01 VPS-WP-01 - Written Practice - Rev 00

PT. VERONIKA PRIMA SANITA

Procedure no. Revision no. Date Page

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WRITTEN PRACTICE FOR QUALIFICATION & CERTIFICATION OF NDE PERSONNEL


DOCUMENT REVISION NO.

Prepared by

Name

: Eldi Misroza

: VPS - WP - 01 : 00

Reviewed by

Name

: Alamsyah

Reviewed and Approved by

Name

: Adi Padmo

Position : Operation Operation Manager

Position : General General Manager Manager

Position : ASNT NDT NDT LEVEL LEVEL III Cert. No. 126596

Date

Date

Date

: 31 May, 2013

: 31 May, 2013

: 31 May, 2013



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SUMMARY OF REVISION SHEET

This page is a record of all revisions of the written practice and the following revision (s) has (have) been made to this written practice.

REV.

DATE

PAGE

00

31 May, 2013

All pages

BRIEF OF REVISION

First Issue

-



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Daftar Isi Par. 1 2 3 4 5 6 7 8 8.1 8.2 8.3 8.3.1 8.3.2 8.3.3

Uraian Tujuan Ruang Lingkup Reference Documen Definisi – Definisi Tingkat Kualifikasi dan Tanggung Jawab Persyaratan Pendidikan, Training dan Pengalaman Program Pelatihan Pengujian Administrasi dan penilaian Pengujian Penglihatan Rincian dari Pengujian Ujian General Level I dan Level II (tertulis) Ujian Spesifik Examination Level I dan Level II (Tertulis) Ujian Praktek Level I dan Level II

8.3.4 8.4 9 10

Pengujian untuk Level III Ujian - ulang Sertifikasi

11 12 13 14

Interupsi Pelaksanaan Re-sertifikasi Pemutusan Pembaruan Table 1A – Initial Training and Experinces Table 1B – Training Awal dan Pengalaman untuk NDT Level II Limited Certification Table II - Jumlah Minimum Pertanyaan Ujian Exhibit - A - Eye Examination Record Exhibit – B – NDE Personnel Certificate Exhibit – C – Training Course Syllabus Shade Gray chart

Technical Performance Evaluation

/

Table of Content

Par. 1 2 3 4 5

Description Purpose Scope Reference Documents Definitions Levels of Qualification and Responsibility Education, Training and Experience Requirements Training Program Examinations Administration and Grading Vision Acuity Examination Detail of Examinations General Examination Level I and II (written ) Specific Examination Level I and Level II ( Written ) Practical Examination Level I & Level II Examination for Level III Re-examination Certification Technical Performance Evaluation Interrupted Service Re-certification Termination Reinstatement Table 1A – Initial Training and Experinces Table 1B - Initial Training and Experience Level for NDT Level II Limited Certification Table II - Minimum Number of Examination Questions Exhibit - A - Eye Examination Record Exhibit – B – NDE Personnel Certificate Exhibit – C – Training Course Syllabus Shade Gray chart

6 7 8 8.1 8.2 8.3 8.3.1 8.3.2 8.3.3 8.3.4 8.4 9 10 11 12 13 14

Page 4 4 4 4 6 7 9 10 10 11 11 11 12 12 12 13 14 15 15 16 16 17 18 19

19 20 21 22 ~ 28 29



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WRITTEN PRACTICE FOR QUALIFICATION & CERTIFICATION OF NDE PERSONNEL 1

Tujuan 1 ini menetapkan cara a. Written practice mengontrol dan persyaratan administrasi untuk kualifikasi dan sertifikasi personnel NDE. Semua level personnel dalam NDE harus dikualifikasi dengan written practice ini. b. Procedure ini terdiri dari versi Enggris dan Indonesia, jika ada konflik antara keduanya maka versi Enggris yang dipakai.

Purpose a. This written practice establishes the control and administrative requirements for the qualification and certification of NDE personnel. All levels of NDE personnel shall be qualified in accordance with this written practice. b. This procedure consists of English and Indonesian versions, shall there is conflict between these versions the English version shall govern.

2

Ruang Lingkup a. Qualifikasi dan sertifikasi ditujukan untuk semua Personnel NDE yang bekerja untuk PT. VERONIKA PRIMA SANITA. b. Sertifikasi NDE Personnel untuk PT. VERONIKA PRIMA SANITA berlaku hanya jika personnel masih dipekerjakan oleh PT. VERONIKA PRIMA SANITA saja. c. Metode yang termasuk dalam Written practice adalah PT, MT , UT dan RT

2

Scope a. Qualifications and certifications are addressed to all NDE personnel working for PT. VERONIKA PRIMA SANITA. b. NDE Personnel certifications for the PT. VERONIKA PRIMA SANITA are valid only when the personnel being employed by PT. VERONIKA PRIMA SANITA.

3

Reference Documen The ASNT Recommended Practice No. SNT-TC-1A, 2011 edition.

3

Reference Documents The ASNT Recommended Practice No. SNT-TC-1A, 2011 edition.

4 4.1

Definisi – Definisi ASNT: American Society for Nondestructive Testing Certification: Bukti tertulis dari kualifikasi tersebut. Certifying Authority: GENERAL MANAGER dari PT. VERONIKA PRIMA SANITA Certifying Agency: The PT. VERONIKA PRIMA SANITA. Closed Book Examination: Ujian yang dilaksanakan tanpa adanya materi referensi kecuali materi tersebut memang disediakan atau untuk ujian. Comparable: Persamaan atau ekivalensi level dari tanggung jawab dan tingkat kesulitan NDE yang ditentukan oleh Level III PT. VERONIKA PRIMA SANITA.

4 4.1

Definition ASNT: American Society for Nondestructive Testing Certification: written testimony of qualification. Certifying Authority: GENERAL MANAGER of PT. VERONIKA PRIMA SANITA Certifying Agency: The PT. VERONIKA PRIMA SANITA. Closed Book Examination: an examination administrated without access to reference material except for material supplied with or in the examination. Comparable: being at an equivalent or similar level of NDE responsibility and difficulty as determined by PT. VERONIKA PRIMA SANITA Level III

4.2 4.3

4.4 4.5

4.6

c. The methods included in this Written practice are PT, MT , UT and RT.

4.2 4.3

4.4 4.5

4.6



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WRITTEN PRACTICE FOR QUALIFICATION & CERTIFICATION OF NDE PERSONNEL 4.7

Documented : Kondisi yang ditulis dalam suatu format.

4.7

Documented: the condition of being in written form.

4.8

Employer : PT. VERONIKA PRIMA SANITA. Experience: aktifitas aktifitas pekerjaan yang dilaksanakan pada metode NDE tertentu dibawah pengarahan supervisi yang berkualifikasi termasuk performance metode NDE dan berhubungan dengan aktivitas 2, tetapi tidak termasuk waktu mengatur program training. Certifikasi terbatas : Nondestructive test method bisa di kelompokkan lebih kecil kedalam disiplin atau tehnik tertentu untuk memenuhi kebutuhan spesifikasi dari PT. VERONIKA PRIMA SANITA; ini juga Level II, tapi dengan scope terbatas. Non-destructive Testing (NDT): Proses yang melibatkan kegiatan inspeksi, pengujian, atau pengevaluasian dari cacat material, properti dan masalah permesinan tanpa harus merusak ataupun menghancurkan kegunaannya. Outside Agency: Perusahaan atau personnel yang menyediakan jasa NDE Level III dan yang kualifikasinya untuk jasa ini telah direview dan disetujui oleh GENERAL MANAGER dari PT. VERONIKA PRIMA SANITA.

