Trio CT 1040 Jaw Crusher Manual (SN. 225).pdf

Trio Engineer Engineered ed Produc ts, Inc. Inc. • 12823 12823 Sc hab arum Ave. A ve. • Irwinda Irwinda le, C A 9170 91706 6 • Telepho Telep hone ne 626-851 626-851-396 -3966 6 • Fax 626-851-9526

Parts and Operation Manual

CT Series 10” x40” Jaw Crusher Size: Se rial ia l Number: Numb er:

CT1040 Jaw Crusher Manual

10 x x 40 ″

″

225

1

To the Own Owner er & Operato Operatorr We have tried to provide information that gives our customers a clear understanding of equipment construction, function, capabilities and requirements. This information is based on the knowledge and experience of qualified people at our company and in our field organization. Proper use of this information provides users of our equipment with high efficiency, maximum service life and low maintenance costs. That is why we strongly recommend that anyone using our equipment be familiar with this manual. Information presented here should not be considered authoritative in every situation. Users will as a matter of course encounter problems and circumstances that raise questions not anticipated here. Such questions should be directed to their distributor or the manufacturer. Anyone who uses this equipment for any purpose other than that for which it was intended assumes sole responsibility for dangers encountered and injuries sustained as a result of such misuse.

Federal, state and local safety regulations aim to protect both people and property from accident, injury and harmful exposure. When complied with, such regulations are often effective. Hazards to personnel and property are further reduced when this equipment is used in accordance with all operation and maintenance instructions. Generally: (1) Read and heed all danger, warning, caution, and notice notice decals. Know what guards and protective devices are included and see that each is installed and in operational condition. Additional guards and protective devices may be required and must be installed by the user (owner) before operating. (2) Never attempt to maintain, lubricate or adjust this equipment while it is running. Lock out and tag out all energy sources before doing maintenance, cleaning, adjusting or repairing this equipment. Make it impossible for anyone to start this machine while others are working on it or in it. (3) Wear personal protective equipment such as hard hats, ear plugs, safety glasses and safety shoes when operating this equipment. Do not wear loose clothing or long hair. (4) Think safety and act safely. Stay alert at all times. times. Eliminate or neutralize potential hazards as soon as you spot them. Never allow anyone to engage in horseplay when near this equipment.

Failure to take these precautions will result in death or severe personal injury. CT1040 Jaw Crusher Manual

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The following warning applies to equipment supplied with lead-acid batteries:

Battery posts, terminals and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash Wash h ands after handling .

The following warning applies to equipment supplied with diesel powered engines:

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Product Registration: All equipment must be registered within 14 days of start-up to receive warranty coverage. Registration information will only be accepted from the end-users of the equipment, however dealers can register the equipment for the end-user provided the information registered is the end-user’s information. In addition to this registration, all cone crushers, vertical shaft impact crushers, and all screens using urethane media must have an application data sheet on file and approved by Trio. After completion of the registration registration and application data sheet, if required, all submitted submitted information will be reviewed and a confirmation email sent to the email address provided to Trio. Warranty will be fully enforced upon confirmation of payment and receipt of the above information. Register Register onlin e at: http: //www //www .triopro ducts .com/regist .com/regist er/form er/form or call Trio at +1 626 851 3966.


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Warr Warra anty Terms & Conditi ons Seller warrants all new equipment manufactured or imported by Trio Engineered Products, Inc. (Trio) against defects in material or workmanship attributed to the original machine manufacturing. No other warranties are expressed or implied. Warranty claims must be made through the dealer or agent responsible for the original equipment sale, as the equipment will have been registered with them at the time of sale from Trio. Claims must be made within twelve (12) months or 2,000 working hours, whichever occurs first, from the date of readiness for operation, but not more than fifteen (15) months from the date of shipment from Trio. All parts claimed to be defective shall be returned to Trio, freight prepaid, for inspection to determine that the said part or parts are defective. If it is determined that the fault lies with Trio, Trio will ship a replacement part or parts at no cost, but freight charges will be paid by customer. If it is determined that the fault does not lie with Trio, a replacement part or parts will be shipped, freight collect, to the customer with the receipt of a purchase order from the dealer or agent. Trio will not be responsible for freight costs associated with warranty claims. When petitioning for a warranty item, the serial number of the equipment must be referenced. The serial number must be clearly identifiable on the Trio nameplate on the equipment. This warranty is void if: The serial number plate and/or other markings identifying the machine as Trio have been altered or removed. The machine was not sold under the Trio brand name or another brand name approved by Trio. Parts have been used other than those supplied by Trio. Trio makes no warranty with respect to damages or defects in any product caused by improper installation, operation, maintenance, and storage or caused by negligence or accident. In addition, any product repaired or altered in any way as reasonably determined by Trio, that affects the performance or purpose for which the equipment was originally manufactured, will not be covered under this warranty. Under this warranty, the buyer will not be entitled to any labor charges involving the repair of the equipment involving warranty items, unless authorized by Trio in writing. Warranties of merchantability or of fitness for any particular purpose or arising from the course of dealing or usage of trade are specifically excluded. Any affirmation of fact, description of goods, or sample or model referred to in this agreement or elsewhere, whether or not the same relate to production or capability of the goods to perform, are not the basis of this agreement, unless specifically made a party of the agreement in writing. Under no circumstances will Trio be responsible for consequential or punitive damages of any nature, whether based on contract or tort, including but not limited to lost profits, loss of production, delays or other expenses. Under no circumstances shall the liability of Trio exceed the purchase price of the equipment furnished. The laws of the state of California shall govern the warranty. The parties agree that exclusive jurisdiction for any claim for breach of this warranty shall rest in the Los Angeles County Superior Court in the State of California. CT1040 Jaw Crusher Manual

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Hazard Warning Any machinery may be hazardous to the user if it is not maintained and operated properly. The following precautions should always be observed:

Crushing Machinery Machinery 1. Take special care to see that all parts of your body are clear of moving parts and pinch points before starting or operating machinery. 2. Make sure that all rotating sheaves, pulleys and belts are properly properly guarded to prevent being caught by them. 3. Be sure that the feed and discharge systems for material processing equipment are designed and maintained so that processed materials (rocks, gravel, coal, etc.) are retained within the system. Do not allow any part of your body to enter in or near the the material flow. 4. Never sit or stand on any component of the machinery while it is is in operation to prevent injuries arising from vibration. 5. Verify that the supporting structure(s) structure(s) provided by your company for the machinery is is sufficient to support both the total weight of the equipment and the dynamic load and stresses created by the equipment.

Conveying Conveying Machinery Machinery 1. Be sure that all parts of your body are kept clear of moving moving conveyor belts, especially at pinch points. 2. Do NOT lubricate machinery while it is in motion. 3. Never lean over a moving moving conveyor belt, or ride ride on a conveyor belt intended intended only for material transport. 4. Always keep clear of feed or discharge points of all material conveyor systems. 5. Be sure that all guards are securely fastened in place on sheaves, pulleys, and belts belts before and during equipment operation.

Safety Safety Equip ment Trio Engineered Products, Inc. provides only such safety equipment and guards as are specified by the Purchaser on the Shop Order or the Customer Order Acknowledgment. The Purchaser must furnish all other required safety devices.

General General Safety Practi ces Safety Practices affect everyone. Any and all personnel who operate or maintain maintain your equipment are expected to comply with the basic safety practices that follow.


