RENR2301-01 August 2004 GENERATOR SET CONTROL
ALARM MODULE OR MANUAL SYNC MODULE
PANEL LIGHT
ENGINE MONITORING SYSTEM
START AID SWITCH PUMP STOP PUSHBUTTON
PUMP RUN PUSHBUTTON
PANEL LIGHT
SCROLL SWITCH MODE CLEAR SWITCH
VOLTAGE ADJUST RHEOSTAT
WARNING SCROLL
PUMP STOP
HIGH COOLANT TEMP
PUMP RUN
STARTING AID
DISPLAY
R
LOW COOLANT TEMP
CLEAR
LOW OIL PRESSURE
LOW OIL PRESSURE
MODE
LOW FUEL LEVEL
EMERGENCY STOP
DISPLAY
SYSTEM NOT IN AUTO
HIGH WATER TEMP
PANEL LIGHTS
LH
LOW BATTERY VOLTAGE
ENGINE OVERSPEED
RH
LH/RH SELECT
LOW COOLANT LEVEL OVERCRANK
STOP FAULT SHUTDOWN
R
EMERGENCY STOP
OFF RESET
R
FAULT ALARM AUT
PHASE SELECT
ENGINE METER
LAMP TEST
ALARM CODES
EXIT
COOLDOWN STOP
ALARM SILENCE
SERVICE MODE
AUTO
MAN
START 560-642
154-3045
ENGINE CONTROL SWITCH
PANEL LIGHT SWITCH
SPEED ADJUST POTENTIOMETER OR GOVERNOR SWITCH EMERGENCY STOP PUSHBUTTON
3412C EMCP II For MUI Engines Electrical System
RIGHT HAND LEFT HAND SWITCH
9EP1-2988 BCW1-744 4BZ1-6087
LOW FUEL LEVEL SHUTDOWN RELAY
FUSE BLOCKS
GENERATOR RUNNING RELAY CRANK RELAY
DIODE
Volume 1: Electronic & AC/DC Panel Group and Schematic
GOVERNOR
Printed in U.S.A.
© 2004 Caterpillar All Rights Reserved
AC TRANSFORMER BOX
F11 F12 0
10
2301A SPEED CONTROL
0
0
10
10
0
0
10
0
10 6
5
4
6
5
4
6
5
4
3
2
1
3
2
1
3
2
1
A
B
A
B
7
9
7
9
F13
10
WOODWARD PART NO. 9907-014
8
CR
8
GRR
F15 F23
TBC
A 8
7
LFSR
50
50
51
51
61
61
52
52
53
53
L1
L1
L3
L3
80
80
82
82
KILOWATT ALARM
RELAY
RELAY DC TERMINAL
FUSE
PUMP
DC PANEL
STRIP
RELAY
BLOCKS
AC TERMINAL STRIP
AC PANEL AC TERMINAL STRIP
6
5
4
6
5
4
6
5
4
3
2
1
3
2
1
3
2
1
ARMING
GROUND FAULT
RELAY B 9
DC TERMINAL STRIP
8
A
B
7
9
KWR
8
A
B
7
9
ALR
A 7
8
RELAY
WINDING TEMPERATURE
PR
RELAYS
F50 F51 F52
OVER/UNDER VOLTAGE
6
5
4
3
2
1
PUMP
RELAY ATR
CONTACTOR
ATR B
ABCDEFGHIJ
GND6
GND5 50 50 50 T0 101 108 109 110 131 136 137 202 203 206 207 157 159
GND3 GND4
87 88 89 70B 14A MOT1 MOT2 HC1 2 2 2 2 2 SV SV SV SV BO ER EL MT FP
80 82 23A
SP2 SP3 SP4 21 22 GND2
GND1 1 1 1 1 2 2 2 2 5 5 3 3 4 34 6 10 10 11 12 15 16 17 18 19 23A 30 30 30 37 38 39 57 57 59 60A 62 62 62 63 67 67 67 90 99 DD+ SP1 SP1A
9
ABCDEFGHIJ
adjust set point read
A 8
7
AR
O/UVR
GNDFR
adjust set point read
PC
MERLIN GERIN
12
567
12
567
multi 9
C60N
OFF
OFF
AC TERMINAL STRIP (TBA1) 5 70 83 85 77
DC TERMINAL STRIP (TBD1)
FUSE
F16 F17 F18
MCB1
F21 F22 F32 F33
HC
BLOCKS ABCDEFGHIJ
ABCDEFGHIJ
adjust set point read
12
adjust set point read
567
12
BREAKER BTR
HEATER
CIRCUIT
567
CONTACTOR
BC
ATR
BEARING TEMPERATURE
DC PANEL
B
BATTERY
RELAY
CHARGER GND 2 2 3 6 6 10 30 31 54 57 61 63 87 88 89 90 91 96 97 98 99 D+ DRDM 47 48 49 231A 232A 233A 231B 232B 233B 231C 232C 233C
5
4
6
5
4
6
5
4
3
2
1
3
2
1
3
2
1
A
B
A
B
7
9
7
9
B 9
8
KWR
8
ALR
ATR
ABCDEFGHIJ
ABCDEFGHIJ
adjust set point read
adjust set point read
567
ABCDEFGHIJ
12
567
567
DC 40 PIN CONNECTOR
ABCDEFGHIJ
adjust set point read
12
7
PR
ATR
12
A 8
adjust set point read
12
BTR
567
ATR
AC
DC
AC 40 PIN CONNECTOR
F50 F51
6
5
4
3
2
1
B 9
CUSTOMER TERMINAL STRIP
A 8
AR
O/UVR
F52
7
GNDFR
PC
MERLIN GERIN
multi 9
C60N
OFF
F16
F17 F18
OFF
MCB1
F21 F22 F32 F33
HC
BC
DC TERMS
6
AC PANEL
DC TERMINAL STRIP
PUMP RELAY
ALARM RELAY
KILOWATT RELAY
AC TERMS
DC CHASSIS
5
4
6
5
4
6
5
4
3
2
1
3
2
1
3
2
1
A
B
A
B
7
9
7
9
RFI
6
FUSE BLOCKS
AC TERMINAL STRIP
B
(TBA 2)
VIEW B-B CHASSIS ONLY SHOWN
GND 140 142 209 210 EF1 EF2 120 122 124 132 133 133 139 148 GND
(TBD 2)
(TBA 2)
GND2
CUSTOMER TERMINAL STRIP (TBC)
7
GND1 101 108 109 110 131 131 136 137 157 159 202 203 206 207 132
MARSHALLING BOX (FRONT VIEW)
A 8
SP1 SP2 SP3 SP4
CUSTOMER GROUND BAR
154 156
8
(TBD 2)
GND 2 2 2 3 6 10 10 30 30 36 71 72 74 81 81 84
B
GNDGND133 131 132
7W-9799
8
GND 148 139 133 133 132
GROUND
9
132 131 133 GNDGND
VOLTAGE REGULATOR
30 Page, MDW
9
RENR2301-01 VOL 1
B
18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
-
+
VOLTAGE REGULATOR TERMINAL CHART + CUSTOMER 120/240V AC SUPPLY
BATTERY CHARGER
-
UL
CB1 60A
BATTERY DISCONNECT SWITCH
BATTERY
NOTE W
40
REGULATOR B
C
D
E
F
G
H
J
K
L
M
N
O
P
Q
R
S
VR3F
7
6
-
4
8
10
-
-
5
22
24
20
F1
F2
26
28
30
-
DIGITAL
7
45
-
8
B+
B-
5
22
24
20
F1
F2
26
28
30
6
7
45
44
-
PF/KVAR
-
-
8
B+
B-
5
22
24
20
F1
F2
26
28
30
6
L
ALT
PS1
SM1 240
K
PS2
25
PS1
PS2
NOTE P
6 T1
C
LAMP 1 GENERATOR RUNNING RELAY
WH
10 AMP GRR
NOTE BM 7 38
17
136
F16 2 AMP
CR 136
136
87
137
131
HC
8
A1
58
GRR
A2
7
88
1
132
1
2
120 VAC L
A
N
B
H1
HC
138 1
5
2
BATTERY CHARGER 148
148
1L1
6
10 AWG
4
10 AWG
NOTE W
JACKET WATER HEATER
TC5
7
ENCLOSURE LIGHTING
65
NOTE BT
1
NOTE M
TC2
66
I
139
139 7
3
1
FIRST CIRCUIT BREAKER
B
233
10 AMP NON-UL
0
240
5 AMP NON-UL
L
N
11
14
BREAKER AUX
207
F22 2 AMP
C
233A
C
231A
INTERNAL
1
2A
1A
204
6
9
95
96
A1
11
131
PC
BREAKER AUX
A2
203
203
R
202
202
202
11
C
A
38
12
B
C
2
1
GS
TC6
C
RR
38
231C
C
T1
EFCR
FCTM
YELLOW
29B
B
BLACK
GND
RED
TRIG
2
F21
1
15 AMP
2
2
P
OL
PC
210
210
131 3
4
4
T2,T4
RM24
RM8 F6 10A
3/4 HP, 1ƒÓ, 2 POLE 115/110-230-208 50/60 HZ 8 GPM 9.2/11.2 FLA
SMR
4
PSPB
10
1B
LFLS 81
3
4
1
NOTE BP
18
1R1
83
2
A
17
1L3
1L4
1
1L3
1L4
30
MPU
RD
41 D
RM13
C G (-) H (+)
GOV
83
83
EGA
NOTE BE
2
PR 1
4
2
A
B
NOTE J
SP
43
K L
A -
B+
ELECTRONIC LOAD SHARE
42
J
NOTE BN
NOTE BP
MPU
F
40
LFLS 81
E
14A
AUX
14A
C
C
30 PR
84 7
81
PR
84 8
85
2
85
RM15
RM4
RM31
5
F2 10A
MV
6
FCR
9 NOTE V
1
A
10
84 1B
3
18
LFLS 81
4
83
1
2
A
6
160
162
C
23
11
154
157
163
161
108
F32 4
2 AMP
1
SL1
12
8
10
109
2
110
5
FCR
OFF/RESET
39
COOLDOWN/STOP
32
AUTO
40
START
33
T2
A1
T3
GNDFCT
K
D
X1
T2
H2
68
58 56
3
57
4
57
1
T13
H1
T2
9 3
TO
38
101
H2
101
RM22
RM7
69
CT 2
52 50
C
CT 3
53
51
4
151
5
51
51
H1 BK
11 61
2
ER
ER
C
10
LOADSHARE MODULE
4 52
6
2
152
52
52
SV
SV
A
2
2
B
EXHAUST TEMPERATURE RIGHT SIDE
BK
HC4 HC3
12
HC2
17
3
HC1
21
31
HC0
2
2
AIR INLET PRESSURE (BOOST)
94 4
SENSOR V-
31
6
62
100 OHMS
1 OHM D1
53
SENSOR V+
9
COOLANT TEMP
7
8
a
SH TC
a
SH TC
a
5
16
90
H1 BK
33 OHMS
50
50
50
T2 V
T1 U
ALR