4.8

Employer : PT. VERONIKA PRIMA SANITA. Experience: work activities accomplished in specific NDE method under the direction of qualified supervision including the performance of NDE method and related activities, but does not include time spent organizing the training program.

Kualifikasi: Demonstrasi keahlian dan pengetahuan, disertai pelatihan dan pengalaman yang disyaratkan sehingga personal mampu melakukan tugas pada kerjaan yang spesifik dengan benar. Tehnik : adalah katagori dalam metode NDT; misalnya, ultrasonic, ultrasonic thickness testing. Training: Program yang terorganisasi untuk memberi pengetahuan dan keahlian yang dibutuhkan untuk kualifikasi. Written Practice: Prosedur tertulis yang disusun oleh PT. VERONIKA PRIMA SANITA secara detail tentang persyaratannya untuk kualifikasi dan sertifikasi Personnel NDE.

4.13

4.9

4.10

4.11

4.12

4.13

4.14

4.15

4.16

4.9

4.10

4.11

4.12

4.14

4.15

4.16

Limited Certification: Nondestructive test method may be further subdivided into limited disciplines or techniques to meet specific PT. VERONIKA PRIMA SANITA’s needs; these are Level II certifications, but to limited scope. Non-destructive Testing (NDT): a process that involves the inspection, testing, or evaluation of materials discontinuities, properties and machine problem without further impairing or destroying the parts serviceability. Outside Agency: a company or personnel who provides NDE Level III service and whose qualifications to provide these services have been reviewed and approved by the PT. VERONIKA PRIMA SANITA’s GENERAL MANAGER. Qualification: demonstrated skill and knowledge, along with documented training and experience required for personnel to properly perform the duties of specific job. Technique: A category within an NDT method; for example, ultrasonic, ultrasonic thickness testing. Training: an organized program developed to impart the knowledge and skills necessary for qualification. Written Practice: a written procedure developed by the PT. VERONIKA PRIMA SANITA that details the requirements for qualification and certification of NDE Personnel.



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WRITTEN PRACTICE FOR QUALIFICATION & CERTIFICATION OF NDE PERSONNEL 5

Tingkat Kualifikasi dan Tanggung 5 Jawab Hak untuk menentukan tingkat penerimaan 5.1 dari material atau item yang diuji harus dilaksanakan oleh Level II atau Level III NDE

5.1

Levels of Qualification and Responsibility Authorization for determining the acceptability of materials or items tested shall be performed by Level II or Level III

5.2

Trainee 5.2 Trainee dalam proses awal di a. Seorang yang a. An individual in the process of being training, di qualifikasi, dan di sertifikasi. initially trained, qualified, and certified. b. Seorang trainee diijinkan bekerja dengan b. An Trainee is allowed to work with or atau membantu personnel yang telah assist a certified individual but shall not qualified tetapi tidak diperkenankan be allowed to independently conduct, secara mandiri melakukan, interpret, interpret, evaluate or report the result of evaluasi atau membuat report dari NDT any NDT Test.

5.3

NDE Level I a. Level I NDE harus dikualifikasi untuk bisa dengan benar melakukan kalibrasi, examination khusus, dan evaluasi khusus sesuai dengan instruksi tertulis dan merecord hasilnya. b. Dia harus menerima panduan atau supervisi dari personnel yang memiliki sertifikat NDE Level II atau Level III.

5.4 a.

b.

c.

d.

5.3

NDE Level I a. An NDE Level I personnel shall be qualified to properly perform specific calibrations, specific test, and specific evaluations according to written instructions and to record the results. b. He shall receive the necessary guidance or supervision from a certified NDE Level II or III personnel.

NDE Level II 5.4 NDE Level II Level NDE II harus dikualifikasi untuk a. An NDE Level II personnel shall be mensetup dan mengkalibrasi peralatan dan qualified to set up and calibrate equipment menginterpretasikan dan mengevaluasi and to interpret and evaluate test result hasil examination dengan mengacu Code, with respect to applicable codes, standards Standard dan Specifikasi yang berlaku. and specifications. Dia harus familiar dengan intrumentasi, b. An NDE Level II shall be thoroughly peralatan dan keterbatasan dari metodenya familiar with the instruments, equipment dan harus bertanggung jawab bila diminta and limitations of the method and shall membimbing saat on-the-job training exercise assigned responsibility for on-the personnel yang sedang training dan job training and guidance of trainees and personnel NDE Level I. NDE level I personnel. Dia harus dapat menyiapkan instruksi c. An NDE Level II shall be able to prepare tertulis dan mengaturnya dan melaporkan written instructions and to organize and investigasi dari pelaksanaan uji tak report nondestructive testing merusak. investigations. Seorang personnel NDE Level II untuk d. NDE Level II personnel for interpreter Radiographic Interpreter harus qualified shall be qualified to set up and calibrate untuk mengeset dan mengkalibrasi equipment and to interpret, evaluate the peralatan dan menginterpret, mengevaluasi quality of film radiographs and evaluate qualitas film radiograpy dan evaluasi indications or defects with respect to indikasi atau cacat dengan pedoman Code applicable codes, standards and



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yang berlaku, Standard dan Spesifikasi.

specifications.

e. Seorang personnel NDE Level II thickness gauging harus familiar dengan intrumentasi, peralatan dan keterbatasan dari metodenya dan harus qualified untuk mengeset dan mengkalibrasi peralatan dan menginterpret, mengevaluasi hasil examination dengan pedoman Code yang berlaku, Standard dan Spesifikasi. 5.5

e. NDE Level II personnel for thickness gauging shall be thoroughly familiar with the instruments, equipment and limitations of the method and shall be qualified to set up and calibrate equipment and to interpret, evaluate test results with respect to applicable Codes, Standards and Specifications.

NDE Level III 5.5 NDE Level III a. Level III NDE harus bisa membuat, a. An NDE Level III personnel shall be mengqualifikasi, dan mengesahkan capable of developing, qualifying, and prosedur, menetapkan dan mengesahkan approving procedures, establishing and teknik pelaksanaan, menginterpretasikan approving techniques, interpreting Codes, Code, Standard, specifikasi dan dan Standards, Specifications and Procedures; prosedur; dan merencanakan metode NDE and designating the particular NDE yang penting, teknik dan prosedur yang methods, technique and procedure to be dipakai. used. b. Dia harus bertanggung jawab terhadap b. NDE Level III personnel shall be terselesaikannya operasi NDE sesuai responsible for the NDE operations for kualifikasi dan penugasannya dan harus which qualified and assigned to which he bisa interpretasi dan mengevaluasi hasil is assigned and shall be capable of sesuai dengan Code, Standard, dan interpreting and evaluating results in terms of existing Codes, Standards, and Sesifikasi yang berlaku. Specifications. c. Dia harus memiliki latar belakang praktis c. NDE Level III personnel shall have tentang material, fabrikasi atau produk sufficient practical background in teknologi untuk menyediakan teknik yang applicable materials, fabrication or product sesuai dan membantu menetapkan kriteria technology to establish techniques and to assist in establishing acceptance criteria penerimaan bila tidak tersedia. where none are otherwise available. d. Dia harus mengenal secara umum dengan d. An NDE Level III personnel shall have general familiarity with other commonly metode-metode NDE lain yang digunakan. used in NDE methods. e. Dia, dengan metode yang disertifikasi, e. An NDE Level III personnel, in the harus mampu melatih dan menguji Level I methods in which certified, shall be NDE dan Level II NDE personnel untuk capable of training and examining of NDE Level I and Level II personnel for sertifikasi pada method nya. certification in those method. f. Dia harus diberi wewenang untuk f. NDE Level III personnel shall be menyelenggarakan program pelatihan dan authorized to administer the training and certification program in accordance with sertifikasi sesuai dengan prosedure ini. this written practice.

