RAW COTTON CLEANER AND GINNER MACHINE
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Vertical Opener single shaft type Step Cleaner 4,6 and 8 roller type Ginning Machine Horizontal Cotton Cleaner
Machine Uses
1. Removal of seeds husk and other foreign materials from Vergin raw cotton 2. Opening of cotton for easy penetration of chemicals during scouring and bleaching Vertical Cleaner Opener Machine
Machine Details
single opener with vertical conical beater, surrounded by grids attachment with improved footsteps and circular grids, vertical conical beater built upon a strong carbon steel shaft having upper portion ball bearing which ensure steadiness in running the footsteps revolves on thirst bearing which can be replaced when required. Complete with mouth piece and all other attachment.5 HP, 960 RPM electric motor is attached to run the machine.
Slant Cleaner Roller Type
With Manual Feeding
Five Cylinder Step Cleaner With Feeding Belt
Salient Features
1. 2. 3. 4. 5. 6. 7. 8.
9. 10. 11. 12. 13. 14. 15. 16. 17.
Protects fibre quality Cleans gently and efficiently Optimizes ginning performance Robust construction; longer life Protects gin from damage by impurities Made with superior technical know-how Reduces maintenance of ginning machines. Removes yellow/ pre-matured bolls, trash, stones and others impurities from raw cotton, there by improving the quality of raw cotton prior to ginning. Increases productivity of ginning machines Reduces load on ginning machines Auto feeding made easy and trouble-free Auto feeder maintenance reduced to minimum Better quality of lint yields higher returns Considerable saving in labour cost Available in different models with different feeding systems for specific requirements. All models can also be wheel-mounted wheel-mounted for easy mobility.
Technical Details
No. of cleaning cylinders Width Raw cotton cleaning capacity per hour Power required (max) Wheel-mounting (optional) Feeding System
Four 1200/1500/ 1800 mm 3500/4500/ 6000 Kgs. 4/7.5 H.P.
Five 1200/1500/ 1800 mm 3500/4500/ 6000 Kgs. 7.5/10 H.P.
Six 1200/1500/ 1800 mm 3500/4500/ 6000 Kgs. 7.5/10 H.P.
Yes
Yes
Yes
Mechanical/ Pneumatic/ Manual
Mechanical/ Pneumatic/ Manual
Mechanical/ Pneumatic/ Manual
Horizontal Cleaner
Salient Features
1. Designed to open raw cotton bolls by air turbulence and clean lower grades of cotton by separating dust, leaves immature bolls etc. 2. Most efficient for cleaning Zoda, Leafy and other lower grades of raw cotton as well as Collection from pre- cleaners. 3. Reduces manpower required for sorting, by allowing dust, leaves and immature bolls to fall below through grids with holes of different sizes for separate collection. 4. Opened and Cleaned raw cotton delivered at the discharge-end 5. Recovers useful raw cotton from f rom trash cotton collections. 6. No damage to cotton fibre in the process. 5. A large capacity fan is provided before inlet to create sufficient air pressure to aerate raw cotton by air turbulence. 6. Large diameter Beaters are provided to separate dust, leaves and immature bolls etc. and push the clean raw cotton towards the discharge- end. 7. The grids are made of heavy- gauge steel sheets. 8. The round holes of different- size grids do not get clogged easily. 9. The top cover of the machine is of painted CR sheets to make the machine weather- resistant. 10.The main shaft runs on three heavy-duty ball bearing encased in dust- proof housing to Give trouble free service for number of years, with lower power consumption. Technical Features
Cleaning capacity / hour(Avg) Power (Max) Height : From top of hopper From top of cover Width Length Weight (approx) Optional Accessories
: 600 kgs raw cotton : 5 BHP,1440 RPM : 5 1/4’ : 4 1/4’ : 3 ½’ : 12’ : 750 kgs Approx : i) C.I.Wheel arrangement ii) Elelctric Motor iii) Transmission Pulley & Belt iv) Starter v) Switch
vi) Heavy-duty,four core flexible cable
Double Roller Cleaner Cutter Machine
Features • • •
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Protects Fibre Quality ; Gives Production of Clean ; Lustrous Cotton Lint. Works efficiently ; reduces cost and Adds to profitability. Engineering experiences and expertise combined to ensure lowest operational and maintenance cost. Consumes less power. All gears, connecting rod, head, beater arm, swing lever etc. are made of high Nodularity ductile iron. All rotating parts are provided with precision bearings to reduce friction for optimum efficiency. Connecting housing is provided with heavy duty self aligning roller bearing. Leather roller shafts are interchangeable and if one side of the roller is worn out, It can be reversed. Lint output remains uniform on full length of the rollers. Fully backed by after sales services, provided by team t eam of trained and Competent engineers. High quality replacement parts and spares available at all times. Moving parts are housed in dust proof gear box for smooth running. Lowest power consumption per quintal lint ginned Fully machined fly wheel / machine pulley All rotating parts are precision machined using advanced manufacturing process on CNC machines providing best finish & Tolerances to provide enhanced life of the machine & lowest down time.
