3408 & 3412 Engines Tool List Caterpillar Service Technology Group BASIC TOOL GROUPS
4C-3502
September 2002
En ine Re air Indicator Kit
Used to check check eneral eneral en ine conditio condition n Engines:
All engines
• See T&SPG (NENG2500) for content of tool group
CAT Dealer
CYLINDER BLOCK & LINER
Recommended
6V-7840
Tool As. - Deck Checkin
Measures how much the cylinder block top surface has been machined Engines:
All engines (except 3500 & 3600)
CAT Dealer
Essential
5P-4175
Counterborin Tool
Reconditions cylinder block liner counterbores Engines:
CAT Dealer
All 3300, 3400 Diesel & 3500 Diesel
Recommended
8S-3140
Tool G . - Counterborin
Used for resurfaci resurfacin n c linder linder block block counterbo counterbores res Engines:
3300, 3406, 3408/12
CAT Dealer
Essential
8T-0455
Tool G . - Liner Pro ection
Measur Measures es c linder linder liner liner ro ectio ection n and and counte counterbo rbore re de th Engines:
C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
CAT Dealer
Essential
9U-7993
De th Ga e As.
Measures depth of liner counterbore seat Engines:
C-9, All 3300, 3176/96, C10/12, All 3400
CAT Dealer
Essential
4C-6325
Hone - Flex
Flexible Flexible hone for breakin breakin Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: Modified: 09/09/2002
laze laze off c linder linder wall
All 3400, C-15/16
Essential
Page 1 of 27
3408 & 3412 Engines Engines - Tool List CYLINDER BLOCK & LINER
4C-6345
Brush - C linder Washin
Used to to clean clean c linder linder bores after after honin honin Engines:
All 3400, C-15/16
CAT Dealer
Essential
2P-8260
Installer G . - C linder Liner
Pushes cylinder liner into cylinder block Engines:
C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
CAT Dealer
Essential
1U-6317 Prov Provid ides es su Engines:
Brid e ort ort brid brid e for for c lind linder er line linerr ulle uller r
All 3400, C-15/16
• Used with 6V-9448 Cylinder Pack Puller
CAT Dealer
Essential
1U-6319
Socket
Used with c linder linder ack uller uller to allow allow use of im act un Engines:
All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
CAT Dealer
Essential
5P-8665
Puller - C linder Liner
Removes cylinder liner from cylinder block Engines:
All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
CAT Dealer
Essential
6V-9448
Puller - C linder Pack
Removes & installs cylinder pack (rubber plug type, 5.4"- 5.7" dia. bore) Engines:
CAT Dealer
PISTON, RINGS & CONNECTING ROD
3400, C-15/16
Recommended
139-9039
Sna Rin Pliers
Used Used to remov remove e and re lace lace iston iston in retain retainer er rin s not havin havin holes holes Engines:
CAT Dealer
5P2050
3400, C-15/16
Essential
C66570T1
Checkin Fixture - Con Rod
Used to measure pin bore misalignment misalignment and rod distortion Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: Modified: 09/09/2002
All engines except 3600
Recommended
Page 2 of 27
3408 & 3412 Engines - Tool List PISTON, RINGS & CONNECTING ROD
5P-8639
Press G .
Used to remove and install connectin rod in bearin s Engines:
All engines (except 3000 & 3600)
• Requires hydraulic tools and engine specific tooling - see T&SPG for details • Reference: SMHS7295 Special Instruction CAT Dealer
Essential
5P-8649
Ada ter - Pin Bushin
Used to remove and install connecting rod pin bearings Engines:
3176/96, C-10/12, 3400, 3500 (with 6 degree connecting rod)
• Used with 5P-8639 Press Gp.
CAT Dealer
Essential
5P-8651
S acer
Used to remove and install connectin rod in bearin s Engines:
3176/96, C-10/12, 3400
• Used with 5P-8639 Press Gp.
CAT Dealer
Essential
200-3914
Com ressor - Piston Rin
Piston rin com ressor heav dut clam shell t Engines:
NEW
e - 5.7" bore
C-18, C-30
CAT Dealer
Essential
5P-3526
C79340T1
Piston Rin Com ressor
Piston ring compressor (clam shell type, 5.4" bore) Engines:
All 3400, C-15
CAT Dealer
Essential
7M-3978
C79340T1
Piston Rin Ex ander
Used to remove and install piston rings ( 5.4" bore) Engines:
3400, C-15
CAT Dealer
Essential
132-4389
Piston Rin Groove Ga e
Measures iston rin Engines:
CAT Dealer
roove for iston reuseabilit
3406E, C-15, G3400, 3408E / 3412E with 1 pc. Steel piston
Recommended
4C-8169
Gau e - Piston Rin Groove
Checks piston top ring groove for piston reuseability Engines:
3400 (with one piece aluminum piston)
•Order 4C-8173 foam insert, 6V-3073 case & NEEG2639 for storage
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Essential
Page 3 of 27
3408 & 3412 Engines - Tool List PISTON, RINGS & CONNECTING ROD
1U-6431
Ga e G .
