8018 Operation Manual Rev CB English

TABLE OF CONTENTS 1

General Information

1-1

1.1 1.2

1-1 1-1 1-1 1-2 1-2 1-3 1-4 1-4 1-5

1.3 1.4 1.5

1.6 2

Safety 2.1 2.2 2.3 2.4 2.5 2.6

2.7

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Introduction Copyright Notice 1.2.1 Contacting Markem.Imaje Description 8018 Thermal Transfer Printer Options Labels and Symbols 1.5.1 Retrieving and Downloading Images 1.5.2 Data Storage Capacity Machine Specification

2-1 Introduction General Guidelines Machine Safety Applicable Safety Regulations EMC Considerations Electrical Safety 2.6.1 Recommended cable protection: 2.6.2 Electrical safety testing (after installation) 2.6.3 Static Electricity Protection Isopropanol Safety

2-1 2-2 2-3 2-3 2-3 2-4 2-4 2-4 2-4 2-5

8018

TABLE OF CONTENTS 2.8 3

Installation 3.1 3.2 3.3 3.4 3.5 3.6

3.7

3.8

3.9 3.10 3.11

8018

Use outside the specification

Introduction Package Contents Installation of the 8018 Thermal Transfer Printer Installation Requirements Bracket Installation Locating Print Body and Print Anvil 3.6.1 Printhead Alignment 3.6.2 Printhead Gap Power Supply 3.7.1 Printer Connection Points 3.7.2 Power Connections 3.7.3 Local User Interface Connection 3.7.4 Substrate Encoder Connection 3.7.5 External I/O Connection 3.7.6 Print Go Input Wiring 3.7.7 Fault and Warning Outputs Encoders 3.8.1 Optional Encoders 3.8.2 Encoder Resolution 3.8.3 Encoder Setup 3.8.4 Loading a New Ribbon 3.8.5 Re- Connecting a Broken Ribbon Print Position Preparing for printing 3.10.1 Power up Initial setup 3.11.1 Machine settings

2-6 3-1 3-1 3-2 3-3 3-3 3-4 3-5 3-6 3-7 3-8 3-8 3-9 3-9 3-10 3-10 3-11 3-12 3-13 3-13 3-13 3-13 3-14 3-14 3-15 3-17 3-17 3-17 3-17

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TABLE OF CONTENTS 4

Machine Overview 4.1 4.2 4.3

4.4 4.5 4.6 4.7 4.8 4.9

4.10 4.11

5

Machine Operation 5.1 5.2 5.3

5.4

5.5

5.6 5.7

5.8 5.9

5.10

5.11 5.12

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Introduction 4.1.1 Key Features Models Main Components 4.3.1 Model 8018i 4.3.2 Model 8018c Print Designs 4.4.1 8018 and Fonts Image Files Downloading Images Downloading Languages Upgrading Firmware Principles of Printing 4.9.1 Thermal Transfer Technology 4.9.2 Print Process Operating Principles Standard Mode Operation 4.11.1 Print Cycle Model 8018i 4.11.2 Print Cycle Model 8018c

Introduction The User Interface Panel 5.2.1 LCD Screen Keypad 5.3.1 Navigation Keypad Button Usage 5.3.2 Navigation Keypad Button Functions Icons 5.4.1 Menu Icons 5.4.2 Screen Quad Label Icons Screen Types 5.5.1 Home Screen 5.5.2 Security Login Screen Menu Screens Reports Screens 5.7.1 View Menu Screen 5.7.2 Warning and Problem Alert Screens Data Entry Screens 5.8.1 Prompted Data Date Entry Screens 5.9.1 Literal Date Entry 5.9.2 Offset Date Entry Setting Adjustment Screens 5.10.1 Current Setting Adjustment 5.10.2 Enumerated Choice Settings Image Setup Screens Diagnostics Screens

4-1 4-1 4-1 4-2 4-3 4-4 4-4 4-5 4-5 4-6 4-7 4-8 4-9 4-10 4-10 4-10 4-12 4-12 4-13 4-14 5-1 5-1 5-2 5-3 5-4 5-5 5-6 5-7 5-9 5-10 5-11 5-12 5-13 5-14 5-16 5-16 5-18 5-19 5-19 5-20 5-20 5-21 5-22 5-22 5-22 5-23 5-25

8018

TABLE OF CONTENTS 6

Menus 6.1 6.2 6.3 6.4 6.5 6.6 6.7 6.8

6.9 6.10 6.11 6.12

6.13 6.14 6.15

6.16 6.17 6.18 6.19 6.20 6.21 6.22 6.23

8018

6-1 Introduction Menu Structure Accessing the Menus Image Selection Menus Calibrate Release Ribbon Test Print of the Current Job Print Settings 6.8.1 Print Position 6.8.2 Print Quality Print Darkness Engineering Menus Set Date and Time Shift Codes 6.12.1 Number of Shift Codes 6.12.2 Shift Code name 6.12.3 Shift Code Time Manual Control Digital I/O Control Printer Settings Menus 6.15.1 Image 6.15.2 Print Initiation 6.15.3 Ribbon Setup Password Change Encoder Steps Print Delay Diagnostics Statistics Test Print Select Language File Management

6-1 6-2 6-3 6-4 6-5 6-5 6-6 6-7 6-8 6-8 6-10 6-11 6-13 6-15 6-15 6-16 6-16 6-17 6-18 6-19 6-20 6-21 6-22 6-24 6-25 6-26 6-27 6-29 6-30 6-31 6-32

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SECTION 1 GENERAL INFORMATION

8018 Thermal Transfer Printer Operation Manual

SECTION 1 - GENERAL INFORMATION 1

General Information 1.1

Introduction This Manual along with the 8018 Thermal Transfer Printer Quick Start Guide, set out to explain how to safely install, operate and service your 8018 Thermal Transfer Printer. The Operator Manual is available in Adobe Acrobat PDF in various languages on the 8018 Thermal Transfer Printer CD. The manual format is designed to be printed onto 8" x 11" (203mm x 279.5mm) paper, but can also be printed onto 8.5" x 11" (216mm x 279.5) (Previous Markem.Imaje manual paper size) or A4 (210mm x 297mm) Please contact your local supplier for details.

1.2

Copyright Notice Original Copyright © 2006 Markem.Imaje. All rights reserved. Reproduction of any or part of this manual in any form whatsoever without the expressed written permission of Markem.Imaje is forbidden. The contents of this manual are subject to revision without notice. All efforts have been made to ensure the accuracy of the contents of this manual. However, should any errors be detected, Markem.Imaje would greatly appreciate being notified. Markem.Imaje make no warranty of any kind with regard to this material, including, but not limited to, the implied warranties and fitness for purpose. Markem.Imaje shall not be liable for any errors contained in this material or for incidental or consequential damages in connection with the furnishing, performance, or use of this material. The use of non genuine Markem.Imaje consumables and spare parts may adversely affect the performance of the product and could invalidate the warranty. Copyright © 1995 - 2006 Markem.Imaje Corporation. 1.2.1

Contacting Markem.Imaje Thank you for choosing Markem.Imaje to provide printing solutions. If questions should arise, please contact the local business centre that assisted with your purchase.

Useful Web Sites www.Markem.com www.myMARKEM.com

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1-1

SECTION 1 - GENERAL INFORMATION 1.3

Description The 8018 Thermal Transfer Printer is a small easy to use electronic coder. The two models available are designed to be suitable as a direct replacement for many different methods of coding. The 8018 printer consists of an external power supply a printing device and a hand held local User Interface control module.

The 8018 prints batch codes, best before dates and other variable information directly onto packaging labels, substrate and other materials. The size, position and style of the image are fixed at the creation stage, but certain text field information can be edited during the selection process. Time and Date information is automatically updated by the 8018 Thermal Transfer Printer real time clock. 1.4

8018 Thermal Transfer Printer Options Models available Model 8018i - Intermittent Model 8018c - Left Hand Continuous Model 8018c - Right Hand Continuous

1-2

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Labels and Symbols Serial/I.D./Rating Label

These labels are located on the rear of the printer and power supply units and indicate the following: • • • • •

Machine type Electrical specifications Year of manufacture Serial number Fuse

Cable connector labels

1

2

3

1) User Interface Connection 2) External I/O Connection 3) Encoder Connection

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1-3

SECTION 1 - GENERAL INFORMATION 1.5.1

Retrieving and Downloading Images Image information can be downloaded by means of a USB memory stick.

1.5.2

Data Storage Capacity The 8018 Thermal Transfer Printer internal memory is used to store image information and user interface text. The 8018 has 100 default images available for selection, with the option of replacing these with image designs created with Markem.Imaje’s CoLOS create software package. Image information and User Interface languages can be download using a USB memory stick. Please consult your local Markem.Imaje sales official or distributer for a complete list of available languages. Available languages: • • • • • • • • •

1-4

English Spanish Brazilian Portuguese Polish Russian Turkish Korean Chinese Arabic

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Machine Specification 8018 Thermal Transfer Printer Table 1– 1: 8018 Thermal Transfer Printer Specification

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Print Area

Model 8018i - Intermittent 30 mm wide x 40 mm long Model 8018c - Continuous 30 mm wide x 40 mm long

Substrate Area

Unlimited.

Print Speed

Model 8018i - Intermittent 100 or 225 mm/s Model 8018c - Continuous 80 - 450 mm/s

Max Pack Rate

Model 8018i - Intermittent 120 ppm with a 40 mm image Model 8018c - Continuous 120 ppm with a 40 mm image (180 mm bag)

Printhead Resolution

200 dpi (8 dots/mm).

Printhead Gap

Intermittent Printers - 0.5mm - 3mm Continuous Printers - 0.5mm - 3mm

Print Method

Thermal Transfer.

