,
NO. 48
NOTES FROM THE SHOP
• CJeeirloom c:Baby_eradle JOINERY CUITING ANGLED MORTISE AND TENON JOINTS AND
ARCHED;}DP PANELS
•
•
$2.50
Sawdust December. 1986
Numbef48
Edi'or
ABOIJ1'THISIS"UP~Wh'ch l~'mCII(itllt. th,· project or the It·chni\1Ut·' f',lr l)Oth project .. shown in this issue, I'll h.U\'I·".ltrlmlt that the technique was...l)rob.lt,ly 1ht· nUVI,rin-
spiration.
Donald B. Peschke
Although we started out h\ 1.lkln~ about building a cradle (it" ..uld I., " mco proje<:t, we thought. 'Ill
DesIgn Oirl'elOf Ted Ktallcek
AssIs!aI\, E'diIors
had u lot of reque:-.t~ (f,r). Hut tlM ~W'" II that wasdeeided, weqUlckl~.hll\ .. IIIII,·,
Steve KfOt\me1 Douglas L Hicks M. Lldsler
\\'. were told. "The spindles In a cradle should be no farther apart than 2~.,"," 1b be on the we side, we m.r1. the", a little elos....r. Al the widest they're 2' apart, :tnd Rt th~ narrcwest they're 1"." apart, n'he >I'acing varies because of the CUT\·t'
•
"'ilUI""" some patterns to draw th(' curves
,," th,' frame and the uprights (for the est to tile technique» of hew tl' UrllUlU\' 01111.11We didn't have enough splice for build it. thl' Il.lttt'm"" in this issue. but we've gone The key tomaking8 crtICJll·""i " ~:.klll~ 1'1111 «nc t..·,-, bi.:tLl'r. rr you want the !t,JI,s':f? TecIv10caIlllLISIAIIQrS panels that taper so the <""dl.. I> ""I" .., 1.. uern . lhey"'" li'cO(!for tb. asking, Sec David 1("'V11n9 the top and narrow at lhft bottom. N(J\\, Soun-, $ "" page 24 for how to 01'11 er them. MlkoHenry that get. kind of inle'"t.."'linj{ If th,' (",I1I~' ,..,1 H(·t_". II'e use the Source. pa!!" (or Jim Prill have raised panels mounted IO-irl,·. '1IIIt\' n (t·\\ thlnp_ l1ostl~' it's a li:oliJl~of ~Manage< But. how do ~'OU make An :U1J(1\.--rl(r:,rllt.'t w tu~~ )'t~U can J..r(!ol the SUIJpljes and hartlSandy J. B.um Especially if you want to 1I.«' mort''''· 0",1 \\.Ire ,"-,\""1,, ..1 tfJ build the Pt'OJCCl~ shown in Sub5crlpOonAssistants tenon jniner)'? Then how (10 you makl R nn l Ut Christel Miner raised panel (witb chamfe red borders) I" I'ut \\ I ul~, use it to give a littl\' JOllj!cr Vlc:l
ter Operations These are the kinds of technique> thnl Ken Miner °11" I Illl~...... (rum Sean; - they're geLthe juices ilowing. "111'1,1. nntl tltl'~"r(_' cheap, But thi'ngs. AdminislrabVeAssislants JOINER)'; The joinery on Ihe frame Wll~ "h:tn~' '11"y ..... ,till ,imple. but they're Chetyl Same. :10,1 \'"ith tht· foul",,.,n 1)( I )a\'id lJl'3.VCS at bimonthly (FebruaIy. Aprol.June. August. Odobe<. In the 1)'1.to,." j" nuw doiJ1!( All A1gItIs AeseM!d. Subscriptions: One ye.. (6 Issues) $10. Two \\ilh •.. ,vail a minuLC. 1'h(?'l)rot)I~ln",ttl'\-' well. Tltl>nthb I'''''t Call.another oJlI)(II~uni. .olved iryoujUSl(.~'t lhelln ..~. on the und or IS aro....,. years (12 ISSUeSI $1S. Si'lgIe COf1f price. 52.50 a block and use thl' block all an "id to....,t up T:..I Laird oWIII.,1a !!T0al little ,t"re for (canada and Foreign: add 52 per ye.,,) the mitel' gaUI\t'. wI)(",work~n; called R"",wood Thol Suppb·. Change Of Add",ss: Plea.. be sore to Include This- i:t jUFt Oll~o( the' (I('Ulils th:'t mJ({ti..' in lkt·kde)'. CA. In talking \\ithTad. h. had llooh your old and new add,es5. this project so intere.lillg. And \\hen w~ the same goal, we did. In It;. wo,.tls. he Second .tau postage pa;da, OesMoines, towa. got into the raised panel \\ ith Ihe ..... hed \\·:mtecl. "a :-tore that's a tomplfle rE::o'Ollrt'e Postmaster: Sene! change of 8oc1sm,I/I are available. Ifyou're in th. San FranciSco are•. stop in But we found. source for pl·... tu..ned $pin- and,:ee ow'-""\\'" store. Tad \\ill 00 happy til Sencltor a free booklet descnblng lhecon,en", and prices 01 aI bad< 1sstJes. dle$. SO tbo\'$ not a problem Qn~'mo...... ::ho\\' )'ou al"Ouo<1. Lt's ea..1·l() ... fin(l. Ju~t take And speaking of spindle,;. "" we were the Unh·.,'SiI), exit orr 1-llOin Hel'kelc~,The working on the initial de.ign the cradle. Store is at 1AA6FOUlth SL (We'... between a SAMPLE COPIES we called the Compliance Dept. of the U.S. stained ).~ass.to,." and a hOI-tub lIllikcr.1 IIyou ""va a 1n0!ld who would Ilk. 10see a COf1f 01 Consumer Product Safetv Commis.ion to NEXTMAILING.The next i:;sue of I{'oudWood.mHh. j. hI.."h ~th.
Doug"'.
,·e.,·
St'.
"r
we'. 2
~IOOL)SMITH
•
T_i~s & Technigu_e_s__
__ •
EOGETRIMMING PLANE
At one time Stanley made a No. 9.; edge trimming block plane that \\'(1$ a beauty It would .moolh the edge or end of" board and leave the edge at a righl angle 10 the face. But Stanley stopped manufacluring the 1\0. 95 in 1958. There have been some excellent remakesofthisplane ~l1tly.but the prices start at $62.;,0.
I INCASft~ FOR
13"¥4"~tNt
•
FliP-UP STOP BLIXIC
out of the \\'a~,:
" •• SPACER
The workpiece butts up al(3insllhe Oip-up ann thaI\; shaped like a backwards -1>."
~lf(rrli" ,<:((IJltll HailciI" flu rim: 1I';"-QIIRi>l
I buill this little stop block to help when CUltingwood to II specific length on the table saw. II hook. 0\'''' the lOI)of my miter glluge auxiliary feocc and includes a stop arm that llips up out (If the way when it', nol needed. I find the stop block handy in a couple of $itlJ8ti(jn$., ~·irsl. it':.; al\\fa~'~there. hooked liver my auxiliary fence. J don't have to look around the shop for a suitable wooden block and ('-clamp. \\'hen I want to US" it. Ijust Oil)the rum down and )'X1>ilion il for lh(· CUI. When it', not need"d. the ann can he !iflro
DIIU.IIJ~ HOlES SCREWS
1b use the plane, grllb it in one hand and plane the edge (If (hp workpiece with the fence rubbing again.;t (Incof the f3('(.';;. Rubbing a tittle wax on the Masonire (e_ makes it slide oo.ier.
NOre
IlOCJC IURf UP _/ fltOM THREE
I
WING
PM
_"
P,kl$
Of'STOCIC
Attach the arm to tbe block with a caniagt'
bolt. washer, and \\ing nut. and the stop block is rcatly to use. Of. C II' su« (·tlld~f'Ot(',.,I\/itltif/(f/'
DRILLING DOWEL HOLES
'I.
,wJC1UA.l't I decided to make my own version of the A reeent projed ...illed (or several dowel FtNeE plane b~ aclding a removable fence to the ,,11\.". But w hen I ptn.. hased some •'. dowel. side of a block plane SA) the f~"""Pl'ojcets th"y were all very slightly diffel'Cnt diamebelow Ihe bottom of the plane. The fell~is WI.,.. Mo.t fit too lightly into the II. holes ( actually two pieces of :.lal'Onite glu,~1 drilled. R.th~r than make the dowels logethe): The second piece is jlluro onto the .rnallcl' by sanding. I dodded to make the first to lake up the space between the 'ide of holes la'l(er. the plane and the corner oi th.. plane iron The next size fractlcnal drill bil (171)1'') (_ dl'3\\il1l( below). was too largl.'. <0 l purchased a -letle}'" size When I acIcIed the fence 10 Ihe plane I tw ist drill bit. LeUer bit<: nrc used by discovered that all plane sides are permaehinists anti are made in smaller gradua· pendicular (9Q") 10 the soles. 1'0 obtain a 9Ir tions than fractional bits. angle u.itiQningthe block so the arm is alth. dowels, correct distance from the blade. Then flip JOI<.phJ(1'0l/ the arm up out of the way and square-up one .Uodeslo. Catitomi« end of'thefirs; workpiece, Next. llip the arm down and turn the workpiece end (or end so Editors .'lote: Letter, Il1IJ)lb('r. and metric the squared-up cnd is against the arm, I:\vw '1Z~11t;.•1drill bit., "rtQ,'Oilable lCJ<:ally/"",. cut the piece to length. ;Ud~I$(liul eq'l.ip))~r-,'t a"d 8UIJj)J.y houses. '!b get the next piece to the exact same -U",t"",;:e" (-J ·6~". fh(ll:, .01:;6") alid ·OL"'I'IcnJl\h, llip up the ann and .Iart the , e- ,;.,,-( + JlfiJ") brod {Xlilll bil$ all' ",,,ilaille que" .. again. B~' following this procedure frotn lI'oadll",mer:' SII/lply II/N,'''' .If,·,·iro. I'm 1e$S likely 10 get confused, I'm onls ':;';O~ Alameda .VE? AI1)/'qJI{'rt[,tc. ]\/,\1 working with one piece al a lime. bUI all the /1711.1. Tel. ~.}-'9l92. picxes end up the exact same lenj(th. 1----------------1 To build the Stop blotk. begin b)' gluingup SlND IN YOU. IDEAS three I,ieces of Stock to fonn an upside down I---------------~ Alter the .ide is square \\ith the wle. drill -V-th.1 straddles the au..,iliaI'Yfence. Next Hy,xid like 10Shal. a woodwooong liPWIth other two holes in the side of the body casting for drill and hI a thre.tlecl in!'ert all the readers of Woodsmlth. send yo-ur idea to. machine SCl"e\\'S.. \\'ashei'S, and nllts. rrhen th",ul(h the back leg of the 'U" block 10 Woodsmlth, lIPS & TecIlniques. 2200 Grand locate and drill oorr-esponding holes in accept a thumb screw. Ave.. Des MOIl18S.Iowa 50312. Masonite fe_ so th.",·s a V.," gap belween To lighten lhe bl""k onto th. auxiliarY We pay. m4nlmumof $10 for bps. and S15 Of Ihe plane "",I. and Ihe lOp edge of the lower fent'Cjll
'I.
,.,1
w.~·
•
ti,.
WOODSMITH
3
___
M_agazine Rack A PLACE FOR YOUR PERIODICALS
------------------------"ide by 12V, long, Fig. 2.
The best part of building this mag-
See
uzme raek is the chance to make a
CUT CHOO\'£S. are cut to si7.Pf
I"ratne with an arched-top raised panel. AlI_t. that "'lIS one of'the main reasons I wanted 10 build Ihis
After the stiles rout a v."·\\'ide
groove centered on the inside edge of th,· .Ii(~~. To do this. 1 used. slot eutter on the router table. (For the slot cutting tech-
'I.
project.
HO\\'~I·~r.it you don' want 10 use frame and panel eonstructio»,
nique, see page Ill.)
there is an easier way. You could make the end panels by Itluing up solid stock, And tbe"", .1"" an option "ith the spindles on the sides of the magazine rack. If you don' have a lathe. no problem, Youcan buy th~
Kote: Aft e r culting tho I(rtJOvesin the stiles, leave the
spindle....see Sources.
1".I·uutaids: a block with a 10'
paj,'l,'
router table set U) so identical can be cut in the top and bottom rails later. !..A)·OUTAIOS. Befor« going to "urk on the top rail, I made two
WOO"""
~l.
SOLID PANELS
."KI,· cut on one end for scttingul' the miter j!1lUj!(;;and a cardboard
If you wanl to make "'lid end panels. glut> up enough 4!~\' \',.
