04.- Inspeccion de Tuberia de Producción y Revestimiento

Exploración, Producción y M ejoramiento

NÚMERO DE LA INSTRUCCIÓN PDVSA- PROD-GPR-IMT-P- 04

REV. FECHA

PROCEDIMIENTO OPERACIONAL INSPECCIÓN DE TUBERÍA DE PRODUCCIÓN O REVESTIMIENTO REVESTIMIENTO

BREVE DESCRIPCIÓN DEL CAMBIO

PÁGINAS 11

FECHA 26-04-20 26-0 4-2001 01

PAG. ORIGINADOR RPTE. GCIA

SI LAS FIRMAS Y/O SELLOS EN ESTE DOCUMENTO NO ESTAN EN ORIGINAL, NO ES DOCUMENTO CONTROLADO

Exploración, Producción y Mejoramiento Revisión Nº

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PROCEDIMIENTO OPERACIONAL INSPECCIÓN DE TUBERÍA DE PRODUCCIÓN O REVESTIMIENTO

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NUMERO DE LA INSTRUCCIÓN PDVSA-PROD-GPR-IMT-P-04 FECHA 26-04-2001

PAGINA 2d 11

1! PROPOSITO: Este pr!e"#$#e%t "es!r#&e 's p(ss ( se)*#r p(r( re('#+(r '( (!t##"(" "e #%spe!!#-% "e '( t*&er( "e pr"*!!#-%  "e reest#$#e%t, se)0% ('#%e(!#-%  1$')(!#-% "e '(s $e2res pr3!t#!(s per(!#%('es, re#s("(s ( %#e' !rpr(t#. 2! ALCANCE" Este pr!e"#$#e%t s-' "e&e ser *t#'#+(" e% '(s per(!#%es "e #%spe!!#-% "e t*&er( "e pr"*!!#-%  "e reest#$#e%t *s("s, &(2 !%"#!#%es %r$('es "e per(!#-%. #! RESPONSABLES" Ls '#"eres "e '(s !$*%#"("es "e !%!#$#e%t "e pr!ess per(!#%('es, "#se4 "e per5r(!#-%  $#&'es "e per5r(!#-%,  e' !r"#%("r "e Se)*r#"(", H#)#e%e  A$&#e%te 6S.H.A7, s% 's resp%s(&'es "e '( e'(&r(!#-%, ('#"(!#-%  re#s#-% "e este "!*$e%t. Pr tr( p(rte, 's s*per#sres "e #%spe!!#-% "e $#&'es "e per5r(!#-% (' #)*(' 8*e 's #%spe!tres "e PDVSA, s% 's resp%s(&'es "e s* #$p'e$e%t(!#-%  !*$p'#$#e%t e% '(s per(!#%es. 4! HO$A DE DATOS DE SEGURIDAD DE LOS MATERIALES %HDSM&" %PRODUCTOS RIESGOSOS&" L( #%5r$(!#-% re'(!#%("( !% '(s !(r(!terst#!(s espe!5#!(s "e 's s#)*#e%tes $(ter#('es, "e&e est(r !%te%#"( e% '( !(rpet( HDSM - Pr"*!ts 9*$#!s 6s'e%tes, (%t#!rrs#s, e%tre trs7 - Gr(s(s - P#%t*r(s '! PRACTICAS DE TRABA$O SEGURO %PTS&" - A%3'#s#s "e R#es)s e% e' Tr(&(2 6A.R.T.7 - Apert*r( "e '%e(s  e8*#ps. - A#s'($#e%t  et#8*et(" "e 5*e%te "e e%er)( e'!tr#!(  $e!3%#!(. - E8*#ps "e #+($#e%t / r("#(!t#s e 1#"rst3t#!s. 6! RIESGOS" - Fs#!s - 9*$#!s - B#'-)#!s - Er)%-$#!s - Ps#!s!#('es (! ALERTA ) MEDIDAS PREVENTIVAS" SI LAS FIRMAS Y/O SELLOS EN ESTE DOCUMENTO NO ESTAN EN ORIGINAL, NO ES DOCUMENTO CONTROLADO


