Telsmith Jaw Crusher Manual

Jaw Crusher Parts Catalog Model 3648

ISSUE DATE: 06/02

SAFETY Read and fully understand the safety information on the inside front cover of this manual before operating or servicing the crusher. Always lock out power and tag controls before performing any lubrication, maintenance, adjustments or repairs!

! WARNING DANGER !!! Failure to follow the safety precautions shown below may result in serious personal injury or death! • Never attempt to work on quarry equipment while it is in operation. Always stop the machinery, lockout power and tag controls. . . 1. Before performing any lubrication, maintenance, adjustment or repairs. 2. Before removing spilled materials. 3. Before clearing jams or working inside the machinery. 4. If any unusual noises or sudden changes in operation are noticed. • Stay clear of feed and discharge areas and other places where falling rock is present. Keep away from loading vehicles. • Wear and use personal protective equipment in accordance with all applicable health and safety regulations. Safety goggles, hard hat, ear plugs and steel toe shoes are mandatory when working near machinery. Wear and use additional personal protective equipment as required. • Stay clear of springs and other pinch points. Never reach in between vibrating equipment and its support structure. Keep a safe distance from all moving components. • Never attempt to enter the crushing chamber when tramp iron or other uncrushable objects are wedged inside. These materials are under tremendous pressure and may be propelled upwards through the feed opening at any time. On crushers not equipped with hydraulic clearing, use a pole, hook, grappling device or breaker bar to safely dislodge uncrushable objects. • Do not make equipment modifications that will result in a safety hazard or create a dangerous situation. Never remove or disable safety devices. Maintain all machinery in accordance with manufacturer’s instructions and maintenance schedules. • Read the operator’s manual for the equipment that you operate. Be sure that you fully understand all phases of operation for each machine. A careful and well-trained operator is the best insurance against an accident. • Refer to the Telsmith Quarry Equipment Safety Guide for important quarry safety information. If your copy of the Safety Guide is missing, replacement copies may be obtained from your local Telsmith dealer or the Telsmith Parts Department. • All rotating power products are potentially dangerous and must be properly guarded. Placement of guards and other safety equipment is the user’s responsibility. Such equipment must be installed wherever appropriate and maintained are required. • It is the purchaser’s responsibility to ensure that quarry equipment is installed and used in a safe and lawful manner. All machinery must be operated in compliance with applicable health and safety laws and general standards of reasonable care.

06/02

Parts Catalog

Telsmith Jaw Crusher Model 3648

How To Order Repair Parts

Contacting Telsmith

1. Find the model and serial number of the crusher. This information is located on a data plate attached to the crusher frame. Tag controls and lock out power before attempting to read data plate!

• Use the following phone numbers to contact the Telsmith Parts Department:

2. Determine which parts are needed. Use the parts lists and exploded diagrams contained in this booklet to help identify replaceable components and subassemblies. 3. Order parts from your local Telsmith dealer or the Telsmith Parts Department. To ensure that you receive the correct parts, don’t forget to include your crusher’s model and serial numbers when ordering.

800-688-6601 (U.S.A. and Canada) 262-242-6600 (Outside U.S.A. and Canada) FAX: 262-242-7861 • Send all written correspondence to: Telsmith Parts Department 10910 N. Industrial Drive, P.O. Box 539 Mequon, WI 53092-0539 U.S.A. • Send all e-mail inquiries to: [email protected]

Transportation Damage or Loss Claims All shipments are carefully inspected and delivered to the carrier in good condition. However, always check for any loss or damage that may have occurred during transit. Refuse to accept any shipment with lost or damaged items until the carrier provides a written acknowledgment of the problem. In the event of concealed damage, notify the carrier as soon as possible. By following these suggestions you will have less difficulty in collecting your claim. Note that for most carriers, freight claims must be filed with the destination carrier by the consignee.

Return of Repair Parts Telsmith will not accept return of any parts unless they are accompanied by a material return authorization (MRA) form. Before returning any parts, always contact the Telsmith Parts Department to obtain an MRA form.

TELSMITH

JAW CRUSHER MODEL NO. (SIZE)

36 X 48

SERIAL NO.

222MXXX

ORDER NO.

CXXXX

TELSMITH INC. MEQUON, WISCONSIN U.S.A. 53092 AN ASTEC COMPANY

A1-45-2006

Where to Order Repair Parts Genuine Telsmith parts are available from your local Telsmith dealer. Contact the Telsmith Parts Department for the name and location of the Telsmith dealer nearest you. If there is no Telsmith dealer assigned to your area, parts may be ordered factory-direct from the Telsmith Parts Department.

06/02

Since returned parts must be thoroughly inspected prior to resale, there may be a return charge which will be quoted when authorization is given.

Additional Information The actual parts used on your machine may be different than shown in this catalog, due to fabrication variables, custom engineering, or product improvements. If a repair part has been improved in design and bears a revised part number, the improved part will be supplied in place of the part ordered. Orders for obsolete parts requiring fabrication are not subject to cancellation or return. Supplier items which are specially ordered are also not subject to cancellation or return. 1


Parts Catalog

Figure 1

JAW DIE RETAINING HARDWARE

104 105

145A 145B 145C 106

103

143

107 102 108 101

109 102 134

117

110

135

113

112 Parts 143-145C (See inset box, above)

114

142 141 116

140 139 138 136

135

115

134

118

122

119 111 102

133 132

137

131 125

127 102

124

120

126

128

130

121

121

123

118

121 129

123

126 127

2

125

124

06/02

Parts Catalog


FRAME ASSEMBLY (Refer to Figure 1) Item No.

Part No.

Description

Qty

101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 145A 145B 145C NS

BA-273-954W 15W06 62E68 WA-273-953 D1-273-968 AA-273-623 10T06 10T10 XA-273-953 GB-273-968 DA-273-954 VC-273-953 YA-273-953 VB-273-953 10T10 GA-273-952 GD-273-968 CH-273-979 27D21 27C95 26D04 CA-273-979W 26E29 27D01 27D25 26B48 WB-273-953 62J61 62E67 BD-273-954 PA-273-903W 27L78 13J30 10W04 12J12 GC-273-968 26K68 GA-273-968 10W76 10T09 26T56 AK-273-918 62W77 --62W17 ------62T47