1"IIlI'IlI11' with an are with" 10" r...hus. i~ page 16 fOI' more on
actual thickness) stock to form blanks 13" wide by Ii) "mlt.:;ee Fig. 1. When the glue is dl')·. trim the end. square. and mark a een.. terline on the bottom WI!" of the blank. Then mark a point 4' I" eaeh 'itlp "f lhe centerline. and trim the $itlp,;ofinIIO":1I
Ih('~· ;u,)s.)
these marks. CUTTO SUA!'t-:.To complete the solid end panels, transfer
the curved pattern shown
in the .,."grid in Fig. 3. and cut the top to shape. Then rout. profile on the edges (see Fig. 10) and drill tbe hoies to auach the side rails, see F·i~.t.1. MAnRlAlS LIST CNetall O'memion" t 8V," h TopRoi1s(2) C 8ot1om Roils (2) o E;nd Po~s (2)·
12"'IN It 'l~." d 'V,.x III,. 12'1. 1)1/,•• 31' •• 11 roug.h IY..x I 'II _6V.. rough ,,.,,. x 9'" ..11rough
e
I~t.
A Stiles(4)
a
Skit! ROlk (4J
Now the top Ixo laid out. 'fo estab ..
I "Y O\'TTOP RAIl.
,""I IIlI"an li'h th.· ,,,,·r.lllcngth.
FRAME CONSTltUCTION
The ulternativ« to lht" ~Jlitl 1.)~tJll·l... ~ u k.t more fun. The ,.Il(j,. of the ruek can Ixo nUII(" with Irame and pancl construction, (R.r.rlo the articles on IlOIj!l'S 16 W 21 fur dc"lil- (In this t)11e of eonstruet lon., STII,.ES.Begin work on the frame by cutting tlw stiles IA) from.1 4 stock to 1'/.
"""H'
It
x I 'J,. 1~.
f Hondkt(t)
'Y,.x3' ..,·171/ .. rough G Oivid.r (1) t¥,. xlV,. 16Ye H BotfomPon.tl(l)'''j',.x7-16¥4 • edge 91~ vnolJ.f p~ttS10form end panels oM bottom.
begin by *1':lrkiI1~tl Jo.l1nul(ier--to..shoulder ,11,1"",,' "f ~ .' 'HI the bottcm edge of the \,c"'kr11"t'4', fI("t· 1'·lg. :1. Th"n "".. lh,' an~l(odblock to extend a hnt">~tl't (rUJn th.·!'ot' marks across the face I,rthl' t01111lll. ('rhWit> urerheshoulderlines ur Ih.. U·nl>n.,,) To ,·,tabli,h the length of the lei Ion. draw a ~~"("t)ntl ~("t('If lines V:"
o
SOUD
PANEl \
'2' \
DRAW"ROnLE, 1Of'RAIl
....~\
e' \ \
Cromthe,houlrl.r lines.
.,,....
;0.;011the curved profiles
®o
'''*tADNS
OHAU
""'. 1--,0' ur.
FRAME
CORNERS
-\
AND PANEL
,~
I
I
I
,
\
J
/0
$11l.£
IOfTOM
CUTTING DIAGRAM 'V.....3'~·
36"(,ao.uOS)
"'~-----' END VIEW
L. ," ,""." I.:' ~, ,,'!all
NOTE:
AU,OloovtS C(NTQfD
ON THICKNESS OfStOCll
"
WOODSMJnt
•
•
can be drawn on the top and bottom edj..-e$ of the rail. Use the arch template (with the 10"radius) 1.0 draw the curve on the beuem edj!e of the rail. Then make another remplate tshown in the grid in Fij!. 3) to draw the shape on the top edge. CUT !L\ILS 1'0 I£NGTIL AIti'r the profiles arc drawn. the tOP rail can be cut to length. Set the miter gauge to III (u$illl! the angle block) and cut offbnth end. at the outside (tenon) line•• """ f'il!. -t. II0TT0M RAIL. Befort' ('lilting the top rail to the arched shape, I made the bottom •-aiI (C) • This rail is I". wide by about 7 long with one end trimmed off at 1()". see Fig.. 1. (It's CUl to final lenJrlh later to fit between the sules.)
v.
RGUUj
---11"--
-.
@ l'OI'
:r'
AAlI.
{
GtHI\(
~"-C(jIVES
3'/."
(TW01'tS.)
'''''
-
.....
.
,..., ~
.,.
\
...L
S1OCJ(
IOGUItE S CUTOFf'Ef'fO$ --
~
JOINING 'OlE FRAME
•
After the raiL, are cut to length, stub tenons are CUL on the ends, (Stub tenons fit the grooves on th(> iru,ide edge of thp frame, refer to rig .•• rather than litting in a full mortiseason the eradleshewn in this i...... sue.) When cutling lhe stub tenons. I cut both ends of the top l'ail but ollly cne end of the bottom rail. To cut the tenon on the other end of the bottom rail. clamp the rest of the frame together. >IoC
TROUGHlENGnt _,
BOTTOM RAil~
--
• l'
't"
l.L","",,--_..:.....J.,..
CUTnNON
~
CUT W
rofIT
-GROOVE
ONEENDONU'
ftGU...
THE PANEL
•
At tills poim, the frame is complete, No\\' th.. panel tan be made, Glue up 4'1 stock to a rough size of9Y," by II". see Fig. 8. When the glue is dl'); cut the panel to fit inside the angled frame. (See page 20 for tips on CUi· ting the panel to size.) CUTCHAMFER.AftN' the panel i.CUt to size. the edges are chamfered to "raise "the field in the center. 1'b chamfer the edge., fl,'$( make the jig for the table saw as described on page 2Q. Note: The procedure for cutling the chamfered edge on this paoel is lh. same as the procedure on the cradle described on pages 20 and 21. except the blade is tilted at 10' (instead of 7" as on the cradte), and the total width or the chamfered border is only 1", sec Fig. 9. AS.~£MllLEf"RAAt£. Now the Irame can be assembled with the panel inside. (Don't glue the panel into the grooves. it should be able to expand and eontract.) \\'hen the glue is dry, trim the bottom end. of'the stiles flush with the bottom rail, see Fig. 10, Then round the comers 1.0 a ~." radius. And .finall~;!"Outthe outside edge. \\ith a y,. round-over bit. leaving a Y,,,,. shoulder. see Detail in Fijr. 10.
\VOODSMITH
@ END
PANEL
.,'
lING,"
F
I
eol1OM RAIL
(lWO~.)
\1"
I
THE SIDES
r
I
~~-=====~~~~~-=~~~-~ TOP SlOE RAil ®
,.~. '" ..L
c
t
f'
I
11
C· II
"""-.
, ,.- 0fA .. 1 OUI' "",,_ON ... OSOO .....
,-~--4u+,----4~~---+~~,----~,.L---~ .. L_--~;~--, ~80~~~~~=OE~~~l~·~~&~ ·· __ __J
i~·Lr'_··
ftGUU 1:1
j
Aftel·the frame and panel ends are a.ssembled. the sides of the magazine rack can be made, Each side consists of six 9"-long turned spindles mounted between a top and bouom nul. Begin by ripping the top and bottom siderails (EHI'om 4'4 stock to I y". by IIWr, see Fig. 11. SPINDL£ HOW;S.Aftel' the rails arc cut to size. y,'holes forth e s pindles ar e drilled ' .. deep on the inside edges of the rail •. To po_ition the spindles. begin b)' drilling holes 2~· from each end, Then drill the ""mnining holes 2V," apart. see tlR, 11, RAII.~IO\l~TL'IGHOLES,The next step is clrillinj( pilot holes for the screws tha; f,..t.n the side rails to the end Immes. 11~~~11 1»' marking the centerpoint on the ~",If "r ea.h rail, see Fig. 12. Then drill a '1'.. ",,11,,1 hole I· deep. ~hc'JI~nt(a:10 make sure the rail ends "r, cll1&\\n ~ll.!htagainst the end frames, th,~· 1.11111hqle$ have to be absolutely 1"·.,.·,.III·ul.r. I secured the rail in a bench \'I!I~l_ I'I~. 12), and used a Portalign to rtrin th, h.h·~.
•
Tnr II\11 PROFII.E. The last step en the
!tolcl('ontll ." fl.)I'm,ng a bullnose profil« on Ih.- url",r .·,I~,' "I' the lop rails, J did this by • ro lIl.l over bit set only'll•• hiJdl tJ,l.l,·. o,t,~ f~i".1.3. IHIIU."01 '"NO flOI.F~<;' After the rails :In fin" h•• 1. Ih'I' eounterbored holes are drin.,.1 on Ih~ • nd rram' .... see Fig. 14. The four 111.1t, in th. lI\ul(1\an! ror the SCI'e"'tI lhall'l·(Uf\'lJ't· l'll(1fr.lml·,s to the side rails. The h"II' IJI Ih.· lUll rail j, (or the handle. Tht~f04.· hol{~ "n~ ben-d in \.\\10 stages. u In~'.
In til.' "''''1\( r
(
,.
il<.-wnby OOrlll~ Ih,· 'I':
Ji"-
THE HANDLE
.
."....,
6
counterbores
"'llh l\ " br.ulll('JUll)it. Then (trill the rest of tlw wa) thrnugh with • V"," bit, "s.~t\Jau; ~IVt-;.t; The next step is 3..". Sindll'" to form the oid.,. SiO<\·IIte 'l.in.lIe> aren't glued into the ht)II~.th .. 01"11re...ui....~three hand «. (I ~11'II1)1"''
I
1,
-<1(,<,1'
d
Afu,r "",,'rnbllng the pieces 10 form the ba.,kN. 1 made a cnrrying handle with an elungal.'(! hole fOI' a !!rip, CUTTOSLZE. Beginby tutU!!!\,the handle \\orkpi('('(' from 414 stock 31',· \\~de and about I longer than the inside dimension of the assembled basket. see Pig. 16. HANDL& "NOS. To prevent the handle from pivoting, shoulders are cut on the ends of the handle, These shoulders fit under the top rail of the end frame. and are flush against the chamfered border of the panel. see Cross Section, Fig. 19. WOODSMlTH
.
•
•
Fanning these shoulders calls for some prectse cuts. Begin by markinp; the in.-ide dimension bet ween the top rail' of the assembled basket Oil the workpiece (16%"). Then to make sure the shoulder» lit tight against the panels, add ~~.(two tim..v,") to this measurement for a final length of 11V. and CUt the handle to tinaJ length, see fig. 16. Now, measure down 3'<. (rom the top of the handle to mar k the top edge of the support shoulder. Then notch out the shoulder by
".
stEAG.10
llNGTM Of: 'SlOE RAIlS PlUS 'n~~
1'OII1l¢f1.......
101--------~-...-l7h··----------·o1l r-"'__' ''f" - ..-~,..., + _jl __V.-
:t,...---"--
~>-r'~..,-~--(..,....._ :""'r ~..._______;'rL..'i·--1IT.
'.·~/.r' I'~R
;
f
11
o
,
I
'"
ft~~
~
~
WOODSMITH
.l "00
\-
I finished the handle, [ made the bottom panel (H). This panel (which can be pl~'woodor glued up stock) isn't fastened to the basket. Instead, it rests on dowels glued into holes on the bottom rails of the end
\
frames. see Fig. 20.
•
,.
An..
cer PANEL Begill by cutting the panel to length so it'. slightly less than the length of the side rails. Then cut the panel to width so it fits loosely between the bonom rails (to allow for seasonal expansicn). But meas'"Jinl! the width is difficult because the side rails are at. 10' angle. To deal with the angle. begin hy ;;ettinl! the saw blade to 10". Then trim the edges and test fit the panel between the ra ils. Keep trimming until the panel rests on the dowels wtth about \'oz' clearance on either side ..... Pig. 21. DIVIDER. The last step is making a divider to keep the magazines from slumping to the bottom of the basket. Th make thi$ divider, cut a piece or ,11'1stock 1"" by 16V,. Then bullnose the lop and the ends and fasten it with screws through the bottom panel, see Pig. 22. FlNlSH.1 used the same Minwax finish as on the cradle. see Sources, page 2-1. But . before applying the finish, I disassembled the sides, handle. and bottom panel. Then I was able to wipe on and rub out the finish with no runs or built-up spots.
.n"
\
Ir
'
i\
\
@
®
DIVIDER
BOTTOM
I
J I.
PANel
I /
~
"I~ ~,~
.v
K ,.. . -,:c. ~. ~.
~ ~A
OMD£R,
@
-.
f
,"
/
II ~vtA
.......... -.
7
Heirloolll Cradle CRADLED IN CRAFTSMANSHIP r,. noticed
a couple lhing~ about cradle., grandfathers, and babies, First, mell"" are usually built by grandfathers for their first grandchild. Second, babies grow up 1<>0 fast. 'ThcIay.grandpa oft~n lives across the country from hi, first grandchild and ship-
ping a cradle like the one shown here would be a c:halJenge. So we've mad. this cradle a kneck-down version, And from what I remember, babi~, outgtO\I a cradle quicker than two shake; of a lamb's tail. The cradle onen SIX!1l4t. much of its life in the attic woUlingfor the bil1.hof a little brother or sister. Once again, the knock-down feature makes it "
I started work on the cradle by building t he end frames. There are a couple of 0plio,., when making these frames. IOU can build a f,..<\me with a solid raised panel (as 1did). Or you cansimpli~' it by making Ihcpancl out or plywood (Ilat, without the chamf..,'I
.i?.e pattern for the prulilcs in Ihi. P''Ojcct. see pa~ 24.) Once the top profile is CUL to shape. drill counterbored holes 10 screw the end panels to the basket sides and also drill a ". -dia, hanging hole nCRI' the top. see Fig. G. Finally, round the corners and I'OUIthe
bullnose ed!(e profile, see Pig. K FRAME AND PANEL. If you decide 10 make the frame and Illmel ends. there's more work. but it's rcwru,ling in the en,l.