6.

Pendidikan, Training dan Pengalaman

6.

6.1

Calon NDE sertifikasi harus mempunyai

6.1

Education, Training and Experience Requirements Candidates for certification in NDE shall



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cukup pendidikan, training, dan have sufficient education, training, and pengalaman untuk meyakinkan qualifikasi experience to ensure qualification in those pada NDE method. Dokumentasi sebelum NDE methods. Documentation of prior certifikasi dianggap sebagai bukti dari certification is considered as evidence of qualifikasi untuk level yang setara dari qualification for comparable levels of certifikasi. certification. Training dan / atau pengalaman yang 6.2 Documented training and / or esperience 6.2 didokumentasikan yang didapat pada gained in positions and activities posisi dan aktivitas yang setara dengan comparable to those of levels I, II and / or level I, II dan / atau III sebelum pembuatan III prior to establishment of written written practice bisa dianggap memenuhi practice is considered in satisfying the kriteria daro par. 6.3. criteria of par. 6.3. Calon NDE Level I dan II harus memenuhi 6.3 An NDE Level I and II Candidate shall 6.3 salah satu dari kriteria berikut: satisfy one of the following criteria : a. Personnel yang bersertifikasi NDE Level I a. NDE Level I and II certified personnel and II harus memiliki pendidikan, shall satisfy the education, experience and pengalaman dan pelatihan sesuai dengan training requirements of Table 1 A and Table 1 A dan Table 1 B Table 1 B b. Untuk kualifikasi langsung ke Level II, b. For Level II direct qualification with no jam pelatihan harus sedikitnya adalah time at level I, the training hours shall kombinasi jam yang dipersyaratkan untuk consist of at least the combined required Level I dan II pada metode yang berlaku, hours for Level I and II in the applicable terkecuali bila calon tersebut telah method, except when the candidate has terkualifikasi sebelumnya, atau memiliki either been previously qualified to, or has persamaan posisi sesuai dengan Level II, held a position equivalent to that of a dalam kasus ini persyaratan untuk Level II, in which case, the requirement for pelatihan dinyatakan telah terpenuhi. training may be considered met. An NDE Level III candidate shall satisfy Calon NDE Level III harus mengikuti item 6.4 6.4 below item a and one of the following a dan salah satu kriteria pendidikan education and experience criteria ( b, c or d): ataupun pengalaman (b, c atau d): a. Memiliki jam training minimum jumlah a. Have the training hours minimum the sum of Level I and Level II in applicable method, as dari level I dan level II sesuai metode, stated in the Table 1 A. seperti yang tercantum dalam Table 1 A. b. Lulus dalam 4 tahun di perguruan tinggi b. Have graduated of four (4) year college or atau Universitas dengan tingkat sarjana university with degree in engineering or atau science , plus 1 tahun pengalaman science , plus one (1) additional year of 2 melebihi syarat Level II NDE dalam experience beyond the level II penugasan yang minimum sebanding requirements in NDE in an assignment at dengan Level II NDE pada metode yang least comparable to that of an NDE Level digunakan, atau: II in the applicable method(s), or : c. Telah lulus, tidak kurang dari dua tahun c. Have Completed with passing grades at belajar di bidang engineering atau science least two years of engineering or science pada universitas yang terakreditasi, study at an accredited university, college, perguruan tinggi atau sekolah teknik or technical school, plus two (2) ditambah 2 tahun pengalaman melebihi additional years of experience beyond the 2 syarat Level II NDE dalam penugasan level II requirements in NDE in an yang minimum sebanding dengan Level II assignment at least comparable to that of an NDE Level II in the applicable NDE pada metode yang digunakan, atau: method(s), or :



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d. Telah mempunyai pengalaman empat (4) tahun melebihi syarat2 Level II NDE dalam penugasan yang minimum sebanding dengan Level II NDE pada metode yang digunakan. 7 7.1

Program Pelatihan 7 Personel yang terpilih (trainee) harus 7.1 diberikan pelatihan yang terorganisir untuk meyakinkan trainee benar-benar terbiasa dengan prinsip dan praktek dari NDE tertentu sehubungan dengan level dari sertifikasi yang diinginkan dan proses yang digunakan dan produk yang di uji. Training harus termasuk teori, praktek, program pengembangan dan perlakuan pada pengujian tak merusak dan untuk memenuhi pengalaman yang cukup untuk memenuhi waktu yang disyaratkan pada spesifik teknik, trainee kemudian dikembalikan ke NDE Level III. Pada saat ini, trainee akan diberikan kelas pelatihan untuk metode dimana dia akan dikualifikasikan (Kelas pelatihan dapat bersamaan dengan trainee mendapatkan pengalamannya). Semua program training harus di aprove oleh NDE Level III yang bertanggung jawab.

7.2

Procedur diatas diikuti dalam pemilihan, 7.2 training dan kualifikasi personel yang tidak memiliki pengalaman pengujian tak merusak sebelumnya. Setelah menunjukkan bukti training sebelumnya dan/atau kualifikasi, NDE level III dapat melakukan penilaian terhaddap program training untuk latar belakang dan pengalaman personel. Tipe pengujian specific yang didefinisikan untuk setiap NDE teknik akan diikuti dalam semua kasus. Jika PT. VERONIKA PRIMA SANITA 7.3 memakai jasa training service dari luar, GENERAL MANAGER harus bertanggung jawab untuk memastikan bahwa training dari luar tersebut memenuhi persyaratan dari written practice ini. Program pelatihan harus sesuai dengan 7.4 Written Practice ini dan Program Pelatihan

7.3

7.4

d. Have four (4) years of experience beyond the level II requirements in NDE in an assignment at least comparable to that of an NDE Level II in the applicable method(s). Training Program Personnel selected (trainee) are given organized training for ensuring the trainee is thoroughly familiar with the principles and practices of specified NDE method related to the level of certification desired and applicable processes to be used and product to be tested. The training shall include theory, practical training, development and aptitude in nondestructive examination, and gain experience for the appropriate time for meeting the general time guide in the specific technique; the trainees will be referred back to the NDE Level III. At this time, trainees will be given the classroom training (classroom training may also be given simultaneously as the trainee gains practical experience) for the method in which he will qualify. All training programs shall be approved by the responsible DNE Level III. The above procedure will be followed in selecting, training and qualifying personnel with no previous experience in nondestructive examination. Upon presentation of proof of prior training and / or qualification, the NDE Level III may exercise judgement in tailoring the training program to personnel’s background and experience. The specific types of qualification testing as defined for each NDE technique will be followed in all cases. When PT. VERONIKA PRIMA SANITA phurchase outside training services, the GENERAL MANAGER shall be responsible for ensuring that such services meet the requirements of this written practice

Training outline shall be as per this Written Practice and NDE Training



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8 8.1 8.1.1

8.1.2

8.1.3

8.1.4

NDE ANSI/ASNT CP-105 untuk sesuai dengan masing masing metodenya minimum harus digunakan sebagai acuan

Program ANSI / ASNT CP - 105 for the applicable method as a minimum shall be used as technical source materials.