CLAMP PLATE, Top WASHER, Hardened, 2 in. CAPSCREW, Hex hd., 2 in x 11 in. BACKING PLATE DIE, Stationary jaw (standard) BOLT, Square hd., 1-3/4 x 10-1/2 in. NUT, Hex jam, 2-1/2 in. - 4 NUT, Hex, 2-1/2 in. - 4 BEARING CAP PLATE, Upper cheek (left hand) COVER, Thrust pin boss SHIM, Bearing cap, 0.005 in. STUD, Bearing cap SHIM, Bearing cap, 0.010 in. NUT, Hex, 2-1/2 in. - 4 (tack weld to frame) FRAME, Main PLATE, Lower cheek (left hand) MOUNT, Guard (included only if item 122 is used) NUT, Hex jam, 1/2 in. NUT, Hex, 1/2 in. WASHER, Hardened, 1/2 in. GUARD, Tension rod (optional equipment) CAPSCREW, Hex hd., 1/2 x 1-1/2 in. NUT, Hex, 3/4 in. - 10 NUT, Hex jam, 3/4 in. WASHER, Hardened, 3/4 in. LINER, Beam support CAPSCREW, Socket hd., 3/4 x 6-1/2 in. CAPSCREW, Hex hd., 2 in x 9 in. PLATE, Bottom clamp LOCK PIN LOCKWASHER, 3/8 in. CAPSCREW, Hex hd., 3/8 x 3/4 in. NUT, Hex, 2 in. NUT, Hex jam, 2 in. PLATE, Lower cheek (right hand) CAPSCREW, Hex hd., 3/4 x 1 in. PLATE, Upper cheek (right hand) NUT, Hex jam, 1-3/4 in. NUT, Hex, 1-3/4 in. WASHER, 1-3/4 in. BOLT, Cheek plate, 1-3/4 x 7.91 in. WASHER, Spherical, 1-3/4 in. NOT USED TORQUENUT TENSIONER ASSEMBLY (Includes items 145A thru 145C) JACKBOLT BODY, Tensioner WASHER, Hardened GRAPHITE LUBRICANT, 10 oz. can (for torquenut tensioner jackbolts)

1 20 5 1 1 4 4 4 2 1 2 4 4 4 4 1 1 2 6 6 14 1 8 32 32 32 4 32 5 1 2 2 2 10 10 1 8 1 18 18 18 18 4 4 12 1 1 A/R

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for each part ordered. • All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.

* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * * To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements. 06/02

3


Parts Catalog

218

Figure 2

220

217

219

THRUST END

213 203

221

215 214

241 202

206

222

207 208 212

227

210 209

223

225

224

226

228

208 206

207

205 234 204

201

230

216 234

211

231

236 232

237 202 203 202

237

236

233 205 202

234 216

241 203

235

234

241 202

238

203 203

239 235 207

233

210

232

208

209

204

231

201

212

230 208 215

214 213

207 211

218

228

202 203

219

241

220 225 222 221

4

239

223 224

226

EXPANSION END

227 NOTE: The flywheel sheave (item 217) and the flywheel pulley (item 240) may be mounted on either end of shaft.

240

06/02

Parts Catalog


ECCENTRIC SHAFT (Refer to Figure 2) Item No.

Part No.

Description

Qty

201 202 203 204 205 206 207 208 209 210 211 212 213 214 215 216 217 218 219 220 221 222 223 224 225

EC-273-964W 26B47 T-17-59 GA-273-964 23H39 KA-273-964 62V92 HA-273-964 JA-273-964 10G71 F-273-616 13Y14 23C35 23D30 26P65 CP-17-41 H-273-988 26T06 H-273-617 HM-273-913 12B38 16V76 27D07 27D29 AA-273-988 AB-273-988 27D03 27D27 NA-273-964 --13Z23 DA-273-964 61S51 LA-273-1912 10G74 CK-273-616 AN-17-41 HE-273-616 BA-273-964 LA-273-964 B-273-988 16R95

RETAINER, Bearing WASHER, Flat, hardened, 7/8 in. CAPSCREW, Hex hd., 7/8 x 2 in. (with hole) SPACER, Main frame swing jaw (plated) PLUG, 1/2 in. socket head RETAINING RING, Main frame bearing (thrust end) SEAL, Oil, 15-1/4 in. SPACER, Main frame bearing MOUNTING, Main frame bearing PLUG, Slotted head, 3/8 in. KEY, 1-1/2 x 1 x 2-7/16 in. BEARING, Spherical (main frame) ELBOW, 8-8 street REDUCER, 8-4 AIR BREATHER, 1/4 in. KEY, 3/4 x 3/4 x 3-1/2 in. FLYWHEEL SHEAVE, 10 V groove CAPSCREW, Hex hd., 1-1/4 x 18-1/2 in. WASHER, Shaft LOCKNUT, 1 in. CAPSCREW, Hex hd., 1 x 3-1/2 in. CAPSCREW, Hex hd., 7/8 x 4 in. NUT, Hex, 1-1/4 in. NUT, Hex jam, 1-1/4 in. SHIM, Counterweight, 1/4 in. SHIM, Counterweight, 1/2 in. NUT, Hex, 7/8 in. NUT, Hex jam, 7/8 in. SPACER, Outer shaft (plated) NOT USED SEAL, Oil, 15-1/4 in. SPACER, Inner, swing jaw bearing BEARING, Spherical (swing jaw) SPACER, Shaft PLUG, 1/8 in. KEY, Flywheel KEY, 3/4 x 3/4 x 2-1/4 in. KEY, 3/4 in. sq. x 9/16 in. SHAFT, Eccentric (plated) RETAINING RING, Main frame bearing (expansion end) FLYWHEEL PULLEY WIRE, 16 gauge

2 72 72 2 2 2 4 4 2 2 2 2 2 2 2 2 1 8 2 2 4 8 8 8 4 4 8 8 2 2 2 2 2 4 2 2 2 1 2 1 A/R

226 227 228 229 230 231 232 233 234 235 236 237 238 239 240 241



5


Parts Catalog

Figure 3

305

306

304 307

303

308

302 301 309

310

326 327 311 324 325 323

323

322 319 320

321

319

318 317

328 313

316 315 312 315

314

6

06/02

Parts Catalog


SWING JAW (Refer to Figure 3) Item No.

Part No.

Description

Qty

301

VD-273-914

BOLT, Bearing retaining

2

302

27D29

NUT, Hex jam, 1-1/4 in.

3

303

27D07

NUT, Hex, 1-1/4 in.

3

304

10W72

WASHER, Hardened, 1-1/4 in.

3

305

62J60

AIR BREATHER, 3/4 in.

1

306

16H65

CAPSCREW, Hex hd., 1-1/4 x 4-1/2 in.

3

307

PA-273-964W

GUARD, Swing jaw

1

308

HA-273-968A

BOLT, Die wedge, 2-1/4 in.

4

309

ZA-273-963W

WEDGE, Upper, swing jaw die

1

310

ZB-273-963

KEY (Included with item 309)

1

311

B1-273-968

DIE, Swing jaw

1

312

ZD-273-963W

WEDGE, Lower swing jaw die

1

313

ZE-273-963

KEY (Included with item 312)

1

314

62X44

CAPSCREW, Hex hd., 2 x 8-1/2 in.

315

15W06

WASHER, 2 in.

6 12

316

10W04

NUT, Hex, 2 in.

6

317

12J12

NUT, Hex jam, 2 in.

