Instruction Manual
Operation Manual 3 Precautions for safety Function, operation and maintenance information on automatic control panel GBC-1 and GSH-1
SAMGONG-MITSUBISHI
SELFJECTOR GENIUS-SERIES
SELFJECTOR Instruction Manual
Operation Manual3
IMPORTANT This manual has been edited primarily to give instructions for processing mineral oils such as fuel oils and lubricating oils.
SELFJECTOR Instruction Manual
Operation Manual 3
!
WARNING
The instruction manual is a guide book for using an automatic discharge type oil purifier, the ƎSAMGONG-MITSUBISHI SELFJECTOR GENIUS SERIESƎ (hereinafter referred to as the SELFJECTOR). The SELFJECTOR is a centrifugal separator rotating at high speeds. Please read through this manual and obtain a complete understanding of the contents of the manual before using the SELFJECTOR. Handle the SELFJECTOR safely and operate it in the right way to get the best service.
The Instruction Manual for the SELFJECTOR is configured as shown on the following page. The volume is one of the manuals composing Part 4, Operation Manual 3. Be sure to use the appropriate manuals and have a complete understanding of the cotents of the manual before starting your work.
SELFJECTOR Instruction Manual
Operation Manual 3
ྙ : Design engineer. ྚ : Installer. ྛ : Engine engineer. ྜ : Operator Part
Manual
1
Outline of fitting-out aboard
2
Operation Manual 1
3
Operation Manual 2
4
Operation Manual 3
5
Maintenance Manual
Intended for ྙ ྚ ྛ ྜ
Description
Information for transportion, handling and storage of the machine. ഗ ഗ Instructions for installation and dimensions. System diagram and connection diagram. Precautions for safety. Configuration and structure of SELFJECTOR. ഗ ഗ Motor, starter and control panel. Multi-Monitor Precautions for safety. Functions of components. ഗ ഗ Operation setting items and adjusting procedures. How to start and stop. Precautions for safety. Function, operation and maintenance information on automatic control panel GBC-1 & GSH-1. Precautions for safety. How to disassemble and reassemble. Maintenance and checkup procedure. Trouble shooting.
ഗ ഗ
ഗ ഗ
NOTE The Part 4 manuals(Operation Manual 3) deal with the following types of the automatic control system. When you purchase the SELFJECTOR controlled by one of these control system, the associated operation manual of Part 4 will be supplied. Automatic control systems : GBC-1 and GSH-1
SELFJECTOR Instruction Manual
Operation Manual 3
CONTENT (1/2)
1. 1.1. 1.2.
PRECAUTIONS FOR SAFETY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-1 SYMBOLS ASSOCIATED WITH SAFETY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-1 PRECAUTIONS FOR SAFETY ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 1-2
2.
OVERVIEW OF AUTOMATIC CONTROL PANEL ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 2-1
3.
STANDARD SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1
3.1. 3.2. 3.3. 3.4. 4. 4.1. 4.2. 4.3. 4.4. 5. 5.1. 5.2. 5.3. 5.4. 5.5. 5.6. 6. 6.1. 6.2. 6.3. 6.4. 6.5. 7.
GENERAL SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1 CONTROL SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1 CONTACT SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1 ANALOGUE IN/OUT PUT SPECIFICATIONS ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 3-1 COMPOSITION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
4-1
COMPOSITION OF AUTO CONTROL PANEL ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-1 COMPOSITION OF THE PURIFIER CONTROLLER (PFC-A) ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-1 PFC-A CIRCUIT DIAGRAM ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-2 SYSTEM DIAGRAM ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 4-3 FRONT PANEL FUNCTION OF AUTOMATIC CONTROL PANEL・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-1 SWITCH AND PUSH BUTTON IN THE FRONT OF THE CONTROL PANEL ・・・・・・・・・ 5-1 PUSH BUTTONS ON PFC-A ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-2 PILOT LAMP FOR INDICATING ON PFC-A ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3 DISPLAY IN THE FRONT OF PFC-A ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3 THE FUNCTION OF EACH MODULE OF PFC-A ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3 THE FUNCTION OF PILOT LAMP OF PFC DISPLAY MODULE ・・・・・・・・・・・・・・・・・・・・・・・・・・ 5-3 SETTING PRECEDURES FOR OPERATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-1 TIMER AND COUNTER ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-1 TIMER AND COUNTER MONITORING ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-2 TEMPERATURE ALARM ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-4 TEMPERATURE MONITORING ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-5 SERIES OPERATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 6-6 SETTING VALUE FOR THE TIMER ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7-1
7.1. GBC-1 TYPE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7.2. GSH-1 TYPE ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7.2.1. HIDENS OPERATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7.2.2. PURIFIER OPERATION ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・ 7.2.3. COUNTER SETTIGN VALUES ・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・・
SELFJECTOR Instruction Manual
7-2 7-3 7-3 7-4 7-5
Operation Manual 3
CONTENT (2/2)
8.
8.1. 8.2. 8.3. 8.4. 8.5. 8.6. 9.
9.1. 9.2. 9.3. 9.4. 9.5. 9.6. 9.7. 10.
AUTOMATIC OPERATION(GBC-1) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڌڈړ OPERATION PREPARATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڌڈړ AUTOMATIC OPERATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڌڈړ SLUDGE DISCHARGE TEST ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڏڈړ AUTOMATIC STOP ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڏڈړ EMERGENCY STOP ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڏڈړ TIMING CHART(GBC-1 TYPE) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڐڈړ AUTOMATIC OPERATION(GSH-1) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڌڈڔ OPERATION PREPARATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڌڈڔ HIDENS SYSTEM OPERATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڌڈڔ PURIFIER OPERATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻٻڐڈڔ SLUDGE DISCHARGE TEST ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻړڈڔ AUTOMATIC STOP ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻړڈڔ EMERGENCY STOP ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻړڈڔ TIMING CHART(GSH-1 TYPE) ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ٻڔڈڔ ALARMS ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڌڈڋڌ
10.1. TYPE OF ALARMS ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڌڈڋڌ 10.2. ALARM RESET ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڌڈڋڌ 10.3. ALARM AND CORRECTIVE ACTION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڍڈڋڌ 10.3.1.ƎLEAKƎ : OIL LEAKAGE ALARM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڍڈڋڌ 10.3.2.ƎNO-DISƎ : NO OPENING BOWL ALARM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڎڈڋڌ 10.3.3.ƎHIDENSƎ : ABNORMAL WATER CONTENT ALARM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڎڈڋڌ 10.3.4.ƎT(H), T(L) Ǝ : OIL HIGH/ LOW TEMPERATURE ALARM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڏڈڋڌ 10.3.5.ƎVIB-ALƎ : ABNORMAL VIBRATION ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڏڈڋڌ 11.
AUTOMATIC OPERATION FOLW SHEET ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڌڈڌڌ
11.1. GBC-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڌڈڌڌ 11.2. GSH-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڍڈڌڌ 12. SCHEMATIC CONNECTION DIAGRAM ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڌڈڍڌ
12.1. GBC-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڈڍڌ2 12.2. GSH-1 TYPE ½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½½ ڈڍڌ7
SELFJECTOR Instruction Manual
Operation Manual 3
1. PRECAUTIONS FOR SAFETY Prior to use, carefully read through the ƎPrecautions for SafetyƎ, and operate the SELFJECTOR in the right way. The precautions for safety in this instruction manual are intended for enabling the user to use the SELFJECTOR safely and properly, and protecting the user from personal injury and damage. Carefully read through the precautions until you have a complete understanding before performing and job or procedure for operation or maintenance of the SELFJECTOR.