Pengujian 8 Administrasi dan penilaian 8.1 NDE Level III harus bertanggung jawab 8.1.1 melakukan pengujian dan pembobotan NDE Level I, II atau personnel Level III lainnya. Semua ujian tertulis harus closed book, 8.1.2 kecuali data yang diperlukan seperti grafik, table, spesifikasi, procedure, Code boleh disediakan selama dalam waktu ujian.

Examinations Administration and Grading The NDE Level III shall be responsible for administration and grading the NDE Level I, II or other Level III personnel.

Level III harus bertanggung jawab untuk 8.1.3 memilih dan approve semua pertanyaan ujian. Untuk personnel Level I dan II, hasil grade 8.1.4 harus ditentukan dengan rata 2 sederhana dari hasil ujian general, spesifik, dan ujian praktek, untuk personnel Level III , hasil grade harus ditentukan dengan rata2 sederhana dari hasil ujian basic, methode dan ujian spesifik; seperti contoh dibawah ini. Susunan grade diatur sebagai berikut: (Contoh Level II ) Examination Actual Grade General 70 % Specific 84 % Practical 90 % Composite Grade = (70+84+90)/3 = 81.33 %

All written examinations shall be closed book, except the necessary data such as graphs, tables, specifications, procedures, Codes may be provided with during examination. The Level III shall be responsible to select and approve all the examination questions For Level I and II personnel, a composite grade shall be determined by simple averaging of the results of the general, specific and practical examinations, for Level III personnel a composite grade shall be determined by simple averaging of the results of the basic, method and specific examination; as example below. The composite grade is determined as follows : ( Example for Level II ) Examination Actual Grade General 70 % Specific 84 % Practical 90 % Composite Grade = (70+84+90)/3 = 81.33 %

8.1.5

Hasil ujian kualifikasi harus lulus dengan 8.1.5 nilai rata – rata gabungan minimum 80 %, dengan nilai minimum 70 % untuk masingmasing pengujian.

8.1.6

Bila ujian dilaksanakan oleh badan atau agensi diluar PT. VERONIKA PRIMA SANITA dan hanya menyatakan lulus atau tidak lulus, pada sertifikatnya, maka PT. VERONIKA PRIMA SANITA bisa menerima kelulusannya dengan nilai 80 % untuk ujian tersebut.

8.1.6

Examinations administered for qualification shall result in a passing composite grade of at least 80 %, with no individual examination having a passing grade less than 70 %. When an examination is administrated and graded for the by an outside agency and issues grades of pass or fail only, on a certified report, then PT. VERONIKA PRIMA SANITA may accept the pass grade as 80 % for that particular examination.



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WRITTEN PRACTICE FOR QUALIFICATION & CERTIFICATION OF NDE PERSONNEL 8.2 8.2.1

8.2.2

8.2.3

8.2.4

8.2.5

Pengujian penglihatan jarak dekat: Penglihatan jarak dekat harus dilaksanakan setiap tahun oleh Level III atau Dokter, habis masa berlaku pada tanggal terakhir pada bulan jatuh tempo nya. Pengujian diperlukan untuk meyakinkan penglihatan dekat baik normal ataupun dengan kaca mata ninimum satu mata bisa membaca tulisan huruf J-2 atau tipe dan ukuran yang setara dengan jarak minimum 30 cm pada Tes Chart Standar Jaeger. Sebagai tambahan NDE Level III harus yakin bahwa kandidat tersebut memiliki kemampuan untuk membedakan kontras diantara warna2, menggunakan Ishihara’s Test Plates ( minimum 14 plates ). Untuk personnel RT dan MT harus bisa membedakan bayangan kelabu, menggunakan copy atau computer dari Shade Grey Test Plates dengan jarak 30 ~ 40 cm. dengan pencahayaan kondisi kerja normal pada computer. Syarat kelulusan, minimum 20 pembacaan harus benar.

8.2 8.2.1

Hasil tes mata ini harus didokumentasikan dalam Exhibit A atau form yang serupa.

8.2.5

8.2.2

8.2.3

8.2.4

Near Vision Acuity Examination : Near Vision Acuity shall be administered annually by Level III or Medical Doctor, the examination expire on the last day of month of expire. An examination is required to assure natural or corrected near vision in at least one eye by reading J-2 letters or equivalent type and size at a distance not less than 12 inches on a standard Jaeger test chart

In addition the NDE Level III shall satisfy himself of the candidate’s ability to distinguish and differentiating contrasts among colours, using Ishihara’s Test Plates (minimum 14 plates). For NDE personnel on RT and MT, they shall be able to distinguish and differentiating shades of grey, using a hard copy or on computer screen of Shade Grey Test Plates at a distance of 30 ~ 40 cm. under normal desktop working light condition. Passing grade, minimum 20 correct readings required. The eye exam results shall be documented in Exhibit A or similar form.

8.3 8.3.1

Detail dari Pengujian 8.3 Detail of Examinations Ujian General Level I dan Level II 8.3.1 General Examination Level I and II (tertulis): (written ): a. Ujian general harus melingkupi ujian dasar a. The general examination shall cover the yang berhubungan dengan metode yang basic test principles relative to the diaplikasikan. applicable method. b. Pertanyaan ujian harus meliputi metode b. The examination questions shall covers yang digunakan drajat yang diperlukan the applicable methods to the degree pada written practice dan NDE Training required by this written practice and NDE Program ANSI / ASNT CP – 105 sebagai Training Program ANSI / ASNT CP – panduan untuk metode RT, UT, MT dan 105 as a guide for RT, UT, MT and PT. PT. c. Minimum jumlah pertanyaan harus sesuai dengan Table II d. Certifikat ACCP Level II yang masih berlaku memenuhi kriteria ujian General dan Praktek pada setiap method yang tersebut. e. Certifikat ASNT Level II yang masih berlaku memenuhi kriteria ujian General pada setiap method yang tersebut.

c. The minimum number of questions shall be as in Table II d. A valid endorsement on an ACCP Level II certificate fulfills the corresponding criteria General examination and Practical examination for each applicable method. e. A valid ASNT NDE Level II certificate fulfills the corresponding General examination for each applicable method.



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WRITTEN PRACTICE FOR QUALIFICATION & CERTIFICATION OF NDE PERSONNEL 8.3.2

Ujian Spesifik Examination Level I dan 8.3.2 Specific Examination Level I and Level Level II (Tertulis): II ( Written ) : a. Pengujian spesifik harus melingkupi a. The specific examination shall cover the peralatan, prosedur operasi dan teknik uji. equipment, operating procedures and test Selain itu juga harus melingkupi techniques. It shall also cover spesifikasi atau Code dan kriteria specifications or Codes and acceptance penerimaan untuk prosedur NDE yang criteria for the applicable NDE procedure. dipakai. b. Minimum jumlah pertanyaan harus sesuai b. The minimum number of questions shall dengan Table II be as in Table II c. Ujian spesific bisa ditiadakan, jika calon c. The specific examination may be deleted, mempunyai sertifikat yang masih berlaku if candidate has a valid ACCP or ASNT dari ACCP atau ASNT NDE Level II pada NDE Level II certificate in the method / method / sektor industri dan jika industrial sector and if documented pengalaman yang ada didokumentasikan. experience exists to permit such.

