Repetitive Manufacturing

SAP ECC 6.00 July 2008 English

J67 Repetitive Manufacturing República Dominicana Building Block Configuration Guide

SAP AG Dietmar-Hopp-Allee 16 69190 Walldorf Germany

SAP Business All-in-One Solution

Repetitive Manufacturing: Manufacturing : Configuration Guide J67

Copyright © Copyright 2008 SAP AG. All rights reserved. No part of this publication may be reproduced or transmitted in any form or for any purpose without the express permission of SAP AG. The information contained herein may be changed without prior notice. Some software products marketed by SAP AG and its distributors contain proprietary software components of other software vendors. Microsoft, Windows, Outlook, Excel, and PowerPoint are registered trademarks of Microsoft Corporation. IBM, DB2, DB2 Universal Database, OS/2, Parallel Sysplex, MVS/ESA, AIX, S/390, AS/400, OS/390, OS/400, iSeries, pSeries, xSeries, zSeries, System i, System i5, System p, System p5, System x, System z, System z9, z/OS, AFP, Intelligent Miner, WebSphere, Netfinity, Netfinity, Tivoli, Informix, i5/OS, i5/OS, POWER, POWER5, POWER5, POWER5+, POWER5+, OpenPower and PowerPC are trademarks or registered trademarks of IBM Corporation. Adobe, the Adobe logo, Acrobat, PostScript, PostScript, and Reader are either trademarks trademarks or registered trademarks trademarks of Adobe Systems Incorporated in the United States and/or other countries. Oracle is a registered trademark of Oracle Corporation. UNIX, X/Open, OSF/1, and Motif are registered trademarks of the Open Group. Citrix, ICA, Program Neighborhood, MetaFrame, WinFrame, VideoFrame, and MultiWin are trademarks or registered trademarks of Citrix Systems, Inc. HTML, XML, XHTML, and W3C are trademarks or registered trademarks of W3C®, World Wide Web Consortium, Massachusetts Massachusetts Institute of Technology. Java is a registered trademark of Sun Microsystems, Microsystems, Inc. JavaScript is a registered trademark of Sun Microsystems, Inc., used under license for technology invented and implemented by Netscape. MaxDB is a trademark of MySQL AB, Sweden. SAP, R/3, mySAP, mySAP.com, xApps, xApp, SAP NetWeaver, and other SAP products and services mentioned herein as well as their respective logos are trademarks or registered trademarks of SAP AG in Germany and in several other countries all over the world. All other product and service names mentioned are the trademarks of their respective companies. Data contained in this document serves information purposes only. National product specifications may vary. These materials are subject to change without notice. These materials are provided by SAP AG and its affiliated companies ("SAP Group") for informational purposes only, without representation or warranty of any kind, and SAP Group shall not be li able for errors or omissions with respect to the materials. The only warranties for SAP Group products and services are those that are set forth in the express warranty statements accompanying such products and services, if any. Nothing herein should be construed as constituting an additional warranty.

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Repetitive Manufacturing: Configuration Guide J67

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Contents Repetitive Manufacturing: Configuration Guide...........................................................................................7

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Repetitive Manufacturing: Configuration Guide 1

Purpose

This configuration guide provides the information you need to set up the configuration of this building block manually. If you do not want to configure manually and prefer an automated installation process using the SAP Best Practices Installation Assistant and other tools, refer to the SAP Best Practices Quick Guide. The technical objects associated to each configuration covered in this document, can be found on the Global Master List spreadsheet, matching according to the title of the activity.

2

Preparation

.2.1 Prerequisites If you want to use this building block, you must first install the following building blocks: Building Block Layer 0

3

Description All layer 0 building blocks

J19

Batch Management

J06

Production Planning and Control

J18

Product Cost Planning

J17

Profitability Analysis (optional)

J22

Cost Object Controlling - Repetitive

Configuration

.3.1 REM Settings PP 3.1.1

Define Repetitive Manufacturing Profile

Use The purpose of this activity is to define repetitive profiles.

