SAP ECC 6.00 July 2008 English
J67 Repetitive Manufacturing República Dominicana Building Block Configuration Guide
SAP AG Dietmar-Hopp-Allee 16 69190 Walldorf Germany
SAP Business All-in-One Solution
Repetitive Manufacturing: Manufacturing : Configuration Guide J67
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Contents Repetitive Manufacturing: Configuration Guide...........................................................................................7
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Repetitive Manufacturing: Configuration Guide 1
Purpose
This configuration guide provides the information you need to set up the configuration of this building block manually. If you do not want to configure manually and prefer an automated installation process using the SAP Best Practices Installation Assistant and other tools, refer to the SAP Best Practices Quick Guide. The technical objects associated to each configuration covered in this document, can be found on the Global Master List spreadsheet, matching according to the title of the activity.
2
Preparation
.2.1 Prerequisites If you want to use this building block, you must first install the following building blocks: Building Block Layer 0
3
Description All layer 0 building blocks
J19
Batch Management
J06
Production Planning and Control
J18
Product Cost Planning
J17
Profitability Analysis (optional)
J22
Cost Object Controlling - Repetitive
Configuration
.3.1 REM Settings PP 3.1.1
Define Repetitive Manufacturing Profile
Use The purpose of this activity is to define repetitive profiles.
Procedure 1. Access the activity using one of the following navigation options: Transaction Code
OSP2
IMG Menu
Production Repetitive Manufacturing Define Repetitive Manufacturing Profiles
Menú IMG
Producción Fabricación repetitiva perfiles de fabricación repetitiva
LA Solution Center
Control Data
Control
Especificar
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2.
Repetitive Manufacturing: Configuration Guide J67
BC Set
/SMBA0/V_T437S_GES_B0YR_J01
eCATT variant
SMBA0_V_T437S_GES_O0YR_J67.txt
On the Change View “Define Repetitive Manufacturing Profiles”: Overview screen, choose New Entries.
3. Make the following entries: REM Profile YB01 REM Profile Name
Final backflsh w/o activities
Production type
PKMN
GI backflush at GR posting RP backflush Create cumaleted postprocessing records
X
Execute coorection in dialog mode
X
Mandatory/Optional
Optional
Cost Accounting Reduce planned orders assigned to version
X
Reduction period
3
Firming Logic
Always firm
Batch search procedure Create reqmts for phantom assemblies
X
Goods Issue
261
Goods Receipt
131
Scrap
551
By-Product
531
Goods issue/reversal
262
Goods receipt/reversal
132
Scrap/reversal
552
By-product/reversal
532
GR Individual SOrd
571
GI Ind. Stock/SOrd
572
GI PlntStock/SOrd
291
GR Indiv. Order Reversal
572
GI SO Stock/Sorder/Canc.
571
GI Pl. Stock/SOrder Rev.
292
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REM Profile YB02 REM Profile Name
Final backflsh w. activities
Production type
PKMN
GI backflush at GR posting
X
RP backflush Create cumaleted postprocessing records
X
Execute coorection in dialog mode
X
Mandatory/Optional
Optional
Cost Accounting
Backflush using standard cost estimate for material
Reduce planned orders assigned to version
X
Reduction period
3
Firming Logic
Always firm
Batch search procedure
YB0001
Create reqmts for phantom assemblies
X
Goods Issue
261
Goods Receipt
131
Scrap
551
By-Product
531
Goods issue/reversal
262
Goods receipt/reversal
132
Scrap/reversal
552
By-product/reversal
532
GR Individual SOrd
571
GI Ind. Stock/SOrd
572
GI PlntStock/SOrd
291
GR Indiv. Order Reversal
572
GI SO Stock/Sorder/Canc.
571
GI Pl. Stock/SOrder Rev.
292
REM Profile YB03 REM Profile Name
Report. points with activities
Production type
PKMN
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REM Profile YB03 GI backflush at GR posting
X
RP backflush
X / Optional / Automatic GR posting al least RP when backflushing
Create cumaleted postprocessing records
X
Execute coorection in dialog mode
X
Mandatory/Optional
Optional
Cost Accounting
Using data from plelim. costing f. prod. cost collector
Reduce planned orders assigned to version
X
Reduction period
3
Firming Logic
Always firm
Batch search procedure Create reqmts for phantom assemblies
X
Goods Issue
261
Goods Receipt
131
Scrap
551
By-Product
531
Goods issue/reversal
262
Goods receipt/reversal
132
Scrap/reversal
552
By-product/reversal
532
GR Individual SOrd
571
GI Ind. Stock/SOrd
572
GI PlntStock/SOrd
291
GR Indiv. Order Reversal
572
GI SO Stock/Sorder/Canc.