6

318

PB-273-973

TOGGLE SEAT

1

319

TB-273-973

WEDGE, Toggle seat

5

320

27L87

LOCKWASHER, 3/4 in.

10

321

12S30

CAPSCREW, Hex hd., 3/4 - 10 x 5 in.

10

322

TA-273-962

SWING JAW

1

323

HC-273-968

LOCKING PLATE

2

324

15G43

WASHER, 2-1/4 in.

4

325

11L03

NUT, Hex jam, 2-1/4 in.

4

326

AC-273-918

WASHER, 5 in. OD x 2-3/8 in. ID x 3/8 in. thick

4

327

10W77

NUT, Hex, 2-1/4 in.

4

328

YA-273-963

LINER, Swing jaw

1



7


Parts Catalog

Figure 4

407

412

406

413 410 411

405

414

409 408 404

413

415 418

403

417 419

420

402

421

422

416 401 403

424

428

424A 423

425 427

426D

426E 426

426A

8

426A THRU 426E

426C 426B

06/02

Parts Catalog


ADJUSTING ASSEMBLY (Refer to Figure 4) Item No.

Part No.

Description

401

RA-273-923

TOGGLE

1

402

TB-273-923

WEDGE, Toggle seat

5

403

TA-273-923W

END CAP, Toggle seat

2

404

PB-273-923

SEAT, Toggle

1

405

LA-273-923

BEAM, Toggle

1

406

26B77

CAPSCREW, Socket hd., 1/2 x 1-1/4 in.

407

LB-273-923

LINER

Qty

12 2

408

SE-273-973

SHIM, Adjustment (0.50 in. thick)

4

409

SD-273-973


10

410

SF-273-973


2

411

SC-273-973

SHIM, Main (weld to item 415)

2

412

SG-273-973

RETAINER, Backing block

2

413

10S89

WASHER, Hardened, 1 in.

12 12

414

16F50


415

SB-273-923

BLOCK, Backing

2

416

EK-273-2022

PIN, Pivot

2

417

10G74

PLUG, Slotted hd., 1/8 in.

4

418

MA-273-973

TOGGLE WEDGE

2

419

10R70

FITTING, Lube, 1/8 in.

4

420

ND-273-973

SHIM, 10 gauge, 0.1345 in. thick

A/R

NE-273-973

SHIM, 12 gauge, 0.1046 in. thick

A/R

421

NA-273-973W

RETAINER, Toggle beam

2

422

10W72

WASHER, Hardened, 1-1/4 in.

8

423

10Z95

CAPSCREW, Hex hd., 1-1/4 x 3-1/2 in.

8

424

61T07

PIN, 2-1/2 in. pivot

2

424A

---

RING, Retainer (included with item 424)

2

425

TD-273-973

LOCKPLATE, Toggle wedge

2

426

62W12

HYDRAULIC CYLINDER ASSEMBLY, 6 in. bore, 12 in. stroke

2

426A

---

HYDRAULIC CYLINDER

1

426B

---

CLEVIS PIN

1

426C

---

RING, Retainer

2

426D

---

CLEVIS PIN

1

426E

---

RING, Retainer

2

427

12S30

CAPSCREW, Hex hd., 3/4 x 5 in., grade 8

10

428

27L87

LOCKWASHER, 3/4 in.

10



9


Parts Catalog

Figure 5 508

NOTE: Two tension rod assemblies are required per crusher.

501

509 510 502

511

506 503

505

507

506

504 505 517 516 512

513

514 515

10

06/02

Parts Catalog


TENSION ROD ASSEMBLY (Refer to Figure 5) Item No.

Part No.

Description

Qty (per assembly)

501

10T09

NUT, Hex, 1-3/4 in.

2

502

C-273-928

SPRING WASHER

1

503

A-46-1585

COIL SPRING

1

504

M-273-8945B

SLEEVE, Tension rod (includes items 505, 506, and 507)

1

505

10G95

RING, Retaining

2

506

AC-273-928

BUSHING, Tension rod sleeve

2

507

23C60

LUBE FITTING, 1/8 in.

1

508

BA-273-977W

BRACKET, Tension spring

1

509

10S89

WASHER, Hardened, 1 in.

4

510

20M29


4

511

AA-273-977W

TENSION ROD (includes items 512 and 513)

1

512

CG-273-927

BUSHING, Tension rod

1

513

23C60


1

514

26B48

WASHER, Hardened, 3/4 in.

1

515

26F21

CAPSCREW, Hex hd., 3/4 x 2 in.

1

516

23C72


1

517

AD-273-977W

PIN, Tension rod

1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for each part orderred. • All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.


11


Figure 6

Parts Catalog

6111

6110

6116

6112

696

620 621 622

6121

LABELS, NAMEPLATES AND DECALS (HYDRAULIC POWER UNIT)

6114 6114A 6114B

6115

699 6100

6117

6119

641

665

606

604

6113

676 677 678

680

6118

675

667

679 680

681

SOLENOID COIL See Figure 10

682

691 659 686 685

652

607

605

683

653

653

688

689 689A 689B

690

OIL FILTER See Figure 11 663 664

687

683

619

657

618

658

CONTROL CONSOLE See Figure 8

642 643

6116 666

656

616 617

651

615 6120

620 621 622 696

650

695

633 6125

655

619

HOLD RETRACT CRUSH

0

640

3000

662 662A 661

697

660 20 0

30

RESERVOIR COMPONENTS See Figure 9

PSI

634 698 6101 669

601 6102 6103 668

603 654 644

641

632 631

12

630

6126

602

6105

6104

06/02

Parts Catalog


HYDRAULIC POWER UNIT (Refer to Figure 6) Item No.

Part No.

Description

Qty

601

62S86-401

RESERVOIR, 20 gallon hydraulic

602

23D22

PLUG, 2 in. pipe (units not equipped with oil heater)

1

603

62N67

SUCTION FLANGE

1

604

A-46-2103

DECAL, Warning, hydraulic lines

1

605

AA-46-2156

DECAL, Oil cooler warning

1

606

A-46-1928

DECAL, Avoid personal injury

1

607

D-273-696

LABEL, Fill oil tank

1

615

62K80

MOTOR, 7.5 HP electric

1

616

13J30

CAPSCREW, Hex hd., 3/8 - 16 x 3/4 in.

4

617

27L78

LOCKWASHER, 3/8 in.

4

618

62S87

PUMP, Hydraulic (2.5 GPM) (Includes item 618A)

1

618A

---

VALVE, Pressure compensating

1

619

62G43

PUMP, Oil circulating

1

620

10E10

CAPSCREW, Hex hd., 3/8 - 16 x 1-1/4 in.

4

621

27L56

WASHER, 3/8 in.

4

1

622

27L78

LOCKWASHER, 3/8 in.

4

630

60X22

STRAINER, Suction

1

631

14Y58

ELBOW, #16-16

1

632

Q-17-124

PIPE NIPPLE, 1 x 11 in.