Power Supply

~ 90 - 260V 50 - 60 Hz

Environmental

Operating environment of: 4o C to 40o C

Noise Levels

<70.0 dB (A)

Printer Dimensions

Height 166 mm x Width 180 mm width x Depth 155 mm. Allow a minimum of 20 mm for the mounting block and 20 mm for the electrical connectors

Weight

Printer 8.5 Kgs, Power supply 2 Kgs, Bracket 10 Kgs

1-5

SECTION 1 - GENERAL INFORMATION Table 1– 1: 8018 Thermal Transfer Printer Specification

1-6

Ribbon

Maximum ribbon length (3811/3911) 450 metres (3818) 450 metres Maximum ribbon width 33 mm Minimum ribbon width 20 mm Cardboard core Dia 25.4 mm Plastic core Dia 25.6 mm

Colours

An extensive range of approved Markem.Imaje ribbons are available including Black, White and a selection of other colours. Only Markem.Imaje approved ribbons must be used to enable / maintain / and sustain the quality / adhesion / performance of the printer.

Font Styles

Any True Type font.

Font Sizes

Scalable to specific point sizes.

Orientation

Any 90 degree orientation.

Barcodes

See CoLOS manual.

Graphics

Logos (*.bmp format)

Special Functions

Automatic Real Time, Date, Automatic ‘Best Before End’ offset calculation and coding.

Machine Interface

Inputs: ‘Print Go’ input signal Outputs: Faults and Warnings

Operator Interface

Hand held Keypad with a monochrome128 x 64 pixel backlit LCD display. Six navigational hard buttons and 12 numeric input hard buttons. Local entry of variable information, complete with Full Diagnostics capability.

Computer Interface

USB memory card.

Design Software

Markem.Imaje CoLOS Create for Windows design package, for PC Operation.

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SECTION 2 SAFETY


SECTION 2 - SAFETY 2

Safety 2.1

Introduction This section describes how to operate the 8018 Thermal Transfer Printer in a safe manner. Topics covered in this section include: • • • • • • • • •

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Machine Safety Safety Regulations EMC Electrical Safety Electrical Safety Testing Static Electricity Protection General Guidelines Isopropanol Safety Misuse

2-1

SECTION 2 - SAFETY 2.2

General Guidelines 1.

ALWAYS disconnect the power to the machine before removing any cables, covers or removing the printer from the host machine.

2.

DO NOT operate the machine with any covers removed. All covers must be in place using the appropriate number of fasteners.

3.

All cables should be secured to the host machine to avoid any tripping hazard or entrapment by moving parts.

4.

Care should be taken when operating the Model 8018i without a platen.

5.

DO NOT insert body parts into the printhead opening whilst the printer is powered as there is a danger that the mechanism will move without warning and present a mild crushing hazard.

6.

Ensure all reasonable safety precautions have been undertaken. However, please ensure that when working with / or around the machine, every care is taken to avoid potential hazards. ALWAYS take great care around the machine not to slip, trip or fall. Especially if the machine is used in areas where the floor may be wet or greasy.

7.

When removing the printer from the host machine, care should be taken to first ensure that the body of the printer is at a temperature that can be comfortably handled.

8.

Safety shoes should be worn when installing or removing the printer body from packaging machinery. These units are heavy and there is a danger of injury if dropped.

9.

Markem.Imaje cannot guarantee the safety and / or suitability of nonMarkem.Imaje print ribbon. The standard certification may be compromised if non Markem.Imaje ribbon is used.

10. If non-Markem.Imaje ribbon is used, it is recommended that anti static properties be considered. 11. Please read the Isopropanol Safety Data Information prior to using Isopropanol with any Markem.Imaje product. 12. There is a non-replaceable lithium battery mounted on the control board assembly. Under no circumstances should this be replaced (it should last for the lifetime of the printer).

2-2

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Machine Safety The product is designed to conform to all appropriate EU Machine Safety Regulations. All relevant Safety Procedures must be followed. WARNING: Failure to do so may invalidate the warranty. Please read through this section before any operation of the machine is undertaken.

2.4

Applicable Safety Regulations • • • • •

•

• • 2.5

BS EN ISO 12100-1: 2003: Safety of Machinery - Basic Concepts, General Principles for Design, Basic Terminology, Methodology BS EN 60204-1: 2006: 1993, Safety of Machinery - Electrical Equipment of Machines - General Requirements. EN 55022: 1998+A1: 2000, +A2: 2003 (Class A) Information Technology Equipment Immunity Characteristics, limits and methods of measurement. EN 61000-3-2: 2000 +A2: 2005 Electromagnetic Compatibility (EMC) limits. EN 61000-3-3: 1995 +A1: 2001 Electromagnetic Compatibility (EMC) limits. Limitation of voltage changes, Voltage fluctuations and flicker in public low voltage supply systems, for equipment with rated current < 16 A per phase and not subject to conditional connection. EN 55024: 1998+A1: 2001, +A2: 2003 (Class A) Information and Technology equipment, Radio disturbance characteristics. Limits and methods of measurement. EN 61000-6-2: 2005: Electromagnetic Compatibility (EMC) Generic Standards, Immunity for Industrial Environments. FCC CFR 47: Part 15B: US Electromagnetic Compatibility (EMC) Emissions.

EMC Considerations To maintain the integrity of the EMC precautions taken with the 8018 Thermal Transfer Printer. Any additional wiring or modifications should include appropriate EMC precautions.

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2-3


Electrical Safety This printer is designed for use with supply systems that conform to IEC 664 light industrial / domestic installation category II mains supply and must be appropriately earthed. 2.6.1

Recommended cable protection: Fuses •

Use 10A HRC or HBC types with a minimum of 95A RMS symmetrical prospective current rating at a 10ms minimum pre-arcing time e.g. ASTA certified to BS88 part 2 ‘pull cap’ type or equivalent. CAUTION: For continued protection against risk of fire, only replace the fuse with the same type and rating. If the DC supply fuse (located on printer PCB) is replaced it must be replaced by a 5 x 20mm anti surge fuse rated at 5 Amp. If the AC supply fuse (located on the power supply inlet connector) is replaced it must be replaced by an HBC Style ceramic fuse with the rating shown as ‘T2AH250V’. MCB •

•

2.6.2

Use 10A HRC or HBC types with a minimum of 95A RMS symmetrical prospective current rating at a 10ms minimum pre-arcing time e.g. ASTA certified to BS88 part 2 ‘pull cap’ type or equivalent MCB (Miniature Circuit Breaker): to IEC 947-2 / EN 60947-2 and BS EN 60898 with a minimum instantaneous release response current of 10x rated current (type D)

Electrical safety testing (after installation) It is essential that the continuity of the protective bonding circuit and the prospective short circuit current level be checked after the machine is installed and the electrical connections, including those to the power supply are complete. A competent person must carry out these tests. •

2.6.3

Failure to carry out these tests will potentially result in an unsafe installation and the equipment fault-clearance capability may not function correctly.

Static Electricity Protection Excessive Electro Static Discharge (ESD) around the printhead area can cause damage to the SmartDate printhead and printer circuitry. Static reduction methods should be installed where static is seen to be a problem. Common areas of static build up are the print platens, substrates and conveyors. Methods such as carbon brushes on the substrate, earthed conveyor frames and printer brackets, robust mains earthing and de-ionising guns are commonly used.

2-4

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Isopropanol Safety Markem.Imaje can supply Isopropanol wipes for cleaning the Thermal transfer printheads. Some general safety guidelines for using Isopropanol follows: Handling Use only in well ventilated areas. Do not breathe vapours or spray mist. Avoid contact with the skin and the eyes. When using do not eat, drink or smoke. Storage Keep in a cool well ventilated place. Keep product and empty container away from heat and sources of ignition. Take precautionary measures against static discharges.

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2-5


Use outside the specification This manual provides information about Safety, Installation, Operation, Troubleshooting and Preventative Maintenance Procedures. Using the 8018 Thermal Transfer Printer in any other manner could damage the unit, reduce its reliability or be unsafe. Please consult your local Markem.Imaje Business Centre before using this 8018 Thermal Transfer Printer for anything other than the foreseen use. Examples, but are not limited to: • • • • •

Operating a system that is incomplete, cannot be serviced, or has been modified without authorisation. Failing to observe hazard requirements in the manual and / or on safety labels. Combining or interfacing non Markem.Imaje equipment with this system, other than as intended. Permitting a person who has not been fully trained to operate and / or service the system. Using unspecified supplies or material which may produce unsatisfactory or unexpected results.

The information above is correct to the best of our knowledge, information and belief at the date of this publication. The information given is designed only as a guidance for safe handling use, storage, transportation, disposal and is not considered a warranty or quality specification.

2-6

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SECTION 3 INSTALLATION


SECTION 3 - INSTALLATION 3

Installation 3.1

Introduction This section describes how to install your 8018 Thermal Transfer Printer and prepare it for operation. Topics covered in this section include: • • • • • • • • •

8018 06/08

The 8018 package contents. Installation Requirements. Bracket Installation. Locating the Printer. Printhead Alignment. Printer Connection points. Encoders Preparing for Printing. Security

3-1

SECTION 3 - INSTALLATION 3.2

Package Contents The 8018 kit contains: 1: Hand held User Interface. 2: 8018 Thermal Transfer Printer. 3. Power supply unit. 3: IEC 320 Mains Cables. 4: External I/O connector. 5: Hexagon keys 6: Sample Ribbon. 7. Plastic Forceps 8. Dust Cover 9: Safety and Installation Guide (Multi language instruction document). 10. CD containing the 8018 Thermal Transfer Printer manuals and CoLOS create software. 11: Documentation •

QA Documentation / Printhead Care Sheet / CE Certificate / Out-of-box Quality Questionnaire -this is to be returned via fax / email to Markem.Imaje Technologies Ltd. 12: Encoder Connector (18c Series only) •

3-2

Check that all items are present and undamaged before proceeding.

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Installation of the 8018 Thermal Transfer Printer First time Installations should be carried out by a qualified Markem.Imaje trained service technician. Please read all of the relevant safety instructions before commencing with any installation work. WARNING: Failure to do this will invalidate the machine warranty. and is potentially unsafe.