MATERIALS LIST
CUnlNG
(For-an "n making a frame and a:n:Jlt·ci..t'.JII);.II~·J.1"('t' ragt."tJ 16--21.) 'RAMES
Each end rlllI1'4,." ""OI~i.'41iof two identical stile.. (c,'rhcull" ... ,.. l liCit ,......j<)ined LOatop rail a,"t a IJfltt',I,1 t1l11 ,\ ilh mOI1.L~and tenon jOlnl •• fll'jnn I>y ,'UtLullC the stiles (A) from 1,1 stock tn " fini,h<<(jwmth of I and length uf 11 .', ",' ~ II!' 2.
V,
DIAGRAM
TWO " (no! Sri1.. (4)
a
End
top Roll>12)
C foci aottOfTt aail, {2l o EMf POMI. (2)· E Side RoU. (.t) F Sk&e>Stil"(4, G Sp;ndl .. 122} H 8os:ket 8ouom (l)-
'i.V,.:t 1~•• 1.pu 'V..xSlh~2.rough
''I,. Jl" 2 • ,4
"'
rough
lY. •• 20~15 I~.
lit 1.)/4,
31'h
'lJi. x 10/'... 121Ji. 'J.. dia,:Ie 11 (.$oM p. '24) 'h
lC
12 ·32'h 32 'h
I 110.. ..., 0 ..... (2) J FHI(2)"
I.',. x 'Y••
K Uprigh .. (2)
I
L SI........ r(I)·' '" St
1".x2~.3914
1.tf•• 3'1.· 21 rough '*11.
Ie
7'.4 • .34 rol)gh
.>
J(2·34V.
1~ ..
v. .. '¥l.·S
• Edg. 'i1w piOCfl to fwm pan'_b and bottom. .... B\n1d up from two ptows of 4/4 srock.
8
IO",DS
NOTE: IJ.ANIt OUIU U"ROM (l)C)(.GUJtD 4'4 ('VI.-) STOC1C
WOODSMITH
Next, rut 1,0 ,'"-\\1de In(,yti~ on the inside ed"e or each stile. JI,..c:at ... th,,'
,.
t.tORTJSr-;s.
•
~-----(I,OOGK)
mortises If,' from the Lap end ,md v,,' from the bottom end, .ee Fig. 2. (Thr-y're
loeated farther from the bottom end so radii can be cut on the coml.lclt-
.....
,
v, W1D£IT III.... OfE,atflUED ON I>OO(NU$Of SfOOC
sn~-C:r',' ®
~ I-
1
"'I·~---'·· ---~''''II (IIOUGH)
..-\--
-----.
c,
1
L..l:\.d1:=:80:":eM:::AAJ:,:l
F'l1'
:-!'.):::;={"-f:::-l_;
CUT 11) lit ........... SE£PilIt(;f 19
<,
1"""'" ,
I
,
L~~ I '.:.:f.J
'I.- wr.DfOlOOvt lh· our _,,_..-- ISCENtUm ON SlOCJ{
0«1' ASSfMIU
-
'"F,/
PANEL
•
_.
I I
NOTE:
f
,.-
-_--
With theframe complete, werk ean begin on \ the panel As mentioned above, the panel could ,imply be a piece Qf 1>I)'woon'tglue the panel to the frame.) DRiLLHOLES. Once the frame is rlr~;drill three counterbored shank holes in each stile (or the screw' that hold the end frame to the basket .id~$ ....e Fi~.5 and 6. Then drill a ~••-dia, hole in the tal' rail to hang the basket from the stand. see Fig. 6. Now set the miter gauge to 15 and trim off the bouom "eal'l;," see Fig. 7. f'Ulally. radius the corners and rout a buUnooe profile on the edges. see Fig, 8. (Note: The inside routed corners can be cleaned up with a chisel. see Shop Nol('s. IlaJ:e15.)
V.
•
.)
'n"
•
WOOOSMITII
NOTE: DII1U HQUS
11) ACC£J'I
SCW£WSAHDI'lUGs, stEAG
~
9
,. ;
l
p,
t
~AA®
_
l
_51
Fl
(»STOCK
/
IAIl
'h:,
®
I";"·
to· •
STIlf!!)
~w/ ,
•
_t_
.._. I- •
ill AAll®
14
32'h·
~I
-
Sfll:illlli I:IQlf~ I!ETAlI
..L
t.....
~~
06
~R9$S5fCTIsm t
_j_ t;J '., ....
ItO
t-t
§
9
T
E' ~
T
__
NOTE,
ClAMP ONt £ND toOSItY AHO ADO
ROU,
~
,--
~
.~
-
Ar
'
,
,
AIlrt
.~"" '
oI.nI)11Id ...·r distance on the lllt's I Itlnf.!•.r C 1tll I~"), 1I00.tI'l 011~...."I)I.l:S. Next, lav out and
...,
a~
.-, rff ItOUl
,
"" fOI'
-
II
~
f/ ':
""r®
~
13,",)."
RGUItE- 1'2
ENI!VlEW
AG_ .. ..._
(SlDfflAMf.
1
•
.1_
....
",;
./
PILOT ttOlES ".
~,
t?
r--', ~ £
ClIIITtR ","OT
HOllS""
ocx
fHtckNfSS Of S1'
~
llIitOOGH END.....,"'-
'NlOSICES
L ./
/'~ 10
('-I
~
r"
'j ..."....,_... ""'" RtAMfS IOGrn;lIWHt>l
(
...
..._"),.
""
\\ "
j t, t V ...._s ....... .. .r t,.-, ..'"_
'5..:_
h
VI~'IJV.l]
fDGE- AS TOf, C1.AMIIN P\ACt
AGUOf 15
ill
• _SAND
~.J
:2 ser II01TOM OF_SAM< OISTANCE fROM
(_::
[I'
DO""'" f'S\,OTHOlES
-?,'"
'ClEWlOt' __, RAIl [NlO F\ACt \
~ ,'
,
.~~~ -t. --:f'1c ~ J.
~,
",.
,
SCIt£WHOU I'WG
~
houl\h'J tn
'_
r'
!IDE SflU
I :
,
~,_ 1·.,
II> WOOOSCIt
S.,..AlI-/
.,f tl..
the spindles, t • llto-r the ro.... 1 hul.·onlhe length and then 13)'out thl "f'Ollllll'"j: holes \\~orking from tl"'l"'JII1'rhfk', ~«'~·iJ.!'.10. KOl'T Ul'I,I.sQSt' 0".., all the holes are dJil1c."(1rout 8 1,"111141::,>\ f,Jrofi1euhe same as en t)l\.' end (n'IU,'1') on th ..• top edges of the t~'JJnllt..:. but lht- (JUlifid(; ed~ of the tltlttt»n nul". ~.\. t I)!" 11. I t..ol\t.er a bottom ('l(21,l i~ aclcftO(lon tlu· in:--id,,·edge.) t.''1:1~\
IUUHOSI
ON IOnOM RAA. ROUl ,... - OCJTSlDt! mG£ 0NtY
r,rl \ .'nt nn)' bowing of'the rails, l made
tht'
100
,
•
./l
SIUoYfDfM.
After the end frames were complete. I began work on the two side frames. Elich side frame ool15ist. of sules joined to rails with mortise and tenon join!.' and eleven spindle, held between the miJ$. C1.iTTO SIZE. Start by tutting the two rail» (E) and two stiles IF) needed for each frame from 4_14 stock La a width of 1".', 'e(> f'ilt. 9. Then trim tho rails to a length of a'l' _"lind the stil.s toa length of 12v"j. "ORTISE AND TE:NONS. Aile.' Ihl! mib ,.nd ,tiles are ufmmed 10 length. cut meru-os on the inside edge of each rai], see Mort~..,!TenonDetail. Fig. 9. Then cut I k,"~ t"noIL~on the end" of the Miles to In.trlr th" mortises. Sote: After tuu;ng the tenon. there ooul.1 be 10' ,,' between the shoulders at " .d, "KI. ;l't' Fig. 9. Thi. 10",." di.tante " .... d, to·nmn,'" by the length of the spinlIlt Ila I u",,,,1(""" Sources, page 2·1).The 11 JflJ1K fipJoolc::'>have ~"-lo)lg tenons on < "'h",,.1 ...... hR' II. Thi.make;; the tenon l)I)ul.l,rI nil the spindles 10' apart. but to ;&)10\\(IIr .ntflJU'l~tt.'n(lie~ in the spindles
SffNOlESWOI,lQf'tO.fOYfAtD
IlUUNOS.
fItOAU$IEFOU
I
0
-
01
'~2"
RGURE 11
-
S"--..,
J ._/
tJ
T
~~$
<>;0
c~
C.,-
GlU!HG ~
/
.'
S11tE
nul r "
~
I
..-r'sa
I' "
'.--t ,'.;~.
--""".r+-
r
"p
liNCN PETAIL
ClHTtUO ON
SIDE FRAMES
;1
NOTE, AIlMOItTl~Y. MO«nS£' • WID( IY }' ,..·OI:lP
I
liGUlE 10
/
111i1, tc M_I,t
'.I,I~·
AN-t:&IIIU':Tllf: Ih.,
"rom.,•.
fIIAMF;S.
After routing'
glUt' up the frame s, The
....~u.,.t \\ ;1> to ru;",l'mbIL'a frame is to start by )!IU;IIKth.,.liI," It> the bottom rail. Then i"""1 Ih.· .pllldiohIn the bouom rail. (It the .,.mdl." an' too thick to fit in the holes, IN' ~hol)~llt'·:1. J~lfI!'eIS.) X"'t. 1•• ,<.'ly clamp the tOJ)rail in place let one "Il'I. Then .play out th~ olhe,' end hn.1 .1""'1, work tlown the frame Adding on.' .plIld'. "' ft time, see Fig. U. (Not.: 1\'. nol m'~""''U'Yto glue the spindles in pl:.c, I (')uIlfIit ..... ru;sembled• the"• can be &'rewed to Ih., .nd frnmes. (Note: I didn', glue them '0 th~ wh..l~ cntdlc could be "knocked do"'n" nat.) $tort by drilling a pilDt hole in Ihe end of the top ;;ide rail, see fig. l2. :-low hold the end frame up to lhe side frnme and ~rl'ew In the top scI'C"-(through the pre-driUed hole in the end frame). Then ""inC' the side frame around Unlil the bottom of the frame is the SRnle di~WOODSMITH
.>
•
lance !'romtho edge as the lop, see fig, 13. Clamp lhe frame!< together and drill I wo pilot holes through the end (mme. and into the side frame. see fig. 1<1. finally. use thi. same procedure with all the other screws. (Note: Once the project was finished, 1 covered the >«'l'('W, WIth "mushroom·.erew hole plugs .s ee t·k. 10.)
ClWDETAiL
r-"-
8ASK£1'
8OTTOM
PANR
IS"'
®
uvn
8ASK£1'BOn'OM
•
When the end and ",de fraltl(>!.al'\' sssembled. the basket bottom pani'IIH) lI\\ bind. 10 15·(to match the angle. oHhe side frames) and rip two "'''·wide elests, see Fig. 16. Then trim each 10 length 10 match the side frame s, Now serew and glue each cleat UI the bottom inside edgt' of the side frame, see Detail in t·ig. 17. cor BOTl'OM TO SIZE. To comilletl: th .. bottcrn panel, keep the saw blade aIlS· (to match the side frames) and rip the bottom panel ~. less in width than the opening, see fig. 17. Then trim the panel t(l length to fil between the end frames. To allow for wood movement (expansion'eontractionj, the bottom panel isn't glued down but [ust rests on the cleats.
•
"""'. NOn: ftOlTOM PANU,Ir£STS ON WATS (00 NOT GWl:)
$CUWClEAT R.USH IOfTOM toGE Of SlOEfU.Mf
AGUH l'
1
WOODSMITH
CfNTtR .... WIDE
OAOOON fOOlllANI(
2
Mer cutting the stockto
rough size, cut twu -l"·\\"ide (Jarl~$ CCI1tered 011 the length of all four pieces, see Fig. 18. These dadoes form the mortises wtien the two halves are glued together, Shop NOl.: To eut dadoes that are eentered on the length of the stock. lay them out and cut one end of the dado using the rip fence as a StOp. Then tum the workpieee end forend and cut the other end, see Step 1in Fig. 19. Finally clean out the rest of the dado by making repeated pass ..~ over the dado blade, Step 2. Cl.~ UP.Next glue the foot pieces togelh~using a temporary alillTlment key to keep the dadoes tined up, see Fig. Ill. Once the glue dries. trim the blank to 3" ";de. U\' Ot.'T PATr£R.N. No\\' u~inJ.!the pattern, lay out the foot profile with the centerline on the blank as a guide. !;Cet·lg. 20. Then drill ceunterbcred shank hole. in each foot for screws that hold the upright to the foot, see 1"11;.21. finally, cut ann sand th~ feet to shape.
