3.3.1 General Inspection Requirement With ITP

GENERAL INSPECTION REQUIREMENT WITH INSPECTION AND TEST PLAN

Doc. No.: OMON-2-G-TG-0044

Job No.: 100279 Rev.0

Page 2 of 121

REVISION LOG Rev. No.

Rev. Date

Revised Page

Revision Description “Vietnam Electricity Cantho Thermal Power Company” : modified to “Vietnam Electricity Power Generation Corporation 2”

0

Feb. 28, 2013

Page.4

“EVN” : modified to “EVNGENCO 2” “O MON TPP Unit No.2 Project” : revised with “O MON THERMAL POWER PLANT UNIT NO.2 CONSTRUCTION PROJECT”

0

Feb. 28, 2013

Page.16

0

Feb. 28, 2013

Page.18, 35

*the clause 1.1.2 “approval from Daelim” : modified to “approval from Owner/TEPSCO and Daelim” “crain” : modified to “crane”


TABLE OF CONTENTS 1.0

Scope

2.0

General

3.0

Inspection Procedure

4.0

Code Inspection

5.0

Pre-Inspection Meeting (PIM)

6.0

Level of Inspection

7.0

Inspection Inspecti on and Test Plan

8.0

Inspection Activities During Manufacturing

9.0

Non-Conformance Non-Conformance Control

10.0

Inspection Release Note

11.0

Vendor’s Vendor’s Inspection Record

12.0

Attachments

Attachments Attachment #1 Attachment #2A Attachment #2B #2B Attachment #3 Attachment #4 Attachment #5

Inspection Notification Notification Inspection Release Release Note Non-Conformance Non-Conformance Report Monthly Inspection Inspection Schedule Inspection and Test Plan Format of Vendor Vendor Inspection Inspection and Test Test Plan


Job No.: 100279 Rev.0

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1.0

0


Job No.: 100279 Rev.0

Page 4 of 121

Scope

This specification together with individual approved Vendor’s inspection procedure and ITP/QCP, covers general requirements of inspection and test to be performed by DAELIM Industrial Co.,Ltd. (hereinafter referred to as “DAELIM” or “Purchaser”) and/or Vietnam Electricity Power Generation Corporation 2(hereinafter called "EVNGENCO 2" or “OWNER”) for the equipment and materials which are procured for O MON THERMAL POWER PLANT Unit No.2 CONSTRUCTION PROJECT.

2.0

General

2.1

In order to assure that the equipment and materials (hereinafter referred to as “the Goods”) conform to the requirements of the requisition, specifications and other related documents, Vendor shall perform inspection and tests for the Goods to be supplied by Vendor and its Sub-Vendors in accordance with project specification requirement. Vendor shall submit to the Purchaser its inspection procedure including fabrication schedule for approval as required in the Purchase Order. Purchaser shall perform inspection and tests necessary to maintain the quality and workmanship of the Goods in accordance with the requirement stipulated in the relevant requisition and specifications attached to Purchase Order.

2.2

Purchaser shall also have the right to review the inspection and test records or other quality related documents of any Goods. Inspection will be performed by Purchaser’s inspector and/or OWNER’s representatives and/or third party Inspection Company nominated by Purchaser / OWNER. Purchaser’s and/or OWNER’s approval resulting from such inspection shall not relieve Vendor of the responsibility to meet all requirements specified on Purchase Order.

2.3

Purchaser and OWNER reserve the right, free access at all reasonable time to the shop where fabrication, inspection and/or tests on the Goods are being performed. Vendor shall provide with necessary equipment, facilities, and skilled personnel for specified inspection and tests to Purchaser’s and/or OWNER’s inspector at free of expenses.

2.4

Purchaser shall have the right to hold a pre-inspection meeting with Vendor in order to check Vendor’s quality control and inspection methods and also to establish a communication channel with Vendor.



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Page 5 of 121

3.0

Inspection Procedure

3.1

Vendor shall develop its detail inspection procedure incorporating Inspection and Test Plan (hereto attached as Attachment #4) and any requirements in Purchase Order, and submit it to Purchaser for approval. Inspection procedure shall consist of; 1)

Inspection and test items

2)

Q.C procedure/code

3)

Acceptance criteria

4)

Inspection authority

5)

Inspection & test report/data to be submitted

3.2

Any changes and deviations from Purchase Order are subject to written approval by Purchaser.

3.3

Purchaser’s inspection shall, in principle, be undertaken with approved Drawing/ Datasheets. Vendor shall make those documents approved by Purchaser in time under its responsibility. Vendor shall have them available at it’s and Sub-vendor’s location with Drawings and/or Data sheets which bearing clear indication of Purchaser’s approval.

3.4

If any conflict arises between this General Inspection Requirements for Procurement and specification in the engineering requisition and/or Purchase order, Vendor shall submit its deviation list to Purchaser for approval. However, if conflict arises between ITP and Data sheets, then Data sheet will prevail.

4.0

Code Inspection Any Code inspection required such as statutory inspection and governmental regulation as specified in the requisitions must be arranged for any work by the Vendor to obtain necessary certificates from the appropriate authorities at its responsibility and expense, unless otherwise specified.

5.0

Pre-Inspection Meeting (PIM)

5.1

Purpose The purpose of a pre-inspection meeting is primarily to ensure that the quality requirements of Purchase Order are being handled satisfactorily and that all requirements in the Purchase Order, the applicable specifications, standards, and drawings are fully understood by all concerned.



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The pre-inspection meeting is normally held at manufacturer’s shop with Vendor, Purchaser (or Purchaser’s inspector) and OWNER, when necessary. Purchaser shall decide the necessity and schedule of the meeting.

5.2

Discussion at Pre-inspection Meeting

5.2.1

Vendor’s quality control system Vendor’s quality control program, including details of the manufacturing and production sequences, witness points for inspection, and the quality control system shall be studied. Vendor’s quality control and inspection organization shall be checked and reviewed for its ability to retain the required quality of workmanship.

5.2.2

Each Inspection Item Each inspection item of the Purchase Order, procedures and methods, including inspection measures, should be discussed in detail. Acceptance standards for the inspection should be clearly established at this meeting so that the inspector can judge conformance with it during inspection.

5.2.3

Other Matters Coordination procedures, such as communication channels between the parties concerned and submissions of records, etc., should be clearly understood by the Vendor at this meeting.

6.0

Level of Inspection The inspection levels defined below are Purchaser’s inspection guidelines. Inspection and Test Plan which indicates inspection and test requirements to be witnessed shall be developed and established based on the below inspection levels. Level No. 1 : No additional inspection is required. (Receiving inspection only) This inspection level is normally provided on standard equipment or relatively simple items. Purchaser’s shop inspection visit will not be provided but vendor’s QC documents such as Manufacture’s Certificate of Compliance or similar assertion will be reviewed. Level No.2 : Final inspection prior to shipment The Goods and specified documents will be inspected at Vendor’s facilities when items are completed and before they are packed for shipment to the Plant Site. Level No.3 : Limited Inspection



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The equipment and materials classified in this level shall be inspected at least following activities by the Purchaser inspector(s) during the fabrication. At this level, re-inspection meeting may be held at vendor’ fabrication shop in order to ensure the predetermined inspection points and it’s quality level. -

Pre-inspection meeting(Optional) Hold point inspection Witness point inspection Final inspection

Level No.4 : Periodic Quality Surveillance The Purchaser inspector(s) shall inspect the equipment and materials classified in this level with at least following activities during the fabrication. At this inspection level, pre-inspection meeting shall be held at vendor’s fabrication shop and periodic quality surveillance will be made for the secure of the quality. -

Pre-inspection meeting(Optional) Hold and Witness point inspection Monitoring inspection Final inspection

Level No.5 : Resident Quality Surveillance Quality surveillance as specified in Level 4, except that an inspection representative will be resident in the supplier’s facilities during the manufacturing of fabrication phase through shipment. Supplier shall provide DAELIM’s representative with support facilities (e.g. desk, telephone, clerical support, access to reproduction equipment) for carrying out properly the assigned duties.

7.0

Inspection and Test Plan Inspection and Test Plan shows the basic principle of the inspection and test requirements to be witnessed by the third party inspector. The ITP listed (hereto attached as Attachment #4) shall be considered as minimum extent of inspection. Vendor's quality plan shall include all inspection and test requirements per spec. & datasheet, etc. and shall be reviewed and approved by Purchaser and Owner before the time of any inspection/test activities. This plan is complementary to any requirements that may also be specified in the individual Purchase Order.



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Regardless of this Inspection and Test Plan, the Goods are subject to inspection by the Purchaser. The extent of inspection and test activities for the Goods not listed in the Inspection and Test Plan shall be based on Vendor’s inspection procedure approved by the Purchaser.

8.0

Inspection Activities During Manufacturing

8.1

General Upon receiving Vendor’s application for inspection, Purchaser’s inspector shall witness and review the items specified in compliance with the Purchase Order and technical specification. Purchaser’s inspector, however, may visit Vendor’s shop for checking Vendor’s quality control and correctness of fabrication without Vendor’s application.

8.2

Inspection Visit Purchaser’s inspector shall check and evaluate Vendor’s quality control, correctness of fabrication procedures and the adequacy of Vendor’s performance during his visit.

8.3

Inspection Schedule

8.3.1

Vendor shall submit overall inspection schedule as part of monthly progress report or other proper ways indicating witness inspection and test points in accordance with Purchase Order as soon as vendor’s schedule is set up.

8.3.2

Monthly Schedule Vendor shall submit Monthly Inspection Schedule (hereto attached as Attachment #3) for the upcoming month to the Purchaser on the 15th day of each month.

8.3.3

Inspection Notification Vendor shall submit to the Purchaser Inspection Notification (hereto attached as Attachment #1) which should reach Purchaser at least fourteen(14) days(7 days for Korea and Japan) prior to the actual inspection and test date. If OWNER (EVNGENCO2) intends to attend on inspection and test, it shall be pre-noticed 4 weeks in advance. When any change of inspection date occurs for some reason, Vendor shall promptly notify Purchaser by e-mail or facsimile at least five (5) working days prior to original scheduled date or new inspection date whichever is earlier.


9.0


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Non-Conformance Control Vendor is required to report a non-conformance (hereto attached as Attachment #2B) which affect Performance change or delivery immediately to Purchaser for approval, if any non-conformance is found during inspection, test and/or fabrication. In this event, the document shall be summarized including the condition of non-conformance and recommended corrective action.

10.0

Inspection Release Note Inspection Release Note (hereto attached as Attachment #2A) shall be issued to Vendor by Purchaser after witness of inspection accepting the item for delivery from Vendor’s shop. The Vendor shall not proceed with shipment of the item without Inspection Release Note issued by Purchaser’s inspector.

11.0

Vendor’s Inspection Record The records of inspection and test previously performed by Vendor shall be presented to Purchaser’s inspector for his review when he visits Vendor’s shop for inspection. Within ten (10) days from the date of the final inspection, the Vendor(except MHI) shall submit to the Purchaser copies of all inspection and test records written in English as requested in the Purchase Order. Vendor’s inspection record shall state and show that Vendor’s inspection and test have been properly performed and accepted as required in the Purchase Order. As a minimum, the following items shall be included in Vendor’s inspection record: 1)

Cover sheets (P/O no., item no. and item description)

2)

Content sheets

3)

Certificate of compliance with Codes and/or Standards

4)

Material lists

5)

Mill certificates

6)

Each inspection/NDE/test records, as specified

7)

Heat treatment charts, as specified

8)

Pressure test records, as specified

9)

Mechanical running test and/or performance test records, as specified


10)


Job No.: 100279 Rev.0

Other inspection and test records as specified.