8.3.3

Ujian Praktek Level I dan Level II

a. Ujian praktek harus termasuk pendemonstrasian kemampuan dalam pelaksanaan metode uji tak merusak yang digunakan dan evaluasi hasil yang didapat. b. Satu atau lebih sampel cacat untuk ujian RT, UT, MT dan PT harus di setujui oleh NDE Level III. Hasil ujian praktek ini harus didokumentasikan kedalam record pengujian dengan harus dimasukkan minimum 10 poin checklist tentang pemahaman variabel dan persyaratan – persyaratan prosedur yang ada dalam PT. VERONIKA PRIMA SANITA, harus termasuk dalam ujian. c. Untuk Radiographic Interpreter, minimum 10 (sepuluh) sample film harus digunakan untuk ujian praktek dengan menjawab minimum 10 checkpoints.

8.3.3

Practical Examination Level I & Level II The practical examination shall comprise demonstrated proficiency in performing the applicable nondestructive examinations and evaluations of the results obtained. One or more flawed specimen for examination of RT, UT, MT and PT shall be approved by the NDE Level III. The practical examination results shall be documented on an examination record with at least 10 check points requiring an understanding of examination variables and PT. VERONIKA PRIMA SANITA ’s procedure requirements shall be included for examination. For Radiographic Interpreter, a minimum 10 (ten) sample of films shall be used for practical examination with at least 10 checkpoints.

8.3.4 Pengujian untuk Level III 8.3.4 Examination for Level III a. Ujian Basic (disyaratkan hanya sekali a. Basic Examination ( required only once when more than one method examination ketika mengambil lebih dari satu metode): is taken ) : Limabelas (15) pertanyaan berkaitan Fifteen (15) questions relating to dengan pengertian dari dokumen SNT-TCunderstanding of the SNT-TC-1A 1A. document. Dua puluh (20) pertanyaan berkaitan Twenty (20) questions relative to dengan material, proses fabrikasi dan applicable materials, fabrication and teknologi produksi yang biasa dipakai. product technology. Dua puluh (20) pertanyaan yang dipilih Twenty (20) questions selected from or



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dari pertanyaan yang sama dengan pertanyaan Level II pada metode NDE tersebut. b. Pengujian Metode (untuk setiap metode): Tiga puluh (30) pertanyaan berkaitan dengan pemahaman dasar, yang diambil dari atau yang sama dengan pertanyaan dari ASNT Level III untuk setiap metodenya. Lima belas (15) pertanyaan berkaitan dengan aplikasinya dan penentuan teknik dan prosedur yang diambil dari dan atau yang sama dengan pertanyaan yang ada dari ASNT Level III untuk setiap metodenya. Dua puluh (20) pertanyaan untuk interpretasi Code, Standard dan spesifikasi yang berkaitan terhadap metode tersebut. Pemegang sertifikat yang masih berlaku dari ASNT Level III or ACCP Professional Level III telah memenuhi persyaratan yang di par . 8.3.4 (a) dan 8.3.4 (b).

similar to the published Level II questions of other appropriate NDE methods. b. Method Examination ( each method ) : Thirty (30) questions relating to fundamentals and principles, which are selected from or are similar to the published ASNT Level III questions for each method. Fifteen (15) questions relating to the application and the establishment of techniques and procedures which are selected from or are similar to the published ASNT Level III questions for each method. Twenty (20) questions relating to the interpretation of Codes, Standards and Specifications related to the method. A valid endorsement on an ASNT Level III or ACCP Professional Level III certificate fulfils the examnation criteria described in par . 8.3.4 ( a ) and 8.3.4 (b) for each applicable method. c. Specific Examination ( for each method ) Twenty (20) questions relating to specifications, equipment, techniques and procedures applicable to PT. VERONIKA PRIMA SANITA’s product (s) and methods employed and to the administration of the PT. VERONIKA PRIMA SANITA’s written practice. The specific examination in the applicable method may be deleted for a candidate who has a valid endorsement on an ASNT Level III or ACCP Professional Level III certificate in the method and if documented evidence of experience exists, including preparation of procedures to Codes, Standards, or Specifications and evaluation of the test results.

c. Ujian Spesifik (untuk setiap metode) Dua puluh (20) pertanyaan tentang spesifikasi, peralatan, teknik dan prosedure tertulis yang diaplikasikan pada produk dan metode yang dilaksanakan di PT. VERONIKA PRIMA SANITA dan yang ditulis dalam prosedur qualifikasi PT. VERONIKA PRIMA SANITA. Ujian specific dari method yang terkait bisa diabaikan untuk calon yang pemegang sertifikat yang masih berlaku dari ASNT Level III atau ACCP Professional Level III dan jika di dokumentasikan bukti dari pengalaman nya, termasuk persiapan pembuatan prosedur yang mengacu ke Codes, Standards, atau Specification dan evaluasi dari hasil ujian. 8.4

Ujian - ulang a. Batasan dibawah ini harus dipakai syarat ujian ulang dari personnel dalam kualifikasi uji nondestructive: b. Personnel gagal memenuhi grade yang

8.4

Re-examination a. The following limitations shall be applied on re-examination of personnel for qualification in non-destructive examination : b. Personnel failing to attain the required



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dibutuhkan harus menunggu paling sedikit 30 hari atau menerima tambahan training yang cocok ditentukan oleh Level III penguji sebelum dilakukan pengujian kembali.

grade must wait at least 30 days or receive suitable additional training as discretion by the Level III examiner prior to being reexamined.

9 9.1

Sertifikasi 9 Setelah berhasil melewati ujian kualifikasi 9.1 , personnel tersebut harus disertifikasi sesuai dengan metode dan level untuk kualifikasinya. Sertifikat qualifikasi untuk RT, UT, PT, MT harus di tanda tangani oleh GENERAL MANAGER dan diverifikasi oleh NDE Level III metode yang terkait. Sertifikasi (Exhibit B atau form serupa) harus disimpan kedalam file nondestructive

9.2

Personnel NDE Level I or II for PT, MT, 9.2 UT dan RT yang bergabung keperusahaan yang telah dikualifikasi oleh Institusi diluar dan dapat menunjukkan sertifikat authentic telah memenuhi persyaratan qualifikasi dari PT. VERONIKA PRIMA SANITA written practice dan bisa disertifikasi setelah lulus ujian general, specific dan praktek yang ditentukan oleh NDE Level III.