'"
(l)
\Vilh the baske; complete, work can begin on the stand. The !'tann consists of upright> that are joined to feet (J) with mortise and tenon joints. Each foot is made from two pit",es of -1.14 steek laminated together, $C..., Fig. ll:i.To get the two reet needed, cut four pieees to I'ollgh dimensions o( 3V.... wide b)' 21" long and Iny out a centerline on each piece. DADOES.
(l)
CIIAT
FEET
cur
'J..
RGUHlO
NOn;: fOI FOOl
"''''''''',
SEEJW;t-14
CROSS SECTION ~.-Dl,A. -- SHA.N1(MOll
II
UPRIGHTS
,,
,
•
Aft<>rthe
•
b)' 3-1 Ion)!, -,(_l(' )' 19. :!:!.. To belj. IIi.1 ,I,· !h¥k fare) of Ihe blank. Th<>J1 u..... I" ... l.
4- ~
•
r t
II,,·
,.
Wket,_F,,,.2:: t:\ule \\ithlh,do"d pbre, the tol' of the urn"ht "",1$ • be..... the top of the l... ~"' ...... hj(. :!:l.l 1tt('''''G HOLf., '1'0 l'l('k the ~k"1 "hen you don't" ant II to swing, t h<-" '8 a Ioc-k!ng mlochani.'mon ......h end. I h~ rneeh
II
m fiu Into" eounn rho",' hole. ~ make the cocnterbored h"Io', r.",1 dril ... -dia hale ftl"t.~fIen thl' "'Mul, fa(, of t'ad! bpnght. -ee Stn dr1ll a hole the n"'l of Ih,· "ay
I
t
1<>. "ark <1Inix'!(ln ~Ian b) cutUl1j(t"u
blanks from -4 "~l(K'k 10rou~h rlun( ru I(I'~n(
'0 •
,
(''''1 AI'I' "'>ml~'
onlhel"oupri!!ht8jK).
0' •
2
• f-
f
CIHIU
·.wou lIT""
• >,,; I -
thnllli:h """ St, p:! •
illtllIlI~1: \ Iter the hole, aI'\' drill"cI. I"y out aId nit lh~ I -wide mortise ((,r llu,l Oir.ld.,'r II. rtnl"nod on the hlank II ilh tht hc,ltl til ...Igt ., •• up rrom the bouom,
'( "1M. ~ A
ItNt'" t\. xl,1 t"tll\'nt)n~ en lh.·bottom of 'h,- hlunks If. "I.tt('h th(· MOrtl~(''' in th(' f. t t
'Il'
("ul tln- l(
'11111&
tu
('flm"Ct It.·ns,rth•
."")' Irnm th(· (Jutsi(/f (Ill t ,t~(11Jl:uI, ,Jl.I"t J'IK '25. (......tl h""'" U'l' eut 1<>Ih,· eom'<'l It llht nl' (, h '(;!'
_ ..
kong!h and It. d"K'M. trtm "a
•
M"ll It •• I·,t(l' II' 'In\ n', Ol.e Olht·J .Itp n the urn]..'1,~ be(n,,' Ih,'y can lit· mou ted to th (.. I Hool a ,. roundo\ 0"
",lh • kl, r on the 0I.uui. (II« o( _h uprIdJt -e f II! :l>o \\ tille I woo kl II I aI!o rout.1"-' 1"1' .. ' f the f eeot _ t 11 29 • ..;t,.'1ll. n I I ,-" l rRIG.iT'S
upri¢>t
ho IIO't"A
~o'" put an
to a for.t no Ill",·) and drill ,,,"'I
( ....... ~lOn In ."'!r. _'9 n,~n u,., (00\ to the upri!rhl. Sf.nCHER
n...
__ .
•
lIT
/
uprlj:hla are 4,,1 tOl:Nh{'r II Ilh a """Idler L) I( IDIJI'1 L"-'Ifnd le""n JOUlU and "edge pIllS. , """k the .1",1""", lik(' the (..,t r pl('(""("s :! 'A1tI\" Itfl match tl. moru.~ '" Iht· "pn!!hl) and to a J'O(l~h!t.·nllthof 10• STR~"CHERL£NOTII,'1\. ,h',~nnll'"Ih~ fini,hed It·ollth of lh~ .lr<'leh,"·, Ih~ 0\ ..... 11lenj(th of lh,' bll,kt'l. Now "dtl \401"((c)r two y," f;pace~)til till!' In(_·n:-.ur(J· menl and a1.,oadd ,I'. tfor lh,· IWI)2Yo·. long tenon" on Ihe end. I. In m)' .usc Ihi" came out to a 101.31 orall'/,
m,·["u,','
.,. SHOUUlEI
12
WOOOSMITH
I
.)
• r
Before cutting the stretcher pieces to final le"!Ith •• omething should hi' said about the dadoes that form the mortise. To hold the angled wedge pins, the dadoes in each half of the stretcher are rut at a :1' angle. $CC fig. 30. Orienting tho dad .. angles in both pieces can get confusing. so J cut matching 3' anglC$ on the of the stretcher first. Then the /,,11 end of the stretcher will run against the rip feM<' when the dndu is eut. see Fig. 31. (:.Iote: Cut the 3' angle on the end of the stretcher pieces so the finished length L of these tenons are not angled at :3". They're 90 to the edges of the streteher.) Now round over the en"~of the tenons to a radius, see Fig. 32. BOTIOM PROFILt;. Next, using the pal· tern, layout and cut the prnlil~ on the bottom edge of the stretcher. see f'ig. 33, stllF.1'CIIER CAP. After the profile is eut, a deeorauve stretcher cal> 1M) i. added. Cut the cap tram .JJ4 stock 10 len~h to match the shoulder-to-shoulder len~h of the stretcher (34~,,), see Fig, 33. Now rout 8 I(,"-de<:p groove in the bottom of the cap wide enough to fit O"N' the stretcher, see Step 1 in f'ig. 3:1,Then rout the pt'OliIe 011 the top edges. see Step 2, Finally, glue the ea~ on the stretcher;
."d"
l
l_r
, ..... "1IT1----1)=,-m-<1'-CH-:a,-------", $TUlCHO MADE OUTOF rwo NelS
,.
1_no
~_~_·_noa=_~~~~~~-----.------,,~
",-11 ~ \)STR.ETCHER f~----==~-----W os
_
-
>'>'.' -------------;
_n
1'.
•
TENON
Q£TAIL ...o~
tfNON-
:r
CUT ....
GROOVE J>£lAIL
V.
EOGEOETAIl
:2
ltOUN'OOvtJt lit
AGUR'3S
RGUU-34
THKICNESS Of STOCK EQU'AJ,S MC)flJSi wtOTH
lAYOUT ....... WlIK S1'WA.IGtCT CONN EO
~,__....::;:.>:: tIN1__..., ..... ........,.~.A!Y
WEDG£PtNS
The stretcher is held tight between the uprighl:>with wedge pins IN). To make the wedge pin" start by rell3wing. blank of t 1 stock to match the morti.".H·'. thick), Th,'n
...
RNGflftA1
~ t'
'
L
cut the blank j.y," wide and 5"lonl(.
•
Next push the stretcher tenon through the marti se in the upright until it', tight agaiJlst the shoulder", Then hold the w,odgc pin blank behind the tenon and make pencil marks whet" the wedge pin will enter and teave the moruse, see Fig, 34. Now eo~ the pend) marks ruld
®
HOID~. ON 1'.- UHf'''--'__''
WEDGE PIN
IOt,AYOUT WlDGfPlN
.L 13
SWINGING MECHANISM
AUlhat ",maiM L' to join the basket to the 1II'M~-h1A,...th "." lnltin~ meehanisrn, $VACHtIl To k''''r> Lhe b;",kN From rubblnll on II", upri.rht>. [ marl. ring-shaped .pon rs fn.m -,··thick ~[lISOnite. '1'0 make thr. "~I;I~~.first 12)' out 1",,0 I v;:"~dia. <,,,,I,·. on Ihe ~18Mlnite.see Step 1. Fi!l:. :17. 1 hell. ""'"Ilthe point made by the eemp;.os a.<. Center hole. bore out .. holes. see Sto'p 2. Then cut out the rinlr.' using a hole 88". balltbaw. or sabre saw;•see Step 3. On<'I' the spacers are CUI. glue them to the inside of Lbeuprights. see .'ig. 38. IIANGING OOW&LS. Next. cut a couple of • h.nlting dowels (on. ror each end of the cradle) that are slightly longer than the combined thickness oC lbe upright, end frame. and spacer (1 W",'). see rig. 39. Kl';OBS.The dowel. are held in place with J wooden knobs on each end. To hold the knobs, I cut the head. off the knobs' screws and epoxied the ,,'"(,\\,5 it, . .r -di a, hoi." centered on the end. ofthe dowel. Shop Nole: Th hold the dowel while drillirlg. I borod a .y.. hole in 8 2x4. Then I cut a relief kerf up to the hole and clamped the dowel in tight. see Fig. 40. Mel' lhe headless screws are epoxied into the holes. epoxy a knob ontoollf end of each dowel. Then ""t up the cradle and cheek thai the basket swings t'llloothly.
_37
1
..8
, .._, NOTe fJ'OXY
A 1(NO&1OEND
Ofoowa
Y'
x. , FiGun:
<10
{
A
1~'d;J
!
1IGUtl.,
' 'I'
po.-
t'.
_~.?~~~ ¥z6. k: !r/""'~-';:_"", ...,
.wu '"Of
_
SII1fYlew
•
.
LOCI( PINS
To lock the basket so it won\ swing, I "ddNl lock pins on each end. The pins pass through the uprights and into the bottom rail of the end frame. refer to Fig. ~~. TENON!;ON OOWEI.s. '1'0 make the two lock pins. start with a 5'-long piece of 'Y.' dowel. see Fig. 41. Then cut 0,;,"-dia, by",,"long round tenons on each end. (FOI' informadon 011 cutting the tenens, "....' Shop Notes. pagt' 15.) Now him a IVt·long SLOp pin off each end of the dowel. COIJNT~RllOR£ f'OK SCREW. Next usc the drilling block (Fig. 40110 hold the stop pin and drill a eounterbored hole for a knob'>! First drill a Y....-dla. hole I~~· deep for the screw head. SIt. Step 1 in Fig. 41. Then drill a VIC' hole the rest of the way through the pin. see Step 2. Now sand a chamfer on the thick end of each pin. ESD FRAME 1101.£.Once lhe
""YC'"
14
,1<' ~"DIA
..
PETAlL
::-!~ H l'~-~' ::j ...,....;.. 1 f.
,
1
i,. I
•
2
'7
"', /
• WOODSMITH
____ •
S_h_o~Notes SOME TIPS FROM OUR SHOP
ClEANING ROUTEDCORNERS
I ran into some problem areas a. I was routing' the bullnose profile on the top rail ...r the ersdte, SiJ\("Ca router bit is rouncl itc.·u~ an outside Curve nit.-cl)',but it;" imposslble to CUt into square in..
..ith the surface of the table. Then ~. the outline of the metal insert onto the blank alld rough cut it 10 within ," of tho pencil tine with a sabre saw 01' h:ll1(t...aw, 1'10\\ stick the metal insert and thE' new wooden one tOj!ether with double-sided carpet tape. 'Then meunt n flu.h trim router bit in the router and, with the bearing riding along the metal insert. trim the wooden insert to exact shape, (I' ote: \\'ith· out a fiu.h trim bit you could file or-sand the insert until it just fil$the opening.)
Once the router is .et "I'. push the jig along the fence mO"illll from right to left until the bit cuts about half" into the Yo" hole. :-low it's a matter Qftin(··iuning to get th~correct sit(: tenon.
3"
• __..."
To finish off the corners. it took some hand work with a chisel. 1b do this, stand the workpiece "P in a vise. Now follo\\;nl1:the
routM profile and working
('r1W~0.< gm ill,
chisel down towards lhe comer; see StCI) 1in
•
drawinl'! belo",
CU1"NG TliE SLOT.1'u cut the ~1()tfor
Then make a 9(f cul by cutting the waste off "itlt litJ'OJ'Y.lil, until you meet the first em, see Step 2. (:-lute: Youhave more l'OntTOIand the wood won\ spilt ahead lOO far when cutting .000ss the gl'nill fin;L) (l'$ _)' to It"overboard and chisel too far down with the fir:;tl'llt. Do a tittle bit at a lime-chisel
2
the table saw hlad e, lower the blade completely, po>ition the jn..«',~ lIItOthe recess, and hnlt! it in place by til!bteninll down the rip renee over the insert. IBe sure the fence isn't directly over the blader, Then turn on the :;;!W and slowly I'ai"" th~ bladt>throu~ the \v~uodl,,·ninsert. To make it 3 mlJlt.i-aJlglc insert, lower the blade below the table. lip the blndo 10 15', and raise it through the wooden insert.