The documents shall be submitted by book bound files.

12.0

Attachments The following attachments shall form a part of these requirements. Attachment #1

Inspection Notification

Attachment #2A

Inspection Release Note

Attachment #2B

Non-Conformance Report

Attachment #3 Attachment #4

Monthly Inspection Schedule Inspection and Test Plan

Page 10 of 121



Job No.: 100279 Rev.0

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ATTACHMENT #1

INSPECTION NOTIFICATION * NOTE : VENDOR PRINTS TO BE ‘APPROVED AS NOTED’ AT LEAST, AND VENDOR’S OWN INSPECTION TO BE PERFORMED PRIOR TO DAELIM and/or OWNER’S WITNESS INSPECTION. FAILURE TO THE ABOVE WILL NULLIFY THIS NOTIFICATION UNDER VENDOR’S RESPONSIBILITY. DATE : TO :

DAELIM INDUSTRIAL CO.,LTD

FROM :

ATTN :

TEL NO. & E-MAIL:

PROJECT TITLE :

P/O DELIVERY DATE

P/O NO :

EST’D SHIPPING DATE :

DESCRIPTION :

REQ’D

:

.

. .

INSP.

. DURATION

:

DAY(S) VENDOR/SUB-SUPPLIER : ( ACTUAL INSPECTION LOCATION

:

to

)

(CONTACT PERSON/TEL NO./FAX NO./E-MAIL)

(ADDRESS) ITEM NO

DESCRIPTION

INSPECTION ACTIVITY

P.O

INSP.

BAL.

INSP.

(SEE ABBREVIATION)

QT’Y

QT’Y

QT’Y

DATE / TIME

Note to Vendor : Please attach the Inspection Item List as per PO Description if the space is not allowed. ABBREVIATION

:

PIM(Pre-Inspection

Meeting)

MI(Material

Inspection)

VI/DI(Visual/Dimension

Inspection)

PT(Pressure Test) PF(Performance Test) FT(Function Test) NDE(Non-Destructive Examination) PI(Packing Inspection) Doc. Review Re-Inspection, ETC

NEXT INSPECTION SCHEDULE

.

*Note to Vendor : This space is for DAELIM’s use only.

.



Job No.: 100279 Rev.0

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ATTACHMENT #2A INSPECTION RELEASE NOTE JOB TITLE

SUPPLIER

REPORT NO.

PURCHASE ORDER NUMBER

PERSON CONTACTED CONTACTED

INSPECTOR

Purpose of Note : Release for shipment

[

DESCRIPTION :

] Order Completed

[ P.O Q’TY :

] Partial

DATE DATE

Estimated Shipping Date : RELEASE Q’TY :

BALANCE Q’TY :

NOTE TO SUPPLIER: THE ITEMIZED MATERIAL HAS BEEN SATISFACTORILY PASSED INSPECTION COMPLYING WITH THE INSPECTION AND TEST REQUIREMENT SPECIFIED IN THE RELATIVE PURCHASE ORDER. IT IS UNDERSTOOD THAT NOTHING CONTAINED HEREIN RELIEVES THE SUPPILER OF ANY PURCHASE ORDER REQUIREMENTS.

ITEM NO. (TAG NO.)

2110

ITEM DESCRIPTION

P.O Q’TY

RELEASE Q’TY

BALANCE Q’TY

This copy to be retained by supplier

NOTE TO SUPPLIER :

PLEASE CONFIRM SHIPPING DATE TO THE DIC PROCUREMENT DEPARTMENT PRIOR TO SHIPMENT.



Job No.: 100279 Rev.0

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ATTACHMENT #2B PAGE

1

OF

NON-CONFORMANCE REPORT JOB TITLE

SUPPLIER

REPORT NO.

PURCHASE ORDER NUMBER

ITEM NUMBER

DESCRIPTION

PERSON CONTACTED

INSPECTOR

DESCRIPTION DESCRIPTION AND CAUSE OF NON-COMFORMANCE

NOTE: [ [

DATE

ATTACHMENT: [

] YES

[

] NO

] SUPPLIER SUPPLIER SHALL HOLD TO PROCEED SUBSEQUENT OPERATION BEFORE BEFORE NON-CONFORMANCE NON-CONFORMANCE CONDITION CONDITION IS RELEASED RELEASED ] SUPPLIER SHALL SUBMIT THE NON-FORMANCE NON-FORMANCE NOTICE TO DIC INDICATING INDICATING THE ITEMS, CONDITIONS CONDITIONS AND CAUSE OF NON-CONFORMANCE, NON-CONFORMANCE, PROPOSED DISPOSITIONS WITH TECHANICAL JUSTIFICATIONS, INSPECTED ITEMS, MEASURE TO PRECLUDE RECURRENCE AND IMPACT ON SHIPPING SCHEDULE.

DISPOSITION DISPOSITION : ATTACHMENT: [

PREPARED BY:

[

] USE AS IS ] YES

[ [

] REPAIR

[

] REWORK

[

] REPLACEMENT

] NO

DATE:

APPROVED BY:

DATE:

RELEASE FOR NON-CONFORMANCE A ND VERIFICATION VERIFICATION

RELEASED BY:

12110

DATE:

VERIFIED VERIFIED BY:

DATE:

THIS COPY TO BE RETAINED BY SUPPLIER



Job No.: 100279 Rev.0

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ATTACHMENT #3 MONTHLY

PROJECT TITLE

:

VENDOR

P/O

NO

:

P/O DELIVERY DATE

DESCRIPTION

:

EST’D

ITEM

NO.

INSPECTION

SCHEDULE

:

DOC NO. :

SHIPPING DATE DATE

DATE DATE :

: :

PAGE

:

OF

MONTH

QT’Y (UNIT) 1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

REMARKS

SAMPLE ABBREVIATION FOR

INSPECTION AND TEST PLAN

DI

=

DIMENSIONAL CHECK

LT

=

LEAK TEST (AIR, HELIUM)

ATR

=

AIR LEAK TEST ON REINFORCING PAD

VI

=

VISUAL INSPECTION

AT

=

PNEUMATIC PNEUMA TIC TEST

OST

=

OVER-SPEED TEST

MI

=

MATERIAL IDENTI IDENTIFICATION FICATION

HT

=

HYDROSTATIC TEST

NDT

=

NON-DESTRUCTI NON-DES TRUCTI VE TEST(RT, UT, MT and PT, etc.)

MM

=

MATERIAL MA TERIAL MECHANICAL TEST

DA

=

DISASSEMBLY DISASSEMBL Y TEST

PI

=

PAINTING INSPECTION,

EP

=

EDGE PREP PREPARA ARATION TION

FT

=

PERFORMANCE TEST(FUNCTIONAL TEST)

SP

=

SHIPPING PREPARATION

FU

=

FIT-UP FIT-U P

MRT

=

MECHANICAL RUNNING TEST

H.T

=

HARDNESS TEST

BC

=

BACK CHIPPING/ GAUGING

BAL

=

DYNAMIC / STATIC BALANCE

P.T

WQ

=

WELDING PROCEDURE TEST

ERT

=

ELECTRICAL RESISTAN RESISTANCE CE TEST

WP

=

WELDER PERFORMANCE TEST

ECT

=

ELECTRICAL CHARACTERISTIC TEST

WM

=

MECHANICAL MECHAN ICAL TEST FOR WP AND WQ

PWHT

=

POST-WELD POST -WELD HEA HEAT T TREA TREATMENT TMENT

=

* NOTE :

PRODUCTION TEST

PLEASE SPECIFY ANY INSPECTION AND TEST ITEM WHICH IS NOT LISTED.



Job No.: 100279 Rev.0

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ATTACHMENT #4

INSPECTION AND TEST PLAN For

O MON TPP UNIT NO.2 CONSTRUCTION PROJECT

*

ABBREVIATION M : Manufacturer’s inspection

R

: Review of inspection report

NO : No Witness(Inspection record shall be submitted if required)

W : Witness

W+ : Previous Record may be reviewed

H : Hold Point

S : Surveillance

SW(Spot) : Random or interim inspection by Purchaser(10% of bulks, at least one item per type and category)


1.0


Job No.: 100279 Rev.0

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GENERAL

1.1

Introduction

1.1.1

This Inspection and Test Plan covers the minimum extent of inspection and test activities to be performed by Daelim and/or Daelim’s Inspection Agency and/or OWNER’s representative.

1.1.2

The Inspection witness points may be changed at the Daelim's discretion during the course. The extent of inspection and test activities for the equipment and materials which

0

are not covered by this Inspection and Test Plan shall be decided after obtaining approval from OWNER/TEPSCO and Daelim prior to the start of fabrication. 1.1.3

If any conflict arises between this Inspection & Test Plan and specification in the engineering requisition and/or Purchase Order, Supplier shall submit its deviation list to Daelim for approval prior to work start.

1.2

ABBREVIATION 1)

2)

M

:

Manufacturer’s Inspection

R

:

Review of Inspection Report

W

:

Witness

NO

:

No Witness (Inspection records shall be submitted if required)

W (Spot) :

Random or interim inspection by Purchaser (See Note C)

H

Hold Point

:

Note 

“Inspection material Identification” means to check indication on the materials against mill-sheets.



Inspection item “PMI(Material Identification for Alloy)” means to check alloy steel materials including welded metal by Meta-Scop, Alloy-Analyzer or some reagents against mill-sheets.

*


R



W : Witness


H : Hold Point

S : Surveillance






Job No.: 100279 Rev.0

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Witness by Spot Checks refers to an inspection performed by Purchaser's and/or OWNER's Inspector at random, between the scheduled inspection points.



The frequency and the depth of the inspection will be at least 10% of the items for bulk commodities, and at least one item per type and category.



These may be adjusted based on the following criteria:



Complexity of the item, Item's criticality in operation, Quantity, Manufacturer's previous Performance, Other factors considered relevant to the quality of the item



The decision on performing Spot Checks, or on their frequency, may be changed during the fabrication process based on actual progress and interim inspection results.

*


R



W : Witness


H : Hold Point

S : Surveillance



2.0 A.


Job No.: 100279 Rev.0

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ITEM LIST MACHINERY & STATIONARY EQUIPMENT

ITP NO.

REV.NO

DESCRIPTION

SCOPE OF

STEAM TURBINE GENERATOR & AUXILIARIES incl.

MHI

HP-IP TURBINE, LP TURBINE, TURBINE CONTROL 1001

0

DEVICE, TURBINE OIL SYSTEM, CONDENSER, CONDENSER VACUUM PUMP, CONDENSATE PUMP, FEED WATER SYSTEM, BOILER FEED WATER PUMP AND TURBINE CONTROL SYSTEM BOILER AND AUXILIARIES incl.

