Not Used Not Used Not Used Spill Control Valve (cyl 4)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 6)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 5)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 2)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 3)-pin 4 Spill Control Valve Common-pin 3 Spill Control Valve (cyl 1)-pin 4 Spill Control Valve Common-pin 3 Needle Control Valve (cyl 4)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 6)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 5)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 2)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 3)-pin 2 Needle Control Valve Common-pin 1 Needle Control Valve (cyl 1)-pin 2 Needle Control Valve Common-pin 1 Not Used DOC Outlet Temp Sensor DPF Outlet Pressure Sensor Not Used Jake Front Two-speed Fan or Variable-speed Fan Not Used Not Used Not Used Not Used Ground Not Used Not Used Not Used CKP/TRS(-) CKP/TRS(+) CMP/SRS(-) CMP/SRS(+) Not Used Fan Speed Not Used Not Used Sensor Ground Turbo Speed Sensor Sensor Ground Not Used Engine Oil Pressure Sensor Sensor Ground Not Used Not Used Sensor Power Supply Not Used EGR Valve Position
5 95 EGR Valve 6 5 4 3 2 1 Power Supply 7 97 Not Used 9 99 Power Supply FRONT 11 Electronic Dosing Valve CONNECTOR = GREY 101 Jake Rear 13 103 Ground 15 Not Used R9(21) 7 8 9 10 11 11 12 12 105 1 Fuel Cutoff Valve R10(18) Ether Start 18 2 6 5 4 3 2 1 Not Used R11(9) 108 20 3 Not Used R12(6) 110 4 REAR Not Used 22 VNT CAN (-) CONNECTOR = BLACK 112 VNT CAN (+) Not Used Supply Fuel Temperature Sensor LEFT SENSOR HARNESS 30 Not Used Not Used PIN NO 120 Not Used 60 55 Not Used 1 SUPPLY 90 Sensor Power Supply FUEL TEMPERATURE 120-PIN 77 2 EGR Temperature Sensor SENSOR CONNECTOR Fuel Compensation Pressure Sensor Sensor Power Supply PIN NO 52 Turbo Compressor InTemp Sensor 1 INTAKE AIR Intake Manifold Pressure Sensor TEMPERATURE 65 106 1 ELECTRONIC 2 Sensor Ground SENSOR DOSING DOC Inlet Temp Sensor 64 2 VALVE Sensor Position 52 Intake Air Throttle Valve 1 EGR 69 Power Supply TEMPERATURE 1 FUEL 83 2 Not Used SENSOR CUTOFF 64 2 Power Supply VALVE Not Used 61 1 Not Used EGR 62 111 2 Not Used 1 VALVE 67 3 Not Used CONTROL 60 82 FUEL LINE 2 4 Single-Speed Fan or Two-Speed Fan PRESSURE Not Used PLUG SENSOR 3 Intake Air Throttle (+) 90 104 1 Intake Air Throttle (-) 4 Sensor Ground 103 2 Sensor Ground INTAKE 84 1 117 Sensor Ground AIR 3 Sensor Ground FUEL THROTTLE 82 100 2 4 COMPENSATION VALVE Intake Air Temperature Sensor PRESSURE Not Used PLUG 101 3 5 SENSOR Engine Oil Temperature Sensor 104 EGR Delta Pressure Sensor 4 Engine Coolant Temperature Sensor Fuel Line Pressure Sensor Turbo Compressor Out Temp Sensor Not Used RIGHT SENSOR HARNESS Sensor Ground PIN NO DPF Outlet Temp Sensor 55 1 Not Used ENGINE 50 TURBO 1 COOLANT TEMP 51 Sensor Power Supply 110 SPEED 2 2 SENSOR DPF Inlet Pressure Sensor SENSOR Not Used Not Used 93 38 74 75