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This manual contains the best available information on proper installation, operation and maintenance of the equipment that it addresses. It does NOT replace or supersede applicable federal, state, or local regulations, your company safety rules, or insurance carrier requirements. It definitely is not intended to replace good judgment or common sense! Equipment operators, plant management and safety engineers are required and expected to be aware of potential hazards that may exist in the specific workplace where the equipment is installed and operated. All personnel are expected to develop, implement and maintain a safe work environment compatible with operating conditions, requirements, and practices. Additional safety precautions suited to the specific conditions of the work site and the equipment installations are the responsibility of the user. Experience has demonstrated that the greatest numbers of workplace accidents are caused by failure to follow follow established safety rules. Be sure that you are fully familiar with the safety program requirements applicable to operating this type of equipment. Consult your supervisor concerning any operating procedure that you are not sure about before operating or working on this equipment. Note: It is strongly recommended that properly constructed and guarded access platforms be erected at convenient locations on the equipment installation site to allow safe inspection, adjustment, maintenance and repair of the equipment described in this manual. It is the the responsibility of the purchaser of this equipment to ensure that such platforms comply with applicable federal, state, and local standards and regulations.

Pers Person onal al Safe Safety ty Practices Pract ices Ar A r r ang an g emen em entt s f o r Emer Em erg g enc en c y Sit Si t u ati at i o n s Supervisory and operating personnel should develop an emergency response profile for possible emergencies on the worksite. All personnel should know the location of fireextinguishers, where to obtain first-aid assistance and supplies, emergency report telephone numbers, power shut-off points, and other equipment shut-down control locations. Appropriate tools and equipment should be available to allow immediate response to emergency situations. Always follow the requirements and regulations of your company’s Emergency Action Plan.

Safe Safe Machi Machi nery Inst allation 1. Read and understand all parts of this manual including including General Dimension Dimension Drawings. 2. Review your Plant Plant Engineer’s Installation Installation Drawings for this equipment. 3. Select, Assemble, and Test the correct hoisting and rigging equipment equipment required to to move the equipment to the installation site in your family.


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If there is any question regarding the proper rigging of the equipment or necessary hardware to make the lift/movement of the equipment to its’ designated mounting location, contact your local representative or Trio Engineered Products, Inc. to resolve the questions prior to to beginning installation activities. ac tivities.

Know and Understand Understand How the Equipm Equipm ent Works Works It is absolutely essential that machine operators understand completely how the crusher works. The operator must know the location and function of all controls, gauges, indicators and alarms included with the unit. Operators and maintenance personnel must be completely familiar with with maintenance procedures and schedules. Only if the equipment is given maintenance on the prescribed schedule can costly and timeconsuming breakdowns be prevented. DO NOT OPERATE THE MACHINE WHEN ITS PARTS ARE WORN BEYOND DESIGNATED TOLERANCES. REPAIR OR REPLACE REPLA CE THEM THEM BEFORE TROUBLE OCCURS.

READ THE MANUAL AND UNDERSTAND YOUR MACHINERY Have everyone READ THE MANUAL (and all related literature) furnished with your equipment to learn its operating and maintenance maintenance characteristics, characteristics, capacities, capacities, and limitations. Learn the location and function function of ALL CONTROLS, indicators, warning devices and WARNING instructions. READ READ and OBSERVE OBSERVE the SAFET SAFETY Y DECALS! DECALS! Replace the decals when w hen it becomes necessary


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Inspect Your Machi Machi ne Before Start-Up Start-Up Make a visual inspection of the machine for loose, worn, or damaged parts or faulty safety devices. Inspect all drive belts and pulleys for excessive wear. Test alarm systems and check fluid fluid levels. Make sure that hydraulic, air, and lubrication systems and their respective valves, drains, and fittings fittings are in proper working order. Report or repair any problem before starting the machine.

Follow the Recomm Recomm ended ended Equipm ent Start-Up tart-Up Instructi ons Be sure that that control systems and alarms alarms are working properly. Check gauges for proper readings. Check for any unusual noises that that may indicate bearing failure or other mechanical problems. Check for sudden rises in lubricant temperature. Shut the equipment down immediately if problems are detected, and report the problem(s) to your supervisor. Always refer to the Operating Section of this this manual if you are unsure about a start-up procedure or for additional information.

Stop th e Machine Machine Properly and Safely Safely The machine must be completely stopped with power off and locked-out with controls tagged before before any cleaning, repairs, adjustments, or service is performed. All provisions of your company’s Control of Hazardous Energy (Lock-Out/Tag-Out) program must be followed.

Repor Repor t the t he Need Need for Necessary Necessary Repairs Repairs Immediately Report any situation involving the need for repair, replacement or adjustment of an equipment component immediately. immediately. Remember, the most most minor defect could result result in injuries to yourself or others or serious damage to the machinery if it is not corrected promptly. Do NOT work on the equipment unless you have been properly and completely trained to do the work involved.

Prevent Fir e Haz Hazards ards Never weld or use a cutting torch near open or exposed fuels, lubricants, or other flammable materials. Follow your company’s Hot Work Policy. Policy. Do not let greasy or oily rags accumulate accumulate in poorly ventilated areas. Store oily rags and other combustible materials in an approved storage container and dispose of them properly. Never use an open flame to check for for fluid leaks in the equipment. Use an approved low voltage electric light or flashlight. Never smoke in undesignated areas. Follow your company’s Smoking Rules. Always extinguish smoking materials properly. properly. Know where the nearest fire extinguisher extinguisher is located, how to operate it, and what types of fires it can be used to extinguish. Make CT1040 Jaw Crusher Manual

8

sure that fire extinguishers are in place, are in proper working condition, and have a current, valid inspection tag. If a fire fire extinguisher is not readily available, available, or does not meet these requirements, report the situation to your supervisor.

Keep Your Work Area Clean Become fully familiar familiar with the worksite where the equipment is installed. Inspect the area daily and see that unsafe conditions are corrected. Make sure that all equipment guards are securely fastened in place, that steps, stairways, work platforms and barrier rails are sound and free of spills spills or obstructions. Keep the floor/work surface clean and free of oil, greasy rags, cables, chains, buckets and other obstructions. Keep tools and loose parts in a toolbox or appropriate storage areas. areas. Use high flashpoint/low flashpoint/low toxicity solutions for cleaning.

Handl Handl e Tool Tool s, Heavy Heavy Parts, and Machine Compo nents Properly Do not toss parts or tools tools or drop them off platforms. platforms. Do not lower or swing swing electric or air power tools by their power cords or air lines. lines. Use a suitable rope and/or container to lower tools or parts to to the floor. Review job activities and arrange arrange to get help before you attempt to lift, carry or move heavy parts. For heavy or awkward lifts use proper hoisting devices.

Dress Dress Properly for the Job and Use Appro priate Personal Personal Protectiv Protectiv e Equipment Follow your company Personal Protective Equipment Policy. Discuss personal protective equipment requirements with your supervisor before operating equipment or performing service, repair or adjustment work. Don’t wear loose clothes or jewelry, and restrain long hair.

Follow Your Company Substance Abuse Contro Contro l Policy Report any use of prescription or over-the-counter medications to your supervisor prior to operating this equipment or making any adjustments or repairs to it. AL COHOL OR OTHER CONTROLLED SUBSTANCES SHOULD NOT BE USED PRIOR TO OR DURING WORK ON THIS EQUIPMENT.

Av A v o i d Ser i o u s Eye/Ski Ey e/Ski n Inj u r i es Hydraulic fluid or compressed air can penetrate or burn the skin or damage the eyes causing serious injury, blindness, or death. Mineral-based hydraulic oil is hazardous. Always wear goggles when working with hydraulic fluid. Flush your skin or eyes thoroughly with water if you spill or splash hydraulic fluid fluid on yourself. Remove clothing on which hydraulic fluid has splashed. Get immediate assistance and report the the matter to your supervisor. Get appropriated appropriated medical care. Wear appropriate personal protective equipment as set forth in your company’s Personal Protective Protective Equipment Policy Policy when handling hydraulic fluid. Wash CT1040 Jaw Crusher Manual

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your hands with with soap and water after handling hydraulic fluid. smoke while handling hydraulic fluid.

