BATC BA TCHI HING NG PL PLAN ANT T JAT JA TI ASIH
Calculat Calc ulation ion Conv Conveyo eyor r
24 Feb 2015 10:31
1/1
Page
Conveyor Design Summary
Project
PT.Pionir Beton
Client
Project No.
Plant Jati Asih
Prepared By
SAP Tech
Conveyor No.
Timbangan
Design Date
06 February 2015
Conveyed Material Material Description
Surcharge Angle
Low Bulk Density
splite & sand 2380 kg/m3
High Bulk Density
2480 kg/m3
Conveying Distance
Conveyor Data Design Capacity 8.63 m
Nett Lift / Lower (-)
-0.16 m
18 deg 30 deg
Angle of Repose Material Lump size
77 tonnes/hr
Belt Speed
1.1 m/s
Belt Details Calculated Belt % Full 600 mm
Belt Width Selected Belt Class & Run Safety Factor Belt Rated Tension Belt Total Length
38.65 P 200/3 40 kN/m 23.9 m
Top Cover Thickness Bottom Cover Thickness Belt Mass
Belt Tension Tension s and Power Calculations Calculations
40 mm
27.4 % 3.5 mm 1.5 mm 7.05 kg/m
ISO ISO
Effective Tens. Fully Loaded
2.82 kN
Belt Power - Empty Belt
3.05 kW
Maximum Tension Tmax
Belt Power - Inclines Loaded
Minimum Tension Tmin
6.21 kN 2.94 kN
3.48 kW 2.71 kW
Sag Tension
1.95 kN
Belt Power - Fully Loaded
Takeup Type Takeup Mass
1.5 %
Horizontal Gravity 600 kg
Takeup Pulley Belt Tension Carry Idler Trough Angle Carry Idler Spacing
Belt Power - Declines Loaded Drive Efficiency Absorbed Power Fully Loaded
Installed Motor Power 2.94 kN Carry Carry and Return Idlers 30 º
Return Idler Trough Angle
Carry Idler No Rolls x Dia
0.9 m 3 x 89 mm
Startup Factor - Fully Loaded Startup Factor - Empty
Dynamics and Miscellaneous Data CEMA Temperature Factor Kt 150 % Total Braking Torque LSS 150 %
Starting Time - Fully Loaded Starting Time - Empty
18.62 sec 18.41 sec
Return Idler Spacing Return Idler No Rolls x Dia
Stop Time - Loaded, Braking Stop Time - Loaded, Coasting
3.1 kW 95.0 % 3.26 kW 5.5 kW 0 º 2.5 m 1 x 89 mm 1.00 0.00 kNm 29.43 sec 29.43 sec
Designers Comments
C:\Pionir Beton\Jati Asih Timbangan.xml Timbangan.xml Ver 6.0.17
Helix Licenced to Vortex Equipment
Technologies
24 Feb 2015 10:31 Project
PT.Pionir Beton
Client
Project No.
Plant Jati Asih
Prepared By
SAP Tech
Conveyor No.
Timbangan
Design Date
06 February 2015
Carry Side Idlers Idler Category Idler Description Idler Design Belt Width Idler Series Drawing Number Nominal Idler Spacing Total Number of Idlers Idler Price
Troughing Angle Idler Shaft Diameter Idler Bearing Diameter Number of Idler Rolls Idler Roll Diameter Idler Rotation Speed Roll Face Width Roll Bearing Centres Shaft Support Centres Idler Support Fixing Width Idlerset Rotating Mass Idlerset Total Mass
Vortex 89*300 600
0.9
Return Side Idlers
mm
m
Idler Vertical Misalignment Allowance Dynamic Load Factor Belt Deviation Load Total Load on Centre Roll
2.5
6
0
0
30.0 20.0 20.0 3 89
deg mm mm
300 310.0 325 940 8.1 9 6.3
mm
m
0.0 20.0 20.0 1 89
deg mm mm
mm mm mm mm kg kg
700 710.0 810 1086 5.2 9.2
mm mm mm mm kg kg
mm
8.0
mm
1.02 N 730 N
Type of Bearing Bearing Designation Bearing Dynamic Load Rating C Bearing L10h Life Allowable Shaft Deflection at Bearing Actual Shaft Deflection at Bearing WARNING
Vortex 89*700 600
34
mm 236 rpm
1/1
Page
Conveyor Idler Details Report
mm 236 rpm
1.40 N 841 N
500
500
Ball 6204 12,700
Ball 6204 12,700
N 2,980,079 hrs 8.00 min 0.88 min
N 1,942,610 hrs 8.00 min 15.56 min
Designers Comments
C:\Pionir Beton\Jati Asih Timbangan.xml Ver 6.0.17
Helix Licenced to Vortex Equipment
Technologies
24 Feb 2015 10:33 Project
PT. Pionir Beton
Client
Project No.