1

633

62M71

TEE, 16-16 female run

1

634

62M03

CONNECTOR, #16-16

1

640

28S96

ELBOW, #12

1

641

---

TUBE ASSEMBLY

1

642

26J16

REDUCER, 16-12 tube end

1

643

23J88

NUT, #16 flare tube end

1

644

29D54

ELBOW, 12-12

1

650

60L54

REDUCER, 16-12

1

651

62G52

CHECK VALVE

1

652

29D54

ELBOW, 12-12

1

653

H1022-12102225-019

HOSE ASSEMBLY

1

654

62G59

TEE, #10 run

1

655

62J93

CONNECTOR, #10 swivel

1



13


Parts Catalog

HYDRAULIC POWER UNIT (Refer to Figure 6) (continued) Item No.

Part No.

Description

656

23H46

TEE, #8 male

Qty 1

657

23D30

REDUCER, 8-4

1

658

60W08

PRESSURE GAGE (0-5000 PSI)

1

659

23H53

CONNECTOR, #10

1

660

62T04

MANIFOLD, Parallel circuit, w/mounting feet

1

661

62N76

VALVE, Relief, 0-25 GPM

1

662

62T05

VALVE, Dual counter-balance, w/body

1

662A

62N77C1

VALVE, Counter-balance (replacement cartridge only)

1

663

62N81

CONTROL VALVE, Directional

1

664

62N79

KIT, Stud nut

1

665

62L73

CONDUIT, Liquid-tight, 3/8 in.

2

666

62L74

CONNECTOR, Liquid-tight, straight

1

667

62L74

CONNECTOR, Liquid-tight, 90 degree

1

668

23H54

CONNECTOR, #8

2

669

12T60

CAP, #8

2

675

62J24

SWITCH, Hydraulic pressure

1

676

13J31


2

677

27L52

WASHER, 1/4 in.

2

678

27C86

NUT, Hex, 1/4 in.

2

679

23C20

ELBOW, #4-6

680

H0422-06062222-012

HOSE ASSEMBLY

1

681

23R03

CONNECTOR, #8-6

1

682

62L73

CONDUIT, Liquid-tight, straight

2

683

62L74


2

685

23H53

CONNECTOR, #10

1

686

H1023-10102225-013

HOSE ASSEMBLY

1

687

62G59

TEE, #10 run

1

688

62G49

CONNECTOR, #16-10

1

689

62K82

FILTER, Return line

1

689A

62K82C1

ELEMENT, Filter

1

689B

62K82C2

SEAL KIT

1

690

23N77

NIPPLE, 1/8 in.

1


* * ALWAYS INCLUDE SERIAL NUMBER WHEN ORDERING PARTS * * To be sure that you receive the correct parts, always include your machine’s serial number when ordering. The actual parts used on your machine may be different than shown in this book due to fabrication variables, custom engineering, or product improvements.

14

06/02

Parts Catalog


HYDRAULIC POWER UNIT (Refer to Figure 6) (continued) Item No.

Part No.

Description

Qty

691

13A10

ELBOW, 90 degree, 1/8 in.

1

695

23H53

CONNECTOR, #10

1

696

H1023-10102225-015

HOSE ASSEMBLY

1

697

16F82

CONNECTOR, #12-10

1

698

62G51

TEE, #12

1

699

62N74

CHECK VALVE

1

6100

H1023-10122263-11E

HOSE ASSEMBLY

1

6101

23F33

TEE, #12-12

1

6102

M-17-123

PIPE NIPPLE, 3/4 x 11 in.

1

6103

62K83

COOLER, Water-oil

1

6104

60Z06

ELBOW, #12-10

1

6105

H1023-1010-2222-013

HOSE ASSEMBLY

1

6110

62N80

UNION, #4

1

6111

62N82

VALVE, Remote compensating

1

6112

23N82

ELBOW, #4 street

1

6113

H0423-04042222-013

HOSE ASSEMBLY

1

6114

62N83

CONTROL VALVE, Directional

1

6114A

62N83C1

CONTROL VALVE (Cartridge and coil only)

1

6114B

62N83C2

CONTROL VALVE (Coil only)

1

6115

62L73

CONDUIT, Liquid-tight, straight

2

6116

62L74


2

6117

28K68

CONNECTOR, #6-4

1

6118

61D15

CONNECTOR, #6 swivel

1

6119

23R05

CONNECTOR, #6

1

6120

14L08

ELBOW, #6-8

1

6121

H1023-08122222-030

HOSE ASSEMBLY

1

6125

62R92

PANEL, Hydraulic wedge lock

1

6126

29C01

OIL IMMERSION HEATER (optional)

1



15


Parts Catalog

Figure 7 702 701

703 706

702

704 705

707

701

SEE VIEWS “A”, “B”, AND “C” 707 701 702

707

701 702

707 703 706

703

705

704

706

704 705

VIEW B

VIEW A

VIEW C 711 714 715

709 710

712 713

712

717

712

712

704 711

703 716 708

16

705

706

06/02

Parts Catalog


HYDRAULIC SYSTEM HOSE CONNECTIONS (Refer to Figure 7) Item No.

Part No.

Description

Qty

701

14C15

REDUCER, 16-8

702

23P99

ELBOW, 8-8

4

703

H0822-08082222-167

HOSE ASSEMBLY (RH)

1

704

H0822-08082222-147

HOSE ASSEMBLY (RH)

1

705

H0822-08082222-094

HOSE ASSEMBLY (LH)

1

4

706

H0822-08082222-116

HOSE ASSEMBLY (LH)

707

60Z71

CLAMP ASSEMBLY, 0.84 in. ID

1

708

XA-273-923

PLATE, Bulkhead

1

709

26E24

CAPSCREW, 1/2 - 13 x 1 in.

2

710

26D04

WASHER, Cut hardened, 1/2 in.

2

711

62S75

VALVE, Ball, #8, high pressure

1

16

712

60S25

ELBOW, Swivel nut, 90 degree, 1/2 in.

4

713

23X78

UNION, Bulkhead

1

714

62A65

SPLIT FLANGE HOSE END

1

715

23P99

ELBOW, 8-8

1

716

23H54

CONNECTOR, 8-8

1

717

15B82

TEE, Bulkhead branch

2



17


Parts Catalog

Figure 8

802

803 804 805

806 JAW HYDRAULIC WEDGE LOCK HYDRAULIC WEDGE LOCK PANEL

HOLD RETRACT

CRUSH

XOO CR2 RELAY OOX

COIL

OOX CR2-1

CR2-2

XOO

G

11

9

10

8

7

6

5

4

NEUTRAL

3

1

LINE 120VAC

2

G

5

6

11

3

4

9

10

1

2

8

7

DOOR SWITCH

801

SOL A SOL B

EXTEND CYLINDER VALVE

START

RETRACT CYLINDER VALVE

STOP

TYPICAL STARTER CIRCUITRY FOR DEVICE FEEDING CRUSHER

REMOTE COMPENSATION HIGH PRESSURE VALVE

HYDRAULIC WEDGE LOCK

PRESS. SWITCH WIRE NORMALLY OPEN TR2 RELAY COIL

TR2

START STOP

807

SET AT 30 SEC. LOCATE RELAY (TR2) IN CRUSHER OR SMALL STARTER ENCLOSURE (SHIPPED LOOSE)

MS 1

FROM OIL PUMP STARTER

NOTES: 1

OIL PUMP MUST BE INTERLOCKED TO THE CRUSHER STARTER.