CHtSawmt GAAlNlO UMOVt
REMAINING
WASttlO fORM CORNEt
\. AJ\cl. the majority Qf the waste ;" removed, use a l"kf'" actinn to stiee off the last bit. Run the ehisel ailing Lh<' profile rollin!! awey from the workpiece just ilti the ('ut..~ meet in a nice Cri.':-JI conK'f.
seor
When I ""IS building the stoll pins for the ($CO ,)age U). I needed to eut • clean tenon centered 011 the end of n dowel. Ted came UI)with a I~in.)o·method u.:;inJtu simple jig and the router table that reminds me of .harpo;niog pencils en my new electric pencil
t",tlle
SMl'JII'ner. )tAKtNG TItEJIG, To make the jig. start
with a (t ·Iong piece of2:<·1and rip it in half .0 it'. about ) ",'. wide. Next drill a hole that's the .;7,c of the dowel (in this ease V"') toward one end and centered on the thickness of the 2:<~.Once the hole is drilled. L1Ck on a \1,," M3l lenj!lh of the tenon you WOODEN INSERT. To make a new insert wanl (V.I plu~ the thielrnes., of the 'I," for the table saw, start by res.twing a blank Masonitc, (This means the bit should be 'IJ," to thieknc$$ so it \\ill be perfectly Oush aoo\'e th. tabletop.)
\VOODSMITH
IIOUUO
TENONS ON DOWELS
'I.
•
Start hy turning' off tho router and lookin~ down into th~ hole. Back off the jig to th" tighl until the bit is barely visible. ·111.n C·d.ml' the jig to the fenee, TESTC~'T.Now you're rendy (0 mak e the fir.t test cut on a dowel, 'fum on the router and slowly push the dowel down into the hole turning it in a counterclockwise direclion as you push down. Continue to push and turn (like a pencil in an eteerrie sharpener) until it hits the Ma.onite, Then pull it om and check the size of the tenon.
If the tenon is too thick. move the jig
"tightl~· to th. left.. reclamp it. and try 31,'3in.It',just a matter of slowly sneaking up on the finished thickness, Once thcjig is positioned eorrectlv, you call make the same size tenons all day. (It', almost a' milch fun lIS sharpening peneils.) FITTINGTENONS'DOWElS IN HOltS
Sometime s round tenonsor dowels are ju.o;t • little too thick to 6t int... a hole. I found thi. when tr)ing to fit the 'f,"·thick tenollSon the enrls Qfthe eraelle spindles into the 111" holes I
had drilled. To sol\'e the problem I used an idea from 'linke,' Toys. Cut a centered kerf a little ways into the end of the tenon with • band",\\, or back ~'" 'Vith • slit in tht' end. the tenon should h,~veenoll!-
inlo the hoi•.
15
Angled Mortise & Tenon
•
A DIFFERENTSLANT ON A TRADITIONAL JOINT I'b< fnlll''''' enr Ihe ends of tht> modI(' and th~ IIUII(tlZinl' !'aek eall (or "" .n¢l-d moruse and tenon J'.II • !-I'" lthotO. This Jomt is W.Nl
ARCH TE~'PLATE. However, before actually culling the tenon.s, 1 look a moment
eOlllplc, 11Ullln loeks because irs ",ally not an angWdjuinlat all, It. nol a true an~ed joinl because :olthoUl1hthe raib and stile.; nl('t'\ .t an angle. tht> tenens fit into Ih,' mortlSt:8 81 9(f. SQ$itally. It'S jU5t 8 normal mol1io;e and tenon JOUlI exeept the shoulders of the
.• ,;~~
wl) angled frames, I made two aids - on<, 10 help th. angled shoulders on lhe nons. and another to lira" arched edge of the frame and top of the arcl!cd-top panel.
'''''AI
The hard~ J)3li. of <:lilting an~ed shouklen; on a tenon is getting the -setting block for ""tting up tht> miter gaugt'_ ANGL&-sETTING Ol.QCK_ 1b make this block. cut one end off a pieee of scrap plywood at the angle you want fOI' the shoulders. (This is 15' on the cradle and 10· on the magazine rack.) 1 cut this block out of a piece of plywood Iltat measured about 6" by 5", refer to ~·ig. 2. S£'I"J'ING M.ITERGAUG£.To set up for the cut. fin;ll added an auxiliary fence to Ihe DIller l.'1lUge to support the workpiece all
~~.-
make a
26".,
see "a~e 20_ CUT MORTISES IN STitES
Aft"r making the anglft-setting IJl<>ck and areh template. I C111 the ~t ilo '" ( vertical piece') of the frame In 11..,. (s..'(' pages J and 8 for ,tin)..-J\101on. ...4) Then I started to
CUI I.,. the the
MAKING THEAIDS
to
large arch template Ihat', used 10 ll'IICI.' the arches on the top rail' and 011 the tops of the panels. for the cradle, draw an arc with a radius of 8(", Fig. 1. And (or the magazine ra ck, draw a radius of 10". NOle; This template will also be used later for making the jig to cut Ihe arched tOI)$ on the I"UI~I".
the WQ)'to thv blade •....-Ior to Flj!'. 2_ Then to ,,'1 the ""1(1,·o(th,· muer gauge.
work on the joints by layinj!'oul the posiuons or the mortise.s.
slide th. np f,·nce O"'r n"J(( 10 the miter
MARK MORTISES.
Begin by marking the
length ol'the mortises, see ~'ig. 5. Next, to J,!RUR('tand I,r('"'' tht· angle--Stll1ing block tight 3lltUn08ile side. just flip the .nl(!c·""lunl1 block over and reset the ml- goe .•just as deep as the mark Oil the end of ter gnUltl', i'il"\' ~'jg.3. This i* the whole the stile. Then damp a fence in place $0 the point of the bit is on the centerline of the purpose of thl' block. The angle will be exactly the ..arne (01- thi;; second setting' 3.- mortise, see Vi.!:_ 6. it was on th .. first since the ,;ame block i~ 80RING SeQuENc£_ With the drill press set up. the mortises can be oort-d. Begin by used beth rime- .., raroo.~Tr__ Tr~n-PTTr-' ~H3
•
lOP RAIL
!
•
__ J
M(l'ER -GAUGE AGlI .. ,
STILf
~\ 16
BOTTOM RAil
I
lAY O\I>~ Of "-'OllIS OH .$1ltt' OF WOOD fJtOM 1'fV'011'OlNl TO tfOtE _ PENCII.l'OII'l
•
lrt' fOIIMAOAZlI
WOODSMITH
• •
_.
SI~P I. f',~7. Th, n borv overlapping bele» between lhl' end boles. see Sll'P2. CL£AS~P "0 KTISES. Aller the morti.ses are rou~hed ou' on the drillP~<.clean up lho: ",d~ byparink lrais;,l down the waJ1.. "'lh a ch.. el, -ee ::;top3 . Tht>reare twn ",\'.10 fin.. h lhe ~nd. of the mort .... They ean he left round (and the .. '''''''. rounded later to match), Or. the ends can IH' chopped square with a narrow chi•• I, Fig. ~.
, II&AD
!'OM lit
--
!IU'IM(lf
.e.
•
OIGUII'
_ ..
LAY OUT TOP RAIL
AAcr
I CUIII",
1IM)U1t' •
,""rti""" on WIfoW'stile><.I
went to work on th. UoJ) rail. I started by layinKoul th,' -hookler lines (that determine
MD011Sf
WlTHOiISEl
lht' in...id~ ('I1Mll'J" dimensiorn on an oversized blank of I I <1IK'k,,..f,·r to Fi~. I. "HOULDER U~ESTh e distance beiw ee n the -houkle ... on th. top rail .,. a ke)
mt·a....ul't'mf'nt h.:-eaUJr.e It determines lh e• m."dp .. "Ith of lh,' frame. Thi. mea.<~ rI1('nl, In tum, determines len~h of the
•
bouom rail and th." idlh uf lhe panel. To locale Ih,' ,huuld.r lines. draw a eenterline Ollih. work piece forlhe top rail, see Fig. 9. Then measure out equal di-· 1311''('' from Ih. centerline 10 mark the localion. of Ihe s boulder lines. (This i~ Sf,' each way fol' Ih,' cradle and I y"." for the mSj(81.incrack.) Now u~. the angle'."lling block 10 ,erihe lhe .houlder bn,'~ aero .. the entire width ufthe workpiece .... -e Fig. 9.
ftOUI,9
SHOUIDU
m, ONE IOOf
UN'
Of &lOCK RUSH WffM roGf Of RAIl
MARK TENOS LENGTII. Aller the shoul-
der lin'·' .... dra" n, a second line is drawn parallel to ttt. m to l'.t.ablish the length of each tenon, -ev Fiji. III. cThk tenon l' I" long on tIl<' cmdl" and ~.- Innl! on the mAll'Izine rack.) The distanee bet\\'e<>n lh,·... oul"d~ IIPllOn) lin.,. to< the overall konj(lh.(Ihe 1"1'nul. TRAfF.('I RVl: PRonu-.s.Allerthe
MAIJC LlHGfH Of rtNC)fII
""'PDC1.Ua
lD SHOUlJJfI \M
lines
ror Ihe leonn.' are marked, 0.'" the arch templat. to draw the arch along the bottom
I)f Ih,' rail.
Fig. I I. Place the I.<'mplau'"" th~ workpiece so the edge. of lh" are ju~t touch Ihl' shoulder lines on th e bottom cdll e. To complete the tOI) rail for the cradle. lran.f,'r the free \l'nOO~"'"I"pattern (!'e(' pall" 21) 10• pi("", of p<>.o;terboard ,UIdt~ the 101'pnI61,'. ".' Fig. 1.2. CI;T TOI' RAIL TO lXNGTlL Alter all tbe oollin,· are
><,'l'
lAY 0U11Of' TO DfSJUO f'ttOfU
length ~n by ....ttinl! the miter gaUI(~ ...,th lb., .. ngJe.- ... ·lling block. refer 10 Fig. 2. Then 1"111 ofT Ihe end, at tht outside Ctenon) It""", _ hit. 13. CI.T BOTTOM RA11. TO LE:-iCTH. The last
•
stcp be {ort actuaU~' forming' the tenons i... cutllnjr the same an)llt:'ofTeach ~n
bcuom rail. see Fijr. 1.There are lIDenncal m.""urement. here. For now,just cut the workpiece aboul an ineb longer lhan what th.. plan~call for. It will he trimmed 10 nnall.nl(lh later, \VOODS\lITIi
17
RGUIf 14
The mortises have been cut in the stiles and the raib are cut to rough length. Next.. the
FfGURf 15
SEt f(NCf FItCIrMOUTSIDE fDGf '" EQUALTENON LfHGnt· "-
0AIl0.....,.""'"
r
I
J
tenons can be cut.on the rails. KNG
oJ
)
ADJUST ~UTER GAUGE. Since the shoulders of the tenons are angled, the first step is setting the miter gauge for the shoulder angle. Begin by pressing the angle-setting bloek against the rip fence. see Fig. 14. Then pivot the miter gauge until it aligns with the angled edge of the block and lock it tightly in place. SET UP SAW. The tenons are cut to length and thickness by making multiple passes over. dado blade. There are two steps to ""lting up the Fjrst, position the rip (ence RO the distance between it and the 'IfIt.. th (left) edge of the dado blade is equal to the length of the tenon, see Fig. 15. (The .I'H as a stop to cut all tenons to the
•
•
""W.
..,... .... r
GAllOl
f.·,.....
'I'h<> """"00 step IS raising the dado blade TOI'VIEW
rorYIEW
so it CUl:< the tenon the right thieIOles. s, Set tI", blade 8 little low so the tenon is a hair thiek. It wiu be (loo-tuned later. CUTT£NONS
CUTon.u ....aOf lAC" llHOH
CUJOV1THE~lf ON ....... _ flGURf'll
8ACICSAW
TIIMTOWlDTM---
STOI''" WIDTHlINtS
18
\\1,.n th. ",,,, is set
UI', cut the race of the tenon by making multiple passes over the dado blnde. see Fig. 16. Then flip the rail over and l"('peat 011 the uPJI<'-,;1c ... d. SECOND PAS.<;"After one raee has been cut. on each end, the opposite (ace is cut to bring the tenon to thickn ess. Tb do this . use the angle·S(!tlinJ{ block to reset the mite.' gauge to the opposilR augle. see Fig. 17. Then make passes on the other side. BRING TO PINAL THICKNESS. Test fit • comer or the tenon in the mortise> in the rails, soe ~'ig. 18. If necessary raise lite blade in very slight increments and shave just a little off each face until the tenon r.t~ the mortise. CUT TO SHAPE. Continue on the top rail by cutting the arched profile on the bottom edge. see Fig. 19. Then cut away the profile on the top edge. NOli" the top rail is starting to take shape. The next step is to trim d01l"1Ithe width of the tenons to.fit the mortises. ~'ARKTENON WlJ)TH. The tenon is laid out so it's perpendicular to the angled shoulders, see Fig. 20. J used a steel rule to lay out the tenon, by pressing the end of the rule tightly against the tenon shoulder and drawing: lines to indicate the width of the tenon. CUTTOSIZE. ;o.;e,"t.cut the tenons to size with • back saw. To lessen l he risk of cutting into the shoulders. I made cuts along the angled shoulders first. stopping at the width lines. see Fig. 21. Then I cut down on the end of the tenon. FIN"ISHlNG TOUCIf&S. Th complete the tenon. I cleaned up the shoulder with a sharp chisel, see Fig. 22. Then, if the ends of the mortise were left round, there's one last step. Round the edges orthe tenons to match the mortises. see Fig. 23.