1
13
8
18
SEE ALARM CHART
35
B
20
-
RFI
24
98
SH TC
67P
A
L
20
M
62P
B
SEE ALARM CHART
300
T11
T12
+
30
2
11 PMG
19
20
1
2
1
ADJUST
D+
D+
D-
D-
3 SPARE 1
10
10
11
9
8
10
B+ 2 C
23
4
HORN INPUT 2
G
7-
30
69 23
GROUP 6
1
12
R5
4
5
TSC
3 4
1
2 3
2
F 30
R4
B-
2 1
31
NOTE AS
R3
99
32
34
ALM INPUT TERMINAL
8
10
37
R1
CIM
40 SPARE
SPARE
SPARE
NFPA 110
SPARE
SPARE
BCF
SILENCE
13
CUSTOMER INTERFACE MODULE
14 HORN
GNDFR
68 12
NOTE G
11
14
69
1+
R8 OUTPUTS
LOW FUEL LEVEL ALARM
30
13
R9
4
NOTE AL
16
R7 OUTPUTS
GEN WINDING OVERTEMP SHUTDOWN
R6 OUTPUTS
GEN BEARING OVERTEMP SHUTDOWN
1 +
LED #5
4
SPARE FAULT INPUT
LED #6
5
SPARE FAULT INPUT
LED #7
6
SPARE FAULT INPUT
LED #8
8
SPARE FAULT INPUT
LED #1
30
7-
34
R5 OUTPUTS
SP4
LED #2
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
3
SPARE FAULT INPUT
LED #5
4
SPARE FAULT INPUT
LED #6
5
SPARE FAULT INPUT
14 HORN
LED #7
SPARE FAULT INPUT
LED #8
6 30
7-
99 1 +
REMOTE NFPA 99 16 LIGHT
3
HORN INPUT 1
4
HORN INPUT 2
D
6 R7
NOTE BG
5 6
5 14 R6
8
7
9
13 12 11
10
11
9
8
10
90 2 DATA
12 TEST
ELECTRONIC CONTROL GROUP
23
25
SPARE FAULT INPUT
NOTE AT
7
20
22
SILENCE
13
8
17
19
9 10
12 TEST
9 R8
6
7
27 63
SPARE FAULT INPUT
10
NOTE AM 76
LED #4
3
11
14
21
75
SPARE FAULT INPUT
12
18
NOTE BH 6 NOTE BQ
5
B
R9 OUTPUTS
GROUND FAULT
LFLS
70
LED #3
11
E
20
GEN BEARING OVERTEMP ALARM
73
SPARE FAULT INPUT
NOTE AN
NOTE AM 71
LED #2
10
1
GEN WINDING OVERTEMP ALARM
1
LED #1
SPARE FAULT INPUT
99
NOTE AL
74
SPARE FAULT INPUT
9
12 TEST
11
NFPA 99
8
R2
38
14 HORN
REMOTE CUSTOM 16 LIGHT
1 +
4
5
3
13 SILENCE
1
2
30 1
12
R5
4
3
14 HORN
2
7-
26
68
COOLANT TEMP
NOTE E 13
SILENCE
14
HORN
44
3
10 OUVR 11
TEST
36
70B 69
30
OVER/UNDER VOLTAGE RELAY 12
R4 OUTPUTS
15 OUVR 16
70B
R4
2
R3 OUTPUTS
99
29 1
33 31
4
R3
36
2
TO D-7
R2 OUTPUTS
LFSR
R1 OUTPUTS
LOW FUEL LEVEL SHUTDOWN
8 NOTE BR
C
34
C
R2
35
17 72
17 72
B
1
NOTE BJ
SPARE FAULT INPUT
LED #1
9
SPARE FAULT INPUT
LED #2
10
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
3
SPARE FAULT INPUT
LED #5
4
SPARE FAULT INPUT
68
13 SILENCE
LED #6
5
SPARE FAULT INPUT
LED #7
69
14 HORN
SPARE FAULT INPUT
LED #8
6 30
7-
RELAY DRIVER MODULE RDM NOTE AU
A
99
REMOTE NFPA 110 16 LIGHT
3
HORN INPUT 1
4
HORN INPUT 2
B NOTE BG
RDM
19
D-
D-
D+
C
14 HORN
DATA +
D-
C
D+
DATA-
D+
CCM
4
99
SP1
B+
2
TO C-2
61
11
SPARE 2
SPARE 3
12
24
25
SP2
SP2
SP3
SP3
62
99
1 +
B-
14
SP2
CUSTOMER COMMUNICATION MODULE
24 SP3
20
H
8
SPARE FAULT INPUT
LED #1
9
SPARE FAULT INPUT
LED #2
10
SPARE FAULT INPUT
LED #3
11
SPARE FAULT INPUT
LED #4
3
SPARE FAULT INPUT
LED #5
4
SPARE FAULT INPUT
LED #6
5
SPARE FAULT INPUT
LED #7
6
SPARE FAULT INPUT
LED #8
12 TEST
NOTE J
1
B
30 7-
20
49
F15
36
69
11 36
+ -
NOTE: NOTE Z
SHIELD TO BE GROUNDED
13 SILENCE 14 HORN
30
7-
BATTERY CHARGER NON-UL
A
122 S
124
F52
LS2
2 AMP 120
F50
M
LS1
NOTE BS
120
2 AMP
17
16
15
14
13
12
Standard Wiring
Resistor
Customer Wiring
Temperature Switch
Marshalling Box AC Terminal
11
2
GSC 40 Way Harness Connector
Liquid Level Switch
GSC Relay Module Terminal
Lamp
Control Panel Terminal
Marshalling Box 40 Way AC Connector SASV 2 Way Connector SATS 2 Way Connector
1
Marshalling Box Customer DC Term.
C
Shielded Wire
Breakdown Diode (Bi-directional)
Engine Mounted Component
Diode
19
Engine 24 Way Connector
Relay Contact (Normally Open)
Fuse
23
Panel 70 way Connector
C
Coolant Temp Engine Connector (ECTS)
Relay Contact (Normally Closed)
Emergency Switch
6
DC Connector No. 1 (Black)
B
Oil Pressure Engine Connector (EOPS)
Generator Frame (Chassis) Ground
Relay Coil
DC Connector No. 2 (Grey)
A
7
7
36
11
10
AC Connector From Gen (Green) Marshalling Box 40 Way DC Connector
Marshalling Box Customer AC Term.
C
2
C
2
Magnetic Pick-up Engine Connector
Coolant Loss Engine Connector (ECLS) Oil Temp Engine Connector (EOTS) CAT MONITORING SYSTEM 40 Way Connector
NOTE A: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER FOR 60HZ OPERATION, REMOVE FOR 50HZ OPERATION. NOTE B: FOR VR3F VOLTAGE REGULATOR ONLY: INSTALL JUMPER 1:1 V/HZ SLOPE; REMOVE FOR 2:1 V/HZ UNDER FREQUENCY SLOPE. (STANDARD IS TO REMOVE JUMPER) NOTE C: FOR VR3F VOLTAGE REGULATOR ONLY: REMOVE JUMPER WHEN VOLTS ADJUST POT FITTED. NOTE D: REFER TO THE VOLTAGE REGULATOR TERMINAL CHART TO DETERMINE THE ACTUAL DESIGNATION FOR THE SPECIFIC VOLTAGE REGULATOR. NOTE E: COMPONENTS INSTALLED WITH OVER/UNDER VOLTAGE RELAY OPTION, ONLY AVAILABLE ON EMCP II CONTROL PANEL. OVER/UNDER VOLTAGE SHUTDOWN FACTORY SET TO 110% OVERVOLTAGE SHUT DOWN AND 85% UNDER VOLTAGE SHUTDOWN. NOTE F: COMPONENTS INSTALLED WITH MANUAL SYNCHRONIZING OPTION. SEE SLR TABLE FOR RESISTOR CONNECTIONS. NOTE G: COMPONENTS INSTALLED WITH GROUND FAULT RELAY OPTION. NOTE H: OPTIONAL RFI FILTER INSTALLED ONLY WITH VR3F REGULATOR NOTE J: COMPONENTS INSTALLED ONLY WITH LOADSHARE OPTION. NOTE K: COMPONENTS INSTALLED ONLY WITH JACKET WATER HEATER OPTION. NOT USED WITH FUEL FIRED JACKET WATER HEATER. NOTE M: COMPONENTS INSTALLED ONLY WITH OPTIONAL SPACE HEATERS. NOTE N: COMPONENTS INSTALLED WITH EITHER THE AUTOMATIC FUEL TRANSFER SYSTEM 1 OR THE AUTOMATIC FUEL TRANSFER SYSTEM 3 OPTIONS. NOTE P: COMPONENTS INSTALLED WITH OPTIONAL HEAVY DUTY STARTING SYSTEM. NOTE Q: COMPONENTS INSTALLED WITH ENERGIZE TO RUN FUEL SYSTEM. NOTE R: COMPONENTS INSTALLED WITH ENERGIZE TO STOP FUEL SYSTEM. NOTE S: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR RUNNING RELAY. NOTE T: COMPONENTS INSTALLED WITH OPTIONAL GOVERNOR CONTROL MOTOR. NOTE U: EMERGENCY STOP PUSHBUTTON INSTALLED WITH OPTIONAL PACKAGE ENCLOSURE. JUMPERS BETWEEN 11 & 12 AND 34 & 4 ARE REMOVED WITH THIS OPTION. NOTE V: COMPONENTS INSTALLED WITH OPTIONAL ETHER START AID. NOTE W: COMPONENTS INSTALLED WITH OPTIONAL UL BATTERY CHARGER. UL BATTERY CHARGERS WIRED 120 VAC. NOTE X: COMPONENTS INSTALLED WITH OPTIONAL COMMON ALARM RELAY. NOTE Y: SHUNT TRIPS ARE INSTALLED WITH EACH OPTIONAL CIRCUIT BREAKER INSTALLED ON PACKAGE.