571
GI Pl. Stock/SOrder Rev.
292
REM Profile YB04 REM Profile Name
Final backflush w. activities
Production type
PKMN
GI backflush at GR posting
X
RP backflush LA Solution Center
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REM Profile YB04 Create cumaleted postprocessing records
X
Execute coorection in dialog mode
X
Mandatory/Optional
Optional
Cost Accounting
Backflush using standard cost estimate for material
Reduce planned orders assigned to version
X
Reduction period
3
Firming Logic
Always firm
Batch search procedure Create reqmts for phantom assemblies
X
Goods Issue
261
Goods Receipt
131
Scrap
551
By-Product
531
Goods issue/reversal
262
Goods receipt/reversal
132
Scrap/reversal
552
By-product/reversal
532
GR Individual SOrd
571
GI Ind. Stock/SOrd
572
GI PlntStock/SOrd
291
GR Indiv. Order Reversal
572
GI SO Stock/Sorder/Canc.
571
GI Pl. Stock/SOrder Rev.
292
4.
Choose Save.
5.
Choose Back .
3.1.2
Production Scheduling Profile
Use The purpose of this activity is to define a production scheduling profile.
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Procedure 1. Access the activity using one of the following navigation options: Transaction Code
OPKP
IMG Menu
Production Shop Floor Control production scheduling profile
Menú IMG
Producción Control de planta perfil de control de fabricación
BC Set
/SMBA0/V_TCO43_B0MY_J01
eCATT variant
SMBA0_V_TCO43_O0MY_J67.txt
Master Data
Datos maestros
Define
Definir
1. On the screen that appears, choose New Entries. Field name
User action and values
Plant
BP01
Prod. Sched. Profile
YB_J67
Description (of prod. sched. Profile)
REM Baseline
On Release – Schedule Order
Select
Automatic batch creation in the order
1
Batch Classification
1
Order Type – Make-to-stock 2.
Choose Save.
3.
Choose Back .
3.1.3
Set up Production Scheduler Group
Use The purpose of this activity is to define a production scheduler group.
Procedure 1. Access the activity using one of the following navigation options: Transaction Code
OPJ9
IMG Menu
Production Shop Floor Control Master Data Define production scheduler
Menú IMG
Producción Control de planta Datos maestros responsable de control de producción
BC Set
/SMBA0/V_T024F_B0MK_J01
eCATT variant
SMBA0_V_T024F_O0MK_J67.txt
Definir
2. On the screen that appears, choose New Entries. 3. Make the following entries: Plnt
PrCtr
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Production scheduler
Production Scheduling Profile
Description Profile Page 12 of 23
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BP01
067
4.
Choose Save.
5.
Choose Back .
3.1.4
Baseline J67
YB_J67
REM Baseline
Define Standard Values Parameters
Use The purpose of this activity is to define standard values parameters.
Procedure 1. Access the activity using one of the following navigation options: Transaction Code
OP7B
IMG Menu
Production Basic Data Work Center Standard Value Define Parameters
General Data
Producción generales
Menú IMG
2.
Datos básicos Valor prefijado
Puesto de trabajo Datos Configurar parámetros
BC Set
/SMBA0/V_TC20_B0P3_J01
eCATT variant
SMBA0_V_TC20_O0P3_J67.txt
On the Change View ‘Parameters’ screen, choose New Entries.
3. Make the following entries: Parameter
Origin
CP_001 1 CP_002 CP_101
1 2
Parameter text
Keyword
Max Cap KG
Max. Capacity in KG
Max Cap Pc
Max. Capacity in PC
Dur Res Lot
Dur. Ress./Batch
Dimension
Std value
Stand. value unit
0 MASS
KG 0
AAAADL
ST 0
TIME
H
CP_102
2
Dur. Pers.
Dur. Pers./Batch
TIME
0
H
CP_103
2
Setup Opr.
Setup per Operation
TIME
0
H
Setup per Batch
2
Setup Batch Clean Opr.
Clean. per Operation
CP_104 CP_105 2 CP_106
0 TIME
H 0
TIME
H
Clean. per Batch
2
Clean Batch
CP_107
2
Funct. Clk.