1.1. SYMBOLS ASSOCIATED WITH SAEFTY In this instruction manual, the precautions are headed by the following symbols. Since all of them are important precautions associated with safety, be strictly observe them.
! ! !
DANGER:
Indicates an imminently hazardous situation which, if not heeded, will result in death or serious injury.
WARNING:
Indicates a potentially hazardous situation which, if not heeded, could result in death or serious injury.
CAUTION:
Indicates a hazardous situation which, if not heeded, may result in minor or moderate injury or damage to the machine or facilities.
NOTE: Indicates the items which should be done or which will be of help if kept in mind for operating the machine or performing work.
SELFJECTOR Instruction Manual
ڌڈڌ
Operation Manual 3
1.2. PRECAUTIONS FOR SAFETY
!
CAUTION
The automatic control panel is a part of the equipment designed for automatic operation of the SELFJECTOR. Improper handling of the panel could cause malfunctions and jeopardize your safety. Before operation, maintenance and inspection of the panel, thoroughly read through this manual and pay special heed to your safety when using the panel. y
Do not attempt disassembly and reworking of the control panel without permission of our company.
y
Never place the equipment in a position close to flammable materials. If it is placed in a position close to flammable materials, an explosion or fire could result.
y
Before proceeding with wiring, check to ensure that the input power supply to the system is OFF. There is danger of an electric shock.
y
Make sure that wiring is done by qualified electric engineers.
y
Connect the equipment to the hull in an electrically effective way by use of the ground terminal of the panel. (Make sure that the equipment is grounded.)
y
Check to ensure that the rated voltage and frequency of the panel coincide with those of the power supply.
Should questions arise concerning the contents of the manual, please contact our company.
SELFJECTOR Instruction Manual
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Operation Manual 3
2. OVERVIEW OF AUTOMATIC CONTROL PANEL The control panel is used for automatic purification of the feed oil by the Samgong-Mutsubishi SELFJECTOR. It is so designed that, if a trouble like an abnormal oil leakage or sludge discharge failure(fail to open the bowl) occurs during operation, the supply of the feed oil and then the SELFJECTOR may be stopped automatically. ଲAutomatic Operation Processଳ Closes the main cylinder of the bowl ĺ Supplies sealing water ĺ Supplies feed oil(purifier operation) ĺ Supplies replacement water ĺ Opens the main cylinder of the bowl(discharge sludge). The control panel outputs feeding signal to the Multi-Monitor(MM), and has separated water discharged in response to alarm(water detection) signal from the Multi-Monitor. If the number of times water discharge is abnormally large, the control panel automatically shuts down the SELFJECTOR after completion of the discharge process. For detailed information on the Water Detector Function(WD) of the Multi-Monitor, refer to OPERATION MANUAL 2.
SELFJECTOR Instruction Manual
ڌڈڍ
Operation Manual 3
3. STANDARD SPECIFICATIONS 3.1. GENERAL SPECIFICATION 1) Type Name 2) Power Supply & Voltage 3) Power Consumption ྙ Purifier Controller (PFC)
: KT-PFC-A : AC 110 / 220V : 55W
ྚ Five (5) Solenoid Valves
: 75W
ྛ MULTI Monitor
: 7W
4) Operating Temperature
: 0 ˚C 70 ˚C
5) Maintaining Temperature
: -10 ˚C 70 ˚C
6) Weight
: 30Kg
3.2. CONTROL SPECIFICATIONS 1) Control Type 2) Program Type 3) Program Memory 4) Data Memory ྙ RAM ྚ EEPROM
: 8bit Micro Computer : Assembly Description Method : 8K Byte : 396 Byte : 256 Byte
3.3. CONTACT SPECIFICATIONS 1) Input Signal Contact 2) Output Contact ྙ Solenoid Control Contact ྚ Output Signal Contact
: Free Voltage 'a, b' Contact : 380V AC 15A : 30V DC 1A
3.4. ANALOGUE IN/OUTPUT SPECIFICATIONS 1) Analogue IN ྙ PT100ൎ
: Oil Temperature(0 ˚C 200 ˚C)
2) Analogue OUT ྙ 420mA
: Oil Temperature(0 ˚C 200 ˚C)
SELFJECTOR Instruction Manual
ٻڌڈڎ
Operation Manual 3
4. COMPOSITION 4.1. COMPOSITON OF AUTO CONTROL PANEL This system is made up of a purifier controller (KT-PFC-A), panel box, switches and power supply.
4.2. COMPOSITION OF THE PURIFIER CONTROLLER (KT-PFC-A) KT-PFC-A is an equipment to control a purifier generally and is made up of as follows :
Table 4.-1 MAIN MODULE
!
1.
Display & CPU Module
2.
I/O BOARD
T / B Module
Power Supply
CAUTION
Never mount/dismount the CPU & Display Module, I/O Module, T/B Module or Power Supply unit while the power is on.
SELFJECTOR Instruction Manual
ڌڈڏ
Operation Manual 3
4.3. PFC-A CIRCUIT DIAGRAM
Fig. 4.-1 G
SELFJECTOR Instruction Manual
ٻڍڈڏ
Operation Manual 3
5. FRONT PANEL FUNCTION OF THE AUTOMATIC CONTROL PANEL The front panel configuration and functions of the automatic control panel are described below.
5.4 5.6
5.2
5.6
5.1.③
5.1.①
5.1.②
Fig 5.-1
5.l. SWITCHES AND PUSH BUTTONS IN THE FRONT OF THE CONTROL PANEL ① CONT. SOURCE OFF / ON As a switch on the auto control panel, it turns ON / OFF power source of the auto control panel. ② EM'CY STOP As a push button on the auto control panel, it stops a purifier directly.
SELFJECTOR Instruction Manual
5-1
Operation Manual 3
G ྛ MM FUNCTION OFF/ON This selector switch is used for ON/OFF control of feeding signal output from the control panel to the Multi-Monitor. When the "MM FUNCTION SWITCH" is off position, feeding signal is not outputted from the control to the Multi-Monitor even if the SELFJECTOR is on feeding. G G
5.2. PUSH BUTTONS ON PFC-A ྙ AUTO START As a luminescent push button switch, it starts automatic purifying, and the indicating AUTO lamp is on while automatic purifying is operating. START G G ྚ AUTO STOP As a luminescent push button switch, it pauses automatic purifying and stops the purifier after discharging sludge completely. AUTO STOP G G ྛ DIS. TEST
DIS.T
As a luminescent push button switch, it has a function to discharge sludge, and it can be operated during feeding cycle of the purifier, and discharges sludge. Also, in the timer/counter setting mode, use this key to move the cursor to the left digit. G
ྜ ALARM RESET As a luminescent push button switch, it functions as a common alarm lamp and as an ALARM alarm reset. The indicating lamp is on when an alarm is happened, and off RESET when reset by a push after the alarm is removed. G ྜྷ MON. MON
As a push button switch, use this switch when you monitor the proceeding condition of functions (timer, counter) which you want to execute. G G
ྞ SET SET
As a push button switch, use this switch together with "ENT" switch to set or to change the value of a timer or a counter. G
G
G SELFJECTOR Instruction Manual
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Operation Manual 3
G ྟ ENT ENT
As a push button switch, use this switch together with "SET" switch to set or to change the value of a timer or a counter. G G
ྠ Ÿ, ź
Ÿ
ź
As a push button switch, use this switch to seek addresses of needed timer or counter.
5.3. PILOT LAMP FOR INDICATING ON PFC-A SV1 ඝ
As pilot lamps, it shows present states of input and output. Especially, when KT-PFC-A is in abnormal state, "CPU RUN" lamp is turned off and every output is blocked.