NOTE Z:
COMPONENTS INSTALLED WITH OPTIONAL NON-UL BATTERY CHARGERS. IEC BATTERY CHARGERS WIRED 240 VAC. FUSE F15 IS A 6 AMP FUSE SUPPLIED WITH 5 AMP BATTERY CHARGER. FUSE F15 IS A 15 AMP FUSE SUPPLIED WITH 10 AMP BATTERY CHARGER.
NOTE AA: CUSTOMER COMMUNICATION MODULE INSTALLED BY CUSTOMER. WIRES 2 & 99 MUST BE A MINIMUM OF 16 AWG SHIELDED TWISTED PAIR CABLE. MAXIMUM DATA AND BATTERY WIRE LENGTH IS 457 METERS, INCLUDING RUNS BETWEEN MULTIPLE GENSETS. NOTE AB: COMPONENTS INSTALLED WITH OPTIONAL ENGINE MONITORING SYSTEM. NOTE AC: COMPONENT INSTALLED FOR NFPA 99 OR NFPA 110 ALARM MODULE. SWITCHED INPUT TERMINALS 10 AND 11 ON THE ALARM MODULE MUST BE JUMPERED TO TERMINALS 3 AND 4 RESPECTIVELY, IF IT IS DESIRED TO SOUND HORN IN CONJUNCTION WITH FLASHING LAMP. NOTE AD: COMPONENT INSTALLED FOR OPTIONAL CUSTOM ALARM MODULE. MODULE CONTAINS SPARE INPUTS FOR CUSTOMER DESIRED USE WITH CUSTOMER PROVIDED SWITCH. (RATED FOR 4mA, 12 VDC OPERATION) NOTE AE: CONNECT ALARM TERMINAL POINT 7 TO POINT 6 FOR NFPA 110 ALARM MODULE OPERATION MODE. NO CONNECTION REQUIRED FOR NFPA 99 OPERATION. NOTE AF: TERMINALS 12,13 & 14 ARE WIRED FROM AN OPTIONAL CUSTOM ALARM MODULE TO TERMINALS 12,13 & 14 RESPECTIVELY, OF THE FIRST ALARM MODULE WHEN ORDERED IN ADDITION TO EITHER AN NFPA 99, NFPA 110 OR CUSTOM ALARM MODULE. NOTE AG: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #1. NOTE AH: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #2. NOTE AJ: COMPONENTS INSTALLED FOR OPTIONAL FUEL TRANSFER SYSTEM #3. NOTE AK: OPTIONAL AUXILLIARY CIRCUIT BREAKER CONTACT RATED FOR 6 AMPS AT 240,480VAC,50/60HZ; 3 AMPS AT 600VAC, 50/60HZ; 2.5 AMPS AT 48VDC; 0.8 AMPS AT 125VDC; 0.3 AMPS AT 250VDC: NOTE AL: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR WINDING OVER TEMPERATURE RELAY. ALARM OVER TEMPERATURE FACTORY SET TO 130°C FOR PRIME POWER,160°C FOR STANDBY POWER. SHUTDOWN OVER TEMPERATURE FACTORY SET TO 135°C FOR PRIME POWER,165°C FOR STANDBY POWER. NOTE AM: COMPONENTS INSTALLED WITH OPTIONAL GENERATOR BEARING OVER TEMPERATURE RELAY ALARM OVER TEMPERATURE FACTORY SET TO 70°C. SHUTDOWN OVER TEMPERATURE FACTORY SET TO 90°C. NOTE AN: CUSTOMER INTERFACE MODULE INSTALLED BY CUSTOMER. NOTE AP: OPTIONAL CUSTOM (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AQ: OPTIONAL NFPA 99 (8) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER. NOTE AR: OPTIONAL NFPA 110 (2) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER.
9
8
7
6
5
4
3
2
1
ABBREVIATIONS
NOTES
SYMBOLS Marshalling Box DC Terminal
C
R1
38 40
2
LFSR A
7
37
8
12 TEST
39
9
COOLANT LOSS LFLS
20
RDM
7
1 +
32
SP2
OIL PRESSURE
6
B
28
AT CONTROL END ONLY
N
ATB Terminal
HORN INPUT 1
22
99 SP2
2
L5
Circuit Breaker
3
30 C
ELECTRONIC CONTROL 7
28
EMCP DIAGNOSTIC FAULT
C
ALARM INPUT CHART
13 SILENCE
86
62O
SP1
SP1A
Q
13 PMG
18
LED #8
30
REMOTE NFPA 110 2 LIGHT
99
68
122
S
Solenoid
10
2
PM GENERATOR
LED #7
SPARE FAULT INPUT
6
2 DATA
60
NOTE BB
F51
Earth Ground
R6
9
12 11
13
14
8
7
99
8
20
ECLS
19
120
LOADSHARE MODULE
G
VR
SPARE FAULT INPUT
NOTE AA
2 AMP
Alternative Wiring
RDM
GOV
F
R
LED #6
5
12 TEST
E
P
SPARE FAULT INPUT
13 SILENCE
D
GEN
Package Options
7
7
VOLTAGE ADJUST POTENTIOMETER
NOTE BA
12 PMG
PHASE ROTATION 1-2-3
6
5
1 +
PF/KVAR NOTE BK
N
LED #5
4
NOTE AR
5
39
12 TEST
SHUNT TRIP CB
A
20
O
F1GEN
T0 N
A
14 HORN
35
C
67O
10
62
EXC T10
REMOTE NFPA 99 8 LIGHT
1 +
NOTE BC F2GEN
SPARE FAULT INPUT
26
HIGH COOLANT TEMP ALARM
38
NOTE AE
SHUNT TRIP CB
EOPS
19
12
67
17
3
C 24
LED #4
3
7-
36
C
62L
16
3
NOTE C
K
NOTE A
22
HORN
NOTE AD
124
1
80
80
B
NOTE B
REGULATOR
NOTE H 22
82
82
A
2
RFI FILTER
T9
T8
SPARE FAULT INPUT
90
6A
T7
LED #3
11
13 SILENCE
24
C
67L
11
97
J1-7 PU
122
S
SPARE FAULT INPUT
NOTE BG
VAR J
LED #2
10
TEST
6 R7
25
SEE ALARM CHART
301
SHUNT TRIP CB
ECTS
18
7
6
NOTE D 5A
LED #1
SPARE FAULT INPUT
8
33
72
BR
ATB
T6
T5
SPARE FAULT INPUT
9
7
22
OVERSPEED FAULT
LFSR
VOLTAGE REGULATOR T4
8
29
99
3
A
15
15
96
J1-8
T3 W
H 30
4
16
3
J1-6
BK
REMOTE CUSTOM 8 LIGHT
1+
12 TEST
24 HIGH COOLANT TEMP FAULT
NOTE BL
BR
T5
99
99
B
67T
67
5
PU
53
5A, 24VDC 7.5A,110VAC
1
20
30
-7
10
A
4
95
J1-5
PR1
DROOP CT
153
9
10A, 24VDC OR 110VAC
9 R8
19
OVERCRANK FAULT
11
62T
9 8
10A, 24VDC
10
16
SYSTEM NOT IN AUTO ALARM
15
NOTE Y
COOLANT LOSS
53
*N/A
10A, 24VDC
11
18
-7
93
ONLY FOR VR3F D2
0-.45A, 24VDC
12 R9
14
LOW OIL PRESS ALARM
1
C
11
J1-4
BK
16, 18, 21, 20, 24, 36,
90
13
LOW COOLANT TEMP ALARM
6 NOTE J
14,
15, 17, 19, 22, 23,
RATING FOR INDUCTIVE LOADS
NOTE AM
16
15
22
10 6
92
J1-3
T4
13,
RATING FOR RESISTIVE LOADS
12
35
PU
H1
I X
2
2
6
6
2
7
MAN
START X
CUSTOM ALARM MODULE
91
OIL PRESSURE
3
X
99
16
CAM
BR
BK
X
C
32
T3
X X
NOTE AQ
DC CONN 1
1
X X
30
GFR
12
PR1
50
B
SP2
B
9 10
12
PR1
51
6 7
14
30
2
5
CT 1
AUTO
X
30
14
15
J1-2
X2
AUT
COOLDOWN STOP
X
13 SILENCE
16
2
12
10
110 50
2
EXHAUST TEMPERATURE LEFT SIDE
HC5
PL2
2
X1
PR1
14
8
X
X
15
16
2
10
10
32
F13 TO
30
15
30
109 T3
X
OFF RESET
76
10
6
NOTE BL
C
C
32
9
2
3
C
11
10
F12
T3
C A
8
A
NOTE AF
7 5
5
T2
14
12
SV
2 6
1
2
J1-1
X2
-
23
9
2
BO
10 T12
EL SV
30
SV
1+
90
2
F11
7
30
27
10
6
NOTE X T1
EL SV
WH
INLET MANIFOLD TEMPERATURE
7
BO
COMMON ALARM SHUTDOWN
H1
SP2
23
20
2
108
GNDFR
2
164
71
SV
ALM
IC
120 T11
2
1
4
60
8
55
30
4
T1
12
24
3
PLS
RM39
F5 10A
L
EF1
T1
7
MT
BT1 RTD PT100
5
BO
9
10A
122
A2
EF2
59
PL1
RM34
PR1
T1
11
90
A
118
B
NFPA ALARM MODULES
10
57
AR B
AR
9 20
1
24
OUVR
NOTE G
2
163
RD
C
C
5
NOTE E
GROUND FAULT RELAY
2
FUEL PRESSURE
27
10
10
13
10 21
2 DATA
22
45
NOTE F
A
1
ECS
48
F10
3
SS
T0
8
2
12
29
30 63
NOTE AJ
RM12
10
SLR1
1
SV
2
2
SASV
9 81
108
14 16
BTR
6
110 6
10
ETHER START
1
OVER/UNDER VOLTAGE RELAY 8
2 AMP
8
28
6
C
SV
MT
8
CTR
SLR2
F33
C
3 OR 4 POLE OPTIONAL MOLDED CASE CIRCUIT BREAKER
159
GENERATOR
30 Page, MDW
RENR2301-01 VOL 1
156
SL2
FP
LOW OIL PRESS FAULT
1
30
3
7
19
2
-H
+G
NOTE AC
L3
6
FP
2
1
B
LOAD
51
SATS
2
5
15
5
17
K
2
5
63
63
36 83
4
MANUAL SYNCHRONIZING MODULE
3
16
J
* DO NOT CONNECT INDUCTIVE LOADS TO THESE TERMINALS
90
RM1
L2
1
NOTE BN
81
L1
J
H
OUTPUT LOAD SPECIFICATIONS FOR GSC RELAY MODULE
T3
60
90
2
15
RELAY MODULE TERMINAL NO.