Function Clock
TIME
0
H
CP_108
2
Proc. Flow
Process Flow Rate
TIME
0
H
CP_109
2
Labor time
Labor Time
TIME
0
MIN
CP_110
2
Overhead
Overhead Time
TIME
0
H
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0 TIME
H
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Parameter
Origin
Parameter text
Keyword
Dimension
Std value
Stand. value unit
CP_112
2
Energy
Energy
ENERGY
0
KWH
4.
Choose Save.
5.
Choose Back .
3.1.5
Define Standard Value Key Formulas
Use The purpose of this activity is to define standard value keys.
Procedure 1. Access the activity using one of the following navigation options: Transaction Code
OP19
IMG Menu
Production Basic Data Work Center General Data Standard Value Define standard value key
2.
Menú IMG
Producción generales prefijado
Datos básicos Valor prefijado
BC Set
/SMBA0/V_TC21_B0A1_J01
eCATT variant
SMBA0_V_TC21_O0A1_J67.txt
Puesto de trabajo Datos Especificar clave para valor
On the Change View ‘Standard Value Key Formula’ screen, choose New Entries.
3. Make the following entries: Std val. key
Text
Parameter 1
Parameter 2
Parameter 3
Parameter 4
Parameter 5
CP01
CP: Batch M/P + Setup/Cleaning
CP_103
CP_101
CP_102
CP_105
CP_110
CP02
CP: Cont. M/P + Setup/Cleaning
CP_103
CP_107
CP_108
CP_109
CP_105
CP03
Process Manufacturing Energy
CP_112
4.
Choose Save.
5.
Choose Back .
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Parameter 6
CP_110
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3.1.6
Repetitive Manufacturing: Configuration Guide J67
Define Formulas for Resources and Work Centers
Use The purpose of this activity is to define formulas for resources and work centers.
Procedure 1. Access the activity using one of the following navigation options:
2.
Transaction Code
OP21
IMG Menu
Production Basic Data Work Center Capacity Planning Work Center Formulas Define formula parameters for work centers
Menú IMG
Producción Datos básicos Puesto de trabajo Planificación capacidad Fórmulas de puesto de trabajo Preparar definición de fórmula puesto de trabajo
BC Set
/SMBA0/V_TC25_B0OU_J01
eCATT variant
SMBA0_V_TC25_O0OU_J67.txt
On the Change View ‘Formula Definition’ screen, choose New Entries.
3. Make the following entries: Formula key
Description
Formula
CP_001
M: Reqmt with CP
( SAP_09 DIV ( SAP_08 ) +1)* CP_101
CP_002
PP: Reqmt with CP01
CP_003
Allowed for Calculation
Work Center Capacity Reqmts
X
X
X
( SAP_09 DIV ( SAP_08 ) +1)* CP_102
X
X
X
M: Duration CP01
CP_103 + ( ( SAP_09 DIV ( SAP_08 ) +1)* CP_101 ) + CP_105
X
X
CP_004
P: Duration CP01
CP_103 + ( ( SAP_09 DIV ( SAP_08 ) +1)* CP_102 ) + CP_105
X
X
CP_005
M: Reqmt
CP_103
X
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Generate
X
Allowed for Sched.
X Page 15 of 23
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Formula key
Description
Repetitive Manufacturing: Configuration Guide J67
Formula
Generate
Allowed for Calculation
Work Center Capacity Reqmts
Allowed for Sched.
setup CP_006
P: Reqmt cleanout
CP_105
X
X
X
CP_007
M: Reqmt with CP02
CP_108 + ( CP_107 * SAP_09 / SAP_08 )
X
X
X
CP_008
P: Reqmt with CP02
CP_109 + ( CP_107 * SAP_09 / SAP_08 )
X
X
X
CP_009
M: Duration CP02
CP_103 + CP_108 + ( CP_107 * SAP_09 / SAP_08 ) + CP_105
X
X
CP_010
Duration CP02
CP_103 + CP_109 + ( CP_107 * SAP_09 / SAP_08 ) + CP_105
X
X
CP_011
Energy
( ( ( SAP_09 / SAP_08 ) +1)* CP_112 )
X
4.
Choose Save.
5.
Choose Back .
3.1.7
X
X
Maintain Distribution for Planning Table
Use The purpose of this activity is to maintain distribution for planning tables.
Procedure 1. Access the activity using one of the following navigation options: Transaction Code
OSP4
IMG Menu
Production Repetitive Manufacturing Planning Planning Table Maintain Distribution for Planning Table
Menú IMG
Producción Fabricación repetitiva Planificación Tabla de planificación Actualizar distribución para la tabla de
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planificación
2.