1002

0

MHI

BOILER UNIT, GAS & STEAM AIR HEATER, MAIN FAN, BURNER, IGNITOR, BOILER CONTROL SYSTEM

0

*

1003

0

SILENCERS

DAELIM

1004

0

AIR COMPRESSOR PKG

DAELIM

1005

0

SUMP PUMP

DAELIM

1006

0

SEA WATER INTAKE PUMP/ COOLING WATER PUMP

DAELIM

1007

0

GENERAL SERVICE PUMP

DAELIM

1008

0

DEMI-WATER TREATMENT SYSTEM

DAELIM

1009

0

WASTE WATER TREATEMENT SYSTEM

DAELIM

1010

0

CHEMICAL DOSING SYSTEM

DAELIM

1011

0

BYUPASS STACK & DIVERTER DAMPER

DAELIM

1012

0

CRANE, ELEVATOR

DAELIM

1013

0

CTCS/ Debris Filter

DAELIM

1014

0

FUEL TREATMENT PACKAGE(FUEL OIL EQUIPMENT)

DAELIM

1015

0

SANINTARY TREATMENT SYSTEM

DAELIM

1016

0

SHOP FABRICATED VESSEL

DAELIM

1017

0

FIN COOLER/ HEAT EXCHANGER

DAELIM

1018

0

PLATE TYPE HEAT EXCHANGER

DAELIM

1019

0

CHLOINATION PACKAGE

DAELIM

1020

0

INTAKE FACILITIES

DAELIM

1021

0

DEAERATOR AND STORAGE TANK

DAELIM

1022

0

ELECTRICAL HEATER

DAELIM


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

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1023

0

FIELD FABRICATED TANK

DAELIM

1024

0

GENERATION SYSTEM

DAELIM

1025

0

DENOx SYSTEM

DAELIM

1026

0

ELECTROSTATIC PRECIPITATOR

DAELIM

FGD incl.

DAELIM

1027

0

FORCED OXIDATION BLOWER, AGITATOR, ABSORBER, RECYCLING PUMP, LIMESTONE FEEDER, BOOSTER FAN, MATERIAL HANDLING SYSTEM, ETC

B

ELECTRIC EQUIPMENT & MATERIALS

ITP NO.

REV.NO

3001

0

3002

0

MAIN & SWITCHYARD TRANSFORMER

DAELIM

3003

0

ISOLATED, NON SEGREGATED PHASE BUS DUCT

DAELIM

3004

0

ELECTRICAL CONTROL & MONITORING SYSTEM

DAELIM

3005

0

UNIT AUXILIARY TRANSFORMER

DAELIM

3006

0

MV/HV SWGR

3007

0

LV SWGR & MCC, PWR DB, LV TR

DAELIM

3008

0

DIESEL ENGINE GENERATOR

DAELIM

3009

0

UPS, BATTERY CHARGER & BATTERY

DAELIM

3010

0

MV/HV INDUCTION MOTOR

DAELIM

3011

0

LV MOTOR

DAELIM

3012

0

HV CABLE

DAELIM

3013

0

FIRE ALARM SYSTEM

DAELIM

3014

0

PAGING / TELEPHONE SYSTEM

DAELIM

3015

0

CATHODIC PROTECTION SYSTEM

DAELIM

3016

0

CCTV SYSTEM

DAELIM

3017

0

LOCAL CONTROL STATION

DAELIM

3018

0

LIGHTING FIXTURE & SOCKET OUTLET(GP)

DAELIM

*

DESCRIPTION

SCOPE OF

GENERATOR CIRCUIT BREAKER incl.

DAELIM

DISCONNECTION SWITCH, SURGE ARRESTER

DAELIM/MHI


R



W : Witness


H : Hold Point

S : Surveillance




C

*

Job No.: 100279 Rev.0

Page 20 of 121

3019

0

ELECTRICAL JUNCTION BOX(WP&EXP)

DAELIM

3020

0

MV POWER CABLE

DAELIM

3021

0

LV POWER & CONTROL CABLE

DAELIM

3022

0

SIGNAL & COMMUNCATION CABLE

DAELIM

3023

0

CABLE TERMINATION KIT

DAELIM

3024

0

CABLE TRAY & ACCESSORIES

DAELIM

3025

0

CONDUIT & FITTING (ELEC.)

DAELIM

3026

0

CABLE GLAND (ELEC.)

DAELIM

3027

0

GROUNDING MATERIAL

DAELIM

3028

0

MISC. CABLES AND ACCESSORIES

DAELIM

INSTRUMENT EQUIPMENT ITP NO.

REV.NO

DESCRIPTION

SCOPE OF

4001

0

PLANT CONTROL SYSTEM(DCS)

4002

0

PLC system

DAELIM

4003

0

Vibration Monitoring System

DAELIM

4004

0

Gas Detector & Monitoring system

DAELIM

4005

0

Analyzer System w/Shelter

DAELIM

4006

0

Control Valve(Globe, Ball, Butterfly type)

4007

0

On-Off Valve(Ball, B/F type)

DAELIM

4008

0

Motor Operated Valves (MOV)

DAELIM

4009

0

Pressure Safety & Relief Valve(PSV)

DAELIM

4010

0

Pressure Regulating valve(PRV)

DAELIM

4011

0

Field Transmitters(Pressure, D/P, Temperature)

DAELIM

4012

0

Switch

DAELIM

4013

0

Orifice Plate & Flange Ass’y

DAELIM

4014

0

Flow Instruments

DAELIM

4015

0

Rotameter & Purge Set

DAELIM

4016

0

RTD & Thermocouple w/Thermowell

DAELIM

4017

0

Pressure Gauge, Temp. Gauge w/Thermowell

DAELIM

MHI

DAELIM/MHI


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 21 of 121

4018

0

Tank Gauge w/Transmitter

DAELIM

4019

0

Level Gauge

DAELIM

4020

0

Venturi Tube

DAELIM

4021

0

Instrument Cable

DAELIM

4099

0

Instrument Bulk Item

DAELIM

(Cable Duct, Conduit Pipe & Fitting, Tube/Pipe, Inst. Valve, Flange, Bolt & Nut, etc)

D

E

*

FIRE FIGHTING & HVAC EQUIPMENT ITP NO.

REV.NO

DESCRIPTION

SCOPE OF

5001

0

Fire Fighting Equipment

DAELIM

5002

0

Fire Pump Package

DAELIM

5003

0

Post Indicating Valve

DAELIM

5004

0

FM-200 Suppression System Package

DAELIM

5005

0

HAVC & HAVC Control System Equipment

DAELIM

PIPING ITP NO.

REV.NO

DESCRIPTION

SCOPE OF

6001

0

PIPE & FITTING, BEN (CS/SS/AS)

6002

0

COATED/LINED PIPE & FITTING (FOR U/G)

DAELIM

6003

0

FLANGE(CS/SS/AS)

DAELIM

6004

0

GASKET

DAELIM

6005

0

BOLT & NUT

DAELIM

6006

0

VALVE(FORGED/CAST STEEL)

DAELIM

6007

0

HIGH PRESSURE CAST/ FORGED STEEL VALVE

6008

0

LINED VALVE

DAELIM

6009

0

STRAINER/STEAM TRAP/AIR TRAP/SIGHT GLASS

DAELIM

6010

0

EXPANSION JOINT / FLEXIBLE JOINT

DAELIM

DAELIM/MHI

DAELIM/MHI


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*


Job No.: 100279 Rev.0

Page 22 of 121

6011

0

SPRING HANGER / RIGID SUPPORT

DAELIM

6012

0

SAFETY SHOWER/EYE WASHER

DAELIM

6013

0

SHOP FAB. PIPING

DAELIM

6099

0

PIPING BULK

DAELIM


R



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H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 23 of 121

INSPECTION TEST PLAN(ITP NO: 1001) COMMODITY : STEAM TURBINE & AUXILIARIES

PAGE NO.

1/8

(HP-IP Turbine, LP Turbine, Turbine Control Device, Turbine Oil system, Condenser, Condenser Vacuum Pump, Condensate Pump, Feed Water system, Boiler Feed Water Pump, Turbine Control System, Pipe, valves,

REV NO.

etc) * REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

*


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1



Job No.: 100279 Rev.0

Page 24 of 121

INSPECTION TEST PLAN (ITP NO: 1002) COMMODITY : BOILER AND AUXILIARIES

PAGE NO.

1/4

REV NO.

1

(Boiler Unit, Gas & Steam Air Heater, Main Fan, Fuel Oil and Gas Equipment as Burner & Ignitor, Boiler Control System)

* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

*


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Job No.: 100279 Rev.0

Page 25 of 121

INSPECTION TEST PLAN (ITP NO: 1003) COMMODITY : SILENCER

PAGE NO.

1/1

REV NO.

1

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O), AND IS TO BE INCORPORATED INTO SUPPLIER’S / SUB-SUPPLIER’S OWN INSPECTION PROCEDURE. INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O



MATERIAL CERTIFICATES

R

R



NDE (IF REQUIRED)

R

R



VISUAL & DIMENSIONAL INSPECTION

W

R



PERFORMANC TEST(IF REQUIRED)

W

R



PAINTING INSPECTION

W

R



MANUFACTURER’S INSPECTION AND TEST RECORD

R

R



PACKING/ MARKING/ SHIPMENT

R

-



INSPECTION RELEASE NOTE

H

NOTE : INSPECTION ACTIVITIES LISTED ABOVE ARE NOT LIMITED TO ACTUAL INSPECTION EXTENT. BUT SHALL BE CONSIDERED AS MINIMUM EXTENT OF INSPECTION. VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.

*


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H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 26 of 121

INSPECTION TEST PLAN (ITP NO: 1004) COMMODITY : AIR COMPRESSOR PKG

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 


P

O

R

R



NDE(IF REQUIRED)

R

R



BAR-OVER TEST FOR RECIPROCATING TYPE(IF REQUIRED)

W

R



MECHANICAL RUN TEST - RPM CHECK - VIBRATION, NOISE LEVEL CHECK - LUBE OIL & BEARING TEMP. CHECK - LUBE OIL PRESS. CHECK

W

R



DISMANTLE CHECK(IF REQUIRED)

W

R



OUTLINE DIMENSIONAL & VISUAL INSEPCTION ANS MINIMUM - LOCATION, SIZE, FACE & RATING OF SUCTION & DISCHAGER FLANGE & ALL OPENINGS - LOCATION, SIZE OF ANCHOR BOLT HOLE - NAME PLATE DATA CHECK AUXILIARY EQUIPMENT - RECEIVER TANK OIL FILTER/OIL COOLER * NDE(IF REQUIRED) * VISUAL/DIMENSIONAL INSPECTION * HYDROSTATIC TEST * INSTRUMENT - LOCAL CONTROL PANEL * SPECIFICATION CHECK(INCLUDING WIRING AND PIPING CHECK) * FUNCTIONAL TEST

W

R

R W R R

R R R R

W W

R R





VISUAL/DIMENSIONAL INSPECTION

W

R



NONDESTRUCTIVE EXAMINATION(AS REQUIRED)

R

R



HYDROSTATIC TEST

W

R



OPERATIONAL TEST

W

R



PAINTIN INSPECTION

W

R




R

R




R

-




H

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS DURING PACKING/MARKING/SHIPMENT NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES BUT VENDOR SHALL TEST ALL ITEMS. NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED *


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Job No.: 100279 Rev.0

Page 27 of 121

DURING RUNNING TEST. NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.