GENERATOR BEARING OVER TEMPERATURE ALARM/SHUTDOWN
4
28
NOTE BD
PRPB
L0
1
1
G
NOTE AP
23
NOTE V
59
5
RM2
E
2
F
4
NOTE BP
3
FC 85 R1
B
SR
C 10
59
90
35
PR
2B
30
4
LFLS
84
3
2
SPARE 4
PSPB 211
3
85
3
MV PR 7
33
NOTE R
5
F
86
3
3
2
85
FC R2
2
3
SAS PR 8
86
7
CR
13
ETHER START AID AUTOMATIC FUEL TRANSFER SYSTEM 3 FUEL SUPPLY FROM FREESTANDING BULK TANK
3
4 NOTE Q
AUTOMATIC FUEL TRANSFER SYSTEM 2 FUEL SUPPLY FROM ABOVE GROUND BULK TANK
3
3
3
3
E
3
3
17
D
4
2 RM14
LFLS
10
3 1R2
BK
22
2
3
18
30
21
81
84
12
NOTE U
9
10
SMM S2
NOTE P
30
30
30
NOTE AH
4
1L2
1R1
B
4
84
1L1
34
C
6 5
SMM 3 S1
4
NOTE U
RM28
1
11
B
4
4
34
RM B+
2
T2
B
1
38
17
EGR
F23 2 AMP
1R2
NOTE BN
81
G
14
1
PRPB
3
83
PR
2B
75
194
RHLH 2
2
2
CR
SMR
LFLS
84
12
11
RM21
38
84
211
1L2
4 4
3
6
RM18
RM6 F3 10A
NOTE AG
7
8
RD
ENGINE INSTRUMENTATION
3
SCS
ESTS 39 1L1
39
A
PR
F23 2 AMP
USE E-A 7200 OHM
A
SP2
MCS
2
RR
RM33
AUTOMATIC FUEL TRANSFER SYSTEM 1 FUEL SUPPLY FROM BELOW FLOOR LEVEL BULK TANK
F23 2 AMP
USE E-A 7200 OHM
480
9
SRV
MAX ON TIME 70 SECS
NOTE R
RM35
X
X
10
NOTE AB
CLR
OUT 29A
232C
FUEL TRANSFER PUMP
30
RHLH A
29A
GSC
T1,T3
209
209
74
NOTE T
6
CAT MONITORING SYSTEM
OL
PC 208
5 7
2
NOTE BF
232
131
2
BK
7 231
X
9
15
SR
12
1 2
8
193
5 RM9
2
WH
GSM
ESPB 132
USE E-B 5600 OHM
416
1
192
TC3
NOTE S
RD
4
8
1
233C
30
-H
+G
191
GRR
99
RM23 F7 10A
16
6
RM17
RM36
232B
SP2
5
231B
C
14
4
NOTE N
H
30
11
2
3
14
11
G
54
53
7
12
BREAKER AUX
207
87
CTR 99
231
233
PRL
40
1
PC
75
2
BREAKER AUX
131
62
61
8 10
ATR3
CTR
10A
2301A LOADSHARE
27
F1
THIRD CIRCUIT BREAKER 70
PSL
42
3
183 184
FCS
27
2
RM16
RM3
30
RD
ASR
1
233B
7
WH
3
RM30
232
203
USE E-B 5600 OHM
400
9
37
F4
232A
C
14
11
PC
30 EFCR 5
RM19
RM5
RM32 10A
C
33
207
2
74
3
RM27
FLYBACK 27
CIRCUITRY
12
233
205
206
87 28
1
231
OL
PR
206
207
207
24
30
CB3 10A
BREAKER AUX 64
28
NOTE R
SECOND CIRCUIT BREAKER
AUTOMATIC FUEL TRANSFER SYSTEM PSPB
USE E-B 5600 OHM
380
TERMINAL DESTINATION CROSS REFERENCE
2301A SPEED
5
FCR2
29
2
NOTE AK
232
132
FCR1
BREAKER AUX
11
36
182
30
AUXILIARY CIRCUIT BREAKER CONTACT
DESIGNATION
131
5
1
15
NOTE Q
240 VAC BATTERY CHARGER TERMINAL CHART
1L2
8
181
NOTE Z F14 10A
2
USE E-C 2400 OHM
300
E
2
6
4 ALR
HC 134
30
ATR2 64
240 VAC
BATTERY CHARGER
A
4
16
-H
+G
LAMP 4
ALR
H4
10 AWG
3
SP2
D
USE E-D 1760 OHM
240
C
H3
NOTE X
SEE CHART BELOW
BATTERY CHARGER
133
14
C
208
GOVERNOR TERMINAL CHART
142
NOTE K
32 AMP
30
B
LAMP 3 89
COMMON ALARM SHUTDOWN
142
4
MCB1 132
75
10
3
7 142
3
8
A
GOVERNOR
240 VAC
HC 141
F18 8 AMP
9
140
140
H2 133
21
37
SPACE HEATER 140
135
F17 8 AMP
174
30
C
33
89
131 HC
J
RD
2
32
88
59
131
LAMP 2
C
173
74
15
19
137 2
87
4
172
WH
5 7
1
STOP
132
66
TC1
31
171
RD
2
NOTE S 57
ATR1
T3
TC4
ELS
1
T2
4
133
MANUAL
131
SYNCHRONIZING RESISTOR TAP SETTING CHART
VOLT LINE TO LINE
30 1600 OHM
1
2
2
-H
+G
AUTO
C
3
OFF/RESET
C 132
SLR CHART
3 26
2
GENERATOR WINDING OVER TEMPERATURE ALARM/SHUTDOWN
NOTE AL
1
SMMS2
640 OHM
2
1
3200 OHM
L2
24
NOTE P
CONTACTS
N
SMMS1
1760 OHM
CB2 20A
L1
C
K
SM2
120
GND
TERMINAL DESTINATION CROSS REFERENCE A
NOTE AS: OPTIONAL CUSTOM (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AT: OPTIONAL NFPA 99 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE AU: OPTIONAL NFPA 110 (16) LIGHT REMOTE ANNUNCIATOR INSTALLED BY CUSTOMER NOTE BA: STANDARD PM CONNECTIONS. OPTIONAL SE GENERATORS REQUIRE NO CONNECTIONS. NOTE BB: 24VDC POWER SUPPLIED ONLY WITH OPTIONAL DIGITAL VOLTAGE REGULATOR. NOTE BC: THE INPUT TO THE GSC SPARE SHUTDOWN INPUTS MUST BE A B- SIGNAL APPLIED FOR 250mSEC OR LONGER TO ASSURE PROPER OPERATION. CUSTOMER PROVIDED SWITCH TO BE RATED FOR 4mA, 12VDC OPERATION. NOTE BD: REMOVE THIS JUMPER WIRE IF IT IS DESIRABLE TO TURN OFF THE GSC AND ALARM VIA THE ENGINE CONTROL SWITCH (ECS) "OFF" POSITION IN ORDER TO LIMIT BATTERY DRAIN. NOTE BE: REFER TO GOVERNOR TERMINAL CHART TO DETERMINE THE ACTUAL TERMINAL DESIGNATION FOR SPECIFIC GOVERNORS NOTE BF: SEE GSC RELAY RATING CHART.
AFCR AFTS ALM ALR
AUXILIARY FUEL CONTROL RELAY AUTOMATIC FUEL TRANSFER SYSTEM ALARM MODULE ALARM RELAY
ALT
ALTERNATOR
ASR ATB
AIR SHUT-OFF RELAY AC TRANSFORMER BOX
ATR
ALTERNATOR TEMPERATURE RELAY
ENFR EOPS EOTS ESDR ESPB ESTS
ENGINE FAILURE RELAY ENGINE OIL PRESSURE SENSOR ENGINE OIL TEMPERATURE SENSOR ENGINE SHUTDOWN RELAY EMERGENCY STOP PUSH BUTTON EMERGENCY STOP SWITCH ON ENCLOSURE
PC PCB PEEC PEECR PL
PUMP CONTACTOR PRINTED CIRCUIT BOARD PROGRAMMABLE ELECTRONIC ENGINE CONTROL PEEC RELAY PANEL ILLUMINATION LIGHT
PLS
PANEL LIGHT SWITCH
F FCR FCS FCTM FPT FS FSOS FTSPR
FUSE FUEL CONTROL RELAY FUEL CONTROL SOLENOID FUEL CONTROL TIMER MODULE FUEL PUMP TIMER FUEL SOLENOID FUEL SHUT-OFF SOLENOID FUEL TRANSFER SYSTEM PUMP RELAY
POT PR PRL PRPB PS PSL PSPB PWM
POTENTIOMETER PUMP RELAY PUMP RUN LIGHT PUMP RUN PUSHBUTTON PINION SOLENOID PUMP STOP LIGHT PUMP STOP PUSHBUTTON PULSE WIDTH MODULATED
GFR GNDFCT
GENSET FAULT RELAY GROUND FAULT CT
GNDFR GOV GRR GS
GROUND FAULT RELAY GOVERNOR GENERATOR RUN RELAY GOVERNOR SWITCH
RAN RDM RFI RHLH RR
REMOTE ANNUNCIATOR RELAY DRIVER MODULE RADIATED FREQUENCY IMMUNITY RIGHT HAND/LEFT HAND SWITCH RUN RELAY
GSC
GENERATOR SET CONTROL
SASV SATS SAS SCS SEC SHTC SL SLR SM SMMS SMR SP SS
START AID SOLENOID VALVE START AID TEMPERATURE SWITCH START AID SWITCH SCROLL SWITCH SECOND CIRCUIT BREAKER SHUNT TRIP COIL SYNCHRONIZING LIGHT SYNCHRONIZING LIGHT RESISTOR STARTING MOTOR STARTING MOTOR MAGNETIC SWITCH STARTING MOTOR RELAY SPEED ADJUST POTENTIOMETER SYNCHRONIZING SWITCH
T TSC TX
GENERATOR LINE LEADS TRANSFER SWITCH POSITION INDICATING CONTACT TRANSFORMER
VAR VR
VOLTAGE ADJUST RHEOSTAT VOLTAGE REGULATOR
AUX
AUXILIARY TERMINAL STRIP
BATT BC
BATTERY BATTERY CHARGER
BCF BTR
BATTERY CHARGER FAILURE SWITCH BEARING TEMPERATURE RELAY
NOTE BG: UP TO 3 ALARM MODULES WITH A COMBINED WIRE LENGTH OF 300 METERS MAY BE DRIVEN FROM THE DATA LINK. WIRE 30 AND WIRE 99 TO BE MINIMUM WIRE SIZE 12 AWG. ALL OTHER WIRES TO BE MINIMUM 16 AWG.
