DDEC IV EGR Engine Harness

 ® 

DDEC IV WIRING DIAGRAM

      A       B

CONNECTOR COLOR BLACK WIRE WI RE #

CAVITY  A B

621 622

DESCR CRIPT IPTION JAKE BRAKE - LOW JAKE BRAKE - MED

DDC RESPONSIBILITY

GROMMETASSEMBLY L K J H G

CONNECTOR COLOR GRAY WIRE #

CAVITY

611 613 615 619

L K J H G

614

620

612

620

616

620

613

619

615

619

611

619

DESCR CRIPT IPTION INJECTOR 1 INJECTOR 3 CAVITY PLUG INJECTOR 2 INJECTOR COMMON

622

621

E D C B  A

INJECTOR 6

CONNECTOR COLOR BLACK W IR E#

C AV IT IT Y

612 614 616 620

 A B C D E

INJECTOR 5

INJECTOR 4

INJECTOR 3

INJECTOR 2

INJECTOR 1

INJECTOR HARNESS SCHEMATIC (SERIES 60 WITH JAKE BRAKES SHOWN)

1 2 3

D ES ES CR CR IP TI TI ON ON

L

L M N P R

INJECTOR 5 INJECTOR 6 CAVITY PLUG INJECTOR 4 INJECTOR COMMON

M N P R S T W X

WIRE NO

CAVITY

TRS (-)

109

T-1

PPL

TRS (+)

110

T-2

DK GRN

SRS (+)

111

S-2

LT BLU

SRS (-)

112

S-1

WHT

OIL TEMPERATURE

120

R-2

TAN

INLET AIR TEMPERATURE

132

N-2

WHT

COLOR

S T W X Y

30 WAY CONNECTOR DDC P/N: 12034400 TERMINAL DDC P/N: 12103881

COOLANT TEMPERATURE

133

P-3

YEL

SENSOR SUPPLY (5VDC)

416

W-1

GRA

TURBO BOOST

432

P-1

LT GRN

SENSOR RETURN (ENGINE)

452

Y-2

BLACK

FUEL TEMPERATURE

472

R-3

ORN

OIL PRESSURE

530

P-2

BRN

ENGINE BRAKE MED

561

S-3

RED

ENGINE BRAKE LO

562

T-3

ORN

561

RED

DIGITAL OUTPUT W-3

563

W-3

YEL

562

ORN

DIGITAL OUTPUT X-3

564

X-3

TAN/BLK

565

Y-3

RED

953

BLK

DIGITAL OUTPUT Y-3

439

TURBO SPEED

573

X-1

BRN

452

RED BLK

BAROMETRIC PRESSURE

904

L-1

PNK

976 416

TURBO COMPRESSOR INLET TEMP 905

M-1

YEL

EGR TEMPERATURE

TEMPERATURE SENSORS

PRESSURE SENSORS

906

N-1

DK BLU

R-1

DK GRN

BLK

132

WHT

1 2

452

BLK

1

133

YEL

2

910 905

564

WHT GRA ORN YEL RED TAN/BLK

INLET AIR TEMPERATURE SENSOR

COOLANT TEMP SENSOR

452

BLK

1

472

ORN

2

452

BLK

1

907

DK GRN

2

452

BLK

906

DK BLU 2

FUEL TEMPERATURE SENSOR

EGR TEMPERATURE SENSOR

TURBO COMPRESSOR OUT TEMP SENSOR

1

452 530 416

452 904 416

452 958 416

BLK BRN GRA

BLK PNK GRA

1 2 3

 A

ENGINE BRAKE

B

ENGINE BRAKE

1 2

GND (VPOD GND) IGN (VPOD POWER)

3

SENSOR RETURN

4

RELATIVE HUMIDITY

5 6

SENSOR SUPPLY

7

TURBO COMPRESSOR INLET TEMP

8

DIGITAL OUTPUT Y-3

9

DIGITAL OUTPUT X-3

10

DIGITAL OUTPUT W-3

OI STARTER

563

YEL

953

BLK

1

VPOD GND

EGR CONTROL

909

Y-1

WHT

OI STARTER

910

W-2

ORN

VGT CONTROL

911

X-2

WHT

911

WHT

958

M-2

DK BLU

2

VNT - PWM

EGR DELTA PRESSURE

439

RED

3

VPOD - PWR

RELATIVE HUMIDITY

976

L-2

WHT

452

BLK

4

SENSOR RETURN

UNUSED

925

L-3

 –

909

WHT

5

EGR - PWM

120

TAN

UNUSED

926

M-3

 –

6

OIL TEMPERATURE

VPOD JUMPER HARNESS 24V VPOD WIRE NO COLOR

TO 10-PIN CONNECTOR ON VEHICLE INTERFACE HARNESS

CONNECTS TO VPOD/JUMPER HARNESS

OIL PRESSURE SENSOR

1 2 3

BARO PRESSURE SENSOR

BLK 1 DK BLU 2 GRA 3

EGR DELTA PRESSURE SENSOR P/N: 23527349

416 452 958

GRA BLK DK BLU

452 432 416

BLK LT GRN GRA

1 2 3

EGR DELTA PRESSURE SENSOR P/N: 23531964 (DEC. 2002 & LATER)

1 2 3

TURBO BOOST SENSOR

6-PIN CONNECTOR

WIRE NO COLOR

565

907

452

WIRE NO COLOR

WIRE NO COLOR

WIRE NO COLOR

LABEL

TURBO COMPRESSOR OUT TEMPERATURE

TEMPERATURE SENSORS

Y

SPEED SENSORS WIRE NO COLOR PPL 109 110

DK GRN

112 111

WHT LT

573 BRN 452 BLK PLUG

TIMING REFERENCE SENSOR

1

2

1

SYNCHRONOUS REFERENCE SENSOR

2

1 2 3

TURBO SPEED SENSOR

6-PIN CONNECTOR

VPOD JUMPER HARNESS 12V VPOD WIRE NO COLOR

953

BLK

911

WHT

2

439

RED

3

1

953

BLK

1

909

WHT

2

439

RED

3

452

BLK

1

120

TAN

2

VPOD VNT CONTROL

VPOD EGR CONTROL

OIL TEMP SENSOR

439

RED

911

WHT

2

953

BLK

3

439

RED

1

909

WHT

2

953

BLK

3

452

BLK

1

120

WHT

1

2

VPOD VNT CONTROL

VPOD EGR CONTROL

OIL TEMP SENSOR

SERIES 60 DDEC IV MY2003 EGR ENGINE SENSOR HARNESS