3.4

Installation Requirements Ensure that these services and control signals are available: • •

• •

8018 06/08

Power - ~ 100 - 230V (+/- 10%) 50 - 60 Hz A Print Go Signal - This can be either a volt free contact which closes when printing is required, or a 24 V DC signal from a PNP sensor (positive edge triggered). Encoder (Model 8018c) Single channel, 500 pulses per revolution. In cold environments it may be necessary to wait 20 - 30 minutes after power up before running production. This allows the printhead to warm to the necessary temperature to achieve acceptable prints. Alternatively production can be started immediately, but the first few print may not be at an acceptable standard.

3-3


Bracket Installation Bracket Installation requirements vary from one customer site to another and one packaging machine type to another. Various bracket options are available to suit the requirements of specific packaging machine types. The 8018 Thermal Transfer Printer will normally be supplied with the appropriate bracket to suit customer machinery requirements. Please consult the documentation supplied with the bracket for assembly and installation instructions.

Figure 3–1: Intermittent Bracket

Figure 3–2: Continuous Bracket

3-4

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Locating Print Body and Print Anvil The mounting and dimensional requirements of the Printer Body are shown at the rear of this manual. Additional space is required to interconnect cables. Mounting pads are provided on three sides of the of the printer unit. These have 2 M6 holes for attaching the mounting plate provided with the unit. This plate has 4 M5 x 20mm tapped holes for fixture to the Markem.Imaje bracket. CAUTION:

Ensure that the correct length screws are used.

The required print position on the substrate determines the position of the Printer Body. Further small adjustments to the print can be made using “Offset” settings via the Local User Interface. Rigid fixing of the printer body is essential to achieve the best possible print quality. If vibration can be transmitted to the 8018 Thermal Transfer Printer, the print quality may be affected. Markem.Imaje brackets are machined to very accurate tolerances, so that when assembled with the printer in position, the printhead to print anvil distance is correct. Markem.Imaje recommend this distance is between 1.00 mm to 3.00 mm. Under normal circumstances no adjustment is necessary. With non Markem.Imaje brackets we cannot guarantee the accuracy of the components and would therefore recommend that the printhead gap is checked after assembly. Do not use metal objects to test the gap distance, use only wood, plastic or other non-conductive, non abrasive materials.

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3-5

SECTION 3 - INSTALLATION 3.6.1

Printhead Alignment The printhead is self aligning to a limited amount, but always ensure that it is square to the platen / roller.

Figure 3–3: Thermal Transfer Printhead

1 2 Intermittent and Continuous Printers 1.0 mm - 3.0 mm gap Figure 3–4: Intermittent and Continuous Printers (1) Thermal Transfer Printhead (2) Print platen or Roller

3-6

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Printhead Gap Adjustment to the print gap can be made by using the adjustment screw. First loosen the mounting bolts, adjust the height and then re-tighten the mounting bolts. For further details please refer to the Bracket Assembly Manual. Printhead pressure settings are application specific and adjustments may have to be made to suit different materials by using the Local User Interface.

1.0 mm - 3.0 mm

1

2

Figure 3–5: Continuous Printer (1) Thermal Transfer printhead (2) Print Roller Ensure that the printhead is central to the roller and that the print gap is correct. In some cases print quality may be improved by setting the printhead slightly behind TDC by up to 1 mm.

2

1

Figure 3–6: Continuous Printer Ensure that the printhead is in line with the roller.

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3-7


Power Supply Connect the required power (90 - 260 V AC 50 - 60 Hz) to the power supply unit using the IEC lead provided. A 10 A fuse is used in the mains plug connector, or a 10 A MCB is recommended to protect the supply cable at source. The IEC inlet contains 20 mm T2AH250V ceramic fuses. The Power supply unit provides 24VDC for the Printer. 3.7.1

Printer Connection Points The main connection points for the Printer unit are shown below:

4

3 2

1

Figure 3–7: Printer Connection Points

3-8

1.

Power Connector

2.

I/O Connector

3.

Local User Interface Connector

4.

Encoder Connector

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Power Connections The Interface between the Power supply and Printer is a single multi-core cable. Connection is via a six way removable screw terminal (X14) on the rear of the printer. Table 3– 1: Power Connection (X14) Pin No.

3.7.3

Function

1

24 VDC

2

24 VDC

3

0V

4

0V

5

Earth

6

Earth

Local User Interface Connection The Interface between the printer and the Hand held User Interface is a single multi core cable. Connection is via an eight way removable screw terminal (X17) on the rear of the printer. Table 3– 2: User Interface Connection (X17) Pin No.

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Function

1

24 VDC

2

0v

3

Transmit Data +ve

4

Transmit Data -ve

5

Receive Data +ve

6

Receive Data -ve

7

Cable shield

8

Reserve

3-9


Substrate Encoder Connection The Interface between the printer and the Substrate Encoder is a single multi core cable. Connection is via a five way removable screw terminal (X12) on the rear of the printer. Table 3– 3: Substrate Encoder Connection (X12) Pin No.

3.7.5

Function

1

5 VDC

2

Input 1 (Reserve)

3

Input 2 (Signal)

4

0V

5

Reserve

External I/O Connection The Interface between the printer and the Host machine is a single multi core cable. Connection is via a seven way removable screw terminal (X4) on the rear of the printer. Table 3– 4: External I/O Connections (X4) Pin No.

3-10

Function

1

+24 VDC - I/O

2

PRINT GO Input (PNP sensor or +24V Switched)

3

0V

4

Fault Output NC (Contacts Open for Fault)

5

Fault Common

6

Warning Output NC (Contacts Open on Warning)

7

Warning Common

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Print Go Input Wiring Print Go Input using a voltage free contact (A) If a voltage free contact (X) is used it should be wired between terminals 1 (24 V DC) and 2 (PRINT GO). 8018 Thermal Transfer Printer is edge triggered and prints whenever the contacts close. Printing can not occur again until the contacts have re-opened. Print Go Input using a PNP sensor (B) If a PNP sensor (A) is used connect as follows: • • •

Power cable to terminal 1 (+24 V) Signal cable into terminal 2 (PRINT GO) Ground cable into terminal 3 (GND)

8018 Thermal Transfer Printer prints each time the sensor changes from low state to high state. The Print Go signal can be set to use the falling edge of the signal by configuring the setting at the user interface. The input draws a maximum of 13 mA at 25 VDC.

7

21

7

0V

24V

X

24V

Y

A

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321

B

3-11


Fault and Warning Outputs Fault - (Problem) Pins 4 and 5 on the 7 pin I/O connector are the open relay contacts for FAULT. Fault relay contacts open when 8018 Thermal Transfer Printer is: • •

In READY mode. Not in a position to print because of a PROBLEM

Warning The Warning relay contacts open when a warning such as a low ribbon condition is detected. Pins 6 and 7 on the 7 pin I/O connector are the closed relay contacts for Warnings. The contact is closed when the printer is ready to print. CAUTION:

3-12

The relay contacts are suitable for a current between 10mA and 1A. The maximum rating is 1A at 30VAC/DC. Control of higher voltages (e.g. 100VAC) or currents must use intermediate external control relays or contactors.

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Encoders (Model 8018c only) For continuous printers, an encoder is required to monitor the speed of the substrate. The 8018 Continuous printer bracket is supplied with an encoder fitted. For customers who are not using a Markem.Imaje printer bracket the following information is provided. 3.8.1

Optional Encoders It is essential that the encoder measures the speed of the substrate at the point of printing. The encoder should be mounted so that the wheel of the encoder is running against the print roller. The Encoder setup can be configured from the Engineering Mode Settings menu screen. 8018 Thermal Transfer Printer requires the encoder to provide: • •

3.8.2

Between 2.8 - 150 pulses per mm of substrate travel. The output connects to an NPN open collector output, operating at 24 V DC.

Encoder Resolution The encoder resolution is expressed in pulses per mm and can be set to between 2.8 pulses / mm and 150 pulses / mm. The standard 8018 Thermal Transfer Printer encoder has an idler wheel of 52.5 mm mounted on a 500 pulses per revolution encoder. This gives an encoder resolution of 3.5 pulses / mm.

3.8.3

Encoder Setup To check that the encoder is configured correctly select an image of a known length. (supplied image number 99 is 40 mm) Print the image and then measure the image to ensure that the length is as it should be.

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3-13


Loading a New Ribbon Follow this procedure: If necessary release the ribbon tension.

3.8.5

1.

Fit a new waste take up core and load a new ribbon following the web pattern on the rear of the user interface.

2.

Ensure that there are no creases in the ribbon by rotating the take up reel by hand.

3.

Ensure that the ribbon is tracking parallel on the rollers and is positioned correctly. The ribbon must be loaded so that it is only in contact with the movable parts of the rollers.

4.

Ensure that the ribbon is wound forward enough so that the transparent or metalized lead section is not under the printhead.

5.

With installations where access is restricted, the plastic forceps supplied with the machine can be used to assist with webbing the ribbon.

Re- Connecting a Broken Ribbon If a ribbon break occurs the following procedure should be used: 1.

Do not tie a knot to re-connect the ribbon.

2.

Wind the remaining waste ribbon onto the waste core.

3.

Pull some of the unused ribbon from the ribbon supply and wind it onto the waste ribbon take up.

4.

Turn the waste reel by hand at least one revolution and keep the join between the two as flat as possible.

WARNING: Failure to follow this procedure may cause unacceptable eccentricity on the waste ribbon take up reel. This cannot be controlled by the printer and may produce ribbon tension problems.

3-14

8018 06/08


Print Position The print position can be split into two parts: • •

Registration Print Offset

Registration is the position of the print relative to the direction of the substrate. This can be used to fine tune the position of the print on the substrate. Example:

Print position Target Box Text Direction of

Text

Substrate travel

Without a registration set.