CAM CB
CUSTOM ALARM MODULE CIRCUIT BREAKER
CCM
CUSTOMER COMMUNICATION MODULE
NOTE BH: CONTACT WIRED WITH OPTIONAL LOW FUEL LEVEL ALARM. NOTE BJ: LOW FUEL LEVEL SHUTDOWN WIRED WHEN OPTIONAL FUEL TANK BASE IS ORDERED.
CIM CR CSFS CT CTR
CUSTOMER INTERFACE MODULE CRANK RELAY CURRENT SCR0LL FUEL SYSTEM CURRENT TRANSFORMER CRANK TERMINATION RELAY
GSM
GOVERNOR SYNCHRONIZING MOTOR
HC
HEATER CONTACTOR
D
DIODE
IC
REMOTE START/STOP INITIATE CONTACT
DVR
DIGITAL VOLTAGE REGULATOR
KWR
KILOWATT RELAY
ECLS
ENGINE COOLANT LOSS SENSOR
LOAD LEADS LOW FUEL LEVEL SWITCH
NOTE BK: PF/KVAR ADJUSTABLE POTENTIOMETER ONLY AVAILABLE WITH DVR WITH PF/KVAR CONTROL. NOTE BL: TERMINAL 23 OF REMOTE ANNUNCIATOR TO BE WIRED TO TERMINAL 14 OF THE THE LOCAL ALARM MODULE. NOTE BM: COMPONENTS INSTALLED WITH ANY COMBINATION OF THE SPACE HEATER, BATTERY CHARGERS, OR ELECTRIC JACKET WATER HEATER OPTIONS. NOTE BN: "PUMP OFF" 90% INCREASING NOTE BP: "PUMP ON" 50% DECREASING NOTE BQ: "LOW FUEL ALARM" 40% DECREASING NOTE BR: "CRITICAL LOW" 5% DECREASING NOTE BS: LOADSHARING LINES ARE COMMON TO ALL UNITS. NOTE BT: COMPONENTS INSTALLED WITH OPTIONAL ENCLOSURE LIGHTING
ECS
ENGINE CONTROL SWITCH
L LFLS
ECTS
ENGINE COOLANT TEMPERATURE SENSOR
EFCR
MAN
MANUAL
EMERGENCY FUEL CONTROL RELAY
EFR EG
ENGINE FAILURE RELAY ELECTRONIC GOVERNOR (SPEED SENSING)
MCS MPU
MODE CLEAR SWITCH MAGNETIC SPEED PICKUP
MV
MOTOR VALVE/SOLENOID VALVE
EGA EGR ELS
ELECTRONIC GOVERNOR ACTUATOR ELECTRONIC GOVERNOR RELAY ENCLOSURE LIGHT SWITCH
NC NIAR NO
NORMALLY CLOSED NOT IN AUTO RELAY NORMALLY OPEN
EMSR
EMERGENCY STOP RELAY
OUVR
OVER/UNDER VOLTAGE RELAY
SP4-TBD1-SP4T A 8
7
30-LFSR-7
53-AC CONN-3 OR 153-LSGOV-9
53
NOTE D
L3
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
B
B
B B
B
B
B B
B
B
B
B B B
B
B
B B
B
B
B
B
B B
B
B
B
B B B
B
B
TBA1
108-F11 108-70 WAY-8 109-F12 109-70 WAY-10
52 L1 80 82
SP1-70 WAY-60
SP1A-GSC-23 SP2-GSC-24 SP2-70 WAY-61 SP2-D1-T1 SP2-LFSR-4 SP3-GSC-25 SP3-70 WAY-62 SP4-D1-L SP4-70 WAY-63
21-GSC-1
22-GSC-2 MPU-SHIELD VAR-SHIELD
80-VAR-3
82-VAR-1 23A-DC CONN2-9 23A-DC CONN2-5
MOT2-GS-1
HC1-EMSII CONN-3 2-EMSII CONN-2 2-EMSII CONN-31 2-SCS-2 2-EMSII CONN-12 2-EMSII CONN-16
2-EMSII CONN-22
2-EMSII CONN-6 MT(-)-AIMT-2
SV-EMSII CONN24
BO-EMSII CONN-27
ER-EMSII CONN-8
EL-EMSII CONN-10
MT-EMSII CONN-28
FP-EMSII CONN-38
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
B B
B
B
B
B
B B
B
B B
B
B B
B
B B
B
B B
B
B B
B
B B
B
B B
B
B B B
B
B B
B
B B B
B
B B
B
B B B
SP2
SP2
GND2
23A
87 88 89
70B
MOT1
MOT2
HC1
L
L
T
T
T
B
B
B
B
B
B
B
B
B
B
B
B
B B
T
T
B B
B
B
B B
T
T
T
T
T
T
T
T
T
T
T
T
T
T
T
B B
B
B
B B
B
B B B B
B
B
B
B B
62 62 62 63 67 67 67 90 99 DD+
T
60A
T
11-ESPB-1L2
T
10-PLS-3
T
34-ESPB-1R2 6-RM-22 6-70 WAY-2 10-RM-39 10-70 WAY-45
T
T
T
T
T
87-GRR-4 87-70 WAY-57 88-GRR-1 88-70 WAY-58 89-GRR-7 89-70 WAY-59 70B-TBD1-30DT 70B-70 WAY-44 14A-LSGOV-14 14A-TBC-232AT MOT1-GS-4
39-ESPB-1L1 39-RM-24 57-ECS-4 57-GSC-33 57-70 WAY-30 59-SAS-2 59-DC CONN2-3 60A-DC CONN2-10 62-DC CONN1-3 62-DC CONN1-6 62-DC CONN1-10 62-DC CONN1-7 62-GSC-31 63-GSC-36 63-70 WAY-6 67-DC CONN1-1 67-DC CONN1-4 67-DC CONN1-12 67-DC CONN1-9 67-GSC-9 90-GSC-35 90-70 WAY-5 99-RM-9 99-70 WAY-35 D(-)-GSC-20 D(-)-70 WAY-20 D(+)-GSC-19 D(+)-70 WAY-19
38-RM-16 38-DC CONN2-8
30-70 WAY-16 30-DC CONN2-4 30-ESPB-1L4 30-RM-28 30-GOV-1 OR 30-LSGOV-15 30-ECS-1 70B-TBD1-70BT 30-LFSR-7 37-RM-19
12-CR-A 15-GSC-8 15-DC CONN1-2 16-GSC-7 16-DC CONN1-5 17-ESPB-1L3 17-GSC-38 18-GSC-13 18-DC CONN1-8 19-DC CONN1-11
T
4-DC CONN2-6
T
3-DC CONN2-7 3-CR-9
5-70 WAY-48 5-ECS-9 5-RM-1 3-70 WAY-3 3-GOV-2 OR 3-LSGOV-16
T
T
1 1 1 1 2 2 2 2 5 5 3 3 4 34 6 10 10 11 12 15 16 17 18 19 30 30 30 30 37 38 39 57 57 59
2-TBD1-2DT GND-70 WAY-47 1-DC CONN2-1 1-DC CONN2-2 1-RM-30 1-RM-36 1-F15-T 1-ECS-6 1-F23-T 1-RM-2 2-DC CONN2-11 2-CR-B 2-70 WAY-15 2-DC CONN2-12 2-PL2-1 2-RM-27 2-TBD1-GND1T 2-PL1-1
T
T
T
L
T
T
T
L
T
T
T
51
T
T
T
T
T
T
GND1
TBD1
GND-70 WAY-68 GND-CHASSIS STUD
T
110-F13 110-70 WAY-12 131-PSL-X2 131-70 WAY-70 136-CR-2 136-70 WAY-38 137-CR-8 137-70 WAY-66 202-PRL-X1 202-70 WAY-40 203-PSL-X1 203-70 WAY-42 206-PSPB-2A 206-70 WAY-64 207-PSPB-1A 207-70 WAY-36 157-SS-4 157-70 WAY-23 159-SS-6 159-70 WAY-51 51-LSGOV-4 51-AC CONN-1 52-LSGOV-6 52-AC CONN-2 53-LSGOV-8 53-AC CONN-3
T
101-70 WAY-14
T
91-GSC-10 92-GSC-11 93-GSC-12 94-GSC-4 95-GSC-5 96-GSC-6 97-GSC-16 98-GSC-17
2-CR-A OR 2-GRR-B
211-PSPB-1B OR 84-70 WAY-4
36-70 WAY-49
38-TBD1-38L
89-TBD1-89T
9
T
T
T
T
T
CHASSIS STUD
T
T
B B B
B
T
T
3412C EMCP II For MUI Engines Electrical System
GND-REAR COVER GND-TBA1-GND6B
B
7
T
GND-DOOR STUD GND-GSC-GND
8
T
GND-CHASSIS STUD
9
T1
61
T
GND6
A
50
T
51 52 53
LFSR
50-TBA1-50BT 51-AC CONN-1 OR 151-LSGOV-5 52-AC CONN-2 OR 152-LSGOV-7
T
159
1
T
157
2
T
207
3
F23
T
206
B
12-TBD1-12B
3-TBD1-3BB
F15
4
7
2-LFSR-B OR 2-CR-B
8 137-TBA1-137T
2-LFSR-B OR 2-GRR-B 2-TBD1-2AB
GND-BODY STUD
41-RM-14
MPU-1 MPU-2 ACT(+)-EGA-1 ACT(-)-EGA-2 42-SP-3 43-SP-1
9 30-TBD1-30CT 3-TBD1-3AB 40-RM-13
GRR
A
5
203
GND
B
50-TBA1-50AT GND-AC CONN-4 50-TBA1-GND5T 50-AC CONN-10
TBC 6
137
1
202
4
2
136
5
3
131
6
110
CR
110-SLR2
1
109
4
108
5 2
108-SLR1
6 3 9 10 11 12 13 14 15 16 17
T0-AC CONN-8
8
110-TBA1-110T
101
7
F13
50-AC CONN-12
6
109-TBA1-109T
T3-AC CONN-9
108-TBA1-108T
50-TBC-50 50-AC CONN-11
5
F12
50 50 50 T0
4
T2-AC CONN-5
GND5
3
D1
2
F11
SP2-TBD1-SP2BT
1
72-70 WAY-17
PART NO. 9907-014
SP2-TBD1-SP2BB
10
WOODWARD