5.4. DISPLAY WINDOW IN THE FRONT OF PFC-A Placed on the upper part of the right on KT-PFC-A, it indicates the type of control or the values of a timer or a counter.
5.5. THE FUNCTION OF EACH MODULE OF PFC-A Table 5-1 Display & CPU Module It changes or sets the values of a timer or a counter, indicates the states of I/O and control panel generally.
I/O Module
T/B Module
It transmits the inputs of a sensor or a switch to display & CPU module, controls commands from display & CPU module and outputs to T/B module.
SELFJECTOR Instruction Manual
Connecting with I/O modules, there is a terminal block to enable to connect with yard cable.
ڎڈڐ
Power Supply It supplies control source of PFC which conducts general controls of auto control panel.
Operation Manual 3
5.6. THE FUNCTION OF PILOT LAMPS OF PFC DISPLAY MODULE 1) INPUT ྙ MOTOR RUN : Stay ON during operation of the motor of the SELFJECTOR. 2) OUTPUT ྙ SV1 : Comes on when solenoid valve for water for opening bowl is energized (for total discharge). ྚ SV2 : Comes on when solenoid valve for water for closing bowl is energized. ྛ SV3 : Comes on when solenoid valve for sealing water / replacement water is energized. ྜ SV4 : Comes on when solenoid valve for feed valve is energized. ྜྷ SV9 : Comes on when solenoid valve for water for opening bowl is energized (for partial discharge). (GSH-1 Type only) ྞٻڕٻڍڈڥڮڍٻComes on when series operation mode. (Option Specification) 3) ALARM ྙ LEAKAGE ALARM : Comes on when feed liquid or light liquid has accidentally flowed. ྚ NO-DIS. ALARM : Comes on when sludge discharge is faulty.(GBC-1 Type option) ྛ HIDENS ALARM : Comes on when error signal from Water Detector control unit is inputted. (GSH-1 Type only) ྜ T(H) : Comes on when the processing oil at the inlet of the purifier has a high temperature. ྜྷ T(L) : Comes on when the processing oil at the inlet of the purifier has a low temperature. ྞ VIB-AL : Comes on when the vibration switch is activated. (Detector : option)
SELFJECTOR Instruction Manual
ڏڈڐ
Operation Manual 3
6. SETTING PROCEDURES FOR OPERATION 6.1 TIMER AND COUNTER
ഖ
Repeat pushing the arrow marked button
കG
until number of timer or counter which you want to set is displayed on indicator of ADDR.
DATA
ADDR.
Press ƎSETƎ button. ADDR.
DATA
Input the setting value by ഖ, കbutton. (Use ٻbutton to move the cursor to the left)
DATA
ADDR.
ENT
Push ƎENTƎ button
NOTE ADDR. 000 001 002 003 004
TIMER or COUNTER TIMER TIMER TIMER TIMER TIMER
UNIT
ADDR.
sec sec sec sec sec
011 012 013 014 015
SELFJECTOR Instruction Manual
TIMER or COUNTER TIMER TIMER TIMER COUNTER COUNTER
ڌڈڑ
UNIT
ADDR.
sec sec sec min min
016 022 023 026 027
TIMER or COUNTER TIMER COUNTER COUNTER COUNTER COUNTER
UNIT sec min times min times
Operation Manual 3
6.2 TIMER AND COUNTER MONITORING
▼
Repeat pushing the arrow marked button
▲
until the number of timer or counter which you want to monitor is displayed on indicator of ADDR.
ADDR.
DATA
Push “MON” button ADDR.
DATA
NOTE 1. This is convenient to know the elapsed time during purifying operation. For example, when it is counted 1 time, indicator of DATA indicates 0001. 2. By pressing the “MON” button on automatic operation when “tP” is displayed on indicator of ADDR, the operating status of the timers can be monitored in sequence. 3. As other buttons except “MON” button are not operated during monitoring, push “MON” button again and change the values of timer or counter into another values or monitor the other timer or counter.
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Operation Manual 3
NOTE Counters in minute unit can be converted into 0.1 second unit with ▼, ▲ button while monitoring.
ADDR.
DATA
Unit : minute
▼
ADDR.
Change the unit from minute to 0.1 second or
▲
from 0.1 second to minute.
DATA
.
Unit : minute
NOTE The counters which can be monitored in the both of 0.1 second and minute unit are as follow: ITEM Counter No. Intermittent water supply C014 Discharge interval C015 Monitoring time C022 Detection counter reset C026 The others are monitored in 1 second unit only.
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Operation Manual 3
6.3 TEMPERATURE ALARM
▼
Repeat pushing the arrow marked button
▲
until tL(Temperature low) or tH(Temperature high) which you want to is displayed on indicator of ADDR.
ADDR.
DATA Unit : °C
Press “SET” button ADDR.
DATA Unit : °C
Input the setting value by ▼, ▲button ADDR.
(Use ←button to move the cursor to the left)
DATA
ENT
Push “ENT” button
NOTE
If Temp. high or Temp. low alarm are unnecessary, set “PASS” “PASS” is indicated by setting 201 °C.
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Operation Manual 3
6.4 TEMPERATURE MONITORING
▼
Repeat pushing the arrow marked button
▲
until tL(Temperature low) or tH(Temperature high) which you want to is displayed on indicator of ADDR.
ADDR.
DATA Unit : °C
Push “MON” button ADDR.
DATA Unit : °C
NOTE
As other button except “MON” button are not operated during monitoring , push “MON” button again and change the values of timer or counter into another values on monitor the other timer or counter. Maximum setting value : from 0 °C to 200 °C
SELFJECTOR Instruction Manual
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Operation Manual 3
6.5 SERIES OPERATION
▼
Repeat pushing the arrow marked button
▲
ADDR.
until “So” is displayed on indicator of ADDR.
DATA
Press “SET” button. ADDR.
DATA
Input the setting value by ▼, ▲button. ADDR.
DATA
ENT
SELFJECTOR Instruction Manual
Push “ENT” button.
6-6
Operation Manual 3
7. TIMER SETTING TIMES The times to be set for the timers vary with following factors. h Model number of SELFJECTOR h Type of feed oil h Operating water pressure and sealing water pressure It is therefore necessary to set the timers to match the field conditions. When a test run and adjustments are performed by Samgong service personnel, the timers are set to the proper values suitable for the field conditions before handover. If changes occur in the properties of feed oil thereafter, refer to the following explanations and change the set times properly. Timer Numbers and Uses Timer NO.
Use
Table 7-1 Time that can be set
T000
Operation intervals of each solenoid valve
0.0 ~ 999.9 s
T001
Bowl opening time (Total discharge)
0.0 ~ 999.9 s
T002
Replacement water supply time (Total discharge)
0.0 ~ 999.9 s
T003
Sealing water (regulating water) supply time (Total discharge)
0.0 ~ 999.9 s
T004
Bowl washing water supply time
0.0 ~ 999.9 s
T011
Bowl opening time(Partial discharge)
0.0 ~ 999.9 s
T012
Replacement water supply time (Partial discharge)
0.0 ~ 999.9 s
T013
Sealing water(regulating water) supply time (Partial discharge)
0.0 ~ 999.9 s
C014
Intermittent bowl closing water supply intervals
1 ~ 9999 min
C015
Sludge discharge intervals
1 ~ 9999 min
T016
Operating water supply for closing bowl
0.0 ~ 999.9 s
C022
MONITORING time
1 ~ 9999 min
C026
Water detection count reset time
1 ~ 9999 min
Counter Numbers and Uses Timer NO.