9.3

NDE Level III akan menyimpan semua record sertifikasi. Bila NDE level III dari subkontrak, GENERAL MANAGER harus menyimpan record sertifikasi. Record personnel yang qualified akan termasuk tersebut dibawah ini:

Certification Upon successful completion of qualification examination, the personnel shall be certified in the method and to the level for which he is qualified. The qualification certificate for RT, UT, PT, MT shall be verified by the NDE Level III in applicable method and shall be certified by the GENERAL MANAGER. The certification record (Exhibit B or similar form) shall be maintained in the nondestructive examination personnel records file. NDE Personnel Level I or II for PT, MT, UT & RT joining the company who have been qualified by Outside Agencies or Government qualification (i.e. BATAN for RT) and can provide authentic certificates or License fulfils the qualification requirements of PT. VERONIKA PRIMA SANITA’s written practice and shall be certified after have passed general, specific and practical examination at the discretion of the NDE level III. The NDE Level III shall maintain the certification records. If NDE Level III Services are subcontracted, the GENERAL MANAGER shall maintain records of certification. Personnel records of certified personnel will include the followings : 1. Name of certified personnel. 2. Level of certification and test method. 3. Education background and experience of certified personnel. 4. Statement indicating satisfactory completion of training. 5. Result of current eye examination 6. Current examination copy(ies) or evidence of successful completion of examinations. 7. Other suitable evidences of

1. Nama dari personnel tersebut. 2. Level dari sertifikasi dan metode examinationnya 3. Latar belakang pendidikan dan pengalaman kerjanya. 4. Pernyataan memuaskan penyelesaian complete training. 5. Hasil dari examination mata yang berlaku 6. Copy dari ujian atau bukti kesuksesan komplet ujian

9.3



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7.

Bukti lain untuk kecukupan qualifikasi bila kualifikasi digunakan sebagai pengganti ujian specific sesuai par. 8.3.5 (b). 8. Bobot persen rata – rata atau bukti bobot yang sesuai. 9. Tanda tangan Level III yang memverifikasi qualifikasi dari calon untuk sertifikasi. Untuk sertifikasi level III, harus diverifikasi oleh GENERAL MANAGER. 10. Tanggal sertifikasi dan/atau resertifikasi dan penunjukkan untuk NDE. 11. Tanggal berlakunya sertifikat. 12. Tanda tangan employer berwenang yang mensertifikasi sertifikasi ( GENERAL MANAGER PT. VERONIKA PRIMA SANITA) Interval sertifikasi tidak boleh melebihi 9.4 ketentuan ini : Level I , II dan III = 5 tahun Habis masa berlaku sertifikat pada tanggal terakhir pada bulan jatuh tempo nya.

9.4

10

8. 9.

10.

11. 12.

satisfactory qualifications when such qualifications are used in lieu of the specific examination prescribed in par. 8.3.5 ( b ). Composite grade(s) or suitable evidence of grade. Signature of Level III that verified qualifications of candidate for certification. For level III certification, it shall be verified by GENERAL MANAGER Date of certification and / or recertification and date of assignments to NDT. Certification expiration date. Signature of PT. VERONIKA PRIMA SANITA’s certifying authority (GENERAL MANAGER )

Certification shall not exceed the following intervals : Level I , II and III = 5 years The certifications expire on the last day of the month of expire.

Technical Performance Evaluation 10 Technical Performance Evaluation a. Personnel NDE bisa diuji setiap saat dan a. NDT personnel may be re-examined any sertifikat yang dimiliki bisa diperpanjang time and have their certificates extended or atau dicabut sesuai kebijaksanaan level III revoked as discretion by Level III b. Technical performance harus dilaksanakan b. Technical performance evaluation shall be 2 conducted annually using practical method setiap tahun menggunakan pertanyaan questions (with at least 10 check points) (minimum 10 check point) yang related to the applicable NDE method by the berhubungan NDE methodenya oleh Level Level III. The evaluation and documentation III. Evaluasi dan dokumentasi mengikuti shall follow the format and guidelines format dan petunjuk sesuai paragraph described in paragraph 8.3.3. 8.3.3. c. Sebagai ganti dari Technical performance c. In lieu of the above Technical performance evaluation, ujian harus dilaksanakan pada evaluation, the examinations shall be general, specific dan practical. conducted in general, specific and practical.

11 11.2

Interupsi Pelaksanaan 11 Demonstrasi yang tidak berlanjut terhadap 11.1 service, pengetahuan atau performance keterlambatan dalam sertifikat perpanjangan waktu kualifikasi (Table 1 A dan 1 B). Dalam keadaan yang serupa atau sama diatas terjadi, NDE level III akan

Interrupted Service Lack of continued demonstration of satisfactory service, knowledge or performance and delays in certification due to extended experience qualifying time (Table IA and 1B). In the event that circumstances similar to or the same as



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11.2

mereview secara detail keadaan secara specific dan menentukan kursus yang diperlukan atau mencabut sertifikat, ujian ulang atau melakukan evaluasi lanjuta terhadap performance praktek personel.

above arise, the NDE level III will review in detail the specific circumstances and determine the necessary course or action to revoke certification, required reexamination or conduct extended evaluation of the personnel’s practical performance.

Tidak dalam kondisi yang sesuai 8.4 (re- 11.2 examination), periode dimana terdapat interupsi pelaksanaan yang lebih dari 6 bulan harus diadakan evaluasi ulang terhadap kompetensi seseorang oleh NDE Level III.

Not withstanding the provisions of 8.4 (Reexamination), any period of interrupted service more than 6 months shall require re – evaluation of the personnel’s competence by the NDE Level III.

12

Re-sertifikasi 12 Re-certification Semua level dari personnel NDE harus All levels of NDE personnel shall be redisertifikasi ulang sesuai dengan salah satu certified in accordance with one of the dari kriteria-kriteria berikut ini: following criteria : a. Adanya bukti kontinyuitas evaluasi tehnik a. Evidence of continuing satisfactory technical performance of NDE personnel level I and II kinerja yang memuaskan untuk level I dan as described in paragraph 10. Unsatisfactory II sesuai paragraph 10. Hasil yang tidak results of technical performance, the NDE memuaskan dari technical performance, personnel shall be reviewed for further personel NDE harus direview untuk evaluation by the Level III and the evaluasi lebih lanjut oleh level III dan GENERAL MANAGER. The corrective GENERAL MANAGER. Tindakan action may be additional test, re-examination koreksi bisa dengan ujian tambahan, ujian or revoke of the NDE certificate. ulang atau pencabutan sertikat NDE. b. Bukti kontinyuitas kinerja yang b. Evidence of continued satisfactory memuaskan dari NDE Level III seuai performance of the NDE Level III duties, tugasnya, seperti yang ditentukan oleh as determined by the GENERAL GENERAL MANAGER , MANAGER, may be used as the basis for boleh digunakan sebagai dasar sertifikasi ulang re-certification of the NDE Level III. NDE Level III.

13

Pemutusan 13 Personnel yang disertifikasi dengan 13.1 prosedur ini, sertifikatnya tidak berlaku lagi dengan berakhirnya hubungan kerja mereka di PT. VERONIKA PRIMA SANITA. Personnel yang sertifikasinya berakhir, 13.2 boleh disertifikasi ulang sebagai level NDE seperti yang lalu oleh PT. VERONIKA PRIMA SANITA berdasarkan pada ujian, sesuai paragraf 8, asalkan semua persyaratan seperti berikut bisa terpenuhi: a. Personnel telah menyetujui sebelum a.

Termination Personnel certified under this procedure shall have their certification revoked upon termination of employment with PT. VERONIKA PRIMA SANITA.