Never eat, drink or

Make sure that all compressed air lines and couplings are in proper operating condition at all times. Be sure that all compressed air lines lines intended for chip or dust removal are fitted with OSHA OSHA compliant pressure relief relief nozzles. Never use compressed air to clean your clothing or any part of your body.

Dispose Dispo se of All Waste Waste Materials Materials Prop erly Dispose of all waste materials such as fuels, lubricants, hydraulic fluid, etc. in accordance with your company waste management policies, and federal, state, and local regulations. If you have a question concerning proper procedures to be followed, consult with your supervisor, or the company safety administrator.

Safety Safety and Main Maintenance tenance Pract Practic ices es Replace Replace Loo se or Defectiv Defectiv e Parts Parts Keep the equipment clean and free of dirt and oil so that loose, broken, defective, or worn parts can be easily identified. Make daily visual checks for missing, cracked, or frayed V-belts. Also check daily for frayed, broken or kinked cables. Inspect end connections for wear. Replace sheaves with cracked rims or spokes immediately. Report suspected defects to your supervisor.

Properly Properly Ground Machine Electri Electri cal Components Check frequently to ensure that the equipment is properly grounded as stipulated in your company electrical safety rules. Prevent any electric cable from coming coming in contact with water in puddles, drainage channels, etc. Protect power cables from vehicular traffic such as forklifts forklifts and other motor vehicles. Power cables should be bridged over traffic lanes. lanes. All permanent electric cables should be in proper conduit or other approved insulation. Follow your company electrical safety rules rules with regard regard to periodic inspection of the condition of electric line insulation and couplings. Do NOT use portable, flexible electric cords to deliver electric power to the equipment.

CONTROL OF HAZARDOUS HAZA RDOUS ENERGY ENERGY (LOCK-OUT/TAG-OUT) PROGRAM CAUTION: Purchaser must implement a Control of Hazardous Energy (Lock-Out/TagOut) Program that complies with 29 CFR 1910.147 and 133 regulations. It is the responsibility of the purchaser to provide a suitable Control of Hazardous Energy program for the protection of its’ employees while they are engaged in the installation, maintenance, repair, or modification of equipment powered by electricity, hydraulic, pneumatic or mechanical energy in order to meet the regulations of the U.S. Dept. of Labor, Occupational Health and Safety Administration (OSHA). Under certain conditions and in certain operating environments, e nvironments, the Federal Mine Safety and Health Administration (MSHA) governs regulations concerning this subject. Certain CT1040 Jaw Crusher Manual

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state, county, or local regulations may also apply. Assistance in establishing regulatory obligations may be obtained from regulatory agencies, insurance carriers, or private consultants. Specific information concerning electrical operating characteristics such as output, rated capacity, etc. of electrical motors supplied with the equipment may be obtained by review of the technical data contained in this manual or from the specific equipment supplier stipulated in the Shop Order.


11

Obtaining Con tro l of Haza Hazardo rdo us Energy Progr am Mate Materi rials als Listed below are three possible suppliers of materials to aid you in development, documentation and maintenance of your program. Inclusion of the names of these firms in this manual does not represent an endorsement of them by Trio Engineered Products, Inc.. These firms provide some of the materials required for a comprehensive program. 1.

SETON Name Plate Company P. O. Box BD - 1331 New Haven, CT 06505-9770 Telephone 203-488-8059 Toll Free 800-243-6624 Fax Toll Free 800-345-7819

2.

EMED Co., Inc. Telephone Graphic Communications Products Buffalo, NY 14240-0369 P. O. Box 369 Toll Free 800-442-3363 Fax Toll Free 800-344-2578

3.

D & G Sign and Label P. O. Box LA - 157 Toll Free 800-356-9269 Northford, CT 06472 Telephone 203-483-0491 Fax 203-488-4770

The Purchaser has sole responsibility for safe operation of this equipment. The Purchaser is responsible for ensuring that on-site machine operation is in compliance with any and all applicable federal, state, county or city safety standards and regulations. The equipment may be moved from one site to another a number of times by various purchasers, lessees, etc. Consequently, responsibility responsibility for compliance with with applicable safety and environmental codes lies with the entity responsible for operating the equipment within each jurisdiction. Purchaser is wholly responsible for any ancillary or support equipment such as, but not limited to, processed material receiving devices, and inspection or service platforms. Purchaser is required to perform periodic maintenance of the type and on the recommended schedules set forth in this manual. Maintenance shall include, but is not limited to safety devices delivered with the equipment set forth in the Shop Order, and Warning and Instruction Instruction labels affixed to the equipment. Replacement parts including warning and instructional labels are available from Trio Engineered Products, Inc.. Purchaser is invited to call for availability and current price of such parts and labels at 1626-851-3966. Any modifications or machinery as designed, manufactured, and delivered by Trio Engineered Products, Inc. without the express written approval and consent of Trio Engineered Products, Inc. will void all warranties and remove all responsibility of Trio Engineered Products, Inc. for any and all damages to persons or property. CT1040 Jaw Crusher Manual

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Forward This parts section of this manual is intended to assist the informed installer and user of this jaw crusher in identifying wear and replacement parts that will be required during the operating of this equipment. Because of the extreme nature of crushing, parts replacement is an expected occurrence. The prepared operator should have certain parts on hand to minimize operating down time. Specific questions regarding the operation and maintenance should be addressed to your distributor. The manufacturer will constantly try to improve their equipment and there will therefore be changes from time to time that may require you to request up dates from the factory or your local representative.

Safety The manufacturer may not always know exactly how their equipment is installed, applied and used, and cautions all prospective operators that they must exercise the greatest care for the safety of individuals that happen in and around the machinery. Equipment used in the United States must be installed and operated with regard to safety either, per OSHA or MSHA regulations, or both. Operating the equipment beyond its published ratings or without the proper guards and protection for personnel is foolhardy and subjects the operator to potentially numerous penalties or imprisonment or both.

General eneral Informatio nfo rmation n This Operation and Maintenance Manual has been prepared to assist in the installation, operation, and maintenance of Trio jaw crushers. The information contained in this manual is intended to familiarize the operator with the general configuration and assembly of this equipment. It should aid in providing the necessary information for efficient operation and maintenance of this machine. Each crusher is delivered with this manual that illustrates the specific components comprising the jaw crusher. When ordering parts, please have the following information available: Crusher Size Crusher Serial Number Part name and reference number (from appendix) Complete shipping instructions (type of shipping required) Number of parts required


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Recommended Spare Parts The following parts are recommended to have on hand for problems resulting from normal wear and tear on the machine. Stationary Jaw

Movable Jaw

Stationary Jaw Bolts

Movable Jaw Wedges & Bolts

Cheek Plates & Bolts

Toggle Plates

Recommended Tools The following tools are recommended for storage with the crusher, as they will be required for use during normal maintenance and repair. Jaw Lifting Cable

Metric Allen Head Wrenches

Hydraulic Jack

Box Wrench

Complete Set of Metric Tools

Machine Machine Shipping Condit ion The crusher is assembled prior to delivery. However, a careful inspection of the machinery should be performed upon delivery in order to identify any damage that may have occurred during transportation. The following checklist should be reviewed to ensure that the crusher is received in proper operating condition. •

Examine the crusher for significant damage.

•

There should not be any abnormal conditions, such as scarring and wear on all frictional surfaces.

•

Verify that all removable plates are fastened tightly. Verify that the toggle plate is seated correctly.