Use
Table 7-2 Time that can be set
C023
Bowl washing counter
1 ~ 100 times
C027
Water detection count
1 ~ 9999 times
SELFJECTOR Instruction Manual
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Operation Manual 3
7.1. GBC-1 TYPE
Standard Setting Times for Timers Item
Table 7-3
Model SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
Interval
T000 sec
Opening bowl
T001 sec
Replacement water
T002 sec
5
8
12
14
Sealing water
T003 sec
9
10
12
18
Bowl Fuel oil T004 washing Lub. oil water Intermittent water C014 supply Operating water supply T016 for closing bowl Discharge interval C015 Bowl washing counter
15
15
15
15
15
15
20
20
20
14
19
29
29
32
18
20
32
32
27
31
48
48
47
3
0 sec 12
13
19
26
26
min
10
sec
5
min
Refer to the Table 7-4
Fuel oil
0 C023 times
Lub. oil
6
NOTE 1. The times for sealing water and replacement water timers shown in the table assume that the supply flow rate is 8L/min for the SJ10G-30G, 12L/min for the SJ50G-70G, 16L/min for the SJ100G-120G, and 18L/min for the SJ150G. Be sure to measure he actual flow rate and set the times to proper values. 2. There is not a washing process in the case of the fuel oil purifier. Table 7-4 shows the general discharge intervals for processing fuel oil and lubricating oil. The table is intended for general guidance. Table 7-4 Fuel oils Fuel oil C
Cross-head
Trunk piston
(380mm2/s at 50°C)
engine
engine
12
24
12
24
120
60
120
60
0
0
2
4
Fuel oil A Sludge
discharge
times
(times/day) Discharge interval (min) Bowl
washing
times
(times/day)
Lubricating oils
SELFJECTOR Instruction Manual
ڍڈڒ
Operation Manual 3
7.2. GSH-1 TYPE 7.2.1 HIDENS OPERATION Standard Setting Times for Timers Item
Table 7-5
Model SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
Inerval
T000 sec
Opening bowl
T001 sec
Replacement water
T002 sec
Regulating Fuel Oil water Lub. Oil
T003 sec
Bowl washing water
T004 sec
15
15
15
15
15
15
20
20
20
26
38
38
37
3
5
5
5
31
48
48
47
6
6
6
6
3
5
5
5
3 10
11
14
21
21 0
1
1
2
3
Fuel Oil
3 0
Lub. Oil
12
13
19
26
Opening bowl(partial) T011 sec Replacement water T012 (partial) Regulating Fuel Oil T013 water Lub. Oil (partial) Intermittent water C014 supply Operating water supply T016 for closing bowl
sec
26 0.6
2
2
2
3
3 0
sec 1
1
2
3
3
min
15
sec
5
Discharge interval
C015 min
Refer to the Table 7-7
Monitoring time
C022 min
20
Bowl washing counter
Fuel Oil
0 C023 times
Lub. Oil
6
Detection count reset C026 min
30
Water detection C027 times setting counter
6
NOTE 1 : For discharge intervals, refer to Table 7-5 standard discharge intervals for general guidance. NOTE 2 : Please use C021 by fixing to 1.
NOTE 1. Timer setting for sealing water and replacement water in the above list are based on the feed rate at 8 L/min for SJ10GH to 30GH, at 12 L/min for SJ50GH to 70GH, at 16 L/min for SJ100GH and 120GH and at 18 L/min for SJ150GH. For practical setting, always measure the flow rate actually and select proper values accordingly. 2. Fuel oil purifier have no regulating water feeding process and bowl washing processes.
SELFJECTOR Instruction Manual
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Operation Manual 3
7.2.2 PURIFIER OPERATION (TOTAL DISCHARGE) Standard Setting Times for Timers Item
Table 7-6
Model SJ10G SJ20G SJ30G SJ50G SJ60G SJ70G SJ100G SJ120G SJ150G
Interval T000 Opening bowl T001 Replacement water T002 Sealing water T003 Bowl Fuel oil T004 washing Lub. Oil water Intermittent water C014 supply Operating water supply T016 for closing bowl Discharge interval C015 Bowl washing counter
Fuel oil
sec sec sec sec sec
15
15
15
15
5 9
8 10
12 12
14 18
15 3 14 18
15
20
20
20
19 20
29 32
29 32
32 27
31
48
48
47
0 12
13
19
26
26
min
10
sec
5
min
Refer to the NOTE 1) 0
C023 times
Lub. Oil
6
NOTE 1 : For discharge intervals, refer to Table 7-7 standard discharge intervals for general guidance. NOTE 2 : Please use C021 by fixing to 1. NOTE 3 : In case of purifier operation by automatic type GSH-1, please set the setting values of the timers T011, T012, T013, C022, C026 and C027 to 0.
NOTE z
Timer setting for sealing water and replacement water in the above list are based on the feed rate at 8 L/min for SJ10GH to 30GH, at 12 L/min for SJ50GH to 70GH, at 16 L/min for SJ100GH and 120GH and at 18 L/min for SJ150GH. For practical setting, always measure the flow rate actually and select proper values accordingly.
z
Prior to purifier operation, do the following setting.
Select the gravity disc to match the type of oil to be treated.(Refer to Operation Manual 2)
Fully Close the circulation line back pressure valve attached to the purifier and fully open the shut off valve.
Set the Water Detector selector dial to Water / heavy liquid detector function position and the Water Detection output switch to OFF. (Refer to Operation Manual 2)
SELFJECTOR Instruction Manual
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Operation Manual 3
Table 7-7 shows the standard discharge intervals for general guidance in processing fuel and lubricating oils. Table 7-7 Fuel oils Fuel oil A HIDENS Operation Purifier Operation
Lubricating oils Fuel oil C
Cross-head
(380mm2/s at 50˚C)
engine
Trunk piston engine
120 min
60 min
120 min
60 min
120 min
60 min
120 min
60 min
7.2.3 COUNTER SETTING VALUES The inside of the bowl can be cleaned after every few total discharge operation in order to remove unevenly accumulated sludge and dirt. Table 7-8 shows the standard bowl washing counters for general guidance in processing fuel and lubricating oils. Table 7-8 Fuel oils Fuel oil A
Lubricating oils Fuel oil C
Cross-head
(380mm2/s at 50˚C)
engine
0 times
6 times
Trunk piston engine
Bowl washing
0 times
6 times
counter
NOTE The Bowl washing count shown above is set so that washing interval will be 24 hours. The Bowl washing interval is given by : (Except when the Bowl washing count is 0.) The Bowl washing interval (min) = Discharge interval (C015) x Total discharge count (C021) x Bowl washing count (C023)
SELFJECTOR Instruction Manual
ڐڈڒ
Operation Manual 3
8. AUTOMATIC OPERATION(GBC-1)G 8.1 OPERATION PREPARATION G G
!
CAUTION
Refer to Table 7-3, 7-4 and make sure that each timer is set to appropriate values for actual operating conditions(feed oil type, SELFJECTOR model number, and available water pressure and etc.). Specifically, the discharge interval time "C015" should be set to fit the sort of feed oil since the timer influences the amount of sludge accumulated in the bowl. (for the change of set timer, refer to Table 7-4). When you perform setting change of an option function, please turn [OFF] the power supply of a control panel for safety. Make sure that the selection of the gravity disc is correct. Make sure position of the switches in the Multi-Monitor(MM) is right. Make sure the set pressure value of the operating water reducing valve is right. G For the SELFJECTOR main unit and relevant valves refer to the separate "Operation Manual2".