Procedure 1. Access the activity using one of the following navigation options: Transaction Code

OSP2

IMG Menu

Production Repetitive Manufacturing Define Repetitive Manufacturing Profiles

Menú IMG

Producción Fabricación repetitiva perfiles de fabricación repetitiva

LA Solution Center









Control Data

Control





Especificar

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2.


BC Set

/SMBA0/V_T437S_GES_B0YR_J01

eCATT variant

SMBA0_V_T437S_GES_O0YR_J67.txt

On the Change View “Define Repetitive Manufacturing Profiles”: Overview screen, choose New Entries.

3. Make the following entries: REM Profile YB01 REM Profile Name

Final backflsh w/o activities

Production type

PKMN

GI backflush at GR posting RP backflush Create cumaleted postprocessing records

X

Execute coorection in dialog mode

X

Mandatory/Optional

Optional

Cost Accounting Reduce planned orders assigned to version

X

Reduction period

3

Firming Logic

Always firm

Batch search procedure Create reqmts for phantom assemblies

X

Goods Issue

261

Goods Receipt

131

Scrap

551

By-Product

531

Goods issue/reversal

262

Goods receipt/reversal

132

Scrap/reversal

552

By-product/reversal

532

GR Individual SOrd

571

GI Ind. Stock/SOrd

572

GI PlntStock/SOrd

291

GR Indiv. Order Reversal

572

GI SO Stock/Sorder/Canc.

571

GI Pl. Stock/SOrder Rev.

292

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REM Profile YB02 REM Profile Name

Final backflsh w. activities

Production type

PKMN

GI backflush at GR posting

X

RP backflush Create cumaleted postprocessing records

X


X

Mandatory/Optional

Optional

Cost Accounting

Backflush using standard cost estimate for material

Reduce planned orders assigned to version

X

Reduction period

3

Firming Logic

Always firm

Batch search procedure

YB0001

Create reqmts for phantom assemblies

X

Goods Issue

261

Goods Receipt

131

Scrap

551

By-Product

531


262


132

Scrap/reversal

552

By-product/reversal

532

GR Individual SOrd

571

GI Ind. Stock/SOrd

572

GI PlntStock/SOrd

291


572


571


292


Report. points with activities

Production type

PKMN

LA Solution Center

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REM Profile YB03 GI backflush at GR posting

X

RP backflush

X / Optional / Automatic GR posting al least RP when backflushing

Create cumaleted postprocessing records

X


X

Mandatory/Optional

Optional

Cost Accounting

Using data from plelim. costing f. prod. cost collector


X

Reduction period

3

Firming Logic

Always firm


X

Goods Issue

261

Goods Receipt

131

Scrap

551

By-Product

531


262


132

Scrap/reversal

552

By-product/reversal

532

GR Individual SOrd

571

GI Ind. Stock/SOrd

572

GI PlntStock/SOrd

291


572


571


292


Final backflush w. activities

Production type

PKMN

GI backflush at GR posting

X

RP backflush LA Solution Center

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REM Profile YB04 Create cumaleted postprocessing records

X


X

Mandatory/Optional

Optional

Cost Accounting

Backflush using standard cost estimate for material


X

Reduction period

3

Firming Logic

Always firm


X

Goods Issue

261

Goods Receipt

131

Scrap

551

By-Product

531


262


132

Scrap/reversal

552

By-product/reversal

532

GR Individual SOrd

571

GI Ind. Stock/SOrd

572

GI PlntStock/SOrd

291


572


571


292

4.

Choose Save.

5.

Choose Back .

3.1.2

Production Scheduling Profile

Use The purpose of this activity is to define a production scheduling profile.