RAW COTTON SCOURING BLEACHING AND AND DRYING MACHINE
Machine Types:
1. Semi Automatic Type 2. Fully Automatic Type
Complete Machine Details Semi Automatic Type 1. 2. 3. 4. 5. 6. 7.
Pressure Kier (Mild Steel Or Stainless Steel SS316 Make) Preheater For secondary heating Hydroextractor Humid or Wet Opener Chamber dryer (Electric, Steam or Thermic Oil based) Or Conveyor Dryer Steam Boiler or Thermic Fluid Heater (Fuel Type Gas, Coal, HSD or Diesel, Agro Waste
Automatic Type 1. 2. 3. 4. 5. 6. 7. 8.
Pressure Kier (Mild Steel Or Stainless Steel SS316 Make) EOT Unit and Over Head Crane Stamping or Fiber Pressing Machine Kier Bucket Hydroextractor Humid or Wet Opener Conveyor Dryer Steam Boiler or Thermic Fluid Heater (Fuel Type Gas, Coal, HSD or Diesel, Agro Waste
PRESSURE KIER(Automatic Type)
Machine Details Parameter
Unit
Diameter Height Thickness Make Jacket Leg height T.F. or Steam inlet T.F. or Steam outlet SS pump Top & Bottom Air Safety Valve Air release valve Pressure Gauge Temperature Gauge Top lid bolt Circulation Pump Cage Capacity
1.5 mtr to 4 mtr 1500mm to 3000mm 6 mm to 12 mm SS 316 Grade Steel 4mm to 8mm MS 2ft to 3ft 2" to 3” 2" to 3” Monoblock Dish Type Attached Attached Attached Attached 6 Nos 3HP to 25HP 300 Kg to 700Kg Fiber
PRESSURE KIER MACHINE
Pressure kier ,Over Head Crain and EOT unit along with stamping machine Fully automatic plant manufactured and installed by Sohom Consultancy Services
PRESSURE KIER(Semi automatic Type)
Features
• Suitable for Scouring and and bleaching of Cotton fiber under pressure. pressure. • Standard Size :- 500 Kgs. to 1,000 Kgs. Kgs. , 1500 Kgs. , 2000 Kgs., 2500 Kgs and 3000 Kgs. • Vessel made made from M. S. Plate or SS Plate Plate . • Access door with 12 Nos. eye bolts. • Swiveling arrangement for door. • Perforated plate at the neck of the Kier Kier for even Circulation of liquor. • Suitable false bottom. • Flanged out let at bottom. • Flanged inlet at top. • M.S. legs to rest the the vessel. vessel. • Pre heater heating shell shell and liquor chamber with dish end at top and bottom. bottom. • Suitable steam inlet inlet and condensate condensate out let on heating heating shell. • Suitable centrifugal pump with suitable standard Electric motor with base plate for f or circulating chemical into the kier from pre heater and vise versa. • A Safety valve; air valve; sprout sprout cock with tube; pressure gauge gauge are provided.
