(ANX-1) Inspection Test Plan (ITP) List

Annexure (1) TOTAL SHEETS 11

INSPECTION TEST PLAN (ITP) FORMAT LIST PROJECT No.: - 6261 Sr. No. 1

Description

Form No.

General

1.1

Final Visual Inspection Punch List

G 001

1.2

Calibration Verification Report

G 003

2

Civil & Structure

2.1

Quality check for site survey

Su 001

2.2

Moisture/density relation test

C 001

2.3

Density test

C 002

2.4

Field density test - sand cone method

C 003

2.8

Aggregate physical properties laboratory report

C 007 (2/2)

Aggregate sieve analysis test

C 007 (1/2), C 008

2.10

Design mix properties test of concrete

C 009

2.11

Concrete compression specimen test report

C 010

2.12

Reinforcement check

C 011

2.13

Inspection before placing concrete (pour card)

C 012 (1-2)

2.14

Grouting under base plate / pocket

C 013

2.15

Building impection record

C 014

2.16

Structural steel fabrication

C 015

2.17

Inspection of structural steel erection

C 016

2.18

Tank foundation settlement

C 017

2.19

Fire proofing check list

C 018

2.20

Location & level of equipment foundation

C 020

2.22

California bearing ratio test of subgrade

C 022

Painting Painting - Application of finish coat

PT 001

2.9

3 3.1

NOTE – 1. Bidder to follow applicable ITPs – Inspection Test Plans & FIRs – Field Inspection Reports to the various items.

Page 1 of 1

INSPECTION TEST PLAN (ITP) LIST

JOB NO: 6261 ITP NO.

INSPECT

INSPECTION AND TEST ITEMS

GRADE

SAMPLING

FORM

FREQUENCY

NUMBER

PRE-COMMENCEMENT EACH SOURCE EACH SOURCE EVERY 50OM2

SU 001 G 001 C 001

***CIVIL*** 01 0101 0102 0103

A B C

***SITE PREPARATION*** QUALITY CHECK FOR SITE SURVEY PROPERTY OF FILLING MATERIAL LABORATORY TEST MOISTURE / DENSITY RELATION TEST

0104 0105 0106 0107

B B B B

DENSITY TEST/COMPACTION TEST ( CORE CUTTER METHOD) SURFACE LEVEL AND SLOPE SURVEY FIELD DENSITY TEST - SAND CONE METHOD CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

02 0201 0202 0203 0204 0205 0206 0207 0208

B B B A C C C B

03 0301 0302 0303 0304 0305 0306 0307 0308 0309 04 0401 0402 0403 0404

EVERY 250OM3 EVERY 2500M3 ALL

C 002 G 001 C 003 G 003

***PILING*** SUPPLIER MATERIAL TEST CERTIFICATE PILE DRIVING RECORD PILE BORING RECORD PILE LOADING TEST RECORD PILE DRIVING PILE REBOUND PILE CUTTING CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

EACH LOT ALL ALL ALL ALL ALL ALL ALL

AS PER SUPPLIERS FORMAT C 004 C 005A (1/2 & 2/2) C 006 C 021(1/3,2/3,3/3) C 005 G 001 G 003

B B B C B B B B B

***FIELD WELDING*** WPS (WELDING PROCEDURE SPECIFICATION) PQR (PROCEDURE QUALIFICATION RECORD) W'QT (WELDER QUALIFICATION TEST) VISUAL INSPECTION (WELDING) DRY PENETRANT TEST RADIOGRAPHIC EXAMINATION MAGNETIC PARTICLE EXAMINATION ULTRASONIC EXAMINATION CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL EACH WELDER ALL ALL ALL ALL ALL ALL

P-001(1-2) P-002(1-3 P 003 P 004 P 008 P 007 P 010 P 011 (1/2 & 2/2) G 003

B B B C

***ROAD AND PAVING*** MOISTUREIDENSITY RELATION TEST OF SUBGRADE DENSITY / TEST OF SUBGRADE CALIFORNIA BEARING RATIO TEST OF SUBGRADE SURVEY OF SUBGRADE SURFACE LEVEL AND SLOPE

