en ine s eed sensor and ulse wheel Engines:

3400 (PEEC engines)

CAT Dealer

Essential

9U-5692

S rin Com ressor

Compresses fuel pump lifter springs when plunger & barrel are removed Engines:

3406B/C, 3408/12 (diesel)

CAT Dealer

Essential

9U-5120

Wrench - S anner

Used to remove and install fuel ratio controll & rack ositionin assembl Engines:

3100 (except 3126B/E); 3406, 3408, 3412 (PEEC)

CAT Dealer

Essential

5P-7285

Ad ustin Bracket

Used to ad ust overnor s eed droo Engines:

3412 (with Woodward PSG governor)

Used with 3P-1565 Collet and 9S-0215 Dial Indicator

CAT Dealer

Essential

9S-0215

Dial Indicator

Used to adjust governor speed droop Engines:

3412 (with Woodward PSG governor)

• Used with 5P-7285 Adjusting Bracket

CAT Dealer

Essential

6V-4980

Tool G . - Tor ue Screwdriver

Multiple use torque screwdriver set for fuel system work Engines:

3100, 3300, 3400 (diesel engines)

CAT Dealer

Essential

9S-9114

S acer

Used to osition timin Engines:

late on 8S-2346 Shaft Assembl

3408/12, All 3500

• Used with 1P-7410 Timing Plate

CAT Dealer

Recommended

8T-5107

Fixture As.

Used to bore governor housing to salvage terminal shaft bearing bores Engines:

3400B

• Alternative tool: FT1950 Fixture As.

CAT Dealer


Recommended

Page 15 of 27


2F-2990

Plu

Used to rotect fuel lines from dirt when removin them from the en ine Engines:

3200, 3300, 3400 (P&L fuel system)

• Twenty four (max) required

CAT Dealer

Essential

5F-2807

Ca

Used to protect fuel pump & nozzles from dirt when removing fuel lines Engines:

3200, 3300, 3400 (P&L fuel system)

• Twenty four (max) required

CAT Dealer

Essential

6V-6981

Puller G . - Nozzle

Used for removal of direct in ection fuel nozzles Engines:

3400 (diesel)

• Part of 6V-7020 Nozzle Puller Group

CAT Dealer

Essential

6V-7020

Puller G . - Nozzle

Contains com onents of five nozzle uller rou s Engines:

3200, 3300, 3400 (diesel)

CAT Dealer

Essential

1U-6725

Buttress Ta

Cleans threads on NSFS fuel system pumps (1.375x12 thd) Engines:

3300, 3408, 3412 (NSFS)

CAT Dealer

Essential

1U-6726

Buttress Ta

Cleans threads on NSFS fuel system pumps (1.750x12 thd) Engines:

3400 (NSFS)

CAT Dealer

Essential

8S-2244

Extractor

Used to remove and install fuel in ection um s and retainin bushin s Engines:

3200, 3300, 3400

CAT Dealer

Essential

8T-5287

Wrench

Used to remove and install compact fuel system injection pumps Engines:

3300, 3400

• Used with 8S-2244 Extractor • Replaces canceled 8S-4613 Wrench CAT Dealer


Essential

Page 16 of 27

3408 & 3412 Engines - Tool List AIR SYSTEM & MANIFOLDS

194-2061

Wrench As.

Used to set valve lash and ad ust waste ate b Engines:

ass valve

3406/12E, All 3500

• Item #2; Valve lash setting (3408/12E); Wastegate bypass valve adjustment (3500) • Part of 194-2062 Tool Gp. CAT Dealer

Recommended

5P-6518

Fixture G - Parts Reusabilit

Measures turbo shaft straightness and engine valve lip thickness Engines:

CAT Dealer


Recommended

9S-9143

Gau e G .

Rechecks end housin Engines:

ositions of com ressor and turbine housin s

3100, C-9, 3200, All 3300, 3176/96, C-10/12, All 3400, C15/16

CAT Dealer

Essential

9S-6343

Fixture As.