Pressure Kier with
Schematic design of semiautomatic system Single Shaft Opening
Fiber Pressing Machine (For Automatic Process)
Machine Uses This machine is used to fill up opened cotton into kier bucket under force along with water spray
Machine Details :
Parameter Type Top Bottom Diameter Height Plate thickness Side clearance Top clearance Botton Clearance Hammer Capacity Make Shell
Unit Fully automatic Contineous moving dish Type SS316 Shaft 2” attached with 5HP Motor 1.4 mtr 1200 mm 4 mm 200 mm 100 mm 300 mm 100 Kg SS 316 Grade Steel active part MS
Water recirculation arrangement
Attached with 2 HP pump
STAMPING MACHINE
Hydroextractor Machine(Automatic Type) Machine Details :
Parameter
Unit
Type Size Bucket Body Leg Type Base Motor rpm Bucket Holder Capacity Top Cover Break Speed pickup time Holding time
Suspensor Bucket diameter 32 to 56 Inches SS 316 Make perforated 8 mm MS Or SS Make 8 mm Three nos of Suspensor Suspensor type legs Triangular type 10 to 30 HP 2880 Heavy duty Ball Bearing 30 to 500 Kg per batch for loose fibre Automatic Metal with Rubber shoe 2 mints 5 mints
HYDROEXTRACTOR MACHINE
Conveyor Dryer
CARDING MACHINE
Description: This machine is used to carding cotton, man-made fibers, blends and other material. Features: 1. three cotton-stripper rollers 2 .licker-in carding segment 3 .three front stationary flats and two rear ones 4 .doffer brake system 5 .stairs type presses 6 .doffer is synchronously driven 7 .latest model coiler 8 .enclosed cover at right and left sides 9 .high quality card metallic clothing 10. feeding system: roll type
Specification: 1. silver count: 3.5~6.5g/m 2 .capacity: 35kg/hour 3 .width:1000mm 4 .total draft ratio: 67~120 5 .licker-in diameter:250mm diameter:250mm 6 .licker-in speed: 980round/min (cotton) 1070round/min 1070round/min (man-made fiber) 7 .Cylinder diameter:1289mm 8 .Cylinder speed: 360 round/min(cotton) round/min(cotton) 330round/min (man-made fiber) 9 .Doffer diameter: 706mm 10. Doffer speed:21.3~38.2round/min speed:21.3~38.2round/min 11 Flats number (working/total): 40/106 12 Flat speed: 177 214 266 mm/min (cotton) 81 98 122 mm/min(man-made fiber) 13 Can size: dia. 600 x 900mm dia.600x1100mm 14 Main motor power: 3.3kw 15 Doffer power:1.1kw 16 Weight: 4500kg 17 Dimension: L3800xW2100xH1650
SEMIAUTOMATIC PLANT
STAMPING MACHINE
HYDROEXTRACTOR MACHINE
BALEPRESS MACHINE
ISOTHERMAL OIL HEATER
PRESSURE KIER
PREHEATER MACHINE
CLEANER OPENER
OUR TECHNICAL STAFF AT WORK
MACHINE MANUFACTURING AT OUR WORKSHOP
WEB VISIT FOR ABSORBENT COTTON MACHINE : http://www.indiamart.com/sohomconsul http://www.india mart.com/sohomconsultancy-services/absorben tancy-services/absorbent-cottont-cotton plant.html
FOR VIDEO OF OUR MACHINE FOR ABSORBENT COTTON : https://www.google.co.in/?gfe_rd=cr https://www.google.c o.in/?gfe_rd=cr&ei=TAaKU &ei=TAaKU9_qOtGAuASJhIHw 9_qOtGAuASJhIHwBg#q=soho Bg#q=soho m+consultancy+services+utube+video https://www.youtube.com/watch?v=CL5yCR5go5I https://www.youtube.com/watch?v=txpb8L3Gumc https://www.youtube.com/watch?v=ZeF8c1HoQ2I https://www.youtube.com/watch?v=Ckx-Pt_eZ5g https://www.youtube.com/watch?v=ZSUA0fPn7ik https://www.youtube.com/watch?v=-AAD9MZp2fU https://www.youtube.com/watch?v=Essim8AuHlg https://www.youtube.com/watch?v=7y3_vI-51pE