CR1

FROM CRUSHER ALARM

TYPICAL CRUSHER STARTER CIRCUITRY

A-46-2156

817

816 815 814

812

813

811

808 809 810

TIME DELAY RELAY (TR3) 821 HOLD RETRACT CRUSH

818

819

40

60

20 80

5

100%

100s

820

(Install in starter cabinet)

DANGER HAZARD OF ELECTROCUTION OR BURN DISCONNECT POWER BEFORE WORKING INSIDE THIS EQUIPMENT ELECTRICITY IS DANGEROUS TO WORK WITH. THE MANUFACTURER EXERCISED NECESSARY CAUTION WHILE MAKING THIS EQUIPMENT. IT SHOULD ONLY BE INSTALLED AND MAINTAINED BY TRAINED AND COMPETENT PERSONNEL IN ACCORDANCE WITH THE MANUFACTURER’S INSTRUCTION BOOK. RECOGNIZED SAFETY STANDARDS. ANY APPLICABLE ELECTRICAL OR BUILDING CODES. AND BASIC GOOD PRACTICE. THE SYSTEM SHOULD BE THOROUGHLY CHECKED OUT BEFORE ENERGIZING THIS EQUIPMENT. THE MANUFACTURER DOES NOT WARRANT AND WILL NOT BE RESPONSIBLE FOR DAMAGE OR INJURIES RESULTING FROM IMPROPER INSTALLATION OR USAGE.

A-46-2156

18

06/02

Parts Catalog


HYDRAULIC POWER UNIT - CONTROL CONSOLE (Refer to Figure 8) Item No.

Part No.

Description

801

CB-46-2400

LABEL, Wiring schematic

1

802

60W19

CONTROL RELAY (CR1)

1

803

26X80

SWITCH, 15A door

1

804

27J26

SCREW, 6 - 32 x 3/8 in.

2

805

27N69

LOCKWASHER, #6

2

806

29D22

SUBPANEL

1

807

61L27

ENCLOSURE, 10 x 8 x 6 in.

1

808

13J31


4

809

27L52

WASHER, Cut, 1/4 in.

4

810

27C86

NUT, Hex, 1/4 in.

4

811

27L97

LOCKWASHER, #8

2

812

27J84

SCREW, 8 - 32 x 1/2 in.

2

813

61N71

RAIL (1 ft. long)

1

814

61N78

END CLAMP

2

815

60C54

END BARRIER

1

816

60C55

TERMINAL BLOCK

817

61F50

GROUND LUG

1

818

62J03

NAMEPLATE, Crush/hold/retract

1

819

61N13

SWITCH, Selector, 3-position

1

820

A-46-2156

LABEL, Danger

1

821

62W62

RELAY, Time delay (TR3)

1

NS

14A45

CABLE, Electrical, 18/3

NS

62G69

CORD GRIP, 1/2 in.

Qty

12

A/R 1

NS

62G71

CONNECTOR

1

NS

20G88

BUSHING, Insulated

3

NS

20F18

SEAL, O-ring

3

NS

20C62

LOCKNUT, 1/2 in. conduit

3

NS

20G55

SEALTITE, 1/2 in.

NS

20G58

CONNECTOR, Sealtite, 1/2 in.

A/R 4

NS

20A54

WIRE, #16 (red)

A/R

NS

20H78

WIRE, #16 (white)

A/R

NS

20J01

WIRE, #16 (green)

A/R



19


Parts Catalog

Figure 9 OIL LEVEL GAUGE AND ACCESS COVERS Parts 903 thru 906 used on both sides of reservoir. 903 904

905 906

902

FILLER CAP ASSEMBLY

907

MOUNTING HARDWARE Refer to Figure 13 for support structure mounting hardware.

908A 908B 908C 908D

908E

908F

908G 909 910

911 908H

912

916

910 913

914

911

915

912 917

20

06/02

Parts Catalog


HYDRAULIC POWER UNIT - RESERVOIR COMPONENTS (Refer to Figure 9) Item No.

Part No.

Description

901

62G38

ASSEMBLY, Hydraulic reservoir, 20 gal. (Includes items 902 thru 908)

Qty 1

902

60X27

GAUGE, Oil level

1

903

61C50

GASKET

2

904

61C48

COVER, Access (w/drain)

1

61C49

COVER, Access (w/o drain)

1

905

60T78

WASHER, Nylon

2

906

---

CAPSCREW

2

907

---

DRAIN PLUG, Magnetic

1

908

60T80

FILLER CAP ASSEMBLY (Includes items 908A thru 908H)

1

908A

NSS

SCREW

6

908B

NSS

CAP

1

908C

NSS

CHAIN

1

908D

NSS

GASKET, Cap

1

908E

NSS

FLANGE

1

908F

NSS

GASKET, Flange

1

908G

NSS

BASKET

1

908H

NSS

GASKET, Flange

1

909

26A15

LOCKNUT, 5/8 in.

4

910

26F83

WASHER, 5/8 in.

8

911

26A12

LOCKNUT, 3/8 in.

20

912

12K63

WASHER, 3/8 in. hardened

20

913

10E10

CAPSCREW, Hex hd., 3/8 x 1-1/4 in.

4

914

26C49


4

915

BG-273-2032

SUBPLATE

916

10V14


917

13F78

MOUNT, Channel

1 16 4



21


Parts Catalog

Figure 10 1001

1002

1003

1004

1005

1012

SEE FIGURE 6

1011 1006

1010

1009 1008 1007

22

06/02

Parts Catalog


HYDRAULIC POWER UNIT - SOLENOIDS (Refer to Figure 10) Item No.

Part No.

Description

Qty

1001

13010647

SCREW

4

1002

1300651

NAMEPLATE

1

1003

1300649

COVER

1

1004

1300828

GASKET, Cover

1

1005

1300648

JUNCTION BOX

1

1006

697833

NUT

1

1007

697161

BOOT

1

1008

697647

O-RING

1

1009

60Y14

COIL

1

1010

1301704

GASKET, Coil

1

1011

697715

ACTUATOR

1

1012

99X37

LOCATOR PIN

1



23


Parts Catalog

Figure 11

1101

1102

1103 1111 1104A

1105

1104C

1106 1110

1109 1108

1104B 1104

1104A THRU 1104C

1107

24

06/02

Parts Catalog


HYDRAULIC POWER UNIT - FILTER ASSEMBLY (Refer to Figure 11) Item No.