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PAGINA #d 11

G'pes  !("(s: Ut#'#+(r p(s($(%s, e#t(r !($#%(r  !rrer s&re '(s t*&er(s, $(%te%er e' r"e%  '( '#$p#e+( e% '(s 3re(s "e tr(&(2  *t#'#+(r e' e8*#p "e prte!!#-% pers%('. C(r)(s e% s*spe%s#-%: S' pers%(' !ert#5#!(" p*e"e per(r e8*#ps "e #+($#e%t, e#t(r ps#!#%(rse &(2 !(r)(s s*spe%"#"(s  *s(r e8*#ps !ert#5#!("s. E'e!tr#!#"(": S' pers%(' !('#5#!(" p*e"e per(r e8*#ps e'!tr#!s, e#t(r !%t(!t !% e8*#ps e%er)#+("s, (terr(r '(s #%st('(!#%es 6"%"e (p'#8*e7. Pres#-%: I%spe!!#%(r e' est(" 5s#! "e $(%)*er(s, '%e(s, e8*#ps  !%e;#%es "e 's s#ste$(s 1#"r3*'#!  %e*$3t#!, $(%te%er 's s#ste$(s "e se)*r#"(" "e' pr!es per(t# 6ree$p'(+(r's "e ser %e!es(r#7. R("#(!t##"(": E% !(s "e *t#'#+(!#-% "e e8*#ps !*(tr 5(ses, "e$(r!(r '( +%(  *t#'#+(r re)#str("r "e r("#(!t##"(" 6"s$etrs7. I%!e%"#  e;p's#-%: E#t(r !%t(!t "e pr"*!ts #%5'($(&'es !% 5*e%tes "e #)%#!#-% 6*s "e 5-s5rs, e%!e%"e"res, !#)(rr#''s * trs "#sps#t#s 8*e pr"*+!(% !1#sp(s7. R*#": Ut#'#+(r prte!!#-% (*"#t#( e% 3re(s 8*e ' ($er#te%. 9*e$("*r(s, #%t;#!(!#-% pr s*st(%!#(s 8*$#!(s, pr"#"( p(r!#(' - tt(' "e '( #s#-%, #%1('(!#-% "e p(rt!*'(s s-'#"(s  )(ses: Us(r 's #$p'e$e%ts "e se)*r#"(" pers%(' re8*er#"s p(r( '( t(re(, e% !(s 8*e '(s s*st(%!#(s e%tre% e% !%t(!t "#re!t !% '( p#e'/2s se "e&e '((r '( +%( (5e!t("( !% (&*%"(%te ()*( 6e8*#p "e pr#$ers (*;#'#s7. C%"#!#%es !'#$(t'-)#!(s ("ers(s 6tr$e%t( e'!tr#!( seer(, #e%ts 1*r(!(%("s7: S*spe%"er (!t##"("es. C%t($#%(!#-% ($&#e%t(': C'!(!#-% "e '%e(s  !(%('es "e "re%(2e p(r( '( re!'e!!#-% "e 's "ese!1s "e' '((" "e '( t*&er(. P#!("*r(s  $r"e"*r(s "e (%#$('es: D#sp%er e% e' s#t# "e tr(&(2 "e' e8*#p "e pr#$ers (*;#'#s, *s "e &t(s (%t#5#"#!(s  repe'e%te "e #%se!ts, "%"e (p'#8*e.

*! SISTEMAS DE SEGURIDAD DEL PROCESO ) FUNCIONAMIENTO" - E8*#p "e #+($#e%t  per("r !ert#5#!(" p(r( re('#+(r '( $#'#+(!#-% "e 's t*&*'(res. - M(%-$etrs. - Ds#$etrs - M(''( "e prte!!#-% p(r( pr*e&( 1#"rst3t#!(