WOOOSMlTH
•
•
fIT BOTTOM RAil
\\'hen the tenons for the LOprails arc finished. the tenons 011 the bottom rails can be cut. This is a cut-to-fit operation. The key thing here it< not the overall length of the bottom rail. bUL the distance br'"wl tile shoulders of the tenons. This is determined by the distance bet ween the angled stiles. So, temporariJy clamp the stiles to the LOp
•
rail. see Filt. 24. Shop Note: To ccncemrate clamping pres-
RGUIJ24
oowa
,
-,
'.r-
1""\
s
DETAIL
ll.(J \
I
....,.,.
sure. I used two 15' wedges. see Fig. 24. Then to keep the wedges from slipping when the clamps are tightened. I ",ounted dowels at the top ends. see Detail in Fi~. 2-1. MAKE ONI! TSNON. The trick to making the rail lit i. cutting the tenon on one end to final thickness fil'$\. see Fig. 21). (Usc the
•
angle-seuing block LOset the miter gaUj(l! and cut both faces of the tenon.) MARK OPPOSITESHOULDER. Now. the inside measurement between the totiles can be transferred directly to the otber end of tbe bottom rail. To do this, lay the rail down so the tenon is on tOP of the stile with th. shoulder butted tighlly again.t the inside edge of the stile. _ Fig. 2.';. Then mark thv in.idCl edge of the opposite stile on the rail, ~IAKE THE TENON. Now the tenon on this end can be cut w length. Note: Begin by cutting outside the line. The objt'Ct is to shave a little off the shoulde rs until they fit bet ween the stiles with no gaps. see J'-ig. 26. Finally. cut the tenon length LOthe depth of the mortise. see Fig-.27. ClIT GROOVES
•
The Iasl step L< cutting the groo,('l, for the panel on the inside edge of all frame pieces, To do this. I mounted a slot cutler ill the router table, see Fig. 28. Shop Note: 'l'hI! slot cutter tends to tear the edges of the groove. To lessen the tearing, make a light pass (h'" deep) fet.odingthe workpiece backward. (That is. feed the workpiece from lea to lighL)'l'hen make the full-depth cut, feeding from light to left. ROUT~'TU.F.s.To get the feel of roulinJ{ ,\lith the slot cutler, 1 routed the grooves m the eules firs t. The groove starts at one mortise and ends at another, r clamped stop blocks LOan extension on the fenee to prevent cvershooting the cut. see fig. 2.~. ROUT BOTTOM RAIL. Routing the 00\tom rail is the same as the stiles, except the groove is straight through from end to end. ROUT TOP RAIL To rout the groove on the arched inner edge of the top rail, the workpiece is fed freehand against the bit'$ pilot. see Fill. 29. Note: A freehand pass near a slot cutter i:o: scary, ~"orsafety, 1put the guard in place and used a grout trowel (see ll00d0mitl! No. ~7)to glip the rail. CIiECKP1'll As one last check, I clamped the frame together, see Fig. 30. Then I was ready to make the arched-top panel. WOODSMITH
AGUWf'O
19
Raised Panel
•
CUTTING AN ARCHED TOP ON A TABLESAW M,ku'g l"iO(~1p.:;.:..:i:b:-:on:-;.:-;:tab;';IC-;:-;;;;;;;;;;;;;;;;;;;;;;;::====:::;;;;;;;;;;;;;::;;;;;;;;;~to;;:-<1d, ..... 11\ ,hlfJCUilIr.juslamnttcr oIl'lanohll~ thl panel on e<'tgeand runlllnt/ll throu~h a tilted blade on th,' tabk"'I\\, Heweventheframes fer the era011 e ,u.t m.'j!llZIllt'rack havearclte!I 101"'. wh",h means the panels have tn have an arched border to match. Allhou¢! this can be done on a .MlX'r.)t on a router table (\\;lh a v.ry "XJl('nsiv. bit), I decided to tryit on the tabl.. saw Thc ideais to makeajigtO$\\ing the panel in an are (as thou¢! on a l",ncIulum)as the blade trims the .
·:1.e:.--;-IIIa:ii:id~o;:U:;;I-t;;h;:e:-:ru:;;n aneth et· pieee of ", plywood. First. lay the arch template on ; "I).,,,,, i, about Ih" f,'Omthe bmtom edge of the template. see Fi!!:.3, Then align the I wo centerlines, trace the curve. and CUI away the waste. The next step is to position this curved runner on th" ptywcod nuxiliary fence so the bottom of th. curve just touches the bottom of Ih,· fence, see Fig. 3, When th~)"re aligned, screw the piece. lo"'~thl'r.Then trim the bottom of Ih.· runner >0 the CUrVeIs flu.h "II h th.·Mttom edgE' of tile verri•.al f.·nl'l'.see Fig. 4. Rt;Y~·R~r;C"&~'ARKS. Before at-
l.al·hln~ tht: jig tu tht' ~\\.t~.·ip r.·nee·) matl". rpference mark on
Begin by gluing up 4Astock for the
pancl to gE't an oversized workpiece(about 20" wide by IS"long 1'0.' the cradle), When
the glue i" clry, square up the plUwland then mark a eenterline on the bottom edge, see Fig, I. Tllen 1cut the angled «ideson the panels working from dimensions transferred directly fromthe in.';d~of the frame, HOTTOM WlDTH. The first dimension is the beuem wid
see Fig. 2_Then flipthe panel O\'CI' and eut orr the other edge. 'rop ARCR. The next ."t"hli-hmg the heiltht of the l'III"'1. t\j!uin. take tbl' measurement from the (nlme, ~h'a.'1Jn'thl dbUlI"'" between the insid« lodge, of th.· top and beuem .oaj"" .... ' Vi)!.I, Add \
""'I'''
MAKE CURVE CHAMFERINGJIG
,X'Df'' '
After the an' cut to shape. the edges are """ly for chamfering.Todo this. I mad. ajij!\\ith.h'gh:wxiliaryfcnt'Camlacurved "runner" IMt ,_oui(lt':the arclted top of tbe panelin a eurvedpath through lhe blnd~. YEIIC&. Make lhe "u"mary renc~from a "iece of ,', "lywood about 8· \\;de and (U; lonj( •• th~ u.bl. :;aw fence. see I'·ig.~. Then rimw a venical cenlerline nn it. MAKE RUNNER. Afrer cutting the r~nl't'
the IWlW 13"le te indicate the verv front of th.,•• " hl••I~rwhere thelcading$aw tooth ,- I.·,.,1wllh table), """ Fig. 6. Ii>1''''3t.' this mark. first tilt the blade to til" :ARANCE. There's just one more step before the jiJ( i~ ready for use. Cut a chamie;' off the hattom I)f the back l)3rt ofth..,runner to allow blade clearance, Stop cuning a< the blade comes 10 the ""nterline on the fence, ann make multiple I)"-,,,e
tJ,,·
AGUtf'l
/
r
•
I
I
20
•
\VOODSMITH
•
ATTACHJIG. Alter the back half of the runner is chamfered, line up the centerline on the jig with the r..f-renee mark on the table, and screw Lhejig to the fen..... ee Detail in Fig. 6.
UNGlHOF TABllSAW"""'_
CHAMFER THE EDGES
Cutting the .hamr • rs nn the panet. rake,; II lotless time than making the jig. BUIgelting a feel for it takes practice. , warmed up on a
j_
few plywood tesi panel-, SElTING UP. To set up fOT the arched chamfer, slid. the ren,"" over ,.;0 the top of the blade is outside the face of the panel.
see fig. 7. CUTTH.£ CURVE. Making the arched cut requires n ligblIOU(:h. Begin by letting the panel rest in the curve of the runner, see Fig. 10. Then P)'e1'$ the panel a~n.l the rent·. just hard enough to keep it uprij!ht and slide it along tho runner, When doing thls, I think the vertical fence as the table. That is, coneemrate 1)11 pressing the 11••101against the face of the rellee- 110ldown On the saw, Shop Note: 'Jb make sure the workpiece wouldn't catch in the table saw insert slet, Imade a new tnsert with a narrow kerf. see ShOllNOles on Po.gt' 15. After CUllin!!the iitol chamfer. repeat the process on the opposite side of the panel. Next. to !!et the edl«' to lit thl! groove, adjust the fence and jig toward the blade. see Fil!. 8. Then ke~I' making passes on both sides until the edb", of the panel fit" about halfway to lhe bottom of the gruove . •ee Fig. 9.
ftNa-"
or
•
CUT STRAIGHT CHAJlU'ERS- To ehamfer' the- straight sides, unscrew the eurved runners and lo\ ver the blade. Then eut a test piece to make ~UJ'ethat the width or
the chamfers on the straiJ(ht <'dJ!"'" i,Ih,· same as on the arched 1""1., see Fig. II. CL£,,\X UP SHOUU>£K.
Thel"t'i-t. ju!\t
.::
,r
~.\..
s-INNHUFlIJSH
-
'I
PO'WOOO AlI.......
D£JAIl
\
, ,I
If
-,-.,,]t
A~~.IA"
v: 1:_' C;" r<
AGUIEI
I. P
:;
RN(l
, ·1
~
'0 ,;t
1' --:-Jj
¢JI
'It .
"-
_a
MOvtRNCE toWARD stADE fo.f'lHAl cur
".} t
Ii..
fIGUtIlll
/ CI
\
" ~~
, ""--
.>:
~I
..... II
AGU'.. '
CHAMFER ~TA.J"Kt
c..,.
~
....... £.
~
/
ff~ ,'flr/ /( /2. _a
SANI:MNG
lIlock
\
""
RGUJr£9
~
SAW .......
Cl1lTlNG lHf SfWGHI
»>
\
I:., 1
'/
~~
lAGSCRFW
,
~/ ~~
,
,,, 1
CROSSSEOlON
ftNCl
WI11l'1Gnll
WOODSMITH
o
FlGURE4
CUI!Y(O CHAMFER
•
'/
~~ -.............: "f.../
Gt
•
tuN_
~~
race. I did this with a sanding bloek with one edge cut at the same angle 'L' th,· chamfer, see Fig. I~. It $traight"n, the shoulder and smooths the chamfer at tho same time.
•
...,.
,/
~101TOMOfi
'.)Jlt"
c>
IIGU...
tuN""
_c:::
last step before the panel is ""ady to I,,· mounted in the frame. LiJ(htl)' .. ",
AGUltf 10
.,
..d / -~.~ 1iAJ_~ .'~
FIGIIlt ••
\
~
I /
ANGlED EDGE:
~
'\ l
SQCJAlES-SHOUlDU
J
-'""""
~
21
• r"
be-e n
I
~r
nit Ild\ near \\"ood hut never have .. n "" "hat'. in It. Is it a lar· (IUC'f "1IMW'h. fl'·t'ol.nl(l'thingelw? 10 fl•• 1 Ih,· II,,.Wer I railed Dan Il<>rnanl, T"chnil'81 Directul' for (kn In(' II. nnsw ......,lthHl qucstitanwwt l'I't,\,.nl'lJ a lot mon.·in(or· ITllItlon ul.JUI lien
f
than no",,1 bru-hing' lacquers. l~ IhN" a rr-tarrtor put in Dell" Bernard: Y,·•• II'.
>.......
1I'ood~mith: lin"
WK.'
c"II,~1Butyl r\·lIo"nlve (that's a t ...lIlemark
of Union Carbide). nn,1 I'tlt il In Den. Wh"n you mix flu(~'1Cellosolve \I IIh the kl'lon,· •. you get a liquid \\'1\118!'otrtll\~IKlur. but it dlJ(?~the Juh. II ~Io\\. d,,"" the drying Ume,.;o )'VU can Yo ork with it without IlllIny of bru,..hmg prnbIt msn~t(\(' with bru...hing
w,·
lkft
Ctear Wootlf lIu,h d""clop<"l? B"mard, In Ihe ~arls l!,~r. II I l)(osmond had a parnt store (aiJ4'd rmmond Broth"I'>' One IhCfIon th(t \\"C'JoOII1\\'ork.