With a registration set.

Increasing the registration will move the position of the print further back on the substrate.

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3-15

SECTION 3 - INSTALLATION Offset is the position of the print relative to the Printhead. This can be adjusted when narrow ribbons are being used. Normal Orientation of print (No Rotation)

Direction Ribbon is moved by a positive Offset.

123

Printhead

Dot 1

Right Hand Printer Narrow Ribbon Outline Direction Ribbon is moved by a positive Offset.

123

Printhead

Normal Orientation of print (No Rotation) Dot 1

Left Hand Printer Narrow Ribbon Outline

Direction of Substrate travel

By Default the image is always printed as close to the outside edge as possible. The offset always moves the image away from the outside edge towards the printer body. With a right hand printer this is away from Dot 1. With a left hand printer this is towards Dot 1.

3-16

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Preparing for printing 3.10.1

Power up When first switched ON the 8018 will automatically calibrate the ribbon sensor and check the Tension sensor. This is done to check the ribbon diameter, ribbon tension and also the datum position of the printhead. If there are no problems the 8018 will display the Ready screen. To start producing, ensure that an Image has been selected and press Start. If the Calibration fails an Problem message will be displayed. Check that the ribbon is threaded correctly and try again. If your 8018 Thermal Transfer Printer has been installed correctly and the required image has been selected, your printer should now be operational.

3.11

Initial setup Before operating the 8018 Thermal Transfer Printer for the first time, certain machine software settings will have to be established. These settings will vary depending on the substrate being used and the speed of printing. The choice of operating mode as discussed in the Overview section of the manual will also have an impact on how the level of each setting is chosen. These initial machine settings can be adjusted from the 8018 User Interface. Full details on how to do this can be found in Section 6 of the Operator manual. 3.11.1

8018 06/08

Machine settings Date and Time

(See Section 6 - Menus)

Print darkness

(See Section 7 - Setup and Timing Issues)

Print speed (Intermittent)


Print delay


Print direction (Continuous)


Debounce time


3-17

SECTION 3 - INSTALLATION

3-18

8018 06/08

SECTION 4 MACHINE OVERVIEW


SECTION 4 - MACHINE OVERVIEW 4

Machine Overview 4.1

Introduction This section provides an overview of the main features of the Model 8018i and Model 8018c. Topics covered in the section include: • • • • • • • • • 4.1.1

Key Features •

•

•

• •

8018 06/08

Models. Main Components. Key Features. Print Designs. CoLOS Create. Image Template Files. Principles of Printing. Operating Principles. Operating Modes.

Efficient Ribbon Usage: 8018 Thermal Transfer Printer automatically controls the ribbon feed, no manual adjustment is required, minimising ribbon usage. Self aligning printhead: The print platen/roller does not require precise alignment to the printhead, therefore reducing the need for periodic adjustment. Continuous model: The Model 8018c has accurate tracking of the substrate speed and sophisticated control of the printhead and ribbon feed to provide the best possible print quality. Reduced set up / down time: The printhead data is changed at the Local User Interface. High Reliability: the Markem.Imaje experience of thermal printing and the latest design eliminates the need for complex mechanical maintenance procedures

4-1

SECTION 4 - MACHINE OVERVIEW 4.2

Models The 8018 Thermal Transfer Printer is available in two printer types. • Model 8018i - Intermittent • Model 8018c - Continuous (Left or Right Hand) The type of model required is dependent on the application.

Figure 4–1: Model 8018i - Intermittent t

Figure 4–2: Model 8018c - Continuous Left and Right Hand

4-2

8018 06/08


Main Components The main components of the 8018 Thermal Transfer Printer are as follows: • • • •

Printer power supply (1). Printer body unit containing drive system and thermal transfer printhead (2). Hand held Local User Interface (3). Connecting cable for External I/O signals.

2 3

1

8018 06/08

4-3

SECTION 4 - MACHINE OVERVIEW 4.3.1

Model 8018i This version is used with intermittent motion packaging machines and prints onto the material when it is stationary. The Model 8018i printer in this mode has a print area of 30mm x 40mm and print speed of 100 or 225 mm/s. Model 8018i uses a thermal print-head and thermal ink ribbon to print information onto materials held against a flat print platen. Printing occurs during the dwell time when the packaging material is stationary.

4.3.2

Model 8018c This version is used with continuous motion packaging machines and prints onto the material when it is moving. The Model 8018c printer in this mode has a print area of 30mm x 40mm and print speed of 80 to 450 mm/s. Model 8018c uses a thermal print-head and thermal ink ribbon to print information onto materials held against a print roller. The print-head is held in a fixed position and the ribbon is accelerated to match the substrate speed. The printhead is then moved to contact position where printing occurs as the substrate passes the printhead. An encoder is used to establish the speed of the material being printed onto. This makes it the ideal coder for continuous motion form fill and seal machines and horizontal flow wrappers.

4-4

8018 06/08


Print Designs The 8018 Thermal Transfer Printer contains 100 pre-designed images. Additional images can be designed using Markem.Imaje’s CoLOS Create Pro image design software and downloaded to the 8018 via a USB storage device. Images for the 8018 printers are made up of fields arranged to give the required printed image. The fields available are: Static text (can not be altered at the user interface) User input text (alphanumeric) Current Time and Date Dates with a fixed offset Dates with a fixed offset (updated by the real time clock) Logos and barcodes (Created with CoLOS create professional version) Note:

Barcode images will be in Bitmap form and can not be altered once they are downloaded.

The 8018 supports Unicode characters and the user now has a wide choice of languages, although this may be limited to a Sub set of 128 characters. 4.4.1

8018 and Fonts The 8018 supports any font available to CoLOS create at the design stage.

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4-5


Image Files A selection of images are pre-loaded into the 8018 database. Additional images can be created using Markem.Imaje's CoLOS Create Pro or CoLOS Create Professional Image Design Software packages. When creating an Image, the user can structure how the finished image will look. The style and size of font, the Barcode type if being used and other details about the image are established when creating the Image Template. Examples:

Times New Roman

Current Date: ddmm yy

20 06 06

20 06 06

20 06 06

Current Date: mm yyyy

06 2006

06 2006

06 2006

Date with Offset: dd mm yy

20 07 06

20 07 06

20 07 06

Date with Offset: mm yyyy

07 2006

07 2006

07 2006

Current Date: mm yyyy with Time

07 2006 14:06

07 2006 14:06

07 2006 14:06

Current Date: mm yyyy with Julian Date: yjjj

07 2006 6173

07 2006 6173

Lot Code, Current Julian Date and Time: vv yjjj hh:mm Text with Current date and Offset date: Produced ddmmyy Best Before mm/yyyy

Rotated

20 06 06

Arial 8 pt Font

07 2006 6173

Arial 10 pt Font

00 6173 09:11 Produced 20 10 06 Best Before 07/2006

This information is then saved as a .Image or together with a Logo (Bitmap) file.BBF Note:

Image names should start with a numeric value between 1 and 100 followed by an underscore and a short description e.g. 23_Peanuts.

Note:

This will replace any existing image in the 8018 database with the number 23.

After creating an Image for an 8018 printer using the CoLOS Create software package, use the “Print to File” option in the File menu. The file can then be copied onto a USB memory stick ready for transfer to the printer. For full details about Image creation please consult the Composer 2004 Help Files.

4-6

8018 06/08


Downloading Images Once you have loaded the USB memory stick with the required images you can download these to the 8018 local database. The procedure for this is as follows: 1.

Switch the printer out of Producing mode and into Ready mode.

2.

Insert the pre-loaded USB memory stick into the USB connector on the front of the printer.

3.

After a short time you will be prompted for the password.

4.

Enter the password 1234 (unless this has been changed) press Accept.

5.

The File management screen is displayed. 1. Delete Images 2. Clear Images 3. Delete Languages Back

6.

Scroll to Add Images or Add All Images.

7.

Select Add Images or Add All Images.

Select

4. Factory Defaults 5. Add Images 6. Add All Images Back

Select

8.

After a short time the images that are stored on the USB stick appear.

9.

Select the required image and press Add.

10. If an existing image with the same number is in the database, you will be asked if you wish to overwrite this image. 11.

Press Confirm.

12. When finished remove the USB stick.

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4-7


Downloading Languages Language files can be obtained from Markem.Imaje. These can be loaded onto a USB memory stick by copying them from a PC. Two files are required: A .Language file A .LFF (Language Font File) The procedure is then similar to loading an image file except this time select Add Languages. 6. Add All Images 7. Add Languages 8. Upgarde Software Back

Select

13. After a short time the languages that are stored on the USB stick appear. 14. Select the required language and press Add. 15. If an existing language with the same name is in the database, you will be asked if you wish to overwrite this. 16.

Press Confirm.

When finished remove the USB stick.

4-8

8018 06/08


Upgrading Firmware Firmware upgrades can be obtained from Markem.Imaje. These can be loaded onto a USB memory stick by copying them from a PC. The procedure is then similar to loading an image file except this time select Upgrade Software. 7. Add languages 8. Upgrade Software 9. Get Log File Back

Select

17. After a short time the old version and the new version number are displayed. Upgrade Software Old: 0.2_06 New: 02_10 Back 18.

Confirm

Press Confirm.

19. The Screen will flash while upgrading. Upgrading

Upgrading Do Not Remove Memory Stick

When finished remove the USB stick and re-power the printer. Upgrading Software Upgrade Complete Please Cycle Power

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4-9


Principles of Printing 4.9.1

Thermal Transfer Technology The 8018 machines use thermal transfer printheads, similar to the ones used in Fax machines. Thermal transfer printers can also operate without ribbon by using specially treated paper which turns black when heated. This is the way fax paper reacts. 8018 Thermal Transfer Printers always use ribbon. Each printhead has a series of heating elements (resistors) along the print line. These printing dots are 8 per mm and are covered in a ceramic glaze for protection. When printing, the printhead is moved out by activating a solenoid. This causes the printhead to press the ink ribbon against the substrate or label. The heat from the printhead dots melt the ink and the pressure of the printhead against the substrate transfers the ink to the substrate.