8.2 AUTOMATIC OPERATION(GBC-1 TYPE) Step 1. Start the SELFJECTOR by separately installed starter. G Step 2. Set the power switch on the automatic control panel to "ON". G Step 3. Set the timer and the counter in the panel. G Step 4. The ƎCONT. SOURCEƎ pilot lamp will come on. Check the ammeter of the starter to confirm that the SELFJECTOR has reached the rated speed. Thereafter, press pushbutton ƎAUTO STARTƎ provided on the control panel. G Step 5. Each timer of purifier controller in the automatic control panel works in the following order to perform continuous purifier operation. (Refer to the attached Section Automatic Operation Flow and 8.6. Timing Chart as well.) The interval timer T000 starts operation. Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.G When T000 is timed up. Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water. Solenoid valve SV3 will be activated to supply the replacement water into the bowl.G At the same time, the replacement water timer T002 will start operation. When T002 is timed up. Solenoid valve SV3 will be deactivated to stop supplying the replacement water.G Solenoid valve SV1 will be activated to supply the bowl opening water, and the bowl will be opened to discharge replacement water.G At the same time, the bowl opening water supply time setting timer T001 will start operation. SELFJECTOR Instruction ManualG
ڌڈړ
Operation Manual 3
When T001 is timed up. Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water. Solenoid valve SV2 will operate to supply the bowl closing water and the bowl will be close. At the same time, timer T000 will start operation.G When T000 is timed up. Solenoid valve SV3 will be activated to supply the sealing water into the bowl. At the same time, sealing water supply time setting timer T003 will start operation. At the same time, timer T000 will start operation. When T000 is timed up. Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.G When T003 is timed up. Solenoid valve SV3 will be deactivated to stop supplying the sealing water. At the same time, timer T000 will start operation. When T000 is timed up. The solenoid valve SV4 for feed valve will be activated to open feed valve CV1. The feed oil will then be forced into the SELFJECTOR to start purifying. Pilot lamp ƎFeedingƎ will come on. The discharge interval timer C015 will operate. The CV1 will continue to open as long as the set time. While the feed timer is in operation, solenoid valve SV2 for the bowl closing water will intermittently open to supply the bowl closing water. More specifically, the following operations will be repeated: Timer C014 will operate (intermittent the bowl closing water supply interval) ˧ Timer C014 will expire ˧ Timer T016 will operate (SV2 will be closed) ˧ Timer T016 will operate. A "Feeding" signal will be output to the Multi-Monitor.G When C015 is timed up. When the set time of the discharge interval timer C015 elapses, solenoid valve SV4 for feed valve will be deactivated to close feed valve CV1 and stop supplying the feed oil. The ƎFeedingƎ signal to the Multi-Monitor will be cut off. At the same time, timer T000 starts operation. ƎDischarge processƎ signal will be output to the Multi-Monitor.G When T000 is timed up. Solenoid valve SV3 will be activated to supply THE replacement water into the bowl. Bowl cleaning frequency Counter C023 will operate to add one time to the current count.G At the same time, timer T002 will start operation. G G G G G When T002 is timed up. Solenoid valve SV3 will be deactivated to stop supplying the replacement water. Solenoid valve SV1 will be activated to supply the bowl opening water. The bowl will then open to discharge sludge. At the same time, the bowl opening water supply time, setting timer T001, will start operation. G SELFJECTOR Instruction ManualG
ڍڈړ
Operation Manual 3
G G When T001 is timed up Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water. Solenoid valve SV2 will operate to supply the bowl closing water and the bowl will be closed. At the same time, timer T000 will start operation.
When T000 is timed up. Solenoid valve SV3 will be activated to supply the sealing water into the bowl. At the same time, sealing water supply time setting timer T003 will start operation At the same time, timer T000 will restart operation.G The ƎDischarge processƎ signal output to the Multi-Monitor will be stopped. (Optional Specification) The reset coil signal will be output to the vibration switch for a second. G G G (Optional Specification)G When T000 is timed up.G Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.G When T003 is timed up. Solenoid valve SV3 will be deactivated to stop supplying the sealing water.G At the same time, timer T000 will start operation. When T000 is timed up(when counter C023 is counting). Timer T000 will restart operation. G The ƎDischarge processƎ signal output to the Multi-Monitor will be stopped. (Optional Specification) When T000 is timed up. Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water. Solenoid valve SV3 will open to supply the cleaning water into the bowl. At the same time, timer T004 will start operation.G G G G G G G G G G When T004 is timed up. Solenoid valve SV3 will be deactivated to stop supplying the bowl cleaning water. Solenoid valve SV1 will operate to supply the bowl opening water, and the bowl will be opened to discharge the cleaning water. At the same time, timer T001 will start operation. When T001 is timed up. Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water. Solenoid valve SV2 will be operate to supply the bowl closing water, and bowl will be closed. At the same time, timer T000 will start operation. When T000 is timed up. G
SELFJECTOR Instruction ManualG
ڎڈړ
Operation Manual 3
8.3. SLUDGE DISCHARGE TEST During feeding operation, a sludge discharge test can be performed at any time irrespective of the elapse feed time. When push button ƎDIS-TESTƎ on the automatic control panel is pressed, the SELFJECTOR will enter the sludge discharge process in the same way as upon expiry of the discharge interval timer (C021). As soon as the sludge discharge process is completed, the SELFJECTOR will directly be restored to the automatic operation.
8.4. AUTOMATIC STOP Press push button ƎAUTO STOPƎ on the automatic control panel. The SELFJECTOR will automatically stop operation after completion of the sludge discharge process.
8.5. EMERGENCY STOP
!
CAUTION
When the SELFJECTOR is shut down because of an emergency, No opening Bowl, abnormal vibration or overload, it will stop operation without discharging the sludge accumulated in the bowl. If the SELFJECTOR is directly restarted, the bowl might lose balance and cause a hazardous situation. For this reason, be sure to disassemble the bowl and remove the sludge according to ƎOperation Manual 2Ǝ before restarting operation.
!
CAUTION
The automatic control panel is electrically interlocked with the starter. Therefore, the automatic control panel is not operable unless the SELFJECTOR is started by the starter. To operate the SELFJECTOR, without using the automatic control panel, manually operate the individual solenoid valves.
In cases of emergency, press push button "EM'CY STOP" on the automatic control panel. In any of the processes, the power supply to the SELFJECTOR will be cut off, and all the solenoid valves will be closed to stop operation.
SELFJECTOR Instruction Manual
ڏڈړ
Operation Manual 3
8.6. TIMING CHART (GBC-1 TYPE) 8.6.1 AUTOMATIC OPERATION & STOPPING
SELFJECTOR Instruction Manual
ڐڈړ
Operation Manual 3
8.6.7 BOWL WASHING
SELFJECTOR Instruction Manual
8-6
Operation Manual 3
9. AUTOMATIC OPERATION(GSH-1) 9.1. OPERATION PREPARATION G
G
!