Part No.

Description

Qty

1101

---

COVER

1

1102

---

SPRING

1

1103

---

SPRING RETAINER

1

1104

62K82C2

SEAL KIT (Includes items 1104A thru 1104C)

1

1104A

---

O-RING, Cover

1

1104B

---

GASKET, Filter head

1

1104C

---

O-RING, Bowl

1

1105

---

BYPASS ASSEMBLY

1

1106

62K82C1

ELEMENT, Filter

1

1107

62K82C3

PRESSURE GAGE, Oil filter

1

1108

13A10

ELBOW, 90 degree, 1/8 in.

1

1109

23N77

NIPPLE, 1/8 in.

1

1110

---

HEAD

1

1111

---

BOWL

1

• Please identify parts by figure and item number if part number is not shown. Your Telsmith dealer will verify the correct part number for each part orderred. • All fasteners are Grade 5 unless otherwise specified. A/R = As Required. NS = Not Shown. NSS = Not Sold Separately.


25


Parts Catalog

Figure 12

VIEW B - ELECTRICAL JUNCTION BOX

1249

LABELS, NAMEPLATES AND DECALS - OIL SYSTEM

1251 1252 1253

VIEW A 1223

1275

1239 1225

1279

1281

1206

1280

1270 1283 1284 1285

1282

1226 1226

1224

1231

1206

1263

1259

1222 1227

1271

1262

1227

1264

1273 1274

1261 1276 1277

1266

1272

1268

1267

1287 1288

OIL FILTER See Figure 14

See View B

1238 1276 1277 1278

1240

1274

1276 1279

1210 1211 1212

1238 1276 1277 1278

1246

1235

1246 1230

1241 1241A 1242 1243

1230

1207

1247 1205

1228

1227

1221

1248

1231

1259

1261 1276 1277

1220

1262

1260

1201

26

1251 1252 1253

1265

1202

1241

1250

1265

1203

1247

1249

1255

1204

1

1231

TANK COMPONENTS See Figure 13

1213 1214 1215

1

1249

1248

1239

1232

1206

1283 1284 1285

1245

1237

1236

See View A

1224

1276 1279 1225

1238

1259 1255

1262 1256

1257

1258

06/02

Parts Catalog


OIL LUBRICATION SYSTEM (Refer to Figure 12) Item No.

Part No.

Description

Qty

1201

HA-273-1932W

TANK, Oil, 20 gallon

1

1202

23J72

ELBOW, Street

1

1203

23D34

REDUCER, 16-12

1

1204

60X22

STRAINER, Oil tank

1

1205

23F31

ELBOW, Male, #12

1

1206

H1203-12122225-016

HOSE ASSEMBLY

1

1207

62P69

ELBOW, #12-8

1

1210

62W14

MOTOR, Electric 5 HP

1

1211

23V67

CAPSCREW, Hex hd., 5/16 - 18 x 1.00 in.

4

1212

27L54

LOCKWASHER, 5/16 in.

4

1213

62P67C1

OIL PUMP (1.87 GPM)

1

1214

23V67

CAPSCREW, Hex hd., 5/16 - 18 x 1.00 in.

2

1215

27L54


2

1220

62C51

CONNECTOR-L, 6-6

1

1221

61D15

CONNECTOR-SN, 6-6

1

1222

62G44

VALVE BODY

1

1223

62G35

CARTRIDGE, RELIEF VALVE

1

1224

60W07

PRESSURE GAUGE, 0-3000 PSI

1

1225

62J24

PRESSURE SWITCH

1

1226

23A06

CONNECTOR, 4-6

2

1227

H0410-06062222-018

HOSE ASSEMBLY

1

1228

62H27

REDUCER, 10-6

1

1230

23N48

ELBOW, 10-10

1

1231

H1010-10102225-016

HOSE ASSEMBLY

1

1232

26J09

ADAPTER, #10

1

1235

23N48

ELBOW, 10-10

1



27


Parts Catalog

OIL LUBRICATION SYSTEM (Refer to Figure 12) (continued) Item No.

Part No.

Description

Qty

1236

H1010-10102222-031

HOSE ASSEMBLY

1237

23H53

FITTING, 10-10

1

1238

62P81

OIL FLOW METER/SWITCH

1

1239

62H40

CONNECTOR-SN, 10-10

1

1240

62G49

CONNECTOR, 10-16

1

1241

62G45

FILTER ASSEMBLY, Oil

1

1241A

62G45C1

ELEMENT, Filter

1

1242

26E25

CAPSCREW, Hex hd., 5/16 x 18 x 3/4 in. (for mounting oil filter)

4

1243

27L77

LOCKWASHER, 5/16 in. (for mounting oil filter)

4

1245

60L54

REDUCER, 16-12

1

1246

62E61

ELBOW, 12-12

1

2

1247

62G52

O-RING, #12

1

1248

26J13

REDUCER, 12-10

1

1249

H1010-10102225-027

HOSE ASSEMBLY

1

1250

16F82

CONNECTOR, 12-10

1

1251

62G50

OIL COOLER

1

1252

26E25

CAPSCREW, Hex hd., 5/16 x 18 x 3/4 in.

4

1253

27L77


4

1255

62G51

TEE, #12

2

1256

23N60

CONNECTOR, 12-8

1

1257

60S25

ELBOW, 8-8

1

1258

62A25

CONNECTOR, 8-8

1

1259

62G62

ACCUMULATOR, Oil system

1

1260

23M01

ADAPTER, 12-8 female

1

1261

60G89

SWITCH, Temperature

1



28

06/02

Parts Catalog


OIL LUBRICATION SYSTEM (Refer to Figure 12) (continued) Item No.

Part No.

Description

Qty

1262

16F82

CONNECTOR, 12-10

1

1263

A-46-2103

DECAL, Warning, hydraulic lines

1

1264

AA-46-2156

DECAL, Oil cooler warning

1

1265

29C01

HEATER, Oil immersion (optional)

1

1266

BB-46-2155

LABEL, Check oil level

1

1267

D-273-696

LABEL, Fill oil tank

1

1268

A-46-1928


1

1270

61K95

ENCLOSURE, 6 x 4 x 4 in.

1

1271

60A60

PANEL

1

1272

60C55

TERMINAL BLOCK

9

1273

60C54

TERMINAL BLOCK END

1

1274

61N78

TERMINAL BLOCK END

2

1275

61N71

DIN RAIL

5

1276

14A45

CABLE, Electrical, 18/3

9

1277

13H10

CORDGRIP, 90 degree

2

1278

20E46

BUSHING, Reducer, 3/4 to 1/2 in. conduit

1

1279

62G69

CORDGRIP

4

1280

20C62

NUT, 1/2 in. conduit

3

1281

20F18

SEAL, O-ring

3

1282

20G88

BUSHING, Insulated 1/2 in.