Used for disassembl and assembl of turbo rotatin assembl Engines:

3200, 3176, 3400, All 3500, G3600

• Item #1

CAT Dealer

Recommended

9S-6363

Fixture G . - Turbochar er

Used for disasembly and assembly of turbocharger Engines:

CAT Dealer

LUBRICATION SYSTEM

3200, 3176, C-10/12, 3400, All 3500, G3600

Recommended

175-7546

Cutter G . - Oil Filter

Used to cut open spin-on oil filters to inspect filter media for contaminants Engines:

CAT Dealer

3000, 3100, 3200, C-9, 3176/96, C-10/12, All 3300, All 3400

Essential

185-3630

Stra

Wrench - Filter

Used to remove and install s in-on oil & fuel filters Engines:

All engines

• Replaces cancelled 2P-8250 strap wrench

CAT Dealer

COOLING SYSTEM

Essential

138-9299

Seal Tool - Oil

Used to install pump shaft through oil seal in water pump housing Engines:

CAT Dealer


3406B/C, 3408/12 (P&L), C-15/16

Essential

Page 17 of 27

3408 & 3412 Engines - Tool List COOLING SYSTEM

139-0088

Seal Installer

Installs coolant seal and su Engines:

ort rin in water um housin

3400, C-15/16

CAT Dealer

Essential

4C-9045

Strainer - Tem orar

4 inch

Filters particles from coolant lines Engines:

All 3400

• Also Available: 4C-9046 (5 in.) or 4C-9047 (6 in.) Temporary Strainers

CAT Dealer

Recommended

5P-7385

Insert

Used to re air water um bearin seat Engines:

3400

CAT Dealer

Essential

9S-8140

Pum - Pressurizin

Pressurizes coolin s stem Engines:

All engines

CAT Dealer

Essential

9U-6737

Radiator Test Kit

Tests radiator for excessive gas buildup Engines:

CAT Dealer

All engines (including marine eng with separate cooling system)

Recommended

9U-6956

Installer - Seal Water Pum

Removes and installs water pump ceramic seals Engines:

3408/12 (marine)

• Used with 1U-8306 Spanner Socket

CAT Dealer

Essential

FT1760

Driver

Used to remove shaft from water um assembl Engines:

CAT Dealer

3400

Essential

FT1762

Test Driver

Used to test water pump seal after assembly Engines:

3400

• Used with V1-A Vacuum Tester

CAT Dealer


Essential

Page 18 of 27

3408 & 3412 Engines - Tool List COOLING SYSTEM

169-4309

Bar - Mountin

Ali ns head exchan er lates durin disassembl and assembl Engines:

3412E (Marine)

• Two required

CAT Dealer

Essential

2P-2317

C66986T1

Wrench - S anner Socket

Used to disassemble and assemble raw water pump Engines:

3408/12 (marine)

CAT Dealer

Essential

9U-6626

Wrench - S anner Socket

Used to disassemble and assemble raw water um Engines:

3408/12 (marine)

CAT Dealer

Essential

9U-6627

Installer - Seal

Used to disassemble and assemble raw water um Engines:

3408/12 (marine)

CAT Dealer

DIAGNOSTIC TOOLS

Essential

164-2192

Ada ter G . - Probe Self Sealin

Used with pressure gauge to check fluid-filled compartments Engines:

All engines

• Used with 5P-2720, 5P-2725 or 5P-3591 Adapters

CAT Dealer

Essential

8T-5096

Dial Indicator Test G .

Used to take many different linear service measurements Engines:

All engines

CAT Dealer

Essential

171-4400

Communication Ada ter II G .

Allows PC to communicate with en ine data link Engines:

All engines (with electronic controls)

CAT Dealer

Essential

1U-6602

Photo-Tach G .

Measures engine RPM Engines:

CAT Dealer


All engines

Recommended

Page 19 of 27

3408 & 3412 Engines - Tool List DIAGNOSTIC TOOLS

8T-1000

Electronic Position Indicator G .

Measures d namic and static rack osition & other linear measurements Engines:

All Engines (with mechanical governor)

CAT Dealer

Essential

8T-2700

Blowb /Air Flow Indicator G .

Measures engine blowby gas & air velocity through radiator Engines:

3200, 3300, 3400, All 3500

•- Part of 146-2726 Maintenance Tool Gp. - For more information see SEHS8712 Special Instructions CAT Dealer

Recommended

8T-5200

Si nal Generator/Counter G .