Personnel whose certification has been terminated may be re-certified to the former NDE level by PT. VERONIKA PRIMA SANITA based on examination as described in par. 8, provided all of the following conditions are met : The

personnel

has

proof

of

prior



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adanya sertifikasi b. Terus bekerja dalam kapasitasnya sesuai sertifikatnya dalam waktu enam (6) bulan setelah masa berhentinya. c. Personnel disertifikasi ulang dalam waktu enam (6) bulan setelah masa berhentinya d. Sebelum pengujian untuk sertifikasi, personnel yang tidak memenuhi persyaratan tersebut diatas harus mendapatkan tambahan pelatihan yang cukup dari NDE Level III. 14

Pembaruan 14 Personnel yang sertifikasinya telah habis, bisa diperbarui sesuai NDE level awalnya, tanpa adanya ujian baru, asalkan semua persyaratan berikut terpenuhi: a. PT. VERONIKA PRIMA SANITA telah menyimpan record sertifikat personnel yang dibutuhkan di paragraph 9.3 b. Sertifikat dari personnel belum habis masa berlakunya. c. Pembaruan sertifikat dalam kurun waktu enam (6) bulan sebelum habis masa berlakunya.

certification b. The personnel was working in the capacity to which certified within six (6) months of termination. c. The personnel is being re-certified within six ( 6 ) months of termination d. Prior to being examined for certification, personnel do not meet the above requirements shall receive additional training at the discretion of the NDE level III.

Reinstatement Personnel whose certification has been terminated may be reinstated to the former NDE level, without new examination, provided all the following conditions are met: a. PT. VERONIKA PRIMA SANITA has maintained the personnel certification records as required in par. 9.3 b. Personnel certification did not expire during termination. c. Personnel are being reinstated within six (6) months of termination.



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Table I. A Initial Training and Experience Level Experience Examination Method

NDT Level

Liquid Penetrant

I

4

70

130

II

8

140

270

I

12

70

130

II

8

210

400

40

210

400

II

40

630

1200

I

40

210

400

II

40

630

1200

Magnetic Particle Radiological

Ultrasonics

I

Technique

Radiographic

Training Hours

II

Time of Flight Diffraction

40

II

Phased Array

80

Minimum Hours in Method

160

160

Total Hours in NDT

Remarks

NA

Starting Point, UT - II

NA

Starting Point, UT - II

Note: 1. For Level II certification, the experience shall consist of time at Level I or equivalent. If person is being qualified directly to Level II with no time at Level I, the required experience shall consist of the sum of the times required for Level I and Level II and the required training shall consist of the sum of the hours required for Level I and Level II. 2. For Level III certification, the required experience shall consist of the sum of time required for Level I and Level II, plus additional time in par. 6.2 as applicable. The required formal training shall consist of the Level I and Level II training plus additional formal training of product knowledge training, auditor training or other suitable training at the discretion by GENERAL MANAGER 3. While fulfiling total NDT experience requirement, experience may be gained in more than ( 1 ) method, however, the minimum hours shall be met for each method.



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Table I. B Initial Training and Experience Level for NDT Level II Limited Certification Examination Method

Radiographic

Ultrasonic

Limited Certification Film Interpretation

Technician’s Starting Point NonRadiographer

Formal Training

Minimum Required Work Experience in Method (hours)

40

2201

Film Interpretation

Level I

24

2201

Trainee

8

40

Trainee

24

175

Digital Thickness Measurement ( numeric output only ) A-Scan Thickness Measuremen

1 – Require practical review of 1000 radiographs.

Table II Minimum Number of Examination Questions Method Magnetic Particle Testing Liquid Penetrant Testing Radiography Testing Radiographic Interpreter – Non Radiographer Radiographic Interpreter – Radiographer ( Certified RT - I ) Ultrasonic Testing : - Time of Flight Diffraction - Phased Array - Digital Thickness Measurement ( numeric output only ) - A-Scan Thickness Measurement

General

Specific Level I Level II 20 20 20 20 20 20

Level I 40 40 40

Level II 40 40 40

NA

40

NA

20

NA

20

NA

15

40 NA NA

40 NA NA

20 NA NA

20 30 30

NA

20

NA

10

NA

30

NA

15



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EXHIBIT A EYE EXAMINATION RECORD

Employee Name

:

Company

:

Near Vision

Natural

Corrected

Left

Right

Both

Left

Right

Both

______

_______

______

_______

______

_______

Jaeger, with min. distance 304 mm

Results of Near – Vision Acuity

:

Colour Contrast Differentiation (Colour Blindness Ishihara’s Test )

:

Shade of Gray

1, 2, 3, 4, 4, 5, 6, 8, 9, 10, 11, 12, 13, 14

:

; Read ____ of 25 plates

( Shade of Gray Chart )

Examination administered by

:

Title

:

Exam. D a t e

:

Re-exam Date

:

Signature



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EXHIBIT B NDE PERSONNEL CERTIFICATION RECORD

Name

:

Education

:

Experiences

:

Training

:

ID No. :

Training courses listed bellows were satisfactorily completed in accordance with VERONIKA PRIMA SANITA’s Written Practice

Training Course

Method & Level

Dates

Examination Results General

Specific

Practical

Composite Grade

Instructor

Training Hours

Certification Date

Expiration Date

Date of Assignment : Technique

:

Sector

:

Material

:

Certification based on satisfactorily passing examinations. This to certify that the above training, experiences, qualification and certification meets the requirements of Greatways engineering service’s Written Practice for Qualification and Certification of NDE Personnel Procedure No : VPS-WP-01 , Revision : 00

Batam, Verified by,

NDE Level III Note : PT. MT. RT. UT.

: Liquid Penetrant Testing : Magnetic Particle Testing : Radiographic Testing : Ultrasonic Testing

Certified by,

GENERAL MANAGER



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EXHIBIT C

TRAINING COURSE SYLLABUS APPENDIX I

C1.

TRAINING HOURS 4

LIQUID PENETRANT TESTING : LEVEL I    

Introduction : History and Purpose Liquid Penetrant Processing Various Penetrant Testing Methods Liquid Penetrant Testing Equipment and Testing Aids TOTAL HOURS

C2.

TRAINING HOURS 8

LIQUID PENETRANT TESTING : LEVEL II     

4

Review of Basic Principles and Method Selection of Appropriate Penetrant Testing Method Inspection and Evaluation of Indications Inspection Procedure and Standards Basic Methods of Instruction TOTAL HOURS

8 TRAINING HOURS

C3.

MACNETIC PARTICLE TESTING : LEVEL I          

Theory and Principles of Magnet and Magnetic Fields Characteristics of Magnetic Fields Effects of Discontinuities of Material Magnetization by Means of Electric Current Selecting the Proper Method of Magnetization Inspection Medium / Materials Principles of Demagnetization Magnetic Particle Testing Equipment Types of Discontinuities Detected by Magnetic Particle Testing Magnetic Particle Test Indications and Interpretations TOTAL HOURS

C4.

MACNETIC PARTICLE TESTING : LEVEL II 

Theory and Principles : Flux Strength and Patterns Material Hardness and Heat Effects



Flux Field

: Direct Current Rectified Direct Current Alternating Current Permanent Magnets

12

12

TRAINING HOURS 8



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WRITTEN PRACTICE FOR QUALIFICATION & CERTIFICATION OF NDE PERSONNEL        

Effects of Discontinuities of Material Magnetization by Means of Electric Current Selecting the Proper Method of Magnetization Demagnetization Procedures Types of Equipment and Testing Medium Types of Discontinuities Evaluation Techniques and Standards Equipment Maintenance, Check and Process TOTAL HOURS

C5. 1.

