Manufac facturing Proc Ultra Engineers, Pune. INDIA
Sr No
Stages
Customer: PO No:
Process
1
Raw material cutting
Cutting
2
First fuup
Fit up and welding
3
Second Fit up
Fit up and welding
GE- Waukesha 117624
Photo
Sr No
4
Stages
Third Fit up
Process
Fit up and welding
5
Fourth Fit up
Fit up and welding
6
Fith Fit up
Fit up and welding
Photo
Sr No
Stages
Process
7
Sixth Fit up
Fit up and welding
8
FinalFitup
Fit up and welding
Photo
Sr No 9
Stages
Process
Dimensional Inspection
Inspection
10
Machining
machining
11
Cleaning
Cleaning
12
Corrosion Protection
lasting and painting
13
Final Inspection
Inspection
14
Shipment
Packing and dispatch
Photo
MPP No: UE()ED(MPP(OP($*
ss Plan
+e No: 00 Description
: Sump Oil Assembl
Date: 26.Dec 2012
Dra!ing. No. : A"#$$%&'
Details !"Cut all parts as per Cutting Plan#la$out %o& '"Clean all parts or surace scales( )urs(sharp edges(cutting slags etc&& *"Inspect the child part as per Process drawing& !"Part %o& !( thick +mm )end and edge preparation as per drawing& '"Part %o& *( + mm thick as per drawing edge preparation done and ft up in part no ! as per drawing& *"Part %o& !,( *' mm thick-with m#c tolerance" ft with part no ! as per drawing& ."Check su)assem)l$ as per drawing& +"/eld Part no ! and part no !, 0 fllet +mm 1"/eld0 Part no * 2t$ . and part no ! 0fllet + mm 3"Part no . (thick +mm ft up on part no * as per drawing( weld fllet . and 14 mm length& 4"Check all welding as per drawing 5 /eld Plan& 6"Finish the su)assem)l$ or deect i an$&
!"Part no 6 Pipe( Dia !,4x *&1 mm thk drilling as per drawing& '"Part no 3 Pipe Dia *4x *&'mm thk 2t$0!* )ending as per drawing *"Check )end profle as per drawing with template& ."Part %o 3 2t$0!* ft up on part no 6 as per drawing& +"Check ft up as per drawing& 1" Part no 3 and 6 welding fllet * mm with complete 7oint penetration& 3"Check all welding as per drawing 5 /eld Plan& 4"Finish the su)assem)l$ or deect i an$&
Details !"Part %o 1 ( +mm thk& )end as per drawing& '"8ssemle Part no 1 on su)0assem)l$ o Part 6 and 3& *"Part %o 4( '' mm thk 2t$0!* ft up on part 3 as per drawing& ."Check all ft up as per drawing& +" welding with * mm fllet all around on )oth ace& 1"Check all welding as per drawing 5 /eld Plan& 3"Finish the su)assem)l$ or deect i an$&
!"8ssem)le Part %o !*(Pipe Dia !**x .&4 mm as per drawing& '"/elding as per Drawing *"Machining as per Drawing& ."Su)0assem)l$ check as per drawing +"Finish the su)assem)l$ or deect i an$&
!"Part !* ft up in First ft up as per drawing& '" Part !* welding with part !, with inside tack welding and outside . mm fllet& *"Part no '( *'mm -with ma#c stock" ft up in part no ! as per drawing& ." Inside *&+ mm fllet and outside + mm groo9e weld as per /eld Plan& +" Part %o !!( Pipe Dia !,4 x .mm thk ft up in frst ft up as per drawing& 1"Part no !! welding with part no ' and !, with inside tack welding and outside + mm gro9e welding as per weld Plan& 3"Check su) assem)l$ or dimension as well as or welding as per drawing 5 /eld plan&
Details !" Part %o + thick *4&! mm 2t$0' %os ft up on fth ft up as per drawing& '" Part + and ! welding o + mm fllet inside and outside gro9e weld -con9ex" as per drawing& *"Check welding as per drawing 5 Plan&
!" Fit up no third ft up on ft up no 1 as per drawing '"/elding o part no 6 on part no !, and ' *"Inside tack weld and outside + mm fllet all around& ."welding o Part no 1 and + with !, mm gro9e weld +"8ll welding check as per drawing 5 Plan 1"Finish the complete assem)l$ or deect i an$&
Details !"eore m#cing Inspect complete assem)l$ or dimensions as per drawing& Machining as per drawing !" 8lign the component or machining& Check m#cing stock& '" Check the tooling as per programm& *" Complete the m#cing as per machine plan& ." ! st Set up0 Top rail machining ( Flanges machining& 'nd Setup0 Part %o& ' 5 !, Machining& *" Clean the component or )urrs( shart edges etc&& ." Inspect the component or dimensions&
Clean the component throughl$ or )urss( orign matreial( dust( particles( chips etc&& !"lasting and Painting as per Spect& '"Inspection or Surace prepation 5 Paint adhesion& !" Inspect the component or dimension 5 9isual apperance& !"Packing and dispatch as per spect&
/eld Map Ultra Engineers, Pune Customer P: %o&
Sr, No 8
!