Measures fre uenc si nals and enerates s uare wave si nal Engines:

CAT Dealer

All engines

Recommended

9U-7400

Multitach II G .

Measures en ine RPM, fre uenc , and en ine set oint Engines:

CAT Dealer

All engines

Recommended

156-1070

Anal zer G . - Emission

Used to set-up, service, & monitor natural gas & diesel engine emissions Engines:

All engines

••- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual - Alternate Tool 156-1060 Emission Analyzer Group (Diesel ) CAT Dealer

Recommended

146-4080

Multimeter G . - Di ital RS-232

Measures voltage, current, resistance, duty cycle, temp, & more Engines:

All engines

•- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable) - For more information, see JEDG6000 Brochure & NEHS0554 CAT Dealer

Recommended

6V-9130

Tem Ada ter G .

Used to measure oil, coolant or air tem eratures -50°C to 900°C Engines:

All engines

•- Used with 9U-7330 or 6V-7070 Digital Multimeter Groups - For more information, see SEHS8382 CAT Dealer

Essential

7X-1710

Probe G .

Used to measure voltages without disconnecting wiring harness Engines:


•- Allows user to measure e lectrical signal from connector without separating connector - Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp. CAT Dealer


Essential

Page 20 of 27


164-3310

Infrared Thermometer

Measures surface tem erature without contact batter Engines:

owered

All engines

• See T&SPG (NENG2500) for other available models - For more information, see NEHP6017 Datasheet CAT Dealer

Recommended

4C-6500

Di ital Thermometer G .

Used to measure and record temperatures Engines:

CAT Dealer

All engines

Recommended

8T-2844

Recorder G .

Measures hi hest surface tem erature of en ine com onents Engines:

All engines

CAT Dealer

Essential

146-1738

Boresco e - Precision 12"

Used to make visual ins ection of internal surfaces Engines:

All engines

• See T&SPG (NENG2500) for other available models - For more information see NEHS0504 Tool Opeating Manual & PELJ0046 IRM CAT Dealer

Recommended

1U-5266

Li ht Source 110 VAC

Provide illumination for borescopes Engines:

All engines

•- Alternative Tool: 190-8160 Light Source (220 VAC) - Used with 1U-5268, 9U-6940, 186-0170, and 186-0180 Borescopes CAT Dealer

Recommended

1U-5470

En ine Pressure G .

Checks pressures on turbocharged diesel and natural gas engines Engines:

All engines

CAT Dealer

Essential

5P-7277

Tester - Volta e

Used to make uick checks for resence of volta e Engines:

All engines

CAT Dealer

Essential

8T-0500

Li ht - Continuit Testin

Used to test for non-energized or open circuits Engines:

All engines

•- Replaces canceled 8S-4627 Circuit Continuity Tester

CAT Dealer


Essential

Page 21 of 27


4C-6600

Batter Voltmeter

Measures batter volta e to determine state of char e Engines:

CAT Dealer

All engines

Recommended

1U-7297

Coolant and Batter Tester

Checks coolant freezing point and battery charge condition (degrees F) Engines:

All Engines

•- Alternative Tool: 1U-7298 Coolant and Battery Tester (degrees C)

CAT Dealer

Essential

131-5051

DataView TechStation G .

PC based dia nostic tool that measures and records en ine arameters Engines:

All engines

•- Uses standard Cat sensors and replaces 15+ green sensor boxes - For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet CAT Dealer

Recommended

154-8102

Fuel Flow Measurement S stem

Measures diesel en ine fuel burn rate on 3408/12E, 3500 Engines:

3408/12E (PEEC & HEUI), 3500

•Used with 154-8106 Fuel Flow Display

CAT Dealer

Essential

179-0710

Burn Rate Meter With Dis la

Used to measure engine burn rate on 3116, 3126, C-9, 3208, 3304, 3406/08 Engines:

3116, 3126, C-9, 3208, 3304, 3406/08

• Power Requirements: 11-32 Volts @ 12 amp max. Optional AC power supply available. • Includes 154-8106 Fuel Flow Display CAT Dealer

Recommended

153-9630

Test G . - Sensor

Used to test CAT ® PWM and analog sensors Engines:


•- Used with 131-5050 or 131-5051 DataView Gp.