LA Solution Center

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OPKP

IMG Menu

Production Shop Floor Control production scheduling profile

Menú IMG

Producción Control de planta perfil de control de fabricación

BC Set

/SMBA0/V_TCO43_B0MY_J01

eCATT variant

SMBA0_V_TCO43_O0MY_J67.txt









Master Data



Datos maestros

Define



Definir

1. On the screen that appears, choose New Entries. Field name

User action and values

Plant

BP01

Prod. Sched. Profile

YB_J67

Description (of prod. sched. Profile)

REM Baseline

On Release – Schedule Order

Select

Automatic batch creation in the order

1

Batch Classification

1

Order Type – Make-to-stock 2.

Choose Save.

3.

Choose Back .

3.1.3

Set up Production Scheduler Group

Use The purpose of this activity is to define a production scheduler group.


OPJ9

IMG Menu

Production  Shop Floor Control  Master Data  Define production scheduler

Menú IMG

Producción  Control de planta  Datos maestros responsable de control de producción

BC Set

/SMBA0/V_T024F_B0MK_J01

eCATT variant

SMBA0_V_T024F_O0MK_J67.txt



Definir

2. On the screen that appears, choose New Entries. 3. Make the following entries: Plnt

PrCtr

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Production scheduler

Production Scheduling Profile

Description Profile Page 12 of 23



BP01

067

4.

Choose Save.

5.

Choose Back .

3.1.4

Baseline J67

YB_J67

REM Baseline

Define Standard Values Parameters

Use The purpose of this activity is to define standard values parameters.


OP7B

IMG Menu

Production Basic Data Work Center Standard Value Define Parameters 





General Data





Producción generales

Menú IMG

2.

Datos básicos Valor prefijado





Puesto de trabajo Datos Configurar parámetros





BC Set

/SMBA0/V_TC20_B0P3_J01

eCATT variant

SMBA0_V_TC20_O0P3_J67.txt



On the Change View ‘Parameters’ screen, choose New Entries.

3. Make the following entries: Parameter

Origin

CP_001 1 CP_002 CP_101

1 2

Parameter text

Keyword

Max Cap KG

Max. Capacity in KG

Max Cap Pc

Max. Capacity in PC

Dur Res Lot

Dur. Ress./Batch

Dimension

Std value

Stand. value unit

0 MASS

KG 0

AAAADL

ST 0

TIME

H

CP_102

2

Dur. Pers.

Dur. Pers./Batch

TIME

0

H

CP_103

2

Setup Opr.

Setup per Operation

TIME

0

H

Setup per Batch

2

Setup Batch Clean Opr.

Clean. per Operation

CP_104 CP_105 2 CP_106

0 TIME

H 0

TIME

H

Clean. per Batch

2

Clean Batch

CP_107

2

Funct. Clk.

Function Clock

TIME

0

H

CP_108

2

Proc. Flow

Process Flow Rate

TIME

0

H

CP_109

2

Labor time

Labor Time

TIME

0

MIN

CP_110

2

Overhead

Overhead Time

TIME

0

H

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0 TIME

H

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Parameter

Origin

Parameter text

Keyword

Dimension

Std value

Stand. value unit

CP_112

2

Energy

Energy

ENERGY

0

KWH

4.

Choose Save.

5.

Choose Back .

3.1.5

Define Standard Value Key Formulas

Use The purpose of this activity is to define standard value keys.


OP19

IMG Menu

Production Basic Data Work Center General Data Standard Value Define standard value key 









2.

Menú IMG

Producción generales prefijado

Datos básicos Valor prefijado

BC Set

/SMBA0/V_TC21_B0A1_J01

eCATT variant

SMBA0_V_TC21_O0A1_J67.txt





Puesto de trabajo Datos Especificar clave para valor







On the Change View ‘Standard Value Key Formula’ screen, choose New Entries.

3. Make the following entries: Std val. key

Text

Parameter 1

Parameter 2

Parameter 3

Parameter 4

Parameter 5

CP01

CP: Batch M/P + Setup/Cleaning

CP_103

CP_101

CP_102

CP_105

CP_110

CP02

CP: Cont. M/P + Setup/Cleaning

CP_103

CP_107

CP_108

CP_109

CP_105

CP03

Process Manufacturing Energy

CP_112

4.