4.9.2

Print Process With the Intermittent printers, the step rate of the printhead carriage motor is in direct relationship with the linear motion of the carriage. The length of time that the dots are energised for is determined by the linear speed of the printhead carriage. With the Continuous printers, the length of time that the dots are energised is determined by the speed of the ribbon, which in turn is controlled by data from a speed encoder. The print control processor determines which dots to energise and when to activate them. In both cases the length of each dot should end up at 1/8 mm to maintain the aspect ratio of the character being printed.

4-10

8018 06/08

SECTION 4 - MACHINE OVERVIEW An example of how this works is shown below: If an Intermittent printer were to print the following sequence: • • •

Dots 1 to 12 are energised three times relative to the linear speed of the print carriage. Dots 4 to 8 are energised eighteen times relative to the linear speed of the print carriage. Dots 1 to 12 are again energised three times relative to the linear speed of the print carriage.

If a Continuous printer were to energise the dots in this sequence it would be relative to the ribbon speed. In both cases the printed image would then look as follows: 12 dots = 1.5mm

Step 1 Step 3 Step 4

Direction of Print

PRINT

Step 23 Step 24 Step 26

The resulting character may then be part of the design text or a part of a Graphic or a Logo. This process happens extremely fast and the printed character may only take a fraction of a second to print. For example: The above character is represented as 26 steps long, just over 3 mm. If the print speed were 100 mm/sec, this character would only take approximately 3/100 of a second to print.

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4-11


Operating Principles The two printer types use different methods of operation specifically designed to suit the running methods of the packaging machines being used. The Model 8018i uses a thermal printhead and thermal ink ribbon to print information onto materials held against a flat Print platen. The Model 8018c uses a thermal printhead and thermal ink ribbon to print information onto materials held against a Print roller.

Intermittent with Print Platen 4.11

Continuous with Print Roller

Standard Mode Operation The 8018 Thermal Transfer Printer transfers ink from the ribbon directly onto the substrate by means of a thermal transfer printhead. In this mode the ink removed from the ink ribbon will be equal in size to the printed image on the substrate. For example, a 2 mm long print will use 2 mm of ribbon. This is the normal running mode for 8018 Thermal Transfer Printer and will usually achieve the best print quality results. Certain conditions will determine the standard of print quality achieved: • • • • • • •

4-12

The Substrate material being used The type of Ink Ribbon being used. The Speed at which printing is performed. The Printhead pressure setting. The Printer parameter settings The gap between the printhead and roller or platen. The correct combination of all of these will greatly improve print quality.

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Print Cycle Model 8018i The Model 8018i has a print area of 30mm x 40mm and print speeds of 100 or 225 mm/s. The Model 8018i prints when the substrate or label is stationary. The printhead is moved out during the dwell time of the packaging /labelling machine, and then moved across the substrate / label while printing takes place. The Intermittent model advances the ribbon during the return movement of the printhead. The ribbon is only advanced by the same amount as it prints plus a small margin to prevent images overlapping. For example, if the image is 25mm long, the ribbon is advanced by 26 or 27 mm. This keeps ribbon waste to a minimum. The Model 8018i can print Text, Bar codes (bitmaps) or Logos at any position within the 30 mm width by 40 mm length print area. The operating sequence is: 1.

A Print Go signal triggers the print delay timer.

2.

The print delay elapses and the printhead moves into position.

3.

The printhead moves along a linear slide and prints the required information.

4.

The printhead retracts.

5.

The printhead returns to its home position and the ribbon moves along ready for the next print.

The 8018 Thermal Transfer Printer is now ready for the next print sequence.

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4-13


Print Cycle Model 8018c The Model 8018c has a print area of 30 mm x 40 mm and print speeds of 80 to 450 mm/s. The Model 8018c prints while the substrate is moving. In this case the printhead only moves out to the print position and has no linear motion. A shaft encoder is used to track the substrate speed. The ribbon speed is accelerated up to match the substrate speed before printing can occur. This is done by means of two stepper motors. The Model 8018c can print Text, Bar codes or Logs at any position within the 30 mm width by 40 mm length print area. This makes it the ideal coder for continuous motion form fill and seal machines and horizontal flow wrappers. The operating sequence is: 1.

A Print Go signal triggers the Print cycle

2.

The encoder signal determines the speed of the substrate.

3.

The ribbon is accelerated to match the substrate speed.

4.

The printhead is moved to the print position.

5.

The required information is printed. (The printhead has no linear motion).

6.

The printhead retracts and the ribbon is returned ready for the next print.

The 8018 Thermal Transfer Printer is now ready for the next print sequence.

4-14

8018 06/08

SECTION 5 MACHINE OPERATION


SECTION 5 - MACHINE OPERATION 5

Machine Operation 5.1

Introduction This section describes how to operate the 8018 Thermal Transfer Printer unit once it has been successfully installed. Topics covered in this section include: • • • • • • • • • • • • • •

8018 06/08

The User Interface Screen Navigation Icons Screen Types Security Login Screens Menu Screens View Menu Screens Warning and Problem Alert Screens Data Entry Screens Date Entry Screens Setting Adjustment Screens Image Setup Screens Diagnostics Screens Special Screens

5-1

SECTION 5 - MACHINE OPERATION 5.2

The User Interface Panel

Producing Image: 20 105 Menu

i

Stop

1

2

3

4

5

6

7

8

9

0

8018 Thermal Transfer Printer ‘Keypad’ The user interface screen comprises of an LCD screen and a 18 button keypad interface. The (blue) buttons are “soft labelled” on the screen when usable. The screen can support graphics and text and will normally have a three or four line display. The interface allows the user to access the 8018 menu structure. The following options are available: • • • • • •

5-2

Time and Date configuration Image selection. User Input data entry Printer Settings configuration. Diagnosis of the system Inputs and Outputs Statistical information about the printers performance.

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SECTION 5 - MACHINE OPERATION 5.2.1

LCD Screen The 8018 LCD screen is a monochrome (1Bit) 128 x 64 pixel screen. The user has a choice of language. Dependant on the printer function at the time, the screen will normally display with 3 or 4 rows of Text / Graphics. The look of the screen will also vary dependant on the screen type being used.

Example of 3 row display:

Password Entry

**? Cancel

Accept

Example of 4 row display:

1. Image 2. Calibrate 3. Release Ribbon Back

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Select

5-3


Keypad The Navigational keypad consists of six buttons. Each button may have more than one function dependant on the screen being viewed at the time. For ease of reference the buttons have been given the following names: Top Quad

Left Button

Right Button

Right Quad

Left Quad Bottom Quad

The Numerical Keypad consists of twelve buttons.

1

2

3

4

5

6

7

8

9

0 The bottom left button is used to adjust the contrast of the screen. The bottom right button is used to add a space between numbers.

5-4

8018 06/08


Navigation Keypad Button Usage In this example the Left Button, Right Button and Top Quad Button are available for use. Producing Image: 20 105 i

Menu

Stop

The Left Quad, Bottom Quad and Right Quad are inactive. In this example all six buttons are active. Set Date Current:

22-Aug.-2006

New:

22-Sept.-2006

Cancel

Accept

The Left Quad and Right Quad buttons directly under the Arrows move the cursor left or right. The Top Quad and Bottom Quad buttons increment or decrement the month. The Left and Right buttons Cancel or Accept any changes made to the screen text.

8018 06/08

5-5


Navigation Keypad Button Functions The function of each button is described below: Table 5– 1: Navigation Keypad Buttons

5-6

Button Name

Meaning

Left Button

Back to last screen

(Home screen “Menus” (Elsewhere) “Back/Cancel”

Left Quad

Move Cursor/ Selection left

(Data entry) Move cursor left

Right Quad

Move Cursor/ Selection right

(Data entry) Move cursor right

Top Quad

Increment one, Move up one

(Menu navigation) Previous menu (Data entry) Increase selection by one unit.

Bottom Quad

Decrement one, Move down one

(Menu navigation) Next menu (Data entry) Decrease selection by one unit.

Right Button

Action / Do it

(Home screen) Stop/Run (Elsewhere) “Select/Accept/Confirm/Hide

Usage and Labels

8018 06/08


Icons Various Icons are used to indicate the state of the printer or menu options. The Icons and their meanings are listed below: Ribbon Status Indicator

The Ribbon Indicator is positioned at the left of the screen. The ribbon Indicator is followed by a gauge made up of 10 increments with a bar to indicate the extent of the gauge. The span of the horizontal bar below the vertical bars indicates the maximum ribbon capacity of the printer. (Markem.Imaje 3810 ribbon 450 Metres) If you load a new 450 metre ribbon the gauge will indicate full capacity. This is recorded when the ribbon is calibrated. If a partly used ribbon is loaded the same procedure is followed and the gauge adjusted accordingly. This gives the user an indication of how much ribbon is remaining.

8018 06/08

5-7

SECTION 5 - MACHINE OPERATION Status Indicator

The Status Indicator is positioned at the top left hand corner of every screen. On the Home screen the Status Icon supplements the Status Text. i.e. Producing, Stopped, Problem. This Icon animates to give the impression of movement when the printer is producing. Warning Status Indicators

This replaces the Status Indicator when a Warning occurs. These flash alternately in time with the Status Text on the ”Warning Alert” Problem Status Indicators

This replaces the Status Indicator when a Problem occurs. These flash alternately in time with the Status Text on the ”Problem Alert” Validation Indicator

This indicates that the Alphanumeric data entered is within the acceptable range.

5-8

8018 06/08


Menu Icons Table 5– 2: Menu Icons Icon

Menu Name

Main Menu

Engineering Menus

View Menu

Settings Menu Ribbon Status

Language Menu

Image Menu File Management Menu

8018 06/08

5-9


Screen Quad Label Icons Table 5– 3: Quad Label Icons Quad Icon

Quad Button Action

i

Enter the View menus where Job and Device information is displayed. Move the Cursor left one position.