G
CAUTION
Refer to Table 7-5, 7-6, 7-7, 7-8 and make sure that each timer is set to appropriate values for actual operating conditions (feed oil type, SELFJECTOR model number, and available water pressure and etc.). Specifically, the discharge interval timer "C015" should be set to fit the sort of feed oil since the timer influences the amount of sludge accumulated in the bowl. (For the change of set timer, refer to Table 7-7). For the SELFJECTOR main unit and relevant valves refer to the separate "Operation Manual 2". Make sure that the gravity disc for HIDENS is installed in the SELFJECTOR. Make sure that the circulation line back pressure valve is fully opened and shut off valve is fully closed attached to the SELFJECTOR. Make sure position of the switch in the Multi-Monitor(MM)is right.(Water detector selector dial, Water detection output switch and etc). Make sure the set pressure value of the operating water reducing valve is right. G
9.2. HIDENS SYSTEM OPERATION Step 1. Start the SELFJECTOR by separately installed starter. G Step 2. Set the power switch on the automatic control panel to "ON". G Step 3. Set the timer and counter in the panel. G Step 4. The ƎCONT. SOURCEƎ pilot lamp will come on. Check the ammeter of the starter to confirm that the SELFJECTOR has reached the rated speed. Thereafter, press push button ƎAUTO STARTƎ provided on the control panel. G Step 5. Each timer of purifier controller in the automatic control panel works in the following order to perform continuous purifier operation. (Refer to the attached Section Automatic Operation Flow and 9.7. Timing Chart as well.) The interval timer T000 begins working. Solenoid valve SV2 will open to supply the bowl closing water and close the bowl. When T000 is timed up. Solenoid valve SV2 will close to stop supplying the bowl closing water. Solenoid valve SV3 will open to supply the replacement water. Replacement water timer T002 will start operation. When T002 is timed up. Solenoid valve SV3 will close to stop supplying the replacement water. Solenoid valve SV1 will open to supply the bowl opening water and open the bowl. Bowl opening water timer T001 will start operation.G
SELFJECTOR Instruction ManualG
ڌڈڔ
Operation Manual 3
G When T001 is timed up. Solenoid valve SV1 will close to stop supplying the bowl opening water. Solenoid valve SV2 will open to supply the bowl closing water and close the bowl. At the same time, interval timer T000 will start operation. When T000 is timed up. Solenoid valve SV3 will open to supply the regulating water. Regulating water timer T003 will start operation. NOTEG The fuel oil purifier dose not require the supply of Regulating water. At the same time, interval timer T000 will restart operation. When T003 is timed up. Solenoid valve SV3 will close to stop supplying the regulating water. When T000 is timed up. Solenoid valve SV2 will close to stop supplying the bowl closing water. Interval timer T000 will restart operation. When T000 is timed up. Solenoid valve SV4 will open to supply operating air and open the feed valve to supply the feed oil into the bowl and start purifier operation.GAt the same time, discharge interval timer C015 will restart operation. During operation of the discharge interval timer C015, the bowl closing water will be intermittently supplied.G In other words, the following processes will be repeated: Operation C014 ˧ Expiry of C014 ˧ Operation of T016(open SV2 to supply the bowl closing water) ˧ Expiry of T016(closes SV2 to stop supplying the bowl closing water) ˧ Operation of C014G The ƎFeedingƎ signal will be output to the Multi-Monitor.G G GGGGG When a water detection signal is received from Multi-Monitor(When the Monitoring timer C022 have expired.), or when C015 timer expires, Discharge interval timer C015 will be reset. Monitoring timer C022 will be reset. Solenoid valve SV4 will close to close the feed valve. At the same time, interval timer T000 will start operation. The ƎFeedingƎ signal output to the Multi-Monit.or will be stopped. The ƎDischarge process" signal will be output to the Multi-Monitor. When T000 is timed up. Solenoid valve SV3 will open to supply the replacement water. Replacement water timer T002 will start operation. The bowl washing counter C023 is counted one time and is added one time to the current count. When T002 is timed up. Solenoid valve SV3 will close to stop supplying the replacement water. At the same time, solenoid valve SV1 will open to supply the bowl opening water and open the bowl to discharge sludge. Bowl opening water timer T001 will start operation.G ཛG ཛྷ ཝ G SELFJECTOR Instruction ManualG
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Operation Manual 3
G ཛGཛྷ ཝ When T001 is timed up. Solenoid valve SV1 will close to stop supplying the bowl opening water. Solenoid valve SV2 will open to supply the bowl closing water and close the bowl. At the same time, interval time T000 will start operation. When T000 is timed up(When the Bowl washing counter C023 have expired). Interval timer T000 will restart operation. Output of the "Discharge process" signal to the Multi-Monitor is stopped. When T000 is timed up. The solenoid valve SV3 opens to supply the bowl washing water. Solenoid valve SV2 will close to stop supplying the bowl closing water. Bowl washing water timer T004 begins operating. When T004 is timed up. Solenoid valve SV3 will close to stop supplying the bowl washing water. At the same time, solenoid valve SV1 will open to supply the bowl opening water and open the bowl to discharge washing water. Bowl opening water timer T001 will start operation. When T001 is timed up. Solenoid valve SV1 will close to stop supplying the bowl opening water. Solenoid valve SV2 will open to supply the bowl closing water and close the bowl. At the same time, interval timer T000 will start operation. When T000 is timed up. Solenoid valve SV3 will open to supply the regulating water. NOTEG The fuel oil purifier dose not require the supply of Regulating water.G Regulating water timer T003 will start operation. Interval timer T000 will restart operation.G When T003 is timed up. G Solenoid valve SV3 will close to stop supplying the regulating water. When T000 is timed up Solenoid valve SV2 will close to stop supplying the bowl closing water. Interval timer T000 will restart operation. When T000 is timed up(When the bowl washing counter C023 have not expired.). Solenoid valve SV3 will open to supply the regulating water. Regulating water timer T003 will start operation. The ƎDischarge processƎ signal output to the Multi-Monitor will be stopped. NOTEG The fuel oil purifier dose not require the supply of Regulating water.G Interval timer T000 will restart operation. Gཛྷ ཝ G
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When a water detection signal is received from the Multi-Monitor, (When the Monitoring timer C022 have not expired). Operation of discharge interval timer C015 will be stopped temporarily. (Lapsed time is held.) Monitoring timer C022 will be reset. Solenoid valve SV4 will close to close the feed valve. Solenoid valve SV2 will stay open to supply the bowl closing water. Interval timer T000 will restart operation. The ƎfeedingƎ signal output to the Multi-Monitor will be stopped. The ƎDischargingƎ signal will be output to the Multi-Monitor.G When T000 is timed up.G Solenoid valve SV3 will open to supply the replacement water. Replacement water timer T012(for partial) will start operation. When T012 is timed up. Solenoid valve SV3 will close to stop supplying the regulating water. Solenoid valve SV2 will stay open to supply the bowl closing water and close the bowl. Interval time T000 will start operation. When T000 is timed up. Solenoid valve SV9 will open to supply the bowl opening water(for partial) to the bowl and discharge sludge and separated water. Opening bowl timer T011(for partial) will start operation. When T011 is timed up. Solenoid valve SV9 will close to stop supplying the bowl opening water(for partial). Solenoid valve SV3 will open to supply regulating water. Regulating water timer T013(for partial) will start operation. Interval time T000 will start operation. When T013 is timed up. Solenoid valve SV3 will close to stop supplying the regulating water. When T000 is timed up. Solenoid valve SV2 will close to stop supplying the bowl closing water. The ƎDischarge processƎ signal output to the Multi-Monitor will be stopped. Interval timer T000 will restart operation. When T000 is timed up. (1) Operation of discharge interval timer C015 will be restarted. (2) Monitoring timer C022 will start operation. (3) During operation of discharge interval timer C015, the bowl opening water will be intermittently supplied. In other words, the following process will be repeated: Operation of C014 ĺ Expiry of C014 ĺ Operation of T016(open SV2 to supply the bowl closing water) ĺ Expiry of T016(closes SV2 to stop supplying the bowl closing water) ĺ Operation of C014. (4) The ƎFeedingƎ signal will be output to the Multi-Monitor.
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9.3. PURIFIER OPERATION
!