:HALLI!"#$N : 4512263003 "e+, 00
Description Drawing %o&
: Po%er e&' case( )10( %el'*e&t : D00651285 "e+ -( Sheet 2( 3 o. 4
/eld Map %o Re9& %o
/oi&t Details /oi&t Decritio&
/oi&t ID
/oi&t Desig&
Positio&
ase "e. Setch
Part No,
#hic&ess
T! 5 T' 0 ,&+ inch
!St /eld Fitup -su)0assem)l$"<
Fitup ! < Part %o . to 1
/! /'
u groo9e -C=P" outside with )acking run as s>uare groo9e weld -Con9ex weld"
!;
. to 1
/*
Single )e9el weld on other side
!;
! to 3
T!0 . inch( T'0 !&'+ inch
/.
Fillet weld ,&'+ inch on other side
'F
! to *
T!0. inch( T'0 ,&+ inch
/+
Fillet weld ,&+ inch on other side
'F
! to 4
T!0. inch( T'0 ! inch
'nd /eld Fitup <
'
Fitup ' < Part %o ! to 3
C
*
.
Fitup *&! < Part %o ! to *
Fitup *&' < Part %o ! to 4 Plate To Plate
/eld Map Ultra Engineers, Pune Customer P: %o&
Sr, No
:HALLI!"#$N : 4512263003 "e+, 00
/oi&t ID
/1( /3( /4
/oi&t Desig&
/10Single )e9el with additional fllet weld o ,&'+ inch( /30 ,&'+ inch fllet weld on arrow side( /40 Single )e9el with additional fllet weld o ,&'+ inch
/6 5 /!,0 Single )e9el /6( with additional fllet weld /!,( ,&+ inch( /!! /!!0 ,&+ inch fllet weld on arrow side
1
3
Drawing %o&
: Po%er e&' case( )10( %el'*e&t : D00651285 "e+ -( Sheet 2( 3 o. 4
/eld Map %o Re9& %o
/oi&t Details /oi&t Decritio&
+
D
Description
Positio&
ase "e. Setch
Part No,
#hic&ess
!;( 'F
! to *
T!0 . inch( T'0 ,&+ inch
!;( 'F
! to 4
T!0 . inch( T'0 ! inch
'F
! ith . 5 1
T!0. inch T'0,&+ inch
.th /eld Fitup <
Fitup .&! < Part %o ! with ftup ! -Part %o& . 5 1"
/!' /!*
,&+ inch fllet weld on other side -Inside"
/eld Map Ultra Engineers, Pune Customer P: %o&
Sr, No
:HALLI!"#$N : 4512263003 "e+, 00
Description Drawing %o&
: Po%er e&' case( )10( %el'*e&t : D00651285 "e+ -( Sheet 2( 3 o. 4
/eld Map %o Re9& %o
/oi&t Details /oi&t Decritio&
/oi&t ID
/oi&t Desig&
Positio&
ase "e. Setch
Part No,
#hic&ess
/!.0C=P single )e9el with /!.( /!+0 ,&+ inch fllet weld /!+( on other side -Inside"( /!1 /!10 @ groo9e -C=P" on other side -Inside"
!;( 'F
6
/!3( /!3( /!40 C=P weld( /!60 /!4( Partial penetration weld /!6 with con9ex profle
!;
T!0. inch ! to . 5 1( T'0,&+ inch( 1 to 3 T*0!&'+ inch
!,
/0', @ groo9e -C=P"( /',( /'!0 C=P single )e9el with /'!( Aush grind( /'' /''0 additional fllet weld on /',(
!;( 'F
/',( /''0 T!0,&+ inch( . to +( T'0! inch( /'!0 ! to + T*0 . inch
4
?
!!
Fitup .&' < Fitup .&! to Part %o& +
! to +
T!0 . inch( T'0 ! inch
+th /eld Fitup <
Fitup + < Part %o ' with Fitup .
/'*0 Single )e9el weld with additional fllet weld /'*( o siBe ,&*4 inch( /'. /'.0 ,&'+ inch fllet weld
!; 'F
! 5 . to '
T!0,&'+ inch T'0. inch( T*0 ,&+ inch
U-+A EN/INEE+S Rev No : 00 Date: 30 Dec 2015
: !-D $P025 : "e+, 00 't' 30,12,2015
aterial ra'e
PS N$,
8STM 8+!. to 8STM 8+!.
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'.
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'!
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'!
U-+A EN/INEE+S Rev No : 00 Date: 30 Dec 2015
: !-D $P025 : "e+, 00 't' 30,12,2015
aterial ra'e
PS N$,
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'!
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'.
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'!
U-+A EN/INEE+S Rev No : 00 Date: 30 Dec 2015
: !-D $P025 : "e+, 00 't' 30,12,2015
aterial ra'e
PS N$,
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'!
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'!
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'!
8STM 8+!. to 8STM 8+!.
@?#/PS#8/S#;M8/#';#'!