EVERY 100OM2 EVERY 100OM2 EVERY 100OM2 EVERY 50OM2

C 001 C 002 C 022 G 001

Page 1 of 9

REMARKS



INSPECT


0405 0406 0407 0408 0409 0410 0411

GRADE C C B C A A B

05 0501 0502 0503 0504

B B A B

***DRAINAGE*** SUPPLIER MATERIAL TEST CERTIFICATE INSPECTION OF UNDERGROUND PIPE AND SYSTEM FINAL VISUAL INSPECTION PUNCH LIST (CIVIL) INSPECTION OF DRAIN LAYOUT

06 0601 0602 0603

B B B

***EARTH WORK*** MOISTURE/DENSITY RELATION TEST DENSITY TEST SURVEY AND INSPECTION OF EXCAVATION

10 1001 1002 1003A,B 1004 1005 1006 1007 1008 1009 1010 1011 1012

B B B B A B B B B B B B

20 2001 2002 2003

B B B

SIEVE ANALYSIS TEST OF SUB-BASEIBASE COURSE MATERIAL SURVEY OF SUB-BASE/BASE COURSE SURFACE LEVEL AND SLOPE ASPHALT M IX -SUPPLIER TEST CERTIFICATE INSPECTION OF PRIME COAT/ASPHALT CONCRETE APPLICATION SURVEY OF SURFACE COARSE LEVEL AND SLOPE FINAL VISUAL INSPECTION PUNCH LIST (CIVIL) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

***CONCRETE*** MANUFACTURER MATERIAL TEST CERTIFICATE AGGREGATE PHYSICAL PROPERTIES LABORATORY TEST AGGREGATE SIEVE ANALYSIS TEST WATER SAMPLE ANALYSIS LABORATORY TEST DESIGN MIX PROPORTION TEST OF CONCRETE REINFORCEMENT CHECK CONCRETE POUR CARD (INSPCTION BEFORE PLACING CONCRETE COMPRESSION STRENGH LABORATORY TEST INSPECTION BEFORE PLACING CONCRETE - ANCHOR BOLT/POCKET DETAIL LOCATION & LEVEL OF EQUIPMENT FOUNDATION GROUTING UNDER BASE PLATE/POCKET CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS ***STRUCTURAL STEEL*** MATERIAL TEST CERTIFICATE TORQUE WRENCH CALIBRATION CERTIFICATE STRUCTURAL STEEL FABRICATION

Page 2 of 9

SAMPLING

FORM

FREQUENCY EACH SOURCE EVERY 500M2 EACH SOURCE EVERY 50OM2 EVERY 50OM2 ALL ALL

NUMBER G 001 G 001 G 001 G 001 G 001 G 001 G 003

EACH SUPPLIER ALL PRE-BACKFILLING ALL

AS PER SUPPLIERS FORMAT G 001 G 001 C 023

AS PER DESIGN AS PER DESIGN EACH FOUNDATION

C 001 C 002 G 001

EVERY SUPPLIER EACH SOURCE EACHSOURCE EACH SOURCE ALL ALL ALL AS PER SPEC. ALL ALL ALL ALL

AS PER SUPPLIERS FORMAT C 007 - 2/2 C 007 - 1/2, C 008 AS PER LABORATORY FORMAT C 009 C 011 C 012- 1/2 C 010 C 012 -2/2 C 020 C 013 G 003