Plant Jati Asih
Prepared By
Conveyor No.
Loading
Design Date
1/1
Page
Conveyor Design Summary
06 February 2015
Conveyed Material Material Description
Surcharge Angle Angle of Repose
18 deg 30 deg
Material Lump size
40 mm
Low Bulk Density
Splite & Sand 2380 kg/m3
High Bulk Density
2480 kg/m3
Conveying Distance
Conveyor Data Design Capacity 9.29 m
Nett Lift / Lower (-)
2.76 m
Belt Width Selected
Belt Details Calculated Belt % Full 800 mm
Belt Class & Run Safety Factor Belt Rated Tension Belt Total Length
42.14 600/3 60 kN/m 44.2 m
Belt Speed
Maximum Tension Tmax Minimum Tension Tmin Sag Tension Takeup Type Takeup Mass
1.5 %
6.06 kN 11.39 kN 5.38 kN 1.52 kN
Horizontal Gravity 2000 kg
Takeup Pulley Belt Tension Carry Idler Trough Angle Carry Idler Spacing
1.1 m/s
Top Cover Thickness Bottom Cover Thickness Belt Mass
Belt Tension s and Power Calculations Effective Tens. Fully Loaded
150 tonnes/hr
Belt Power - Empty Belt
5.39 kW
Belt Power - Inclines Loaded Belt Power - Declines Loaded
6.66 kW 5.47 kW
Belt Power - Fully Loaded
6.67 kW
Drive Efficiency
95.0 % 7.02 kW
Absorbed Power Fully Loaded
Return Idler Trough Angle
Carry Idler No Rolls x Dia
0.4 m 3 x 89 mm
Startup Factor - Fully Loaded Startup Factor - Empty
Dynamics and Miscellaneous Data CEMA Temperature Factor Kt 150 % Total Braking Torque LSS 150 %
Starting Time - Fully Loaded Starting Time - Empty
5.81 sec 4.47 sec
3 mm 2 mm 8.68 kg/m
ISO
Installed Motor Power 9.81 kN Carry and Return Idlers 35 º
23.5 %
Return Idler Spacing Return Idler No Rolls x Dia
Stop Time - Loaded, Braking Stop Time - Loaded, Coasting
7.5 kW 35 º 1.6 m 1 x 89 mm 1.00 0.00 kNm 3.80 sec 3.80 sec
Designers Comments
C:\Pionir Beton\Jati Asih Loading.xml Ver 6.0.17
Helix Licenced to Vortex Equipment
Technologies
24 Feb 2015 10:33 Project
PT. Pionir Beton
Client
Project No.
Plant Jati Asih
Prepared By
Conveyor No.
Loading
Design Date
Carry Side Idlers Idler Category Idler Description Idler Design Belt Width Idler Series Drawing Number Nominal Idler Spacing Total Number of Idlers Idler Price
Troughing Angle Idler Shaft Diameter Idler Bearing Diameter Number of Idler Rolls Idler Roll Diameter Idler Rotation Speed Roll Face Width Roll Bearing Centres Shaft Support Centres Idler Support Fixing Width Idlerset Rotating Mass Idlerset Total Mass
Vortex 89*300 800
0.4
Idler Vertical Misalignment Allowance Dynamic Load Factor Belt Deviation Load Total Load on Centre Roll
mm
m
Vortex 89*900 800
1.6
28
19
0
0
35.0 20.0 20.0 3 89
deg mm mm
300 260.0 340 1086 6.9 9 3.0
mm
m
35.0 20.0 20.0 1 89
deg mm mm
mm mm mm mm kg kg
950 910.0 970 1086 6.8 9.2
mm mm mm mm kg kg
mm
8.0
mm
1.02 N 683 N
Type of Bearing Bearing Designation Bearing Dynamic Load Rating C Bearing L10h Life Allowable Shaft Deflection at Bearing Actual Shaft Deflection at Bearing WARNING
06 February 2015
Return Side Idlers
mm 236 rpm
1/1
Page
Conveyor Idler Details Report
mm 236 rpm
1.40 N 798 N
500
500
Ball 6204 12,700
Ball 6204 12,700
N 3,639,030 hrs 8.00 min 3.70 min
N 2,277,928 hrs 8.00 min 11.35 min
Designers Comments
C:\Pionir Beton\Jati Asih Loading.xml Ver 6.0.17
Helix Licenced to Vortex Equipment
Technologies
Belt Conveyor
DESIGN SHEET
PT. BANDO INDONESIA
HORIZONTAL BELT CONVEYOR
12-Dec-14
User
PT. P9@NNE= BET@N
Belt length (mtr)
Line No.