CAUTION
When SJ10GH to SJ150GH types are used in the total discharge mode (purifier operation), select an appropriate gravity disc that fits the specific gravity of feed liquid and install it in position. Then, fully open the shut off valve and fully close the circulation line back pressure valve. After that, set the Water Detector selector dial to No working position and the water detection output switch to OFF position. Step 1. Start the SELFJECTOR by the separately mounted starter.G G Step 2. Set the power switch provided on the control panel to "ON". G Step 3. The ADDR, DATAdisplayed on indicator.G G Step 4. Check the ammeter of the start to confirm that the SELFJECTOR has reached the rated speed. Thereafter, press push button ƎAUTO STARTƎ provided on the control panel. Pilot lamp will come on.G G Step 5. The timers in the controller provided in the control panel will operate in the following sequence to perform continuous purifier operation. The interval timer T000 starts operation. Solenoid valve SV2 will open to supply the bowl closing water and close the bowl.G When T000 is timed up. Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water. Solenoid valve SV3 will be activated to supply the replacement water into the bowl.G At the same time, the replacement water timer T002 will start operation. When T002 is timed up. Solenoid valve SV3 will be deactivated to stop supplying the replacement water.G Solenoid valve SV1 will be activated to supply the bowl opening water, and the bowl will be opened to discharge the replacement water.G At the same time, the bowl opening water supply time, setting timer T001, will start operation.G When T001 is timed up. Solenoid valve SV1 will be deactivated to stop supplying the bowl opening water. Solenoid valve SV2 will operate to supply the bowl closing water and the bowl will be closed. At the same time, interval timer T000 will start operation.G When T000 is timed up. Solenoid valve SV3 will be activated to supply teh sealing water into the bowl. Sealing water supply time setting timer T003 will start operation. At the same time, interval timer T000 will restart operation.
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When T000 is timed up. Solenoid valve SV2 will be deactivated to stop supplying the bowl closing water.G When T003 is timed up. Solenoid valve SV3 will be deactivated to stop supplying the sealing water. At the same time, timer T000 will start operation. When T000 is timed up. (1) Solenoid valve SV4 will open to send the operating air to open the feed valve and feed the feed oil into the bowl to perform purifier operation. At the same time, discharge interval timer C015 will start operation. OYP During operation of the discharge interval timer C015, the bowl opening water will be intermittently supplied.G In other word, the following processes will be repeated: Operation of C014 ĺ Expiry of C014 ĺ Operation of T016(opens SV2 to supply bowl closing water) ĺ Expiry of T016(closes SV2 to stop supplying bowl closing water) ĺ Operation of C014. (3) The ƎFeedingƎ signal will be output to the Multi-Monitor.G When C015 is timed up. Discharge interval timer C015 will be reset. Solenoid valve SV4 will close to close the feed valve. At the same time, interval timer T000 will start operation. The ƎFeedingƎ signal output to the Multi-Monitor will be stopped. The ƎDischarge processƎ signal will be output to the Multi-Monitor.G When T000 is timed up. Solenoid valve SV3 will open to supply the replacement water into the bowl. Bowl cleaning frequency counter C023 will operate to add one time to the current count. Replacement water timer T002 will start operation. When T002 is time up. Solenoid valve SV3 will close to stop supplying the replacement water. At the same time, solenoid valve SV1 will open to supply the bowl opening water and open the bowl to discharge sludge. Bowl opening water timer T001 will operate. When T001 is timer up Solenoid valve SV1 will close to stop supplying the bowl opening water. Solenoid valve SV2 will open to supply bowl closing water and the bowl will be closed. At the same time, timer T000 will start operation. When T000 is timed up(when the bowl washing counter C023 have expired.) Interval timer T000 will restart operation. G The ƎDischarge processƎ signal output to the Multi-Monitor will be stopped. When T000 is timed up. Solenoid valve SV3 will open to supply the bowl washing water. Bowl washing timer T004 will start operation. Solenoid valve SV2 will close to stop supplying the bowl closing water.G ཛG G ཛྷ SELFJECTOR Instruction ManualG
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ཛྷ When T004 is timed up. Solenoid valve SV3 will close to stop supplying the bowl washing water. At the same time, solenoid valve SV1 will open to supply the bowl opening water and open the bowl to discharge the washing water. The bowl opening water timer T001 will start operation. When T001 is timed up. Solenoid valve SV1 will be close to stop supplying the bowl opening water. Solenoid valve SV2 will open to supply bowl closing water, and the bowl will be closed. Interval timer T000 will start operation. When T000 is timed up. Solenoid valve SV3 will open to supply the sealing water. Sealing water timer T003 will start operation. interval timer T000 will restart operation. When T000 is timed up. Solenoid valve SV2 will close to stop supplying the bowl closing water. When T003 is timed up. Solenoid valve SV3 will close to stop supplying the sealing water. Interval timer T000 will start operation. When T000 is timed up(When the bowl washing counter C023 have not expired). Solenoid valve SV3 will open to supply the sealing water. Sealing water timer T003 will start operation. Interval timer T000 will restart operation. The ƎDischarge processƎ signal output to the Multi-Monitor will be stopped. When T000 is timed up. Solenoid valve SV2 will close to stop supplying the bowl closing water.
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9.4. SLUDGE DISCHARGE TEST 9.4.1. SLUDGE DISCHARGE TEST DURING FEEDING OPERATION During feeding operation, a test can be performed to discharge the sludge from inside the bowl freely at any time regardless of the elapse of the feed time. Press push button ƎDIS-TESTƎ provided on the control panel by the following procedures. Then the SELFJECTOR will enter the ƎPartial DischargeƎ or ƎTotal DischargeƎ process to discharge sludge. After sludge has been discharged, the SELFJECTOR will continue automatic operation in the original mode. (1) PARTIAL DISCHARGE Press the ƎDIS-TESTƎGpush button once. (2) TOTAL DISCHARGE Press the ƎDIS-TESTƎGpush button twice in five seconds. 9.4.2. SLUDGE DISCHARGE TEST EXCEPTING SELFJECTOR IS IN AUTOMATIC OPERATION When the SELFJCTOR is not in automatic operation, pressing the ƎDIS-TESTƎ push button provided on the control panel will open the bowl closing water solenoid valve SV2 to supply the working water to close the bowl. The partial bowl opening water solenoid valve SV9 will then continue to open for the set time of the partial bowl opening timer T011. This function is not used to normal operation.
9.5. AUTOMATIC STOP When push button ƎAUTO STOPƎ provided on the control panel is pressed, the SELFJECTOR will automatically stop after going through the replacement water process and then discharging sludge. (During feed operation, the feed oil supply is first stopped.)
9.6. EMERGENCY STOP G
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CAUTION
In the cases of emergency stop, defective discharge stop and overload stop, the SELFJECTOR stops without discharging sludge accumulated within it. When restarting, be careful. Because it is very dangerous that the sludge within the bowl sometimes breaks the balance of bowl. By all means, refer the Instruction Manual of SELFJECTOR itself, overhaul the bowl to remove the sludge, then try to restart. In an emergency, press the push button ƎEM'CY STOPƎ. Whatever the process, the power supply to the SELFJECTOR is shut down, each valve is closed and the operation stops.
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9.7. TIMING CHART (GSH-1 TYPE) 9.7.1 AUTOMATIC OPERATION & STOPPING (HIDENS OPERATION)
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9.7.2 BOWL WASHING
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9.7.3 ALARM
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9.7.4 AUTOMATIC OPERATION & STOPPING (PURIFIER OPERATION)
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G 10. ALARMS 10.1. TYPES OF ALARMS When any of the following alarms occurs, the control panel will cause pilot lamp associated to light and will transmit an alarm signal to the remote console. ƎLEAKƎ alarm - "OIL LEAKAGE" alarm ƎNO-DISƎ alarm - "NO OPENING OF BOWL" alarm (GBC-1 Type is option) ƎHIDENSƎ alarm - "ABNORMAL WATER CONTENT" alarm which occurs when the water detection setting counter C027 expires (GSH-1 Type is only) ƎT(H)" alarm - "OIL INLET TEMP. HIGH" alarm, T(L)" alarm - "OIL INLET TEMP. LOWƎ alarm ƎVIB-AL" alarm - "ABNORMAL VIBRATIONƎ alarm (Optional specification)
10.2. ALARM RESET
!