EVERY SUPPLIER PRE-COMMENCEMENT ALL

G 001 G 001 C 015

REMARKS


JOB NO: 6261 ITP NO. 2004 2005 30 3001 3002 3003 3004 3005 3006 3007 3008

INSPECT


GRADE B INSPECTION OF STRUCTURAL STEEL ERECTION A FINAL VISUAL INSPECTION PUNCH LIST ***BUILDING*** B SUPPLIER MATERIAL TEST CERTIFICATE B SAND PHYSICAL PROPERTIES LABORATORY TEST CERTIFICATE B SAND SIEVE ANALYSIS TEST (FOR MORTAR) B PLUMBING SYSTEM LEAK CHECK A HVAC SYSTEM CHECK A FINAL VISUAL INSPECTION PUNCH LIST (CIVIL) A BUILDING INSPECTION RECORD B CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

SAMPLING

FORM

FREQUENCY EACH STRUCTURE ALL

NUMBER C 016 G 001

EVERY SUPPLIER EACHSOURCE EACHSOURCE EACH LINE EACH UNIT ALL BUILDING ALL ALL

AS PER SUPPLIERS FORMAT G 001 G 001 G 001 G 001 G 001 C 014 G 003

ALL ALL ALL ALL ALL

C 016 HT 004 HT 003 T016 G 003

STATIONARY AND ROTATING EQUIPMENT INSTALLATION 40 4001 4002 4003 4004 4005

B B B A B

HEATERS,BOILER AND STACK INSPECTION FOR STRUCTURAL STEEL ERECTION HEATER CASTABLE, FIRE BRICK & INSULATION BLANKET CHECK INSTALLATION OF SUPPORT, GUIDES & ATTACHMENT FINAL VISUAL INSPECTION PUNCH LIST( EQUIPMENT) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

41 4101A~E 4102 4103 4104 4105 4106 4107 4108 4109

B B A A A B B A B

***TOWERS, VESSELS AND HEAT EXCHANGERS*** ALIGNMENT INTERNALS MEDIA PACKING AND LOADING PRESSURE TEST FOR SHELL AND/OR TUBE TRAY LEAKAGE TEST SEATING AND ORIENTATION CHECK COMPLETION OF REPAIR INSPECTION FINAL VISUAL INSPECTION PUNCH LIST (EQUIPMENT) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL ALL AS SPECIFIED ALL ALL ALL ALL ALL

M 001-005 M 009 -1/13 TO 13/13 M 010 M 008 M 012 G 001 G 001 M 014 G 003

42 4201 4202 4203 4204

B B A A

***AIR HEATER*** INSPECTION OF STRUCTURAL STEEL ERECTION ASSEMBLY ALIGNMENT FINAL VISUAL INSPECTION PUNCH LIST (EQUIPMENT) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL ALL ALL

C 016 G 001 M 014 G 003

Page 3 of 9

REMARKS



INSPECT


GRADE 43 4301 4302 4303 4304 4305 44 4401 4402 4403 4404

SAMPLING

FORM

FREQUENCY

NUMBER

ALL ALL ALL ALL ALL

M 007 M 013 (1-2) G 001 M 014 G 003

B B A B

*** STATIONARY AND ROTATING EQUIPMENT INSTALLATION*** H0RIZONTAL PUMP ALIGNMENT COMPRESSOR ALIGNMENT TRIAL RUN FINAL VISUAL INSPECTION PUNCH LIST (EQUIPMENT) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS ***OTHER EQUIPMENT*** ALIGNMENT FUNCTIONAL CHECK FINAL VISUAL INSPECTION PUNCH LIST (EQUIPMENT) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL ALL ALL

G 001 G 001 M 014 G 003

45 4501 4502 4503 4504 4505 4506 4507 4508 4509 4510 4511 4512

B B B B B B B B B B B B

***WELDING*** WPS (WELDING PROCEDURE SPECIFICATION) PQR (PROCEDURE QUALIFICATION RECORD) WQT (WELDER QUALIFICATION TEST) FIT-UP CHECK WELDING RECORD ROOT AND COVER PASS VISUAL INSPECTION (WELDING) DYE PENETRANT TEST RADIOGRAPHIC EXAMINATION POST WELD HEAT TREATMENT MAGNETIC PARTICLE EXAMINATION ULTRASONIC EXAMINATION CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL

VENDOR VENDOR P 003 P 004 P 005 P 004 P 008 P 007 P 009 P 010 P 011 (1-2) G 003

46 4601 4602 4603 4604 4605 4606 4607A~B 4608 4610 4611

B B B B B B B C B B

***TANKAGE*** WPS (WELDING PROCEDURE SPECIFICATION) PQR (PROCEDURE QUALIFICATION RECORD) WQT (WELDER QUALIFICATION TEST) TANK MATERIAL TEST CERTIFICATE MATERIAL CONTROL SHEET (MATERIAL RECEIPT) MATERIAL CONTROL (PRIOR TO CUTTING) FIT-UP CHECK WELDING RECORD ROOT AND COVER PASS WELDING RECORD FOR FIELD WELDED STORAGE TANKS RADIOGRAPHIC EXAMINATION

ALL ALL ALL EACH LOT AS SPECIFIED AS SPECIFIED ALL ALL ALL AS PER SPEC.

P 001(1-2) P 002(1-3) P 003 AS PER SUPPLIER FORMAT T 001 T 002 T 005-006 P 005 T 003 P 007

A A A A B

Page 4 of 9

REMARKS


JOB NO: 6261 ITP NO. 4612 4613 4614 4615 4616 4617 4618 4619 4620 4621A/B 4622 4623 4624 4625 4626 4627

INSPECT GRADE B B B A B A A B A A B B C B B B

INSPECTION AND TEST ITEMS DYE PENETRANT TEST MAGNETIC PARTICLE EXAMINATION ULTRASONIC EXAMINATION VACUUM TEST, BOTTOM PLATE SHELL PLATE VERTICAUTY AND ROUNDNESS INSPECTION HYDROSTATIC TEST REPORT FOR STORAGE TANK ROOF PLATE LEAK TEST PNEUMATIC TEST FOR CONE ROOF OF STORAGE TANK FINAL VISUAL INSPECTION PUNCH LIST (TANKAGE) TANK FOUNDATION SETTLEMENT ROUNDREN CHECK SHELL TO BOTTOM JOINT INSPECTION REPORT RF. PAD TEST NOZZLE ORIENTATION INSPECTION REPORT VISUAL INSPECTION LIST (TANKAGE) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

SAMPLING

FORM

FREQUENCY AS PER SPEC. AS PER SPEC. AS PER SPEC. ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL

NUMBER P 008 P 010 P 011 (1-2) T 004 G 001 T 012 G 001 T 014 T 016 C 017, T 013 T 007 T-008 T-015 T-010 T-011 G 003

ALL ALL ALL ALL ALL ALL ALL

P 012 P 013 P 014 P 015 T 016 P017 G 003

ALL ALL ALL RANDOM ALL ALL RANDOM AS PER SPEC.

P 001(1-2) P 002 (1-3) P 003 P 004 P 005 P 004 P 008 P 007

***PIPING AND PIPING WELDING*** 50 5001 5002 5003 5004 5006 5007 5008

A A A A A B B

***PIPING*** UNDERGROUND PIPE CHECK LINE CHECk LIST PRESSURE TEST FLUSHING REPORT FINAL VISUAL INSPECTION PUNCH LIST (PIPING) PINHOLE TEST (HOLIDAY TEST) FOR WRAPPING COATING OF U/G PIPING CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

51 5101 5102 5103 5104 5105 5106 5107 5108

B B B B C B B B

***PIPING WELDING"* WPS (WELDING PROCEDURE SPECIFICATION) PQR (PROCEDURE QUALIFICATION RECORD) WQT (WELDER QUALIFICATION TEST) FIT-UP CHECK WELDING RECORD ROOT AND COVER PASS VISUAL INSPECTION (WELDING) DYE PENETRANT TEST RADIOGRAPHIC EXAMINATION

Page 5 of 9

REMARKS


JOB NO: 6261 ITP NO. 5109 5110 5111 5112 5113

INSPECT GRADE B B B B B

INSPECTION AND TEST ITEMS POST WELD HEAT TREATMENT MAGNETIC PARTICLE EXAMINATION ULTRASONIC EXAMINATION HISTORY SHEET CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