+! LÍMITES DE OPERACIÓN" PARÁMETROS

MÁ,IMO

MÍNIMO

C%s*'t(r '(s espe!#5#!(!#%es "e '( Nr$( API

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PAGINA 4d 11

10! CONSECUENCIA DE LA DESVIACIÓN" E.d/  35 d 7/8.59:" De5r$(!#%es, 5#s*r(s e% e' !*erp "e' t*&  rs!(, #%terr*p!#-% "e '(s per(!#%es, per"#"( "e pr"*!!#-%, pr"#"( "e (!t#s 6e8*#p, 1err($#e%t(s  p+7, #%!re$e%t e% 's t#e$ps  !sts per(t#s. 11! PASOS PARA EVITAR LA DESVIACIÓN! - E'(&r(r: - E' A%3'#s#s "e R#es)s e% e' Tr(&(2 6A.R.T.7 - U% p'(% "e !('#"(" se)0% re8*er#$#e%ts "e' !'#e%te. - C*$p'#r !% '(s "#sps#!#%es  r"e%($#e%ts 'e)('es s&re se)*r#"(", 1#)#e%e  ($&#e%te #)e%tes. - C'!(r (#ss "e se)*r#"(". - Pers%(' "e&#"($e%te ("#estr(". - M(%te%er: - S*per#s#-% !%t#%*( "*r(%te '( per(!#-%. - E' pt#$ 5*%!#%($#e%t "e 's e8*#ps "e #+($#e%t. - Ver#5#!(r '( #)e%!#( "e 's !ert#5#!("s "e' $(%te%#$#e%t pree%t#  pre"#!t# "e 's e8*#ps "e #%spe!!#-%. - E;#)#r '( !ert#5#!(!#-% #)e%te "e' pers%(', !%s#"er(%" '(s (!t##"("es, (%tes "e re('#+(r e' tr(&(2. - Ase)*r(r '(s !(r)(s !% !("e%(s, 5(2(s  (2*st("res e% &*e%(s !%"#!#%es. - C('#&r(!#-%  *s "e '(s 1err($#e%t(s ("e!*("(s. - O&ser(!#-% e% '( !%"*!t( "e' pers%(' "e per(!#%es. 12! DESCRIPCIÓN DE ACTIVIDADES" RESPONSABLES" = S*per#sr "e M#&'es "e Per5r(!#-%, I%spe!tr 6PDVSA7 - E$pres( "e Ser#!# "e I%spe!!#-%. 12!1 CONDICIONES PREVIAS" - A%('#+(r e' 1#str#('  '(s !%"#!#%es $e!3%#!(s "e '(s t*&er(s "e pr"*!!#-%  "e

reest#$#e%t. - D#sp%er "e' pers%(' !ert#5#!("  e8*#ps %e!es(r#s p(r( )(r(%t#+(r e' $(%e2 e #%spe!!#-% "e '(s t*&er(s "e pr"*!!#-%  "e reest#$#e%t. SI LAS FIRMAS Y/O SELLOS EN ESTE DOCUMENTO NO ESTAN EN ORIGINAL, NO ES DOCUMENTO CONTROLADO



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PAGINA 'd 11

- Ver#5#!(r: - L(s %r$(s t!%#!(s API , API BUL
t*&er( "e pr"*!!#-%  "e reest#$#e%t. - L( "#sp%#&#'#"(" "e 's $(ter#('es, e8*#ps  1err($#e%t(s %e!es(r#s p(r( '( e2e!*!#-% "e' tr(&(2  (se)*r(rse "e s* !ert#5#!(!#-%  !('#&r(!#-%. - L( !ert#5#!(!#-% #)e%te "e' pers%(' "e #%spe!!#-%. - E;#)#r '( !('#5#!(!#-% "e' s#ste$( "e !('#"(" ISO=@:?, ( '(s e$pres(s resp%s(&'es "e 's tr(&(2s "e #%spe!!#-%  5(&r#!(!#-% "e rs!(s API. - C$*%#!(r ( '( e$pres( "e ser#!# e' t#p "e #%spe!!#-% re8*er#"( p(r( '( t*&er( "e pr"*!!#-%  "e reest#$#e%t.

12!2 DESARROLLO DE LA INSTRUCCIÓN OPERACIONAL" 12!2!1 Re('#+(r !1(r'( pre=tr(&(2 !% e' pers%(' #%'*!r(". D#s!*t#r e' A%3'#s#s "e R#es)s e% e' Tr(&(2 6A.R.T.7 12!2!2 M#'#+(r '( t*&er( "e pr"*!!#-%  "e reest#$#e%t, !'!(r'( e% 's sprtes "e #%spe!!#-% 6R(!s7. 12!2!# Re('#+(r '( !'(s#5#!(!#-% "e '( t*&er( "e pr"*!!#-%  "e reest#$#e%t se)0% e' "#3$etr, pes, )r(", "&'e+  t(p%(" 12!2!4 S*$er)#r e% )(s ' '( t*&er( "e pr"*!!#-% 8*e prese%te petr-'e, e;ter%(  #%ter%($e%te !% '( 5#%('#"(" "e re$2(r's  5(!#'#t(r '( '#$p#e+( "e '( $#s$(. 12!2!' L((r '( t*&er( "e pr"*!!#-% #%ter%(  e;ter%($e%te !% (pr "e ()*(, !% '( 5#%('#"(" "e e'#$#%(r (')0% e'e$e%t ( se( petr-'e, es!r#(  !*('8*#er ()e%te 8*$#! 8*e p*e"( (5e!t(r '( !%"#!#-% "e '( t*&er(. 12!2!6 L#$p#(r #%ter%(  e;ter%($e%te !% !ep#'' "e ('($&re e' !*erp  '(s *%#%es "e '( t*&er( "e pr"*!!#-%  "e reest#$#e%t.