3

1283

13J31

CAPSCREW, Hex hd., 1/4 in. - 20 x 1-1/4 in.

6

1284

27L52

WASHER, 1/4 in.

6

1285

27C86

NUT, Hex, 1/4 in.

6

1287

60N62

FITTING, 32-32

1

1288

A-46-2156

LABEL, Danger

1



29


Parts Catalog

Figure 13 OIL LEVEL GAUGE AND ACCESS COVERS

Parts 1303 thru 1306 used on both sides of reservoir. 1303 1304

1305 1306

1302 1307

1308

MOUNTING HARDWARE

FILLER CAP ASSEMBLY

1312 1313

1309A 1311 1309B 1309C

1314 1311

1309D

1309E 1310 1309F

1309G

1310

1309H

1321 1321 1315

1311

1311

1320

1320 1315

1317 1311 1316

1311 1310

1318 1319

30

06/02

Parts Catalog


OIL LUBRICATION SYSTEM - TANK COMPONENTS (Refer to Figure 13) Item No.

Part No.

Description

1301

HA-273-1932W

ASSEMBLY, Oil tank, (Includes items 1302 thru 1309)

1302

60X27

GAUGE, Oil level

1

1303

61C50

GASKET

2

1304

Qty 1

61C48

COVER, Access (w/drain)

1

61C49

COVER, Access (w/o drain)

1

1305

60T78

WASHER, Nylon

2

1306

26C50

BOLT

2

1307

23D07

DRAIN PLUG, Magnetic

1

1308

62G22

OIL TANK, 20 gallon

1

1309

60T80

FILLER CAP ASSEMBLY (Includes items 1309A thru 1309H)

1

1309A

NSS

SCREW

6

1309B

NSS

CAP

1

1309C

NSS

CHAIN

1

1309D

NSS

GASKET, Cap

1

1309E

NSS

FLANGE

1

1309F

NSS

GASKET, Flange

1

1309G

NSS

BASKET

1

1309H

NSS

GASKET, Flange

1

1310

26A15

LOCKNUT, 5/8 in.

12

1311

26F83

WASHER, 5/8 in.

24

1312

26C48


4

1313

BF-273-2032W

COVER

1

1314

BA-273-2032W

TANK SUPPORT

1

1315

26C49


8

1316

BG-273-2032

SUBPLATE

1

1317

10E10


4

1318

13F78

MOUNT, Channel

4

1319

10V14


16

1320

12K63


20

1321

26A12

LOCKNUT, 3/8 in.

20



31


Parts Catalog

Figure 14

1401A

1401

1401A THRU 1401G 1401B 1401C

1401D

1401E

1401F

1401G

32

06/02

Parts Catalog


OIL LUBRICATION SYSTEM - FILTER ASSEMBLY (Refer to Figure 14) Item No.

Part No.

Description

Qty

1401

62G45

OIL FILTER (Includes items 1401A thru 1401G)

1401A

---

INDICATOR, Filter bypass

1

1401B

---

HEAD

1

1401C

---

BYPASS VALVE

1

1401D

62G45C1

ELEMENT, Filter

1

1401E

62G45C2

O-RING KIT, Bowl

1

1401F

---

BOWL

1

1401G

---

DRAIN PLUG

1

1



33


Parts Catalog

Figure 15 (1 of 2) HOSE CONNECTIONS - CRUSHER 1519 1520

1501

1509 1510 1515

1508 1507

1511 1506 1504 1504 1506 1502

1505

1503

1505

1514

1512

1503 1517 1507 1514 1518 Alternate supply hose arrangement

HOSE CONNECTIONS - OIL TANK

1516 1511 1512

1513 1514

34

06/02

Parts Catalog


OIL LUBRICATION SYSTEM - HOSE CONNECTIONS (Refer to Figure 15) Item No.

Part No.

Description

Qty

1501

LA-273-953W

MANIFOLD, Oil lubrication

1

1502

23D20

PLUG, Pipe, 1-1/4 in.

1

1503

62G34


2

1504

62G33


2

1505

62G40

CONNECTOR, 10-6

2

1506

62G41

ELBOW, 10-6 street

2

1507

62G36

FLOW DIVIDER

1

1508

23H53

CONNECTOR, 10-10

1

1509

26F21

CAPSCREW, Hex hd., 3/4 x 2 in.

4

1510

26B48


8

1511

23R63

CONNECTOR, 20-20, male

1

1512

H2022-20202222-084

HOSE ASSEMBLY (oil return)

1

1513

16F82

CONNECTOR, 12-10

1

1514

H1010-10102222-120

HOSE ASSEMBLY (oil supply)

1

1515

26A16

LOCKNUT, Hex, 3/4 in.

4

1516

60Y25

REDUCER, 32-20

1

1517

23N48

ELBOW, Standard thread, 10-10

1

1518

26J25

ELBOW, Swivel nut, 10-10

1

1519

13J37


4

1520

27L81

LOCKWASHER, 1/2 in.

4



35


Parts Catalog

Figure 15 (2 of 2) HOSE CONNECTIONS - MANIFOLD TO CRUSHER 1524

1524

1523

1523

1522 1526 1522 1525

1527

1527 1528

1526 1525

1528

1521

1521 1529 1532 1528

1529 1528 1532

1532 1532 1528

1528

CLAMP LOCATIONS CLAMP ASSEMBLIES (Items 1503, 1504, 1530 and 1531)

CAPSCREWS

1530

CLAMPS

COVER PLATE WELD PLATE

1530

1531

36

06/02

Parts Catalog


OIL LUBRICATION SYSTEM - HOSE CONNECTIONS, continued (Refer to Figure 15) Item No.

Part No.

Description

Qty

1521

H1622-16162222-051

HOSE ASSEMBLY, #20 (oil return - main frame)

1522

H0610-06062222-124

HOSE ASSEMBLY, #6 (oil supply - main frame)

2

1523

28J77

ELBOW, 6-6

2

2

1524

H-17-129

NIPPLE, Pipe, 3 x 6 in.

2

1525

13M64

ELBOW, Male, 16-16, 45 degree

2

1526

H0610-06062522-054

HOSE ASSEMBLY, #6 (oil supply - swing jaw)

2

1527

13X56

ELBOW, Male, 45 degree

2

1528

28X90

CONNECTOR, Male, 16-16

6

1529

H1622-16162222-040

HOSE ASSEMBLY, #20 (oil return - swing jaw)

2

1530

62G34


4

1531

60Z72


2

1532

10D99

REDUCER, 20-16

4



37


Parts Catalog

Figure 16

TIME DELAY RELAY (TR2)

1626

1601

1602 thru 1625

1633

1627

1629

40 60

20

1628

5 80

1632

10

0%

5s

1633 See below for exploded view 1632

1631 1630

(Install in starter cabinet) 1631

1602

1632 1621

1603 See Figure 17 for exploded view 1604 1625 1605

1624

HORN TEST 1623 1620 1620 1614 1606 1607

40 60

20 5

80 100

%

5s

1613 1612

1622

1619A

1619

1609 1610

1616 1617

1615

1608 1611

1618

38

06/02

Parts Catalog


ALARM PANEL ASSEMBLY (Refer to Figure 16) Item No.