SAMPLING

FORM

FREQUENCY AS PER SPEC. AS PER SPEC. AS PER SPEC. ALL ALL

NUMBER P 009 P 010 P 011 (1-2) PX-001 G 003

ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL ALL

E 002 E 005 E 007 E 011 E 014 E 016 E 017 E 009 E 010 E 022 E 013 E 023 E 021 E 008 E 012 G 003

ELECTRICAL 61 6101 6102 6103 6104 6105 6106 6107 6108 6109 6110 6111 6112 6113 6114 6115 6116

B A A B B B B A A A A B B B B B

***POWER FACILTIY*** INSULATION RESISTANCE CHECK ON TRANSFORMER BREAKDOWN VOLTAGE TEST (BDV) ON TRANSFORMER OIL HIGH VOLTAGE (HI-POT) TEST ON HT CABLES & EQUIPMENTS TRANSFORMER VOLTAGE RATIO TEST CHECK LIST ON TRANSFORMER CHECK LIST ON POTENTIAL TRANSFORMER CHECK LIST ON CURRENT TRANSFORMER PRECOMMISSIONING CHECK ON UPS SYSTEM PRECOMMISSIONING CHECK ON BATTERY CHARGER/BATTERY BANK CHECK LIST ON HT PANELS/CUBICALS FINAL VISUAL INSPECTION PUNCH LIST PROTECTION RELAY TESTING CHECK LIST ON LT PANELS (PCC,MCC,PDB, LDB) PRECOMMISSIONING CHECK ON CONTROL & RELAY PANEL TEST REPORT FOR TRANSFORMER BOUGHT OUT ITEM (OTI/WTI/BUCHHOL RELAY) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

62 6201 6202 6203 6204 6205

B B A B B

***MOTOR*** INSULATION TEST HT/LT MOTOR NO LOAD TEST RUN FINAL VISUAL INSPECTION PUNCH LIST PRECOMMISSIONING CHECK ON FIRE FIGHTING PUMPS CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL ALL ALL ALL

E 004 E 006 E 013 E 020 G 003

63 6301 6302 6303 6304

B B A B

***CABLE, WIRE & CABLE WAY*** INSULATION & CONTINUITY TEST ON HT/LT CABLES GROUNDING RESISTANCE TEST FOR EARTH PITS/GRID FINAL VISUAL INSPECTION PUNCH LIST CHECK LIST FOR EARTHING WORK

ALL ALL ALL ALL

E E E E

Page 6 of 9

003 001 013 018

REMARKS


JOB NO: 6261 ITP NO. 6305 6306

INSPECT


GRADE B VISUAL CHECK FOR CABLE SEALING ACTIVITY IN BUILDING ENTRIES B CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

SAMPLING

FORM

FREQUENCY ALL ALL

NUMBER E 019 G 003

ALL DESIGN BASE ALL

E 015 E 013 E 013

64 6401 6402 6403

B B A

***LIGHTING FACILITY*** LIGHTING ON-OFF TEST LUX CHECK FINAL VISUAL INSPECTION PUNCH LIST

65 6501 6502 6503 6504 6505 6506 6507

A A A A A A B

***COMMUNICATION FACILITY*** TELEPHONE SYSTEM FUNCTION CHECK PAGING SYSTEM FUNCTION CHECK FIREALARM SYSTEM FUNCTION CHECK TELECOMMUNICATION FACILITY FUNCTION CHECK AIR CRAFT LIGHTING FUNCTION CHECK FINAL VISUAL INSPECTION PUNCH LIST CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL ALL ALL ALL ALL ALL