BC Set
/SMBA0/V_T437D_E_B0YS_J01
eCATT variant
SMBA0_V_T437D_E_O0YS_J67.txt
On the Change View “Maintain Distribution for Planning Table”: Overview screen, choose New Entries.
3. Make the following entries: Plant
Key
Distrib.
BP01
GLEI
SAP060
4.
Choose Save.
5.
Choose Back .
.3.2 Batch Determination 3.2.1
Allocate IM search Procedure / Activate Check
Use This step defines the Inventory Management strategy types.
Procedure 1. Access the activity using one of the following navigation options: Transaction Code
OMCW
IMG Menu
Logistics - General Batch Management Batch Determination and Batch Check Strategy Types Inventory Management Strategy Types
Menú IMG
Logística en general Gestión de lotes Determinación y verificación de lotes Clases de estrategia Definir clases de estrategia en la gestión de stocks
BC Set
/SMBA0/VV_T685H_ME_B0HJ_J01
eCATT Variant
SMBA0_VV_T685H_ME_O0HJ_J67.txt
2.
Define
On the Change View “Strategy Types (&1 &2)”: Overview screen, choose New Entries.
3. Make the following entries: Strategy Type
Description
YB01
Goods Movement
Access Seq.
ME01
Class
023_002
Sort Sequence
023_001S
No. of splits
3
Changes allowed
X
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Strategy Type
Description
Display UoM
B
Dialog Batch Determin.
X
Qty proposal
1
4.
Choose Save.
5.
Choose Back.
3.2.2
Define Inventory Management Search Procedure
Use The purpose of this step is to define an inventory management search procedure.
Procedure Access the activity using one of the following navigation options: Transaction Code
OMCY
IMG Menu
Logistics – General Batch Management Batch Determination and Batch Check Batch Search Procedure Definition Define Inventory Management Search Procedure
Menú IMG
Logística en general Gestión de lotes Determinación y verificación de lotes Definición del procedimiento para la búsqueda de lotes Definir esquema de búsqueda en la gestión de stocks
BC Set
/SMBA0/VV_T683_ME_B0HK_J0A
eCATT variant
SMBA0_VV_T683_ME_O0HK_J67.txt
BC Set
/SMBA0/V_T683S_XX_B0HK_J0B
eCATT variant
SMBA0_V_T683S_XX_O0HK_J67.txt
On the screen that appears, choose New Entries. Make the following entries: Procedure
Description
YB0001
Goods Move. Search Procedure
Choose Control Data. Make the following entries: Step
Counter
Condition Type
Description
10
1
YB01
Goods Movement
Choose Save. Choose Back .
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Master Data
.4.1 Materials Management 4.1.1
Creating Classification View
The purpose of this activity is to create the classification view of material C30380, C40650 and C40007, and to assign batch class 023_001 (Products with Expiration Date).
Procedure 1. Access the activity using one of the following navigation options: Transaction Code
MM01
SAP Menu
Logistics → Materials Management → Material Master → Material → Create → Immediately
Menú SAP
Logística → Gestión de materiales → Maestro de materiales Material → Crear en general → Inmediatamente
eCATT configuration
/SMB15/MM01_O006_J64
eCATT variant
SMB15_MM01_O001_J67.TXT
→
SMB15_MM01_O002_J67.TXT 2. Enter the data required in the Create Material (Initial screen). Refer to the following file for details of the master data required SMB15_MM01_O001_J67.txt and SMB15_MM01_O002_J67.txt .
Result You have created the classification view in the material master record of material C30380, C40650 and C40007.
4.1.2
Creating REM Settings in the Material Master MM02: Change Work Scheduling View,Settings for REM
Use The purpose of this activity is to set the necessary settings for the Repetitive manufacturing in the material master of C30380.
Procedure 1. Access the activity using one of the following navigation options:
2.
Transaction Code
MM02
IMG Menu
Logistics → Materials Management → Material Master → Material →Change → Immediately
Menú IMG
Logística → Gestión de materiales → Maestro de materiales Material → Modificar → Inmediatamente
eCATT configuration
/SMB41/MM02_O003_J67
eCATT variant
SMB15_MM02_O003_J67_01.TXT
→
Refer to the following file for details of the master data required: SMB15_MM02_O003_J67_01.TXT
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.4.2 Information Record 4.2.1
Creating Information Record
The purpose of this activity is to create the Information Record for material C45000 purchasing group 001.