Choose Save.

5.

Choose Back .

LA Solution Center

Parameter 6

CP_110

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3.1.6


Define Formulas for Resources and Work Centers

Use The purpose of this activity is to define formulas for resources and work centers.

Procedure 1. Access the activity using one of the following navigation options:

2.

Transaction Code

OP21

IMG Menu

Production  Basic Data  Work Center  Capacity Planning  Work Center Formulas  Define formula parameters for work centers

Menú IMG

Producción  Datos básicos  Puesto de trabajo  Planificación capacidad  Fórmulas de puesto de trabajo Preparar definición de fórmula puesto de trabajo

BC Set

/SMBA0/V_TC25_B0OU_J01

eCATT variant

SMBA0_V_TC25_O0OU_J67.txt



On the Change View ‘Formula Definition’ screen, choose New Entries.

3. Make the following entries: Formula key

Description

Formula

CP_001

M: Reqmt with CP

( SAP_09 DIV ( SAP_08 ) +1)* CP_101

CP_002

PP: Reqmt with CP01

CP_003

Allowed for Calculation

Work Center Capacity Reqmts

X

X

X

( SAP_09 DIV ( SAP_08 ) +1)* CP_102

X

X

X

M: Duration CP01

CP_103 + ( ( SAP_09 DIV ( SAP_08 ) +1)* CP_101 ) + CP_105

X

X

CP_004

P: Duration CP01

CP_103 + ( ( SAP_09 DIV ( SAP_08 ) +1)* CP_102 ) + CP_105

X

X

CP_005

M: Reqmt

CP_103

X

LA Solution Center

Generate

X

Allowed for Sched.

X Page 15 of 23


Formula key

Description


Formula

Generate

Allowed for Calculation

Work Center Capacity Reqmts

Allowed for Sched.

setup CP_006

P: Reqmt cleanout

CP_105

X

X

X

CP_007

M: Reqmt with CP02

CP_108 + ( CP_107 * SAP_09 / SAP_08 )

X

X

X

CP_008

P: Reqmt with CP02

CP_109 + ( CP_107 * SAP_09 / SAP_08 )

X

X

X

CP_009

M: Duration CP02

CP_103 + CP_108 + ( CP_107 * SAP_09 / SAP_08 ) + CP_105

X

X

CP_010

Duration CP02

CP_103 + CP_109 + ( CP_107 * SAP_09 / SAP_08 ) + CP_105

X

X

CP_011

Energy

( ( ( SAP_09 / SAP_08 ) +1)* CP_112 )

X

4.

Choose Save.

5.

Choose Back .

3.1.7

X

X

Maintain Distribution for Planning Table

Use The purpose of this activity is to maintain distribution for planning tables.


OSP4

IMG Menu

Production Repetitive Manufacturing Planning Planning Table Maintain Distribution for Planning Table 







Menú IMG

Producción Fabricación repetitiva Planificación Tabla de planificación Actualizar distribución para la tabla de 







LA Solution Center

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planificación

2.

BC Set

/SMBA0/V_T437D_E_B0YS_J01

eCATT variant

SMBA0_V_T437D_E_O0YS_J67.txt

On the Change View “Maintain Distribution for Planning Table”: Overview screen, choose New Entries.

3. Make the following entries: Plant

Key

Distrib.

BP01

GLEI

SAP060

4.

Choose Save.

5.

Choose Back .

.3.2 Batch Determination 3.2.1

Allocate IM search Procedure / Activate Check

Use This step defines the Inventory Management strategy types.


OMCW

IMG Menu

Logistics - General Batch Management Batch Determination and Batch Check Strategy Types Inventory Management Strategy Types

Menú IMG

Logística en general Gestión de lotes Determinación y verificación de lotes Clases de estrategia Definir clases de estrategia en la gestión de stocks

BC Set

/SMBA0/VV_T685H_ME_B0HJ_J01

eCATT Variant

SMBA0_VV_T685H_ME_O0HJ_J67.txt









2.