12!2!( Re('#+(r #%spe!!#-% #s*(' ( '(s *%#%es rs!("(s  !*erp "e '( t*&er( "e pr"*!!#-%  "e reest#$#e%t, t$(%" e% !%s#"er(!#-% 's (spe!ts s#)*#e%tes: - Re!1(+(r, p(r( pster#r e('*(!#-%, (8*e''(s *%#%es 8*e prese%te% 's "e5e!ts s#)*#e%tes: - De5r$(!#-% "e' (!p'e 6('("  e;p(%"#"7. - Rs!(s !% !rrs#-% seer(. - Rs!(s !% "es)(rre "e 's 1#'s. SI LAS FIRMAS Y/O SELLOS EN ESTE DOCUMENTO NO ESTAN EN ORIGINAL, NO ES DOCUMENTO CONTROLADO


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PAGINA 6d 11

- Rs!(s )'pe("(s seer($e%te. - L%)#t*" "e re!('8*e !rt(. - Re!1(+(r, p(r( pster#r e('*(!#-%, (8*e''(s t*&er(s "e pr"*!!#-%  "e

reest#$#e%t 8*e prese%te% e% e' !*erp 's s#)*#e%tes "e5e!ts: - Crrs#-% seer( e;ter%( e #%ter%(. - D&'e+ "e' !*erp "e' t*&. - Crtes pr5*%"s e% e' !*erp "e' t*&. - De5r$(!#-% "e' $(ter#(' e% e' !*erp "e' t*& 6trs#-%, "es)(rre, !'(ps, et!.7 - Des)(stes pr ers#-% #%ter%( e% e' !*erp "e' t*&. - B(2 espesr "e p(re". 12!2!* C('#&r(!#-% "e' "#3$etr #%ter%. - Re('#+(r p(se "e !('#&r("r 6$(%"r#'  !%e27 p(r( er#5#!(r 8*e e' "#3$etr #%ter% "e' t*& % prese%te "e5r$(!#%es, 8*e (5e!te% e' ('r $%#$ '#&re 6"r#5t7 "e '( t*&er( "e pr"*!!#-%  "e reest#$#e%t. - Ver#5#!(r e' !('#&r("r #%ter% 6$(%"r#'  !%e27 (' #%#!# "e '( per(!#-%  !("( < t*&s #%spe!!#%("s.

IMPORTANTE S# (' er#5#!(r e' !('#&r("r #%ter%6 $(%"r#'  !%e27, se &ser( 8*e e' $#s$ est( 5*er( "e espe!#5#!(!#-% se)0% '( Nr$( API "e '(s rs!(s, 8*e est% e% !%"#!#%es "e per(&#'#"(", se)0% 's !r#ter#s "e '( %r$( API
12!2!10 I%spe!!#%(r e' > "e' !*erp "e' t*& !% e8*#p "e !*(tr 5(ses, p(r( "eter$#%(r e' )r("  pes "e '( t*&er(, (s !$ "e5e!ts '%)#t*"#%('es, tr(%sers('es  &(2 espesr se "e&e !*$p'#r !% 's !r#ter#s "e (!ept(!#-% "e '( %r$( API  "e 's t*&s e% 's (!p'es  e% e' 3re( !er!( "e 's e;tre$s /=  p#es, !% p(rt!*'(s $()%t#!(s se!(s, $e"#(%te *% !%"*!tr !e%tr('  p(rt!*'( $()%t#!( p(r( "eter$#%(r "e5e!ts '%)#t*"#%('es e% e' !*erp "e' t*&,  !*$p'#r !% e' !r#ter# API RP