•

Verify that the shims are seated correctly correctly and that the the pull rod bolt is adequately tightened.

•

Rotate the flywheel to determine if rotation appears trouble free, free, the pulley and flywheel should turn smoothly.

•

Verify that the eccentric shaft and associated bearings are adequately lubricated.


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General eneral Installatio Installation n Info rmation Crusher Component Weights Weights Complete Crusher

15,152

Frame and Cheek Plates

Fixed

Swing

Jaw

5,330

872

(Lbs) Pitman

Jaw

Cheek Plates (Total)

815

264

2,607

Eccentric Shaft

Toggle Plate

828

101

(Total)

Pitman, Eccentric Shaft and Swing Jaw Ass embl y

2,808

5,510

Flywheel

Horsepower Requirements Electric motors are available for special duty crusher applications and are recommended over standard frame motors. POWER

MODEL

OPERATING SPEED (FULL L OAD RPM)

HP

KW

CT1040

300

50

37

Flywheel Flywheel Rotation Direction


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CT SERIES JAW C RUSHER RUSHERS S OPEN C IRCUIT MAXIMUM CAPABILITIES (STPH) Jaw

CT1030

CT1040

CT1048

CT1252

23 23

30

35

50

28 28

37

44

63

34

45

55

77

90

42

56 56

68 68

90 90

110

150

50 50

66

80

105

140

170

195

200

60 60

79

95

130

170

190

220

190

210

230

Model

C.S.S. Size Opening 1" 25 mm 1-1/2" 38mm 2" 50mm 2-1/2" 64mm 3" 76mm 3-1/2" 90mm 4" 100mm 5" 127mm 6" 150mm 7" 175mm 8" 200mm 9" 225mm 10"" 10 250mm 11"" 11 280mm 12"" 12 305mm

CT2036

CT2436

CT2740

CT3042

CT3042N

CT2650

CT3254

CT3648

CT4254

CT4763

CT6080

250 190

300

220

240

340

230

240

270

370

250 25

260

280

310 31

400

330

250

290

300

320

350

440

310-400

380-500

250-3 25 0-300 00

275-3 27 5-390 90

300-4 30 0-400 00

320-4 32 0-420 20

350-4 35 0-400 00

400-5 40 0-500 00

370-4 37 0-470 70

450-5 45 0-580 80

500-6 50 0-650 50

320-4 32 0-400 00

330-4 33 0-450 50

350-4 35 0-460 60

380-5 38 0-500 00

400-5 40 0-500 00

470-5 47 0-570 70

430-5 43 0-540 40

520-6 52 0-650 50

590-7 59 0-750 50

490-61 49 0-610 0

575-73 57 5-730 0

650-84 65 0-840 0 78 780-11 0-1100 00

550-70 55 0-700 0

630-81 63 0-810 0

740-93 74 0-930 0 86 860-12 0-1215 15

675-9 67 5-980 80

700-900 700 -900 800 800-1010 -1010 950 950-1340 -1340 880-1100 1030-1455 950-1180 1120-1575

1.

The above information is based on average feed material material that weighs approximately approximately 100 lbs/ft ³ crushed of a size which is readily fed into the crushing chamber without clogging.

2.

Capacities shown may may vary depending depending on the type, size, moisture content, content, and clay content of material, material, the bulk density, density, method of material feeding. Undersize material should be removed from the crusher feed to eliminate packing and excess wear.

SETTINGS GREATER THAN THAN INDICATED MAY BE WITHIN DESIGN CAPABILITIES CAPABILITIES OF THE MACHINES BUT ARE NOT SHOWN DUE TO A NTICIPATED HIGHER OPERATING COSTS.

The above tables are based on results obtained during actual operation and could vary depending on the type of material, gradation of feed, method of feeding, moisture and clay content, and other material characteristics. The indicated top size, also influenced by the above conditions, is provided to assist in the selection of the crushing equipment to follow. Contact your dealer for more details.


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CT SERIES JAW CRUSHERS PRODUCT GRADATIONS (PERCENT PASSING) C.S.S. Size Opening

1" 25 mm

Product Size

15" 380mm 14" 356mm 13" 330mm 12" 305mm 11" 280mm 10" 250mm 9" 225mm 8" 200mm 7" 175mm 6" 150mm 5" 127mm 4" 100mm 3-1/2" 90mm 3" 76mm 2-1/2" 64mm 2" 50mm 1-3/4" 45mm 1-1/2" 38mm 1-1/4" 32mm 1" 25mm 3/4" 19mm 5/8" 13mm 3/8" 10mm 1/4" 6mm

1-1/2" 38mm

2" 50mm

2-1/2" 64mm

3" 76mm

3-1/2" 90mm

4" 100mm

5" 127mm

6" 150mm

7" 175mm

8" 200mm

9" 225mm

10" 250mm

11" 280mm

12" 305mm 100

100

90

100

90

85

100

90

85

75

100

90

85

75

70

100

90

83

75

70

65

100

90

83

75

70

65

60

100

90

83

75

70

65

60

55

100

90

83

75

70

63

60

55

45

100

95

83

75

68

63

58

55

45

40

100

90 90

85

75

68

60

58

48

45

40

35

100

90

83

75

65

60

55

48

45

40

35

25

95

83

75

70

60

55

50

45

40

35

25

22

100

83

75

70

65

55

50

45

35

30

25

22

20

100

90

75

68

60

55

50

42

35

30

25

22

20

17

90

75

65

58

55

50

40

35

30

25

22

20

17

12

85

70

60

55

50

45

35

30

25

22

20

17

12

10

100

75

65

55

50

45

40

30

25

22

20

17

12

10

8

95 95

70

55

50

40

35

30

25

22

20

17

15

10

8

6

75

65

45

43

35

30

25

20

17

15

12

10

8

6

4

70

55

40

30

25

22

20

17

15

12

10

7

5

4

1

60

45

35

25

20

17

15

13

10

7

5

3

2

1

0

45

30

25

20

15

13

10

7

5

3

2

1

1

0

0

30

20 20

15 15

10 10

7

5

4

3

1

0

0

0

0

0

0

THE ABOVE TABLES ARE BASED ON RESULTS OBTAINED DURING ACTUAL OPERATION AND COULD VARY DEPENDING ON THE TYPE OF MATERIAL, GRADATION OF FEED, METHOD OF FEEDING, MOISTURE AND CLAY CONTENT, AND OTHER MATERIAL CHARACTERISTICS. THE INDICATED TOP SIZE, ALSO INFLUENCED BY THE ABOVE CONDITIONS , IS PROVIDED TO ASSIST IN THE SELECTION OF THE CRUSHING EQUIPMENT TO FOLLOW. CONTACT YOUR DEALER FOR MORE DETAILS.

Jaw crushers reduce large rock to smaller stone using exceptional force. The foundation therefore must be substantial enough to support the crusher without distortion.


17

Foundation Recommendations Recommendations Jaw crushers reduce large rock to smaller stone using exceptional force. The foundation therefore must be substantial enough to support the crusher without distortion. Jaw crushers may be installed on permanent concrete or steel structures or mobile equipment. Regardless of the application the foundation must withstand the forces of material impact and drive line loads. The design task is usually best handled by a qualified engineer. The interface between the crusher and foundation must be flat so that the crusher is given proper support. Where a flat surface cannot be obtained it may be necessary to use machinery grout between the two surfaces. The grout used of course must be adequate to the task when considering the impact and dimensional requirements. The installer will have to consider the configuration of chutes, hoppers, structural supports, etc., when designing the crusher foundation. In order to minimize the noise and vibration to the surrounding buildings as a result of the operating machinery, it maybe advisable to insert wooden planks, rubber sheets or other padding materials between the crusher and its foundation.