*


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H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 28 of 121

INSPECTION TEST PLAN (ITP NO: 1005) COMMODITY :SUMP PUMP

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R



NON DESTRUCTIVE TEST(IF REQUIRED)

R

R



HYDROSTATIC TEST OF THE CASING

R

R



BALANCING TEST

R

R



PERFORMANCE TEST

W

R



NPSH TEST(IF REQUIRED)

W

R



MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT) - RPM CHECK - VIBRATION, NOISE LEVEL CHECK

W

R



DISMAENTLING INSPECTION(IF REQUIRED_\)

W

R



ROUTINE TEST OF MOTOR

R

R



PAINTING INSPECTION

W

R




R

R




R

-




H

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS DURING PACKING/MARKING/SHIPMENT NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES BUT VENDOR SHALL TEST ALL ITEMS. NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED DURING RUNNING TEST. NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.

*


R



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H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 29 of 121

INSPECTION TEST PLAN (ITP NO: 1007) COMMODITY : SEA WATER INTAKE PUMP/COOLING WATER PUMP

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R



NDE : UT FOR SHAFT

R

R



BALANCING TEST

R

R




R

R



PERFORMANCE TEST

W

R




W

R



MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT) - RPM CHECK - VIBRATION, NOISE LEVEL CHECK - LUBE OIL TEMP. CHECK(IF REQUIRED) - LUBE OIL PRESS. CHECK(IF REQUIRED)

W

R




W

R



PAINTING INSPECTION

W

R




R

R




R

-




H

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS DURING PACKING/MARKING/SHIPMENT NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION OF TYPE TEST FOR MOTOR IS APPLIED TO ONLY ONE (1) NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED DURING RUNNING TEST. NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.

*


R



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H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 30 of 121

INSPECTION TEST PLAN (ITP NO: 1007) COMMODITY : GENERAL SERVICE PUMP

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R



NDE : UT FOR SHAFT

R

R



BALANCING TEST

R

R




R

R



PERFORMANCE TEST

W

R




W

R



MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT) - RPM CHECK - VIBRATION, NOISE LEVEL CHECK - LUBE OIL TEMP. CHECK(IF REQUIRED) - LUBE OIL PRESS. CHECK(IF REQUIRED)

W

R




R

R



PAINTING INSPECTION

R

R




R

R




R

-




H

NOTE 1 : VENDOR SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS DURING PACKING/MARKING/SHIPMENT NOTE 2 : FOR IDENTICAL TYPE, WITNESS INSPECTION IS APPLIED TO ONLY ONE (1) OUT OF IDENTICAL ONES BUT VENDOR SHALL TEST ALL ITEMS. NOTE 3 : DISMANTLE INSPECTION SHALL BE APPLIED IF ABNORMAL NOISE OR TEMPERATURE ARE DETECTED DURING RUNNING TEST. NOTE 4 : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 31 of 121

INSPECTION TEST PLAN (ITP NO: 1008) COMMODITY : DEMI-WATER TREATMENT SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R



VISUAL AND DIMENSION INSPECTION FOR MAJOR PARTS

W

R



NON DESTRUCTIVE TEST

R

R



POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED)

R

R



PERFORMANCE TEST FOR ROTATING COMPONENETS(IF REQUIRED)

W

R



PRESSURE TEST(IF REQUIRED)

W

R



MECHANICAL RUN TEST FOR ROTATING PARTS (INCL. NOISE LEVEL MEASUREMENT)

W

R



SURFACE PREPARATION AND PAINT INSPECTION

W

R



RUST PREVENTION

W

R




R

R




R

-




H

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 32 of 121

INSPECTION TEST PLAN (ITP NO: 1009) COMMODITY : WASTE WATER TREATMENT SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




W

R




R

R




R

R




W

R




W

R




W

R



PAINTING INSPECTION

W

R



RUST PREVENTION

W

R




R

R




R

-




H

NOTE : VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 33 of 121

INSPECTION TEST PLAN (ITP NO: 1010) COMMODITY : CHEMICAL DOSING SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




W

R




R

R




R

R




R

R




W

R




W

R



FUNCTIONAL TEST FOR INSTRUMENT(IF REQUIRED)

W

R



PAINTING INSPECTION

W

R



RUST PREVENTION

W

R



ASSEMBLY INSPECTION

W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 34 of 121

INSPECTION TEST PLAN (ITP NO: 1011) COMMODITY : BYPASS STACK & DIVERTER DAMPER.

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R



WELDING PRECEDURE QUALIFICATION



WELDER PERFORMANCE QUALIFICATION

W+

R



BYPASS STACK MATERIAL CERTIFICATES NON DESTRUCTIVE TEST VISUAL AND DIMENSION INSPECTION TRIAL ASSEMBLY CHECK PAINTING AND PACKING INSEPCTION

R R R SW W W

R R R R R R



DIVERTER & GUILLOTINE DAMPER MATERIAL CERTIFICATES NON DESTRUCTIVE TEST POST WELD HEAT TREATMENT(IF APPLICABLE) VISUAL AND DIMENSION INSPECTION OPERATING TEST(IF APPLICABLE) SEAL AIR FAN TEST MOTOR TEST POSITIVE MATERIAL IDENTIFICATION(IF REQUIRED) PAINTING AND PACKING INSPECTION CONTROL PANEL WIRING CHECK, INSULATION RESISTANCE CHECK FUNCTION CHECK PAINTING AND PACKING INSPECTION

R R R W W R R SW R

R R R R R R R R R

W W R

R R R






R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 35 of 121

INSPECTION TEST PLAN (ITP NO: 1012) 0

COMMODITY :CRANE , HOIST AND ELEVATOR

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R



WELDING PROCEDURE QUALIFICATION TEST

W+

R



CHECK OF DIMENSION,MARKING,SURFACE OF PLATE

SW

R



PERFORMANCE TEST * LOAD TEST * OVER LOAD TEST * BRAKE TEST

W

R



VISUAL AND DIMENSIONAL INSPECTION

SW

R



PAINTING INSPECTION

SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 36 of 121

INSPECTION TEST PLAN (ITP NO: 1013) COMMODITY :CTCS/DEBRIS FILTER

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R

W+

R



MATERIAL CERTIFICATE



WPS/PQR



TRASFER OF MATERIAL IDENTIFICATION

R

R



NON-DESTRUCTIVE TEST (IF REQUIRED)

R

R



PWHT (IF REQUIRED)

R

R



LINING CHECK (IF REQUIRED)

W

R




SW

R



HYDROSTATIC TEST

W

R



VISUAL CHECK AFTER PICKLING (IF REQUIRED)

W

R



PMI CHECK (IF REQUIRED)

SW

R



RUST PREVENTION CHECK AND PAINTING INSPECTION

W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 37 of 121

INSPECTION TEST PLAN (ITP NO: 1014) COMMODITY : FUEL TREATMENT PACKAGE

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R



NON DESTRUCTIVE TEST(IF APPRICABLE)

R

R



VISUAL & DIMENSIONAL INSPECTION

SW

R



BALANCING TEST(IF APPRICABLE)

R

R



MECHANICAL RUN TEST FOR AIR COMPRESSOR, PUMP, DEMULSIFIER

W

R



PRESSURE TEST FOR VESSEL(IF APPLICABLE)

W

R



MOTOR TEST

R

R



CONTROL PANEL WIRING CHECK, INSULATION RESISTANCE CHECK FUNCTION CHECK PAINTING AND PACKING INSPECTION

W W R

R R R




SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 38 of 121

INSPECTION TEST PLAN (ITP NO: 1015) COMMODITY : SANITARY TREATMENT

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




W

R




R

R




R

R



PERFORMANCE TEST FOR ROTATING COMPONENTS(IF REQUIRED)

R

R




W

R



MECHANICAL RUN TEST FOR ROTATING COMPONENTS

W

R



RUST PREVENTION AND PAINT INSPECTION

W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 39 of 121

INSPECTION TEST PLAN (ITP NO: 1016) COMMODITY : SHOP FABRICATED VESSEL

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R







W+

R



WELDER'S / OPERATOR'S PERFORMANCE QUALIFICATION TEST

W+

R



CHECK OF DIMENSION,MARKING,SURFACE OF PLATE (PRESSURE RETAINING PARTS)

SW

R



TRANSFER OF MATERIAL IDENTIFICATION

SW

R



CHECK OF CUTTING, EDGE PREPARATION AND ROLLING

SW

R



NOZZLE MARKING INSPECTION BEFORE OPENING

H

R



FIT-UP INSPECTION

SW

R



LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE EXAMINATION (IF REQUIRED)

R

R



ULTRASONIC EXAMINATION (IF REQUIRED)

R

R



RADIOGRAPHIC EXAMINATION (IF REQURIED)

R

R




SW

R



DIMENSIONAL CHECK AND VISUAL INSPECTION

W

R



AIR LEAK TEST FOR REINFORCING PAD

W

R



POST WELD HEAT TREATMENT(IF REQUIRED)

R

R



HYDROSTATIC TEST

H

R



CLEANINESS CHECK(INTERNAL)

W

R



CHECK OF SURFACE PREPARATION

SW

R



DRY FILM THICKNESS CHECK

SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 40 of 121

INSPECTION TEST PLAN (ITP NO: 1017) COMMODITY : FIN COOLER/HEAT EXCHANGER

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R

W+

R









LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE EXAMINATION FOR WELDS OF TUBE TO TUBE SHEET

R

R




R

R




R

R



POSITIVE MATERIAL IDENTIFICATION(PMI)(IF REQUIRED)

SW

R




W

R



HYDROSTATIC TEST OR AIR PRESSURE TEST

H

R



MECHANICAL RUN TEST FOR FAN

W

R




R

R



SURFACE PREPARATION CHECK

SW

R




SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 41 of 121

INSPECTION TEST PLAN (ITP NO: 1018) COMMODITY : PLATE TYPE HEAT EXCHANGER

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R

W+

R










R

R



FIT-UP INSPECTION

R

R



LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE EXAMINATION(IF REQUIRED)

R

R



ULTRASONIC EXAMINATION(IF REQUIRED)

R

R




R

R



DIMENSIONAL CHECK/VISUAL INSPECTION

W

R



PNEUMATIC TEST OF REINFORCEING PAD

W

R



HYDROSTATIC TEST

H

R



SURFACE PREPARATION INSPECTION(IF REQUIRED

SW

R




SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 42 of 121

INSPECTION TEST PLAN (ITP NO: 1019) COMMODITY : CHLOINATION PACKAGE

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




SW

R



ELECTROLYSER, TANK & VESSEL VISUAL AND DIMENSIONAL INSPECTION HYDROSTATIC TEST FAN & BLOWER VISUAL AND DIMENSIONAL INSPECTION PERFORMANCE TEST MORTOR TEST ACID PUMP, DOSING PUMP VISUAL AND DIMENSIONAL INSPECTION PERFORMANCE TEST MORTOR TEST SKID & FRAME NDE FOR WELDS(IF APPLICABLE) VISUAL AND DIMENSIONAL INSPECTION PAINTING INSPECTION CONTROL PANEL WIRING CHECK, INSULATION RESISTANCE CHECK FUNCTION CHECK PAINTING AND PACKING INSPECTION

R W W

R R R

R W R

R R R

R W R

R R R

R W W

R R R

W W R

R R R



PLC(IF APPLICABLE) FAT

W

R




R

R




R

-




H









NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED.