ATB T1-AC CONN-7
L
30-LFSR-9 30-TBD1-30DB
10
86-CAM-6
0
0
1-TBD1-1DT
10
10
1-TBD1-1CT
0
0
88-TBD1-88T
2301A SPEED CONTROL
10
87-TBD1-87T
0
13-RM-15
10
136-TBA1-136T
0
RENR2301-01 August 2004
GND-REAR COVER
MT-AIMT-1
FP-FPS-C
GND4
GND3
203-TBA1-203B
101-TBA1-101B
L
110-TBA1-110B
157-TBA1-157B
L
109-TBA1-109B
ER-REMT-C
L
EL-LEMT-C
L
BO-AIP-C
FP(+)-FPS-A
L
108-TBA1-108B
EL(+)-LEMT-A
L
207-TBA1-207B
BO(+)-AIP-A
ER(+)-REMT-A
SV SV SV SV BO ER EL MT FP L
FP(-)-FPS-B
EL(-)-LEMT-B D(-)-TBD1-D(-)B
RDM-GSC-30
L
74-CAM-8
ER(-)-REMT-B
80-VR3F-6 OR 80-DVR-45
71-CAM-9
63-TBD1-63B
BO(-)-AIP-B
82-VR3F-7 OR 82-DVR-7
D(+)-TBD1-D(+)B
30-TBD1-30DL
2 2 2 2 2
22-MPU-2
L
7
16
17
18
19
29
30
31
32
33
43
44
45
46
47
57
58
59
60
61
10
20
21
22
23
24
25
26
27
28
34
35
36
37
38
39
40
41
42
48
49
50
51
52
53
54
55
56
11
12
62
63
64
65
66
67
68
69
70
13
14
70 WAY
Volume 2: Control Panel & Marshalling Box
131-TBA1-131B
202-TBA1-202B
137-TBA1-137B
136-TBA1-136B
206-TBA1-206B
159-TBA1-159B
36-F15-B
99-TBD1-99B
GND-TBA1-GND6T
NOTE D
5-TBD1-5AT
6
SP4-TBD1-SP4B
5
15
9
SP3-TBD1-SP3B
4
L
8
6
SP2-TBD1-SP2AB
3
L
7
5
10-TBD1-10AB SP1-TBD1-SP1B
2
2A-TBD1-2DL
21-MPU-1
2-TBD1-2BT
8
4
GND-TBD1-GND1B
1
L
9EP1-2988 BCW1-744 4BZ1-6087
T1-F11
T0-TBA1-T0T
9
87-TBD1-87B
6
53-TBC-53 OR 53-TBA1-53B
5
52-TBC-52 OR 52-TBA1-52B
4
51-TBC-51 OR 51-TBA1-51B
1-TBD1-1AB
3
4-TBD1-4B
2
1-TBD1-1AT
1
T3-F13
10
AC CONN (GREEN)
3
89-TBD1-89B
11
2
88-TBD1-88B
12
50-TBA1-50AB
50-TBA1-50BB
50-TBA1-50CB
7
L
1
70B-TBD1-70BB
8
3-TBD1-3BT
38-TBD1-38B
23A-TBD1-23AT 9
23A-TBD1-23AB
6
62-TBD1-62AB
5
16-TBD1-16B
15-TBD1-15B
10
DC CONN 2 (GREY)
4
67-TBD1-67AB
3
62-TBD1-62AT
2
67-TBD1-67AT
1
60A-TBD1-60AB
11
L
65-GSM-2
SP4-CAM-5
L
T2-F12
12
GND-TBA1-GND5B
7
2-TBD1-2AT
2-TBD1-2BB
62-TBD1-62BB
8
9
30-TBD1-30AB
10
DC CONN 1 (BLACK)
59-TBD1-59B
11
18-TBD1-18B
67-TBD1-67BB
62-TBD1-62BT
19-TBD-19B
67-TBD1-67BT 12
14A
L
66-GSM-1
L
72-LFSR-A 84-F23-B OR 84-PRPB-3 81-PRPB-4 90-TBD1-90B
L
3-TBD1-3AT
L
30-TBD1-30AT
L
6-TBD1-6B
L
57-TBD1-57BB
21 22
L
80 82
SP4
L
SP3
SP1
SP1A
L
SP1A-TBD1-SP1L
L
SP1A-TBD1-SP1AL
34A-TBD1-4L
L
90-ALM-2
34A-TBD1-34L
L
38-GRR-A
3-SAS-1
L
30-TBD1-GND2L
L
11A-TBD1-11L
L
11A-TBD1-12L
L
10-EMSII CONN-1
L
B B
GND-GOV-GND GND-CHASSIS STUD
BODY STUD
L
2A-TBD1-2EL
1A-TBD1-5AL
L
1A-TBD1-1DL
GND-BODY STUD GND-TBD1-GND3T
CHASSIS STUD
Printed in U.S.A.
© 2004 Caterpillar All Rights Reserved
COMPONENTS INSIDE CONTROL PANEL
GND-TBD1-GND4B
CONTROL PANEL DOOR
90-TBD1-90L 10-CAM-1 10-RM-39
74-70 WAY-21
7 6 5 4 3 2 1
18-TBD1-18T
13 14 15
16 17 18
93-ATB J1-3 92-ATB J1-2 97-ATB J1-7
E
16-TBD1-16T 67-TBD1-67CB
56-GSC-40
57-TBD1-57AT
1-TBD1-1CB
30-TBD1-30CB
5-TBD1-5BT 5-ECS-10
5-ECS-10
5-ECS-9 5-ECS-8 55-GSC-39
58-GSC-32
34-TBD1-34B
30-TBD1-30BT
17
7
26
16
6
Failure Mode Identifiers (FMI)¹
2-TBD1-2JT
1 2
3
35
25
15
5
34
24
14
4
33
23
13
3
HC1-TBD1-HC1T
32
22
12
2
2-TBD1-2ET 2-TBD1-2FB 10-TBD1-10BL
SV-TBD1-SVAT
4
SRV-SCS-3 CLR-MCS-6 2-TBD1-2HT
31
21
11
1
RHLH RHLH-CAT MONITORING SYSTEM CONN-18 2-MCS-5
3
CLR-MCS-4 CLR-CAT MONITORING SYSTEM CONN-33 2-MCS-2 2-RHLH-2 CLR-MCS-6
3
10-TBD1-10BB
CONTROL PANEL REAR SUB PANEL
6
3
5
2
4
1
82-TBD1-82B
2 1
SRV-SCS-3 2-MCS-5 2-SCS-2
SRV-MCS-3 SRV-CAT MONITORING SYSTEM CONN-23 2-MCS-2 2-TBD1-2FT
VAR
PLS
1
DROOP
LOAD GAIN
LOW IDLE SPEED
WOODWAR D
ACTUATOR COMPENSATION
2
1
4
38-RM-16
2
5
MOT1-GS-4
3
6
9-PL2-2
M0T1-TBD1-MOT1B M0T1-GS-3
NOTE B: WIRE JUMPER FROM TERMINAL 6 TO 7 IS PROVIDED ONLY FOR OPTIONAL NFPA 110 ALARM MODULE.
2-RM-27
NOTE C: WIRES 108 AND 110 CONNECT TO THE SYNCHRONIZING LIGHT RESISTORS (SLR1 & SLR2) OF THE SYNCHRONIZING MODULE REFER TO SLR CHART BELOW FOR PROPER CONNECTIONS.
M0T2-GS-1
63-TBD1-63T 56-ECS-3
0
1
X1
X2
1A NC 2A 1B NC 2B
2
3
4
5
6
7
8
9
X1
SAS
X2
3
1
NO
2
4
2 - TBD1 - 2 F T
PRPB
Abnormal rate of change.
11
Failure mode not identifiable.
12
Bad device or component.
13
Out of calibration.
100
2-TBD1-2CT
1
2
9-PLS-2
CONTROL PANEL DOOR
1600 OHM
9-PLS-2
640 OHM
PL2 3200 OHM
PL1
A B
C
D
E
MPU-2
MPU-1
42-SP-3
43-SP-1
ACT(-)-EGA-2
41-RM-14
ACT(+)-EGA-1
40-RM-13
3-TBD1-3AB
30-TBD1-30CT
153-TBC-53
152-TBC-52
53-TBA1-53T
151-TBC-51
52-TBA1-52T
51-TBA1-51T
120-TBA2-120U
14A-TBD1-14AT
CONTROL PANEL REAR SUB PANEL
REAR COVER
GND-TOP COVER GND-CHASSIS STUD
DESCRIPTION Pressure Sensor (Engine Oil)
110
Temperature Sensor (Engine Coolant)
111
Fluid Level Sensor (Engine Coolant)
168
Electrical System Voltage
190
Speed Sensor (Engine)
248
CAT Data Link
268
EMCP Electronic Control (Generator Set)
269
Sensor Power Supply
333
Alarm Module Control
334
Spare Output
336
Switch (Engine Control)
441
Electronic Governor Relay
442
Generator Fault Relay
443
Crank Termination Relay
444
Starting Motor Relay
SYNCHRONIZING RESISTOR TAP SETTING CHART
445
Run Relay
446
Air Shutoff Relay
208
USE E-D 1760 OHM
447
Fuel Control Relay
240
USE E-C 2400 OHM
475
Relay Driver Module
300
USE E-B 5600 OHM
380
USE E-B 5600 OHM
500
EMCP Electronic Control (Generator Set)
400
USE E-B 5600 OHM
416
USE E-A 7200 OHM
480
USE E-A 7200 OHM
VOLT LINE TO LINE
2
Abnormal update.
10
CID
GND-BODY STUD
DEVICE ABBREVIATION WIRE NO.
(IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM L=LOWER
SLR CHART
1
Abnormal frequency, pulse width, or period.
9
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29
GND
124-TBA2-124U
81-70 WAY-18
131-PSL-X2
202-TBA1-202T
84-PSPB-2B 84--70 WAY-4
PRL
2
PSPB
2-TBD1-2DB
Mechanical system not responding properly.