Feed Feed Configur ation In order to achieve the maximum operating efficiency for the crusher, an optimal feed arrangement must be utilized. This crusher can reach its maximum efficiency only when the feed is supplied in the correct amount and distributed evenly into the crushing chamber. The feed equipment should also allow for easy access to the crushing chamber in the event of material blockage, part replacement, or other maintenance.

Discharge Configuration The crusher discharge compartment can be manufactured out of metal or wood. The compartment should be readily accessible for cleaning, maintenance, and inspection. The compartment should also have a shelf or ledge to provide a “bed” of crushed material for falling material to impact on. This bed will absorb much of the impact of the falling material before it reaches the conveying belt. If a discharge chute is used, its slope must be at least 45 ° from the horizontal and increased if the material is sticky in nature.

V-Belt V-Belt Drive Inst allation The crusher is powered by conventional “5V” section V-Belts. The drive sheaf on the machine carries the correct number of grooves to transmit the maximum allowable horsepower for the crusher. The size and number of belts should not be reduced. Refer to a table of electrical power requirements for recommended horsepower ratings. The crusher installer will determine the V-Belt drive installation, so the following notes are provided for general reference only. Clean all oil, dirt, grease or rust from the sheaf grooves. Verify the proper alignment of the sheaves and that the shafts are parallel. Shorten the center distance until the belts can be slipped on easily. Determine the minimum allowances for shortening or lengthening the center distance between sheaves after referencing and a V-belt installation manual. Always used a match set of belts from the same manufacturer. Never use a combination of warn and new belts. After placing the belts on the sheaves, run the drive for a few minutes. Tension the drive until only slight sag appears on the slack side of the belts when the drive is running. The slack side depends on the motor position and rotation of the crusher. CT1040 Jaw Crusher Manual

18

V-Belt Precautions

V-Belt stretching and wear are potential problems for the user and frequent careful inspections are recommended in order to identify problem belts before the belts fail. This will serve to reduce the potential injuries that could result when belts break and give way.

Rust Protection A crusher is comprised of iron and steel parts; it is particularly vulnerable to rust corrosion. Once rust develops, the resulting porosity on the metal surfaces can cause an increased degradation of the crusher due to water and moisture collection. Rust could be a major cause of downtime, high maintenance costs, production loss, production waste, and short equipment life. It also could cause a potential safety risk to operating personnel. Because of the significant effects of rust on this machine’s operation, good service maintenance should be practiced. If the crusher is in storage or not being used for more than a significant period of time, the crusher should be operated for at least 10 minutes on a monthly basis. If there is no power supply to the crusher during this period, the flywheel must be manually rotated 5 to 10 times to ensure that the bearings to not deform and to ensure a proper disbursement of bearing grease. Moisture condensation will cause corrosion at the contact point between the bearing rollers and the inner and outer rings. This will degrade the finished surfaces of both the rollers and rings. When the crusher is operating, this surface wear will cause the bearings to become rough and fail prematurely.

Tension Tension Rod and Toggle Plate Plate Information The closed side setting of a Jaw Crusher is determined by the position of the toggle seat located within the transverse header. The toggle seat may be positioned closer or further away from the pitman by shims inserted at the rear of the seat. To decrease the closed side setting a larger shim pack is used, conversely to increase the opening shims are removed. Since the toggle plate is not mechanically attached to the pitman or the toggle seat tension rods and springs are used to hold it in position. The spring free length is 253mm (9 15/16”). 15/16”). It should be compressed 31mm (1 1/4”) after completed assembled. Therefore the assembled spring length is 222mm (8 3/4”). In operation the toggle plate acts like a pivot that holds the closed side setting relatively fixed as the top of the pitman opens or closes by the amount of pitman eccentric.

Initial Assembly The toggle plate, toggle seat, buffer plates and tension rod assembly, as shipped, will be installed in the frame and should require no further attention other than final adjustment as explained in the operating instructions section of this manual. The toggle plate protects the pitman from the serious damage that could result if an uncrushable object enters the crushing chamber. The toggle plate is intended to bend or fracture when an overload occurs against the pitman die plate. The failure will result in an increase in the size discharge chute that will allow the uncrushable object to pass through the chamber. The tension spring on the toggle plate supplies the force required to prevent the pitman from pulling away from the toggle plate upon reaching its furthest point forward.

Removal Removal and Installation During normal operation, the toggle plate, tension rod, or any of their respective components may require repair or replacement. Care should be taken when removing those parts to ensure that no personal injury results from the procedure.


19

Flywheel Flywheel and Pitman Inform ation Maintenance personnel that are familiar with large diameter spherical roller bearings should accomplish removal and replacement of the flywheels and pitman. Work should be performed in a clean environment free of dust and moisture. Smart tips include: 1. Plan ahead and have all necessary tools on hand before work begins in order to minimize the bearings’ exposure to moisture and dirt. 2. Have all the required parts on hand as well. 3. Make sure that all shaft shaft surfaces are clean and free of scarring or nicks. 4. Do not remove the bearing packaging until you are ready for immediate installation.

Jaw Dies and Sid e Plates Plates Fixed Jaw Die Replacement

The stationary jaw die plate is reversible and can be rotated 180 ° in order to distribute the wear over both ends that will extend the total life of the plate. The plate should be rotated before excessive wear on the lower end occurs. Swing Jaw Die Replacement

Similar to the stationary plate, the movable jaw die plate, mounted on the pitman is reversible and can be rotated 180° to distribute wear across the entire plate.

Lubrication Lubrication procedures are performed primarily to deliver grease or oil to rotating or sliding surfaces to reduce friction and carry away heat. Pressure lubrication is also used to expel contaminants from seals and other openings. Certain lubricants are used to protect parts from corrosion. When grease lubrication is used, the grease should be packed into the bearing making sure it gets between the rollers and the cage – not just on the outside of these parts. When hand-packing bearings, force grease through the bearing under the cage from the large end to the small end to ensure proper grease distribution. Mechanical grease packers are also available which force grease through the bearing, filling the space between the roller and the cage. Grease should also be smeared on the outside of the rollers. Basic Lubricant Functions

Lubrication can be defined as the control of friction and wear between adjacent bearing surfaces by the development of a lubricant film between b etween them. A bearing lubricant must perform three three fundamental functions: 1. To provide a suitable film which separates the moving parts in a bearing. 2. As a heat transfer medium (to (to carry away heat) 3. To protect protect the bearing surfaces from corrosion corrosion and contamination. Lube Recommendation

Trio recommends daily lubrication application at the close of the shift (Refer to the appendix A); the grease will flow smoothly and allow easy purging around seals or out of the drain plug. NEW CRUSHER lubrication – It is recommended to completely purge bearings after the first 200 hrs. after that 10 hr. intervals or shift intervals should be followed. Trio recommends a maintenance book be used to keep a good account of activity on all aspects of the crusher.