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 43 of 121

INSPECTION TEST PLAN (ITP NO: 1020) COMMODITY : INTAKE FACILITIES

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




SW

R



NDE(IF APPLICABLE)

R

R



NO LOAD OPERATING TEST FOR SCREEN

W

R



SEAT LEAKGE & HYDRO TEST, FUNCTIONAL TEST FOR MOV, PNEUMATIC VALVE

SW

R




SW

R



PAINTING INSPECTION

SW

R




R

R




R

-




H

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED.

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 44 of 121

INSPECTION TEST PLAN (ITP NO: 1021) COMMODITY : DEAERATOR AND STORAGE TANK

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R







W+

R

 

CHECK OF DIMENSION,MARKING,SURFACE OF PLATE (PRESSURE RETAINING PARTS)

SW

R




R

R



CHECK OF CUTTING, EDGE PREPARATION AND ROLLING

SW

R



NOZZLE MARKING INSPECTION BEFORE OPENING

H

R



FIT-UP INSPECTION

SW

R



LIQUID PENETRANT EXAMINATION AND/OR MAGNETIC PARTICLE EXAMINATION (IF REQUIRED)

R

R




R

R




R

R




SW

R




W

R



AIR LEAK TEST FOR REINFORCING PAD

W

R




R

R



HYDROSTATIC TEST

H

R



CLEANINESS CHECK(INTERNAL)

W

R



TRIAL ASSEMBLY INSPECTION BETWEEN DEAERATOR AND STORAGE TANK

W

R



CHECK OF SURFACE PREPARATION

R

R




SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 45 of 121

INSPECTION TEST PLAN (ITP NO: 1022) COMMODITY : ELECTRIC HEATER

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R



TRASFER OF MATERIAL IDENTIFICATION

R

R



WPS/PQR

W+

R



FIT-UP/ EDGE PREPARATION

-

-



NON-DESTRUCTIVE TEST FOR WELDS

R

R




W

R



HYDROSTATIC TEST

W

R



AIR LEAK TEST OF REINFORCING PAD

W

R



VISUAL CHECK AFTER PICKLING (IF REQUIRED)

W

R



ELECTRICAL TEST

W

R




W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 46 of 121

INSPECTION TEST PLAN (ITP NO: 1023) COMMODITY : FIELD FABRICATED TANK

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R







W+

R



VISUAL AND DIMENSIONAL INSPECTION FOR PREFABRICATION OF SHOP

SW

R




R

R



HYDRO TEST(WATER FILLING TEST) AT SITE

W

SW



AIR PRESSURE TEST(IF REQUIRED)

W

R



PAINTING INSPECTION

W

R




R

R




R

-




H

NOTE : INSPECTION ACTIVITIES LISTED ABOVE ARE NOT LIMITED TO ACTUAL INSPECTION EXTENT. BUT SHALL BE CONSIDERED AS MINIMUM EXTENT OF INSPECTION. VENDOR'S QUALITY PLAN SHALL INCLUDE ALL INSPECTION AND TEST REQUIREMENTS PER SPEC. & DATASHEET, ETC. AND SHALL BE REVIEWED AND APPROVED BY CONTRACTOR AND CLIENT PRIOR TO START OF MANUFACTURING.

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 47 of 121

INSPECTION TEST PLAN (ITP NO: 1024) COMMODITY : GENERATION SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

R




R

R



PERFORMANCE TEST FOR ROTATIING COMPONENTS(IF REQUIRED)

W

R




W

R



MECHANICAL RUN TEST FOR ROTATING PARTS(IF REQUIRED) (INCL. NOISE LEVEL MEASUREMENT)

W

R



FUNCTIONAL TEST FOR INSTRUMENT(IF REQUIRED)

W

R



ASSEMBLY INSPECTION

W

R



RUST PREVENTION AND PAINTING CHECK(IF REQUIRED)

W

R




R

R




R

-




H

NOTE1 : SUPPLIER SHALL SUBMIT MANUFACTURER’S INSPECTION & TEST RECORDS AS REQUIRED

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 48 of 121

INSPECTION TEST PLAN (ITP NO: 1025) COMMODITY : DENOx SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

R



BALANCING TEST

R

R



PERFORMANCE TEST

W

R




W

R



MECHANICAL RUN TEST(INCL. NOISE LEVEL MEASUREMENT) - RPM CHECK - VIBRATION, NOISE LEVEL CHECK

W

R



DISMAENTLING INSPECTION

R

R




W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 49 of 121

INSPECTION TEST PLAN (ITP NO: 1026) COMMODITY : ELECTROSTATIC PRECIPITATOR

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R

SW

R






FIT-UP & EDGE PREPARATION OF WELD KOINT



IMPACT TEST(AS REQUIRED)

R

R



PWHT(RECORD with CHART Required)

R

R



HARDNESS TEST(AFTER PWHT, AS REQUIRED)

SW

R




R

R



PMI FOR ALLOY MATERIAL

SW

R



AIR LEAK TEST FOR REINFORCEING PAD(IF REQUIRED)

SW

R



HYDROSTATIC TEST

W

R



GUNITE LINING INSPECTION(IF REQUIRED)

SW

R




W

R



FUNCTIONAL TEST/SEQUENCE TEST

W

R



ELECTRICAL TEST(IF APPLICABLE)

W

R



ASSEMBLY INSPECTION

W

R




W

R




R

R




R

-




H

-


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 50 of 121

INSPECTION TEST PLAN (ITP NO: 1027) COMMODITY : FGD incl.

PAGE NO.

1/1

REV NO.

1

(Forced Oxidation Blower, Agitator, Absorber, Recycling Pump, Limestone Feeder, Booster Fan, Material Handing System, etc)


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




SW

R



MECHANICAL RUN/PERFORMANCE TEST RPM CHECK POWER, STATIC PRESSURE, CAPACITY CHECK LUBE OIL & BEARING TEMP. CHECK LUBE OIL PRESSURE CHECK VIBRATION & NOISE LEVEL CORRECTED CURVE CHECK FOR SPEED & SPECIFIC GRAVITY

SW

R

R

R






PMI(IF REQUIRED)

SW

R



NDE(IF REQUIRED)

R

R



MECHANICAL RUN TEST

W

R




W

R



PAINTING INSPECTION

R

R




R

R



IMPACT TEST(IF REQUIRED)

R

R



PWHT(RECORD with CHART Required)

R

R



HARDNESS TEST(AFTER PWHT, AS REQUIRED)

SW

R




R

R



HYDROSTATIC TEST

W

R




W

R

*




SW

R



MECHANICAL RUN/PERFORMACE TEST

SW

R




SW

R


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 51 of 121




R

R




R

R




SW

R



MECHANICAL RUN TEST(INCLUDING SYSTEM)

W

R



TRIAL ASSEMBLY(IF REQUIRED)

SW

R




R

R




R

R



VISUAL/DIMENSIONAL INSEPCTION

SW

R



TRIAL ASSEMBLY(IF REQUIRED)

SW

R



MECHANICAL RUN TEST(INCLUDING SYSTEM)

SW

R



PAINTING INSPECTION

SW

R

R

R






VISUAL/DIMENSONAL INSPECTION

SW

R



SEQUENCE/FUNCTION TEST

SW

R



INSUALTION RESISTANCE TEST

SW

R



DIELECTRIC STRENGTH TEST(IF APPLICABLE)

SW

R

R

R

SW

R









ASSEMBLY INSPECTION(IF REQUIRED)

W

R




W

R




R

R




R

-




H

-


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 52 of 121

INSPECTION TEST PLAN (ITP NO: 3001) COMMODITY : GENERATOR CIRCUIT BREAKER incl. (DISCONNECTION SWITCH, SURGE ARRESTER, LA)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R



MEASUREMENT OF CONTACT RESISTANCE

W

R



MECHANICAL OPERATION TEST(IF APPLICABLE)

W

R



PRESSURE TEST FOR ENCLOSURE (BEFORE ASSEMBLY)

R

R



AIR AND/OR GAS LEAKAGE TEST

W

R



BUSHING CURRENT TRANSFORMER TEST

R

R



ELECTRICAL AND MECHANICAL OPERATION TEST OF LOCAL PANEL (IF APPLICABLE)

W

R



INSULATION RESISTANCE TEST

W

R



DIELECTRIC STRENGTH TEST

W

R



PARTIAL DISCHARGE TEST(IF APPLICABLE)

SW

R




R

R




R

-




H

NOTE : SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 53 of 121

INSPECTION TEST PLAN (ITP NO: 3002) COMMODITY : MAIN & SWITCHYARD TRANSFORMER

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

O



PRE-INSPECTION MEETING

W

R



PRESSURE TEST FOR ENCLOSURE(IF REQUIRED)

R

R



TAP CHANGER TEST(IF REQUIRED)

R

R



MEASUREMENT OF TANδ OF INSULATION SYSTEM CAPACITANCE

R

R




W

R



VOLTAGE RATIO TEST

W

R



POLARITY AND PHASE RELATIONSHIP TEST

W

R



WINDING RESISTANCE TEST ON ALL TAPS AND ALL WINDINGS

W

R



NO LOAD LOSS AND EXCITING CURRENT MEASUREMENT

W

R



NOISE LEVEL INSPECTION

W

R

LOAD LOSS AND % IMPEDANCE VOLTAGE MEASUREMENT AT EXTREME TAPS AND PRINCIPAL TAP

W

R



CALCULATION OF EFFICIENCY

R

R



NO LOAD LOSS AT 100%, 105% AND 100% VOLTAGE

W

R



ZERO SEQUENCE IMPEDANCE

R

R



APPLIED VOLTAGE WITHSTAND TEST

W

R



INDUCED VOLTAGE WITHSTAND TEST

W

R




W

R



IMPULSE TEST(ONE PER EACH TYPE, IF REQUIRED)

W

R



INSULATION OIL TEST

R

R



CONTROL PANEL TEST AS PER PANEL ITP

W

R



TESTS FOR PROECTION DEVICES

W

R



TEMPERATURE RISE TEST FOR OIL & WINDING (ONE PER EACH TYPE)

W

R



HARMONIC COMPONENTS AT NO LOAD

R

R



MANUFACTURER’S INSPECTION & TEST REPORT

R

R



TANK VACUUM TEST TO PROVE TANK, CONSERVATOR, COOLING SYSTEM CAN SATISFACTORILY WITHSTAND A FULL VACUUM.