Move the Cursor right one position. Move up one menu place. In enumerated menus, indicates the user can move up to the next setting option. Move up or down one menu place. In enumerated menus, indicates the user can move up or down to the next setting option. Move down one menu place. In enumerated menus, indicates the user can move down to the next setting option. Increment a setting one unit. Increment or decrement a setting one unit. Decrement a setting one unit.

5-10

8018 06/08


Screen Types The 8018 User Interface supports various Screen Types. The screen is generally divided into a grid of four rows. Producing Image: 20 105 Menu • •

i

Stop

The bottom row of the grid is always used for the “Navigation Button labels”. The top left hand corner cell is always used for the “System State”

The screen types can be grouped as follows: Table 5– 4: Screen Types Screen Type

8018 06/08

Description

Home Screen

The main screen from which the user starts.

Menu Screens

Used to navigate between different menu options or screen types.

Reports Screens

Used to display a large amount of textual information. (i)

Data Entry Screens

Used to enter data for Job setup or printer settings.

Diagnostic Screens

Used to display real time dynamic data.

Special Screens

Used to display special information such as Warnings or Problems.

5-11


Home Screen The Home Screen is the main screen from which the user starts. This can either be the Stopped Screen or the Producing Screen. The menus can be accessed from both versions of this screen. Stopped Screen:

Stopped Image: 20 105 Menu

i

Start

i

Stop

Producing Screen:

Producing Image: 20 105 Menu Note:

5-12

Not all menus are accessible from the Producing screen.

8018 06/08


Security Login Screen If you select an option that has Password protection you will then be prompted for a Login Password. Password Entry

?

Cancel Enter the default password 1234 and press Accept. Password Entry

**? Cancel Note:

8018 06/08

Accept

The Password can be changed at the user interface.

5-13


Menu Screens Menus are navigated by using the top and bottom quad buttons to move either up or down through the menu structure. Alternatively enter the menu item number using the numeric keypad to select the item. After entering a menu, the top item in the list will be highlighted. From this point the user can only scroll down. The user scrolls down through the menu topics by using the bottom quad button, or back up through the menu topics by using the top quad button. 1. Image 2. Calibrate 3. Release Ribbon Back

Select

Pressing the bottom quad button will select the menu item below it and move the highlight to the middle entry screen. The icon will change to a full height double ended arrow. 1. Image 2. Calibrate 3. Release Ribbon Back

Select

When the last topic is reached the first topic will reappear and the user can continue to scroll through again if required. 7. Engineering 1. Image 2. Calibrate Back Note:

5-14

Select

Once the first menu item is again at the top the user can only scroll downwards. (The menu does not “Loop” upwards)

8018 06/08

SECTION 5 - MACHINE OPERATION Pressing “Select” will take the user into the highlighted menu options screen, in this case the Darkness menu. 5. Print Settings 6. Darkness 7. Engineering Back

Select

Pressing the “Back” button will return the user to the last viewed screen, in this case the Home screen. Stopped Image: 20 105 Menu

8018 06/08

i

Start

5-15


Reports Screens

i

These screens are available under the menu and give full details of what is expressed in abbreviated form on the Home page. This includes full information about Warnings and Problems. Information such the Software version number, Hardware serial numbers etc. are displayed here. The information is static unlike the Diagnostics screens which display real time status details. This screen allows access to the following information: • • • • • 5.7.1

Full details of Problems and Warnings. Current Job details. Details of the current Printer settings Details of the Counts Printer Version Information

View Menu Screen The View Menu is available from the Home screen by selecting the

i button.


i

Stop

This menu works in the same way as other similar menus but the available options are for information only. 1. Faults and Warnings 2. Image Details 3. Settings Details Back

5-16

Select

8018 06/08

SECTION 5 - MACHINE OPERATION With this menu you can view: • • • • •

Problem and Warning details. Current Job details. Settings details. Counts details. Version Information

Example of the Faults and Warnings

Fault 1104 Calibration Failure Initial Tension Hide Example of the Counts

Counts Totals Good: 2005 Missed: 0 Back

8018 06/08

5-17


Warning and Problem Alert Screens These screens inform you of problems or potential problems. If a Fault occurs the 8018 Thermal Transfer Printer will stop printing if in Producing mode and the Fault Alert screen will appear. The X will flash to indicate a fault. Pressing the right hand button “Hide” will stop this. In the case of a Warning the 8018 Thermal Transfer Printer will continue printing if in Producing mode. The Warning does not stop the print cycle. An example of a Warning might be “Low Ribbon”

!

Warning # 1201

Missed Print A required print has been missed Hide

5-18

8018 06/08


Data Entry Screens Data entry screens will vary dependant on the menu option that has been selected. These screens can be grouped as follows: • • • • 5.8.1

Prompted Data Entry Screens Date Entry Screens Settings Adjustment Screens Image Setup Screens

Prompted Data Prompted data entry screens collect input from the user as a result of Image designs that requires variable data to be entered during the Image selection process. Because the Image design can prompt for different types of input, the screen types vary. User Defined Text

User Text

00 1234567899 0

Abandon

Accept

User Defined Text is limited to 16 characters including spaces and is Alphanumeric. By moving the cursor along the line of text, each character in turn can be edited. Use the Keypad to add or edit a number. User Defined Dates

User Date Current:

22-Sept.-2006

New:

22-Nov.-2006

Back

Accept

User Defined Dates do not automatically rollover and will remain until a new image is selected, or the current image is reselected.

8018 06/08

5-19


Date Entry Screens There are two types of “Date Entry” screens that the User Interface has to support: • •

5.9.1

Literal Date Entry Offset Date Entry

Literal Date Entry This screen is used to prompt the setting of a fixed date to be printed. There is no calculation made on this date, it is displayed (Prompted) in the format that it will be printed. This means that the fields that make up the date string, can appear in any order, depending on how it was set at the design stage. Set Date Current:

22-Aug-2006

New:

22-Sep-2006

Cancel

Accept

The cursor sits under the first set of numbers in the date string allowing for this to be edited by using the upper or lower Quad buttons. In this case the available numbers will depend on the number of days in the selected month. (i.e. Dec. - 31 days) If an incorrect day number is entered the Validation Indicator will be displayed as an X and the “Accept” option will not be available. Set Date Current:

22-Sep-2006

New:

32-Sep-2006

Cancel Incrementing the Month may also affect the day number.

5-20

8018 06/08


Offset Date Entry This screen is used to set an offset from the 8018 internal clock and to preview what the resultant date would be. Set Date Preview: Offset:

12-Sep-2006 00-00-007

Back

:Days Accept

This example shows an offset of seven days, so the actual date that the 8018 internal clock is set to is the 5th Sept. 2006. Set Date Preview: Offset: Back

20-Dec-2006 00-02-015

:Months Accept

This example shows an offset of 2 months and 15 days, so the actual date that the 8018 internal clock is set to is the 5th October 2006.

8018 06/08

5-21


Setting Adjustment Screens There are two types of “Settings Adjustment” screens that the User Interface has to support: • • 5.10.1

Current Setting Adjustment Enumerated Choice

Current Setting Adjustment These screens are generally used to set a numeric value, where there is a range of values that can be selected. Darkness Current:

100

New:

110

Cancel 5.10.2

Accept

Enumerated Choice Settings This screen is used to select from a list of pre-defined setting options “Enumerated Data” Example: 1. 0 mm 2. 2 mm 3. 4 mm Back The

Select

symbol indicates that there are more options available, use the top or

bottom Quad buttons to select the required option. Press the right hand button to accept the option.

5-22

8018 06/08


Image Setup Screens All image setup can be performed with the 8018 in a Stopped condition. Some options can also be accessed from the Producing mode screen. Stopped Image: 20 105 Menu

i

Start

Select Menus by pressing the left button. Producing:


i

Stop

Select Menus by pressing the left button.

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5-23

SECTION 5 - MACHINE OPERATION The first option in the Menu is Image 1. Image 2. Calibrate 3. Release Ribbon Back

Select

On choosing “Image” from the main menu, the first step is to select which Image you want to setup. Image 1 Image 2 Image 3 Back

Select

The Current Image is always the first in the list. To select a new Image use the bottom Quad button to scroll through the options or enter the appropriate item number on the numeric keypad. If prompted, enter any “User Defined Alphanumerical Text” or User Defined Date. User Text

00 1234567899000

Abandon

Accept

User Date Current:

22-Sept.-2006

New:

22-Nov.-2006

Cancel

5-24

Accept

8018 06/08


Diagnostics Screens The Diagnostics screen displays the current status and dynamically changing data which give an aid to troubleshooting. The information is read only and can therefore not be altered. This screen allows access to the following information: • • • • • • • •

Printer configuration Printer Serial Number Inputs status Outputs status Temperatures Print timings Internal Sensor status Printhead Voltage .

Diagnostics Print Go State: INACTIVE Fault O/P State: ACTIVE Back Note:

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This screen can be viewed while in Producing mode.

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SECTION 5 - MACHINE OPERATION

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SECTION 6 MENUS


SECTION 6 - MENUS 6

Menus 6.1

Introduction This section describes how to navigate the menus and the options available. Topics covered in this section include: • • • • • • • • • • • • • •

Menu Structure. Accessing the menus. Image Setup menus. Main menu options. Engineering menus. Configure Date and Time settings including Date Offsets. Manual Control of the printer. Digital I/O Control. Configure various printer operation settings. Viewing Diagnostic information. Viewing statistics about the printers performance. Selecting a Test Image. Select the User Interface language. View and management Database Information.

Most of these settings should only require configuration directly after installation. Some others, such as the Print Darkness may require periodic adjustment.