?'ti 3sih (Tim2'ng'n)
Belt thickness (mm)
6.4
Belt weight (kg/m)
.7"
C E Belt Type SUN+@N P S Belt Size 6"" mm x &r'%e
EP-
!#$
! P
x !."
mm
x
#.$mm x
Lmtr
L
Belt wi%th (cm)
6"
?9S-S
OPERATING CONDITION
L N'me Split 1 P'sir A I L*mp Size (mm) E R T B*lk %ensity (t/m ! ) A " #"". MTemper't*re ( +) ".#$ +'p'city (t/h)
riction 'ctor o i%ler () γ
"-"
+orrecti,e ,'l*e + to +
.!4
eight witho*t m'teri'l c'rrie% (kg/m)
'm2ient 0t
#" 66
#.$ +enter to +enter
, L#
4.!
$.4!!!!!! 5orisont'l length
L
4.!
#".6#"464 5orisont'l length
L8
"
6#.$66$6"$ 5eight
5
"
α
"
#".$ Spee% (m/min)
9ncline 'ngle Power motor (k)
P
P E :ri,e Position V I P*lley S*r'ce R D
#.6 he'%
Belt weight st'n%'r% (kg/m) +oeicient o riction p*lley 1 2elt 3rc o cont'ct ( θ )
G N I :ri,e 'ctor V I R D
φ
φ
P Type U - Loc'tion E K Length (mtr) A T eight (kg)
".!$ #4" ".77
( eµ θ − 1 )
".66
Power to mo,e lo'% on le,el (k)
P
".$6
P!
#
".""
P!
".""
Pt
".""
P
#.
p
##!
4"
Sl'ke Si%e Tension (kg) Slope Tension ! (kg) S'g Tension (kg)
N O I S N E T
;'< Tension m'<. (kg)
##.7$"
Tro*gh 'ngle (%egree)
7
P#
Eecti,e Tension (kg)
t'il
!$.$
Power to mo,e empty 2elt (k)
#4"
" screw
#
Tot'l Power (k)
"
φ
7
Power to mo,e tripper (k)
"
φ
# /
"."!
Lo
konst'nt'
R E W Power to lit lo'% P ! O P
l'gg
+ont.3ngle P*lley 1 Belt
. D 5e'% p*lley (mm) Y T'il p*lley (mm) E L T'ke-*p p*lley (mm) L U P Sn*2 p*lley (mm)
konst'nt'
!$
;'< Tension m'<. (kg)
#
74.!
!
#
!
$6 "."
7"."
;'<.
74.!
m
#
#"
m
##
m'<
##
m'<. < S / B
$$.6
9%ler pitch (mtr)
Lc
".
Tension 2elt
T
!!!4
=et*rn roller pitch (mtr)
Lr
#.6
S'ety 'ctor
S
#$."
5eight o ch*te (mtr)
Splicing metho% (col% or hot splice)
Belt tension c'lc*l'tion ( kg/cm )
$$.6
S'ety 'ctor
#$."
Belt tension %esign ( kg/cm )
!#$."
S'ety 'ctor
4.7
Belt &r'%e
?9S-S
L1 / L= 8.3
Unit in mtr
Page 13/20
DESIGN SHEET
PT. BANDO INDONESIA #-:ec-#
INCLINED BELT CONVEYOR # 1 User
Belt length (mtr)
PT. PIONERR BETON
Line No. /' A!'2 $L%&'()*
C E Belt Type SUN+@N P S Belt Size 4"" mmx EP&r'%e
!#$ / !