Procedure 3. Access the activity using one of the following navigation options: Transaction Code
ME11
SAP Menu
Logistics → Materials Management → Purchasing → Master Data → Info Record → Create
Menú SAP
Logística Maestros
eCATT configuration
/SMB41/ME11_O001_J67
eCATT variant
SMB15_ME11_O001_J67_01.TXT
Gestión de materiales → Compras → Registro Info → Crear
→
→
Datos
4. Enter the data required in the Create Purchasing Info Record (Initial screen) . Refer to the following file for details of the master data required SMB15_ME11_O001_J67_01.TXT .
Result You have created the Info Record for material C45000 and purchasing group 001.
.4.3 Batch Determination 4.3.1
Create Batch Search Strategy for Goods Movement
Use The purpose of this activity is to set the search strategy for goods movement.
Prerequisites The material master records and the corresponding Customizing settings have been created.
Procedure 1. Access the activity using one of the following navigation options: Transaction Code
MBC1
IMG Menu
Logistics → Central Functions → Batch Management → Batch Determination → Batch Search Strategy → For Inventory Management → Create
Menú IMG
Logística → Funciones centrales → Gestión de lotes → Determinación de lotes → Estrategia búsqueda de lotes → P.orden de fabricación → Crear
LA Solution Center
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eCATT configuration
/SMB41/MBC1_O006_J67
eCATT variant
SMB15_MBC1_O006_J67_01.TXT
Refer to the following file for details of the master data required: SMB15_MBC1_O006_J67_01.txt
Result The search strategy conditions for goods movement, materials C40007 & C40650, in repetitive manufacturing are created.
.4.4 Bill of Material 4.4.1
Creating Bill of Material
Use The purpose of this activity is to create BOM Header Data and all items for materials C30380.
Prerequisites The material master records have been created.
Procedure 1. Access the activity using one of the following navigation options:
2.
Transaction Code
CS01
IMG Menu
Logistics → Production → Master Data → Bills of Material → Bill of Material → Material BOM → Create
Menú IMG
Logística → Producción → Datos maestros → Listas de materiales → Lista de materiales → Lista materiales p.material → Crear
eCATT configuration
/SMB41/CS01_O007_J67
eCATT variant
SMB15_CS01_O007_J67_01.TXT
Refer to the following file for details of the master data required: SMB15_CS01_O007_J67_01.TXT
Result You have created BOM Header Data for BOM and item for Material C30380.
.4.5 Work Centers 4.5.1
Creating Work Centers
Use The purpose of this activity is to create work center 3210.
Procedure 1. Access the activity using one of the following navigation options: LA Solution Center
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Repetitive Manufacturing: Configuration Guide J67
Transaction Code
CR01
IMG Menu
Logistics → Production → Master Data → Work Centers Work Center → Create
Menú IMG
Logística → Producción → Datos maestros trabajo → Puesto de trabajo → Crear
eCATT configuration
/SMB15/CR01_O001_J64
eCATT variant
SMB15_CR01_O008_J67_01.TXT
→
→
Puestos de
Refer to the following file for details of the master data required: SMB15_CR01_O008_J67_01.TXT
Result You have maintained the required work Center, Labeling and Packaging machine, 3210.
.4.6 Routing 4.6.1
Creating Routing
Use The purpose of this activity is to create Routings for Repetitive Manufacturing, Production (REM), 12000
Procedure 1. Access the activity using one of the following navigation options:
2.
Transaction Code
CA01
IMG Menu
Logistics → Production → Master Data → Routings → Standard Routings → Create
Menú IMG
Logística → Producción → Datos maestros → Hojas de ruta Hojas de ruta → Hojas ruta específicas → Crear
eCATT configuration
/SMB15/CA01_O001_J64
eCATT variant
SMB15_CA01_O001_J67_01.TXT
→
Routings
→
Refer to the following file for details of the master data required: SMB15_CA01_O001_J67_01.TXT
Result You have maintained the required routing, Production (REM), 12000.
.4.7 Production Version 4.7.1
Maintain Production Version
Use The purpose of this activity is to maintain the production version for material C30380.
LA Solution Center
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Procedure 1. Access the activity using one of the following navigation options: Transaction Code
MM02
IMG Menu
Logistics → Materials Management → Material Master → Material →Change → Immediately
Menú IMG
Logística → Gestión de materiales → Maestro de materiales Material → Modificar → Inmediatamente
eCATT configuration
/SMB41/MM02_O004_J64
eCATT variant
SMB15_MM02_O004_J64_J67_01.TXT
→
2. Refer to the following file for details of the master data required: SMB15_MM02_O004_J64_J67_01.TXT
Result The production version settings are maintained for material C30380.
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