CAUTION
Remove the cause of an alarm before pressing push button ƎALARM RESETƎ
Press push button ƎALARM RESETƎ provided on the control panel to reset the alarm circuit.
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10.3. ALARM AND CORRECTIVE ACTION 10.3.1 ƎLEAKƎ : OIL LEAKAGE ALARM This alarm will be generated by the Leakage Monitor Function(LM) of the Multi-Monitor when the light liquid side pressure falls due to outflow of the feed oil or processed oil toward the heavy liquid side or sludge chute side of the SELFJECTOR during feeding operation. When this alarm occurs, the SELFJECTOR will automatically stop operation after discharging sludge.
Table 10-1 Alarm
Cause of alarm
Oil leakage
1. The bowl failed to close because of a fault in the SELFJECTOR. 2. The bowl closing water was not supplied because solenoid valve SV2 failed to open. 3. The required sealing water was not supplied because solenoid valve SV3 failed to open. 4. The required sealing water was not supplied because the set time of the sealing water timer "T003" was too short. 5. solenoid valve SV2 or SV3 failed to open because of a defective output module in the control panel. 6. Defective Multi-Monitor(MM) 7. Defective water or air system
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Process 1. Refer to the separate "Maintenance Manual". 2. Repair or replace the valve with a non-defective one. 3. same as above. 4. Adjust the setup time of the timer. 5. Replace the output module with a spare one. 6. Refer to the separate "Maintenance Manual". 7. Refer to the separate "Maintenance Manual".
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10.3.2 ƎNO-DISƎ : NO OPENING OF BOWL ALARM (GBC-1 Type is option) This alarm occurs when the Discharge Detector Function(DD) of the Multi-Monitor fails to detect discharge despite the fact that a DISCHARGE SLUDGE signal was sent to the bowl opening solenoid (SV1, SV9 (GSH-1 Type only)). When this alarm occurs, the SELFJECTOR will stop operation immediately. Table 10-2 Alarm
Cause of alarm
Process
No opening of bowl
1. The bowl failed to open because of failure of the SELFJECTOR. 2. The bowl operating water was not supplied because solenoid valve SV1 or SV9 failed to open. 3. Solenoid valve SV1 or SV9 failed to open because of a defective output module in the control panel. 4. Defective Multi-Monitor(MM).
1. Refer the separate "Maintenance Manual". 2. Repair or replace the valve with a non-defective one.
5. Defective water or air system. 6. The set pressure of the reducing valve was low, so that amount of sludge discharge was too less.
3. Replace the output module.
4. Refer the separate "Maintenance Manual". 5. Refer the separate "Maintenance Manual". 6. Refer to the separate ƎOperation manual2Ǝ, and adjust the reducing valve as required.
10.3.3 ƎHIDENSƎ : ABNORMAL WATER CONTENT ALARM This alarm occurs when the water detection count is abnormally high. When the Multi-Monitor detects the water content in the bowl, its water detection signal is input to the CPU board and a water discharge operation is effected, when the water detection setting counter (C027) adds one time to the current count. C027 is reset every time the water detection count reset timer(C026), which is repetitively actuated during automatic operation, expires. If the water content of the feed oil is abnormally high, water detection is repeated within a short period of time, C027 counts up to give an abnormal water content alarm. When this signal is issued, the SELFJECTOR is automatically stopped after discharging sludge.
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10.3.4 ″T(H)″ : OIL HIGH TEMPERATURE ALARM ″T(L)″ : OIL LOW TEMPERATURE ALARM This alarm occurs when the temperature of the processing oil becomes higher or lower during feeding operation than alarm setting value. Even if this alarm occurs, the SELFJECTOR will continue to operate. To clear the alarm, remove the cause of the alarm. Thereafter, press push button ″ALARM RESET″ on the control panel. 10.3.5 ″VIB-AL″ : ABNORMAL VIBRATION (Optional Specification) This alarm occurs when the vibration switch is operated by occurrence of an abnormal vibration in the SELFJECTOR. As soon as the alarm occurs, the SELFJECTOR will stop operation immediately. Disassemble and check the SELFJECTOR and remove the cause of the alarm. Thereafter, press push button ″ALARM RESET″ on the control panel and perform the procedures to restart operation.
Table 10-3 Alarm
Cause of alarm
Abnormal vibration
1. Abnormal vibration of the bowl occurred
(VIB-AL)
because of a fault in the SELFJECTOR. 2. The vibration switch was operated
Corrective Action 1. Refer to the separate ″Maintenance Manual″. 2. Replace input module.
because of vibration at the time of a start or during discharge process. 3. The reset coil of the vibration switch was
3. Replace output module.
not operated. 4. Vibration switch out of order.
4. Replace the switch with a non-defective one.
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11. AUTOMATIC OPERATION FLOW SHEET 11.1 GBC-1 TYPE
Fig. 11-1
1 2 3
A B C
Dirty oil inlet Purified oil outlet Compressed air inlet
D E
Sludge & water outlet Water inlet Drain Circulation
4 5 6 7
SELFJECTOR Gear pump Solenoid valve unit for operating water SV1 : Solenoid valve (for Bowl opening water) SV2 : Solenoid valve (for Bowl closing water) SV3 : Solenoid valve (for Sealing water) 3-way cylinder valve (Feed valve) 3-way solenoid valve (SV4 : for feed valve air supply) Air filter (for feed valve) Multi-monitor
8
Leakage Monitor Function(LM)
ⓟ
Pressure gauge
9
Oil heater
Compound gauge
10
Oil Strainer
ⓒ ⓜ
11 12
Flow control valve Pressure control valve
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11.2 GSH-1 TYPE
Fig. 11-2 1 2 3
SELFJECTOR Gear pump Solenoid valve unit for operating water SV1 : Solenoid valve (for Bowl opening water) SV2 : Solenoid valve (for Bowl closing water) SV3 : Solenoid valve (for Sealing water) SV9 : Solenoid valve (for Partial bowl opening water)
A B C
Dirty oil inlet Purified oil outlet Compressed air inlet
4 5 6 7
3-way cylinder valve (Feed valve) 3-way solenoid valve (SV4 : for feed valve air supply) Air filter (for feed valve) Multi-monitor
D E
Sludge & water outlet Water inlet Drain G Circulation
8
Leakage Monitor Function(LM)
ྎ
Pressure gauge
9
Discharge Detector Function(DD)
Compound gauge
10
Water Detector Function(WD)
ཱྀ ྋ
11 12 13 14
Oil heater Oil Strainer Flow control valve Pressure control valve
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12. SCHEMATIC CONNECTION DIAGRAM z
The attached drawing contains all of the optional detectors and circuits, some of which may not be provided or used, depending on the specification for the SELFJECTOR you have purchased. Refer to the drawing in the final drawing as well.
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11.1 GBC-1 TYPE
SELFJECTOR Instruction Manual
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11.2 GSH-1 TYPE
SELFJECTOR Instruction Manual
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Operation Manual 3
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Operation Manual 3
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Operation Manual 3
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Operation Manual 3
SELFJECTOR Instruction Manual
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G G G G G G G G G G G G G G SAMGONG-MITSUBISHI SELFJECTOR GENIUS SERIES
INSTRUCTION MANUAL (OPERATION MANUAL 3)
Date of Issued : June 2004 SAMGONG CO., LTD.
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