R

R



PAINTING INSPECTION

SW

R




R

R




R

-



*

P


R



W : Witness


H : Hold Point

S : Surveillance






Job No.: 100279 Rev.0


Page 54 of 121

H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 55 of 121

INSPECTION TEST PLAN (ITP NO: 3003) COMMODITY : ISOLATED, NON SEGREGATED PHASE BUS DUCT

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R



NON DESTRUCTIVE EXAMINATION ON WELDS(FOR IPB)

R

R



SEQUENCE TEST ON AUX. CIRCUIT(IF APPLICABLE)

W

R




W

R




W

R



PAINTING INSPECTION

R

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 56 of 121

INSPECTION TEST PLAN (ITP NO: 3004) COMMODITY : ELECTRICAL CONTORL & MONITORING SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R



INTERNAL COMPONENTS CHECK

W

R



WIRING INSPECTION

W

R



MECHANICAL OPERATION TEST

W

R



LOOP AND SEQUENCE TEST

W

R



ELECTRICAL OPERATION TEST - ALARM CIRCUIT TEST - PROTECTION DEVICE OPERATION TEST - SWITHCHING DEVICE TEST

W

R



SIMULATION TEST

W

R




W

R



DIELECTRIC STRENGHT TEST

W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 57 of 121

INSPECTION TEST PLAN (ITP NO: 3005) COMMODITY : UNIT AUXILIARY TRANSFORMER

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R



VOLTAGE RATIO TEST

W

R



POLARITY AND PHASE RELATIONSHIP TEST

W

R



WINDING RESISTANCE TEST

W

R



NO LOAD LOSS AND EXCITING CURRENT MEASUREMENT

W

R



NOISE LEVEL INSPECTION

W

R



LOAD LOSS AND % IMPEDANCE VOLTAGE MEASUREMENT

W

R



CALCULATION OF EFFICIENCY

W

R



APPLIED VOLTAGE WITHSTAND TEST

W

R



INDUCED VOLTAGE WITHSTAND TEST

W

R



IMPULSE TEST (ONE PER EACH TYPE, IF APPLICABLE)

W

R



INSULATION OIL TEST(IF REQUIRED)

R

R



CONTROL PANEL TEST(IF REQUIRED)

W

R



TESTS FOR PROTECTION DEVICES

W

R



TEMPERATURE RISE TEST FOR OIL & WINDING (ONE PER EACH TYPE)

W

R



PAINTING INSPECTION

SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 58 of 121

INSPECTION TEST PLAN (ITP NO: 3006) COMMODITY : MV/HV SWGR

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R



INTERNAL COMPONENTS INSPECTION

W

R



WIRING INSPECTION

W

R




W

R



ELECTRICAL AND SEQUENCE OPERATION TEST

W

R



AUXILIARY CIRCUIT TEST

W

R



PROTECTION DEVICE OPERATION TEST

W

R




W

R



POWER FREQUENCY VOLTAGE TEST ON THE MAIN CIRCUIT

W

R



DIELECTRIC STRENGTH TEST ON AUXILIARY & CONTROL CIRCUITS

W

R



TEST REPORT FOR INTERNAL COMPONENTS

R

R



- CIRCUIT BREAKER



- PROTECTION RELAY



- LS, DS, INTERRUPT S/W, MOF, CT, PT, ZCT, LA, etc



- SMALL ELECTRICAL APPARATUS




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 59 of 121

INSPECTION TEST PLAN (ITP NO: 3007) COMMODITY : LV SWGR & MCC, PWR DB, LV TR

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O



VISUAL / DIMENSIONAL INSPECTION

W

R



INTERNAL COMPONENTS INSPECTION

W

R



WIRING INSPECTION

W

R




W

R



ELECTRICAL AND SEQUENCE OPERATION TEST

W

R



AUXILIARY CIRCUIT TEST

W

R



INTERCHANGEABILITY TEST OF FEEDER UNIT

W

R



PROTECTION DEVICE OPERATION TEST

W

R



POWER FREQUENCY VOLTAGE TEST ON THE MAIN CIRCUIT

W

R




W

R




R

R




R

-




H

ON AUXILIARY & CONTROL CIRCUITS


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 60 of 121

INSPECTION TEST PLAN (ITP NO: 3008) COMMODITY : DIESEL ENGINE-GENERATOR

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 


P

O

R

R



HYDROSTATIC TEST

R

R



PERFORMANCE TEST

W

R




W

R

(SILENCER> 

VISUAL/DIMENSIONAL INSEPCETION

W

R



PAINTING INSPECTION

W

R



WINDING RESISTANCE TEST

R

R




W

R




W

R



OVERSPEED TEST(110% AT RATED SPEED)

W

R



WAVEFORM DISTORTION TEST

W

R



VIBRATION INSPECTION

W

R



NOISE LEVEL(dB) INSPECTION

W

R



TEMPERATURE RISE TEST

W

R



STARTING TEST

W

R



LOAD TEST (AT NO LOAD, 25%, 50%, 75%, 100% & 110%)

W

R



OVERLOAD TEST(110% AT RATED)

W

R



VOLTAGE REGULATION & ADJUSTABLE RANGE TEST

W

R



FREQUENCY REGULATION TEST

W

R



OVERSPEED TEST(110% AT RATED SPEED)

W

R



GOVERNOR TEST

W

R



SEQUENCE TEST OF A.T.S PANEL (IF APPLICABLE)

W

R



SAFETY DEVICE INSPECTION

W

R

R

R



*

MATERIAL CERTIFICATION


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 61 of 121



VISUAL AND DIMENSION AND PAINTING INSPECTION

W

R



NON-DISTRUCTIVE EXAMINATION

R

R



PRESSURE TEST

W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 62 of 121

INSPECTION TEST PLAN (ITP NO: 3009) COMMODITY : UPS, BATTERY CHARGER & BATTERY

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O



UPS



LIGHT LOAD TSET

SW

R



SYNCHRONIZEDATION TEST

SW

R



TRANSFER TEST

SW

R



RATED FULL LOAD TEST

SW

R



HARMONIC COMPONENTS TEST

SW

R



INSULATION AND RESISTANCE MEASUREMENT

SW

R



POWER FREQUENCY DIELETRIC TEST

SW

R



AC INPUT FAILURE TEST

SW

R



BATTERY CHARGER & BATTERY




SW

R



CAPACITY TEST

SW

R



MAX DISCHARGE CURRENT/SELF DISCHARGE PERFORMANCE

SW

R



CHECK OF ACCESSORIES AND SPARE PART

SW

R



INSULATION AND RESISTANCE MEASUREMENT

SW

R



EFFICIENCY & POWER FACTOR MEASUREMENT

SW

R




SW

R



VOTAGE & CURRENT REGULATION TEST

SW

R



CURRENT LIMIT TEST

SW

R



OPERATION TEST

SW

R




SW

R




R

R




R

-




H

TEST


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 63 of 121

INSPECTION TEST PLAN (ITP NO: 3010) COMMODITY : MV MOTOR

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 

P

O




DIRECTION OF ROTATION CHECK

W

R



WINDING RESISTANCE MEASUREMENT

W

R



NO LOAD TEST

W

R



OVERSPEED TEST

W

R



INSULATION RESISTANCE MEASUREMENT

SW

R




SW

R



NOISE LEVEL MEASUREMENT

W

R



OVERLOAD TEST

W

R



LOAD

W

R



LOCKED LOTOR TEST

W

R




W

R




W

R



SHAFT VOLTAGE MEASUREMENT

W

R




W

R

TEST




R

R




R

-




H

NOTE : 1.SUPPLIER SHALL SUBMIT MANUFACTURER'S INSPECTION & TEST RECORDS AS REQUIRED 2.REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION)) FOR MHI PORTION.

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 64 of 121

INSPECTION TEST PLAN (ITP NO: 3011) COMMODITY : LV MOTOR

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 

P

O




DIRECTION OF ROTATION CHECK

R

R



WINDING RESISTANCE MEASUREMENT

R

R



NO LOAD TEST

R

R




R

R




R

R



NOISE LEVEL MEASUREMENT

R

R



LOAD

R

R



LOCKED LOTOR TEST

R

R




R

R




R

R




R

R

TEST




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 65 of 121

INSPECTION TEST PLAN (ITP NO: 3012) COMMODITY : HV CABLE

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 

P

O

R

R

SW SW SW

R R R

MATERIAL CERTIFICATE TYPE TESTS



BENDING TEST FOLLOWED BY PARTIAL DISCHARE TEST * TAN DELTA MEASUREMENT * HEATING CYCLE VOLTAGE TEST * PARTIAL DISCHARGE TEST(IF APPLICABE)



SWITCHING IMPULSE VOLTAGE TEST

W

R



LIGHTNING IMPULSE VOLTAGE TEST FOLLOWED BY POWER FREQUENCY VOLTAGE TEST

W

R



TEST ON OUTER PROTECTION FOR BURIED JOINTS(IF APPLICABLE)

W

R



EXAMINATION OF CABLE

W

R

SPECIAL AND ROUTINE TESTS 

MEASUREMENT OF THICKNESS AND DIAMETER OF CABLE COMPONENTS

W

R



HOT SET TEST

W

R



MEASUREMENT OF DENSITY OF HDPE INSULATION

W

R



ELETRICAL TEST ON NON METALLIC SHEATH

W

R



CONTUCTOR RESISTANCE EXAMINATION

W

R



CAPACITANCE TEST

W

R



CONSTRUCTION INSPECTION

W

R



VOID, IMPURITIES, PROTRUSION, TENSILE STRENGTH TEST W R

W

R



ELONGATION TEST

W

R



HOT DEFORMATION

R

R



HEAT SHOCK TEST W R

R

R



FLAME TEST

R

R



CORROSION TEST

R

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 66 of 121

INSPECTION TEST PLAN (ITP NO: 3013) COMMODITY : FIRE ALARM SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




SW

R




SW

R



FUNCTION/OPERATION TEST

SW

R




SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 67 of 121

INSPECTION TEST PLAN (ITP NO: 3014) COMMODITY : PAGING/TELEPHONE SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




SW

R




SW

R




SW

R




SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 68 of 121

INSPECTION TEST PLAN (ITP NO: 3015) COMMODITY : CATHODIC PROTECTION SYSTEM

PAGE NO.

2/2

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

W

R

SW

R

SW

R



TR/Rectifier



- Material Verification



- Dimension & Visual Inspection



- Painting Inspection



- Dielectric Strength Test



- Insulation Resistance Test



- Efficiency and Power Factor Test



- Function Test including Auto Control Test



- Output Voltage Ripple Check



- Temperature Rise Test



ANODE/ELECTRODE






- Anode Connection Resistance Test



Junction Boxes






- Review The Explosion Proof Certificate




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 69 of 121

INSPECTION TEST PLAN (ITP NO: 3016) COMMODITY : CCTV SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

SW

R

R

R






HAZARDOUS AREA CERTIFICATION, IF APPLICABLE



CHECK CABLING AND CONNECTION

SW

R



CHECK EQUIPMENT TAGGING

SW

R



EQUIPMENT FUNCTION /OPERATION TEST

W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 70 of 121

INSPECTION TEST PLAN (ITP NO: 3019) COMMODITY : LOCAL CONTROL STATION

PAGE NO.

1/1

REV NO.