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12!2!12

PAGINA (d 11

Re('#+(r $e"#!#-% "e espesr "e p(re" !% *'tr(s%#" "#)#t(', !*(%" e' e8*#p "e !*(tr 5(ses "ete!te *% &(2 espesr  !*(%" #s*('$e%te se "ete!te *% "e5e!t. Deter$#%(r e% e' >  "e 's t*&s, e' espesr "e p(re" re(' "e' t*& e% "%"e se !%!e%tr( e' "es)(ste 6e;tre$s  !e%tr "e' t*&7. S# 's t*&s t#e%e% $e%s "e .< "e' espesr %$#%(' "e p(re" espe!#5#!(", ser3% re!1(+(". 12!2!1# Re('#+(r '( pr*e&( 1#"rst3t#!( (' > "e '( t*&er( "e pr"*!!#-%  "e reest#$#e%t #%spe!!#%("(, p(r( er#5#!(r '( res#ste%!#( (' est(''#" "e' t*&  "ete!t(r e% '( rs!( t(%t "e' (!p'e !$ '( esp#)( 6p#%7 s# se pr"*!e% 5*)(s, (' (p'#!(r '( pres#-% !rresp%"#e%te, "epe%"#e%" "e' "#3$etr, pes  )r(" "e '( t*&er(. L( t*&er( % "e&e prese%t(r 5*)(s ( '( pres#-% re!$e%"("( e% '( %r$( API $e"#(%te &(%"(s "e !'res. 12!2!16 Re('#+(r (' > "e '(s t*&er(s "e pr"*!!#-%  "e reest#$#e%t #%spe!!#%("(s  (!ept("(s, '( preser(!#-%  este%s#'(", p(r( prte)er '( t*&er( "e 's ()e%tes e;ter%s 8*e p*e"(% !(*s(r'e "(4s ( '( s*per5#!#e "e' t*&. T"( '( s*per5#!#e #%ter%( "e '( t*&er( "e pr"*!!#-% "e&e est(r preser("(. Este%s#'(r '(s !(r(!terst#!(s "e '( t*&er( "e pr"*!!#-%  "e reest#$#e%t '( 5e!1(, %$&re "e '( e$pres( "e #%spe!!#-%, r"e% "e tr(&(2  e' %*$er "e' !%tr(t. 12!2!1( Re('#+(r e' (!(&(" 5#%(', *%( e+ 5#%('#+(" e' pr!es "e #%spe!!#-% "e '( t*&er( "e pr"*!!#-%  "e reest#$#e%t, '*&r#!(r !% !$p*ests 6)r(s(7 &#"e)r("(&'e 's e;tre$s rs!("s  !'!(r 's prte!tres. 12!2!1* C'!(r '( t*&er( "e pr"*!!#-%  "e reest#$#e%t s&re 's sprtes "e ('$(!e%($#e%t, t$(%" e% !*e%t( 's '#%e($#e%ts s#)*#e%tes: - L( t*&er( ser3 est#&("( *t#'#+(%" sep(r("res 6!(&#''(s, )*((s  $("er(7. - E% 's sprtes "e ('$(!e%($#e%t s' "e&e% !'!(rse t*&er(s "e !(r(!terst#!(s s#$#'(res 6"#3$etr, )r(", pes, !%e;#-%  t#p "e t*&er(7. - Ls e;tre$s !(2(s "e&e% !'!(rse "e *% $#s$ '(". - C("( sprte 6r(!7 ser3 #"e%t#5#!(" "e 5r$( ('5(%*$r#!(.




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1# !FLU$OGRAMA: S;7/<5/ d M<5= P/>! %PDVSA&

FECHA 26-04-2001

PAGINA *d 11

E7/8 d S/<5.5 - I:7..59: I:7./ PDVSA

S'#!#t( #%spe!!#-% ( e$pres( "e ser#!# e$#te r"e% "e tr(&(2

S;7/<5/ d M<5= P/>! %PDVSA&

NUMERO DE LA INSTRUCCIÓN PDVSA-PROD-GPR-IMT-P-04

S;7/<5/

I:7./

Re!#&e r"e% "e tr(&(2  er#5#!( %0$er "e' pe"#"

E7/8 d S/<5.5 - I:7..59:

I:7./ PDVSA

I:7./

S;7/<5/

Des!r#&e '(s (!t##"("es ( re('#+(r "e '( #%spe!!#-% s'#!#t("(

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PAGINA +d 11

A C('#&r( e' "#3$etr #%ter% Ver#5#!( "#$e%s#%es "e '( rs!( Re('#+( #%spe!!#-% e'e!tr$()%t#!( M#"e e' espesr "e p(re" !% *'tr(s%#" Re('#+( pr*e&( 1#"rst3t#!( (' >? "e 's t*&*'(res L#&er( t*&er(

Re('#+( preser(!#-%, este%s#'(", (!(&(" 5#%('  ('$(!e%(

D#sp%e "e s* *s e% '(s per(!#%es

14 REGISTROS" - Reprte "e #%spe!!#-% e% e' !($p, e$#t#" pr '( e$pres( "e ser#!#. - Cert#5#!(" "e #%spe!!#-% r#)#%('. SI LAS FIRMAS Y/O SELLOS EN ESTE DOCUMENTO NO ESTAN EN ORIGINAL, NO ES DOCUMENTO CONTROLADO


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- D!*$e%t "e L#&er(!#-% "e '( t*&er( "e pr"*!!#-%  reest#$#e%t.

1' DOCUMENTACION DE REFERENCIA" - Le pe%(' "e' ($&#e%te #)e%te. - Le r)3%#!( "e' ($&#e%te #)e%te. - Espe!#5#!(!#%es API #)e%tes: 6

PAGINA 10d 11

04.- Inspeccion de Tuberia de Producción y Revestimiento

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