20

Self-Aligni Self-Aligni ng Spherical Roller Bearing

Lubrication of the spherical roller bearings is accomplished by using a manual type grease gun or an automatic lubricating system through four four grease fittings. One grease fitting is located on each of the side bearing housings and two grease fittings are located on the pitman, one at each pitman bearing. If the grease gun method of lubrication is used, add the grease immediately after shut down while the bearings are still warm. Normally, a manual type grease gun requires 20 strokes to discharge one ounce of grease. AVOID USING TOO MUCH GREA SE AS EXCESSIVE GREASE WILL CAUSE OVERHEATING A ND SHORTEN THE BEARING LIFE. Grease Grease Specifications Specifications

Trio recognizes there are many factors that go into choosing a grease, a brand and a supplier, what we wish to do is select the proper grade and additive that best fits the machinery and application. The brand, the supplier (i.e. Texaco, Shell and so on) and the type (i.e. synthetic vs. non-synthetic) we will leave to the end user. Bearing greases must withstand high pressures and temperatures. Some bearing manufacturers can supply a high quality premium grease that may prolong the life of the equipment, however satisfactory performance can be obtained by using an NLGI #2. Choose type EP rated , ASTM D2509. Use the proper grade for the ambient temperature expected. The selection of the correct lubricant for ant application requires careful study of operational and environmental conditions. In the selection of the proper lubricant there are trade-offs and concerns other than fatigue life to consider. For instance changing lubricant viscosities will affect the bearing operating temperature. When severe operating conditions are anticipated the use of a lubricant with an extreme pressure additive may help prevent scoring damage in the cone-rib / roller-end contact area. EP additives are chemically complex material which, when activated by localized high temperatures, forms a low shear strength film at the contact area on the bearing thus preventing scoring. Grease life is dependent upon such factors as speed, environmental conditions and operating temperature. The higher the temperature the more rapid is the grease oxidation. Grease life is reduced by approximately one-half for every 18 degrees Fahrenheit rise in temperature. Therefore the higher the operating temperature the often the grease must be replenished. Past experience is the best guide to republication frequency. Obviously, seal leakage will dictate frequent relubrication and every attempt should be made to maintain seals at top efficiency. CT1040 Jaw Crusher Manual

21

Bearing Temperature

A properly adjusted bearing should run at about 140 to 160 degrees Fahrenheit. If a bearing is suspected of running to hot it should be checked with a surface mount thermometer and checked to see if it is over 165 degrees Fahrenheit. A bearing that develops high temperature after it has been running satisfactorily for some time may be caused by over greasing. A newly installed bearing that overheats is usually caused by improper adjustments of the running clearance. A failed bearing that is overheating will probably be accompanied by some other indication such as grinding noises.

Dust Seals As stated above the bearings are protected from outside contamination by labyrinth seals that depend on sloughing grease to shed the dust, dirt and moisture.

Operating Instructions Pre-S Pre-Starting tarting Instruction s

Adhering to strict inspection habits will serve to help insure years of successful operation of this crusher. Memory alone will not ensure that proper maintenance is performed. Consequently, a written record book is recommended. By regularly performing pre-startup maintenance inspections, the operator will minimize down time and prolong the crusher’s useful life. Before starting the crusher, the following steps should be followed: 1. Inspect to ensure that the crusher is free of tools and other potential mechanical obstructions. 2. Verify that all joints, bolts and fasteners are tightened properly and that there are no leakages in the lubricant system. 3. Before starting, pump several ounces of fresh grease into each bearing. Let the machine run for one half hour and add grease in intervals until grease appears on the bearing grease seals. 4. Listen carefully for any unusual sounds. When satisfied that all parts are running correctly, begin feeding a small amount of material and begin increasing the feed rate until the crusher is operating at its full capacity. 5. During this startup startup period, check the bearing temperature temperature frequently. If temperatures are above the the recommended levels, lubricate according to the instructions provided in the lubrication section. 6. Check to ensure that the tension spring on the crusher crusher does not need re-adjustment. If an adjustment is required, make sure that all necessary parts are available. 7. After all of these steps have been followed, start the the crusher according to the crusher start-up start-up section.

Crusher Speed The correct speed (revolutions per minute - RPM) is very important for proper crusher operation. The sheave sizes recommended for driving the crusher are designed for maximum load operation -- therefore the crusher speed may be somewhat higher during lessened load periods. By operating at the recommended speeds, the crusher will produce its maximum output with uniform production size.


22

Crusher Closed Side Side Setting Setting Adjus tments The jaw crusher can be operated at a range of closed settings. In order to make an adjustment it is necessary to shut the machine down and lock out the power supply. Once the machine is safely protected from starting, it is necessary to loosed then bolts that secure the shims on either side of the machine. Also, loosen the nuts at the end of both of the tension rods. When those have been loosened, activate the hydraulic hand pump to extend the cylinder forward to push the pitman forward and relieve the weight from the stack of shims. With the weight relieved, add or subtract shims as required to achieve the desired closed setting. When the desired number of shims are seated properly, retract the hydraulic cylinder from its extended position. This will allow the pitman to return to rest against the stack of shims. When completed, retighten the shim bolts on either side of the machine and retighten the tension rod nuts.


23

Parts Parts:: Tensio Tensio n Rod and Tog Toggl gle e Plate Plate Assembl As sembly y Illustration The following illustration identifies the essential parts comprising the tension rod and toggle seat assembly.


24


25

Parts List Item 5 7 8 9 12 13 14 15 16 18 19 20 22 23 24 25 26 28 29 30 31 32 33 34 35 80 81 82 83 84 (17)

Part Part #

Descr Descr ipt ion

QTY. QTY.

C1040-3 C1048-6 C1048-7 GB91-zn/Ø8x60 C1040-6 C1040-7 GB5782/M12X40/GD8.8 GB93/12 C1040-8 C1251-37 GB5782/M12x30/GD8.8 GB93/12 C1040-9 C1048-14 GB5782/M16x45/GD8.8

Buffer (Lower) Pin For Tension Rod Washer For Tension Rod Split Cotter For Tension Rod Rubber Dust Apron Clamp Plate For Rubber Dust Apron Bolt For Rubber Dust Apron Lock Washer For Rubber Dust Apron Toggle Plate Limit Plate Bolt M12x30 Lock Washer 12 Buffer (Upper) Retain Block Bolt M16x45

1 2 2 2 1 1 4 4 1 2 2 2 1 2 2

C1040-10 C1048-16 C1048-17A C1251-19

Shim Extension Bar Tension Rod Jack Holder 5T Jack Lower Spring Keeper Spring Upper Spring Keeper Nut For Tension Rod Guard Plate Bolt For Guard Plate Washer For Guard Plate Bolt M24x500/GD8.8 For Buffer Lock Washer For Buffer Nut For Buffer

12 1 2 1 1 2 2 2 4 2 8 8 2 2 2

C1251-20A C1251-21A C1251-22A GB6170/M30/GD8 C1048-30 GB5782/M16x45/GD8.8 GB7244/16 C1048-31 GB7224/24 GB6170/M24/GD8


26

Parts: Parts: Bearing Bearing s and Eccentric Shaft Assembly Illustration The following illustrations identify the essential parts of the bearing and eccentric shaft assembly.


27

Parts List Item 36 42 44 49 50 51 52 53 54 55 56 87 57 58 59

Part Part # C1040.3 C1040-11 GB825/M16 C1040-12 GB5782/M20x55/GD8.8 GB7244/20 C1040-13 C1040-14 GB1096/12x30 GB288/22238 CA/W33/C3 C1040-15 C1040-22 GB32.1/M16x55/GD8.8 GB7244/16 GB1152/M10x1

Descr Descr ipt ion Flywheel Assembly Frame Bearing Housing Cover (LH) Eyebolt Pitman Guard Bolt M20x55 Lock Washer 20 Eccentric Shaft Grease Keeper Key 12x30 Pitman Bearing Pitman Seal Shim Ø346xØ430x0.2 Bolt M16X55 Lock Washer 16 Grease Fitting

QTY. QTY. 1 1 2 1 6 6 1 2 2 2 2 2 32 32 4

Parts List Item

Part Part #

Descr Descr ipt ion

QTY. QTY.