CAT Dealer

Recommended

1U-9139

Universal Fuel Line Picku

Used with multitach or DataView to measure en ine s eed Engines:

All engines (with P&L fuel system)

•- Item #1 - Used with 6V-2100 Multitach, 131-5050 or 131-5051 Dataview Gp. CAT Dealer

Recommended

151-6320

Removal Tool SXL/GXL

Removes pins and sockets from Deutsch & AMP connectors Engines:

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500

•- For more information, see SEHS9615 Special Instruction

CAT Dealer


Essential

Page 22 of 27


175-3700

DT Connector Service Kit

Used to service and re air Deutsch "DT" t Engines:

e connectors

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500

•- For more information, see SEHS9615 Special Instruction

CAT Dealer

Essential

190-8900

HD Connector - Field Service Kit

Used to service Deutsch HD type connectors Engines:

3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500

•For more information, see SEHS9615 Special Instruction

CAT Dealer

Essential

7X-1715

Cable As. - Small 40 Pin

Provides tests oints for individual wires in wirin harness Engines:

3126B, 3176/96, C-10/12, 3400E, C-15/16

CAT Dealer

Essential

8T-0450

Thread Identification Kit

Used to determine thread sizes Engines:

CAT Dealer

All engines

Recommended

8T-5300

Indicator G . - Timin

Used to measure fuel injection timing Engines:

3200, 3300, 3400 (P&L fuel system)

•- Requires 8T-5301 Diesel Timing Adapter or 6V-9060 Spark Timing Adapter - Replaces 6V-3100 Timing Indicator Gp. CAT Dealer

Essential

8T-5301

Ada ter G . - Diesel Timin

Used to measure fuel injection timing on diesel engines Engines:

3200, 3300, 3400 (diesel engines)

•- Used with 8T-5300 Timing Indicator Gp.

CAT Dealer

Essential

6V-7898

Dial Bore Gau e - Metric

Measures internal diameters 50 to 200 mm & de ths 13 to 300 mm Engines:

All engines

•- Used with 6V-7899 Size Setting Fixture - See T&SPG (NENG2500) for other available models CAT Dealer

LIFTING, POSITIONING & HOLDING TOOLS

Recommended

5P-8700

Liftin Bracket

Used to remove & install cylinder head and exhaust manifold assemblies Engines:

3408, 3412 (marine engines)

• Two required • Requires (2) 0S-1618 Bolts (each) CAT Dealer


Recommended

Page 23 of 27

3408 & 3412 Engines - Tool List LIFTING, POSITIONING & HOLDING TOOLS

8F-4423

Fl wheel Lifter

Used to remove and install fl wheels and crankshafts Engines:

3100, 3176/96, C-10/12, 3200, All 3300, All 3400, C-15/16

• Two required (for crankshafts) • May require spacers for flywheels that are recessed below housing flange CAT Dealer

Recommended

8S-6691

Stand Grou - C linder Head

Supports cylinder head on work bench during repair process Engines:


• Two reqiured

CAT Dealer

Recommended

171-4660

Ada ter As. - En ine Stand

1 2

Mounts en ine to roll-over stand without removal of front ear train Engines:

3408, 3412

• Used with 4C-9832 Large Engine Roll-Over Stand

CAT Dealer

Recommended

1U-5749

C79737T1

Ada ter Plate - En ine

Used to mount en ine onto 1U-5750 Diesel En ine Re air Stand Engines:

All 3200, All 3300, All 3400, 3456, C-15/16 (except MY2000)

• Used with 1U-5750 Diesel Engine Repair Stand

CAT Dealer

Recommended

1U-5750

En ine Re air Stand - Diesel

Rollover stand for engine overhaul (6000 lbs. Max) Engines:

3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16

• See T&SPG (NENG2500) for reqiured engine adapter plates • Also Available: 206-0030 Foot Plate CAT Dealer

Recommended

206-0030

Foot Plate

Foot plate for the 1U-5750 Engine Repair Stand Engines:

CAT Dealer

3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16

Recommended

4C-9832

Roll-Over Stand - Lar e En ine

Used for disassembl and assembl of en ine Engines:

3408/12, 3500

• See T&SPG (NENG2500) for reqiured engine adapter plates

CAT Dealer

Recommended

5P-3000

Shi

in Stand

Universal stand for shipping & storing engines and transmissions Engines:

CAT Dealer


3


Recommended

Page 24 of 27

3408 & 3412 Engines - Tool List LIFTING, POSITIONING & HOLDING TOOLS

6V-0097

Rebuild Stand - En ine

En ine stand for ma or overhaul Engines:

CAT Dealer

3000, 3100, C-9, 3200, 3300, 3176/96, C-10/12, 3400, C-15/16

Recommended

185-5321

Hook As. - C linder Head Liftin

Used to lift cylinder head cores Engines:

3100 (except 3126B), 3300, 3400 (ex cept 3406E & C-15/16)

• Note: The 3406E & C-15/16 engines use 199-1418 Hook Assembly

CAT Dealer

Recommended

C79895T1

HAND TOOLS

1P-1855

Retainin Rin Pliers

Used to remove and install retainin rin s No. 22 Engines:

3054/56, 3100, 3208, 3300, 3400

CAT Dealer

Essential

1P-1858

Pliers - Sna Rin

Used to remove and install internal retainin rin s Engines:

3176, 3196, C-10, C-12, 3400

CAT Dealer

Essential

1P-1861

Retainin Rin Pliers

Used to remove and install retaining rings (No. 25) Engines:

3200, 3300, 3176/96, C-10/12, 3400, C-15/16, All 3500

CAT Dealer

Essential

1P-1862

Retainin Rin Pliers

Removes and installs retaining rings (No. 25-90) Engines:

CAT Dealer

PUMPS, HYDRAULIC CYLINDERS & PULLERS

3408/12, G3408/12

Recommended

1P-2322

Combination Puller 2 or 3 Jaw

General ur ose uller Engines:

CAT Dealer

All engines

Recommended

1U-7600

Slide Hammer Puller G .

Used to remove lip type seals and fuel nozzles Engines:

CAT Dealer


3064/66, 3100, 3200, All 3300, C-10/12, C-15/16, All 3400

Essential

Page 25 of 27

3408 & 3412 Engines - Tool List PUMPS, HYDRAULIC CYLINDERS & PULLERS

3H-0465

Plate

Used with toolin for removal and installation of ears, bearin s, etc. Engines:

CAT Dealer

All engines

Recommended

4C-5613

C79198T1

Puller G .

General purpose gear puller used to remove air compressor drive gear Engines:

CAT Dealer

All 3300, 3176/96, C10/12, All 3400

Recommended

9U-6600

Hand Pum G .

Manuall o erated h draulic um Engines:

10,000 si

All engines

• See T&SPG (NENG2500) for other available models

CAT Dealer

Essential

MISC. TOOLS

144-0235

Gau e - Belt Tension

Use to check tension of belts drivin various en ine com onents Engines:

CAT Dealer

All engines

Recommended

1P-0510

Driver G . - Bearin and Seal

General purpose bearing and seal driver kit Engines:

All engines

CAT Dealer

Essential

1P-0520

Driver G - Bearin and Seal

Installs bearings, races, and seals Engines:


CAT Dealer

Essential

5P-8718

BrakeSaver Rotor Su

ort

Prevents dama e to seals durin BrakeSaver removal & installation Engines:

3406/08, 3456, C-15/16

CAT Dealer

Essential

9S-9155

S acer

Used to install bearings and seals Engines:

3176/96, C-10/12, 3306B/C, 3408/12, All 3500

• Part of 1P-0500, 1P-0510 & 1P-0520 Driver Gp.

CAT Dealer


Recommended

Page 26 of 27

3408 & 3412 Engines - Tool List MISC. TOOLS

FT1438

Aftercooler - D no Testin

Maintains inlet manifold tem erature durin d no testin Engines:

CAT Dealer

1000 h max

3100, C-9, 3200, 3300, C-10/12, 3400, C-15/16

Recommended

9S-9082

Turnin Tool

Used to manually rotate engine crankshaft Engines:

CAT Dealer


C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500

Essential

Page 27 of 27

3408 3412

Recommend Documents