Checks iston rin
rooves to determine iston reusabilit
Engines:
3300, 3400, 3500 (see T&SPG for applications)
CAT Dealer
Essential
5P-3519
Gau e - Piston Rin Groove
Checks top and intermediate ring grooves to determine piston reusability Engines:
3208, 3300, 3400 (diesel)
CAT Dealer
Essential
CRANKSHAFT, MAIN 193-0233 Installer BEARINGS & Used to install PTO shaft oil seal FLYWHEEL Engines: 3408/12 (with RPTO)
PTO Seal
• Used with 160-8181 Seal
CAT Dealer
Essential
2P-5518
Bearin R & I Tool
Used to remove and install u Engines:
er main bearin
3100, 3200, All 3300, 3176/96, C-9, C-10/12, All 3400, C-15/16
CAT Dealer
Essential
8B-7561
Ste Plate
Used to remove front crankshaft pulley, gear & camshaft drive gear Engines:
3208, 3400, 3500, G3600
CAT Dealer
Essential
5P-1733
C09408T1
Locator As.
Used to install front and rear crankshaft oil seals Engines:
All 3400
CAT Dealer
Essential
5P-1737
Bolt - Crankshaft Seal Installer
Used to install front and rear crankshaft oil seals Engines:
3400
• Three required
CAT Dealer
Essential
5P-7301
Locator As.
Used to install rear gear train seals Engines:
3400, C15/16 (with RPTO)
• Requires (2) 5P-7309 Bolts & (2) 5p-7310 Bolts
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Essential
Page 4 of 27
3408 & 3412 Engines - Tool List CRANKSHAFT, MAIN 5P-7309 Bolt BEARINGS & Used to installl rear ear train oil seal FLYWHEEL Engines: All 3400 C-15/16 (withRPTO) • Two required
CAT Dealer
Essential
5P-7310
Bolt
Used to installl rear gear train oil seal Engines:
All 3400, C-15/16 (with RPTO)
• Two required
CAT Dealer
Essential
5P-7312
Distorter
Used to remove crankshaft wear sleeves Engines:
3064/66, 3100, 3200, 3300, 3400, C-15/16
• Part of 5p-7318 Wear Sleeve Distorter Gp.
CAT Dealer
Essential
5P-7314
Distorter Rin
Used to remove crankshaft wear sleeve Engines:
3400, C-15/16
• Part of 5p-7318 Wear Sleeve Distorter Gp.
CAT Dealer
Essential
6V-2086
Installer
Installs front crankshaft oil seal (silicon seal) Engines:
All 3400, C-15/16
CAT Dealer
Essential
6V-2087
Installer
Used to install rear crankshaft & gear train oil seal (silicon seal) Engines:
3400, C-15/16
CAT Dealer
Essential
6V-6142
Installer
Used to install front crankshaft oil seal h drod namic seal Engines:
3400, C-15/16
CAT Dealer
Essential
6V-6143
Installer
Used to install rear crankshaft oil seal (hydrodynamic seal) Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
3400, C-15/16
Essential
Page 5 of 27
3408 & 3412 Engines - Tool List CRANKSHAFT, MAIN 8T-2683 Installer BEARINGS & Used to install rear ear train oil seal h drod namic seal FLYWHEEL Engines: 3400, C-15/16
CAT Dealer
Essential
9S-8858
Nut As.
Used to install crankshaft seal and wear sleeve Engines:
All engines (except 3000 & 3600)
• Part of 1U-7598 Rear Seal Installer Gp.
CAT Dealer
Essential
1P-4000
Tool G - Line Borin
Used to bore semi-finished bearin ca s Engines:
3100, 3200, All 3400, All 3500
• Reference: SMHS7607 Special Instruction, SEBF4500 Engine Component and Reconditioning Guide, SMHS7607 Special Instructions CAT Dealer
Recommended
203-6594
Re air Kit - Thread
Used to re air main bearin ca bolt holes Engines:
1
2
All 3400, C-15/16
3
• This kit is not serviced - see T&SPG (NENG2500) for content • Reference: SEBF8387 Main Bearing Bolt Hole Repair 4
CAT Dealer
CAMSHAFT & TIMING GEARS
Recommended
8B-7548
C79877T1
Push - Puller
Removes front crankshaft pulley and camshaft drive gear Engines:
3208, All 3300, All 3400, All 3500, All 3600
• Item #3
CAT Dealer
Essential
8S-2241
I & R G . - Camshaft Bearin
Removes and installs camshaft bearings Engines:
All engines (except 3600)
CAT Dealer
Essential
6V-4869
Ada ter
Used to remove and install camshaft bearin s Engines:
All 3400 (except 3406E & C-15/16)
• Used with 8S-2241 I & R Gp. - Camshaft Bearing
CAT Dealer
Essential
6V-6174
Plu
Used to remove and install camshaft bearings Engines:
3400 (except 3406E & C-15/16)
• Used with 8S-2241 I & R Gp. - Camshaft Bearing
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Essential
Page 6 of 27
3408 & 3412 Engines - Tool List CYLINDER HEAD, VALVES & CAM FOLLOWERS
111-5051
In ector Wrench
Used to remove and install stainless steel in ector sleeves Engines:
3408/12E (HEUI)
CAT Dealer
Essential
131-3921
C66948T1
3
Puller G .
1
Used to remove carbon-fouled injectors from cylinder head Engines:
2
4
3408/12 (HEUI) 6 5
CAT Dealer
Recommended
164-5924
C66947T1
Ga e - In ector Bore
Checks in ector sleeves for carbon ackin in the ti area Engines:
3412 HEUI
• Reference: REHS0116 Special Instruction
CAT Dealer
Essential
164-5927
Brush - Tube
Cleans carbon ackin in the in ector sleeve ti area Engines:
3412 HEUI
• Reference: REHS0116 Special Instruction
CAT Dealer
Essential
165-4638
Guide - Manifold
Aligns and retains exhaust manifold during assembly Engines:
All 3400, C-15/16
• Four required
CAT Dealer
Recommended
166-7441
C79318T1
Tool G . - Valve Seat Extractor
Used to remove valve seat inserts Engines:
All engines (except 3600)
• Reference: SMHS7935 Special Instruction
CAT Dealer
Essential
194-2062
Tool G .