36 42 44 49 50 51 52 53 54 55 56 87 57 58 59 60 61 62 63 64 65 88

C1040.3 C1040-11 GB825/M16 C1040-12 GB5782/M20x55/GD8.8 GB7244/20 C1040-13 C1040-14 GB1096/12x30 GB288/22238 CA/W33/C3 C1040-15 C1040-22 GB32.1/M16x55/GD8.8 GB7244/16 GB1152/M10x1 C1040-16 C1040-17 GB288/22236 GB288/22236 CAK/W33/C CAK/W33/C3 3 GB6584/AH2236 C1040-21 C1040-18 C1040-23 GB9160.3/KM32 GB9160.3/KM32Z GB9160.4/MB32 C1040-19 GB1096/12x40 C1040.4 GB5867/Z2-150x200 C1040-20 GB32.1/M20x80/GD8.8 GB7244/20 GB32.1/M36x115/GD8.8 C1048-29 C1251-35 GB6170/M30/GD8 GB7244/30 GB97.1/30

Flywheel Assembly Frame Bearing Housing Cover (LH) Eyebolt Pitman Guard Bolt M20x55 Lock Washer 20 Eccentric Shaft Grease Keeper Key 12x30 Pitman Bearing Pitman Seal Shim Ø346xØ430x0.2 Bolt M16X55 Lock Washer 16 Grease Fitting Middle Labyrinth Seal Bearing Housing Frame Bearing Bearing Adapter Round Nut For Bearing Remove Frame Bearing Housing Cover (RH) Shim Ø326XØ400X0.2 Round Lock Nut(RH) For Round Nut Round Lock Nut (LH) For Round Nut Lock Washer For Round Nut Outer Labyrinth Seal Key 12x40 Sheave Assembly Locking Assembly Cover Bolt For Cover Lock Washer For Cover Bolt For Bearing Housing Washer For Bearing Housing Bolt For Shim Nut M30 For Shim Lock Washer 30 For Shim Washer 30 For Shim

1 1 2 1 6 6 1 2 2 2 2 2 32 32 4 2 2 2 2 1 1 2 1 1 2 2 2 1 2 2 6 6 12 12 2 4 2 2

66 67 68 69 70 71 72 73 (41) 74 75 76 77 78 79

Note: Note: Item 64 “ Round Nut for Bearing Remove “ is sh ipped separated separated from the machine as a tool.


28

Parts Parts:: Jaw Dies and Cheek Cheek Plates Illustration The following illustrations identify the essential components comprising the jaw dies and cheek plates.


29

Parts Parts Lis t Item

Part #

1 2

C1040.1 C1040-1 C1048-2-L C1048-2-R C1040-2 C1040-4-L C1040-4-R C1048-8 C1040-5 GB6170/M24/GD8 GB5783/M20 GB5783/M20X100/ X100/GD8.8 GD8.8 GB6172/M20/GD8 C1251-24 GB70.1/M20x90/GD8.8 GB7244/20 GB5782/M30 GB5782/M30X160/ X160/GD8. GD8.8 8 C1251-25 GB6170/M30/GD8 GB7244/30 C1048-19A GB1972/Ø56XØ28.5x3

3 4 6 10 11 17 37 38 39 40 41 43 45 46 47 48 86


Descr Descript ipt ion Frame Fixed Jaw Die Cheek Plate (LH ) Cheek Plate (RH ) Swing Jaw Die Wedge For Swing Jaw Die (LH) Wedge For Swing Jaw Die (RH) Bolt For Swing Jaw Die Wedge Pitman Nut For Swing Jaw Die Wedge Bolt For Fixed Jaw Wedge Thin Nut For Fixed Jaw Wedge Bolt Holder For Fixed Jaw Wedge Bolt For Holder Lock Washer For Holder Bolt For Cheek Plate Clamp For Cheek Plate Nut For Cheek Plate Lock Washer For Cheek Plate Wedge For Fixed Jaw Die Belleville Washer For Fixed Jaw Die Wedge

QTY. QTY. 1 1 1 1 1 1 1 4 1 8 2 2 2 2 8 2 2 2 2 2 16

30

Parts: Lubri cation cation Illustration The following illustration identifies the location of each grease fittings on the jaw crushers.

Parts List Item 21 27

Part Part # JB/ZQ4450/M20X1.5 C1048.2A


Descr Descript ipt ion Drain Plug M20x1.5 Lubrication System

QTY. QTY. 2 4

31

Checking the Closed Side Setti Setting ng The Jaw Crusher discharge setting (closed side setting) is the shortest distance between the bottoms of the fixed and swing jaw dies measuring "peak to peak".

Jaw Crusher Top View Note: While the crusher is at rest, the measurement taken is the crusher open side setting.


32

From the open side setting measurement taken, deduct the distance listed in the table below to determine the crushers exact closed side setting.

INCHES

MM

Deduct Deduct th e dimension in th e

CT1030

0.394”

10㎜

table at at right fro m your

CT1040

0.394”

10㎜

" peak to peak" open side

CT1048

0.394”

10㎜

measurement to arrive at

CT1252

0.591”

15㎜

your crusher's closed side

CT2036

1.000”

25㎜

CT2436

1.260”

32㎜

CT3042

1.417”

36㎜

NCT3042

1.181”

30㎜

CT3254

1.023”

26㎜

CT3648

1.929”

49㎜

CT4254

2.087”

53㎜

CT4763

1.653”

42㎜

setting.


33

Ap A p p end i x A : Jaw Crush er Bearing Greased Greased Quanti ty per Day (8 Hrs.) Jaw Size

Grease Grease for Pitman Bearing

Grease Grease for Frame Bearing

Weight (Ounce)

Volume (Quart)

Weight (Ounce)

Volume (Quart)

CT10X30

0.44

0.015

0.44

0.015

CT10X40

0.44

0.015

0.44

0.015

CT10X48

0.50

0.018

0.50

0.018

CT12X52

0.94

0.033

0.94

0.033

CT20X36

0.70

0.025

0.61

0.021

CT24X36

0.89

0.031

0.72

0.025

CT30X42

1.62

0.057

1.55

0.055

NCT30X42

1.30

0.048

1.20

0.045

CT32X54

1.55

0.055

1.34

.047

CT36X48

1.62

0.057

1.55

0.055

CT42X54

1.90

0.067

1.68

0.060

CT47X63

2.6

0.091

2.5

0.090

The grease is to be totally replaced when the machines have worked number of hours respectively as shown below:

Jaw Size

Grease Replace Period Perio d (Hrs)

CT10X30

2,600

CT10X40

2,600

CT10X48

2,200

CT12X52

2,200

CT20X36

2,000

CT24X36

1,900

CT30X42

1,600

NCT30X42

1,650

CT32X54

1,700

CT36X48

1,600

CT42X54

1,600

CT47X63

1,500

The quantity is ½ free room in the bearing housing.