Define







On the Change View “Strategy Types (&1 &2)”: Overview screen, choose New Entries.

3. Make the following entries: Strategy Type

Description

YB01

Goods Movement

Access Seq.

ME01

Class

023_002

Sort Sequence

023_001S

No. of splits

3

Changes allowed

X

LA Solution Center

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Strategy Type

Description

Display UoM

B

Dialog Batch Determin.

X

Qty proposal

1

4.

Choose Save.

5.

Choose Back.

3.2.2

Define Inventory Management Search Procedure

Use The purpose of this step is to define an inventory management search procedure.

Procedure Access the activity using one of the following navigation options: Transaction Code

OMCY

IMG Menu

Logistics – General  Batch Management  Batch Determination and Batch Check  Batch Search Procedure Definition  Define Inventory Management Search Procedure

Menú IMG

Logística en general  Gestión de lotes  Determinación y verificación de lotes  Definición del procedimiento para la búsqueda de lotes  Definir esquema de búsqueda en la gestión de stocks

BC Set

/SMBA0/VV_T683_ME_B0HK_J0A

eCATT variant

SMBA0_VV_T683_ME_O0HK_J67.txt

BC Set

/SMBA0/V_T683S_XX_B0HK_J0B

eCATT variant

SMBA0_V_T683S_XX_O0HK_J67.txt

On the screen that appears, choose New Entries. Make the following entries: Procedure

Description

YB0001

Goods Move. Search Procedure

Choose Control Data. Make the following entries: Step

Counter

Condition Type

Description

10

1

YB01

Goods Movement

Choose Save. Choose Back .

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4


Master Data

.4.1 Materials Management 4.1.1

Creating Classification View

The purpose of this activity is to create the classification view of material C30380, C40650 and C40007, and to assign batch class 023_001 (Products with Expiration Date).


MM01

SAP Menu

Logistics → Materials Management → Material Master → Material → Create → Immediately

Menú SAP

Logística → Gestión de materiales → Maestro de materiales Material → Crear en general → Inmediatamente

eCATT configuration

/SMB15/MM01_O006_J64

eCATT variant

SMB15_MM01_O001_J67.TXT

→

SMB15_MM01_O002_J67.TXT 2. Enter the data required in the Create Material (Initial screen). Refer to the following file for details of the master data required SMB15_MM01_O001_J67.txt and SMB15_MM01_O002_J67.txt .

Result You have created the classification view in the material master record of material C30380, C40650 and C40007.

4.1.2

Creating REM Settings in the Material Master MM02: Change Work Scheduling View,Settings for REM

Use The purpose of this activity is to set the necessary settings for the Repetitive manufacturing in the material master of C30380.


2.

Transaction Code

MM02

IMG Menu

Logistics → Materials Management → Material Master → Material →Change → Immediately

Menú IMG

Logística → Gestión de materiales → Maestro de materiales Material → Modificar → Inmediatamente

eCATT configuration

/SMB41/MM02_O003_J67

eCATT variant

SMB15_MM02_O003_J67_01.TXT

→

Refer to the following file for details of the master data required: SMB15_MM02_O003_J67_01.TXT

LA Solution Center

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.4.2 Information Record 4.2.1

Creating Information Record

The purpose of this activity is to create the Information Record for material C45000 purchasing group 001.


ME11

SAP Menu

Logistics → Materials Management → Purchasing → Master Data → Info Record → Create

Menú SAP

Logística Maestros

eCATT configuration

/SMB41/ME11_O001_J67

eCATT variant

SMB15_ME11_O001_J67_01.TXT

Gestión de materiales → Compras → Registro Info → Crear

→

→

Datos

4. Enter the data required in the Create Purchasing Info Record (Initial screen) . Refer to the following file for details of the master data required SMB15_ME11_O001_J67_01.TXT .