Used to set valve lash Engines:
3408/12E, G3500
CAT Dealer
Essential
1P-7451
Honin G - Valve Guide
Provides precise method of sizing grooved valve guides Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
All 3300, All 3400
Recommended
Page 7 of 27
3408 & 3412 Engines - Tool List CYLINDER HEAD, VALVES & CAM FOLLOWERS
1U-9347
Valve S rin Com ressor G .
Used to remove and install valve s rin s on en ine Engines:
CAT Dealer
All 3400
Recommended
5P-0127
Socket
5/16" Deep Well Socket Used to remove and install glow plugs Engines:
CAT Dealer
3200, 3306, 3400
Recommended
5P-2396
Bushin
Used to remove and install valve uides Engines:
3400
• Item #2
CAT Dealer
Recommended
5P-2406
Driver - Dowel 3400
Used to install valve train brid e dowels to correct hei ht Engines:
CAT Dealer
3400
Recommended
5P-3536
Gau e G - Valve Guide
Measures valve guides for size, taper, and roundness Engines:
CAT Dealer
3100, 3200, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
Recommended
5P-7275
Installer - Glow Plu Wire
Installs glow plug wire on glow plug Engines:
CAT Dealer
Recommended
5P-7333
Re air Tool G . - Brid e Dowel
Re airs c linder heads with loose brid e dowels Engines:
CAT Dealer
3400
Recommended
5P-7433
Tool G . - Cam Follower
Used for removal and installation of valve lifters Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
3046, 3406B/C, 3408/12
Essential
Page 8 of 27
3408 & 3412 Engines - Tool List CYLINDER HEAD, VALVES & CAM FOLLOWERS
5S-0276
Wrench - Glow Plu
Removes and installs low lu s 3/8 inch hex Engines:
CAT Dealer
Recommended
5S-1322
Inserter - Valve Kee er
Used to remove and install valve keeper Engines:
CAT Dealer
3046/64/66, All 3100, 3200, All 3300, All 3400
Recommended
6V-0087
Gau e - Valve Stem
Measures valve stem wear Engines:
3100,3200, All 3300, All 3400, All 3500
CAT Dealer
Essential
6V-2032
Ada ter
Used to mount brush on bench or edestal rinder Engines:
All engines
• Used with 6V-2033 Brush • Two required CAT Dealer
Recommended
6V-2033
Brush
Cleans and polishes engine valve stems Engines:
All engines
• Requires (2) 6V-2032 Adapters
CAT Dealer
Recommended
6V-3049
Remover - Glow Plu Wire
Removes glow plug lead assemblies Engines:
CAT Dealer
3400 (pre-chamber engines)
Recommended
8S-2263
Tester - Valve S rin
Tests coil s rin s for rint conformance 159 k max. test force Engines:
CAT Dealer
All engines (except 3500 & 3600)
Recommended
9U-6895
Driver - Value Guide
Used to remove and install value guides Engines:
3126B/E, C-9, All 3300, All 3400, C-15/16
• Part of 9U-7530 3406E Engine Tool Kit
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Recommended
C79226T1
Page 9 of 27
3408 & 3412 Engines - Tool List CYLINDER HEAD, VALVES & CAM FOLLOWERS
5P-0942
Extractor
Used to remove brid e dowels from c linder head 11,13 mm .438 inch Engines:
3176/96, C-10/12, 3400, C-15/16, All 3500
• Used with 5P-0944 Dowel Puller Gp.
CAT Dealer
Essential
5P-0944
Puller G . - Dowel
Used to pull 0.375" diameter dowels Engines:
All 3400, All 3500
CAT Dealer
Essential
6V-7068
Gau e
Used to check valve uide wear limits Engines:
3300, 3400, 3508/12
•See T&SPG for application
CAT Dealer
Essential
5P-0961
Wrench - Fuel Valve Ada ter
Used to remove and install direct in ection fuel nozzle ada ters Engines:
3400
CAT Dealer
Essential
5S-1330
Com ressor - Valve S rin
Used to remove and install valve springs (off engine) Engines:
All engines (except 3600)
CAT Dealer
Essential
6V-9050
Tool Grou - Stud Removal
Used to remove broken exhaust manifold studs Engines:
3200, All 3300, All 3400, C-15/16
• Also available: 188-3922 Exhaust Stud and Bolt Removal Tool Gp. for metrix threads
CAT Dealer
FUEL SYSTEM TEST
Essential
1U-8857
Tube - Extension
Used to collect s ra from nozzle tester Engines:
3000, 3200, 3300, 3400 (P&L fuel system)
• Item #2; Alternative tool: FT1384 Extention Tube • Used with 8S-2270 Fuel Collector, and 5P-4150 or 8S-2242 Nozzle Tester CAT Dealer
Essential
1U-9578
Re air Kit
Used to disassemble and assemble nozzle tester group Engines:
3000, 3200, 3300, 3400 (with P&L fuel system)
• Used on 5P-4150 Nozzle Tester Gp.
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Recommended
Page 10 of 27
3408 & 3412 Engines - Tool List FUEL SYSTEM TEST
5P-4150
Tester G - Nozzle
Used to test fuel in ection nozzles Engines:
3000, 3200, 3300, 3400 (P&L fuel system)
CAT Dealer
Essential
6V-2170
Tube As.