55
1 2 3 4
TURBO ACTUATOR (CAN)
108
1 2
ENGINE OIL TEMPERATURE SENSOR
FRONT INLINE TO SENSOR HARNESS
REAR INLINE TO SENSOR HARNESS
JAKE REAR F7(66)
R5(19) R6(20)
INJ 6
R7(7) R8(8)
R3(17)
1 2 3
INJ 5
4
R2(16) R4(5) R1(4)
F10(23, 25, 27)
1 2 3
F9(11, 13, 15)
112
1 2
TURBO COMPRESSOR OUT TEMPERATURE SENSOR
3
F6(12)
4
INJ 3
4
F3(22)
2
F9(11, 13, 15)
3
F4(10)
F10(23, 25, 27)
1 INJ 2
4
F1(26)
42 43
44 102 87 58
1 2 3
INTAKE MANIFOLD PRESSURE SENSOR
45
88 117 103 109
CAVITY
PIN NO
PIN NO
1 2 3
EGR DELTA PRESSURE SENSOR
86
1
F2(14)
TRS (CKP) 2
PLUG PLUG
1
PLUG
SRS (CMP) 2
1 2
PLUG TURBO COMPRESSOR IN TEMPERATURE SENSOR (OEM INSTALLED)
TWO-SPEED AXLE PARK BRAKE INTERLOCK IDLE VALIDATION SWITCH 2 (THROTTLE ACTIVE) THROTTLE POSITION SENSOR GND DPF REGENERATION LAMP IDLE VALIDATION SWITCH 1 (IDLE ACTIVE) THROTTLE POSITION SENSOR THROTTLE POSITION SENSOR SUPPLY TACHOMETER STOP ENGINE / AUX SHUTDOWN #1 LIMITER 0 / LIMITING TORQUE CURVE SET / COAST ENABLE MIL LAMP CRUISE CONTROL ENABLE STOP ENGINE OVERRIDE / DIAGNOSTIC REQUEST RESUME / ACCEL ENABLE SPARE RUN START
1
2
3
4
5
6
8
9
11
12
13
14
15
4
OI THERMOSTAT SENSOR RETURN SENSOR SUPPLY REMOTE PTO SPARE SPARE TOP 2 LOCKOUT SOLENOID TOP 2 SHIFT SOLENOID AGS 2 BACKUP LAMP AGS 2 TRANS TEMP LAMP LOW COOLANT LEVEL SENSOR AGS 2 CHECK TRANS LAMP VEHICLE SPEED (+) VEHICLE SPEED (-) AMBIENT AIR TEMPERATURE SENSOR RED STOP LAMP OI ALARM ABS ACTIVE (AGS 2 TRANS) NOT USED NOT USED NOT USED
ENGINE CAN (-) ENGINE CAN SHIELD ENGINE CAN (+) SPARE SPARE WAIT TO START LAMP (GRID HEATER) HIGH EXHAUST SYSTEM TEMP LAMP CLUTCH RELEASED OI ACTIVE LAMP VEHICLE POWER SHUTDOWN SPARE VEHICLE SPEED OUTPUT SPARE SPARE SPARE NEUTRAL SWITCH
CAVITY
LABEL
1/7
ALSG
A
1/4
SENSOR GND
B
1/8
SENSOR SUPPLY
C
1/3
IVS #2
18
5
1/6
IVS #1
2/2
GROUND
1/14
AUTOMOTIVE LIMITING SPEED GOVERNOR
IDLE VALIDATION (REQUIRED)
D E F
8
9
11
12
13
14
15
16
17
18
1
SENSOR SUPPLY
C
3/4
PTO
B
3/2
SENSOR RETURN
A
2/9
REMOTE PTO SWITCH
2/8
REMOTE THROTTLE SELECT SWITCH
LABEL
2
SPARE POWER SUPPLY IGN
3
FUEL HEATER SUPPLY (+) #1
2
3
4
SPARE
4
5
6
5
FUEL HEATER SUPPLY #2
PTO (OPTIONAL)
2/2 - GND
HDE MBE 900, HDE
8
9
6
SPARE
12
7
POWER SUPPLY - GND
HDE
13
14
15
8
S60
16
17
18
9
19
20
21
10
ETHER START VARIABLE SPEED FAN CONTROL OR HIGH OF 2-SPEED FAN SINGLE SPEED FAN CONTROL OR LOW OF 2-SPEED FAN
11
FUEL HEATER GROUND #1
12
SPARE
9
10
11
12
13
14
15
16
17
18
BLUE FRONT LOOKING INTO PINS ON THE HARNESS
+12V
SENSOR RETURN
B
COOLANT LEVEL SENSOR SHUTDOWN
OFF ON
ON OFF ON
DIAGNOSTIC CONNECTOR - REQUIRED
2/2 - GND
3/14 RETURN
TOP 2 LOCKOUT SOLENOID
3/7
TOP 2 SHIFT SOLENOID
CAVITY
DDC CONNECTOR
LABEL
2/18 2/16 2/17 2/5 2/6 -
A B C D E F G H J
GND +12 V J1939 DATA LINK (+) J1939DATA LINK (-) J1939 SHIELD J1587 DATA LINK (+) J1587 DATA LINK (-) PLUG PLUG