8
Component Identifiers (CID'S)¹ For (EMCP II )
122-TBA2-122U
(IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK
DEVICE TERMINAL NUMBER
1760 OHM
55-ECS-2
17-TBD1-17B
PSL
3-TBD1-3AL
59-TBD1-59T
38 39 40
84-PRPB-3
36 37
206-TBA1-206T
90-TBD1-90T
58-ECS-5 57-TBD1-57AB
35
Current above normal or grounded circuit.
7
RESET
NOTE D: WIRES 51, 52, AND 53 ARE CONNECTED TO TERMINAL STRIP "TBC" UNLESS OPTIONAL LOADSHARE GOVERNOR IS PROVIDED.
WIRING EXAMPLE 131-TBA1-131T
62-TBD1-62CB
Current below normal or open circuit.
6
¹The FMI is a diagnostic code that indicates what type of failure has occurred.
26 27 28
32 33 34
Voltage below normal or shorted low.
5
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.
GS
131-PRL-X2
29 30 31
4
1
A C B SLR1
161
M0T2-TBD1-MOT2B M0T2-GS-6
203-TBA1-203T
24 25
Voltage above normal or shorted high.
2
10 = 10 AWG = COMPONENT LOCATED ON ENGINE OR BASE = COMPONENT LOCATED IN MARSHALLING BOX
207-TBA1-207T
23
SP1A-TBD1-SP1AB SP3-TBD1-SP3T RDM-70 WAY-7
Data erratic, intermittent, or incorrect.
3
R
SLM
21 22
Data valid but below normal operational range.
2
LSGOV
211-F23-B
SP2-TBD1-SP2AT
19 20
1
START FUEL LIMIT
98-ATB J1-8 D(-)-TBD1-D(-)T D(+)-TBD1-D(+)T
Data valid but above normal operational range.
LOW VOLTAGE 2301A LOAD SHARING & SPEED CONTROL RAMP TIME
3
RATED SPEED
GAIN
Failure Description
0
4
SL1 2 1
MCS
3
80-TBD1-80B
43-GOV-12 OR 43-LSGOV-23 2
1
163
91-ATB J1-1
27
36
BO-TBD1-BOT
2
SL2
162
10 11 12
37
RHLH-RHLH-3 ER-TBD1-ERT
FMI No.
ECS
9-PL1-2
5 SS 2
B
9
SLR 2 D C
8
8
3
E D
A
160
95-ATB J1-5
94-ATB J1-4
22-TBD1-22B
21-TBD1-21B
7
15-TBD1-15T
18
SCS
2 1
6
28
FP-TBD1-FPT MT-TBD1-MTT
2-TBD1-2EB
NOTE C
3
96-ATB J1-6
5
38
EL-TBD1-ELT
1
6
4
9
10-ALM-1
SP
3
10
19
2-TBD1-2GT
5
DOOR STUD
20
29
6
ESPB
42-GOV-11 OR 42-LSGOV-24
30-ALM-7
2
11-TBD1-11B
30-ALM-7 86-LFSR-6 SP4-TBD1-SP4L 76-BTR-8 75-ATR1-8
9
30
39
566 Unexpected Shutdown ¹ The CID is a diagnostic code that indicates which component is faulty.
30 Page, MDW
20-ALM-12 70-LFLS-5 73-GNDFR-14 71-70 WAY-1
14 13 12 11 10 9 8
7 8
40
RENR2301-01 VOL 2
69-ALM-14 68-ALM-13
30-CAM-7 30-RM-B-
108-TBA1-108L
RM
1
39-TBD1-39T
14-RM-18
7 6 5 4 3 2 1
1L4 1R2
13 14
B-
30-TBD1-30BB
20-CAM-12
14 13 12 11 10 9 8
1L2
NC NO NC
10
GND-TBD1-GND4T
F10
69-CAM-14 68-CAM-13
157-TBA1-157T
2-GS-5 2-TBD1-2CB
24 25 26 27 28
1L3 1R1
159-TBA1-159T
39-TBD1-39B
34 35 36 37 38 39
22 23
1L1
110-TBA1-110L
6-TBD1-6T
F1 F2 F3 F4 F5 F6 F7 F8 F9
1 2 3 4 5 6 7 8 9 10 11 12
40-GOV-3 OR 40-LSGOV-17
37-TBD1-37B
29 30 31 32 33
99-TBD1-99T
14-ESPB-1R1
15 16 17 18 19 20 21
41-GOV-5 OR 41-LSGOV-19
13-CR-6
17-TBD1-17T
5-TBD1-5BB
1-TBD1-1DB
1-TBD1-1BB
1-TBD1-1BT
NOTE B
B+
38-TBD1-38T 38-GS-2
CAM
+
10-ALM-1
ALM -
10-TBD1-10AT
CAT MONITORING SYSTEM
B
B
B
B
D1
36
26
16
6
20
39
29
19
9
81-TBD2-81B
99-TBC-99T
38
28
18
8
97-TBC-97T 96-TBC-96T 72-TBD2-72B
74-TBD2-74B
37
27
17
7
RDM-TBC-RDMT
5
206-TBA2-206B
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
2
36
70B-TBD2-70BB
26
16
63-TBC-63T
6
34
1
131-TBA2-131AB
6A-VR3F-6
5A-VR3F-5
SP2-ATR1-14 SP2-ATR3-14 30-ATR2-10 30-ATR3-7
1
2
3
4
3
2
1
4
5
6
7
24
14
207-TBA2-207B
2-TBD2-2BB
117-TBA2-117B
SP3-TBD2-SP3B
4
33
23
13
PF/KVAR
3
35
T
T
T
T
T
32
22
12
2
31
21
11
1
34 33
89-TBC-89T
25
15
90-TBC-90T
5
24
14
4
SP1-TBD2-SP1B
3
61-TBC-61T 3-TBD2-3T
23
13
32
22
12
2
87-TBC-87T
31
21
11
1
157-TBA2-157B
GND-AC CHASSIS STUD
132-F16-T 132-F21-T
202-PC-54 202-AC CONN-1 203-PC-62 203-AC CONN-3 206-PR-9 206-AC CONN-24 207-F22-B 207-AC CONN-5
T/R
54-TBC-54T
11
12
BTR
1 2 3 4
ATR3
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
10 11 12 13 14 15 16
6A-DROOP-D1 5A-DROOP-D2 3
40 41 42 43
5
6
B
M+ M-
A
9
8
7
(K) (L)
46 47 48 49 50
114-5510
1
120-F50-B
NOTE C
F16
F17 F18
MERLIN GERIN
30
124-TBA2-124T
122-TBA2-122T
120-TBA2-120T
14 GND-PUMP-GND
124-LSGOV-2 @
120-LSGOV-3 @
14
122-LSGOV-1 @
14
210-PUMP-T2/T4
10 148-JWH-IL1
209-PUMP-T1/T3
GND2
124
120
EF2
EF1
210
209
142
140
GND
GND
122 T
T
T
A2 13
61 62
T/R
21
22
24
97
95
2
4
3
5
7
3
B
T
6
B
T
2-TBD2-2AT 3-TBD2-3B 3-TBC-233AT 6-TBD2-6B 6-ALR-A 10-TBD2-10B
10
B
T
30
B
T
31
B
T
54
B
T
57
B
T
61
B
T
63
B
T
87
B
T
88
B
T
89
B
T
90
B
T
91
B
T
96
B
T
97
B
T
98
B
T
99
B
T
D+
B
T
D(+)-DC CONN-19
30-TBD2-30AB 31-DC CONN-29 54-DC CONN-1 57-DC CONN-30 61-DC CONN-13 61-KWR-A 63-DC CONN-6 87-DC CONN-31 88-DC CONN-32 89-DC CONN-33 90-DC CONN-5 91-DC CONN-39 96-DC CONN-8 97-DC CONN-18 98-DC CONN-28 99-DC CONN-38
D-
B
T
D(-)-DC CONN-20
RDM
B
T
RDM-DC CONN-7
47
B
T
47-KWR-1
48
B
T
48-KWR-7
49
B
T
49-KWR-4
231A
B
T
232A
B
T
232-LSGOV-13 @ OR 14A-TBD1-14AB @
233A
B
T
233-LSGOV-14 @ OR 3-TBC-3B
231B
B
T
232B
B
T
233B
B
T
231C
B
T
232C
B
T
233C
B
T
96 6
131-TBA2-131BB
10 138-MCB1-2
141-F18-B
137-TBA2-137T
135-F17-B
OL 98
T
132
132-TBA2-132BT
131
131-TBA2-131BT
133 GND
10
133-TBA2-133BT
10
GND-TBA2-GNDT
10
GND 154
B
T
156
B
T
154-F32-T 156-F33-T
134-MCB1-4 10
F33 NOTE F
OFF
F1 F2
MARSHALLING BOX DC CHASSIS
FIELD
2
4
6
8
139-TBA2-139B
10
4
2-TBD2-2CB
10 148-TBA2-148B
142-TBA2-142B
140-TBA2-140B
159-TBA2-159T
157-TBA2-157T
36-TBD2-36T 208-PC-1
10 134-HC-7
10 138-HC-5
F1-GEN FIELD LEAD F2-GEN FIELD LEAD
141-HC-3
22-GEN OR 22-RFI-22 NOTE C 122-F51-B 26-GEN PM NOTE E 28-GEN PM 30-GEN PM
135-HC-1
2
207-PC-61 207-TBA2-207T
NOTE E
AC INPUT
136-TBA2-136T
10-TBD2-10U 2-TBD2-2BT 120-F50-B 20-GEN 122-F51-B 22-GEN 124-F52-B 24-GEN 26-GEN PM 28-GEN PM 30-GEN PM F1-GEN FIELD LEAD F2-GEN FIELD LEAD
SP2-ATR2-14 SP2-BTR-14 30-ATR3-10 30-BTR-7
30-ATR3-7 30-ATR3-16
74-ATR2-5 30-ATR2-16 30-ATR3-10 75-ATR2-8
HC 191-TC6-WH 192-TC6-RD
30-BTR-10
SP2-ATR3-14 OR SP2-TBD2-SP2T
30-BTR-7 30-BTR-16
5
53
MCB1 20 22 24 26 28
T
T
A2
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