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6-1

SECTION 6 - MENUS 6.2

Menu Structure Menus 1. Image

1. Registration

2. Calibrate

2. Offset

3. Release Ribbon

3. Pressure

4. Test Print

4. TPH Resistance

5. Print Settings

5. Print Speed

1. Print Test Pattern

6. Darkness

2. Calibrate

7. Engineering

3. Head Up/Down 1. Set Date

4. Toggle Cycle Mode

2. Set Time

5. Tension Setup

3. Shift Codes

6. Carriage Home

4. Manual Control 5. Digital I/O Control

1. Image

6. Settings

2. Print Initiation

7. Diagnostics

3. Ribbon Setup

8. Statistics

4. Password Change

9. Test Print

5. Encoder Steps

10. Select Language

6. Print Delay

11. File Management

1. Image

1. Interlace 2. Rollover Hour 3. Rollover Minute 4. Rollover Direction

2. Print Initiation

1. Debounce Time 2. Print Go Ignore 3. Print Go Edge

3. Ribbon Setup

6-2

1. Release Ribbon 2. Ribbon Grade 3. Ribbon Wind 4. Ribbon Width 5. Ribbon Length 6. Outside Diameter 7. Core Diameter 8. Target Tension 9. Dist per ADC 10. Print Gap

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Accessing the Menus To access the Menus: 1.

From the main screen select Menus by pressing the left button.

2.

If an Access Code is prompted for enter the code.

3.

The Main Menu screen is displayed.


Select

The Main Menu screen allows you to:

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1.

Select an Image

2.

Calibrate the printer

3.

Release the ribbon tension for webbing up.

4.

Activate a Test print of the current job

5.

Adjust the print position and pressure.

6.

Adjust the print darkness level.

7.

Access the Engineering menus.

6-3


Image Selection Menus The 8018 Thermal Transfer Printer provides 100 different default images. Additional images can be created using Markem.Imaje’s CoLOS Create image creation software. (This can be installed from the CD) User created images can be loaded into any of the 100 positions. To select an Image with this method follow the procedure below: 1.

From the main screen select Menu by pressing the left button.

2.

The Menu screen is displayed.


Select

3.

Configure a new Image by pressing the right button (Select) while the “Image” option is highlighted.

4.

A list of available Images appears. Image 1 Image 2 Image 3 Back

Select

5.

Use the bottom quad button to scroll to the required Image option or enter the item number at the numeric keypad.

6.

Select the Image by pressing the right button. Image 1 Image 2 Image 3 Back

Select

If prompted, enter any required User Input Text.

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Calibrate This option initiates the ribbon calibration sequence. This must be selected after changing a ribbon or to clear a ribbon feed problem. To access the Calibrate option: From the Menu screen select Calibrate. 1. image 2. Calibrate 3. Release Ribbon Back

Select

The calibration sequence begins.

Calibrating... Version 1.25

6.6

Release Ribbon This option releases the ribbon tension and with the Model 8018i moves the print module to the ribbon load position. To access the Release Ribbon option: From the Menu screen select Release Ribbon. 2. Calibrate 3. Release Ribbon 4. Test Print Back

Select

The ribbon tension is released and if using the Model 8018i the print module position is moved to the ribbon load position. The appropriate webbing diagram is displayed on the LCD.

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6-5


Test Print of the Current Job This option allows you to activate a test print of the current selected Image. To access the Test Print option: From the Menu screen select Test Print. 3. Release Ribbon 4. Test Print 5. Print Settings Back

Select

If the machine type is an Intermittent printer the print will be activated immediately. If the machine type is a continuous printer the target material must be in motion for the action to take place.

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Print Settings This menu allows you to make small adjustments to the position of the printed image on the target material. Adjustments can also be made to other settings to improve print quality. The options available are: 1.

Registration

2.

Offset

3.

Pressure

4.

TPH Resistance

5.

Print Speed (Model 8018i)

To access the Print Settings Menu: 1.

From the Menu screen select Print Settings. 4. Test Print 5. Print Settings 6. Darkness Back

2.

Select

The Print Settings menus is displayed. 1. Registration 2. Offset 3. Pressure Back

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Select

3.

Use the bottom Quad button to scroll to the required menu or enter the item number required at the numeric keypad.

4.

Press the right button to Select the menu.

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SECTION 6 - MENUS 6.8.1

Print Position The print position can be split into two parts: Registration is the position of the print relative to the direction of the substrate. Increasing the registration will move the position of the print further back on the substrate. Offset is the position of the print relative to the Printhead. Increasing the offset will move the position of the print across the printhead. See Installation and Setup for more information.

6.8.2

Print Quality Print quality can be ensured by using the optimum settings for specific target materials. Different materials may require different settings. For example a Polypropylene substrate may require a different pressure setting to a Polythene substrate. The correct Print Speed also plays an important role in achieving good print quality.

6-8

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SECTION 6 - MENUS The following options can be configured: Table 6– 1: Image Options Registration Range: 0 - 35 (I) 0 - 600 (C) Default: 0 Offset Range: 0 to 30 Default: 0

Registration is the position of the print relative to the direction of the substrate. Increasing the registration will move the position of the print further back on the substrate. Offset is the position of the print relative to the Printhead. Increasing the offset will move the position of the print across the printhead.

Pressure Range: 0 to 75 Default: 50

This allows you to set the printhead pressure. The smaller the Printhead gap the more pressure is required.

TPH Resistance Range: 1 - 9999 Default: 1200

This allows you to set the correct resistance level for the Thermal Transfer Printhead being used. The resistance level is different for each individual printhead and is displayed on the printhead.

Print Speed Range: 100 mm/s or 225 mm/s Default: 100 mm/s

This is a Intermittent printer function. This allows you to select the printing speed.

(I) Intermittent (C) Continuous

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6-9


Print Darkness The print darkness menu allows you to adjust the amount of energy used by the printhead. This will effectively change the contrast of the print on the substrate. To access the Print Darkness menu: 1.

From the Menu screen select Darkness 5. Print Settings 6. Darkness 7. Engineering Back

2.

Select

The Print Darkness screen is displayed. Darkness Current:

100

New:

110

Cancel 3.

Use the top and bottom Quad buttons to increment or decrement the units, or alternatively enter the required figure using the numerical keypad.

4.

When finished press the right button to Accept the change.

Note:

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Accept

This option can be accessed from the Producing mode screen.

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Engineering Menus The Engineering Menus allow you to: • • • • • • • • •

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Set the Date and Time. Manually operate the printer. Toggle various Digital Outputs. Configure various printer settings. View the Diagnostic functions. View various printer statistics. Select a Test Image Select the User Interface language. Manage files via the USB memory stick.

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SECTION 6 - MENUS To access the Engineering Menus: 1.

From the Menus screen select Engineering. 6. Darkness 7. Engineering 1. Image Back

2.

Select

The Engineering Menus screen is displayed. 1. Set Date 2. Set Time 3. Shift Codes Back

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Select

3.


4.


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Set Date and Time To access the Date menu: 1.

Select Set Date from the Engineering Menu screen. 1. Set Date 2. Set Time 3. Shift Codes Back

2.

Select

The Date menu screen is displayed. Set Date Current:

22-Sep-2006

New:

22-Nov-2006

Cancel

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Accept

3.

Use the left and right Quad buttons to move the cursor.

4.

Use the top and bottom Quad buttons to change the date.

5.

When finished press the right button to Accept the changes.

6-13

SECTION 6 - MENUS To access the Time menu: 1.

Select Set Time from the Engineering Menu screen. 1. Set Date 2. Set Time 3. Shift Codes Back

2.

Select

The Time menu screen is displayed. Set Time Current:

14:19

New:

15:19

Cancel

:Hours Accept

3.


4.

Use the top and bottom Quad buttons to change the time.

5.


Once set the 8018 will maintain the time and date. The accuracy of the settings should be checked periodically.

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Shift Codes To access the Shift Codes menu: 1.

Select Shift Codes from the Engineering Menu screen. 1. Set Time 2. Shift Codes 3. Manual Control Back

2.

Select

The Shift Code menu screen is displayed. 1. No. of Shift Codes 2. Shift 1: 3. Shift Time 1: Back

6.12.1

Select

3.


4.


Number of Shift Codes To set the number of Shift Codes: 1.

Select No. Shift Codes from the Shift Code menu screen.

2.

The Number of Shift Codes menu screen is displayed. No. of Shift Codes Current:

3

New:

3

Cancel

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Accept

3.

Enter the required number.

4.


6-15


Shift Code name To set the name for a Shift Code: 1.

Select the appropriate Shift number from the Shift Code menu screen.

2.

The Shift Code name screen is displayed. Shift 1:

SH 01

Abandon

6.12.3

Accept

3.


4.

Use the top and bottom Quad buttons to change the text.

5.


Shift Code Time To set the start time for a Shift Code: 1.

Select the appropriate Shift number Shift Time.

2.

The Shift Time screen is displayed. Shift Time 1 Current:

06:00

New:

06:00

Abandon

6-16

:Hours Accept

3.


4.

Use the top and bottom Quad buttons to change the time.

5.


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Manual Control The Manual Control Menu allows you to: 1.

Print a Test Image.

2.

Calibrate the printer

3.

Activate the Head Up/Down function

4.

Activate the Cycle Mode function

5.

View the ribbon tension settings

6.

Move the print module carriage to the home position

To select the Manual Control menu: 1.

From the Engineering screen select Manual Control. 2. Shift Codes 3. Manual Control 4. Digital I/O Control Back

2.

Select

The Manual Control Menu is displayed. 1. Print Test Pattern 2. Calibrate 3. Head Up/Down Back

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Select

3.

Use the bottom Quad button to scroll to the required function or enter the item number required at the numeric keypad.

4.

Select the function by pressing the right button.

6-17


Digital I/O Control The Digital I/O Control Menu allows you to: •

Switch on and off the Fault and Warning outputs.

To select the Digital l/O Control menu: 1.

From the Engineering screen select Digital I/O Control. 4. Manual Control 5. Digital I/O Control 6. Settings Back

2.