Radiographic Equipment Operating and Instruction Course

       

2.

5

Personnel Monitoring Devices Usage Survey Instrument Usage Leak Testing of Sealed Radioactive Sources Radiation Survey Report Radiographic Work Practices Exposure Devices Emergency Procedure Storage and Shipment of Exposure Devices and Sources National Regulation

Basic Radiographic Physic Course 

      

3.

TRAINING HOURS

RADIOGRAPHIC TESTING : LEVEL I



20

Introduction : History of Radioactive Materials Industrial Radiography Radiation Protection Basic Mathematics Fundamental of Matter Radioactive Materials Types of Radiation Interaction of Radiation with Matter Biological Effects of Radiation Exposure Devices and Radiation Sources

Radiographic Technique Course 

     

8

15

Introduction : Radiographic Processes Electromagnetic Spectrum Types of Radiation Sources Basic Principles of Radiography Film and Radiographs Radiographic Image Quality Film Handling, Loading and Processing Radiographic Exposure Techniques Fluoroscopic Technique TOTAL HOURS

40



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C6.

RADIOGRAPHIC TESTING : LEVEL II

1.

Film quality and Manufacturing Processes Course     

2.

20

Review of Basic Radiographic Principles Darkroom Facilities, Technique and Processing Indication, Discontinuities and Defects Manufacturing Processes and Associated Discontinuities Radiological Safety Principles Review

Radiographic Evaluation and Interpretation Course     

20

Radiographic Viewing Application Techniques Evaluation of Castings Evaluation of Weldments Standards, Codes and Procedures for Radiography TOTAL HOURS

C7.

ULTRASONIC TESTING : LEVEL I

1.

Basic Ultrasonic Course    

2.

TRAINING HOURS 20

Introduction Basic Principles of Acoustics Equipment Basic Testing Methods 20

Ultrasonic Technique Course    

Testing Methods Calibration ( Electronic and Functional ) Straight Beam Examination to Specific Procedures Angle Beam Examination to Specific Procedures TOTAL HOURS

C8.

Ultrasonic Evaluation Course     

40

TRAINING HOURS 40

ULTRASONIC TESTING : LEVEL II



40

Review of Ultrasonic Techniques Course Evaluation of Base Material Product Forms Evaluation of Weldments Evaluation of Bonded Structure Discontinuity Detection Evaluation TOTAL HOURS

40



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C9.

PHASED ARRAY ( PA )ULTRASONIC TESTING : LEVEL II   

      

Introduction Basic Principles o PA Equipment ( Computer based systems, focal law, generation, probes, wedges, scanners) Testing Technique Calibration Data Collection Procedures Data Presentation Data Evaluation Reporting TOTAL HOURS

C10.

TIME OF FILGHT DIFFRACTION ( TOFD ) : LEVEL II   

       

Introduction Basic Principles of TOFD Equipment ( Computer based systems, beam profile, probes, wedges, scanner ) Testing Technique Calibration Data Collection Procedures ( specific applications ) Data Presentation Data Evaluation Parabolic cursor(s) Reporting TOTAL HOURS

TRAINING HOURS 80

80

TRAINING HOURS 40

40



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APPENDIX II GRADING PRACTICAL EXAMINATION RADIOGRAPHIC TESTING

1. All individual shall demonstrate his proficiency in producing radiographs in at least two different techniques. At least one radiograph to be produced for each t echnique inclusive of processing. 2. This examination will be graded for the following items.    

Exposure time calculation. Quality of radiographs. Compliance with testing procedure / technique sheet provided. Knowledge on equipment and materials used where the individual is requested to fill in a format on equipment / material used and reporting.

3. All radiographs will be interpreted and sensitivity calculated by the individual being qualified. The individual’s comment on the qualities of weldment and radiographs shall be considered. No major indications shall be missed. ( For Level II only ) 4. At least ten check points prepared and approved by the NDT Level III shall be used as a basis in grading of practical examination. 5. With adequate experience and written proof of certification by an audited outside agency or nation al certifying body, i.e. Indonesia Atomic Energy commission ( BATAN ), the NDT Level III may waive examinations for radiographic testing personnel. This clause is applicable only for radiographic inspection personnel operating radiation sources with a detailed operating procedure under the local statutory requirements inside Indonesia



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APPENDIX III GRADING PRACTICAL EXAMINATION ULTRASONIC TESTING

1.

Categories of Qualification: Ultrasonic testing certification shall be categorized according to weld joint configuration. If none is specified in t he certificate, it shall mean the individual is qualified for all configurations or materials. CATEGORY Constant Configuration

NO. OF SPECIMEN 1

Variable Configuration 1 Test specimens may or may not contain material discontinuities.

DESCRIPTION One (1) in-line butt joint or one (1) Tee/nozzle-type joint, full or partial penetration joint.

One (1) node-type ( T – K – Y ) joint

2.

The individual being examined shall submit a written report in a standard format, of ultrasonic test with a sketch containing the nature, size (length and width), location along t he weld and position within the weld cross section, of all reportable indications.

3.

The individuals performance rating shall be calculated in accordance with the following formula :

P = Percentage of reflector correctly detected and sized. R = Passing grade 70%overall rating including penalty for false alarms. La = Passing grade 50% the length of actual reflector R = (Lc / Li) x (1 – (Lf / Li) x 100 contained in the specimen Lc = The sum of indicated length of reflectors that have been correctly sized and located.( Credit is given for the lesser of the reported length or actual length of the reflector) Li = The total length of reflectors reported by the candidate, right or wrong. Lf = The total length of reported indications where no reflectors exist 4. Additionally, the individual shall be subjected to oral test where knowledge on equipment check and calibration, flaw sizing technique, codes/standard, practical problem likely to be encountered, limitations of the test system, will be assessed.

P = (Lc / La) x 100

Where :

5. At least ten check points prepared and approved by the NDT Level III shall be used as basis in grading of practical examination. 6. Practical examination may be carried out on production welds counter checked by the NDT Level III or his designee.



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APPENDIX IV GRADING OF PRACTICAL EXAMINATION MAGNETIC PARTICAL OR LIQUID PENETRANT TESTING

1. At least one ( 1 ) specimen shall be used for examination. 2. All indications, relevant or non-relevant shall be reported, on a standards report format including comments on indications found. 3. Oral test shall be conducted to assess the individual’s knowledge on the limitation of the test system, techniques and procedures used, code / standard, and equipment sensitivity calibration. 4. In cases where test specimens containing known discontinuities are not available, specimens without discontinuity may be used where the test t echnique will be assessed. 5. At least ten check point prepared and approved by the NDT Level III shall be used as a basis in grading of practical examination. 6. Practical examination may be carried out on production welds witnessed by the NDT Level III or his designed examiner.



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APPENDIX V

Eye Examination: Shades of Gray Instructions: Use as a hardcopy or on the Computer screen at a distance of 30-50 cm under normal desktop working light conditions. Passing grade: min.20 correct readings required.

6

9

4

1

3

33

7

2

22

11

18

12

67

39

26

1

84

34

101

68

45

73

91

44

88

01 VPS-WP-01 - Written Practice - Rev 00

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