Used to connects nozzle to nozzle tester Engines:
3000, 3300 (P&L fuel system)
• Used with 8N-7001 Fuel Nozzle
CAT Dealer
Essential
8S-2270
Collector - Fuel
Used to collect s ra from nozzle tester Engines:
3000, 3200, 3300, 3400 (P&L fuel system)
• Used with 5P-4150 Nozzle Tester Gp.
CAT Dealer
Essential
6V-6068
Calibration Fluid 19 L
Used in fuel in ection test benches, o testers and nozzle testers Engines:
All engines
• See T&SPG (NENG2500) for other available container sizes
CAT Dealer
FUEL SYSTEM REPAIR & ADJUST
Essential
134-2570
Wrench - S anner
Used to remove and install 7W-2315 Fuel Injection Nozzle Retainer Engines:
3406B, 3406C, 3408/12 (P&L fuel system)
CAT Dealer
Essential
1U-9725
C54981T1
Wrench
Used to remove and replace nozzle adapters Engines:
3400
CAT Dealer
Essential
4C-8180
Timin Tool G .
Used to set fuel in ection um to en ine timin Engines:
3408C/12C (high performance marine engines)
• Not serviced as group - see T&SPG (NENG2500) for consist
CAT Dealer
Recommended
5P-0144
Socket
Used for removal and installation of fuel lines Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
3200, 3300, 3400 (P&L fuel syst em engines)
Essential
Page 11 of 27
3408 & 3412 Engines - Tool List FUEL SYSTEM REPAIR & ADJUST
5P-2391
Driver - Seal
Used for assembl of fuel transfer um Engines:
3400
CAT Dealer
Essential
5P-2392
Driver - Seal
Used for assembly of fuel transfer pump Engines:
3400
CAT Dealer
Essential
5P-3013
Ta - S ecial
Used to recondition dama ed fuel um retainer threads 1 3/8-12 NF Engines:
3300, 3400
CAT Dealer
Essential
5P-5195
Wrench - Fuel Line
Used to ti hten inside fuel line nuts on throu h-head connectors Engines:
3306, 3400 (P&L fuel system engines)
CAT Dealer
Essential
5P-6217
Fixture
Used to install tanged fuel rack bearings Engines:
3300, 3408/12 (diesel)
CAT Dealer
Essential
5P-6218
Driver - Bearin
Used to install tanged fuel rack bearings Engines:
3300, 3408/12 (diesel)
CAT Dealer
Essential
5P-6229
Extractor
Used to remove fuel nozzle ada ter bod Engines:
3400 (DI & PC engines)
CAT Dealer
Essential
6V-0022
Tool G . - Governor S rin Guide
Used to replace worn governor spring guides Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
All 3300, All 3400
Essential
Page 12 of 27
3408 & 3412 Engines - Tool List FUEL SYSTEM REPAIR & ADJUST
6V-2112
Timin Pin
Used to set fuel um in ection timin Engines:
3400 (P&L fuel system)
CAT Dealer
Essential
6V-4089
Reamer As.
Removes carbon deposits from cylinder head bore for pencil nozzles Engines:
3200, 3300, 3400 (P&L fuel system)
CAT Dealer
Essential
6V-4180
Tool G . - Off-En Lifter Settin
Ad usts lifter settin off-en ine Engines:
3406/08/12 (compact & forged body fuel systems)
• See T&SPG (NENG2500) for additional tools required
CAT Dealer
Essential
6V-4186
Timin Pin
Used to set fuel um in ection timin Engines:
3300, 3400 (P&L fuel system)
CAT Dealer
Essential
6V-4979
Seal Tool - Carbon Sto
Installs carbon dam on fuel nozzle Engines:
3200, 3300, 3400 (P&L)
• Part of 8S-2245 Cleaning Tool Gp.
CAT Dealer
Essential
6V-6070
Tool G .
Checks and adjusts rack and fuel ratio control linkage Engines:
3300, 3400 (NSFS)
CAT Dealer
Essential
6V-6169
Installer - Check Valve
Used to install check valves in fuel transfer um s Engines:
3204, 3300B, 3400B
CAT Dealer
Essential
6V-7025
Guide
Used to install seal onto direct injection capsule valve adapter Engines:
3400
• Replaces canceled 5P-4755 Guide
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Recommended
Page 13 of 27
3408 & 3412 Engines - Tool List FUEL SYSTEM REPAIR & ADJUST
6V-7050
Com ressor G .
Com resses fuel in ection um lifter s rin s for P&B removal Engines:
3400
CAT Dealer
Essential
6V-7870
Fixture G .