E 013 E 013 E 013 E 013 E 013 E 013 G 003

66 6601 6602 6603 6604 6605 6606 6607 6608

B B B B B B A B

***CATHODIC PROTECTION*** INSTALLATION & TEST CHECK LIST (MAGNESIUM OXIDE) INSTALLATION & TEST CHECK LIST (TEST BOX) INSTALLATION & TEST CHECK LIST (CROSS BAND) INSTALLATION & TEST CHECK LIST (SILICON IRON ANODE BED) INSTALLATION & TEST CHECK LIST (TRANSFORMER RECTIFIER UNIT) INSTALLATION & TEST CHECK LIST (CABLE JUNCTION BOX) FINAL VISUAL INSPECTION PUNCH LIST CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL ALL ALL ALL ALL ALL ALL

G 001 G 001 G 001 G 001 G 001 G 001 T 016 G 003

71 7101 7102

B A

***CONTROL ROOM*** CONTROL PANEL ALIGNMENT FINAL VISUAL INSPECTION PUNCH LIST (INSTRUMENTATION)

ALL ALL

G 001 I 014

72 7201 7202 7203

A A A

***INSTRUMENTATION*** INSTRUMENT CALIBRATION (ZERO - MAX POINT CHECK) CALIBRATION RECORD CONTROL VALVE CALIBRATION RECORD

ALL ALL ALL

I 002 I 003 I 004

INSTRUMENTATION

Page 7 of 9

REMARKS



INSPECT


SAMPLING

FORM NUMBER I 005 I 006 I 010 I 011 I 012 I 013 I 014 G 003

7204 7205 7206 7207 7208 7209 7210 7211

GRADE A A B A B A A B

PRESSURE GAUGE TEST P.S.V. BENCH TEST LOOP TEST FUNCTION TEST OF ANALYSER RELAY SETTING RECORD SEQUENCE TEST FINAL VISUAL INSPECTION PUNCH LIST (INSTRUMENTATION) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

FREQUENCY ALL ALL ALL ALL ALL ALL ALL ALL

73 7301

A

***CABLE WAY*** FINAL VISUAL INSPECTION PUNCH LIST (INSTRUMENTATION)

ALL

I 014

74 7401 7402 7403

B A B

***CABLE, WIRE AND TUBING*** INSULATION AND CONTINUITY TEST FINAL VISUAL INSPECTION PUNCH LIST (INSTRUMENTATION) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

ALL ALL ALL

I 001 I 014 G 003

75 7501 7502

A A

***PRESSURE LEAD PIPE*** PRESSURE TEST FINAL INSPECTION PUCH LIST (INSTRUMENTATION)

ALL ALL

I 007 I 014

76 7601 7602

A A

***AIR SUPPLY PIPING*** INSPECTION OF PIPING FINAL INSPECTION PUCH LIST (INSTRUMENTATION)

ALL ALL

I 008 I 014

77 7701

B

***STEAM TRACE PIPING*** INSPECTION OF STEAM TRACE PIPING

ALL

I 009

RANDOM ALL ALL ALL

PT 001 PT 001 PT 004 G 003

PAINTING, COATING, FIREPROOFING AND INSULATION 81 8101 8102 8103 8104

B B A B

***PAINTING*** PAINTING -SURFACE PREPARATION & PRIMER COAT APPLICATION OF FINISH COAT OF PAINT FINAL VISUAL INSPECTION PUNCH LIST (PAINTING) CALIBRATION VERIFICATION OF MEASURING INSTRUMENTS

Page 8 of 9

REMARKS



INSPECT


GRADE

SAMPLING

FORM

FREQUENCY

NUMBER

82 8201 8202

C A

***INSULATION*** INSTALLATION CHECK FINAL VISUAL INSPECTION PUNCH LIST (INSULATION)

RANDOM ALL

IN 001 IN 002

83 8301 8302

C A

***FIREPROOFING*** FIREPROOFING CHECK LIST FINAL VISUAL INSPECTION PUNCH LIST FIREPROOFING (CIVIL)

RANDOM ALL

C 018 G 001

Page 9 of 9

REMARKS

(ANX-1) Inspection Test Plan (ITP) List

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