34

Jaw Crusher Crush er Labyri nth Seal Seal Grea Grease se Quantit Quantit y per Month

Jaw Size

Grease Grease For Middl e Labyri nth Seal Seal

Grease Grease For Outer Labyri nth Seal Seal

Weight (Ounce)

Volume (Quart)

Weight (Ounce)

Volume (Quart)

CT10X30

0.50

0.017

0.50

0.017

CT10X40

0.50

0.017

0.50

0.017

CT10X48

0.60

0.019

0.60

0.019

CT12X52

0.90

0.034

0.90

0.034

CT20X36

1.0

0.037

1.0

0.037

CT24X36

1.1

0.041

1.1

0.041

CT30X42

1.30

0.048

1.30

0.048

NCT30X42

1.20

0.045

1.20

0.045

CT32X54

1.50

0.055

1.50

0.055

CT36X48

1.60

0.059

1.60

0.059

CT42X54

1.80

0.063

1.80

0.063

CT47X63

2.00

0.071

2.00

0.071


35

Ap A p p end en d i x B

B o l t s Tor To r q u e Spec Sp ecii f i c ati at i o n s

For Me Metric Bolt s

Diamete r (mm)

6 8 10 10 12 12 14 14 16 16 18 18 20 20 22 22 24 24 27 27 30 36 42 48 56 64 72

Grade 8.8

Pitch

Dry

Grade 10.9 Lube

(mm) FT-LBS 6.9 17.7 30 32 53 58 85 91 131 140 181 204 256 284 349 383 443 482 648 700 985 1716 2753 4156 6662 9954 14410

1.5 1.25 1.75 1.25 2 1.5 2 1.5 2.5 1.5 2.5 1.5 2.5 1.5 3 2 3 2

N-M 9.3 23.9 41 43 72 78 115 124 178 190 246 276 347 385 473 519 600 654 879 949 1335 2326 3732 5634 9032 13496 19536

FT-LBS FT-LB S 5.2 13.3 24 24 41 44 65 70 101 108 139 156 197 218 268 294 340 371 499 538 741 1290 2070 3124 5009 7484 10835

N-M 7 18 32 33 55 60 88 95 137 146 189 212 267 296 364 399 461 503 676 730 1004 1749 2806 4236 6791 10147 14689

Dry FTLB S 9.7 24.9 44 46 77 85 124 134 192 204 265 297 374 415 510 560 647 705 949 1023 1389 2419 3882 5860 9393 14035 20319

Grade 12.9 Lube

N-M 13.2 33.8 60 63 105 115 168 181 260 277 359 403 507 563 692 759 877 956 1286 1387 1883 3280 5263 7944 12735 19028 27547

FT-LBS FT-LB S 7.3 7.3 18.7 34 36 60 65 95 103 148 157 204 229 288 319 392 431 497 543 729 787 1044 1819 2919 4406 7063 10553 15277

Dry N-M 9.9 25.4 46 49 81 88 129 139 200 213 276 310 390 433 532 584 674 736 989 1067 1416 2466 3957 5973 9575 14307 20712

FT-LBS FT-LB S 11.6 29.8 52 55 91 99 145 156 225 240 311 349 439 487 599 657 759 828 1112 1200 1665 2900 4652 7023 11259 16822 24353

Lube N-M 15.7 40.4 71 74 123 134 196 212 305 325 421 473 595 660 812 891 1029 1122 1508 1627 2257 3931 6307 9521 15264 22807 33016

FT-LBS FT-LB S 8.7 22.4 40 42 70 76 111 120 173 184 239 268 338 375 460 505 583 637 856 923 1252 2180 3498 5280 8465 12648 18310

N-M 11.8 30.4 54 57 95 103 151 163 234 250 324 364 458 508 624 685 791 863 1160 1252 1697 2956 4742 7159 11477 17148 24824

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength. (2) The term "lube" includes the application of thread lubricants, cadmium plating, and the use of hardened washers; regardless of whether standard or lock nuts are used. CT1040 Jaw Crusher Manual

36

For SAE (Inch (Inch ) Bol ts Diameter (inches)

1/4 1/4 5/16 5/16 3/8 3/8 7/16 7/16 1/2 1/2 9/16 9/16 5/8 5/8

N (threads/in )

20 28 18 24 16 24 14 20 13 20 12 18 11 18

S.A. E. Grade 5 Dry FT-LBS 8 10 17 19 31 35 49 55 75 85 109 121 150 170

N-M 11 14 23 26 42 47 66 75 102 115 148 164 203 231

Lube FT-LBS 6 7 13 15 24 27 38 42 58 65 84 93 115 131

S.A. E. Grade 8 Dry N-M 8 9 18 20 33 37 52 57 79 88 114 126 156 178

FT-LBS 12 14 25 27 44 49 70 78 106 120 154 171 212 240

N-M 16 19 34 37 60 66 95 106 144 163 209 232 287 325

Lube FT-LBS 9 11 19 21 34 38 54 60 82 92 118 132 163 185

N-M 12 15 26 28 46 52 73 81 111 125 160 179 221 251

For SAE (Inch (Inch ) Bol ts Diameter (inches)

N (threads/in )

1/4 1/4 5/16 5/16 3/8 3/8 7/16 7/16 1/2 1/2 9/16 9/16 5/8 5/8 3/4 3/4 7/8 7/8 1 1 1 1/8 1 1/8 1 1/4 1 1/4 1 3/8 1 3/8 1 1/2 1 1/2 1 3/4 2 2 1/4 2 1/2 2 3/4 3

20 28 18 24 16 24 14 20 13 20 12 18 11 18 10 16 9 14 8 14 7 12 7 12 6 12 6 12 5 4.5 4.5 4 4 4

S.A. E. Grade 5 Dry FT-LBS 8 10 17 19 31 35 49 55 75 85 109 121 150 170 266 297 430 473 644 704 794 891 1120 1241 1469 1673 1949 2194 2286 3438 5027 6875 9321 12313

N-M 11 14 23 26 42 47 66 75 102 115 148 164 203 231 361 403 583 641 873 955 1077 1208 1519 1683 1992 2269 2643 2975 3100 4662 6817 9323 12639 16696

Lube FT-LBS N-M 6 8 7 9 13 18 15 20 24 33 27 37 38 52 42 57 58 79 65 88 84 114 93 126 115 156 131 178 205 278 229 311 330 447 364 494 495 671 542 735 611 829 685 929 862 1169 954 1294 1130 1532 1287 1745 1500 2034 1687 2288 1758 2384 2644 3585 3867 5244 5288 7171 7170 9723 9472 12844

S.A. E. Grade 8 Dry FT-LBS 12 14 25 27 44 49 70 78 106 120 154 171 212 240 376 420 606 668 909 995 1288 1445 1817 2012 2382 2712 3161 3557 4988 7500 10969 15000 17794 23507

N-M 16 19 34 37 60 66 95 106 144 163 209 232 287 325 510 570 822 906 1233 1349 1747 1959 2464 2728 3230 3677 4286 4823 6764 10170 14874 20340 24129 31875

Lube FT-LBS N-M 9 12 11 15 19 26 21 28 34 46 38 52 54 73 60 81 82 111 92 125 118 160 132 179 163 221 185 251 289 392 323 438 466 632 514 697 699 948 765 1037 990 99 0 1342 1111 1507 1398 1896 1548 2099 1832 2484 2086 2829 2432 3298 2736 3710 3837 5203 5769 7823 8438 11442 11538 15646 13688 18561 18082 24519

ASSUMPTIONS: (1) The maximum torque values are based on 75% of the specified proof strength. (2) The term "lube" includes the application of thread lubricants, cadmium plating, and the use of hardened washers; regardless of whether standard or lock nuts are used.


37

Ap A p p end en d i x C Oil Vis Vi s c o s i t y Clas Cl ass s i f i c ati at i o n


38

Ap A p p end en d i x D Not No t es f o r Repl Rep l ace ac e Sheav Sh eave/Fl e/Fly y w h eel •

•

•

Before remove the the sheave/flywheel make a mark on the end of the shaft for replacing purpose (refer to the Diagram 1). When replace the the sheave/flywheel be sure the 3 points at one line as shown as Diagram 1. Refer to the Diagram 2 to reinstall the Ringfeder.

Diagram 1


39

Diagram 2


40

SAFETY DECAL DECAL KIT

Sample Figure

ITEM NO.

PART NO.

DESCRIPTION

1

SDK-001

Safety Decal Kit and Charts

QTY. 1 Kit (2 x 11 Stickers)


41

Trio CT 1040 Jaw Crusher Manual (SN. 225).pdf

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