Used to disassemble and assemble plunger and barrel assembly Engines:
3300, 3400
CAT Dealer
Essential
6V-9128
Tool G . - Rack Position
Sets or checks rack osition durin normal en ine o eration Engines:
3200, 3300, 3400
CAT Dealer
Essential
8T-5246
Indicator G . - En ine Timin
Used to determine iston to dead center and fuel in ection um timin Engines:
3200, 3300, 3400
• Replaces canceled 3S-2954 Indicator Group
CAT Dealer
Recommended
8T-9173
Rack Ad ustin Tool
Holds rack adjusting screw while tightening locknut Engines:
3200, 3300, 3400
• Replaces 5P-7335 Rack Adjusting Tool
CAT Dealer
Essential
9S-1743
Wrench - Ferrule Nut 3/4" x 1"
Used to remove and install fuel injection lines Engines:
3200, 3300, 3400 (P&L fuel systems)
CAT Dealer
Essential
9S-8100
Tool G . - Fuel Transfer Pum
Used to disassemble and assemble fuel transfer um Engines:
3200, 3300, 3408
CAT Dealer
Essential
9U-5127
Tool G . - 3408/12 PEEC
Used to test and adjust fuel pump timing Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
3408/12 (PEEC)
Essential
Page 14 of 27
3408 & 3412 Engines - Tool List FUEL SYSTEM REPAIR & ADJUST
9U-5219
Tool G . - 3406 PEEC En ines
Used to set clearance between en ine s eed sensor and ulse wheel Engines:
3400 (PEEC engines)
CAT Dealer
Essential
9U-5692
S rin Com ressor
Compresses fuel pump lifter springs when plunger & barrel are removed Engines:
3406B/C, 3408/12 (diesel)
CAT Dealer
Essential
9U-5120
Wrench - S anner
Used to remove and install fuel ratio controll & rack ositionin assembl Engines:
3100 (except 3126B/E); 3406, 3408, 3412 (PEEC)
CAT Dealer
Essential
5P-7285
Ad ustin Bracket
Used to ad ust overnor s eed droo Engines:
3412 (with Woodward PSG governor)
Used with 3P-1565 Collet and 9S-0215 Dial Indicator
CAT Dealer
Essential
9S-0215
Dial Indicator
Used to adjust governor speed droop Engines:
3412 (with Woodward PSG governor)
• Used with 5P-7285 Adjusting Bracket
CAT Dealer
Essential
6V-4980
Tool G . - Tor ue Screwdriver
Multiple use torque screwdriver set for fuel system work Engines:
3100, 3300, 3400 (diesel engines)
CAT Dealer
Essential
9S-9114
S acer
Used to osition timin Engines:
late on 8S-2346 Shaft Assembl
3408/12, All 3500
• Used with 1P-7410 Timing Plate
CAT Dealer
Recommended
8T-5107
Fixture As.
Used to bore governor housing to salvage terminal shaft bearing bores Engines:
3400B
• Alternative tool: FT1950 Fixture As.
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Recommended
Page 15 of 27
3408 & 3412 Engines - Tool List FUEL SYSTEM REPAIR & ADJUST
2F-2990
Plu
Used to rotect fuel lines from dirt when removin them from the en ine Engines:
3200, 3300, 3400 (P&L fuel system)
• Twenty four (max) required
CAT Dealer
Essential
5F-2807
Ca
Used to protect fuel pump & nozzles from dirt when removing fuel lines Engines:
3200, 3300, 3400 (P&L fuel system)
• Twenty four (max) required
CAT Dealer
Essential
6V-6981
Puller G . - Nozzle
Used for removal of direct in ection fuel nozzles Engines:
3400 (diesel)
• Part of 6V-7020 Nozzle Puller Group
CAT Dealer
Essential
6V-7020
Puller G . - Nozzle
Contains com onents of five nozzle uller rou s Engines:
3200, 3300, 3400 (diesel)
CAT Dealer
Essential
1U-6725
Buttress Ta
Cleans threads on NSFS fuel system pumps (1.375x12 thd) Engines:
3300, 3408, 3412 (NSFS)
CAT Dealer
Essential
1U-6726
Buttress Ta
Cleans threads on NSFS fuel system pumps (1.750x12 thd) Engines:
3400 (NSFS)
CAT Dealer
Essential
8S-2244
Extractor
Used to remove and install fuel in ection um s and retainin bushin s Engines:
3200, 3300, 3400
CAT Dealer
Essential
8T-5287
Wrench
Used to remove and install compact fuel system injection pumps Engines:
3300, 3400
• Used with 8S-2244 Extractor • Replaces canceled 8S-4613 Wrench CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Essential
Page 16 of 27
3408 & 3412 Engines - Tool List AIR SYSTEM & MANIFOLDS
194-2061
Wrench As.
Used to set valve lash and ad ust waste ate b Engines:
ass valve
3406/12E, All 3500
• Item #2; Valve lash setting (3408/12E); Wastegate bypass valve adjustment (3500) • Part of 194-2062 Tool Gp. CAT Dealer
Recommended
5P-6518
Fixture G - Parts Reusabilit
Measures turbo shaft straightness and engine valve lip thickness Engines:
CAT Dealer
All engines (except 3600)
Recommended
9S-9143
Gau e G .
Rechecks end housin Engines:
ositions of com ressor and turbine housin s
3100, C-9, 3200, All 3300, 3176/96, C-10/12, All 3400, C15/16
CAT Dealer
Essential
9S-6343
Fixture As.