Select

The Digital I/O Control Menu is displayed. 1. Toggle Fault 2. Toggle Warning

Back

6-18

Select

3.

Use the bottom Quad button to scroll to the required function or enter the item number required at the numeric keypad.

4.

Select the function by pressing the right button.

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Printer Settings Menus This is the largest of the menu groups. The Settings menu allows access to various printer set up options. The Settings menus allow you to: 1.

Configure Image specific data.

2.

Configure the print initiation sequence.

3.

Configure the Ribbon setup

4.

Configure the Password.

5.

Configure the Encoder options. (Continuous printers)

6.

Configure the Print delay option.

To access the Printer Settings Menus: 1.

From the Engineering screen select Settings 5. Digital I/O Control 6. Settings 7. Diagnostics Back

2.

Select

The Settings menu options are displayed 1. Image 2. Print Initiation 3. Ribbon Setup Back

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Select

3.


4.

Select the menu by pressing the right button.

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Image The Image menu allows you to configure various settings that are specific to the particular printer. To access the Image Menu: 1.

From the Settings menus screen select Image 1. Image 2. Print Initiation 3. Ribbon Setup Back

2.

Select

The Image menu options are displayed. 1. Interlace 2. Rollover Hour 3. Rollover Minute Back

Select

3.

Use the bottom Quad button to scroll to the required option or enter the item number required at the numeric keypad.

4.

Select the option by pressing the right button.

The following options can be configured: Table 6– 2: Image Options

6-20

Interlace (Future enhancement) Range: Interlace On or Interlace Off Default: Interlace Off

This is a Intermittent printer function. This allows you to enable the Interlace print ribbon save option.

Date Rollover Hour Range: 0 to 11 Default: 0

This allows you to set the hour at which the next day starts.

Date Rollover Minute Range: 0 to 59 Default: 0

This allows you to set the minute of the hour at which the next day starts.

Date Rollover Direction Range: After Midnight or Before Midnight Default: After Midnight

This allows you to set the period of the day that the rollover occurs.

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Print Initiation The Print Initiation menu allows you to configure the signal to start printing. The options available will depend upon which printer type is selected. (Intermittent or Continuous) To access the Print Initiation menu: 1.

From the Settings menus screen select Print Initiation. 1. Image 2. Print Initiation 3. Ribbon Setup Back

2.

Select

The Print Initiation menu options will be displayed. 1. Debounce Time 2. Print Go Ignore 3. Print Go Edge Back

Select

3.

Use the bottom Quad button to scroll to the required menu.

4.

Select the menu by pressing the right button.

The following options can be configured: Table 6– 3: Print Initiation Debounce Time Range: 0 to 5000 ms Default: 0

This allows you to set the time over which the print trigger must be active before it is accepted as valid. This avoids electrical noise problems. This is Continuous printer feature.

Print Go Ignore Range: 0 to 1000 mm Default: 0 Print Go Edge Range: 0 to 1000 mm Default: 0

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This allows you to set the distance following a valid print go signal that the printer will ignore subsequent print signals. This allows you to set the print to be activated by the rising or falling edge of the signal.

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Ribbon Setup The Ribbon Setup menu allows you to configure various ribbon specific settings. This enables the Controller to fine tune printer settings to suit individual ribbon types. To access the Ribbon Setup Menu: 1.

From the Settings menus screen select Ribbon Setup 2. Print Initiation 3. Ribbon Setup 1. Image Back

2.

Select

The Ribbon Setup menu options will be displayed. 1. Release Ribbon 2. Ribbon Grade 3. Ribbon Wind Back

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Select

3.

Use the bottom Quad button to scroll to the required option.

4.

Select the option by pressing the right button.

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SECTION 6 - MENUS The following options can be configured: Table 6– 4: Ribbon Setup Options Setting

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Description

Release Ribbon

This allows you to release the ribbon tension for loading a new ribbon.

Ribbon Grade Range: 3510, 3810, 3910, Non Markem.Imaje Default: 3810

This allows you to set the grade of the ribbon being used.

Ribbon Wind Range: Inside wound or Outside wound Default: Outside wound

This allows you to set the type of ribbon being used. Ink side outwards or Ink side inwards.

Ribbon Width Range: 20mm - 33mm Default: 30mm

This allows user to set the width of the ribbon being used.

Ribbon Length Range: ‘100mm - 450mm Default: 450mm

This option is displayed if Non Markem.Imaje ribbon is selected. This allows you to set the length of ribbon being used.

Outside Diameter Range: 40mm - 100mm Default: 98mm

This allows you to set the outside diameter of ribbon being used.

Core Diameter Range: 30mm - 35mm Default: 32.0 mm

This allows you to set the outside diameter of ribbon core being used.

Target Tension Range: 40 - 200 Default: 100

This allows you to make fine adjustments to the ribbon tension.

Distance per ADC Range: 0.00001 - 0.9999 Default: Factory set

Calibration factor for the tension sensor. This is set during the “Tension setup” See Manual Control - Tension Setup.

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Password Change The Password Change menu allows you to configure a new password. To access the Password Change Menu: 1.

From the Settings menus screen select Password Change 3. Ribbon Setup 4. Password Change 5. Encoder Steps Back

2.

Select

The Password screen is displayed. Password Entry

?

Cancel 3.

Enter the existing password and press Accept.

4.

The new password screen is displayed. New Password

**? Cancel

Accept

5.

Enter the new password and press accept. (Do this twice)

6.

If successful the following screen is displayed.

Password Change

SUCCESS

Cancel

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Encoder Steps The Encoder Steps menu allows you to configure the number of steps required for a non Markem.Imaje supplied encoder if this is being used. To access the Encoder Steps Menu: 1.

From the Settings menus screen select Encoder Steps 4. Password Change 5. Encoder Steps 6. Print Delay Back

2.

Select

The Encoder Steps menu is displayed. Encoder Steps Current:

3.05 step/mm

New:

3.05 steps/mm

Cancel 3.

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Accept

Enter the required number and press Accept.

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Print Delay The Print Delay menu allows you to configure the amount of delay required after the Print Go signal has been activated. To access the Print Delay Menu: 1.

From the Settings menus screen select Print Delay 5. Encoder Steps 6. Print Delay 1. Image Back

2.

Select

The Print Delay menu screen is displayed. Print Delay Current:

100 ms

New:

100 ms

Cancel 3.

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Accept

Enter the required number and press Accept.

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Diagnostics The Diagnostics menu allows you to view various information about the status of the printer. To access the Diagnostics menu: 1.

From the Engineering menus screen select Diagnostics 5. Settings 6. Diagnostics 7. Statistics Back

2.

Select

The Diagnostics menu options are displayed. Diagnostics Print Go: Inactive Fault o/p: Inactive Back

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SECTION 6 - MENUS The following information can be viewed: Table 6– 5: Diagnostics Setting

Description Printer Configuration

Printer Hand

Left or Right

Printer Type

Intermittent or Continuous

Printer Serial Number

Printer specific Input Status

Print Go State

Active or Inactive

Substrate Speed (Continuous)

Substrate Speed

Output Status Fault Output State

Active or Inactive

Warning Output State

Active or Inactive Temperatures

Printer Temperature

oC

Print head Temperature

o

C

Internal

6-28

Tension Sensor Value

Numeric value

Encoder Input A State

Active or Inactive

Ribbon Sensor State

Active or Inactive

Movement Roller

Numeric value

Solenoid Fault State

Active or Inactive

Print head Voltage

Volts dc

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Statistics The Statistics menu allows you to view various statistical information about the 8018 Thermal Transfer Printer. To access the Statistics menu: 1.

From the Engineering menus screen select Statistics 6. Diagnostics 7. Statistics 8. Test Image Back

2.

Select

The Statistics menu information is displayed. Statistics Average pack Rate: 100 Ribbon Used: 1.5km Back

The following information can be viewed: Table 6– 6: Statistics Information

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Description

Average Pack Rate

Packs per minute

Ribbon used

km

New Prints

Numeric value

Old Prints

Numeric value

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Test Print The Test Print menu option allows you to select a specialized Test Image pattern. To access the Test Print function: 1.

From the Engineering menus screen select Test print 7. Statistics 8. Test Print 9. Select Language Back

2.

Select

The Test Image is selected and printer will print the image.

This Image when printed will enable you to diagnose the condition of the print. For example: •

If printhead dots are damaged these will not print and will appear as white lines through the image. For full information regarding print quality issues please consult Section 7 Setup and Timing Issues

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Select Language The Select Language menu options allow you to select the User Interface language for the machine. The languages menu strings are downloaded to the printer and the options are therefore dependant on which languages are being used. To access the Select Language menu: 1.

From the Engineering menus screen choose Select Language 8. Test print 9. Select Language 10. File management Back

2.

Select

The Language menu options are displayed. 1: English 2: Spanish

Back Note:

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Select

Loading any language other than English may take some time, depending on the complexity of the file.

6-31


File Management The File Management menu options allow you to load files from a USB memory stick or manage existing files in the 8018 memory. Single files or groups of files can be managed. Image files, language files and software upgrade files can be all be transferred via a USB stick. If the 8018 Thermal Transfer Printer is in Producing mode, the act of inserting a USB stick will automatically select the file management menu. If no USB stick is inserted not all of the options will be available. To access the File Management menu: 1.

From the Engineering menus screen select File Management 9. Select language 10. File management

Back 2.

Select

The File Management menu options are displayed. 1. Delete Images 2. Clear Images 3. Delete Languages Back

Select

The following options are available: Table 6– 7: File Management Setting

6-32

Description

Delete Images

This allows you to delete individual image files from the memory.

Clear Images

This allows you to delete all image files from the memory.

Delete Languages

This allows you to delete individual language files.

Factory Defaults

This allows you to reset the printer to the factory default settings.

8018 06/08

User Documentation Department – Imaje

8018 Operation Manual Rev CB English

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