Result You have created the Info Record for material C45000 and purchasing group 001.

.4.3 Batch Determination 4.3.1

Create Batch Search Strategy for Goods Movement

Use The purpose of this activity is to set the search strategy for goods movement.

Prerequisites The material master records and the corresponding Customizing settings have been created.


MBC1

IMG Menu

Logistics → Central Functions → Batch Management → Batch Determination → Batch Search Strategy → For Inventory Management → Create

Menú IMG

Logística → Funciones centrales → Gestión de lotes → Determinación de lotes → Estrategia búsqueda de lotes → P.orden de fabricación → Crear

LA Solution Center

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2.


eCATT configuration

/SMB41/MBC1_O006_J67

eCATT variant

SMB15_MBC1_O006_J67_01.TXT

Refer to the following file for details of the master data required: SMB15_MBC1_O006_J67_01.txt

Result The search strategy conditions for goods movement, materials C40007 & C40650, in repetitive manufacturing are created.

.4.4 Bill of Material 4.4.1

Creating Bill of Material

Use The purpose of this activity is to create BOM Header Data and all items for materials C30380.

Prerequisites The material master records have been created.


2.

Transaction Code

CS01

IMG Menu

Logistics → Production → Master Data → Bills of Material → Bill of Material → Material BOM → Create

Menú IMG

Logística → Producción → Datos maestros → Listas de materiales → Lista de materiales → Lista materiales p.material → Crear

eCATT configuration

/SMB41/CS01_O007_J67

eCATT variant

SMB15_CS01_O007_J67_01.TXT

Refer to the following file for details of the master data required: SMB15_CS01_O007_J67_01.TXT

Result You have created BOM Header Data for BOM and item for Material C30380.

.4.5 Work Centers 4.5.1

Creating Work Centers

Use The purpose of this activity is to create work center 3210.

Procedure 1. Access the activity using one of the following navigation options: LA Solution Center

Page 21 of 23


2.


Transaction Code

CR01

IMG Menu

Logistics → Production → Master Data → Work Centers Work Center → Create

Menú IMG

Logística → Producción → Datos maestros trabajo → Puesto de trabajo → Crear

eCATT configuration

/SMB15/CR01_O001_J64

eCATT variant

SMB15_CR01_O008_J67_01.TXT

→

→

Puestos de

Refer to the following file for details of the master data required: SMB15_CR01_O008_J67_01.TXT

Result You have maintained the required work Center, Labeling and Packaging machine, 3210.

.4.6 Routing 4.6.1

Creating Routing

Use The purpose of this activity is to create Routings for Repetitive Manufacturing, Production (REM), 12000


2.

Transaction Code

CA01

IMG Menu

Logistics → Production → Master Data → Routings → Standard Routings → Create

Menú IMG

Logística → Producción → Datos maestros → Hojas de ruta Hojas de ruta → Hojas ruta específicas → Crear

eCATT configuration

/SMB15/CA01_O001_J64

eCATT variant

SMB15_CA01_O001_J67_01.TXT

→

Routings

→

Refer to the following file for details of the master data required: SMB15_CA01_O001_J67_01.TXT

Result You have maintained the required routing, Production (REM), 12000.

.4.7 Production Version 4.7.1

Maintain Production Version

Use The purpose of this activity is to maintain the production version for material C30380.

LA Solution Center

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MM02

IMG Menu

Logistics → Materials Management → Material Master → Material →Change → Immediately

Menú IMG

Logística → Gestión de materiales → Maestro de materiales Material → Modificar → Inmediatamente

eCATT configuration

/SMB41/MM02_O004_J64

eCATT variant

SMB15_MM02_O004_J64_J67_01.TXT

→

2. Refer to the following file for details of the master data required: SMB15_MM02_O004_J64_J67_01.TXT

Result The production version settings are maintained for material C30380.

LA Solution Center

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Repetitive Manufacturing

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