Used for disassembl and assembl of turbo rotatin assembl Engines:
3200, 3176, 3400, All 3500, G3600
• Item #1
CAT Dealer
Recommended
9S-6363
Fixture G . - Turbochar er
Used for disasembly and assembly of turbocharger Engines:
CAT Dealer
LUBRICATION SYSTEM
3200, 3176, C-10/12, 3400, All 3500, G3600
Recommended
175-7546
Cutter G . - Oil Filter
Used to cut open spin-on oil filters to inspect filter media for contaminants Engines:
CAT Dealer
3000, 3100, 3200, C-9, 3176/96, C-10/12, All 3300, All 3400
Essential
185-3630
Stra
Wrench - Filter
Used to remove and install s in-on oil & fuel filters Engines:
All engines
• Replaces cancelled 2P-8250 strap wrench
CAT Dealer
COOLING SYSTEM
Essential
138-9299
Seal Tool - Oil
Used to install pump shaft through oil seal in water pump housing Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
3406B/C, 3408/12 (P&L), C-15/16
Essential
Page 17 of 27
3408 & 3412 Engines - Tool List COOLING SYSTEM
139-0088
Seal Installer
Installs coolant seal and su Engines:
ort rin in water um housin
3400, C-15/16
CAT Dealer
Essential
4C-9045
Strainer - Tem orar
4 inch
Filters particles from coolant lines Engines:
All 3400
• Also Available: 4C-9046 (5 in.) or 4C-9047 (6 in.) Temporary Strainers
CAT Dealer
Recommended
5P-7385
Insert
Used to re air water um bearin seat Engines:
3400
CAT Dealer
Essential
9S-8140
Pum - Pressurizin
Pressurizes coolin s stem Engines:
All engines
CAT Dealer
Essential
9U-6737
Radiator Test Kit
Tests radiator for excessive gas buildup Engines:
CAT Dealer
All engines (including marine eng with separate cooling system)
Recommended
9U-6956
Installer - Seal Water Pum
Removes and installs water pump ceramic seals Engines:
3408/12 (marine)
• Used with 1U-8306 Spanner Socket
CAT Dealer
Essential
FT1760
Driver
Used to remove shaft from water um assembl Engines:
CAT Dealer
3400
Essential
FT1762
Test Driver
Used to test water pump seal after assembly Engines:
3400
• Used with V1-A Vacuum Tester
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Essential
Page 18 of 27
3408 & 3412 Engines - Tool List COOLING SYSTEM
169-4309
Bar - Mountin
Ali ns head exchan er lates durin disassembl and assembl Engines:
3412E (Marine)
• Two required
CAT Dealer
Essential
2P-2317
C66986T1
Wrench - S anner Socket
Used to disassemble and assemble raw water pump Engines:
3408/12 (marine)
CAT Dealer
Essential
9U-6626
Wrench - S anner Socket
Used to disassemble and assemble raw water um Engines:
3408/12 (marine)
CAT Dealer
Essential
9U-6627
Installer - Seal
Used to disassemble and assemble raw water um Engines:
3408/12 (marine)
CAT Dealer
DIAGNOSTIC TOOLS
Essential
164-2192
Ada ter G . - Probe Self Sealin
Used with pressure gauge to check fluid-filled compartments Engines:
All engines
• Used with 5P-2720, 5P-2725 or 5P-3591 Adapters
CAT Dealer
Essential
8T-5096
Dial Indicator Test G .
Used to take many different linear service measurements Engines:
All engines
CAT Dealer
Essential
171-4400
Communication Ada ter II G .
Allows PC to communicate with en ine data link Engines:
All engines (with electronic controls)
CAT Dealer
Essential
1U-6602
Photo-Tach G .
Measures engine RPM Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
All engines
Recommended
Page 19 of 27
3408 & 3412 Engines - Tool List DIAGNOSTIC TOOLS
8T-1000
Electronic Position Indicator G .
Measures d namic and static rack osition & other linear measurements Engines:
All Engines (with mechanical governor)
CAT Dealer
Essential
8T-2700
Blowb /Air Flow Indicator G .
Measures engine blowby gas & air velocity through radiator Engines:
3200, 3300, 3400, All 3500
•- Part of 146-2726 Maintenance Tool Gp. - For more information see SEHS8712 Special Instructions CAT Dealer
Recommended
8T-5200
Si nal Generator/Counter G .
Measures fre uenc si nals and enerates s uare wave si nal Engines:
CAT Dealer
All engines
Recommended
9U-7400
Multitach II G .
Measures en ine RPM, fre uenc , and en ine set oint Engines:
CAT Dealer
All engines
Recommended
156-1070
Anal zer G . - Emission
Used to set-up, service, & monitor natural gas & diesel engine emissions Engines:
All engines
••- For more information, see PELJ0020 IRM & NEHS0713 Tool Manual - Alternate Tool 156-1060 Emission Analyzer Group (Diesel ) CAT Dealer
Recommended
146-4080
Multimeter G . - Di ital RS-232
Measures voltage, current, resistance, duty cycle, temp, & more Engines:
All engines
•- Can be used with DataView to log any type of electrical signal (Requires 146-8488 Cable) - For more information, see JEDG6000 Brochure & NEHS0554 CAT Dealer
Recommended
6V-9130
Tem Ada ter G .
Used to measure oil, coolant or air tem eratures -50°C to 900°C Engines:
All engines
•- Used with 9U-7330 or 6V-7070 Digital Multimeter Groups - For more information, see SEHS8382 CAT Dealer
Essential
7X-1710
Probe G .
Used to measure voltages without disconnecting wiring harness Engines:
All engines (with electronic controls)
•- Allows user to measure e lectrical signal from connector without separating connector - Used with 6V-7070, 9U-7330, & 146-4080 Digital Multimeter Gp. CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Essential
Page 20 of 27
3408 & 3412 Engines - Tool List DIAGNOSTIC TOOLS
164-3310
Infrared Thermometer
Measures surface tem erature without contact batter Engines:
owered
All engines
• See T&SPG (NENG2500) for other available models - For more information, see NEHP6017 Datasheet CAT Dealer
Recommended
4C-6500
Di ital Thermometer G .
Used to measure and record temperatures Engines:
CAT Dealer
All engines
Recommended
8T-2844
Recorder G .