P
x !."
mm
x #.$
mm
x
L mtr
L
Belt thickness (mm)
6.4
Belt weight (kg/m)
#!.$
Belt wi%th (cm)
4"
?9S-S OPERATING CONDITION
L N'me Split 1 P'sir A I L*mp Size (mm) "-" E R B*lk %ensity (t/m ! ) T g .!4 A " 'm2ient MTemper't*re ( +) +'p'city (t/h)
0t
#"
Spee% (m/min)
,
66
+enter to +enter (mtr)
L#
7
5orizont'l length (mtr)
L
4.6
5orizont'l length (mtr)
L8
4.6
5eight (mtr)
5
!."4
9ncline 'ngle
'
"
Power motor (k)
P
P E :ri,e position V I P*lley s*r'ce R D +ont. 'ngle p*lley 1 2elt
5e'% l'g
. D 5e'% p*lley (mm) Y T'il p*lley (mm) E L T'ke-*p p*lley (mm) L U P Sn*21Ben% p*lley (mm) P Type U - Loc'tion E K Length (mtr) A T eight (kg)
!.#6
+onst'nt' Lo
7
eight witho*t m'teri'l c'rrie% (kg/m)
$6.!
#
#!.4
+onst'nt'
".!$
Belt weight st'n%'r% (kg/m) +oeicient o riction p*lley 1 2elt 3rc o cont'ct ( A )
G N I :ri,e 'ctor V I R D
#4" ( eµ θ − 1 )
# /
".77
Power to mo,e empty 2elt (k)
P#
#."6
Power to mo,e lo'% on le,el (k)
P
".$
#
#."#
P!
".""
Pt
".""
P
.6!
R E WPower to lit lo'% P ! O P
P!
Power to mo,e tripper (k)
#4"
Eecti,e Tension (kg)
p
4"
Sl'ck Si%e Tension (kg)
#
#
!7
"
"
"
Screw T'il
!
Slope Tension ! S'g Tension (kg)
!
N O I S N E ;'< Tension m'<. (kg) T
!$
;'< Tension m'<. (kg)
#
##".! #!4
m'<. m #
!66 #
m'<
#
m'<. < S / B
4
m
Lc
".
Tension 2elt
T
=et*rn roller pitch (mtr)
Lr
#.6
S'ety 'ctor
S
5eight o ch*te (mtr)
#!4
9%ler pitch (mtr)
6$6! #$
Splicing metho% (col% or hot splice)
Belt tension c'lc*l'tion ( kg/cm )
4
S'ety 'ctor
#$
Belt tension %esign ( kg/cm )
!#$
S'ety 'ctor
$4
Belt &r'%e
"."!
+orrecti,e ,'l*e + to +
Tot'l Power (k)
Tro*gh 'ngle (%egree)
riction 'ctor o i%ler ()
?9S-S L # 7." 5 !.# "." L/L8
4.6
Page 14/20
Unit in mtr.
Roller & Bracket
) s c p ( - 4 - 5 n r u t t e e k R c a r B ) s c p ( 8 - 2 1 1 y r r a C
r e l l o R
Y R A M M U H I S S R A O I T Y A E J V T N N O A C L R P E L L O R
) s c p ( - 4 n r u t e R
- 5
) s c p ( r 8 e 1 t n e C
-
-
) s c p ( 6 3 y r r a C
- 6 3
r e b m u N g n i w a r D
h t d i W t l e B e d o C r o y e v n o C o N
G D 0 5 8 C B B P ; J 5 Q 5 2 2 C A C B P ; J T 0 0 2 C A C B P
-
-
O Y H - D 0 0 7 4 - 7 9 C A C R B B B P P ; ;
O O O 5 O M G 0 0 0 0 0 0 7 3 7 C C C A A A R C R B B B P P P
0 0 6
0 0 8
n a g n a b m i T
g n i d a o L
1
2
P u l l e y
M o t o r
D r i v e
m w p k R
e v o m m m o r y m m m g e l l u P t l e 0 0 B 5 0 V - 1 1 2 : : : : : :
m p R
5 , 5 , 2 5 - - - 1 - : : : : : : :
0 0 0 7 . L x 0 0 6 H I .