I""
bcQ I,"", "'HHf,milh: How aboot Deft n an .l"f'05il,1 can! ~ It have m .... thinner fand therefore a I.,v.lr IN_m'1\t.a~eof t"(ltid!=j than rn It IlflU,cl(orm~
I"·rn, ...d: Ye'. considerably,
'Iu
He ftot a couple chemical corn-
I).'\ni(·"to hell' him m4"tif~'hL...mix-
wr~
IU...-, "nd by th" final formuIa carne ol1lh. market.
Il'oodsmith: Did D,,'mo,"r. tormul« fur !lo-n Clear \\',.od I-'in· i-h include 8 lacquer! Bernard: Lacqu ..rs, b)' d..finiuon ..... an~·thinlt that Itr:: b)' ~I\·(·nt \..\OIIJIif'nal.,'n.S'ltl"(J('("l IlCJSl1'happens to hE> one kind of la"'lu, r, and ,1'< one of the InweUlt'tlts of I)(or\('Iear \Ynod Finl>h. So "" baoic boK-kool'K' I' ""'Iucr. yt.,.. MOod'mith: \\lual t·l.... • i.;: in it:' Are n"'l", an,ll!Ulm ",Med? &>mard: \c•. :oiitnlCeliulo.-;ela"lu~r by 11~lf ". nul" I(UI.Ifilm fOl1ner, \\'h~n it tin,,,, 11' I'UI in "lu,licizinJ( alkyd·I)·pe re.in" ThP ...·.in. ),~\.,.Itlough"css And<:Inflability. The .. \I " add n little m'l! oil to give it fl."JllIhl\ 8d'Dlllh, J \ .... bean! • Dumber of myths about [)(on 1\, e'~nht.-anllhaton. of the oils nd,J4'd cumnuloil! Bemnrd: 'e..lhe",,,
I
1"1'" "UltltllAl in an aeresol
u,k,
can
.,·,,·,-nllhinl!1'. First. "'. tUI\" tfl t"l"lll\'\) lh~ solids or tht.· t "'~. I" ..t~·l1oz?,les won't allow that hl·It\')' mntl·J·j;tl to come th,"tJu).!"h tht.· l1rifi(.'(>. '\~e thin the litillirl ,10""11unul it ma~' contain "nly half the solids. Then t h.· IJrIlI,,'lIaJll. in the '1'r:1} eo,"" baH·t .. "', ...'ml>:ltible with the ""'knotl vr il ('flUid cause it 10 solidifv, Thor" arl' aclually some additional ~l,ent ..Incl tlirr.·n·nt t~"J'*:'-ln ~l)ra~'can't. 8ll\ thot' hoi ~ C"t'llel J'nICtuC't i... th", ~1'1"le. It.'ood
'"","" lacq""ro 'I'''' • 'IUlCkdT),nl!. hanl surfa"" but .... n' "'" 0.-, ,,~, an ,·,.,mpl". ,llaftlUf'r III Deft contain~ Rut \\"th a t,,'\1 hln~ larqu('r. such a:t :.t(-311\lt', a~ a ~n('lllJ!8ul an !(in' 1I ""lin l()Ok. [t'~the alkyd ,','-111. It', oI""~'Il.~1for \l'Mtlworke,-. .1I'un.t('l! IhAl ,"vI' ,emi·glos:< Deft Lbe whu \l'lInl 10 .... "hll' 10 rub out the finish \I hili.h RI'Il(>~rancewhcn you look al lhe and ~1i11ha\'t' "':('~ICI n:~lt>l.ante propertj(>~. IiflUlcl ·I'h{· ~l(>;_.'1-ttCt' al::_.ocreate 3 fine II'oodsmirh: Why d,w> De.ft 8meM while tlU,1 Uk,' '''nrlinit ""aler d_ "'hen ..tl"t,J\I!I'r t hurl lIt hI r 11rul'ohin~lacql1en;'! it·.... ~n~I(,'(I. BernRrd: 1'••1 ,.f the rr ..o1\'eol> to dL,>oh'e th~ -arne ne"bil,l\ und ~t" the rutn""n II",.~.Th.. ~I i,an aromalk All"" !'am. tini" It """ di.._"'\'~red thaI hy.l",mrbon. tolu • ..." ""n. to slabili.., RIO", ""lid. (2' • ortht.· total weight) could til<-\. ,'"OlI'I) 'I "",1<1"" .Ic"hol:-. he put .nlu Ihl' 1\<'" liquid. And !.his ...... It aL~ tIJnlRJf1!'1 \\ hal'~(lu~ifit!<1 CL' an qIDn'1i H ~.ol\l'tll l'ha.ngl' tn athie\'e the llCli\\· l"oulvt1nt, .'t·(·tal(>~ an(1 (Jr keton\·-:,>. :-.~,m(' bl·l..,.hlnJ,!('haracteri~lic~.
It__Ih,· k"ton," Ihal have" strung odor. And D,·n hu, .•'I"-,,,ial blend of ketones. It.'uud.",irh: One of Ihe Ihings I've nulicc.l "boul J)en i, Ihat iI', slowel'drying
----------------------22
Woodsmith: \I'hal'. the best kind of hru,h 10u.. with Deft? a"mOI'd: [ Ilk,·t'I(O()(I1;,,;.tJebru.
•
•
•
Woodsmith: 111<181.(')Col1lh .. can read< II '-'" I '1-..., ('03t" to make it alrohol-pro >O( and " II,r-p"",f. [, that a mark.'t.in~g'lmmu:'k er l!II.lt tnr," Bernard: 1'·1011fiber. and '''I'llill~ them. All surfaces especially the
lhal " re mo... chffi('ll]l to level OUI. "-1>l'" 1'('1(·,1100 ~""htnl( qu;dll~. we use a pant'l
that"
thaI', fllur (l~'1 b) (our (,,,,I. And we never qUill 101.1 nel ,,( .111 .... bru,1I rnarI
nylon bru.h. Th~ I'n,bk-m i'lhal a 101 of people cion', want to :-f": the kind or money J'leC."C~~!") fur a I'nllotlt·hru ...h. \\'(;r(!> searching for a b"l
,,,1
•
an: h...-ginninl' tu rlu some te~ting on "explodl'cI Iill" 1,,,IYI·.tc'l· brushes,
t..lJ.!t·... ,.houlfl Ill' completely
coated
(f)r
mol..., ure 1,,·otl'cliun.
\"oodsll);tl,: Se. thr water dnesn'l attack Ihl' nlli,h iIH'lf. but the \\'000~ Bernnrcl: \I'at"r \I ill dHmHJ,.'I! il i( it'· fini"h."I·, llu\lll'UV'! t·"\ta...-rm-, 1)(.n\ t,,'ll) finj""h)'f)ur boat with it To cl(·t(.'rmint' lhf' fipj!I.......(If water (lJlft Bernard: II '"1."',blcl\}appl~·toomuch i!>·OU'I'\.·\\urkillJr.,! 'Ill it vertical surface. 1'\'~ alcohol rv ...l~l.tnct·"\\, "In tl':o't... in our b,l"',r:,llll)' 011 f(ln"'I~ cu\ \·..... "(1,\ ith three hacl.l "'"'Jo! w.:J run tJnlc.IN> Oom: The: advanC03l$ Ilf 1),01\ \\'t l_ulllOnll' .In'I':' Df \\ at(or taRt' '" Ilh l)t·(\ i-=! that if )'00 do gt.-t a SOIf!.it':(1l~)' to di..;so1,·e It. OJ) lh.. (mumt'tt ...urlat.," aoo {'O\'E'rit "ith 3 I( it"JU>olaoUghlrurtam-t), run.li~"'tly \\,.tt'h glass (.,r:'?: Ihouno 11K-\\'"8t4..Td9¬ ::-o"t bolll<-r III<-(I.·n 6n~·h, """I,I and I(I"C' II alloll'ff L TIle Dc" C"Oat \\a)] 11"Uall)'f ret'lt torr.cllilat. But ifll·:o. TIM'll" I rulltht· s:&mt' tt·...t1Oth aI",.. thol a Olio! .Inr' .,r .... ,..::.I \\,JUkI \\a..JJ it off'nlh Sctlnt t~ liOln(_'of thl~thln~:,m bourlw.n laalUt'r t!1tnlll'r In l~4l tfJ"\."3 ancl ~"l.llt. \\1111-.:,,\( 6t 111ll... \\hitf' h.a.z.c. BUl \\Ith a 14'ood'milh: Sh..ul(I :-.Ill'rlt' in~ l)jOO il,"l'l' ·l,ain. It ,.('"{om" t'l lin ,.,1 han· ",,,,,I ml<"'" The >('<'()lldtolIt fill, •,81a.... ()\'l'r bare \\ood . Bernord: 11t~I""" ",Iutlon '" 10 IL....• •\ thinl ~~tI(i\ 4." 8 m~11'\.'unifurm pl"t.tt("C· 1)0," \\ .. ISla n or I" nO! fUlL,h Th, .... " . I . '+ t'l.!l an- 10\\ rr dr') r~ a.Df1 lion .)\ l'r Uw 1)81"\."\\ ,,,.)(1 &".mt' ~pJ(> I t'3l1 Ill' Hod m ,,, n kn"" I'UI on f<>ur
h.'~"'·
I
.1"
\\(H"HI ""inl!'oh Anti then tll u- hlnl-' I)fth(.' nn-t coat. MUodsmith: I've: h('anl
avoid exee.... ~'OUcan
leave a bru ..h ~,.I"JI1)tin I~'n. rather than clean it:' (Jr ~'I)U('a n "'r;'fl it wrth aluminum ({Iii tu ~tllr"tl4.·'\\·(~'nf.·();.'t~-:'
Wood,.mlth: The instructions that eom« with Del\ .uy ".bout Ih~ only mistake you (,HI1 n\tlk(~ i~to :lllpl)' lOti littll,'
•
t-Iunt' a resm th;'t.ttI' 11(.t a....~n)· acceptM b.' Ih<' nlln",·lIu)o.,,· .. If)·ftU',,· gt.lns;:to U..e a stain other than a lHft. ~taill • .allf," th~' stain to ltry ait lea-t Ih ree c1".). 11<'(..... t''l'I''11101 \\ ilh Ueft ('lear
b, I.... ,,,,,III
8~rn('rd: \\'t' know shop teachers in "S<'h,tcll.. who leav« bristle brushes suspend.. 11111)"1\ .lIlh",u~h thl' >ch"ol,)'em~1'h~y u.k., Ih., ltd "fr ogoll"n can IIr 0"1\ and CUI. .s~lt in It \\tu.'I"o thf> brush "ill ~W)'.Since
l h-f], ,II 'IliJ1,~
IU4 IC. I tihn'l "ot"l' an)' t\?"a~JII
"h) this h..u1
han.l~h In I" n r. r III I:, mIn"h ' and il "ill ><>lIen. "'olHl"mlth: II"" ..10 \'ou ~11lJ11t.>nrI rubb nl: II. n .""lOth aII~':th.. Ja.t l'Oal! Rt-m.,rd: f lNt•• ·alt at lea....! 2-1 }H)U~ nAc r lhl final l.....l ~ It "uo\ gum UtI on ) I 'fh
lUI\ 111).'a, Jll.,~blt:ltl 01' ha\'e a queslion aooul l"J'11 thr~'get help? [l,'rnArd: An,)'nnl' "1111 cull
1..,n,II~'\\ lil
fllCNI ttlJrillg
11m.) t'l pt
.,"1 ••k rf.r
n.n.