Measures hi hest surface tem erature of en ine com onents Engines:
All engines
CAT Dealer
Essential
146-1738
Boresco e - Precision 12"
Used to make visual ins ection of internal surfaces Engines:
All engines
• See T&SPG (NENG2500) for other available models - For more information see NEHS0504 Tool Opeating Manual & PELJ0046 IRM CAT Dealer
Recommended
1U-5266
Li ht Source 110 VAC
Provide illumination for borescopes Engines:
All engines
•- Alternative Tool: 190-8160 Light Source (220 VAC) - Used with 1U-5268, 9U-6940, 186-0170, and 186-0180 Borescopes CAT Dealer
Recommended
1U-5470
En ine Pressure G .
Checks pressures on turbocharged diesel and natural gas engines Engines:
All engines
CAT Dealer
Essential
5P-7277
Tester - Volta e
Used to make uick checks for resence of volta e Engines:
All engines
CAT Dealer
Essential
8T-0500
Li ht - Continuit Testin
Used to test for non-energized or open circuits Engines:
All engines
•- Replaces canceled 8S-4627 Circuit Continuity Tester
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Essential
Page 21 of 27
3408 & 3412 Engines - Tool List DIAGNOSTIC TOOLS
4C-6600
Batter Voltmeter
Measures batter volta e to determine state of char e Engines:
CAT Dealer
All engines
Recommended
1U-7297
Coolant and Batter Tester
Checks coolant freezing point and battery charge condition (degrees F) Engines:
All Engines
•- Alternative Tool: 1U-7298 Coolant and Battery Tester (degrees C)
CAT Dealer
Essential
131-5051
DataView TechStation G .
PC based dia nostic tool that measures and records en ine arameters Engines:
All engines
•- Uses standard Cat sensors and replaces 15+ green sensor boxes - For more information, see NEHS0662 Tool Operating Manual & NEHP6016 Datasheet CAT Dealer
Recommended
154-8102
Fuel Flow Measurement S stem
Measures diesel en ine fuel burn rate on 3408/12E, 3500 Engines:
3408/12E (PEEC & HEUI), 3500
•Used with 154-8106 Fuel Flow Display
CAT Dealer
Essential
179-0710
Burn Rate Meter With Dis la
Used to measure engine burn rate on 3116, 3126, C-9, 3208, 3304, 3406/08 Engines:
3116, 3126, C-9, 3208, 3304, 3406/08
• Power Requirements: 11-32 Volts @ 12 amp max. Optional AC power supply available. • Includes 154-8106 Fuel Flow Display CAT Dealer
Recommended
153-9630
Test G . - Sensor
Used to test CAT ® PWM and analog sensors Engines:
All engines (with electronic controls)
•- Used with 131-5050 or 131-5051 DataView Gp.
CAT Dealer
Recommended
1U-9139
Universal Fuel Line Picku
Used with multitach or DataView to measure en ine s eed Engines:
All engines (with P&L fuel system)
•- Item #1 - Used with 6V-2100 Multitach, 131-5050 or 131-5051 Dataview Gp. CAT Dealer
Recommended
151-6320
Removal Tool SXL/GXL
Removes pins and sockets from Deutsch & AMP connectors Engines:
3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500
•- For more information, see SEHS9615 Special Instruction
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Essential
Page 22 of 27
3408 & 3412 Engines - Tool List DIAGNOSTIC TOOLS
175-3700
DT Connector Service Kit
Used to service and re air Deutsch "DT" t Engines:
e connectors
3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500
•- For more information, see SEHS9615 Special Instruction
CAT Dealer
Essential
190-8900
HD Connector - Field Service Kit
Used to service Deutsch HD type connectors Engines:
3116/26, C-9, 3176/96, C-10/12, 3406E, C-15/16, 3408/12, All 3500
•For more information, see SEHS9615 Special Instruction
CAT Dealer
Essential
7X-1715
Cable As. - Small 40 Pin
Provides tests oints for individual wires in wirin harness Engines:
3126B, 3176/96, C-10/12, 3400E, C-15/16
CAT Dealer
Essential
8T-0450
Thread Identification Kit
Used to determine thread sizes Engines:
CAT Dealer
All engines
Recommended
8T-5300
Indicator G . - Timin
Used to measure fuel injection timing Engines:
3200, 3300, 3400 (P&L fuel system)
•- Requires 8T-5301 Diesel Timing Adapter or 6V-9060 Spark Timing Adapter - Replaces 6V-3100 Timing Indicator Gp. CAT Dealer
Essential
8T-5301
Ada ter G . - Diesel Timin
Used to measure fuel injection timing on diesel engines Engines:
3200, 3300, 3400 (diesel engines)
•- Used with 8T-5300 Timing Indicator Gp.