Part No.

Description

Qty

1601 1602 1603 1604 1605 1606 1607 1608 1609 1610 1611 1612 1613 1614 1615 1616 1617 1618 1619 1619A 1620 1621 1622 1623 1624 1625 1626 1627 1628 1629 1630 1631 1632 1633

CA-273-944A 61L27 26X80 27N69 27J26 29D22 62W62 ------60C56 60T31 60C54 60C55 ------------26X85 BA-46-2400 A-46-2156 61E93 61E71 --------62W62 C-17-122 20F18 20C62 27J63

PANEL, Shutdown alarm ENCLOSURE SWITCH, Door LOCKWASHER, #6 SCREW, Round hd., #6-32 x 3/8 in. PANEL RELAY, Time delay (TR1) SCREW, Self-tapping, #8-18 x 1/2 in. GUIDE, Wire TAPE, Double sided CHANNEL, Mounting END CLAMP END BARRIER BLOCK, Terminal SCREW, Round hd., #10-32 x 5/8 in. NUT, KEPS LUG, #10 ground NUT, #10-32 hex SCREW, Round hd., #8-32 x 1-3/4 in. WASHER (Included with item 1619) PUSH-BUTTON LABEL, Wiring schematic LABEL, Danger, electrocution hazard NAMEPLATE, Horn test HORN, Alarm SCREW, Round hd., 1/4 x 3/4 in. (Included with item 1624) WASHER, 1/4 in. LOCKWASHER, 1/4 in. NUT, 1/4 in. RELAY, Time delay (TR2) PIPE NIPPLE, 1/2 x 2-1/2 in. SEAL, O-ring LOCKNUT, Conduit, 1/2 in. SCREW, Round hd., 1/4 x 1 in.

1 1 1 2 2 1 1 2 A/R A/R 1 2 1 11 1 1 1 1 4 1 1 1 1 1 1 4 4 6 4 1 1 2 4 4



39


Parts Catalog

Figure 17 1701

1702 thru 1721

1716 1713

1719 1704

1702 1720

1721

1718

1703 1705 1717

1714 1715 1716

1713

1706

1706 1707 1707 1708 1711 1712

40

1708

1710 1709

06/02

Parts Catalog


ALARM PANEL TRANSFORMER (Refer to Figure 17) Item No. 1701

Part No.

Description

Qty

PA-260-652A

TRANSFORMER ASSEMBLY, 380V (Includes parts 1702 thru 1721)

1

NA-260-652A

TRANSFORMER ASSEMBLY, 480V (Includes parts 1702 thru 1721)

1

1702

61L27

ENCLOSURE

1

1703

61T77

TRANSFORMER, 380V primary, 120V secondary, 500VA

1

16G55

TRANSFORMER, 480V primary, 120V secondary, 500VA

1

1704

61H99

CIRCUIT BREAKER, 2 pole, 4A

1

1705

29D22

SUBPANEL

1

1706

---

WASHER, #8

6

1707

---

LOCKWASHER, #8

6

1708

---

SCREW, Round hd., machine, 8/32 x 1/2 in.

6

1709

---

SCREW, Round hd., #10-32 x 5/8 in.

1

1710

---

NUT, KEPS

1

1711

---

LUG, Ground, #10

1

1712

---

NUT, Ground, #10-32

1

1713

60C56

CHANNEL, Mounting

1714

60C55

TERMINAL BLOCK

1715

60C54

END BARRIER, Terminal block

1

1716

60T31

END CLAMP, Terminal block

2

1717

---

SCREW, Round hd., #8-32 x 1-3/4 in.

4

1718

62A51

NAMEPLATE, 120 volt

1

1 11

1719

61T71

NAMEPLATE, 380 volt (used with 380V primary only)

1

1720

61R59

NAMEPLATE, 480 volt (used with 480V primary only)

1

1721

61J09

CIRCUIT BREAKER, 1 pole, 6A

1



41


Parts Catalog

Figure 18 1806

1806

1803 1804 1801 1803

1803 1804

1807 1808

1802 1803 1814

1807 1808 1803 1813

1803 1813

1811

1812

1810

1809

1811

1805

36 X 48

1801

1805

1804

1802

36 x 48 1810

1811

42

1809

1807

1812

1813

1806

1814

06/02

Parts Catalog


NAMEPLATES, LABELS, AND DECALS (Refer to Figure 18) Item No.

Part No.

Description

Qty

1801

A1-46-2006

PLATE, Serial number

1802

FA-46-1901

LOGO, Trademark

1803

11P12

SCREW, #6 x 3/8 in. (used with items 1801, 1802, 1804 and 1813)

1804

AA-46-2500

PLATE, Logo (Telsmith)

2

1805

B2-273-697

DECAL, Operating instruction

1

1806

C-272-404

MARKER, Arrow

2

1807

L-46-1711

SIZE PLATE, 36x48 jaw crusher

2

1808

15X16

SCREW, Drive, #12 x 1/2 in. (used with item 1807)

1809

A-46-1928


1810

C-46-2103

DECAL, Welding warning

1

1811

BA-46-2156

DECAL, Ear protection

2

1812

B6-46-2007

DECAL, Patent

1

1813

BA-46-2500

PLATE, Iron Giant Series

2

1814

A-46-2103

DECAL, Hydraulic lines

2

NS

29D17

PRIMER, Red oxide (one gallon)

4

NS

11A62

PAINT, Telsmith grey (one gallon)

8

1 1 24

12 1



43


Parts Catalog

Figure 19

1903

1902

1901 1901

1904

1902 1907

1908

1904

1905

1906

44

06/02

Parts Catalog


AUXILIARY HYDRAULIC CYLINDER ASSEMBLY (Refer to Figure 19) Item No.

Part No.

Description

Qty

1901

23P62

HOSE ADAPTER, Male, 3/8 tube x 3/8 in. NPTF

2

1902

H0420-06062222-102

HOSE ASSEMBLY

1

1903

H0420-06062222-120

HOSE ASSEMBLY

1

1904

23R41

ELBOW, 6-8

2

1905

---

CLEVIS PIN

2

1906

---

COTTER PIN

4

1907

23V55

HYDRAULIC CYLINDER

1

1908

29V98

HAND PUMP, Hydraulic

1



45


Parts Catalog

Figure 20

2001 2003

2002

TOOLS (Refer to Figure 20) Item No.

Part No.

Description

Qty

2001

AE-46-1567

WRENCH, Box end, 2-1/2 in.

2002

10E12

EYE BOLT, 1 in.

2

2002

A-273-833

HOOK, Lifting

2

1



46

06/02

Telsmith Jaw Crusher Manual

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