S A I I T A J E T N C A L I P L E
I I . I
E V I R D x N o r b O o I t r S o a S e I M G e o M e y y v e l e o N y c t l r l l l n e A l u u G e l a t R B f P s P T u r r o V P i r e t e f D f R t E o r e e e o e t m m b W e m e n i a i u p y e a y O p T C D D N T P . . . . . . . E 1 2 3 4 5 6
e r e u r t c u t a x f c x E o o a V o b f r i b u I r n u a t r a R o t r n e a a e D o o t a G R G M o M f x t x R o u o E M r M r o b b o r p e t W e t r a w m o p a O o p y e u e P P R M T G O G . . . . . . . . D 1 2 3 4 5 6 7
c e s m H / m / m T m m
m m m m
m m m m
d n o 0 0 0 0 0 m 0 3 1 i 0 . 2 , ° 0 8 a 0 2 8 1 1 - 0 7 2 D 7 2 : : : : : : : : : :
y
e n M y l l o h E e i l t u l t T h g P a t S h d t y n g g u n P t e Y i e e n l l v S g i n t L i n i c e i c e f r g p i R e g L a L a S L n I y D p e y T O r a r r r l r a L l e r o C o o o l e Y e u f l t t y y y E y P n e e e e o u e V e g P e v i v v v v m e l m s n n n i a p i a N n e o o o r i y a i O o C D C C C D D T T D C . . . . . . . . . . . 0 A 1 2 3 4 5 6 7 8 9 1
m m m m
y l p
m s c m p
m s c m p
0 0 e c O i S 0 D 0 l 0 1 p N . 0 S 7 0 S P I 4 E 1 A 1 6 J B : : : : : : :
B B e e p p y y T T l l 0 e 0 e 0 e t 0 4 e t 6 S 4 5 S 1 4 : : : : : :
y l P f e i o c y e l T l p e L P S r e p E h h d f y f B t T a t o o u t g d r r c R n i G e & r a e f E e r e b b W e u B L d t t m n B l l v m a u r u e e o U B B C N G N a M R . . . . . . . . B 1 2 3 4 5 6 7
r e r l l e l r g o l e n r g o l i R e n R l n l o c r l i y c R a u o a r p r R p a n S t e r r S y C u e R r f t l f r r e o e l a l o C l R o o y t t f f R y i i R R o t o n t E r y n n L e r a e u r u p t a L p e a y y O T C Q T R u Q R . . . . . . . C 1 2 3 4 5 6
m w p k R
e v o m m m o r y m m m g e l l u P t l e 0 0 B 5 0 V - 1 1 2 : : : : : :
m p R
5 , 5 , 2 5 - - - 1 - : : : : : : :
0 0 0 9 . L x 0 0 8 H I .
E V I R D x N o r b O o I t r S o a S e I M G e o M e y y v e l e o N y c t l r l l l n e A l u u G e l a t R B f P s P T u r r o V P i r e t e f D f R t E o r e e e o e t m m b W e m e n i a i u p y e a y O p T C D D N T P . . . . . . . E 1 2 3 4 5 6
e r e u r t c u t a x f c x E o o a V o b f r i b u I r n u a t r a R o t r n e a a e D o o t a G R G M o M f x t x R o u o E M r M r o b b o r p e t W e t r a w m o p a O o p y e u e P P R M T G O G . . . . . . . . D 1 2 3 4 5 6 7
I S A
I T A J E T I N C A L L P E
I I I
. I I
c e s m H / m / m T m m
m m m m
0 0 0 ° 0 . 2 1 , 0 9 1 1 - 2 : : : : :
d n o 0 0 m 0 i 0 0 8 a 0 3 9 2 D 9 2 : : : : :
y
m m m m
e n M y l l o h E e i l t u l t T h g P a t S h d t y n g g u n P t e Y i e e n l l v S g i n t L i n i c e i c e f r g p i R e g L a L a S L n I y D p e y T O r a r r r l r a L l e r o C o o o l e Y e u f l t t y y y E y P n e e e e o u e V e g P e v i v v v v m e l m s n n n i a p i a N n e o o o r i y a i O o C D C C C D D T T D C . . . . . . . . . . . 0 A 1 2 3 4 5 6 7 8 9 1
m m m m
y l p
m s c m p
m s c m p
0 0 e c O i S 0 D 0 l 0 1 p N . 0 S 9 0 S P I 4 E 1 A 1 8 J B : : : : : : :
B B e e p p y y T T l 0 l 0 e 0 e 0 e t 2 6 e t 4 S 1 3 S 2 5 : : : : : :
y l P f e i o c y e l T l p e L P S r e p E h h d f y f B t T a t o o u t g d r r c R n i G e & r a e f E e r e b b W e u B L d t t m n B l l v m a u r u e e o U B B C N G N a M R . . . . . . . . B 1 2 3 4 5 6 7
r e r l l e l r g o l e n r g o l i R e n R l n l o c r l i y c R a u o a r p r R p a n S t e r r S y C u e R r f t l f r r e o e l a l o C l R o o y t t f f R y i i R R o t o n t E r y n n L e r a e u r u p t a L p e a y y O T C Q T R u Q R . . . . . . . C 1 2 3 4 5 6
Contact Person - Marketing
Rully Wibowo Syendi Zainudin Ober Sijabat
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