CAT Dealer
Essential
6V-7898
Dial Bore Gau e - Metric
Measures internal diameters 50 to 200 mm & de ths 13 to 300 mm Engines:
All engines
•- Used with 6V-7899 Size Setting Fixture - See T&SPG (NENG2500) for other available models CAT Dealer
LIFTING, POSITIONING & HOLDING TOOLS
Recommended
5P-8700
Liftin Bracket
Used to remove & install cylinder head and exhaust manifold assemblies Engines:
3408, 3412 (marine engines)
• Two required • Requires (2) 0S-1618 Bolts (each) CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Recommended
Page 23 of 27
3408 & 3412 Engines - Tool List LIFTING, POSITIONING & HOLDING TOOLS
8F-4423
Fl wheel Lifter
Used to remove and install fl wheels and crankshafts Engines:
3100, 3176/96, C-10/12, 3200, All 3300, All 3400, C-15/16
• Two required (for crankshafts) • May require spacers for flywheels that are recessed below housing flange CAT Dealer
Recommended
8S-6691
Stand Grou - C linder Head
Supports cylinder head on work bench during repair process Engines:
All engines (except 3600)
• Two reqiured
CAT Dealer
Recommended
171-4660
Ada ter As. - En ine Stand
1 2
Mounts en ine to roll-over stand without removal of front ear train Engines:
3408, 3412
• Used with 4C-9832 Large Engine Roll-Over Stand
CAT Dealer
Recommended
1U-5749
C79737T1
Ada ter Plate - En ine
Used to mount en ine onto 1U-5750 Diesel En ine Re air Stand Engines:
All 3200, All 3300, All 3400, 3456, C-15/16 (except MY2000)
• Used with 1U-5750 Diesel Engine Repair Stand
CAT Dealer
Recommended
1U-5750
En ine Re air Stand - Diesel
Rollover stand for engine overhaul (6000 lbs. Max) Engines:
3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16
• See T&SPG (NENG2500) for reqiured engine adapter plates • Also Available: 206-0030 Foot Plate CAT Dealer
Recommended
206-0030
Foot Plate
Foot plate for the 1U-5750 Engine Repair Stand Engines:
CAT Dealer
3100, C-9, 3200, 3300, 3176/96, C10/12, 3406/08, C-15/16
Recommended
4C-9832
Roll-Over Stand - Lar e En ine
Used for disassembl and assembl of en ine Engines:
3408/12, 3500
• See T&SPG (NENG2500) for reqiured engine adapter plates
CAT Dealer
Recommended
5P-3000
Shi
in Stand
Universal stand for shipping & storing engines and transmissions Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
3
All engines (except 3500 & 3600)
Recommended
Page 24 of 27
3408 & 3412 Engines - Tool List LIFTING, POSITIONING & HOLDING TOOLS
6V-0097
Rebuild Stand - En ine
En ine stand for ma or overhaul Engines:
CAT Dealer
3000, 3100, C-9, 3200, 3300, 3176/96, C-10/12, 3400, C-15/16
Recommended
185-5321
Hook As. - C linder Head Liftin
Used to lift cylinder head cores Engines:
3100 (except 3126B), 3300, 3400 (ex cept 3406E & C-15/16)
• Note: The 3406E & C-15/16 engines use 199-1418 Hook Assembly
CAT Dealer
Recommended
C79895T1
HAND TOOLS
1P-1855
Retainin Rin Pliers
Used to remove and install retainin rin s No. 22 Engines:
3054/56, 3100, 3208, 3300, 3400
CAT Dealer
Essential
1P-1858
Pliers - Sna Rin
Used to remove and install internal retainin rin s Engines:
3176, 3196, C-10, C-12, 3400
CAT Dealer
Essential
1P-1861
Retainin Rin Pliers
Used to remove and install retaining rings (No. 25) Engines:
3200, 3300, 3176/96, C-10/12, 3400, C-15/16, All 3500
CAT Dealer
Essential
1P-1862
Retainin Rin Pliers
Removes and installs retaining rings (No. 25-90) Engines:
CAT Dealer
PUMPS, HYDRAULIC CYLINDERS & PULLERS
3408/12, G3408/12
Recommended
1P-2322
Combination Puller 2 or 3 Jaw
General ur ose uller Engines:
CAT Dealer
All engines
Recommended
1U-7600
Slide Hammer Puller G .
Used to remove lip type seals and fuel nozzles Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
3064/66, 3100, 3200, All 3300, C-10/12, C-15/16, All 3400
Essential
Page 25 of 27
3408 & 3412 Engines - Tool List PUMPS, HYDRAULIC CYLINDERS & PULLERS
3H-0465
Plate
Used with toolin for removal and installation of ears, bearin s, etc. Engines:
CAT Dealer
All engines
Recommended
4C-5613
C79198T1
Puller G .
General purpose gear puller used to remove air compressor drive gear Engines:
CAT Dealer
All 3300, 3176/96, C10/12, All 3400
Recommended
9U-6600
Hand Pum G .
Manuall o erated h draulic um Engines:
10,000 si
All engines
• See T&SPG (NENG2500) for other available models
CAT Dealer
Essential
MISC. TOOLS
144-0235
Gau e - Belt Tension
Use to check tension of belts drivin various en ine com onents Engines:
CAT Dealer
All engines
Recommended
1P-0510
Driver G . - Bearin and Seal
General purpose bearing and seal driver kit Engines:
All engines
CAT Dealer
Essential
1P-0520
Driver G - Bearin and Seal
Installs bearings, races, and seals Engines:
All engines (except 3000)
CAT Dealer
Essential
5P-8718
BrakeSaver Rotor Su
ort
Prevents dama e to seals durin BrakeSaver removal & installation Engines:
3406/08, 3456, C-15/16
CAT Dealer
Essential
9S-9155
S acer
Used to install bearings and seals Engines:
3176/96, C-10/12, 3306B/C, 3408/12, All 3500
• Part of 1P-0500, 1P-0510 & 1P-0520 Driver Gp.
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
Recommended
Page 26 of 27
3408 & 3412 Engines - Tool List MISC. TOOLS
FT1438
Aftercooler - D no Testin
Maintains inlet manifold tem erature durin d no testin Engines:
CAT Dealer
1000 h max
3100, C-9, 3200, 3300, C-10/12, 3400, C-15/16
Recommended
9S-9082
Turnin Tool
Used to manually rotate engine crankshaft Engines:
CAT Dealer
Caterpillar: Confidential Green Last Modified: 09/09/2002
C-9, All 3300, 3176/96, C-10/12, All 3400, C-15/16, All 3500
Essential
Page 27 of 27