1

THIS ITP INDICATES MINIMUM EXTENT OF INSPECTION TO BE PERFORMED BY PURCHASER (P) & OWNER (O), AND IS TO BE INCORPORATED INCORPORATED INTO SUPPLIER’S SUPPLIER’S / SUB-SUPPLIER’S SUB-SUPPLIER’S OWN INSPECTION INSPECTION PROCEDURE. PROCEDURE. INSPECTION BY

INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




SW

R




SW

R




SW

R




SW

R




R

R




R

-




H


*


R


NO : No Witness(Inspection Witness(Inspection record shall be submitted if required)

W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 71 of 121

INSPECTION TEST PLAN (ITP NO: 3018) COMMODITY : LIGHTING FIXTURE & SOCKET OUTLET(GP)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




SW

R



INSULATION RESISTANCE & DIELECTRIC TEST

SW

R



FUNCTION TEST

SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 72 of 121

INSPECTION TEST PLAN (ITP NO: 3019) COMMODITY : ELECTRICAL JUNCTION BOX(WP&EXP)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




SW

R




SW

R



PAINTING INSPECTION

SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 73 of 121

INSPECTION TEST PLAN (ITP NO: 3020) COMMODITY : MV POWER CABLE

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R



THICKNESS MEASUREMENT( INSULATION, SHEATH, METALLIC SHEATH)

SW

R



CONDUCTOR RESISTANCE MEASUREMENT

W

R




W

R



HIGH POTENTIAL TEST

W

R



HOT SET TEST

W

R



ELONGATION TEST

W

R



FLAME TEST(IF REQUIRED)

W

R



PARTIAL DISCHARGE TEST

W

R



HI-POT TEST (IF REQUIRED)

W

R



LONGITUDINAL WATER TIGHTNESS TYPE TEST (IF REQUIRED)

W

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 74 of 121

INSPECTION TEST PLAN (ITP NO: 3021) COMMODITY : LV POWER & CONTROL CABLE

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




SW

R




SW

R




SW

R



HIGH POTENTIAL TEST

SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 75 of 121

INSPECTION TEST PLAN (ITP NO: 3021) COMMODITY : SIGNAL & COMMUNCATION CABLE

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




SW

R




SW

R




SW

R



HIGH POTENTIAL TEST

SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 76 of 121

INSPECTION TEST PLAN (ITP NO: 3023) COMMODITY : CABLE TERMINATION KIT

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

SW

R







R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 77 of 121

INSPECTION TEST PLAN (ITP NO: 3024) COMMODITY : CABLE TRAY & ACCESSORIES

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




SW

R



COATING THICKNESS CHECK

SW

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 78 of 121

INSPECTION TEST PLAN (ITP NO: 3025) COMMODITY : CONDUIT & FITTING (ELEC.)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 79 of 121

INSPECTION TEST PLAN (ITP NO: 3026) COMMODITY : CABLE GLAND (ELEC.)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 80 of 121

INSPECTION TEST PLAN (ITP NO: 3027) COMMODITY : GROUNDING MATERIAL

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 81 of 121

INSPECTION TEST PLAN (ITP NO: 3028) COMMODITY : MISC. CABLES AND ACCESSORIES

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

-




H


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 82 of 121

INSPECTION TEST PLAN (ITP NO: 4001) COMMODITY : DISTRIBUTED CONTROL SYSTEM

PAGE NO.

1/1

REV NO.

1

* REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 83 of 121

INSPECTION TEST PLAN (ITP NO: 4002) COMMODITY : PLC SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 





*

VISUAL & DIMENSION INSPECTION - MECHANICAL DEFECT INSPECTION - HARDWARE INVENTORY - MODUL IDENTIFICATION SYSTEM HARDWARE TESTING - CPU AND SYSTEM POWER TEST - I/O CARD STATUS AND REDUNDANCY TEST(IF REQUIRED) - CONTROL NETWORK CHECK SYSTEM SOFTWARE TESTING - CONTROL AND I/O TEST - CONTROL LOOP TEST - SYSTEM FAILURE AND BACK UP TEST - DISPLAY TEST(TREND & GROUP)(IF REQUIRED) - LOGIC CHECK(ALARM, SEQUENCE, EVENT)

P

O

W

R

W

R

W

R



SERIAL INTERFACE COMMUNICATION TEST

W

R




R

R



SHIPPING PREPARATION & PACKING INSPECTION

R




R

R


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 84 of 121

INSPECTION TEST PLAN (ITP NO: 4003) COMMODITY : VIBRATION MONITORING SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 





*

VISUAL & DIMENSION INSPECTION - MECHANICAL DEFECT INSPECTION - HARDWARE INVENTORY - MODUL IDENTIFICATION SYSTEM HARDWARE TESTING - CPU AND SYSTEM POWER TEST - I/O CARD STATUS AND REDUNDANCY TEST(IF REQUIRED) SYSTEM SOFTWARE TESTING - CONTROL AND I/O TEST - ZERO/SPAN CALIBRATION TEST - CONTROL LOOP TEST - OPERATING, TREND & GROUP CHECK(IF REQUIRED) - LOGIC CHECK(ALARM, SEQUENCE, EVENT)

P

O

W

R

W

R

W

R




W

R




R

R




R




R

R


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 85 of 121

INSPECTION TEST PLAN (ITP NO: 4004) COMMODITY : GAS DETECTION & MONITORING SYSTEM

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 

RADIO FREQUENCY INTERFACE TEST



VISUAL & DIMENSION INSPECTION - MECHANICAL DEFECT INSPECTION - HAREDWARE INVENTORY - FIELD EQUIPMENTS INSPECTION SYSTEM HARDWARE TESTING - SYSTEM POWER TEST - I/O CARD STATUS AND REDUNDANCY TEST(IF REQUIRED)



*

P

O

R

R

W

R

W

R



SYSTEM INTEGRATION TEST

W

R



SYSTEM SOFTWARED AND FUNCTION TESTING - CONTROL AND I/O TEST - ZERO/SPAN CALIBRATION TEST - LOOP AND LOGIC TET - OPERATING, TREND & GROUP CHECK(IF REQUIRED)

W

R



FIELD EQUIPMENTS FUNCTIONAL TEST

SW

R




W

R




R

R




R




R

R


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 86 of 121

INSPECTION TEST PLAN (ITP NO: 4005) COMMODITY : ANALYZER SYSTEM W/SHELTER(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O



VISUAL/SPECIFICATION INSPECTION

W

R



DIMENSIONAL INSPECTION

W

R




R

R



EXP. PROOF VERIFICATION

R

R



PERFORMANCE TEST(IF REQUIRED) - REPEATABILITY TEST(IF REQUIRED) - CALIBRATION TEST - SYSTEM STABILIZING TEST - ALARM CIRCUIT AND I/O TEST

W

R



PIPING LEAK TEST

SW

R



SHELTER COMPONENTS CHECK - PDB, J/B, SWITCH, ETC

W

R




R

R



PAINTING AND/OR COATING (H.D.G) CHECK

SW

R




R

-



MANUFACUTRER’S INSPECTION AND TEST RECORD

R

R

Note 1. 10% of Sample Inspection on each Inspection Quantities. Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of Commodities is shipped on partial basis. The Subsequent Inspection may be waived at disc retion of Purchaser If Previous Inspection has passed satisfactory.

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 87 of 121

INSPECTION TEST PLAN (ITP NO: 4006) COMMODITY : CONTROL VALVES(GLOBE, BALL, BUTTERFLY TYPE)(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R



MATERIAL CERIFICATION

R

R



HARDNESS TEST(IF REQUIRED)

R

R



NON DESTRUCTIVE EXAMINATION(IF REQUIRED)

R

R




SW

R



ACTUATOR TEST

R

R



HYDROSTATIC TEST FOR BODY

SW

R



SEAT LEAKAGE TEST

SW

R



PERFORMANCE TEST - HYSTERESIS AND DEAD BAND TEST - LINEARITY TEST FUNCTIONAL TEST - FIELDBUST COMPONENTS TEST(IF REQUIRED) - STROKE TIME AND FAIL MODE CHECK - I/O SIGNAL CHECK

SW

R

SW

R





MOUNTING EQUIPMENTS CHECK

SW

R



PRESSURE TEST FOR AIR VOLUME TANK(IF REQUIRED)

SW

R



PAINTING AND DFT CHECK

SW

R




W




R

R

Note 1. 10% of Sample Inspection on each Inspection Quantities. Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of Commodities is shipped on partial basis. The Subsequent Inspection may be waived at disc retion of Purchaser If Previous Inspection has passed satisfactory. Note3. REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION)) for MHI PORTION

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 88 of 121

INSPECTION TEST PLAN (ITP NO: 4007) COMMODITY : ON-OFF VALVES(BALL, BUTTERFLY TYPE)(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R




R

R




SW

R



ACTUATOR TEST

R

R



HYDROSTATIC TEST FOR BODY

SW

R



SEAT LEAKAGE TEST

SW

R



FUNCTIONAL TEST - STROKE TIME AND FAIL MODE CHECK - I/O SIGNAL CHECK

SW

R




SW

R




SW

R




W




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 89 of 121

INSPECTION TEST PLAN (ITP NO: 4008) COMMODITY : MOTOR POERATED VALVE(MOV)(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O



VISUAL/SPECIFICATION VISUAL/SPE CIFICATION INSPECTION

W

R



MATERIAL MATERIAL CERIFICATION

R

R




R

R




R

R



POSITIVE MATERIAL MATERIAL IDENTIFICATION(IF REQUIRED)

SW

R



ACTUATOR TEST

R

R



HYDROSTATIC HYDROSTATIC TEST FOR BODY

SW

R



SEAT LEAKAGE TEST

SW

R



OPERATING OPERATING TEST - LOCAL/REMOTE OPERATION - STROKE TIME AND FAIL MODE CHECK - INTERLOCK TEST(IF APPLICABLE) - ESD FUNCTION CHECK(IF APPLICABLE)

SW

R




SW

R



EXP. EXP. PROOF VERIFICATION

R

R




SW

R



SHIPPING PREPARATION PREPARATION & PACKING INSPECTION

W




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 90 of 121

INSPECTION TEST PLAN (ITP NO: 4009) COMMODITY : PRESSURE SAFETY & RELIEF VALVE(PSV)(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R




SW

R



HYDROSTATIC HYDROSTATIC TEST

SW

R



SEAT SEAT LEAKAGE(TIGHTNESS) TEST AT 90% OF THE SET PRESSURE

SW

R



PNEUMATIC PNEUMATIC TEST AT 1.5 X THE MAXIMUM BACK PRESSURE

SW

R



FUNCTIONAL TEST – SET PRESSURE POPPING

SW

R




SW

R




W




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 91 of 121

INSPECTION TEST PLAN (ITP NO: 4010) COMMODITY : PRESSURE REGULATING VALVE(PRV)(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R




R

R



HYDROSTATIC HYDROSTATIC TEST

SW

R



FUNCTIONAL TEST

SW

R




SW

R




W




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 92 of 121

INSPECTION TEST PLAN (ITP NO: 4011) COMMODITY : FIELD TRANSITTER(PRESSURE, D/P, TEMPERATURE)(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R




R

R



HYDROSTATIC TEST

R

R



FUNCTIONAL TEST - CALIBRATION CHECK - HYSTERESIS TES(IF REQUIRED) - OTHER TEST(IF REQUIRED)

SW

R

R




R




W




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 93 of 121

INSPECTION TEST PLAN (ITP NO: 4012) COMMODITY :SWITCH(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R



HADROSTATIC TEST(IF REQUIRED)

SW

R



FUNCTIONAL TEST

SW

R




R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 94 of 121

INSPECTION TEST PLAN (ITP NO: 4013) COMMODITY :ORIFICE PLATE & FLANGE ASSEMBLY(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R



H.D.G CHECK(IF APPLICABLE)

SW

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 95 of 121

INSPECTION TEST PLAN (ITP NO: 4014) COMMODITY :FLOW INSTRUMENTS(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R




R

R



HYDROSTATIC TEST(IF REQUIRED)