3t170.1) bu~il1('~shours:(Pacific
for till' T,'Chni.... ,t1 Sen'k• ('(,n;lUmt'r f'.·fu·lurt:-.. "our
r(''''li~ I'll abo l'lU\ rc,'l"t·i\·(, a t-at.aJtJ-J! d~ri~ tnlo!' [kn "rodurl' and "0" to u.", them b~ nllin~ a f.t·ll a&fJ"'e'."t.'d. ...;taJnll('d t'n\'t'lop" ,,,th :1.,:;'; I."'ta~e 10 ()tol\. I"".. I'~~I \·f.n Kal'11\(f.n...\\4." • 1r"\ltlt',l·A 9'171 J. :"0\
USING DEF' ••• s()rrle ti/)s fr()nl our shop I Uke U·III1: 1)',1\ (,I •• Ir \\, ••• 1 ~·ini,h. ThlUgt. it'!1 a Ohl...hlllR l:l'''qut'r. it ,Ic){~n' h'I\'t' tht· 3I'fl1ic;,t ibn llnlbl,·nl.. \lJo'tlall~'~l'''''iC.'1.'U.,"11 \\llh bl...... hlnK 1.'1Iu.", ( ~ II'uIo, 11;), Bllt likt- IIn~' fini}olh. it hail- Io:om(·UnifI1J(' cfulract.tl ri.st il~. OOOR. TIll' b,l,tl(c,1 problem I 11."'0 1\1th Dd\Is the "dor, II', an extr~mely,u"nt: odor and unlt'Sl' ther~', adequale venti"'· tlon or I Olher bru;hlng laequ, r<. And II ha, a .lij(htly w:uy (0('1· in!!. ''''I«bIlly l",(o~ it'. rubbe. ild"""n\ h8'. the v. (l'elinl( and il b cry~t.aI clear, I ran a 1",\ by 'rrending bolh t)'J)e!' on a piet" of 1(1."., Thl' ~mi-glo .. len a whil;';h cloud but lh~ glo>. was completely tran., pal'('nl,
'I"
•
"'>
\\'OOUSMITH
d.,.,
!"Ir I \ Ihi It r nncll"C'\' rs nu
Itt.\ M\
tllul
it':,
(luickl}·. But you
t· ttl 1M''"I4rc(lIt Ix (' tU~It tencL:. to rutl tlot 'rltln aly I'lli' nllll'ot projE'Ct.'i. I
e.'
l,n'("I' ,,111, It to••n'
,:-0.." c.1ln
"'f,n" :--nUd::-" rt'
IhI' III" • hilt ,.m n little caref,,1 1)1tl hit'R I' (I" ..\INI smce it. dri(.·~ 0\\1), "1I1t IfllI~'!r h<:t\\·(.ocntoat!'>~
I""
I k.. 1.1 Y filii-h. j!lo..... Deft bt-. rnLlbtocl to a 8<"nll·J!I..........appp'.dT3.JlCt!
\, '1,IItOI
tN.-I"OI:) «1K'el1'~t1r):)
Ali"'"'' , (Iolh ..,~ and 1(1"..., are .\-.flal, { n a(J't~,1t"Jln. but lhere'~a d,ffcnlK'l' IKt''''''n the t Th. ,.,mild "'" OUI an ~"tn:mcl~thin _I tMI.111C:' a1ll1( Ilmmt'<.li:ltel~ The ¢os< i.' Jl1>t 111<· "PI." lc It 'l'nIl''' nUt a hea']'
P"'''''
<:I"
likl' an
011111).:"1'
f"~'1\\"hpn il dries.
I'\'v foulI.1 n ~",.I u"" for the ~mi-gl_ 3t'm:-::tIJ -
M_'atinJ,t" 111tttaill.
A light
~llr:1y
<1181flul. 1111II mill Ihut dn4)1O quickly and
lht'l"'\ j"-Il't thl.· brul'h tll·tinn di:>turbing the ~tain .• o\n.'r it (Irit·~ l~nll11etcly. it'~ safe to
bnll">h 01) tht., RUBUII'IC:,
I'\'mnilling
coatt'> of
[)eft.
I'\'e 1I0liCl!dlbat whell
1'IIb-
bing 11111th., (tnld ''''til or n('fl wilh pumit~ an() rntl"n~t()rl(", it'" ,ttrJI eas)' to cut
11I''OlIl(htilt' I)"" and VXll
('1' ' ' '
13
Sources CRADLE PAmRN
'(ull It< JIIIIl<'1TI that iJl(ludc» p)'um"" of lh,' l()I' rail~. (eet.. uprig-ht~! stretcher, \\ ,,,,IKl'plr"... ant] hVindl~ twith dimensions if ),eltl'~.lIlt l«, turn )'(iUl' O\\'11Jis available free ul c:ruU'g,,~. Send Ior \.l·tmSJ"lf), Pattern t It lh Sl-nd name and add ress to:
Dept. CR4H, 22"11 Grand Avenue, 0"" MO;'les, IA WOOIlSMITH
Next we turned to MAGAZINE RACK DII\'id DI"'''~. Merchandi~e Manager for "00 (,.:311order ibe l-.:u1~fl('\"(lt"fl ror the \YoodCl'llfiSuppl)' Corporation, He agreed magazine rack r",m: to take a Io<.k al lh(' bit..;,and ~el back to us, CONSTA "'iiTI"':};·S 211:.. 10:.. :-.ll·hl·~ll·r About a week later David called back. Road. Bron,. :-;Y IUI'B. ~'MJ·:!2:I·~'lIi7 H. said he had tried them out and liked (Catalog: $I.flt)). _"1"",111:1' f 11",. ..II'''1Od them so much thut \Voodcl1.ft would irnme'/'",.,""!1ft). 12 n'.....h ..l (:\,." .. 11,,'N' ;0'\' diatclY"art stocking them. listed in thl~ ('lllul(1J.!jl.."l)l, • kina.! ·n,,·f)n4-'!\ \~ C' \\'oodcraft doesn't have the buying powl,'7. $1."" I'a< h ";rTf" II'~, tl ..... Id Sears prices, And they aren't in the THE PLOT'THICKEN$.
I'ATTEKN,
i~~II~. PARTS FOR CRADtE
\'~Uron order the spindles and othel' parts ro.r the cradl. from: TIll> WOODWORKERS' STQR.:. 21801 In
'1
H,ltf'U/ ....(10),
I
• Illlt.... I' ... lClfn
\,\'1111.. Itll"'\'l t,
Order' No. l~Rf~,~.:..s I~'.· 1(.' t)'lk, ()nJ..r !'
1t,..l n·'"[I·\\I..1
I"n~h of Hi. (I\ule; The spindles arc available at a per piece price or at a lower price if mere than 10are ordered. The priees hsted hero are for all 22 spindles neOO('(1fOI' the cradle.) Birth. Order No. B2OQ.I,$29.70 fur 22; Oak. Oroer No. B2005. $31.!lS for 22: ChelT)'. Order :\0. 8'2000. Sl-I.76 for 22. &1'(".' Hul~8"1/",,. (16). 1If'. mu.,hmom, type. Birch. OroCI'No. RIOJI. $J.2(i pel' ro;
'llle Sean;. bil:>\\ ~'n' I''''\I''''I1:'IV,- ($;1,St' til SI.9!J in 1!R-11, <'3nll'lII11,,,, .." •","1 h.t!" singte long flute on t.'t' o:lflt· (,j tln' 1.lts rur easy chip removnl, 'fht:)" ""'l' 11',.lv.t,l;,I,'t'ln ~u-s; reUliJ g()I't .., lKJt lh,·)o ...,~rI,1 I" lIr~ dercd "" ..... pl:
Spi"dle~(22). y;'
dia, x 10" long
(pi.." """ L. x Vi' Dia. tenons f~t· an overall
"I.""
Oak, Order No. BIOla, S1.1'01l"r !iiI;Chen"),. Oroer No. BIOI9. $2.10 pel' !ill. /(110/'"(6). I maple \\ith br,l&;l-enler top. O"ler No.
:u,d Hand Tooll'at,oI,,!:
E1731. SI.~Oeaeh, ." .... llilI. \\'e used ~hIlWu., \\,_1 Finish
purcha.."<'C1them
v,.
($\$in) and )1inw"" Antique Oil Fi,u.h ull the tl'&dlc (and rnal(aZillC ,",ck). Thes~ liroducts are available .1 many local pilint and hardware 'LO)'e<. Or they can be or, d~n:d from The \Voodwul'kc",' Stul.... .II;',.
\Ve use theS(" bit;,. 111 tll(' \\i.IC/~'/~,tJt ..J)lII), 3.11(1\\'t.,'\'l' heuni f1"l'1l1 rfl~lll\'n',lch'f)I. \\'h., •
nrul
hk(·I
Butth.y
Iwm. t ,,1i111~"nI'
I)', No\\' \\'e're ~t'llU1J.!It.'tL('rn .utcll.dLt- trotU
rea(leJ~\\"ho\\ alIt lfl Hllt,\\, ..\\ 11~.'rnll"",ll"tl to the Sea.., bil~?· SuI" enouj!h. Tlw I!IN'1<7:-;.,..,,, I'''"l·r and Hand '1001 ('atulug 11•• ·,1\\ .11<,1\ Ih,· oon:pla,,"t,'m(:nt bit....:.... Thlt'~ (',nclly tnlt'.
CAlibe
..nh·,,~1 immediateb' from: WooDCRAIT SUPPLY CORP. ·11Atlanlic
Ih·pt. \\'817, Box ·1000,\\'obul'I1. MA
fJI)IX.~; !«xJ.2'2.;-Il5-~(Note:
ft1Itul'f..cl.,'I.U"tIc.'It·
on rJlOrt.lM: al1tllt·llflll.1tJIIU·I)'
eurrem Wooclcl"3n catalog. \n·
MORTISING BITS
mortising blLO;; in th,·...;tll~· L~lI"('~c•• 11f",llh No. 26). \\·etrunt· let t.h,·"'tlM'lu 1'111tl,.lt tlM' Sears mortise bit.... fltl" (~,\ .nlc Jut (Irilling~lf.)l nh)rti~ .. \lith;t Ib1U"I'\"Nl
f)"CImJ/or
•
$10 minimum
l";ll~.log: F'ree'. P'ul'SiJI4:r (.lfCJ1'lis· ",,,,/lil•. '. , Order No. 071W~.57.95 pIXI.;
111"fll'I'"
v,.", Oro.·r :-O;P. t17R3:l. $8.2.; ppd.; ..... Oroe.· SI., (J71\':~I.$11,50ppd, SlOICUTTER
Y..u
"'Ill ,,,",,,.1' a :l-\\inl( <'IU"bide-ripj)ed$Iot
,'UtI,·r.b.·,u-in~.,,,,,I aJ'bor to make the arch..... lf~" fr..mt.· QI'MI f13rn:L.:: (loom: \\ 0011('1'"
I'T StiJ>PLY CORP .. ( se e
".Irln·;
If.-
:J- \\'ing f'hJt cultel' t.haL·Sa\'aiJ~t,.lt·fftlfll ::4nlllllbt-r of sources, The cutter .',11'< t4 :r .IU"ll, ..tt'r ,wI th(! lar~e$.L t'.-eu
',"Ii 'IU',i""
•
11u· I'tlll,'r \\'ill nC1.uall~·CUta
,··d(·~!, h.t (in.-I..ad "f ~'-l. A .Ii~hlly d,,·per .Iot isn't n problem on tht. ('lil~llt· Bllt :--ince the In,tg'UZinu ntck 1/.,.;( \\Uod Fi~l:isJj (tfl(J~·II'.Ea1'1)' J\mcric."an, The bib arc th~rc (paKl' Ii}, Ittlt 1141\\ lht'.\ t lui rl,."U·" ,tn·join<...d \"'1th IJ:J." Stllb tCllons. lh,·." \\,~'\Ikl b(. a 1,11" \fisible gap On the 0"1",' No. P4413. $,'>.75pel' pint, $8.25 pel' are ILQ;tedas "1-~(,)l":1tn(!J"Liu:- \\11h Stlll"t"l~ quw1. JJrmm.r AIIII'l"" Oil FllIislr. Oroel' (,~I' and the price h"" gol,,"U!,to;!:!I.!~jrOI olll ufl' fir t h4' joinL 'Jb pre\'enl this gap I' J.160, $6,35 JIf'l' pint. $.9.3.'; por 'lwll1.. the bit ami chL..;c1COJl1hilUI11'ill 4v..". (lnh'l \\tll'll n"llll1Kth~~IOlin the :Jfi/eJJ \\;lh a PI\I) AND Slll-:tL.I·~ora mattress. \\'e t:Ul No.9 <.,"r2.521·1: ~", (~nJ('r 'tJ,1~ (;'1' :?:t!!I:;: ) 'n-ucl ",ner. be ""'" th. I"()utel' lable f~IIl" a"""", .fZ-·thick foam to fitlhe botlom of l/n'" Order No.9 G1' 2.~211;). " " fnlnllh" oULlee lht~crdlili' ! IT x :12IIJ'-). I~t)!l'"19, (Note; A ')'Hi"-deep kerf it:. TilE S~AIICII COlSTINtI.;S. AIh"I' " IInJ, fur th.",· time.- when the Pam.,.,.,. don't n~cat'cll \\'t> tli:;cu\,{!l...·tl lhilt lh~' 1.1ll- aI', "k;,y (m'lh~ arch(od top r.u1.) quiu· h"ld It all. we eo"I'''''nt!olll,\',ll'';C: ••'', to 22 we talked aboutUe1\ CI~:u'\Vood :-io 2ll II 217i1. pkg. of 2. $12.99). Tho fintl out aOO\lllhc-~' bi~. lit, ~,icJ \i'rllhtnt FinOJ,. !)eft; also IlUlk"" Deft \\'ood AnnoI' \\Ol{l"'llmclf ,'rib I~tl me'u.llrefi: 2T"x 36". 1:'0 ,\meri("8Jl call:::. thcrn "ro~tnt)r-l.\'I)(" ItlL:oo .. (an :«,ylic). Denhalle (a poIYUl'elhan('), c,nt,·crih 1)'1.tl(";ItUbe rut in half to make l ,\'0 anel(tl~tribute$ them to ~<'3.J'Sall
'l.,'
"0.
"·1~.~.
"C'
('"I"'Il'
"'Ill
24
WOODSMITH
•