30-ATR3-16 OR 30-TBD2-30BB 30-BTR-10 @ 76-CAM-4
71-TBD2-71T
1 2 3 4
F21 F22 F32
multi 9
24-GEN OR 24-RFI-24 124-F52-B
1
3
C60N
OFF
B+ B- 20 22 24 26 28 30 F1 F2
156-TBC-156T
A1
20-GEN OR 20-RFI-20
J1
154-TBC-154T
10
132-F21-T
9
T
PC
VOLTAGE REGULATOR
VR3F
7 44 45
8
132-TBA2-132AB 132-F22-T
7
10
6
133-TBA2-133BB
5
10
4
132-TBA2-132BB
3
133-TBA2-133AT
2
132-F16-T
82-TBD1-82L
132-F17-T 132-TBA2-132AT
20-GEN
20
1
@ 82-TBD1-82L 276-PF/KVAR-1 80-TBD1-80L @ 275-PF/KVAR-3
T
14 9
6A-DROOP-D1
20
20-VR3F-20
adjust set point read
adjust set point read
24
24-VR3F-24
22
K L M N O P Q R S
24
RFI FILTER
22-VR3F-22
A B C D E F G H I J
24-GEN
22-GEN
3-ATR2-G 3-BTR-G 2-ATR2-H 2-BTR-H
3-ATR3-G OR 3-TBD2-3U 2-ATR3-H OR 2-TBD2-2AU
22 K L M N O P Q R S
T
A1 13
GND-DC CHASSIS STUD
A B C D E F G H I J
140-BC-L 140-SPH-H1 142-SPH-H4
10 139-JWH-IL2
148
14
NOTE C 80-TBD1-80L 5A-DROOP-D2
T
54
36-TBD2-36B
DVR
T
GNDFR
AR
10-TBD2-10T
5-TBD2-5B 88-TBC-88T
6-TBD2-6T 202-TBA2-202B
T
SP2-TBD2-SP2B
SP4-TBD2-SP4B 203-TBA2-203B
F52
124-VR3F-24 OR 124-DVR-24
T
122-VR3F-22 OR 122-DVR-22
T
8
OUVR
30-TBD2-30AT
15
F51
B
120-VR3F-20 OR 120-DVR-20
T
5
159-TBA2-159B
25
B
124-F52-T
T
6
71-TBD2-71B
35
B
120-F50-T 120-GNDFR-A2 122-F51-T 122-AR-A
T
EF2-GNDFR-L
T
EF1-GNDFR-K
T
210-OL-4
T
84-TBD2-84B
10
D(+)-TBC-D(+)T
91-TBC-91T
108-TBA2-108B
B
B
T
B
U
AC TERMS
30
31-TBC-31T
7
B
207-F22-B
17
B
209-OL-2
T
140-BC-L 140-HC-2 142-BC-N 142-HC-4
T
10 GND-TBC-GNDB
T
10 148-HC-6
T
10 139-HC-8
T
133-F18-T
T
10 133-TBC-133B 10 133-MCB1-3
T
202-TBA2-202T
D2
27
B
L
B
2
207-PC-53
40
110-TBA2-110B
109-TBA2-109B
U
GND
203-TBA2-203T
8
U
L
204-PC-A1
18
U
131-PC-3
28
B
131-TBA2-131AT 131-PC-A2
38
B
210-TBA2-210B 205-PR-6
9
139
B
204-OL-96
19
133
B
209-TBA2-209B
29
133
132
132
207
206
203
202
N
159
158
157
137
131
136
178 B
EF2-TBA2-EF2B
ATR2
30-ATR2-7 30-ATR2-16
B
208-F21-B
39
276-DVR-44
275-DVR-45
PCB
74-ATR1-5 74-ATR3-5 30-ATR1-16 30-ATR2-10 75-ATR1-8 75-ATR3-8
181-TC5-WH 182-TC5-RD
SP2-TBD1-SP2T SP2-ATR2-14 30-ATR1-10 30-ATR2-7
30-ATR1-7 30-ATR1-16
74-ATR2-5 74-TBD2-74T 30-ATR1-10 30-TBD2-30BB 75-ATR2-8 @ 75-CAM-3
B
207-PC-61
10
158-TBA2-158B
171-TC4-WH 172-TC4-RD
B
EF1-TBA2-EF1B
1 2 3 4
B
A1 A2
3
163-BT1-RD 164-BT1-WH
30 Page, MDW
RENR2301-01 VOL 2
5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
B
73-CAM-10 @
20
137-TBA2-137B
37
DROOP BOARD
K L M N O P Q R S
N-TBA2-NB
1 2 3 4
B
30-TBD2-30BT
30
178-TBA2-178B
U
D(-)-TBC-D(-)T
136-TBA2-136B
ATR1
B
120-TBA2-120B 120-AR-B
40
6A-DVR-6
U
DC TERMS
DC CONN (40 WAY)
98-TBC-98T
adjust set point read
B
132-TBC-132B 132-MCB1-1
TBA2
57-TBC-57T
D1
U
2 - TBD1 - 2 F T
T
(40 WAY)
101-TBA2-101B
adjust set point read
B
118-AR-7
3-ATR1-G 3-ATR3-G 2-ATR1-H 2-ATR3-H
3-ATR2-G 3-TBD2-3AU 2-ATR2-H 2-TBD2-2AU
D2
5A-DVR-5
A B C D E F G H I J
B
AC CHASSIS STUD
DROOP RESISTOR
K L M N O P Q R S
B
10
T
B
131
77
66
2
AC CONN
A B C D E F G H I J
131-BC-N
77-FRBS-1
85-TBD2-85B
81-TBD2-81T
DEVICE ABBREVIATION WIRE NO.
B
178-AC CONN-29
T
B
(IF REQUIRED) TERMINAL CONNECTION POINT T=TOP B=BOTTOM U=UPPER
DEVICE TERMINAL NUMBER
N-AC CONN-36
T
7
122-TBA2-122B 122-AR-4
T
8
159-F33-B 159-AC CONN-15
T
9
B
158-AC CONN-13
T
7
B
122-AR-A
T
8
A
131-TBC-131T 131-HC-A2 136-F16-B 136-AC CONN-17 137-HC-A1 137-AC CONN-19 157-F32-B 157-AC CONN-11
T
9
B
66-ALR-7
T
7
A
65-ALR-1
T
64-ALR-4
T
85-PR-5
T
83-PR-A
T
70B-OUVR-11 70B-DC CONN-36
T
SP4-OUVR-10 SP4-DC CONN-34 5-KWR-B 5-DC CONN-22
T
SP3-DC CONN-24
T
SP2-BTR-14 OR SP2-ATR1-14 SP2-DC CONN-14
T
SP1-DC CONN-4
T
8
B
118-GNDFR-A1
GND-DC CONN-21
DC CHASSIS STUD
T
84-PR-7 84-DC CONN-10
T
74-ATR1-5 74-DC CONN-37 81-PR-4 81-DC CONN-9
T
72-DC CONN-17
T
71-BTR-5 71-DC CONN-16
T
30B-DC CONN-15 30-TBC-30T 30-GNDFR-11 30-ATR1-7 OR 30-BTR-7 36-BC-(+) 36-DC CONN-11
T
2-DVR-(B-) 2-DC CONN-35 2-ALR-B 2-BC-(-) 3-DC C0NN-3 3-TBC-3T 6-DC CONN-2 6-TBC-6T 10-DC CONN-12 10-TBC-10T
T
2-TBC-2T 2-PR-B
T
9
A
10
5-TBD2-5T
B
TBD2
(IF REQUIRED) SPECIFIC TERMINAL BLOCK FOR WIRE NO. I.E.: 'A' IS THE FIRST BLOCK, 'B' IS THE SECOND BLOCK,...,'F' IS THE SIXTH BLOCK
WIRING EXAMPLE
B
120-GNDFR-A2
B
131-PC-3 131-AC CONN-33
B
70B-OUVR-11
B
108-OUVR-1 108-AC CONN-6 109-OUVR-2 109-AC CONN-8 110-OUVR-3 110-AC CONN-10 117-AC CONN-14
B
SP4-OUVR-10
B
101-AC CONN-38
B
2-TBC-2L
B
10-TBC-10L
B
110-TBA2-110T
B
SP4-TBD2-SP4T SP4-OUVR-15 70B-TBD2-70BT 70B-OUVR-16
B
GND-AC CONN-21
B
109-TBA2-109T
B
U
F50
108-TBA2-108T
B
2-OUVR-13
10-OUVR-12 U
NOTE C: WIRES 20, 22, AND 24 ARE CONNECTED FROM THE GENERATOR UNLESS AND RFI FILTER IS PROVIDED. NOTE D: WIRES 5A AND 6A AR TO BE SOLDERED TO RESISTOR. NOTE E: WIRES 26, 28, AND 30 WILL NOT BE CONNECTED WITH AN OPTIONAL SE GENERATOR. NOTE F: UL LISTED BATTERY CHARGER WILL BE ENGINE MOUNTED.
83-TBD2-83T
B
84-TBD2-84T 84-PR-8
B
84-PR-7
B
1
206-TBA2-206T
B
2-TBD2-2AB
B
6-TBC-6B
B
2
U
PR
66-TBD2-66B
B
2-TBD2-2CT
B
61-TBC-61B
B
48-TBC-48T
B
3
ALR
KWR B
4
117
1
5
110
2
205-OL-95
64-TBD2-64B
3
6
109
1
4
101
2
5
108
3
6
10 = 10 AWG 14 = 14 AWG = COMPONENT LOCATED ON ENGINE OR BASE @ = COMPONENT LOCATED IN THE CONTROL PANEL NOTE B: CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO ATR3 IF BTR IS NOT PROVIDED. IF BTR IS PROVIDED, CONNECT WIRES 2, 3, AND 30 FROM ATR2 TO BTR AS INDICATED.
GND1
4
65-TBD2-65B
5
NOTE A: ALL WIRE IS STRANDED 16 AWG UL & CSA, 90°C, 600 VAC INSULATION WIRE UNLESS OTHERWISE INDICATED.
65
6
47-TBC-47T
49-TBC-49T
85-MV-2
U
64
83-LFLS-2
83
5
70B
SP4
SP3
SP2
U
85
84-LFLS-3
84
U
SP1
81-LFLS-4 81-LFLS-1
81
74
71
U
72
U
36
30
U
30
U
72-LFLS-7
30-FRBS-2
30-LFLS-6
10-LFLS-8 10-DVR-B(+)
10
U
6
2
U
2
2
U
3
U
GND
3-ATR1-G OR 3-BTR-G
2-MV-1
2-ATR1-H OR 2-BTR-H
MARSHALLING BOX DC CHASSIS
140-TBA2-140T 142-TBA2-142T
MARSHALLING BOX AC CHASSIS
+ L N
BC TBC
MARSHALLING BOX CUSTOMER TERMINAL BLOCK