SW

R



PERFORMANCE/FUNCTIONAL TEST

SW

R




R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 96 of 121

INSPECTION TEST PLAN (ITP NO: 4015) COMMODITY :ROTAMERER & PURGE SET (NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R



PERFORMANCE/FUNCTIONAL TEST

SW

R




R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 97 of 121

INSPECTION TEST PLAN (ITP NO: 4016) COMMODITY :RTD & THERMOCOUPLE W/THERMOWELL(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R



NON-DESTRUCTIVE EZAMINATION(IF REQURIED)

R

R




R

R



FUNCTIONAL TEST

SW

R




SW

R




SW

R



EXP. PROOF VERIFICATION(IF REQUIRED)

R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 98 of 121

INSPECTION TEST PLAN (ITP NO: 4017) COMMODITY :PRESS. GAUGE & TEMP. GAUGE W/THERMOWELL(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




R

R



NON-DESTRUCTIVE EZAMINATION(IF REQURIED)

R

R




R

R



FUNCTIONAL TEST

SW

R




SW

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 99 of 121

INSPECTION TEST PLAN (ITP NO: 4018) INSPECTION LEVEL 2

COMMODITY : TANK GAUGE W/TRANSMITTER(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




SW

R



FUNCTIONAL TEST

SW

R




R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 100 of 121

INSPECTION TEST PLAN (ITP NO: 4019) COMMODITY : LEVEL GAUGE(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




W

R




R

R




SW

R



FUNCTIONAL TEST(UF REQUIRED)

SW

R




R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 101 of 121

INSPECTION TEST PLAN (ITP NO: 4021) COMMODITY : INSTRUMENT

CABLE(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 




ROUTINE TESTS - CONDUCTOR RESISTANCE/ LOOP RESISTANCE - HIGH VOLTAGE TEST - INSULATION RESISTANCE TYPE TESTS - CONSTRUCTION CHECK - PHYSICAL TEST OTHER TESTS - TEST UNDER FIRE CONDITION(IF REQUIRED)) - CAPACITANCE & L/R RATIO





P

O

SW

R

SW

R

SW

R

R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 102 of 121

INSPECTION TEST PLAN (ITP NO: 4099) COMMODITY : INSTRUMENT BULK ITEM(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1

(Tube, Tube Fitting, Gasket, Bolt & Nut, Cable Duct, Cable Gland, Conduit Pipe & Fitting, Junction Box, Pipe, Instrument Valve, Flange, Fitting etc)


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

SW

R







R

R




R

R



FUNCTIONAL TEST

R

R




R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 103 of 121

INSPECTION TEST PLAN (ITP NO: 5001) COMMODITY : FIRE FIGHTING EQUIPMENT(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 











FIRE WATER HYDRANT & FIRE ENGINE SUCTION RISER - HYDROSTATIC TEST - VISUAL, DIMENSIONAL COATING INSPECTION 4-WAY SUCTION COLLECTING HEAD - VISUAL, DIMENSIONAL, COATING INSPECTION EXTINGUISHERS & EMERGENCY EYE SASHER - VISUAL, DIMENSIONAL INSPECTION FIRE EQUIPMENT BOX - VISUAL, DIMENSIONAL & COATING INSPECTION HOSE REEL & CABINET(IF APPLICABLE) - VISUAL, DIMENSIONAL & COATING INSPECTION FIRST AID KIT & BREATHING APPARATUS(IF APPLICABLE) - VISUAL, TYPE, QUANTITY

P

O

SW

R

SW

R

SW

R

SW

R

R

R

R

R




R




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 104 of 121

INSPECTION TEST PLAN (ITP NO: 5002) COMMODITY : FIRE PUMP PACKAGE

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O



MATERIAL CERTIFICATES(CASING, IMPELLER, SHAFT)

R

R



NO-DESTRUCTIVE EXAMINATION(IF REQUIRED)

R

R



HYDROSTATIC TEST FOR CASING

R

R



MECHANICAL URN/PERFORMANCE TEST - BEARING TEMPERATURE - VIBRATION AND NOISE LEVEL CHECK - RELIEF VALVE OPERATION

W W R

R R R



FULL LOAD TEST(IF REQUIRED)

W

R



DISMANTLING INSPECTION AFTER MECHANICAL RUN

W

R




W

R




W

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 105 of 121

INSPECTION TEST PLAN (ITP NO: 5003) COMMODITY : POST INDICATING VALVE (NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R



NO-DESTRUCTIVE EXAMINATION(IF REQUIRED)

R

R



HYDROSTATIC TEST

SW

R



OPERATING TEST

SW

R



PAINTING INSPECTION AND DFT CHECK

W

R




W

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 106 of 121

INSPECTION TEST PLAN (ITP NO: 5004) INSPECTION LEVEL 2

COMMODITY : FM-200 SUPPRESSION SYSTEM PACKAGE(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




W

R



FUNCTION TEST FOR LOCAL CONTROL PROJECT

W

R




W

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 107 of 121

INSPECTION TEST PLAN (ITP NO: 5005) COMMODITY : HAVC & HAVC CONTROL SYSTEM EQUIPMENT

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION 



PRESSURIZATION UNIT, AIR COOLED CONDENSING UNTI, FAN, ETC - VISUAL/DIMENSIONAL INSPECTION HVAC CONTROL PANEL - SEQUENCE OPERATION TEST - FUNCTION TEST - INSULATION RESISTANCE TEST

P

O

W

R

W W R

R R R



FIELD INSTRUMENT DEVICE SPECIFICATION CHECK

W

R




W

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 108 of 121

INSPECTION TEST PLAN (ITP NO: 6001) COMMODITY : PIPE & FITTING, BEND(CS, SS, AS)(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R






APPEARANCE AND MARKING INSPECTION

SW

R




SW

R




R

R



HEAT TREATMENT(IF REQUIRED)

R

R




R

R




R

R



PMI TEST(IF REQUIRED)

SW

R




R

R



COLOR MARKING

W

R




R

-




R

R

Note 1. 10% of Sample Inspection on each Inspection Quantities. Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of Commodities is shipped on partial basis. The Subsequent Inspection may be waived at disc retion of Purchaser If Previous Inspection has passed satisfactory. Note3. REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 109 of 121

INSPECTION TEST PLAN (ITP NO: 6002) COMMODITY : COATED/LINED PIPE & FITTING (NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R



MATERIAL VERIFICATION



APPEARANCE AND MARKING INSPECTION

SW

R




SW

R




R

R




R

R




R

R




R

R



COATING THICHNESS AND SURFACE CHECK

SW

R




R

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 110 of 121

INSPECTION TEST PLAN (ITP NO: 6003) COMMODITY : FLANGE(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

R



VISUAL AND DIMENSIONAL, CHECK OF MARKING

SW

R




SW

R



HOT DIP GALVANIZING THK CHECK AND VISUAL CHECK(IF REQUIRED)

SW

R




R

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 111 of 121

INSPECTION TEST PLAN (ITP NO: 6004) COMMODITY : GASKET(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R







SW

R




SW

R




R

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 112 of 121

INSPECTION TEST PLAN (ITP NO: 6005) COMMODITY : BOLT & NUT(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

R




SW

R




SW

R




R

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 113 of 121

INSPECTION TEST PLAN (ITP NO: 6006) COMMODITY : VALVE(FORGED/CAST STEEL)(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




R

R



SHELL PRESSURE & SEAT TEST

SW

R




R

R



HIC TEST(IF REQUIRED)

R

R




SW

R



VISUAL, DIMENSIONAL & MARKING INSPECTION

SW

R



VALVE OPERATION CHECK

SW

R



PAINTING INSPECTION

SW

R




R

-




R

R

Note 1. 10% of Sample Inspection on each Inspection Quantities. Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of Commodities is shipped on partial basis. The Subsequent Inspection may be waived at disc retion of Purchaser If Previous Inspection has passed satisfactory. Note3. * REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 114 of 121

INSPECTION TEST PLAN (ITP NO: 6007) COMMODITY : HIGH PRESSURE CAST/FORGED STEEL VALVE(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1

(900# AND ABOVE)


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R



WPS & PQR(IF REQUIRED)

R

R




SW

R




R

R




R

R




R

R




SW

R




SW

R




SW

R



VALVE OPERATION CHECK

SW

R



SURFACE PREPARATION & PAINTING INSPECTION

SW

R




R

-




R

R

Note 1. 10% of Sample Inspection on each Inspection Quantities. Note 2. In Case the Purchase Order for Certain Times of Commodities issued for More than 2 times and/or the Item of Commodities is shipped on partial basis. The Subsequent Inspection may be waived at disc retion of Purchaser If Previous Inspection has passed satisfactory. Note3. * REFER TO THE DOCUMENT NO. OMON-2-TT-M001(INSPECTION AND TEST PLAN(MHI NAGASAKI PORTION))

*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 115 of 121

INSPECTION TEST PLAN (ITP NO: 6008) COMMODITY : LINED VALVE(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O




R

R




R

R




SW

R




R

R




SW

R




SW

R



HOLIDAY DETECTION TEST OF LINING

SW

R



PAINTING INSPECTION

SW

R




R

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 116 of 121

INSPECTION TEST PLAN (ITP NO: 6009) COMMODITY : STRAINER/STEAM TRAP/AIR TRAP/SIGHT GLASS(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R

SW

R

R

R









NON-DESTRUCTIVE EXAMINATION(IF REQUIRED)



HYDROSTATIC TEST(IF APPLIICABLE)

SW

R



FUNCTION TEST

SW

R



PAINITNG INSPECTION

SW

R




R

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 117 of 121

INSPECTION TEST PLAN (ITP NO: 6010) COMMODITY : EXPANSION JOINT/FLEXIBLE JOINT

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R







SW

R




SW

R



HYDROSTATIC TEST

SW

R



HOT DIP GALVANIZING CHECK(IF REQUIRED)

SW

R




R

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 118 of 121

INSPECTION TEST PLAN (ITP NO: 6011) COMMODITY : SPRING HANGER/RIGID SUPPORT

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R







SW

R



FUNCTION TEST(IF REQUIRED)

SW

R



PAINTING INSPECTION

SW

R




R

-




R

R


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 119 of 121

INSPECTION TEST PLAN (ITP NO: 6012) COMMODITY : SAFETY SHOWER/EYE WASHER(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R







SW

R



FUNCTION

SW

R




SW

R



PAINTING INSPECTION

SW

R




R

-




R

R

TEST(IF REQUIRED)


*


R



W : Witness


H : Hold Point

S : Surveillance




Job No.: 100279 Rev.0

Page 120 of 121

INSPECTION TEST PLAN (ITP NO: 6013) COMMODITY : SHOP FAB. PIPING(NOTE 1&2)

PAGE NO.

1/1

REV NO.

1


INSPECTION ACTIVITY

NOTE

DESCRIPTION

P

O

R

R

W+

R

R

R

SW

R






WPS & PQR(IF REQUIRED)



PWHT(IF REQUIRED)







R

R




R

R




SW

R



HYDROSTATICE TEST

SW

R




SW

R



SURFACE PREPARATION & PAINTING INSPECTION

SW

R




R

-




R

R




H


*


R



W : Witness


H : Hold Point

S : Surveillance


3.3.1 General Inspection Requirement With ITP

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